Harbor Freight Tools 212cc Product manual
Contents
1. Checking and Filling Fuel AWARNING TO PREVENT SERIOUS Note Do not use gasoline that has been stored in a INJURY FROM FIRE metal fuel container or a dirty fuel container It can Fill the fuel tank in a well ventilated area cause particles to enter the carburetor affecting away from ignition sources If the engine engine performance and or causing damage is hot from use shut the engine off and 4 f needed fill the Fuel Tank to about 1 inch under wait for it to cool before adding fuel Do not smoke the fill neck of the Fuel Tank with 87 octane or 1 Clean the Fuel Cap and the area around it higher unleaded gasoline that has been treated 2 uU d the Fuel C with a fuel stabilizer additive Follow fuel stabilizer i De AG TENS te we OR manufacturer s recommendations for use 3 Remove the Strainer and remove any dirt and debris Then replace the Strainer Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air Note Do not use gasoline containing more than 10 ethanol E10 Do not use E85 ethanol Add fuel stabilizer to the gasoline or the Warranty is VOID Starting the Engine Before Starting the Engine A Before starting the engine a Inspect the equipment and engine b Fill the engine with the proper amount and type of both unleaded gasoline and oil c Clean debris from discharge area engine wi2. For technical questions please call 1 888 866 5797 If the machine becomes clogged immediately turn the Engine off Wait until the Chipper Shredder comes to a complete stop Unplug the Spark Plug Wire from the Spark Plug Then clear the machine of the clogged material Keep all spectators at least six feet from the Engine during operation Fire Hazard Do not fill fuel tank while engine is running Do not operate if gasoline has been spilled Clean spilled gasoline before starting engine Do not operate near pilot light or open flame Do not touch engine during use Let engine cool down after use Never store fuel or other flammable materials near the engine Only use a suitable means of transport and lifting devices with sufficient weight bearing capacity when transporting the equipment Secure the equipment on transport vehicles to prevent it from rolling slipping and tilting Industrial applications must follow OSHA requirements Do not leave the equipment unattended when it is running Turn off the equipment and remove safety keys if available before leaving the work area The equipment can produce high noise levels Prolonged exposure to noise levels above 85 dBA is hazardous to hearing Wear ear protection when operating the equipment or when working nearby while it is operating Wear ANSI approved safety glasses and hearing protection during use People with pacemakers
3. and any other parts that control the fuel air ratio will need to be adjusted by a qualified mechanic to allow efficient high altitude use and to prevent damage to the engine and any other devices used with this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagrams near the end of this manual Assembly 1 Slide a Wheel 17 and Flat Washer 19 onto each end of the Axle Assembly 16 at the lower rear of the unit Refer to Figure A 2 Insert a Cotter Pin 18 through each end of the axle and bend the Cotter Pin over to secure the Wheels in place 3 Secure the Support Leg 46 to the Engine using Bolts 45 Shock Absorbers 53 Large Flat Washers 54 Flat Washers 28 Lock Washers 26 and Nylon Lock Nuts 34 4 Attach the Handle 7 to the Hopper 4 using Bolts 6 and Nylon Lock Nuts 5 Refer to Figure B 5 To attach the Discharge Bag 56 lift the Discharge Port Cover 22 and attach the Bag onto the discharge port using the rope tie Figure B Page 6 For technical questions please call 1 888 866 5797 ITEM 62323 Components and Controls Muffler Chipper h Air Chute Filter SETUP Starter Handle E Oil Cap Dipstick Fuel Valve Phar Oil Drain Plug Access Panel Wheel Locks ITEM 62323 For technical questions please call 1 888 866 5797 Page 7 Hig
4. Failure to follow all instructions listed below may result in fire serious injury and or DEATH The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS Set up Precautions 1 Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage and handling procedures Do not store fuel or other flammable materials nearby N Have multiple ABC class fire extinguishers nearby e Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements ITEM 62323 Set up and use only on a flat level well ventilated surface Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during set up Use only lubricants and fuel recommended in the Specifications chart of this manual For technical questions please call 1 888 866 5797 Page 3 o gt m lt Operating Precautions 1 Page 4 CARBON MONOXIDE HAZARD Using an engine indoors CAN KILL YOU IN MINUTES Engine exhaust contains carbon monoxide This is a poison you cannot see or smell N
5. 33 Use the equipment accessories etc in accordance with these instructions and in the manner intended for the particular type of equipment taking into account the working conditions and the work to be performed Use of the equipment for operations different from those intended could result in a hazardous situation 34 Do not operate the equipment with known leaks in the engine s fuel system Service Precautions 1 Before service maintenance or cleaning a Turn the engine switch to its OFF position b Allow the engine to completely cool c Then remove the spark plug cap from the spark plug 2 Keep all safety guards in place and in proper working order Safety guards include muffler air cleaner mechanical guards and heat shields among other guards 3 Do not alter or adjust any part of the equipment or its engine that is sealed by the manufacturer or distributor Only a qualified service technician may adjust parts that may increase or decrease governed engine speed 4 Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during service 5 Maintain labels and nameplates on the equipment These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 6 Have the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the equipment is maintained Do not at
6. are not scheduled for replacement as required maintenance or are scheduled only for regular inspection to the effect of repair or replace as necessary are warranted for the warranty period Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part Any replacement part provided it is equivalent in durability and performance may be used in performance of maintenance or repairs The owner is responsible for commissioning a qualified technician mechanic to perform all required maintenance as outlined in the Inspection Cleaning and Maintenance section in this manual Warranted Parts 1 Fuel Metering System i Carburetor and its internal parts ii Fuel pump if so equipped iii Cold start enrichment system 2 Air Induction System i Intake pipe manifold ii Air cleaner 3 Ignition System i Spark plug ii Magneto ignition system 4 Catalyst System if so equipped i Exhaust pipe stud ii Muffler iii Catalytic converter if so equipped 5 Miscellaneous Items Used in Above Systems i Vacuum temperature and time sensitive valves and switches ii Hoses belts connectors and assemblies MAINTENANCE Page 27 PREDATOR OUTDOOR POWER EQUIPMENT 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
7. overheat If overtightened the threads in the engine block will be damaged 6 Apply dielectric spark plug boot protector not included to the end of the spark plug and reattach the wire securely Page 16 For technical questions please call 1 888 866 5797 Air Filter Maintenance 1 Remove the Air Cleaner Cover and the air filter s and check for dirt Clean as described below 2 Cleaning For paper filters To prevent injury from dust and debris wear ANSI approved safety goggles NIOSH approved dust mask respirator and heavy duty work gloves In a well ventilated area away from bystanders use pressurized air to blow dust out of the filter If this does not get the filter clean replace it For foam filters Wash the filter in warm water and mild detergent several times Rinse Squeeze out excess water and allow it to dry completely Soak the filter in lightweight oil briefly then squeeze out the excess oil e 3 Install the cleaned filter s Secure the Air Cleaner Cover before use Shredding Hammer Inspection 1 Remove the Bolts 10 Lock Washers 11 and Flat Washers 12 securing the circular Access Panel 13 located on the back of the Rotor Housing 14 then remove the Panel 2 Inspect the Rectangular Hammers 33 and L Hammers 30 on the cutting edges for wear or damage 3 If necessary have the Hammers replaced by a qualified technician Chipper Blade Inspection 1 Remove the Loc
8. should consult their physician s before use Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure Caution is necessary when near the engine s magneto or recoil starter Use only accessories that are recommended by Harbor Freight Tools for your model Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment Do not operate in explosive atmospheres such as in the presence of flammable liquids gases or dust Gasoline powered engines may ignite the dust or fumes Stay alert watch what you are doing and use common sense when operating this piece of equipment Do not use while tired or under the influence of drugs alcohol or medication Do not overreach Keep proper footing and balance at all times This enables better control of the equipment in unexpected situations ITEM 62323 28 Use this equipment with both hands only Using equipment with only one hand can easily result in loss of control 29 Dress properly Do not wear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 30 Parts especially exhaust system components get very hot during use Stay clear of hot parts 31 Do not cover the equipment during operation 32 Keep the equipment engine and surrounding area clean at all times
9. the engine is running or hot Do not fill fuel tank to the top Leave a little room for the fuel to expand as needed TO PREVENT FUEL LEAKAGE AND FIRE HAZARD do not fill fuel above the bottom of fuel strainer Refuel in a well ventilated area only Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air A SAVE THESE INSTRUCTIONS ITEM 62323 For technical questions please call 1 888 866 5797 Page 5 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY Operate only with proper spark arrestor installed Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING Turn the Power Switch of the equipment to its OFF position wait for the engine to cool and unplug the spark plug wire s before assembling or making any adjustments to the equipment At high altitudes the engine s carburetor governor if so equipped
10. this manual Page 2 For technical questions please call 1 888 866 5797 ITEM 62323 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER AWARNING Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury SAFETY Indicates a hazardous situation which if not avoided could result in minor or moderate injury ACAUTION NOTICE CAUTION Addresses practices not related to personal injury Symbol Definitions Symbol Property or Statement Revolutions Per Minute WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields Symbol Property or Statement WARNING marking concerning Risk of Respiratory Injury Operate engine OUTSIDE and far away from windows doors and vents WARNING marking concerning Risk of Fire while handling fuel Do not smoke while handling fuel WARNING marking concerning Risk of Fire Do not refuel while operating Keep flammable objects away from engine Read the manual before set up and or use WARNING marking concerning Risk of Hearing Loss Wear hearing protection IMPORTANT SAFETY INSTRUCTIONS WARNING Read all instructions
11. wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Page 26 For technical questions please call 1 888 866 5797 ITEM 62323 Emissions Control System Warranty United States Emissions Control Defects Warranty Statement The United States Environmental Protection
12. A Governor Spring 2A GovemerRod 3A Throtle Valve Return Spring 4A Governor Support Subassembly sa Bot CS 6A Goveror Support Bok 8A One Way vas 9A Clamp 100A Fuel Steam RubberHose When ordering replacement parts from this list the A suffix must be included in order to get the correct part algajal y gt gt o gt gt gt o o 2 2 co Qo Qo co co 2 2 2 2 2 Valve Lifter Lifter Stop Plate Subassembly x xv xv xo dxvo dxo xo o xv E Z m gt O m Page 24 For technical questions please call 1 888 866 5797 ITEM 62323 Engine Assembly Diagram i 6 e ITEM 62323 For technical questions please call 1 888 866 5797 Page 25 E Z m gt O m Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal
13. Agency herein EPA and Harbor Freight Tools herein HFT are pleased to explain the emissions control system warranty on your 2014 2015 Small Off Road Engine herein engine Within the United States new off road spark ignition engines certified for model year 2014 2015 must meet similar standards set forth by the EPA HFT must warrant the emissions control system on your engine for the periods of time described below provided there has been no abuse neglect or improper maintenance of your engine Your emissions control system may include parts such as the carburetor or fuel injection system and the ignition system Also included may be hoses belts connectors and other emissions related assemblies Where a warrantable condition exists HFT will repair your engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage The 2014 2015 engines are warranted for two 2 years If any emissions related part on your engine is defective the part will be repaired or replaced by HFT Harbor Freight Tools Emissions Control Defects Warranty Coverage Engines are warranted for a period of two 2 years relative to emissions control parts defects subject to the provisions Set forth below If any emissions related part on your engine is defective the part will be repaired or replaced by HFT Owner s Warranty Responsibilities Asthe engine owner you are responsible for the performance of the required m
14. EVER use inside a home or garage EVEN IF doors and windows are open wer Ej pe Only use OUTSIDE and far away from windows doors and vents Keep children away from the equipment especially while it is operating Locate the Chipper Shredder on a flat level sturdy surface capable of supporting the weight of the Chipper Shredder and any additional tools and equipment Be extremely cautious of the rotating Blades in the Chipper Shredder Never allow your hands fingers or any other part of your body to enter the Chipper Chute or Hopper Never place your hands fingers feet or any other part of your body close to the Discharge Opening while the Chipper Shredder is in operation Do not look into the Hopper Chipper Chute or Discharge Opening when the machine is running Do not allow metal stone glass or other foreign objects to be fed into the Chipper Shredder Use a stick to push the tree limbs leaves etc into the feed Hopper Do not attempt to use the machine on a slope or slick surface Feed material slowly into the machine Branches larger than 3 diameter should not be fed into the Chipper Chute and branches larger than 1 2 diameter should not be fed into the Hopper Do not allow Discharge Bag to overfill with processed material This may prevent proper discharge and can result in kickback of material through the feed Hopper 20 21 22 23 24 25 26 2T
15. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PREDATOR OUTDOOR POWER EQUIPMENT 212cc CHIPPER SHREDDER 4 DANGER Using an engine indoors CAN KILL YOU IN MINUTES Engine exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside Only use OUTSIDE NE ahome or garage and far away from EVEN IF doors and windows doors windows are open and vents Visit our website at http www harborfreight com Sed Email our technical support at productsupport harborfreight com ITEM 62323 REV 14 E Email our engine support at predator harborfreight com s er eee hoe eee Pp EN When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2014 by Harbor Freight Tools All rights reserved 4 No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in ser
16. S TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PREDATOR OUTDOOR POWER EQUIPMENT E Z m gt O m Page 20 For technical questions please call 1 888 866 5797 ITEM 62323 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PREDATOR OUTDOOR POWER EQUIPMENT MAINTENANCE ITEM 62323 For technical questions please call 1 888 866 5797 Page 21 Parts Lists and Diagrams Parts List Qty 7 10 0 Main Housing 4 26 o Description Chipper Chute Flap Co 1 Part NI EA 8 9 1 10 N oO NI ININININ O1 45 Part E Z m gt O m Page 22 For technical questions please call 1 888 866 5797 ITEM 62323 Main Assembly Diagram MAINTENANCE ITEM 62323 For technical questions please call 1 888 866 5797 Pag
17. aintenance listed in your Owner s Manual HFT recommends that you retain all receipts covering maintenance on your engine but HFT cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the engine owner you should however be aware that HFT may deny you warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications Youare responsible for shipping your engine to a HFT warranty station as soon as a problem exists Contact the HFT Customer Service department at the number below to make shipping arrangements The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact the Harbor Freight Tools Customer Service Department at 1 888 866 5797 Harbor Freight Tools Emissions Control Defects Warranty Provisions 1 Length of Coverage HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two 2 years after the date of delivery to the first retail purchaser 2 NoCharge Repair or Replacement Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty statio
18. ated Problem after long storage periods Loose or broken spark plug Hissing noise will occur when trying to start Loose cylinder head or damaged head gasket Hissing noise will occur when trying to start Engine valves or tappets mis adjusted or stuck COMPRESSION RELATED T Pour tablespoon of oil into spark plug hole Crank engine a few times and try to start again Tighten spark plug If that does not work replace spark plug If problem persists may have head gasket problem see 3 Tighten head If that does not remedy problem replace head gasket Have qualified technician adjust repair valves and tappets Y Follow all safety precautions whenever diagnosing or servicing the equipment or engine Page 18 For technical questions please call 1 888 866 5797 ITEM 62323 Possible Causes Probable Solutions Engine misfires Engine stops suddenly Engine stops when under heavy load Engine knocks Engine backfires Chipping action slow or Engine stalling Branch vibrates and moves excessively when chipping Engine runs but no material is processed Unusual noise and or 1 Rotor Assembly area clogged with material 1 Stop adding material to Hopper vibration during use A Follow all safety precautions whenever diagnosing or servicing the equipment or engine ITEM 62323 1 Spark plug cap loose 1 Check wire connections 2 Incorrect spark plu
19. d Pull Starter Handle to distribute oil in cylinder Stop after one or two revolutions when you feel the piston start the compression stroke when you start to feel resistance 4 STORAGE AREA Cover and store in a dry level well ventilated area out of reach of children Storage area should also be away from ignition sources such as water heaters clothes dryers and furnaces NOTICE During extended storage periods the Engine must be started every 3 months and allowed to run for 15 20 minutes or the Warranty is VOID 5 AFTER STORAGE Before starting the engine after storage keep in mind that untreated gasoline will deteriorate quickly Drain the fuel tank and change to fresh fuel if untreated gasoline has been sitting for a month if treated gasoline has been sitting beyond the fuel stabilizer s recommended time period or if the engine does not start PREDATOR OUTDOOR POWER EQUIPMENT ITEM 62323 For technical questions please call 1 888 866 5797 Page 17 MAINTENANCE E Z m gt O m Troubleshooting Possible Causes Probable Solutions Engine will not start FUEL RELATED No fuel in tank or fuel valve closed Choke not in CHOKE position cold engine Gasoline with more than 1096 ethanol used E15 E20 E85 etc Low quality or deteriorated old gasoline Carburetor not primed 6 Dirty fuel passageways Carburetor needle stuck Fuel can be smelled in the a
20. e 23 Engine Parts List Description Qty 27A 29A 30A Bolt 6 31A 33A 35A 37A 39A 40A Valve 1 41A Stud l 42A Valve Spring Seat 21 43A Valve Lock Clamp 4 44A Nutt 45A SealGude tt 46A VaveTappet 2 ATA EE SE 48A WES 49A 2 50A Ea TAE Rat 2A VaveLockNut 4A Bot 55A_ Recoil Starter Assembly 5 Sroa 7A Cylinder Body Shroud BA Lower Shia Oil Protector 60A Stop Engine Switch Subassembly 2A Bot 3A Bot 84A Cola 5A Bot 66A CarburetorAssembly TA Air Cleaner Gasket BA Carburetor Gasket 9A Carburetor Insulator Plate OA Carburetor Insulator Gasket TA name CS 2A Air Cean 3A ExheustOuletGasket AM num O S 5A Muffler Assembly 6A Fuel Tan 77A Fuel Strainer BA Fuel Tank Cover 79A Fuel Tank Oil Oullet Subassembly OA Colar BIA Fuel Tue 2A Bot 83A Name 4A FywheelNut 85A Starter Pulley 8A impeler BTA Flywheel Subassembly 7 7 89A lignin Col OA Throttle Control Assembly 1
21. feed one branch in at a time larger end first 3 Material discharges from the discharge port at high speed Make sure the Discharge Bag is properly attached before use Do not operate the Chipper Shredder without the Discharge Bag in place Chipper Chute 3 thick branches maximum 4 Do not allow Discharge Bag to overfill with processed material This may prevent proper discharge and can result in kickback of material Empty bag periodically as needed Note Should Chipper Shredder jam during use immediately turn off the Engine Wait until the machine completely stops Disconnect the Spark Plug Clear the jam in the machine by shifting the Figure C material with a long stick Then resume operation Page 12 For technical questions please call 1 888 866 5797 ITEM 62323 Stopping the Engine 1 To stop the engine in an emergency turn the Engine Switch off 2 Under normal conditions use the following procedure a Slide the Throttle or Speed Control Lever to SLOW the turtle b Turn the Engine Switch off c Close the Fuel Valve Cleaning and Storing 1 After every use and before storing clean debris out of machine a Remove spark plug cap from spark plug Hopper b Allow engine to cool completely c Remove the Lock Nuts 34 and Washers 28 holding the Hopper Rotor Housing assembly in place Refer to Figure D z E lt c TT Q oO d Clear all debris out of the Main Housing and discharge
22. g for damaged loose and missing parts before set up and starting If any problems are found do not use equipment until fixed properly Checking and Filling Engine Oil NOTICE Your Warranty is VOID if the engine s crankcase is not properly filled with oil before each use Before each use check the oil level Do not run the engine with low or no engine oil Full level Running the engine with no or low engine oil Full level WILL permanently damage the engine 1 Make sure the engine is stopped and is level 2 Close the Fuel Valve 4 Reinsert the Dipstick without threading it in and remove it to check the oil level The oil level 3 Clean the top of the Dipstick and the area around it should be up to the full level as shown above Remove the Dipstick by turning it counterclockwise and wipe it off with a clean lint free rag 5 If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil is recommended for general use The SAE Viscosity Grade chart on page 15 in the Maintenance section shows other viscosities to use in different average temperatures 6 Thread the dipstick back in clockwise NOTICE Do not run the engine with too little oil The engine will be permanently damaged Z O nc Lu n PREDATOR OUTDOOR POWER EQUIPMENT ITEM 62323 For technical questions please call 1 888 866 5797 Page 9 z m S
23. g gap or 2 Re gap or replace spark plug damaged spark plug 3 Defective spark plug cap 3 Replace spark plug cap 4 Old or low quality gasoline 4 Use only fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc 5 Incorrect compression 5 Diagnose and repair compression Use Engine will not start COMPRESSION RELATED section 1 Fuel tank empty or full of impure or low 1 Fill fuel tank with fresh 87 octane quality gasoline stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc 2 Low oil shutdown 2 Fill engine oil to proper level Check engine oil before EVERY use 3 Defective fuel tank cap creating vacuum 3 Test replace fuel tank cap preventing proper fuel flow 4 Faulty magneto 4 Have qualified technician service magneto 5 Disconnected or improperly 5 Secure spark plug cap connected spark plug cap 1 Dirty air filter 1 Clean element 2 Engine running cold 2 Allow engine to warm up prior to operating equipment 1 Old or low quality gasoline 1 Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc 2 Engine overloaded 2 Do not exceed equipment s load rating 3 Incorrect spark timing deposit buildup 3 Have qualified technician worn engine or other mechanical problems diagnose and service e
24. h Altitude Operation Above 3000 feet AWWARNING TO PREVENT SERIOUS INJURY FROM FIRE Follow instructions in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before proceeding Do not smoke NOTICE Warranty void if necessary adjustments are not made for high altitude use At high altitudes the engine s carburetor governor if so equipped and any other parts that control the fuel air ratio will need to be adjusted by a qualified mechanic to allow efficient high altitude use and to prevent damage to the engine and any other devices used with this product The fuel system on this engine may be influenced by operation at higher altitudes Proper operation can be ensured by installing an altitude kit at altitudes higher than 3000 ft above sea level At elevations above 8000 ft the engine may experience decreased performance even with the proper main jet Operating this engine without the proper altitude kit installed may increase the engine s emissions and decrease fuel economy and performance The kit should be installed by a qualified mechanic 1 Turn off the engine 2 Close the fuel valve 3 Place a bowl under the fuel cup to catch any spilled fuel CAUTION Carburetor bowl may have gas in it which will leak upon removing the bolt 4 Unthread the bolt holding the fuel cup 5 Remove the bolt Bolt Seal fuel cup Fuel Cup Seal and Main Jet from the body of t
25. hat has been stored ina metal fuel container or a dirty fuel container It can cause particles to enter the carburetor affecting engine performance and or causing damage 4 If needed fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use 5 Then replace the Fuel Cap 6 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air ITEM 62323 For technical questions please call 1 888 866 5797 Engine Oil Change AcautTion Oil is very hot during operation and can cause burns Wait for engine to cool before changing oil 1 Make sure the engine is stopped and is level 2 Close the Fuel Valve 3 Place a drain pan not included underneath the crankcase s drain plug 4 Remove the drain plug and if possible tilt the crankcase slightly to help drain the oil out Recycle used oil 5 Replace the drain plug and tighten it 6 Clean the top of the Dipstick and the area around it Remove the Dipstick by turning it counterclockwise and wipe it off with a clean lint free rag Full level Full level 4 7 Add the appropriate type of oil until the oil level is at the full level SAE 10W 30 oil is recommended for general use The SAE Viscosity G
26. he carburetor assembly A carburetor screwdriver not included is needed to remove and install the Main Jet Note The mixing tube is held in place by the Main Jet and might fall out when it is removed If it falls out replace it in the same orientation before replacing the Main Jet 6 Replace the Main Jet with the replacement Main Jet needed for your altitude range part 1a or 2a Note The Fuel Cup Seal and Bolt Seal may be damaged during removal and should be replaced with the new ones from the kit 7 Replace the Fuel Cup Seal 4a fuel cup Bolt Seal 3a and bolt Tighten in place CAUTION Do not cross thread bolt when tightening Finger tighten first and then use a wrench to make sure the bolt is properly threaded 8 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air Carburetor Assembly High Altitude Kit Parts List A Part Description Qty Main Jet 3000 6000 ft Fuel Cup Seal Mixing Tube Main Jet 6000 8000 ft isis carbursio a Jet 5 Cup et Seal amp sot Page 8 For technical questions please call 1 888 866 5797 ITEM 62323 Q Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Pre Start Checks Inspect engine and equipment lookin
27. ious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Specifications ette cet enata 2 Maintenance ss erien 14 Safety caine chet e 3 Troubleshooting eeens 18 SOUP ene 6 Parts Lists and Diagrams 22 Operation ener nee rrt 9 Warranties 26 Specifications Chipper Shredder Specifications Chipper Chute Capacity Maximum Limb Diameter Chipper Dimensions 3 1 8 x 5 opening Hopper Capacity 1 2 Maximum Limb Diameter Hopper Dimensions 17 1 2 Lx 15 W Ground Clearance 3 1 2 At Lowest Point 12 Diameter x 3 1 4 W Engine Specifications Displacement Horizontal Single Cylinder 4 stroke Cooling System Forced air cooled Tvpe 87 octane stabilizer treated Fuel yp unleaded gasoline 10W 30 above 32 F Type SAE 5W30 at 32 F or below with full tank Bore x Stroke 70 mm x 55 mm Compression Ratio Rotation viewed from PTO Type NGK BP 6ES Spark Plug NHSP Torch F6TC Engine Type Ipsi de fossor The emissions control system for this Engine is warranted for standards set by the U S Environmental Protection Agency For warranty information refer to the last pages of
28. ir Too much fuel in chamber This can be caused by the carburetor needle sticking 9 Clogged Fuel Filter FUEL RELATED 9 Fill fuel tank and open fuel valve Move Choke to CHOKE position Clean out ethanol rich gasoline from fuel system Replace components damaged by ethanol Use fresh 87 octane stabilizer treated unleaded gasoline only Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Use fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Pull on Starter Handle to prime Clean out passageways using fuel additive Heavy deposits may require further cleaning Gently tap side of carburetor float chamber with screwdriver handle Turn Choke to RUN position Remove spark plug and pull the start handle several times to air out the chamber Reinstall spark plug and set Choke to CHOKE position Replace Fuel Filter IGNITION SPARK RELATED T Spark plug electrode wet or dirty Spark plug cap not connected securely Incorrect spark plug gap Spark plug cap broken Incorrect spark timing or faulty ignition system IGNITION SPARK RELATED 1 Clean spark plug Connect spark plug cap properly Correct spark plug gap Replace spark plug cap Have qualified technician diagnose repair ignition system COMPRESSION RELATED 1 Cylinder not lubric
29. k Nuts 34 and Washers 28 securing the Chipper Chute 39 to the Chipper Shredder Remove the Chute to gain access to the Chipper Blades 36 2 Slowly pull the Starter Handle to rotate the Rotor Assembly into a position where the Blades can be inspected for wear or damage 3 If necessary have the Chipper Blades sharpened or replaced by a qualified technician ITEM 62323 Long Term Storage When the equipment is to remain idle for longer than 20 days prepare the engine for storage as follows 1 CLEANING Wait for engine to cool then clean engine with dry cloth NOTICE Do not clean using water The water will gradually enter the engine and cause rust damage Apply a thin coat of rust preventive oil to all metal parts 2 FUEL To protect the fuel tank during storage fill the tank with gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use Refer to Checking and Filling Fuel on page 10 AA WARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 3 LUBRICATION a Change engine oil b Clean out area around spark plug Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole c Replace spark plug but leave spark plug cap disconnected
30. ll not start if discharge area is jammed d Engage the Wheel Locks on both wheels to prevent Chipper Shredder movement during use PREDATOR OUTDOOR POWER EQUIPMENT Page 10 For technical questions please call 1 888 866 5797 ITEM 62323 Manual Start 1 To start a cold engine move the Choke to the CHOKE position To restart a warm engine leave the Choke in the RUN position 2 Open the Fuel Valve 3 Slide the Throttle or Speed Control Lever to 1 3 away from the SLOW position the turtle Note Some tools have a Speed Control Lever located elsewhere on the tool which functions the same as the Throttle Use the Speed Control Lever in place of the Throttle when the tool is so equipped FN OFF ON 4 Turn the Engine Switch on OPERATION 5 Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine s carburetor Then pull the Starter Handle gently until resistance is felt Allow Cable to retract fully and then pull it quickly Repeat until the engine starts Note Do not let the Starter Handle snap back against the engine Hold it as it recoils so it doesn t hit the engine ITEM 62323 For technical questions please call 1 888 866 5797 Page 11 v m S 6 Allow the Engine to run for several seconds Then if the Choke lever is in the CHOKE position move the Choke Lever very slowly to its RUN position Note Movi
31. n authorized by HFT For emissions warranty service contact the HFT Customer Service Department at 1 888 866 5797 ITEM 62323 3 For technical questions please call 1 888 866 5797 Consequential Damages Coverage Coverage under this warranty shall also extend to the failure of any engine components caused by the failure of any warranted part while it is still covered under this warranty Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the HFT warranty policy explained in the box at the top of the previous page HFT shall not be liable for any loss of use of the engine for any alternative usage for any damage to goods loss of time or inconvenience Warranty coverage shall also be excluded for any part which fails malfunctions or is damaged due to failure to follow the maintenance and operating instructions Set forth in the Owner s Manual including but not limited to a Use of parts which are not authorized by HFT b Improper installation adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center c Failure to follow recommendations on fuel use contained in the Owner s Manual d Improper or inadequate maintenance of any warranted parts e Repairs performed outside of the authorized warranty service dealers f Alterations by changing adding to or removing parts from the engine Service and Maintenance Component parts which
32. ng the Choke Lever too fast could stall the engine IMPORTANT Allow the engine to run at no load for five minutes after each start up so that the engine can stabilize 7 Adjust the Throttle as needed Break in Period a Breaking in the engine will help to ensure proper equipment and engine operation b The operational break in period will last about 3 hours of use During this period Do not apply a heavy load to the equipment Do not operate the engine at its maximum speed c The maintenance break in period will last about 20 hours of use Change the engine oil after this period Under normal operating conditions subsequent maintenance follows the schedule explained in the MAINTENANCE section Chipping and Shredding AWARNING TO PREVENT SERIOUS INJURY Do not force the Chipper Shredder Branches cannot be thicker than 1 2 for Hopper and branches cannot be thicker than 3 for Chipper Chute Do not force branches into machine The Chipper Shredder is designed to draw material at the proper rate Never use your hands to feed material directly into the Shredder If needed use a stick to push the material into the Shredder Hopper 1 Without putting your hands into Shredder on top slowly 1 2 thick branches drop material into the Hopper one branch at a time The maximum machine will pull the material in automatically 2 The Chipper Chute is located on the side of the unit only
33. ngine 1 Impure or low quality gasoline 1 Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc 2 Engine too cold 2 Use cold weather fuel and oil additives to prevent backfiring 3 Intake valve stuck or overheated engine 3 Have qualified technician diagnose and service engine 4 Incorrect timing 4 Check engine timing 1 Branch diameter too thick 1 Do not process branches over 3 diameter 2 Adjust throttle to increase Engine speed 1 Branches are too hard and or dried out 1 Material is not suitable for chipping 2 Chipping blades are dull or damaged 2 Have qualified technician service Chipper Shredder 1 Chipper Shredder is jammed 1 Clear all debris out of the Main Housing and discharge port 2 Throttle set too low 2 Adjust throttle to increase Engine speed Chipper Chute allow Chipper Shredder to clear itself before continuing 2 Hammers loose damaged 2 Have qualified technician or obstructed by debris service Chipper Shredder MAINTENANCE For technical questions please call 1 888 866 5797 Page 19 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIR
34. port Housing e Replace the Hopper Rotor Housing assembly and secure in place using the Washers and Lock Nuts 2 Store the Chipper Shredder in a dry indoor location that does not allow access by children Figure D Fastener Locations NOTICE See Long Term Storage on page 17 for complete storage instructions ITEM 62323 For technical questions please call 1 888 866 5797 Page 13 2 Z m gt O m Maintenance AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING Turn the Power Switch of the equipment to its OFF position wait for the engine to cool and disconnect the spark plug cap before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE Do not use damaged equipment If abnormal noise vibration or excess smoking occurs have the problem corrected before further use Follow all service instructions in this manual The engine may fail critically if not serviced properly Many maintenance procedures including any not detailed in this manual will need to be performed by a qualified technician for safety If you have any doubts about your ability to safely service the equipment or engine have a qualified technician service the equipment instead Cleaning Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unu
35. rade chart shows other viscosities to use in different average temperatures SAE Viscosity Grades 30 10W 30 Average outdoor temperature 8 Thread the dipstick back in clockwise NOTICE Do not run the engine with too little oil The engine will be permanently damaged Page 15 MAINTENANCE E Z m gt O m Spark Plug Maintenance 1 Disconnect spark plug cap from end of plug Clean out debris from around spark plug Using a spark plug wrench remove the spark plug Inspect the spark plug If the electrode is oily clean it using a clean dry rag If the electrode has deposits on it polish it using emery paper If the white insulator is cracked or chipped the spark plug needs to be replaced Recommended Spark Plugs NHSP TORCH NOTICE Using an incorrect spark plug may damage the engine 4 When installing a new spark plug adjust the plug s gap to the specification on the Specifications chart Do not pry against the electrode the spark plug can be damaged 5 Install the new spark plug or the cleaned spark plug into the engine Gasket style Finger tighten until the gasket contacts the cylinder head then tighten about 1 2 2 3 turn more Non gasket style Finger tighten until the plug contacts the cylinder head then tighten about 1 16 turn more NOTICE Tighten the spark plug properly If loose the spark plug will cause the engine to
36. sually check systems immediately The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle temperature air quality fuel quality and other factors Note The following procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment every 20 hr of use Check and clean spark plug Inspect chipper chute hopper and discharge port cover Clean debris from impeller cooling fins 1 Check adjust idle speed Check adjust valve clearance Clean fuel tank strainer and carburetor Clean carbon build up from combustion chamber Service more frequently when used in dusty areas These items should be serviced by a qualified technician Page 14 For technical questions please call 1 888 866 5797 ITEM 62323 Checking and Filling Fuel AAWARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill the fuel tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 1 Clean the Fuel Cap and the area around it 2 Unscrew and remove the Fuel Cap 3 Remove the Strainer and remove any dirt and debris Then replace the Strainer Note Do not use gasoline containing more than 10 ethanol E10 Do not use E85 ethanol Add fuel stabilizer to the gasoline or the Warranty is VOID Note Do not use gasoline t
37. tempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly 7 Store equipment out of the reach of children 35 36 37 38 39 WARNING This product contains or when used produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq When spills of fuel or oil occur they must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oil rags in a bottom ventilated covered metal container SAFETY Keep hands and feet away from moving parts Do not reach over or across equipment while operating Before use check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the equipment s operation If damaged have the equipment serviced before using Many accidents are caused by poorly maintained equipment Use the correct equipment for the application Do not modify the equipment and do not use the equipment for a purpose for which it is not intended Follow scheduled engine and equipment maintenance Refueling 1 Do not smoke or allow sparks flames or other sources of ignition around the equipment especially when refuelling Do not refill the fuel tank while
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