Harbor Freight Tools 2.5 HP 12 in. Thickness Planer Product manual
Contents
1. 2 Use correct circuit breaker or fuse 3 Dull blades 3 Replace blades Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service SKU 95082 For technical questions please call 1 800 444 3353 Page 15 PARTS LIST Part Description Q ty Part Description Q ty 1 Left Cap 1 49 Belt Guard 1 2 Dowel Pin 4 50 M5x0 8x12mm Socket Head Bolt 8 3 Bushing 4 51 Flat Washer M8 1 4 Roller 2 52 M8x1 25x20mm Hex Head Bolt 1 5 Cap 1 53 Cutterhead 1 6 M5x0 8x25mm Bolt w Lock 1 54 Pin 4 Washer 55 M6x1 0x16mm Pan Head Screw 12 7 Knob 1 56 Gib 2 8 Screw 1 57 Blade set of 2 2 9 Knob Housing 1 58 Spring 4 10 Handle 1 59 M5x5x10mm Key 1 11 Right Cap 1 60 Motor Pulley 1 12 __ M6x1 0x6mm Pan Head Screw 4 61 62032ZZ Ball Bearing 1 13 Grip 2 62__ Bearing Retainer 1 14 Blade Guard 1 63 M5x0 8x10mm Socket Head Bolt 3 15 Air Duct 1 64 Cutterhead Pulley 1 16 M5x0 8x10mm Socket Head Bolt 4 65 135J6 V Belt 1 17 M4 3x9 5mm Self threading 3 66 Indicator 1 Screw 67 1 4 Flat Washer 1 18 3AM1x15 Retaining Ring 1 68 __ M6x1 0x12mm Pan Head Screw 5 19 Chain 1 69 Fan 1 20 Sprocket 1 70 1 4 Flat Washer 1 21 Spacer 1 71 M6x1 0x12mm Pan Head Screw 1 22 M5x0 8x30mm Socket Head Bolt 1 72 Fan Cov2. DANGER indicates 4 DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury SKU 95082 For technical questions please call 1 800 444 3353 CAUTION used ACAUTION with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury CAUTION without CAUTION the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Page 2 2 Electrical safety a Power tool plugs must
3. Replace blades only after both sides are dull WARNING Do not attempt to sharpen blades only replace them SKU 95082 For technical questions please call 1 800 444 3353 Page 12 SKU 95082 Unscrew and remove the Bolts 16 on the Blade Guard 14 slide Blade Guard slightly to the right and lift it See Figure E Blade Guard 14 Gib 56 Figure E Using gloves rotate the Cutterhead 53 so that the Screws 55 are accessible Using the Hex Wrench 122 unscrew and remove the six Screws 55 securing the Gib 56 See Figure E Place the Screws in a safe location Using the two tool Magnets 123 lift the Gib off and set aside 5 10 For technical questions please call 1 800 444 3353 Using the two Magnets 123 lift the Blade 57 off the Cutterhead 53 See Figure F Note Leave Springs 58 in place Magnets 123 Gib 56 ce Blade 57 yot EES Figure F Since the Blade has a double edge rotate the Blade using Magnets 123 WARNING Do not attempt to sharpen blades only replace them Use the pins located on each side to position the Blade in place Replace the Gib over the Blade and secure with the six Screws Securely tighten Screws using the Hex Wrench 122 Blades require no adjustment and automatically locks into place Using gloves rotate the Cutterhead 53 so that the second Blade is accessible Repeat steps 2 through 8 on the second Blade Repl
4. account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Specific Safety Warnings Always wear ANSI approved safety impact eye goggles and heavy duty work gloves when using Planer Using personal safety devices reduce the risk for injury Safety impact eye goggles and heavy work gloves are available from Harbor Freight Tools Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Use a platform or other practical way to support a long workpiece as it enters the Planer Holding the work by hand or against your body is unstable and may lead to loss of control SKU 95082 For technical questions please call 1 800 444 3353 Page 4 SKU 95082 Avoid unintentional starting Make sure you are prepared to begin work before turning on the Planer Do not force the Planer This tool will do the work better and safer at the speed and capacity for which it was designed Always unplug the Planer from its electrical outlet before changing blades or performing 14 any inspection maintenance or cleaning procedures Never leave the Planer unattended while running Turn power off if you ha
5. TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 95082 For technical questions please call 1 800 444 3353 Page 14 Troubleshooting Possible Causes Likely Solutions Tool will not start No power at outlet Check power at outlet gt Cord not connected 5 Check that cord is plugged in Gouging at ends of Dull Blades Replace blades board snipe 2 Too little support of long boards 2 Provide better support for long boards 3 Uneven force on cutter head 3 Adjust board when it is in contact with only one 4 Roller case not level with base feed roller 5 Lumber not butted properly 4 Adjust roller case gt Butt each end of stock together evenly Grain is ragged Wood has a high moisture Use dry wood content Torn grain Cut is too heavy Reduce depth of cut 2 Blades cutting against grain 2 Cut boards along grain 3 Dull blades 3 Replace blades Rough raised grain 1 Dull blades 1 Replace blades 2 Cutis too heavy 2 Reduce de
6. match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use ofa cord suitable for outdoor use reduces the risk of electric shock A If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCl protected supply Use of a GFCI reduces the risk of electric shock 3 Personal safety o Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use personal protective O d equipment Always wear ANSI approved eye protection Sa
7. replace a damaged extension cord or have it repaired by a qualified electrician before using it 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug 8 Protect the extension cords from sharp objects excessive heat and Extension Cords damp or wet areas 1 Grounded tools require a three wire RECOMMENDED MINIMUM WIRE extension cord Double Insulated GAUGE FOR EXTENSION CORDS tools can use either a two or three 120 240 VOLT wire extension cord EXTENSION CORD NAMEPLATE LENGTH 2 As the distance from the supply AMPERES outlet increases you must use a at full load heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A 3 The smaller the gauge number of the wire the greater the capacity of the Based an imiihg the ine cord For example a 14 gauge cord TABLE A voltage drop to five volts at can carry a higher current than a 16 150 of the rated amperes gauge cord See Table A afoa sja fata O N AI OQ a ee ed NINI RIO 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 Ifyou are using one extension cord for more than one tool add the nameplate amperes and use the sum V vot Alternatin
8. silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur t must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Page 5 SKU 95082 SAVE THESE INSTRUCTIONS GROUNDING TO PREVENT AWARNING ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Prong Plugs 3 Prong Plug and Outlet Tools marked with G
9. 157 Figure D allow access by children or pets to D above Each complete turn of the prevent injury and distraction Knob equals about 1 16 inch up or down Set the thickness to 1 16 inch Route the power cord extension less than the thickness of the wood along a safe path to reach the Planer stock Make thin cuts at first then without creating a tripping hazard or increase the cut depth as required exposing the power cord to possible up to 3 32 inch maximum damage 3 Place the end of the wood stock in Here must not be hazardous front of the Planer wood grain facing objects such as utility lines or foreign forward objects that will present a hazard while working If the wood stock is long support the full length using a roller platform not General Operating Instructions supplied or other device which is the same height of the Planer Table 95 Note Before operating remove foam backing material from the Table 95 5 Plug the Power Cord 157 into a 20 amp 120V electrical outlet 6 Lift the Switch Cover 162 and push the Switch 161 to start Allow Turn the Adjustment Knob 10 to set the planer to come up to full speed the thickness of the cut using the before beginning a job Scale 103 as a guide See Figure 7 Measure the thickness of the wood stock to be planed When the motor is turning at full SKU 95082 For technical questions please call 1 800 444 3353 Page 10 speed carefully gui
10. 80 Brush Holder 2 146 Logo 1 181 Brush 2 147 Lock Washer M4 4 182 Brush Cap 2 150 Motor Assembly includes key 1 183 M5x0 8x10mm Set Screw 1 nos 1 29 184 3BM1 32 Retaining Ring 1 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 95082 For technical questions please call 1 800 444 3353 Rev 10d Page 17 ASSEMBLY DIAGRAM SKU 95082 For technical questions please call 1 800 444 3353 Page 18 ASSEMBLY DIAGRAM CONTINUED SKU 95082 For technical questions please call 1 800 444 3353 Page 19 ASSEMBLY DIAGRAM CONTINUED SKU 95082 For technical questions please call 1 800 444 3353 Page 20 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not al
11. Cinn 2 1 2 HP 12 PLANER KeX 11 95082 SET UP AND OPERATING INSTRUCTIONS Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2010 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included oe For technical questions or replacement parts please call 1 800 444 3353 evise SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death
12. ESULTS USE VACUUM SYSTEM i Cord Wrap INSTEAD OF DUST BAG Frames 29 9 WARNING Make sure Blade Screws is fastened and tightened down 28 securely before beginning any work Refer to Changing Cutting Blades section of this manual to tighten blade properly Side cover 30 OPERATING INSTRUCTIONS Figure B Read the ENTIRE IMPORTANT A SAFETY INFORMATION T Use included Hex Wrench 122 to section at the beginning of this loosen Head Screw 79 on the frame manual including all text under of the Dust Chute 80 Slide Dust subheadings therein before set Chute over Fan Housing 78 Fasten up or use of this product Dust Chute in place by tightening Head Screw See Figure C Tool Set Up Dust Chute 80 TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and Fan Housing ate unplug the tool from its R 422 electrical outlet before y performing any inspection maintenance or cleaning Figure C procedures Work Piece and Work Area Set Up 8 A dust collection bag can be attached to the dust Chute to collect wood 1 Designate a work area that is clean chips however it is critical to ensure and well lit The work area must not Rev 10d 10k SKU 95082 For technical questions please call 1 800 444 3353 Page 9 Reset Button Circuit Breaker Crank 155 Handle 10 Switch Cover 162 wc a Dust Chute 80 Power Cord
13. ace the Blade Guard 14 and secure with Bolts 16 Securely tighten Bolts Page 13 ADJUST ROLLER CASE LEVEL REPLACING THE V BELT If the Roller Case 47 is not parallel to the base 104 the planer wil t Remove the Hande 10 produce cuts of uneven depth 2 Remove the four Head Bolts 130A and Head Washers 130B from the Left Cap 1 and Right Cap 11 Remove both Caps 1 Use a test piece to measure the height of the taper 2 Turn the Planer off and disconnect it 3 Remove the Pan Head Screws 68 from the power supply from the Fan Housing 78 Slide off 3 Fold both Extension Tables up and Fan Housing lay Diep igyer Omi yack 4 Remove the V Belt 65 from the 4 Loosen the Head Screw 45 and Set Pulley 64 and replace with new Screw 44 Loosen the Chain 121 135J6 V belt Contact Harbor Freight by sliding the Idler Bracket 114 Tool for replacement belts 5 Rotate the Pan Head Screws 120 26 Reassemble the Planer to correct the orientation of the Roller Case to Base Each turn of the AWARNING If the supply cord Screw will move the Roller Case by of this power tool is damaged 1 10 it must be replaced only by a qualified service technician PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND
14. and any other condition that may affect its safe operation 2 AFTER USE clean external surfaces of the tool with clean cloth or a brush 3 PERIODICALLY blow the interior of the Planer out with compressed air and lubricate moving parts with white lithium grease g CARBON BRUSH MAINTENANCE The carbon brushes may require maintenance when motor performance of tool decreases or stops working completely To maintain brushes Remove the brush caps on the front and back of the motor housing Remove the carbon brushes from the housing Keep track of which orientation the old carbon brushes were in to prevent needless wear if they will be reinstalled If either carbon brush is worn down by more than 1 2 replace both carbon brushes To clean old carbon brushes before reusing them rub the contact areas with a pencil eraser Reinsert the old carbon brushes in the same orientation to reduce wear When installing the carbon brushes make sure the carbon portions of the carbon brushes contact the motor armature and that the springs face away from the motor Also make sure the springs operate freely Replace brush caps Do not overtighten Note New carbon brushes tend to spark when first used until they wear and conform to the motor s armature BLADE MAINTENANCE When cutting ability deteriorates or planed surface starts to get uneven or rough the blades will have to be rotated
15. de the front of the 14 wood stock onto the Table 95 and into the turning Blades To turn off Planer press the Switch Cover 162 to turn the Planer off WARNING Keep hands well clear of blades The auto feed action will pull wood stock through the Planer Support the wood stock exiting the Planer 16 Note Do not stand behind the end of the board during planing Plane dry unwarped clean boards only Avoid planing boards that have knots loose knots can jam the machine or become a projectile Do not plane boards that have foreign objects nails staples etc in them Do not plane material e thinner than 1 8 e narrower than 3 4 e wider than 12 e shorter than 15 The planer has a maximum depth cut of 3 32 per pass The Planer will operate best when the depth of cut is less than 1 16 It is recommended to make a series of shallow cuts rather than a single deep cut Note Always keep the boards being planed level Support long boards at both ends 11 Plane along the grain of the wood 12 Plane alternating sides of the board until the desired thickness is achieved 13 When planing multiple boards to same thickness place ends so they are touching butting for best results SKU 95082 For technical questions please call 1 800 444 3353 An assistant can return the boards to the operator using the Rollers 13 on top of the Planer When finished planing press the Switch C
16. er 1 23 M5x0 8x35mm Socket Head Bolt 3 73 M5x1 6x12mm Self threading 5 24 M5x0 8x27mm Socket Head Bolt 2 Screw 25 Outside Gear Plate 1 74 Fan Shaft 1 26 6002ZZ Ball Bearing 1 75 M5x1 6x12mm Self threading 3 27 Shaft 1 Screw 28 M4x1 4x10mm Self threading 4 76 Dust Guide 1 Screw 77 Deflector 1 29 _ Cord Wrap Frames 2 78 __ Fan Housing 1 30 Side Cover 1 79 M6x1 0x25mm Pan Head Screw 1 31 M6x1 0x12mm Pan Head Screw 5 80 Dust Chute 1 32 58T 12T Double Gear 1 81 3AM1x15 Retaining Ring 2 33 70T Gear 1 82 Sprocket 1 34 Spacer 2 83 Chain 1 35 Inside Gear Plate 1 84 Outfeed Spring 2 36 52T 12T Double Gear 1 85 Outfeed Roller 1 37 _ Bushing 5 86 Infeed Spring 2 38 Spacer 4 87 Infeed Roller 1 39 Pinion 1 88 Sprocket 2 40 6203ZZ Ball Bearing 1 89 Retaining Bracket 4 41 M5x0 8x8mm Pan Head Screw 2 90 Left Bracket 2 42 Serrated Washer M5 2 91 M5x0 8x10mm Socket Head Bolt 4 43 Spacer 1 92 Right Bracket 2 44 M5x0 8x8mm Set Screw 1 93 M5x0 8x10mm Socket Head Bolt 4 45 M5x0 8x10mm Pan Head Screw 1 94 Guide 2 46 Cable Clamp 1 95 Table 1 47 Roller Case 1 96 M5x0 8x10mm Socket Head Bolt 8 48 M5x0 8x10mm Socket Head Bolt 2 97 Lead Nut 4 SKU 95082 For technical questions please call 1 800 444 3353 Page 16 PARTS LIST CONTINUED Part Description Q ty Part Descr
17. fety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper f g footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards SKU 95082 For technical questions please call 1 800 444 3353 Page 3 h Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH appro
18. g Current to determine the required minimum 6 Ifyou are using an extension cord TE ia outdoors make sure it is marked with ng xxxx min RPM eee rae the suffix W A W in Canada to indicate it is acceptable for outdoor use SKU 95082 For technical questions please call 1 800 444 3353 Page 7 SPECIFICATIONS Electrical Electrical Requirements 120 V 60 Hz 11 8 A Motor Cutter head 2 1 2 HP 18 800 cuts Speed per minute Maximum Cutting Depth 3 32 Stock Capacity 4 1 2 x 12 lumber Feed Speed 20 Feet per Minute Included 1 Hex Wrench 4mm Accessories 2 Magnets UNPACKING When unpacking check to make sure item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible INSTRUCTIONS FOR PUTTING INTO USE Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Rev 10d SKU 95082 For technica
19. iption Q ty 98 M5x0 8x8mm Set Screw 4 151 M5x0 8x20mm Pan Head Screw 3 99 Lead Screw 2 152 Lock Washer M5 3 100 Column 3 153 Housing Left 1 101 Lead Screw 1 154 Gasket 1 102 Column 1 155 Circuit Breaker 1 103 Scale 1 156 Strain Relief Bushing 1 104 Base 1 157 Line Cord 1 105 3AM1x30 Retaining Ring 4 158 Wire Connector 1 106 600022 Ball Bearing 4 159 M4 8x2 1x16mm Self threading 1 107 Bearing Retainer 4 Screw 108 Spacer 4 160 Switch 1 109 Sprocket 4 161 Switch Frame 1 110 Flat Washer M4 4 162 Switch Cover 1 111 M4x0 7x12mm Pan Head Screw 4 164 M4 8x2 1x20mm Self threading 3 113 M5x0 8x10mm Bolt w Lock 12 Screw Washer 165 Lock Washer M5 3 114 Idler Bracket 1 166 Motor Cover 1 115 5mm Flat Washer 2 167 1 1 4 Wavy Washer 1 116 M5x0 8x10mm Socket Head Bolt 2 168 6201 22 Z2 HT Ball Bearing 2 117 Sprocket 1 169 M5x0 8x8mm Self threading 1 118 Spacer 1 Screw 119 1 4 Flat Washer 1 170 Ground Wire 1 120 M6x1 0x20mm Pan Head Screw 1 171 5mm Serrated Washer 1 121 Chain 1 172_ Armature 1 122 Hex Wrench 4mm 1 173 Insulating Sleeve 1 123 Magnet 2 174 Stator 1 127 Gasket 1 175 M4 8x2 1x60mm Self threading 2 128 Rod 1 Screw 129 M4x0 8x10mm Socket Head Bolt 2 176 Lock Washer M5 2 130A M5x0 8x10mm Socket Head Bolt 1 177 Logo Label 1 130B 1 4 Flat Washer 1 178 Housing Right 1 131 Lead Screw 1 179 Pivot Rod 1 145 Carton Label 1 1
20. l questions please call 1 800 444 3353 Assembly NOTE This should always be mounted to a workbench before use 1 Select an area with enough room to fit the chosen dust collection system Select a workbench to mount the Planer Place the Planer on a workbench able to support the weight of the Planer and the wood stock being planed The orientation of the Planer should enable the easy entry and exit of long pieces of wood stock 2 Using a pencil mark through the mounting holes of the Planer onto the workbench Slide the Planer aside and drill four 3 8 inch mounting holes into the workbench AWARNING Before drilling verify that there are no utility wires or other obstructions under the workbench 3 Slide the Planer back over the mounting holes in the workbench and secure the Planer to the workbench with bolts washers spring washers and nuts not included Securely tighten 4 Mount the height thickness adjustment Handle 10 to the Right Cap 11 See Figure A Crank Handle 10 FigureA Page 8 5 Place Rubber Cap 5 on the Handle dust bag is emptied frequently to and tighten Bolt 6 into the Right Cap prevent clogging a WARNING ENSURE DUST BAG 6 Using a screwdriver not included IS EMPTIED FREQUENTLY fasten the two Cord Wrap Frames REDUCED FLOW CAN CAUSE 29 to the Side Cover 30 using four WOOD CHIPS TO CLOG AND Screws 28 See Figure B BREAK EXHAUST FAN FOR BEST aine E R
21. low the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts REV 11h SKU 95082 For technical questions please call 1 800 444 3353 Page 21
22. over 162 to turn the Planer off WARNING Wait until the motor comes to a complete stop and disconnect the power supply before readjusting the Planer If the Planer turns off unexpectedly during operation turn the Planer off and unplug it from the electrical outlet Refer to the Troubleshooting Section of this manual for possible reasons If the Circuit Breaker has tripped remove any materials from the Planer and push the Circuit Reset button and then restart by lifting Switch Cover to start Planer again To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool indoors out of children s reach Page 11 MAINTENANCE AND SERVICING Procedures not specifically A explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring
23. pth of cut 3 Moisture content is too high 3 Use dry wood or wood with lower moisture contents Uneven side to side 1 Roller case not level with planer 1 Adjust so that roller case is level depth of cut base Roller case 1 Sprockets or chain dirty 1 Clean and lubricate sprockets and chain adjustment difficult 2 Screws or columns dirty 2 Clean and lubricate screws and columns 3 Screws worn 3 Replace screws 4 Friction between roller case and 4 Clean and lubricate roller case and cover covers 5 Roller case not parallel 5 Adjust roller case Board feeds in 1 Out feed rollers are clogged 1 Clean Planer but will not move 2 Too much pressure on cutter head 2 Use supports to hold workpiece up through from long board Board thickness 1 Indicator not set correctly 1 Have indicator repaired by a qualified technician does not match depth of cut scale 2 Chain worn 2 Have chain replaced Roller case will not 1 Thickness gauge setting restricts 1 Reset thickness gauge lower roller case 1 Leaking bag or loose connection 1 Check connections or replace collection bag Fan very loud 1 Debris caught in fan 1 Remove debris 2 Fan is loose z Tighten hardware on fan Motor overheats 1 Motor overloaded Reduce depth of cut 2 Motor not cooling right Clean sawdust from Planer Circuit breaker or 1 Motor overloaded Reduce depth of cut fuse keeps tripping 2 Wrong circuit breaker or fuse
24. rounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Prong Plugs Outlets for 2 Prong Plug Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the For technical questions please call 1 800 444 3353 Page 6 National Electrical Code See 7 Make sure the extension cord is Outlets for 2 Prong Plug properly wired and in good electrical condition Always
25. ve to leave the Planer Turn off Planer when jammed Before each use check all nuts bolts and screws for tightness Keep extension cord off the ground and away from water Install this product on a proper surface Locate on a flat level and solid surface that is capable of supporting the weight of the Planer and the stock being planed Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 15 This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should For technical questions please call 1 800 444 3353 e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock e Any power cord must be properly grounded Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline
26. ved for the specific hazards in the work area 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users O D Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many 5 a accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions taking into
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