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Harbor Freight Tools 18 Volt 1/4 in. Cordless Variable Speed Hex Impact Driver Product manual

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1. Power tools create sparks which may ignite the dust or fumes Page 2 For technical questions please call 1 888 866 5797 Item 62421 Electrical Safety Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Personal Safety 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the Trigger is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Trigger or energizing power tools that have the Trigger on invites accidents Power Tool Use and Care 1 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed 2 Do not use the power tool if the Trigger does not turn it on and off Any power tool that cannot be controlled with the Trigger is dangerous and must be repaired 3 Disconnec
2. the drill as it cuts the hole in the material 9 When drilling a hard smooth surface use a center punch not included to mark the desired hole This will prevent the drill bit from slipping as the hole is started Page 8 For technical questions please call 1 888 866 5797 10 To lock the trigger mechanism press down the Direction Switch so that it is in the center position This will prevent the drill turning on accidentally Wood Drilling a For best performance use high speed drill bits for wood drilling and turn the torque setting to the drill icon b Start wood drilling at very low speed to keep the bit from slipping Increase speed as drill bit bites into wood c When drilling through holes place a block or wood behind the workpiece to prevent ragged edges on the back side of the hole Metal Drilling a For best performance use high speed drill bits for metal or steel drilling and turn the torque setting to the drill icon b Start metal drilling at very low speed to keep the bit from slipping Maintain the speed and pressure allowing for cutting without overheating the bit c When drilling large holes in metal surfaces use a small drill bit at first Then finish with a larger drill bit Be sure to lubricate the bit with oil to improve the drilling action and help increase bit life 11 When finished using the Drill release the Trigger and center the Direction Switch to lock the trigg
3. will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOG ELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
4. If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Screwdriver Safety Warnings 1 Page 4 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when the Battery Pack is connected Turn off the tool and remove the Battery Pack before leaving The battery Charger gets hot during use The Charger s heat can build up to unsafe levels and create a fire hazard if it does not receive adequate ventilation due to an electrical fault or if it is use
5. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference lt ELECTRIC POWER TOOLS CHICAGO 18 VOLT CORDLESS Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2014 by Harbor Freight Tools All rights reserved a No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents PER EEEE ITE PEA EE 2 Maintenance seca O De tact OE arian AET 6 Parts List and Diagram ceeeeee 10 ee
6. afety This tool vibrates during use 2 Do not smoke during use Nicotine reduces Repeated or long term exposure to vibration may the blood supply to the hands and fingers cause temporary or permanent physical injury increasing the risk of vibration related injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 3 Wear suitable gloves to reduce the gt vibration effects on the user H 1 Anyone using vibrating tools regularly or for LU an extended period should first be examined 4 Use tools with the lowest vibration LL by a doctor and then have regular medical when there is a choice y check ups to ensure medical problems are not being caused or worsened from use Pregnant 5 Include vibration free periods each day of work women or people who have impaired blood 6 Grip tool as lightly as possible while still keeping circulation to the hand past hand injuries safe control of it Let the tool do the work nervous system disorders diabetes or Raynaud s Disease should not use this tool 7 Toreduce vibration maintain the tool as If you feel any symptoms related to vibration Such explained in this manual If any abnormal as tingling numbness and white or blue fingers vibration occurs stop use immediately seek medical advice as soon as possible A SAVE THESE INSTRUCTIONS AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING Check with a qualifie
7. cal questions please call 1 888 866 5797 Page 7 Z O H lt o Lu ou O e m S e zZ General Operating Instructions 1 Make sure that the Trigger is in the off position then attach the Battery Pack 2 Insert the fully charged Battery Pack 11 into the base of the Tool making sure that it clicks into place securely Be sure the Battery Pack is securely seated into the Drill Handle so it does not fall off during use 3 Slide the Direction Switch which should initially be centered in the lock position to the right for forward drilling fastening or to the left for reversing the operation Use the reverse setting only to remove screws or to release jammed drill bit NOTICE Do not change direction of rotation while Chuck is rotating Wait until Chuck has come to a complete stop before changing direction 4 If using the Drill to insert or remove screws position the tip in the item to insert or remove 5 If drilling a hole hold the Drill above the area to drill 6 Press the Trigger to start the drill The Work Light will also activate once the Switch is pressed and turn off once Switch is released 7 When inserting or removing a screw or bolt use slight pressure at first to keep the bit in the head of the screw or bolt and cause the screw or bolt to thread into or unthread from the material 8 When drilling a hole let the Drill do the work using only enough pressure to follow
8. d electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the charger Do not use the charger if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Extension Cords Note Extension cords must not be used with this item s Charger Symbology o Double Insulated Read the manual before set up and or use Canadian Standards Association WARNING marking concerning Risk of Hearing Loss Underwriters Laboratories Inc Wear healing protection WARNING marking concerning Risk of Fire V Volts Alternating Current Do not cover Charger ventilation ducts p WARNING marking concerning Risk of Electric Shock Ng xxxx min No Load Revolutions per Minute RPM Properly connect Charger s power cord to appropriate outlet WARNING marking concerning Risk WARNING marking concerning of Eye Injury Wear ANSI approved Risk of Explosion safety goggles with side shields Do not puncture short or open battery packs and do not charge damaged battery packs Item 62421 For technical questions please call 1 888 866 5797 Page 5 Specifications wn gt TI m j lt Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before s
9. d ina hot environment Do not place the Charger on a flammable surface 11 For technical questions please call 1 888 866 5797 Do not obstruct any vents on the Charger Especially avoid placing the Charger on carpets and rugs they are not only flammable but they also obstruct vents under the Charger Place the Charger on a stable solid nonflammable surface such as a stable metal workbench or concrete floor at least 1 foot away from all flammable objects such as drapes or walls Keep a fire extinguisher and a smoke detector in the area Frequently monitor the Charger and Battery Pack while charging This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING The cord of this product contains lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Item 62421 Vibration S
10. e err cree er RATER rear ATS 6 Waranty eaae ootan ae a aa 12 aa Aiea e E 7 wn gt nm m j lt CHICAGOGELECTRIC POWER TOOLS WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your battery operated cordless power tool Work Area Safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool f Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust
11. er mechanism as a safety measure 12 To prevent accidents turn off the tool and remove its Battery Pack after use Clean then store the tool indoors out of children s reach Item 62421 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and remove its Battery Pack before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth leaking swollen or cracked battery pack e 3 NiCd BATTERY MUST BE RECYCLED OR e loose hardware DISPOSED OF PROPERLY misalignment or binding of moving parts Do not short incinerate or open battery e cracked or broken parts and 4 Disconnect battery pack and store battery pack any other condition that may charger and tool in dry indoor area out of affect its safe operation reach of children and away from metal objects i e paperclips coins to prevent shorting Troubleshooting Tool will 1 Battery Pack not properly Remove Battery Pack make sure there are no
12. et up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 10 Functions Collar Anvil Direction Switch Work Light Trigger Battery Button Bit Groove Battery Pack Page 6 For technical questions please call 1 888 866 5797 Item 62421 Charger Indicator LED s Green LED Continuously lit indicates charger is powered Battery Pack Red LED Flashing indicates that the battery is charging Red Continuously lit not flashing indicates LED that the battery has finished charging and should be removed from the charger Green Charger LED Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and remove its Battery Pack before performing any procedure in this section Charging 1 Place the Battery Pack on a dry fireproof surface in 6 Slide the Battery Pack onto the Charger a room where the temperature is from 50 104 F Note The Battery Pack s capacity will increase Note If recharging a newly spent Battery Pack somewhat during the first few charging cycles allow it to cool completely before charging A fully discharged Batter
13. not start connected obstructions reinsert the Battery Pack according to its shape it should only fit one way and press firmly until the Battery Pack locks in place Battery Pack not Make sure Charger is connected and operating properly properly charged Give enough time for Battery Pack to recharge properly Battery Pack burnt out Dispose of old Battery Pack properly or recycle Replace Battery Pack Internal damage or wear Have technician service tool Tool operates Forcing tool to work too fast Allow tool to work at its own rate slowly Battery Pack power low Recharge Battery Pack Battery Pack burnt out Dispose of old Battery Pack properly or recycle Replace Battery Pack Performance Bit dull or damaged Keep cutting bits sharp Replace as needed decreases Battery Pack wearing out Battery Pack capacity will gradually over time decrease through use If symptoms are severe recycle old Battery Pack or dispose of properly and replace it Overheating 1 Forcing tool to work too fast Allow tool to work at its own rate 2 Bit dull or damaged Keep cutting bits sharp Replace as needed 3 Blocked motor housing vents Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air MAINTENANCE Disconnect Battery Pack and Charger power supply before service Follow all safety precautions whenever diagnosing or ser
14. s please call 1 888 866 5797 Item 62421 Assembly Diagram VAMA O S Yee iS RA MAINTENANCE Item 62421 For technical questions please call 1 888 866 5797 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we
15. t or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation For technical questions please call 1 888 866 5797 Page 3 wn gt mn m j lt Battery tool use and care 1 Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack 2 Use power tools only with specifically designated battery packs Use of any other battery packs may create a risk of injury and fire Service When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact
16. t the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally 4 Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Item 62421 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury SAFETY Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Maintain power tools Check for misalignmen
17. vicing the tool Item 62421 For technical questions please call 1 888 866 5797 Page 9 2 Z j m gt Z 2 m Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part ___ Description Qty Part ___ Description Qty 9 Bet o 11 BatteryPack 1 6 LeftHousing _ 1 8 Battery Clamp 1 12 RightHousing 1 13 ScrewSt2 9x16 Tt 14 Switch S l i Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 10 For technical question
18. y Pack will take about X to X hours to fully charge Recharging the Battery Pack 2 Examine the Battery Pack It must be for more than X hours can damage the battery cells undamaged and a NiCd type Battery Pack Do not charge a cracked open or 7 While charging the Battery Pack Charger and leaking Battery Pack or charge a Power Supply may become warm to the touch non recommended type of Battery Pack This is normal and does not indicate a problem 3 The Battery Pack s terminals are designed to fit 8 The red LED will light continuously when the this Charger specifically If the Battery Pack does Battery Pack is charged Unplug the Charger and to not fit the Charger properly do not try to insert it disconnect it from the Battery Pack when finished Do not force a Battery Pack into the Charger 9 Allow the Battery Pack to cool 4 Plug the Power Supply into a grounded completely before using it 120V 60Hz receptacle 10 Press the Battery Buttons to release 5 Connect the Power Supply to the Charger Battery Pack from the Charger Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit 2 Secure loose workpieces using a vise or clamps The work area must not allow access by children not included to prevent movement while working or pets to prevent distraction and injury 3 There must not be objects such as utility lines nearby that will present a hazard while working Item 62421 For techni

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