Harbor Freight Tools 167 User's Manual
Contents
1. Replace O Ring Clean and lubricate with pneumatic tool oil Clean and lubricate with pneumatic tool oil Part Description 40 Connector 67 94 x 2 62 Valve Cap Quick Connector PAGE 10 ASSEMBLY DIAGRAM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTI FIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACE MENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 167 For technical questions please call 1 800 444 3353 PAGE 112. 167 For technical questions please call 1 800 444 3353 PAGE 7 6 Insert the small end of a rivet fully through the Nosepiece 1A 1B 1C or 1D CAUTION Make sure to NEVER to touch the Trigger 40 when you are inserting rivets See Figure D Insert the rivet through the predrilled hole in the workpiece 8 Hold the Riveter firmly with both hands and squeeze the Trigger 40 to activate the Riveter Repeat as necessary Then release pressure on the Trigger See Figure D 9 When finished using the Riveter turn off the air compressor Squeeze the Trigger again to release any compressed air in the Riveter Disconnect the air hose from the tool Then store the Riveter in a clean dry safe location out of reach of children See Figure D INSPECTION MAINTENANCE AND CLEANING AN WARNING Always wear ANSI approved safety impact goggles when performing any inspection maintenance or cleaning procedures 2 Ay Z WARNING Prior to performing any inspection maintenance or cleaning of the Riveter make sure to disconnect the air hose from the tool Then squeeze the Trigger 40 again to release any compressed air in the Riveter 3 To clean the exterior of the Riveter wipe with a clean damp cloth using a mild detergent or mild solvent Do not immerse the tool in liquids 4 To clean and change the Jaws A Unscrew and remove the Frame Head 11 using the Spanner 36 See Assy Diagram B Use the Spanner 36 to
3. connector before each use See Figure A REGULATOR Cp 00 qa tp Ep Q 0318 d p lt AIR TO TOOL FIGURE A OILER FILTER lt D qose COMPRESSOR SKU 167 For technical questions please call 1 800 444 3353 PAGE 4 2 Prior to use the Riveter requires the attachment of the Quick Connector 53 to its Air Cylinder 29 To do so make sure the screen Air Filter is properly seated in the Air Cylinder Wrap approximately 3 of pipe thread seal tape not included around the male threads of the Quick Connector Then firmly tighten the Quick Connector into the Air Cylinder See Figure B AIR CYLINDER 29 FIGURE B QUICK CONNECTOR DES 53 To Prime The Riveter ZN WARNING Make sure the Riveter is disconnected from its air supply hose prior to performing any maintenance service or changing accessories 2 To prime the Riveter use the Spanner 36 to unscrew and remove the Cylinder Cap 33 from the bottom of the Riveter See Figure C next page 3 Use a pair of pliers not included to remove the Piston Assembly 30 thru 33 from the Air Cylinder 29 See Figure C 4 Hold the Air Cylinder 29 upside down and pour in hydraulic oil not included The fill level should only reach the top of the Frame 15 See Figure C SKU 167 For technical questions please call 1 800 444 3353 PAGE 5 5 Insert the Piston Assembly 30 thru 33 back into the Air Cylinder 29 See Figure C 6 Use the
4. unscrew and remove the Jaw Case 6 Use care as there is a Spring 10 behind the Jaw Case 6 which may fly out See Assy Diagram C Remove the Jaws 7 from inside the Jaw Case 6 See Assy Diagram SKU 167 For technical questions please call 1 800 444 3353 PAGES D If you are going to clean the Jaws 7 use a steel brush and mild solvent Then apply a light coat of machine oil to the Jaws If you are going to replace the Jaws the entire assembly 6 7 8 9 amp 10 must be replaced at the same time due to the possibility of additional parts being damaged when the Jaws were damaged See Assy Diagram E Insert the Jaws 7 back into the Jaw Case 6 See Assy Diagram F When reassembling the Jaw Case 6 make sure the wedge on the Jaw Pusher s 8 head lines up in between the Jaws pushing them slightly apart See Assy Diagram G Check the distance from the head of the Jaw Case 6 to the mounting threads of the Frame Head 11 using the gauge on the Spanner 35 With the gauge at a slight incline the back of the gauge should rest on the beginning of the Frame Head threads while the front of the gauge should rest on the front edge of the Jaw Case 6 If it does not tighten loosen the Jaw Case until the distance is corrected See Figure E 5 When storing always store the Riveter in a clean dry safe location out of reach of children 6 WARNING All maintenance service and repairs not mention
5. CENTRAL PNEUMATIC N TO NL AIR HYDRAULIC RIVETER JP 167 ASSEMBLY AND OPERATING INSTRUCTIONS Due to continuing improvements actual product may differ slightly from the product described herein Distributed Exclusively by i HARBOR FREIGHT in ios TOOLS mid 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 PRODUCT SPECIFICATIONS Rivet Capacity aa Ve Sap amp Sag sized pins Nosepiece Sizes 0 1 a 5 50 She Overall Dimensions 11 Hx 9 L x 31 8 W Net Weight 3 a Pounds SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference UNPACKING When unpacking check to make sure that all the parts and accessories listed on page 11 are included and the product is intact and undamag
6. Spanner 36 to firmly screw the Cylinder Cap 33 back onto the Air Cylinder 29 See Figure C AIR CYLINDER 29 SPANNER 36 PISTON ASSY 30THRU 33 AIR CYLINDER 29 CYLINDER CAP 33 AIR PISTON LOCK NUT 30 3 FIGURE C REV 09 05 SKU 167 For technical questions please call 1 800 444 3353 PAGE 6 OPERATING INSTRUCTIONS Nosepieces 1 The Riveter comes with four Nosepieces The Nosepiece part numbers and sizes are as follows 1A 3 16 1B 5 82 1C 1 8 1D 3 32 See Figure D 2 Use the Spanner 86 when changing Nosepieces See Figure D FRAME HEAD 11 SAFETY CAP 23 NOSEPIECE 1A 1B 1C 1D FIGURE D QUICK CONNECTOR 53 To Operate The Riveter 1 Make sure the Safety Cap 23 is firmly secured to the Riveter by tightening the Frame Cap Nut 22 Also make sure the slot in the Safety Cap is turned upward to avoid spilling used rivet pins See Figure D 2 Depending on the size of rivet s pin not included used attach the corresponding Nosepiece size 3 16 5 32 1 8 or 3 32 with the Spanner 36 See Figure D 9 IMPORTANT When drilling rivet holes in a workpiece make sure to use the same diameter drill bit as the outer diameter of rivet you will be using 4 Attach an air hose to the Quick Connector 53 of the Riveter See Figure D 9 Turn on the air compressor and set its regulator at 90 PSI Do not exceed 90 PSI SKU
7. arry the tool by the handle and avoid contact with the Trigger 40 22 Avoid working alone If an accident happens an assistant can bring help 23 Always attach the Safety Cap 23 to the Riveter prior to using the tool Make sure the s ot in the Safety Cap faces upward to avoid spilling used Rivet Pins 24 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber California Health amp Safety Code S 25249 5 et seq WARNING The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Zo ASSEMBLY INSTRUCTIONS 1 For best service you should incorporate an oiler regulator and inline filter as shown in the diagram below Hoses couplers oilers regulators and filters are all available at Harbor Freight Tools NOTE If an automatic oiler is not used put 3 5 drops of pneumatic Tool Oil not included in the tools quick
8. ed If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SAFETY WARNINGS AND PRECAUTIONS WARNING Use eye and hearing protection Always wear ANSI approved safety impact goggles hearing protection and heavy duty work gloves when using this Riveter Other people in the work area must also wear appropriate ANSI approved safety equipment 2 Keep work area clean Cluttered areas invite accidents Stay within air pressure capacity Never operate the Riveter above 90 PSI 4 Observe work area conditions Keep work area well lit Do not use pneumatic tools in the presence of flammable gases or liquids 9 Keep children away Children must never be allowed in the work area Do not let them handle machines tools extension cords or air hoses 6 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children T Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed It will do the job better and more safely at the rate for which it SKU 167 For technical questions please call 1 800 444 3353 PAGE2 10 11 12 13 14 15 16 17 18 19 was intended Do not modify this tool and do not use this tool for a purpo
9. ed in this manual must only be performed by a qualified service technician SPANNER GAUGE 35 JAW CASE THREADS FIGURE E 6 FRAME HEAD 11 SKU 167 For technical questions please call 1 800 444 3353 PAGE9 TROUBLESHOOTING Likely Solution Possible Cause Jaws slipping Worn or damaged Jaws Heplace Jaws l Loose Nosepiece Tighten Nosepiece Jaws will not open Dirty Jaws Clean Jaws Rivet pin not properly inserted Make sure that Pin is fully inserted Stroke is too short Low air pressure Broken inadequate air compressor Weak pulling action Poor hose connections Damaged O Ring Dirty airline inlet PARTS LIST Nosepiece 3 16 A NO NO 0 BH Hanging Clip rame Cap U Co 3 4 2 afety Cap 2 CO wo o fa 2 gt i C D NO ackup Ring Co ir Cylinder N C2 O QIT 12 13 14 15 16 17 r SKU 167 Description rame Cap Nut etting Screw Pin ackup O Ring Frame Lock Nut Rubber Cushion ir Piston Stem ir Piston Insert Air Piston Lock Nut arge Iron Plate mall Iron Plate Oil Piston O Ring p22A ylinder O Ring Spanner Gauge For technical questions please call 1 800 444 3353 Prime Riveter Use proper rivet length Check regulator Have compressor serviced by a qualified technician upgrade to compressor of sufficient capability Reconnect using pipe thread seal tape
10. maged should be properly repaired or replaced by a qualified technician Do not use the tool if the Trigger does not operate properly Replacement parts and accessories This product is to be repaired and serviced only by a qualified technician When this product is serviced only identical replacement parts should be used Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools Do not operate tool if under the influence of alcohol or drugs Read warning labels if taking prescription medicine to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not operate the tool Maintenance The maintenance outlined in the Maintenance section should be performed regularly For your safety this product should be serviced or repaired regularly only by a qualified technician Compressed air only Never use combustible gas as a power source Fire the Rivets into an appropriate work surface only This Riveter is designed for use on metal objects only and is not suitable for soft surfaces SKU 167 For technical questions please call 1 800 444 3353 PAGES 20 Do not fire the Rivets too close to the edge of a workpiece They may split the workpiece and cause it to fly free causing personal injury 21 Transport the Riveter safely Always disconnect the air supply when moving the tool in the workplace C
11. se for which it was not intended Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically nonconductive clothes and nonskid footwear are recommended when working Wear restrictive hair covering to contain long hair Do not overreach Keep proper footing and balance at all times Do not reach over or across running tools or air hoses Disconnect air hose and release any built up air pressure Never service the Riveter or disassemble with the air hose attached Always release any built up air even after disconnecting hose Disconnect the Riveter when not in use Remove adjusting wrenches Check that adjusting wrenches are removed from the tool and work surface before attaching to an air source Avoid unintentional starting Be sure the Trigger 40 is in the OFF position when not in use and before plugging in Do not carry any tool with your finger on the Trigger whether it is attached to an air source or not Do not point the tool towards yourself or anyone Stay alert Watch what you are doing Use common sense Do not operate any tool when you are tired Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts and any other condition that may affect proper operation Any part that is da
Download Pdf Manuals
Related Search