Harbor Freight Tools 1541 User's Manual
Contents
1. For technical questions please call 1 800 444 3353 Page 4 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST amp ASSEMBLY DIAGRAM Pa eee Pe P iamo e o remo Mr Bolt M6x70 BA Spring Washer D10 amo e ratwasneros o 11 Large Flat 4 Washer 3 2 Cotter Pin 14 Axle Cap E Rear Axle Assembly G Steering Assembly Spring Washer p6 SKU 1541 For technical questions please call 1 800 444 3353 Page 5 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 day2. 800 444 3353 Page 2 16 An approved safety helmet must be worn at all times 17 Maintain labels and nameplates on the Wagon These carry important safety data If unreadable or missing contact Harbor Freight Tools for a replacement 18 Keep hands and feet clear of the tires 19 WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq 20 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Ase THESE INSTRUCTIONS SPECIFICATIONS UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible ASSEMBLING INSTRUCTIONS 1 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual 1 With the Bed A upside down att
3. HAUL MASTER BIG FOOT WAGON SET UP AND OPERATING INSTRUCTIONS n Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 10 11 12 13 14 15 GENERAL SAFETY RULES WARNING Read all instructions Failure to follow all instructions listed below may result in serious injury Keep work area clean and well lit Cluttered or dark areas invite accidents Stay alert watch what you are doing and use com
4. ach the Rear Axle Assembly E to the Bed using Bolts 1 Washers 5 Spring Washers 6 and Nuts 4 The bolts should be facing down with the washers and nuts connected on the bottom of the Wagon 2 Slide each of the Rear Axle Braces F over the end of each Rear Axle until they sit firmly to the inside of the Rear Axle Assembly Line up the end of the Braces with the holes in the wagon Using two Bolts 1 insert the bolts from the top of the wagon so that the Washers 5 Spring Washers 6 and the Nut 4 are secured on the underside of the wagon SKU 1541 For technical questions please call 1 800 444 3353 Page 3 3 Attach the Steering Assembly G to the Turntable D using a Bolt 3 Flat Washer 10 Spring Washer 9 and Nut 8 Slide the Bolt through the under side of the Steering Assembly B and into the Turntable Secure it from inside the Turntable with the hardware Loosely thread the Nut onto the Bolt Insert the Cotter Pin through the hole and spread it open 4 Attach both parts to the Bed Insert four Bolts 1 from the top of the wagon down and tighten in place on the bottom of the Bed with four Washers 10 Lock Washers 9 and Nuts 8 5 Slide each of the four Wheels C onto an axle with the Air Valve facing out Slide a 1 1 4 Washer 11 onto each axle on the inside the Wheel and attach the Cotter Pin to the outside of the Wheel Spread the cotter pin out to secure the Wheel 6 Attach each of the fou
5. m state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 1541 For technical questions please call 1 800 444 3353 Page 6
6. mon sense when operating a Wagon Do not use a Wagon while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating Wagons may result in serious personal injury Use safety equipment Always wear eye protection and heavy duty work gloves during assembly Do not overreach Keep proper footing and balance at all times This enables better control of the Wagon in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Maintain the Wagon Check for misalignment or binding of moving parts break age of parts and any other condition that may affect the Wagon s operation If damaged have the Wagon repaired before use Use only with adult supervision The Wagon is intended for use by people 5 years and older Only one person should ride in the wagon at a time Riders must keep hands and feet inside of the Wagon at all times Do not use the Wagon on rough terrain where it could tip over Do not stand on the Wagon Pull the Wagon by hand only Do not tow behind a vehicle Do not use the wagon on a steep hill or in the street Do not exceed the maximum weight capacity of 300 pounds Be aware of dynamic loading Dropping or bouncing load may briefly create excess load causing product failure SKU 1541 For technical questions please call 1
7. r Axle Caps 13 to the Axles 7 Insert the lower part of the Handle B into the Steering Assembly Slide the Bolt 2 into the Assembly and through the Handle so that it exits the other side of the Assembly Tighten the Bolt into place with a Washer and the Nut Cap 7 8 Turn the Wagon upright and roll it around turning the handle to assure smooth and efficient operation OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product 1 Turning the Handle will turn the front wheels on the wagon The Handle can be raised for steering from inside the wagon or lowered so that the wagon can be pulled 2 Always park the Wagon on a flat level surface MAINTENANCE AND SERVICING Damaged equipment can fail causing serious personal AWARNING injury Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use f BEFORE EACH USE inspect the general condition of the Wagon Check for loose screws misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation 2 Check the air pressure for the tires before each use and inflate as necessary Do not exceed the maximum 30 PSI Oil the wheels periodically 3 AFTER USE clean external surfaces of the tool with clean moist cloth SKU 1541
8. s from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or con sequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary fro
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