Harbor Freight Tools 1000 lb. Capacity Motorcycle Lift Product manual
Contents
1. repeat steps 2 5 SKU 68892 For technical questions please call 1 800 444 3353 Page 7 Frame Parts List Description 1 1 5 Release Valve Spindle Link 17 01 02 03 04 05 16 0 1 9 22 23 07 10 11 12 13 14 15 16 17 18 Bolt M12 65 O Vise 4 4 4 4 lt o Bolt M12 6 Bolt M8 1 1 1 1 1 2 Cotter Pin d 2 8 T Connector 1 Base Plate 1 BotMG 30 0 1 Set Screw 8112 1 Grease Fitting Pump Shaft Set Screw M6 1 2 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 47 48 49a 53 54 55 56 57 58 59 6 25 8 26 NutM12 J 8 27 28 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION O2. Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Important Safety Instructions 2 Maintenance and Servicing 7 3 Parts 8 10 Assembly Instructions 3 Assembly 9 10 Operating Instructions 5 0 1 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INSTRUCTIONS 10 Keep clear of load while lifting AWARNING moving and lowering Addresses practices not related to personal injury FAILURE TO HEED THESE INSTRUCTIONS 11 Lower load slowly MAY RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE 12 Do not use for aircraft purposes READ ALL INSTRUCTIONS 13 Inspect before every use do not u
3. Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Lock the lift with the Locking Bar 22 before servicing in the raised position 1 Before each use inspect the general condition of the Lift Check for broken cracked or bent parts loose or missing parts and any condition that may affect the proper operation of the product If a problem occurs have the problem corrected before further use Do not use damaged equipment 2 If the Lift appears not to be working properly follow Bleeding instructions 3 The mechanical parts of the Lift such as the pedal lift and release shafts should be occasionally lubricated with heavy oil or grease 4 Protect the Lift Cylinder from dirt or grit when in the raised position If it becomes dirty wipe it off with a clean cloth before lowering 5 Maintain and store the Lift in a reasonably protected environment Do not expose to rain or excess moisture Protect from salt water or other corrosive materials If it becomes dirty or contaminated clean it promptly with clean water or a suitable detergent If using a pressure washer be aware that you may remove some paint from the outer surface Never spray a pressure washer at the seal areas near the pistons or valves
4. Remove all tools parts etc from under the vehicle 2 Slightly raise the platform to free the Locking Bar 3 Remove the Locking Bar 22 then slowly press the Release Foot Pedal 10 to ease down the unit NOTE The speed of lowering is controlled by the Release Foot Pedal 10 Operate this pedal slowly in a controlled and safe manner Small ATV Application 1 The Lift can be used to support small ATV s under certain conditions A small ATV can be rolled onto the Lift if the wheel width of the ATV falls within the 26 3 4 IN width of the Lift s platform Never attempt to ride an ATV onto the platform The Lift should not be used to support an ATV unless all 4 tires of the ATV can completely rest on the platform Page 6 For technical questions please call 1 800 444 3353 Figure 5 Locking Bar 22 Lifting Screw 18 Caster 14 4 After lowering open the vise jaws and remove the motorcycle from the lift Turn the Lifting Screws 18 counterclockwise to lower the lift onto the Casters 14 6 Store in a safe dry location out of reach of children 2 Always use at least 2 wheel chocks one for a front ATV wheel and one for a back ATV wheel to prevent movement of the ATV while it is being worked on Wheel chocks are not included but are available from Harbor Freight Tools 3 Before lifting secure the ATV to the Lift using tie down straps not included SKU 68892 Maintenance And Servicing 1
5. do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state SKU 68892 For technical questions please call 1 800 444 3353 Page 11 PITTSBURGH 3491 Mission Oaks Blvd gt PO Box 6009 Camarillo 93011 800 444 3353
6. F REPLACEMENT PARTS THERETO Page 8 For technical questions please call 1 800 444 3353 SKU 68892 Frame Assembly Diagram Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 68892 For technical questions please call 1 800 444 3353 Page 9 Pump Parts List and Assembly Diagram Part Description Qty Part Qty POG Regulating Plug 1 Pog UnionNut 1 Page 10 For technical questions please call 1 800 444 3353 SKU 68892 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states
7. ING The brass components of carry important information If unreadable or missing this product contain lead a chemical contact Harbor Freight Tools for a replacement known to the State of California to cause birth defects or other reproductive harm 20 Read lifting requirements in service California Health amp Safety code 8 25249 5 et seq manual of the motorcycle being lifted 26 Only use this lift to raise a motorcycle or an 21 Industrial applications must ATV to perform maintenance Do not attempt to follow OSHA requirements transport or relocate motorcycle ATV while on the Lift 22 Do not allow anyone on the lift or the 27 The warnings cautions and instructions motorcycle ATV while on the lift discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product 24 Before lowering remove all tools but must be supplied by the operator and equipment from under lift SAVE THESE INSTRUCTIONS 23 Raise Casters off the ground to prevent movement before loading unloading raising or lowering Specifications Max Load Capacity 1000 LBS Max Lift Height 29 1 2 IN Min Lift Height 7 IN 3 718 N Platform Dimensions 86 1 2 IN L x 26 3 4 IN W Assembly Instructions Read the ENTIRE IMPORTANT SAFETY INSTRUCTIONS section at the beginning of this manu
8. Lubricate external moving parts after cleaning 6 If the lift slowly lowers on its own it may have damaged seals or insufficient oil First check the oil level If the level is OK take the lift to a qualified service technician for seal replacement Damaged seals may be caused by overloading or exposure to harmful conditions or inappropriate use of a pressure washer NOTE If the lift can be raised to its highest position it indicates that there is enough oil If the lift slowly lowers from this position it indicates that the problem is likely with the seals NOTE Do not tamper with the check valves Any repairs should be performed by a qualified technician Checking and Filling Hydraulic Fluid 1 Lower the lift completely Remove the Access Panel 36 and the Oil Plug P23 underneath 2 The oil level should be even with the bottom of the filler plug hole You should be able to see the oil Bleeding Note If the Lift appears not to be working properly it may be necessary to bleed trapped air from its hydraulic system 1 Check oil level Replace plug 2 Depress Release Foot Pedal 10 3 Pump the Foot Pedal 11 several times 3 If the oil level is low add SAE Hydraulic Jack fluid only Avoid mixing different brands of oils Do not use any other fluid or brake fluid 4 Letup on Release Foot Pedal 10 5 Pump Lift Pedal 11 If the motorcycle lift does not elevate smoothly or Pedal 11 feels spongy
9. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PITTSBURGH MOTORCYCLE LIFT Heavy duty hydraulic pump with hands free foot pedal operation Diamond plate steel platform and ramp e Retractable casters and integrated leg lock for safe operation Three position tire vise opens to 6 1 8 7 wide tire stop e Removable steel ramp with dual mount pins for security e Access panel for easy pump servicing in lowered position ITEM 68892 Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape Read this material before using this product or form without the express written consent of Harbor Freight Tools Diagrams Failure to do so can result in serious injury within this manual may not be drawn proportionally
10. al A including all text under subheadings therein before set up or use of this product Unpacking When unpacking make sure the following parts are included Main Lift Assembly Hardware Kit Lift Foot Pedal Release Foot Pedal Access Panel Vise Assembly Locking Bar c N Qv Gr B c 3 Ramp SKU 68892 For technical questions please call 1 800 444 3353 Page 3 Motorcycle Lift Assembly 1 Page 4 Raise the end of the Frame Assembly near the Access Panel 36 and support it on blocks Place a Front Wheel 44 and Washer 43 on the Frame Assembly Insert a Cotter Pin 47 through the hole in the Axle and bend it to secure the Wheel in place Repeat for the other Front Wheel 44 See Figure 1 right Lower the Frame Assembly off the blocks Turn the Lifting Screws 18 clockwise to raise the opposite end of the Frame Assembly Install the Casters 14 to the Frame using Bolts 12 Washers 13 Lock Washers 20 and Nuts 21 See Figure 2 right Turn the Lifting Screws counterclockwise to lower the lift onto the Casters Place the Access Panel 36 into the Platform 35 Insert the pins under the Ramp 37 into the holes in the end of the Platform 35 Secure the pins using Washers 23 and R Pins 04 For technical questions please call 1 800 444 3353 Figure 1 Base Plate 49A Cotter Pin 47 O S Em Front Wheel 44 Washer 43 Figure 2 Nut 21 9 Lock eT Wash
11. een repaired by a Bleeding instructions on page 7 qualified service technician Lifting 1 Position the lift on a flat level hard surface Note When properly set front tire of motorcycle able to support at least 1350 Ib should rest against Stop Plate 32 with the axle centered over the Front Wheel Vise Assembly 2 Tum the Lifting Screws 18 clockwise to evenly raise not slide Stop Plate and or re position wheel vise the Casters 14 off the ground and limit movement 5 Once the Stop Plate 32 is adjusted 3 With the Access Panel 36 in place roll the against the motorcycle tire tighten the motorcycle onto the lift Kick the center stand of Bolts 33 that hold it in place the motorcycle down to stabilize it on the lift 6 Secure the motorcycle to the lift using tie down 4 Clamp the front wheel of the motorcycle into the straps not included See motorcycle s owner Vise Assembly to prevent movement of the wheel manual for locations of strap attachments 7 Pump the Lift Foot Pedal 11 repeatedly to raise the lift SKU 68892 For technical questions please call 1 800 444 3353 Page 5 Lifting continued 7 When the platform has been raised to the working height pass the Locking Bar 22 through the holes in the Front Lifting Arm 38 so the lift cannot be accidentally lowered 8 Gently press Release Foot Pedal 10 to lower the platform to rest the load on Locking Bar 22 and not on the lift jack Lowering 1
12. er 20 e o lcm 13 Lifting Screw Caster 14 18 Washer 13 lese 13 8 Bolt 12 Figure 3 Access Panel 36 SKU 68892 Motorcycle Lift Assembly continued Figure 4 34 9 Fit the Vise 34 to the front of the Platform using Bolts 33 Washers 23 Lock Washers 31 and Nuts 30 Adjust to suit the motorcycle 0 Note Location of Front Wheel Vise Assembly in relation 23 to the Stop Plate 32 is adjustable by means of removing Fasteners 30 31 23 and 33 Tighten Nuts and Bolts only after determining the proper tire mounting position See Figure 4 right 10 Attach the Stop Plate to the Platform using Bolts 33 and Washers 23 Do not tighten yet 11 Fit the Lift Foot Pedal 11 over the Pump Piston Spindle 09 12 Fit the Release Foot Pedal 10 over the Release Valve Spindle 05 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Before First Use 1 Check and fill oil as needed See Checking 3 Test the Lift several times for proper operation before Filling Hydraulic Fluid instructions on page 7 attempting to lift a load If after bleeding twice the Lift still does not appear to be working properly 2 Bleed the Lift Jack according to the do not use the Lift until it has b
13. se if parts are loose or damaged 1 Study understand and follow all instructions 14 Keep work area clean and well lit before operating this device Cluttered or dark areas invite accidents 2 Do not exceed rated capacity Be aware 15 Keep children and bystanders away of dynamic loading Bouncing or dropping while operating Distractions can the load suddenly may briefly create cause you to lose control excess ad Causing product failure 16 Stay alert Watch what you are doing and use 3 Use only on hard level surfaces common sense when operating Do not use while tired or under the influence of drugs alcohol 4 Center load on lift platform or medication A moment of inattention while operating may result in serious personal injury 5 Immediately after lifting load ensure that the Locking Bar is in place 17 Store idle lifts out of the reach of children and do not allow persons unfamiliar with 6 Before moving lower the load to the lift or these instructions to operate it the lowest possible point Lifts are dangerous in the hands of untrained users repair person using only identical replacement parts This will ensure that 9 Wear ANSI approved safety goggles heavy duty the safety of the lift is maintained work gloves and safety shoes during use 8 Do not adjust safety valve Page 2 For technical questions please call 1 800 444 3353 SKU 68892 19 Maintain labels and nameplates on the lift These 25 WARN
Download Pdf Manuals
Related Search