Harbor Freight Tools 1000 lb. Capacity ATV/Motorcycle Lift Product manual
Contents
1. TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Lock the lift with the Locking Bar before servicing in the raised position 1 Before each use inspect the general condition of 5 Maintain and store the Lift in a reasonably the Lift Check for broken cracked or bent parts loose or missing parts and any condition that may affect the proper operation of the product If a problem occurs have the problem corrected protected environment Do not expose to rain or excess moisture Protect from salt water or other corrosive materials If it becomes dirty or contaminated clean it promptly with clean water or before further use Do not use damaged equipment a suitable detergent If using a pressure washer be aware that you may remove some paint from the outer surface Never spray a pressure washer at the seal areas near the pistons or valves Lubricate external moving parts after cleaning 2 If the Lift appears not to be working properly follow Bleeding instructions 3 The mechanical parts of the Lift such as 6 Ifthe lift slowly lowers on its own it may the pedal lift and release shafts should be have damaged seals or insufficient oil occasionally lubricated with heavy oil or grease First check the oil level If the level is OK take the lift to a qualified service technician for seal replacement Damaged seals may2. i f 28 The warnings cautions and instructions red or under LE prarugs aloonol discussed in this instruction manual cannot or medication A moment of inattention while a ae i cover all possible conditions and situations operating may result in serious personal injury that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Item 69904 For technical questions please call 1 800 444 3353 Page 3 Specifications Max Load Capacity 1000 Ib Platform Dimensions 86 12 L x 26 W PITTSBURGH Page 4 For technical questions please call 1 800 444 3353 Item 69904 Assembly Instructions A 1 Raise the front of the Frame Asm 14 and put it on blocks 2 Assemble the Casters 11 to the Frame Asm 14 using Bolts 10 Washers 9 and Nuts 8 3 Thread the Adjustment Screws 13 into the Frame Asm 14 and attach their bases 4 Lower the front of the Frame Asm 14 off the blocks Adjustment Nut 8 Washer 9 Caster 11 Bolt 10 i Figure A Caster and Adjusting Screw Assembly 5 Attach the Vise Base 40 to the front of the Platform 36 using Bolts 42 Washers 33 and Nuts 43 Note Location of Vise Base 40 in relation to the Stop Plate 41 is adjustable by means of removing fasteners 42 33 amp 43 Tighten Nuts and Bolts only after determining t
3. set front tire of motorcycle should rest against Stop Plate with the axle centered over the Front Wheel Vise Assembly If not slide Stop Plate and or re position wheel Vise Base 5 Once the Stop Plate is adjusted against the motorcycle tire tighten the Bolts that hold it in place 6 Secure the motorcycle to the lift using tie down straps not included See motorcycle s owner manual for locations of strap attachments Pump the Foot Pedal repeatedly to raise the lift 8 When the platform has been raised to the working height pass the Locking Bar through the holes in the Rear Lifting Arm so the lift cannot be accidentally lowered 9 Gently press Release Pedal to lower the platform to rest the load on Locking Bar and not on the lift jack 4 After lowering open the Vise and remove the motorcycle from the lift 5 Turn the Lifting Screws counterclockwise to lower the lift onto the Casters 6 Store in a safe dry location out of reach of children 2 Use at least 2 wheel chocks one for a front ATV wheel and one for a back ATV wheel to prevent movement of the ATV while it is being worked on Wheel chocks sold separately 3 Before lifting secure the ATV to the Lift using tie down straps not included Page 6 For technical questions please call 1 800 444 3353 Item 69904 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING
4. D THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Frame Parts List Part Description Qty 37 INutM2 8 4 BotM12x0 8 6 lBotM8x25 2 8 Nume 8 9 logeWasher 8 10 BotM6x 8 PITTSBURGH Page 8 For technical questions please call 1 800 444 3353 ltem 69904 Frame Assembly Diagram Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PITTSBURGH Item 69904 For technical questions please call 1 800 444 3353 Page 9 Page 10 Parts List A Pump Description Qty Part D
5. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PITTSBURGH 1000 L6 CAPACITY MOTORCYCLE LIFT ITEM 69904 Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents DANGLY en A A 3 Maintenant 0 7 SPecifications 00000 4 Parts Lists and Assembly Diagrams 8 ASSOIDIY me 5 Wana sa waka
6. be caused by overloading or exposure to harmful conditions or inappropriate use of a pressure washer 4 Protect the Lift Cylinder from dirt or grit when in the raised position If it becomes dirty wipe it off with a clean cloth before lowering NOTE If the lift can be raised to its highest position it indicates that there is enough oil If the lift slowly lowers from this position it indicates that the problem is likely with the seals NOTE Do not tamper with the check valves Any repairs should be performed by a qualified technician Checking and Filling Hydraulic Fluid 1 Lower the lift completely Remove the Access Panel 3 If the oil level is low add SAE Hydraulic Jack and the Oil Plug on the side of the Jack underneath fluid only Avoid mixing different brands of oils Do not use any other fluid or brake fluid 2 The oil level should be even with the bottom of the filler plug hole You should be able to see the oil Bleeding Note If the Lift appears not to be working properly it may be necessary to bleed trapped air from its hydraulic system 1 Check oil level Replace plug 4 Let up on Release Pedal 2 Depress Release Pedal 5 Pump Foot Pedal If the motorcycle lift does not elevate smoothly or 3 Pump the Foot Pedal several times Foot Pedal feels spongy repeat steps 2 5 Item 69904 For technical questions please call 1 800 444 3353 Page 7 Parts Lists and Assembly Diagrams PLEASE REA
7. e to support at least 1350 Ib 2 Turn the Lifting Screws clockwise to evenly raise the Casters off the ground and limit movement Locking Bar NS AN ZED i EA WY Caster Figure E Lifting Screw and Locking Bar 3 With the Access Panel in place roll the motorcycle onto the lift Kick the center stand of the motorcycle down to stabilize it on the Platform Lowering Remove all tools parts etc from under the vehicle Slightly raise the platform to free the Locking Bar Remove the Locking Bar then slowly press the Release Pedal to ease down the unit NOTE The speed of lowering is controlled by the Release Pedal Operate this Pedal slowly in a controlled and safe manner Small ATV Application 1 The Lift can be used to support small ATV s under certain conditions A small ATV can be rolled onto the Lift if the wheel width of the ATV falls within the 26 3 4 width of the Lift s platform Never attempt to ride an ATV onto the platform The Lift should not be used to support an ATV unless all 4 tires of the ATV can completely rest on the platform 3 Test the Lift several times for proper operation before attempting to lift a load If after bleeding twice the Lift still does not appear to be working properly do not use the Lift until it has been repaired by a qualified service technician 4 Clamp the front wheel of the motorcycle into the Vise to prevent movement of the wheel Note When properly
8. epaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
9. escription Qty PITTSBURGH For technical questions please call 1 800 444 3353 ltem 69904 Assembly Diagram A Pump 19A ee ee l 20A P C 25A 26A 27A 28A 12A LS Item 69904 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges pr
10. he proper tire mounting position 42 F Vise Base 40 NI aa Figure B Vise Base and Stop Plate Assembly Item 69904 For technical questions please call 1 800 444 3353 Read the ENTIRE IMPORTANT SAFETY INSTRUCTIONS section at the beginning of this manual including all text under subheadings therein before set up or use of this product 6 Attach the Stop Plate 41 to the Platform 36 using Bolts 42 Washers 33 and Nuts 43 7 Attach the Foot Pedal 15 to the Pump Input Shaft 18 8 Attach the Release Pedal 16 to the valve shaft as shown in Figure C Pump Input Foot Shaft 18 Pedal 15 e Pedal 16 Figure C Pedal Assembly 9 Use the Access Panel 35 to cover the large hole in the Platform 36 10 Attach the Ramp 34 to the back of the Platform 36 inserting both pins under the Ramp into the holes in the Platform Access Panel 35 Ramp 34 N Platform 36 Figure D Ramp and Access Panel Assembly Page 5 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Before First Use 1 Check and fill oil as needed See Checking and Filling Hydraulic Fluid instructions on page 7 2 Bleed the Lift Jack according to the Bleeding instructions on page 7 Lifting 1 Position the lift on a flat level hard surface abl
11. ns me 12 Operation a ezine asta leartiers 6 PITTSBURGH WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN N G Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Page 2 For technical questions please call 1 800 444 3353 Item 69904 IMPORTANT SAFETY INSTRUCTIONS AWARNING FAILURE TO HEED THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE 1 Study understand and follow all instructions before operating this device 18 Store idle lifts out of the reach of children and do not allow persons unfamiliar with the lift or these instructions to operate it 2 Do not exceed 1000 Ib rated capacity Lifts are dangerous in the hands of untrained users 3 Use only on hard level surfaces 19 Have your lift serviced by a qualified 4 Center load on lift platform Opat PerSon using only laentical replacement parts This will ensure that 5 Immediately after lifting ensure lift mechanical the safety of the lift is main
12. tained loan holding means sengaged 20 Maintain labels and nameplates on the lift These 6 Secure load with appropriate restraint device carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 7 Do not adjust safety valve 21 Read lifting requirements in service 8 Wear ANSI approved safety goggles and manual of the motorcycle being lifted heavy duty work gloves during use 22 Industrial applications must 9 Keep clear of load while lifting and lowering follow OSHA requirements 10 Lower load slowly 23 Do not allow anyone on the lift or the motorcycle ATV while on the lift 11 Do not use for aircraft purposes i i 24 Raise Casters off the ground to 12 Apply parking brake and chock tires prevent movement before loading before lifting vehicle unloading raising or lowering 13 Inspect before every use 25 Before lowering remove all tools 14 Do not lift motorcycle with rear tire on ramp 26 WARNING The brass components of F this product contain lead a chemical Ei a clean m wen ia known to the State of California to cause Cluttered or dark areas invite accidents i birth defects or other reproductive harm Seea cal at are li can 27 Only use this lift to raise a motorcycle or an y ATV to perform maintenance Do not attempt to 17 Stay alert Watch what you are doing and use transport or relocate motorcycle ATV while on the Lift common sense when operating Do not use while
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