Great Dane TCHE48-17KA User's Manual
Contents
1. GREAT DANE Scamper HG E rn u ILLUSTRATED PARTS LIST AND TECHNICAL MANUAL A WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm California Proposition 65 Warning PC9315 North American Version Litho in U S A TABLE OF CONTENTS Engines Traction DECK ASS EE 2 Top Handles and Control Assembly EEN 4 Lower Control Linkage Top Handle and Fuel Tank 000 6 Transaxles Park Brake and Controls 8 SEENEN au ma ee een 10 Engine and Related Component a 12 Electrical and Related Components Manual Grat 14 Electrical and Related Components Electric Grat 16 Manual Start Logic Cart ra 18 Electric Start LOGI Chart 19 Front Caster Assembly u ie 20 22 48 52 GUNN BRI OH 24 Deals T E AE al 26 All information illustrations and specifications in this manual are based on the latest information at the time of publication The right is reserved to make changes at any time without notice COPYRIGHTO 2003 Deere amp Co John Deere Worldwide Commercial and Cons2. P N M88753 Cut to length for service as needed NOTES Lower Control Linkage Top Handle and Fuel Tank Support 7 TRANSAXLES PARK BRAKE AND CONTROLS Transaxles Park Brake and Controls 8 TRANSAXLES PARK BRAKE AND CONTROLS Ref No Part No Description Qty 1 D18388 Belt Transaxle Drive 1 2 D38165 Clip Spring Retainer 1 3 D38135 Spring 1 4 D33068 Brake Control 1 5 D38165 Clip Wire Lock 1 6 D14114 Washer 5 16 SAE Flat 6 7 D14145 Screw 5 16 18x1 HHC 4 8 D35308 Bracket Stabilizer Weldment 1 9 D14107 Pin Cotter 3 32x1 5 10 D32325 Bar Bypass Connector 1 11 D18140 Spring 1 12 D14016 Nut 5 16 18 Nyloc 1 13 D14205 Nut 5 16 18 PTFHN 5 14 D14155 Screw 5 16 18x3 1 2 HHC 1 15 D14203 Nut 5 16 18 Center Lock 7 16 D35307 Crank Brake Bell 1 17 D33069 Link Brake Adjustment 1 18 D14209 Nut 5 16 24 2 19 D14246 Washer 3 8 SAE Flat 8 20 D14013 Screw 3 8 16x1 HHC 8 21 D35318 Mount Transaxle Weldment 2 22 D24028 Fitting 2 23 TY22503 Oil Hose 3 8x4 1 4 Vent 2 24 D38186 Vent 2 25 D18379 Clamp Hose 4 26 D38154 Transaxle Assembly Right HG 324 2400R 1 27 D14151 Screw 5 16 18x2 1 2 HHC 9 28 D14153 Screw 5 16 18x3 HHC 1 29 D38177 Brake Rotor 11 30 D38165 Clip 11 31 D38178 Brake Pawl 1T 32 D38179 Bushing 11 33 D38180 Bolt Brake Pawl 1t 34 D32326 Yoke Brake Pawl 1 35 D38153 Transaxle Assembly Left HG 324 2400L 1 36 D32314 Bracket Mounting Tie 1 37 D38181 Hub with Studs 1t 38 D38182 Nut 3 4 16 1
3. Start KAWASAKI FH500 AS21 1 Nut M8x1 25 1 2 Bracket Muffler 1 53 Bolt 8 1 25 20 5 1 4 Bolt M6x1 0x15 PTFHCS 1 5 Exhaust Gasket 17hp 2 6 Shield Muffler 1 7 Screw 1 8 Nut 1 9 Exhaust 1 10 Muffler 1 11 M76926 Hose Oil Drain 1 12 Fitting Oil Drain 1 13 Clamp Muffler 1 14 Nut M8x1 25 HHN 4 15 Washer 8x14x2 Split Lock 4 16 D18145 Key Shaft 1 17 D14245 Bushing 1 1 0 18 Gauge Machinery 1 18 D38155 Clutch Electric PTO 1 19 D38156 Pulley Cast Type 1 20 D18056 Spacer 1 21 D14208 Washer 7 16 Split Loc 1 22 D14286 Bolt 7 16 20x2 1 23 D14147 Bolt 5 16 18x1 1 2 HHCS 5 24 D24033 Washer 5 16 Flat 5 25 D14016 Nut 5 16 18 Nyloc 7 26 D35321 Bracket Clutch Anti Rotation 1 27 D14148 Bolt 5 16 18x1 3 4 HHCS 2 NOTE See authorized KAWASAKI servicing engine dealer for engine related service items Always reference the engine model number when ordering parts NOTES Engine and Related Components 13 ELECTRICAL AND RELATED COMPONENTS MANUAL START wo N N My 74 o N MX15749 Electrical and Related Components Manual Start 14 ELECTRICAL AND RELATED COMPONENTS MANUAL START Ref No Ref Loc Part No Description Qty 1 B L D14233 Bolt 10 24x3 4 PHCS 6 2 B L D38085 Switch OPC 3 3 A B L D14124 Nut 10 24 6 4 D38005 Switch Blade Clutch 1 5 D D18090 Swi
4. 4205 Nut 5 16 18 Flanged 2 18 D28118 Cable Positive Battery w Boot 2 19 D14145 Bolt 5 16 18x1 2 20 TY25221 Battery 1 21 L D28158 Starter Relay 1 22 D38189 Main Chassis Harness 1 Electrical and Related Components Electric Start 17 NOTES MANUAL START LOGIC CHART L lr Fi E ed i 1 1 H i m i HAMS H MX15753 Manual Start Logic Chart 18 ELECTRIC START LOGIC CHART T W db 3 FER H i f i 3259 HI i 1 amp SET Sof 5 MX15751 Electric Start Logic Chart 19 FRONT CASTER ASSEMBLY 2 ye e Q Em sl MX15740 Front Caster Assembly 20 FRONT CASTER ASSEMBLY Ref No Part No Description Qty 1 D18058 Grease Zerk 1 2 D18057 Pin Quick Lock 1 3 D18002 Spacer 1 2 Slotted 6 4 D18076 Bushing Caster 2 5 GDA10105 Bracket Caster Weldment 1 6 D13008 Bushing 1 7 D15030 Yoke Caster Weldment 1 8 D14045 Nut 1 2 13 1 9 D14068 Bolt 1 2 13x5 1 2 Caster 1 10 D13003 Sleeve Caster Wheel Bearing 1 11 D38034 Wheel Tire and Bearing Assembly 9x3 50 4 1 12 D24013 Nut 3 8 16 Cone Loc 4 13 D14246 Washer 3 8 SAE Flat 4 14 D24011 Bolt 3 8 16x1 Carriage 4 NOTE One assembly shown Two required for each vehicle NOTES Front Caster Assembly 21 36 CUTTING DECK MX15742 36 Cutting Deck 22 36 CUTTING DECK Ref No Part No Desc
5. 7 Nut 1 2 13 Serrated Flange 8 46 GDU10302 Stand Off Hood 1 47 AH154566 Bumper Rubber 1 48 GDA10114 Pulley 48 1 48 GDA10111 Pulley 52 1 49 D14016 Bolt 3 8 16x1 3 4 1 50 D18314 Pulley Idler 1 51 D35394 Idler Arm Blade to Blade 1 48 and 52 Cutting Deck 25 DECALS 1 2 3 amp ENGAGE DRIVE BYPASS 7 PARK BRAKE 5 6 Kawasaki FR 15 0 de LACE H A PELIGRO SEPA a 11 12 13 G REATQOANE GREATIDANE 17 MX15747 Decals 26 DECALS Ref No Part No Description Qty 1 D38039 36 1 2 GDU10267 48 1 3 GDU10268 52 1 4 D38184 Engine Bypass Park Brake 1 5 D18149 Console 1 6 D18021 Throttle Control Console 1 7 TCU18143 15hp 1 8 TCU17402 17hp 1 9 TCU51336 Danger Child 1 10 M131739 Danger Blade Contact 2 11 M137637 Discharge 1 12 TCU51051 Danger Rotating Belts 1 13 TCU14840 General Caution 1 14 D18027 Great Dane Logo 1 15 M131748 Danger Thrown Objects 1 16 D38115 Great Dane Small 1 17 D38116 Scamper Small 1 NOTES Decals 27 NOTES Notes 28
6. elt Blade to Blade 52 1 2 D38131 Belt Blade to Blade 48 1 3 D14282 Nut 5 8 18 Blade Bolt 3 4 D13055 Nut Pulley Special 3 5 D13024 Spacer Pulley 2 6 D18083 Pulley Puller Narrow Spline 3 7 D15027 Post Idle Mounting 2 8 D14046 Washer 3 9 D18076 Bushing 4 10 D18058 Grease Zerk 2 11 D14104 Snap Ring 2 12 D14245 Washer 2 13 D24013 Locknut 3 8 16 10 14 D18031 Pulley Center to Right Blade ldler 1 15 D38128 Spring 2 16 D14246 Washer 3 8 SAE Flat 2 17 D14010 Nut 3 8 16 Nyloc 4 18 D33062 Spring Keeper 6 19 D23040 J Hook 2 20 D25044 ldler Arm Single ldler 1 21 D14018 Bolt 3 8 16x2 1 4 HHCS 1 22 D14014 Screw 3 8 16x1 1 4 HHC 7 23 D14013 Screw 3 8 16x1 HHC 18 24 D35322 Mower Deck 48 1 24 D35315 Mower Deck 52 1 25 D18030 Spindle Assembly 3 26 D14009 Nut 3 8 16 PTFHN 18 27 D14127 Screw 1 4 20x3 4 HHCS 4 28 D18133 Handle 2 29 GDA10145 Hood Weldment 48 1 29 GDA10144 Hood Weldment 52 1 30 D14211 Washer 1 4 Flat 4 31 D14044 Nut 1 4 20 Nyloc 4 32 D14101 Bolt Blade 5 8 18x7 3 4 HHCS 3 33 D18086 Blade 48 Deck 16 5 3 33 D18037 Blade 52 Deck 18 3 34 D18055 Spacer Spindle Blade 1 4 9 35 D18060 Pin Discharge Chute 1 36 D14107 Pin Cotter 3 32x1 1 37 D14113 Bolt 5 16 18x3 4 Carriage 4 38 D12007 Chute Discharge 1 39 D12006 Hinge Discharge Chute 2 40 D8077 Spring Discharge Chute 1 41 D14114 Washer 5 16 SAE Flat 4 42 D14205 Nut 5 16 18 Nyloc 4 43 D18046 Knob Female 3 44 D14110 Bolt 1 2 13x1 1 4 HHCS 8 45 D1430
7. ription Qty 1 D38163 Belt 1 2 D24013 Locknut 3 8 16 2 3 D14245 Washer 1 4 D18032 Pulley Idler 1 5 D13045 J Hook 1 6 D14018 Bolt 3 8 16x2 1 4 HHCS 1 7 D14110 Bolt 1 2 13x1 1 4 HHCS 8 8 D14307 Nut 1 2 13 Serrated Flange 8 9 D14282 Nut 5 8 18 Blade Bolt 2 10 D13055 Nut Pulley Special 2 11 GDA10111 Pulley 2 12 D13024 Spacer Pulley 2 13 D14013 Screw 3 8 16x1 HHC 12 14 D35305 Mower Deck 36 1 15 D18030 Spindle Assembly 2 16 D14009 Nut 3 8 16 PTFHN 12 17 D18037 Blade 18 2 18 D14101 Bolt Blade 5 8 18x7 3 4 HHCS 2 19 D18055 Spacer Spindle Blade 1 4 6 20 D18060 Pin Discharge Chute 1 21 D14107 Pin Cotter 3 32x1 1 22 D12006 Hinge Discharge Chute 2 23 D14113 Bolt 5 16 18x3 4 Carriage 4 24 GDA10146 Hood Weldment 1 25 D32327 Chute Discharge 1 26 D18077 Spring Discharge Chute 1 27 D14246 Washer 3 8 SAE Flat 5 28 D14205 Nut 5 16 18 Nyloc 4 29 D18046 Knob Female 2 30 D14010 Nut 3 8 16 Nyloc 4 31 D33062 Spring Keeper 3 32 D38128 Spring 1 33 D14239 Bolt 3 8 16x1 1 4 1 34 D14014 Screw 3 8 16x1 1 4 HHC 3 35 D24013 Locknut 3 8 16 3 36 D15027 Post Idle Mounting 1 37 D14046 Washer 1 38 D18076 Bushing 2 39 D25044 Arm Idler Weldment 1 40 D14104 Snap Ring 1 36 Cutting Deck 23 48 AND 52 CUTTING DECK MX15741 48 and 52 Cutting Deck 24 48 AND 52 CUTTING DECK Ref No Part No Description Qty 1 D38162 Belt Engine to Blade 52 1 1 D18007 Belt Engine to Blade 48 1 2 D38163 B
8. t 39 D14192 Nut 1 2 20 Lug 8 40 D38188 Tire Assembly 16x650 9 2 41 D38175 Nut 3T 42 D38174 Washer Lock 31 43 D38170 Fan 11 44 D38172 Spacer 31 45 D38171 Pulley Input 11 46 D38173 Bolt 3t 47 D38176 Nut 11 48 D33070 Handle Brake Bypass Control 1 49 D33306 Bushing Brake Step 1 50 D14255 Nut 3 8 16 Hex Jam 1 51 D38183 Knob Control Handle 1 NOTE 1 Low pressure vent hose length is for installation reference only sold in bulk under P N TY22503 NOTE 2 The transaxle assembly includes items 29 through 33 37 38 and 41 through 47 T NOTE 3 Quantity listed is per each transaxle Transaxles Park Brake and Controls 9 ISO HYDRAULIC SCHEMATIC NOTE Right transaxle shown A Input Shaft B Pump Block C Bypass Valve D Reservoir Transaxle Case E Oil Filter not serviceable F G H J Check Valve Forward and Reverse Motor Block Motor Output Shaft Transfer Pinion Transaxle Housing K Transfer Gear L Transfer Shaft M Final Drive Reduction Pinion N Final Drive Gear O Output Shaft P Drive Wheel MX15754 ISO Hydraulic Schematic 10 NOTES Notes 11 ENGINE AND RELATED COMPONENTS MX15750 Engine and Related Components 12 ENGINE AND RELATED COMPONENTS Ref No Part No Description Qty D18424 Engine 15hp Recoil KAWASAKI FH451 AS14 D28114 Engine 17hp Recoil KAWASAKI FH500 BS20 D18341 Engine 17hp Electric
9. tch Assembly Ignition 1 6 E D18052 Relay 1 7 F 57M120 Fuse 20 AMP 1 8 H D38050 Capacitor 2 9 H D38051 Regulator Rectifier 1 10 H D14132 Bolt 1 4 20x1 3 4 1 11 H D14211 Washer 1 4 Flat 1 12 H D14276 Nut 1 4 20 Flanged 1 13 H D14044 Nut 1 4 20 Nyloc 2 14 J D18416 Engine Pig Tail 1 15 D38127 Regulator Rectifier Harness 1 16 K D38155 Clutch Electric PTO 1 17 D28082 R Clip Wiring 1 18 D14081 Nut 5 16 18 Nyloc 1 19 D14113 Bolt 5 16 18x3 4 Carriage 1 20 D38123 Main Chassis Harness 1 Electrical and Related Components Manual Start 15 NOTES ELECTRICAL AND RELATED COMPONENTS ELECTRIC START P d bua e e Ny S we Ne i i T y 7 30 A lt MX15748 Electrical and Related Components Electric Start 16 ELECTRICAL AND RELATED COMPONENTS ELECTRIC START Ref No Ref Loc Part No Description Qty 1 B M D14233 Bolt 10 24x3 4 6 2 A B M D38085 Switch OPC 3 3 B M D14124 Nut 10 24 6 4 C D38005 Switch Blade Clutch 1 5 D D18091 Switch Assembly Ignition 1 6 KL D14044 Nut 1 4 20 Nyloc 3 7 E K D18052 Relay 2 8 E K L D14127 Screw 1 4 20x3 4 3 9 EG D28160 Strap Plastic Tie 2 10 EG 57M120 Fuse 20 AMP 2 11 D14113 Bolt 5 16 18x3 4 Carriage 2 12 D28082 R Clip Wire 2 13 D14081 Nut 5 16 18 Nyloc 2 14 D28134 Engine Pig Tail 1 15 J D38155 Clutch Electric PTO 1 16 D28119 Cable Negative Battery w Boot 1 17 D1
10. tion 1 45 D14232 Pin 1 2x1 1 2 Roll 2 Top Handles and Control Assembly 5 LOWER CONTROL LINKAGE TOP HANDLE AND FUEL TANK SUPPORT 1 20 MX15744 Lower Control Linkage Top Handle and Fuel Tank Support 6 LOWER CONTROL LINKAGE TOP HANDLE AND FUEL TANK SUPPORT Ref No Part No Description Qty 1 D32024 Strap Fuel Tank 2 2 D38036 Fuel Tank 1 3 D18097 Cap Fuel Tank 1 4 D18144 Grommet Fuel Pick Up 1 5 D18098 Valve Fuel Shut Off 1 6 D14103 Clamp Fuel Line Hose 4 7 M88753 Hose SAE J30R7 1 8 D38076 Filter Fuel 1 9 D14044 Nut 1 4 20 Nyloc 5 10 D14276 Nut 1 4 20 Serrated Flange 2 11 D14285 Bolt 1 4 20x2 1 2 Eye 2 12 D18073 Spring 2 13 D36020 Linkage Assembly 2 14 D14145 Bolt 5 16 18x1 HHCS 4 15 D38158 Alignaball 5 16 LH Thread 2 16 D14287 Nut 5 16 24 LH Thread Jam 2 17 D33071 Knob Lower Adjustment Link 2 18 D14209 Nut 5 16 24 Hex 2 19 D38157 Alignaball 5 16 RH Thread 2 20 D14203 Nut 5 16 18 Center Lock 4 21 D14248 Washer Flat 3 22 D18013 Bushing 4 23 D18058 Fitting Grease Zerk 2 24 D35302 Arm Lower Control LH 1 25 D35303 Arm Lower Control RH 1 26 D14010 Nut 3 8 16 Cone Loc 6 27 D14246 Washer 3 8 SAE 6 28 D14013 Screw 3 8 16x1 6 29 D14127 Screw 1 4 20x3 4 HHC 1 30 D35319 Retainer Control Arm 1 31 D32307 Bracket Tank Mount 1 32 D14133 Screw 1 4 20x2 HHC 1 33 D14211 Washer 1 4 Flat 4 NOTE Fuel line hose is sold in 10 bulk lengths
11. ube Grip Handle 2 3 D14150 Screw 5 16 18x2 1 4 HHC 2 4 D33030 Spacer 0 75x0 328x0 20 2 5 D38093 Spring Torsion RH 1 5 D38094 Spring Torsion LH 1 6 D32353 Latch RH 1 6 D32354 Latch LH 1 7 D14081 Nut 5 16 18 Nylon Hex 6 8 D24020 Bolt 10 24x1 2 PPHF 6 9 D18090 Key Switch Recoil Start 1 10 D18091 Key Switch Electric Start 1 11 D24021 Nut 8 32 Nyloc 4 12 D24020 Bolt 8 32x1 2 PPHS 2 13 D12106 Retainer Tab PTO Switch 2 14 D38005 Switch Blade Clutch 1 15 D38028 Control Assembly Throttle Forward Choke 1 16 D14124 Nut 10 24 Nyloc 6 17 D24007 Nut 1 4 20 Hex 2 18 D35065 Weldment Handle 1 19 D14132 Screw 1 4 20x1 3 4 HHCS 2 20 D28180 Knob Speed Control 1 21 D14112 Nut 1 2 13 Hex 1 22 D35050 Lever RH Speed Control 1 23 D38095 Spring Compression 1 24 D35049 Lever LH Speed Control 1 25 D38077 Washer Friction 2 26 D14234 Bolt 3 8 16x2 1 2 CHCS 1 27 D14045 Nut 1 2 13 2 28 D14004 Washer 1 2 SAE Flat Stainless 2 29 D33032 Shaft Pivot 1 30 D14107 Pin Cotter 3 32x1 4 31 D35066 Bail OPC RH 1 31 D35067 Bail OPC LH 1 32 D14246 Washer 3 8 SAE 4 33 D38085 Switch Plunger 3 34 D18140 Spring 2 35 D33002 Swivel Adjuster 2 36 D14013 Screw 3 8 16x1 HHC 4 37 D24013 Nut 3 8 16 Cone Loc 4 38 D18046 Knob Drift Control 1 39 D38097 Bearing Needle 2 40 D33033 Bearing Insert 2 41 D14147 Screw 5 16 18x1 1 2 HHC 2 42 D14006 Pin Spring Locking 2 43 D35069 Rod Control 2 44 D35323 Lever PG RH Traction 1 44 D35324 Lever PG LH Trac
12. umer Equipment Division All rights reserved Previous Editions COPYRIGHTO PC9315 English Table of Contents 1 ENGINE TRACTION DECK ASSEMBLY MX15743 Engine Traction Deck Assembly 2 ENGINE TRACTION DECK ASSEMBLY Ref No Part No Description Qty 1 D28159 Strip Rubber Electric Start 1 2 D14081 Nut 5 16 18 Lock 4 3 D14246 Washer 3 8 SAE Flat 9 4 D14203 Nut 5 16 18 Center Lock Electric Start 2 5 D14013 Bolt 3 8 16x1 HHCS 7 6 D14127 Bolt 1 4 20x3 4 HHCS 4 7 D14211 Washer 1 4 Flat 2 8 D14044 Nut 1 4 20 Nyloc 4 9 D32302 Cover Plate 1 10 D14145 Bolt 5 16 18x1 HHC 2 11 D24033 Washer 5 16 SAE Flat 4 12 D24013 Nut 3 8 16 PTHN 8 13 D35300 Deck Engine Traction 1 14 D32301 Bracket Rear Roller 1 15 D32301 Pivot 2 16 D33302 Roller Rear 1 17 D38164 Pulley Tension ldler 1 18 D14018 Bolt 3 8 16x2 1 4 HHCS 1 19 D24025 Bolt Gage Wheel Special 1 20 D18013 Bushing 2 21 D35301 Arm Idler Weldment 1 22 D28023 Spring 1 23 D38165 Clip Spring Retainer 1 24 D14144 Bolt 5 16 18x3 4 HHCS 3 25 D35309 Stand Battery Weldment Electric Start 1 26 D14158 Bolt 5 6 18x6 HHCS Electric Start 2 27 D32309 Tray Battery Electric Start 1 NOTES Engine Traction Deck Assembly 3 TOP HANDLES AND CONTROL ASSEMBLY MX15745 Top Handles and Control Assembly 4 TOP HANDLES AND CONTROL ASSEMBLY Ref No Part No Description Qty 1 D14235 Bolt 5 16 18x2 1 2 Carriage 2 2 D38080 T
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