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Great Dane GSRKA1934S User's Manual

1. 8 6 6 AES ege eQeeQe OPERATING 9 OPERATING A Free Wheeling Valves CAUTION Avoid injury Before adjusting cut Mounting and Dismounting Machine Safely ting height stop engine and lock the park brake 1 Check tire pressure Inflate front caster wheels to 172 207 CPA 25 30 psi Inflate rear tires to 69 83 CPA 10 12 psi CAUTION Avoid injury Machine must be safely supported on jack stands before remov ing or installing wheels Do not use a hoist or floor jack to support the machine 2 Using a suitable lifting device lift the rear of the ma chine 1 Step on operator s platform A at the rear of machine to mount the machine 2 Park machine safely See Parking Safely in the SAFETY section 3 Step off operator s platform to dismount machine 4 Keep operator s platform and suspension springs clean and free of debris C Raising and Lowering Thigh Pad 1 Park machine safely See Parking Safely in the SAFETY section Loosen bolts A 3 4 Loosen and remove bolts B 5 Move deck C up or down to desired height and tighten bolts A to 47 54 Nem 35 40 Ib ft 6 nsert bolts B into holes and tighten to 95 108 Nem 70 80 Ib ft 7 Remove lynch pin D and spacer bushing E Caster Mounting In Upper Position 2 Adjust the pad A as required by lifting or lowering the pad to where it is comfortable
2. poA a gt ER Vb eher Se 5 TERES SO A0 gt a 1 lt A JJ NG m Z wmm ll 4 LAN 12 M A 4 8 AV b 4 fir 22 22 RIE CT FE S 01099 A 0 27 i 7 DETT 5 76 SAL AT 9 45 4 BYN 2 A FP G Saving you time Great Dane GSRKA1934S 2 lt E F lt k 0 10 02 2007 201018 WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth de fects or other reproductive harm California Proposition 65 Warning All information illustrations and specifications in this manual are based on the latest infor mation at the time of publication The right is reserved to make changes at any time without notice COPYRIGHTO 2007 Auburn Consolidated Industries Inc All rights reserved Great Dane Chariot Brutus Scamper Surfer and Super Surfer are registered trademarks of Auburn Consolidated Industries Inc Introduction Using Your Operator s Manual This manual is an important part of your machine and should remain with the machine when you sell it Use the safety and operating information in the machine operator s manual to operate and service the machine safely and correctly An engine manufacturer s owner s manual has been pro vided with your machine This will provide mainte
3. Remove fuel powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a fuel dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete Do not use a nozzle lock open device Never overfill fuel tank Replace fuel tank cap and tighten securely Replace all fuel container caps securely after use For gasoline engines do not use gas with methanol Methanol is harmful to your health and to the environ ment Handling Waste Product and Chemicals Waste products such as used oil fuel coolant brake fluid and batteries can harm the environment and people Donotuse beverage containers for waste fluids someone may drink from them your local Recycling Center or authorized dealer to learn how to recycle or get rid of waste products Material Safety Data Sheet MSDS provides spe cific details on chemical products physical and health hazards safety procedures and emergency response techniques The seller of the chemical products used with your machine is responsible for providing the MSDS for that product SAFETY 8 OPERATING Operating Daily Operating Checklist Make sure all necessary guards and shields are safely and securely attached Check for loose missing or damaged parts
4. Spindle Assembly 58 ITEM 1 o DA BEN k U sk Na 14 PART NO 200262 200046 200042 200044 200261 200045 967333 N A D13024 967348 960502 D18055 GDU10231 GDU10230 200047 QTY N N N N a a N a 3 SPINDLE ASSEMBLY DESCRIPTION Spindle Assembly Includes items 2 3 4 5 6 14 Ball Bearing Housing Spacer 1 000 x 1 250 x 2 772 Shaft Spindle Bolt 3 8 16 x 1 25 Rib Nut Pulley Special Pulley Cutter Housing See Mower Assembly Pages Spacer Pulley Bolt Blade 5 8 11 x 2 00 Grade 8 Nut 3 8 16 Std Hex Gr5 Spacer Blade Bolt 18 0 Blade LH Deck 16 5 Blade RH Deck Zerk Grease S O Spindle Assembly 59 ANG N N b lt s lt SS dye e lt DECAL LOCATIONS S N 12 QJ Jj AZMAN 7 AMAN gms MN 21 Decal Locations 60 DECAL LOCATIONS SURFER 1 D18197 4 M117554 ACAUTION BE SAFE TO AVOID A FIRE HAZARD BELT ROUTING REMOVE ALL LEAVES GRASS AND DEBRIS FROM ENGINE HYDRO PUMPS AND MOTORS PULLEYS BELTS HOSES ENGINE DECK AND CUTTER DECK D18372 2 D18372 3 GDU10256 PELIGRO No usar la maquina sin A DANGER 5 201043 A
5. Mowing Tips Mow grass with throttle lever in the full fast position Cutgrass when it is dry Keep mower deck and discharge chute clean Mow with sharp blades Properly level mower deck for a smooth cut Mow grass high and often OPERATING 17 SERVICE INTERVALS Use a travel speed that fits the conditions Mow tall or wet grass twice Cut grass at half desired height then cut at desired height Travel slow when mowing tall thick or wet grass Avoid damaging grass by slipping or skidding machine drive wheels Practice smooth control lever movements When performing sharp turns do not allow inside ma chine drive wheel to stop and twist on grass Mowing Travel Speeds Use slow travel speeds for Slopes Trimming Close quarters Tallgrass Use faster travel speeds for Normal mowing on level ground CAUTION Avoid injury Help prevent serious injury Keep hands and feet away from blades and the discharge opening Do not step on either side of the mower deck when mounting and dismounting the machine Mount and dismount the machine using the front foot plate Park machine on a hard level surface Disengage PTO Move motion control levers to the neutral position Lock park brake Stop engine and remove key Wait for mower blades to stop turning before leaving operator s position Service Intervals Servicing Your Machine IM
6. Adjusting Cutting Height Cutting height can be adjusted from approximately 38 114 MM 1 1 2 4 1 2 in Each hole adjusts the height of cut HOC in 12 MM 1 2 in increments OPERATING 10 OPERATING IMPORTANT Do not allow washer G to set on caster yoke It must be on top of height of cut spacer bushings H NOTE Adjust caster wheel spacers to keep mower deck tilted slightly down at the front 8 Adjust caster wheel spacers F to compensate front HOC accordingly Setting Cutting Height NOTE Before setting cut height ensure the tires are all set at the correct tire pressures Caster to deck mounting position Caster to deck mounting Upper Positon Rearofbek Rear Deck Deck Rake Hole Position Bottom inches NA Caster to deck mounting Lower Positon Rear of Deck Front Casters Nominal Height C Spacers C Spacers Height of Cut Deck Rake Hole Position Bottom inches ald N O o N 2 35 25 2 05 15 alo 2 5 2 1 5 4 3 5 3 5 3 0 5 z o 1 15 OPERATING 11 OPERATING HOLE LOCATIONS To adjust the rear height of cut use the chart above and match the hole locations on the chart up to the hole loca tions on the picture To adjust the front height of cut use the c
7. Do not engage PTO with throttle in the fast position 1 Adjust mower deck to desired cutting height Start engine 3 Move throttle lever A to the 1 2 to 3 4 fast position 4 Unlock park brake OPERATING 16 OPERATING NOTE In cold weather or with a new machine allow engine to reach operating temperature before engaging PTO to prevent engine from stalling 5 Pull PTO knob B up to engage mower deck 6 Move throttle lever to the fast position C NOTE The travel speed and turn rate will vary with the amount that the motion control levers are moved 7 Push motion control levers D forward slowly Mow at a safe travel speed Stopping the Engine IMPORTANT Avoid damage To help prevent engine back firing throttle lever should be set at the half speed position prior to stopping the engine Do not stop engine when mower is on a slope of more than 30 degrees for an extended period of time Oil may run through valve train into carburetor and muffler Lock park brake Reduce engine speed to half throttle Turn key switch to STOP position C Remove key gt Using Pump Free Wheel Valves CAUTION Avoid injury With the free wheeling valve open the machine will have unrestricted motion The machine may free wheel out of control if the free wheeling valve is opened with the machine on an incline Park the machine on a level surface before opening the free wheeling va
8. Group SiZ sun u M U1 Capacities an 18 9 L 5 Hydraulic With Filter 3 1 L 3 3 qt Engine Oil With Filter 1 9 L 2 0 qt Travel Speeds at Full Engine RPM ORMAN uu 0 14 km h 0 8 7 mph ReV6 SQ aiiis an ni 0 6 4 km h 0 4 mph Dimensions Overall Height ees 1 47 m 47 in Overalllengih 1 48 m 58 5in Overall Width with chute up 89 m 35 in Overall Width with chute down 1 19 m 47 in Recommended Lubricants Engine Oil See Applicable Engine Manual Hydraulic Oil 5W 50 or 15W 50 All Synthetic Oil Grease This may change for high speed applications such as cutting units All Purpose Grease with an NLGI Grade No 2 Rating Specifications and design subject to change without notice Getting Quality Service Service Literature If you would like to order a copy of the Parts Catalog or Operator Manual for this machine contact your Great Dane Dealer Parts catalogs and operator manuals are also avail able online at Great Dane com Parts We recommend Great Dane quality parts available at your Great Dane dealer Part numbers may change use part numbers listed below when you order If a number changes your dealer will have the latest number When you order parts your Great Dane dealer needs your machine serial number and engine ser
9. Keep people a sata distance away Maintaln all safety devices e Before leaving machine Stop engine Sal park brake Remova key 19 TCU14840 Decal Locations 61 AWARNING To avoid injury from tipaver drive across slopes nd H maine ep a stop blades and back down slowly ADVERTENCIA 1771 2 3 AVANCE 13 TCU15910 ULL 15 018021 HYDRO OIL RESERVOIR USE ONLY QUAKER STATE 5W50 SYNTHETIC OIL OR EQUIVALENT 18 D18023 SURFER 20 200780
10. Install new 20 Amp fuse in socket e Install socket with fuse in cover Ensure that plastic tab SERVICE MISCELLANEOUS 33 SERVICE MISCELLANEOUS of fuse holder is securely fastened to fuse socket Adjusting Operator Presence Switch 1 Remove the OPC plate covering the operator presence switch by removing the two 3 8 16n1 25 carriage bolts securing it in place 2 Carefully cut the wire tie securing the harness to the 3 Loosen the two 10 pan head screws A securing the safety switch B in place and slide the switch in or out as necessary 4 Installthe safety plate removed in step one and tie the harness to the plate again The switch is properly adjusted when there is 3 8 1 2 clearance between the rubber bumper and the support plate when there is not any pressure applied to the plate The foot plate can be adjusted by tightening or loosening the lock nut C holding the compression spring in place Service Miscellaneous Using Proper Fuel Use regular grade unleaded fuel with an octane rating of 87 octane or higher Fuel blends containing up to 10 ethanol or up to 15 MTBE reformulated fuel are acceptable Do not use fuel or additives containing methanol as engine damage can occur Always use fresh clean fuel that is purchased in a quantity that can be used within approximately 30 days or add fuel stabilizer Fuel is blende
11. 813 X 065 FLAT Y NUT 3 4 16 FLANGE GR8 Y BOLT 5 8 11 X 2 00 HEX8 Y LOCKNUT 3 8 16 NYLOC Y TRIM 1 4 Deck Assembly 55 WHEEL AND STRUT ASSEMBLY PUMP COMPONENTS WHEELAND STRUT ASSEMBLY 161397 ss Tr 1 D18076 2 aus 6 200778 964000 1 PUMP COMPONENTS Wheel and Strut Assembly Pump Components 56 WHEEL AND STRUT ASSEMBLY PUMP COMPONENTS WHEEL AND STRUT ASSEMBLY PART NO QTY D13008 1 D18076 2 161397 1 164145 4 191049 1 200778 1 201172 1 201173 1 963011 1 964000 1 959995 1 PUMP COMPONENTS ITEM PART NO 1 D14196 2 D24028 3 D38157 4 TCA14966 TCA14965 5 191256 6 960023 7 964013 8 967115 9 967340 N I D19003 DESCRIPTION BUSHING 1 03 X 1 50 X 179 Y BRG FLG 1 00X1 25X1 00 PIN LNC 438 X 2 00 Y C SPACER 1 00 X 1 77 X 500 TUBE RD 1 00X 500X4 76 WHEEL FRONT 11X4X5 SLV MIST WLDT CASTER MOUNT BRACKET 34 WLDT FR WHEEL FORK BOLT 1 2 13X6 00 CRG Y LOCKNUT 1 2 13 CROWN Y FTG 1 4 28 STRGT GREASE ZERK QTY DESCRIPTION FTG ADP JIC ORB 6801 08 08 FTG 90 9 16 MOR X 3 8 HOSE ALIGNABALL 5 16 24 RH THD PUMP RH HYDRO PG 1GRQ PUMP LH HYDRO PG 1GRQ SWITCH PLUNGER DP N O N C BOLT 5 16 18 X 1 00 HEX 5 Y LOCKNUT 10 24 NYLOC Y LOCKNUT 5 16 18 NYLOC Y SCREW 10 24 X 625 PAN PHL MAC Y PUMP SEAL KIT N N N a a N N Wheel and Strut Assembly Pump Components 57 SPINDLE ASSEMBLY
12. DANGER PELIGRO To avoid injury Para evitar Ay from rotating lesiones causadas blades slay por las cuchillas mantenerse alejado del horde de la de corte 7 M137637 P 9 160169 I x clear 01 deck s MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING PATENT S 8 M131739 34 11 GDU10268 5 343 678 5 507 138 5 600 944 5 765 347 5 964 082 6 085 504 6 094 897 6 189 305 6 189 304 6 404 515 6 625 965 6 862 872 12 200037 N 10 TCU16323 GREAT DANE 14 GDU10257 gm ir Para evitar ser lesionado por las correas en movimiento mantener todos los To avoid injury from rotating belts keep all shields and guards in place OFF escudos y protectores en su lugar 17 TCU51051 CAUTION BEFORE OPERATING READ OPERATORS MANUAL AND SAFETY INSTRUCTIONS 16 TCU16481 AXCAUTION HELP AVOID INJURY perator training required e Road operator s manual Keap shields in glace AATENCION AYUBAR EVITAR LESIONES a regulara entrenamiento de operador Lear ol manual del operador Mantaner los 9105003 en su uyar Iavar pasaj ras Mantoner a lac dam s personas una distancia prudente Mantener los dispasitivos de sogutitad an buen estado Antes de abandonar de la maquina motor Apilear et imena do stattonamierts Sacar ilave Km Never sam rid id rs
13. Remove mower deck belt shields Clean grass and debris from belt area Remove grass and debris from machine and mower deck Remove grass and debris from operator station foot plate pump drive belt compartment hydraulic pump and pump mounting plate Test park brake Test safety systems Check battery Check for oil leaks Check engine oil and hydraulic oil levels Check all belts for damage or cracking L Check engine air filter Check mower level Adjust cutting height if necessary Check wheel bolt torque Tighten if necessary Check tire air pressure Check tires for damage or cracking Check and adjust speed control linkages and lock Avoid Damage to Plastic and Painted Surfaces Do not wipe plastic parts unless rinsed first Insect repellent spray may damage plastic and painted surfaces Do not spray insect repellent near machine Becareful not to spill fuel on machine Fuel may dam age surface Wipe up spilled fuel immediately Prolonged exposure to sunlight will damage the hood surface Operator Station Controls A Speed Control Bar Lock B Speed Control Bar C Right Motion Control Lever D Left Motion Control Lever E Hydrostatic Oil Reservoir Cap and Dipstick F Ignition Key Switch G Fuel Tank Cap H PTO Switch I Hour Meter J Choke K Throttle Lever L Park Brake Lever Miscellaneous Controls
14. applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids Use caution when filling and draining hydraulic oil During periods of machine operation the hydraulic oil reservoir can get hot Allow engine and oil reservoir to cool before servicing IMPORTANT Avoid Damage Contamination of hydrau lic fluid could cause transmission damage or failure Do not open oil reservoir cap unless absolutely neces sary Severe or unusual conditions may require a more fre quent service interval 1 Park machine safely Refer to Parking Safely in the SAFETY section Allow engine and hydraulic oil reservoir to cool b ENG 9 0 9 2 Clean area around reservoir dipstick cap and oil filter 3 Turn oil filter A counterclockwise to remove 4 Allow hydraulic oil to drain into a drain pan with a ca pacity of at least 3 8L 1 0 gal 5 Apply a film of clean hydraulic oil to gasket of new filter 6 Install new filter Turn filter clockwise until gasket makes contact with mounting surface Tighten 1 2 to 3 4 turn after gasket contact 7 Remove dipstick cap from hydraulic reservoir filler neck SERVICE TRANSMISSION 23 SERVICE TRANSMISSION IMPORTANT Avoid Damage Do not add oil beyond FULL mark Oil capacity after draining may be less than dry fill capacity Check oil level before filling co
15. 100 Hours Lubricate mower deck spindles Clean and gap spark plugs Check hydraulic pump drive belt Clean behind engine shrouds and exposed fins Remove screws on blower fan screen and clean behind Every 500 Hours Change hydraulic oil and filter Yearly Change fuel filter Clean battery Change engine oil and filter at least once per season Change hydraulic oil and filter at least once per season Replace spark plugs SERVICE INTERVALS 18 SERVICE ENGINE Service Lubrication Lubricating Pump Idler Pivot Grease T J IMPORTANT Avoid Damage The recommended grease is effective within an average air temperature range of 29 to 135 degrees C 20 to 275 degrees F IMPORTANT Avoid Damage Use only NLGI No 2 lithium based grease Q If operating outside that temperature range contact your O b servicing dealer for a special use grease 2 Use a general grease with an NLGI grade 2 rating Wet or high speed conditions may require use of a special use grease Contact your Servicing dealer for information Lubricating Front Caster Spindles and Wheels Lubricate one pump idler pivot grease fitting A Lubri cate either the fitting on the top of the engine bed or the one under the pump
16. Never operate with the discharge deflector raised removed or altered unless using a grasscatcher Do not operate mower without discharge chute or entire grasscatcher in place Do not change the engine governor setting or overspeed the engine Operating the engine at exces sive speed can increase the hazard of personal injury Stop on level ground lower implements disengage drives engage parking brake and shut off engine before leaving the operator s position for any reason including emptying the grasscatchers or unclogging the chute Stop equipment and inspect blades after striking ob jects or if an abnormal vibration occurs Make neces sary repairs before resuming operations Keep hands and feet away from the cutting units Look behind and down before backing up to be sure of a clear path Never carry passengers and keep pets and bystanders away Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mow ing Watch for traffic when operating near or crossing roadways Beawareofthe mower discharge direction and do not point it at anyone Donotoperate the machine while under the influence of alcohol or drugs e Use care when loading or unloading the machine into or off of a trailer or truck Use care when approaching blind corners shrubs trees or other objects that may obscure vision Inspect machine before you operate Be sure hardware is tight Repair or replace
17. and keep others away Do not mow without discharge chute or entire grass catcher in place DANGER APELIGRO To avoid injury from Para evitar sufrir lesiones rotating blades and i I gt a thrown objects stay clear of deck edge and keep others away alejado del borde dela plataforma de corte y mantener Fd a las dem s personas alejadas de la maquina No usar maquina sin el tubo de descarga sin el recogedor de pasto en su lugar Do not mow without I LY j discharge chute or entire grass catcher DANGER E Do not mow without discharge chute or entire grass catcher in place PELIGRO Do not mow without dis charge chute or entire grass catcher in place No usar la maquina sin eltubode descarga o sin el regogedor 137637 CAUTION F Before operating read operators manual and safety instruc ACAUTION BEFORE OPERATING READ OPERATORS MANUAL AND SAFETY INSTRUCTIONS CAUTION HELP AVOID INJURY G Operator training required Read operator s manual Keep shields in place Never carry riders Keep people a safe distance away Maintain all safety devices Before leaving machine Stop engine Set park brake Remove key SAFETY LABELS 3 SAFETY AXCAUTION HELP AVOID INJURY Operator training required operator s manual shields Tu place AATENCION AYUDAR A EVITAR LESIONES Sa reg
18. damaged badly worn or missing parts Be sure guards and shields are in good condition and fastened in place Make any necessary adjustments before you operate Before using always visually inspect to see that the blades blade bolts and the mower assembly are not worn and damaged Replace worn and damaged blades and bolts in sets to preserve balance Keep safety labels visible when installing accessories and attachments Do not wear radio or music headphones Safe service and operation require your full attention e When machine is left unattended stored or parked lower the mower deck unless a positive mechanical lock is used Using a Spark Arrestor The engine in this machine is not equipped with a spark ar restor muffler It is a violation of California Public Resource Code Section 4442 to use or operate this engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arres tor meeting any applicable local or state laws Other states or federal areas may have similar laws A spark arrestor for your machine may be available from your authorized dealer An installed spark arrestor must be maintained in good working order by the operator Checking Mowing Area Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Clear mowing area of objects that might be thrown Keep people and
19. evitar las lesiones causadas por la volcadura de la maquina viajar en sentido transversal en vez de hacia arriba y abajo Si la m quina se para mientras se sube una detener las cuchillas y bajar entamente en retroceso Emission Control System Certification Label NOTE Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties Emission controls and components can only be adjusted by EPA and or CARB authorized service centers Contact your Great Dane Equipment Retailer concerning emission controls and component questions The presence of an emissions label signifies that the en gine has been certified with the United States Environmen tal Protection Agency EPA and or California Air Resources Board CARB The emissions warranty applies only to those engines mar keted by Great Dane that have been certified by the EPA and or CARB and used in the United States and Canada in off road mobile equipment Emission Compliance Period If your engine has the emission compliance category listed on the emission control system certification or air index label this indicates the number of operating hours for which the engine has been certified to meet EPA and or CARB emission requirements The following table provides the engine compliance period in hours associated with the category found on the certification label E fe een B E CARB CARB Int
20. filter B 6 Install new fuel filter B sure fuel filter B is installed with arrow pointing in direction of fuel flow 7 Connect hoses to new fuel filter B Install hose clamps A Start engine and check for fuel leaks SERVICE TRANSMISSION 22 SERVICE TRANSMISSION Service Transmission Hydraulic Oil Use only 5W 50 or 15W 50 all synthetic oil Checking Hydraulic Oil Level IMPORTANT Avoid Damage Check oil level in reser voir tank when oil is cold Do not overfill oil reservoir tank Oil will expand during oper ation and could overflow 1 Park machine safely Refer to Parking Safely in SAFETY section 2 Clean area around reservoir dipstick cap B 3 Remove dipstick cap A Wipe dipstick clean NOTE Do not tighten dipstick cap when checking oil level 4 Insert dipstick into reservoir filler neck B Do not tighten cap 5 Remove dipstick Check oil level on dipstick Oil level should be in crosshatch area between ADD and FULL marks e If oil is low add oil to bring oil level no higher than FULL mark on dipstick If oil is above FULL mark drain oil to proper level 6 Insert dipstick Tighten cap Changing Hydraulic Oil and Filter CAUTION Avoid injury Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before
21. gloves when servicing Before performing any service function wait for all moving parts to stop turning Disconnect battery or remove spark plug wire before making repairs IMPORTANT Avoid Damage When replacing mower blades always use genuine Great Dane Service Parts NOTE Only replace blades Never straighten or weld them Checking Mower Blades 1 Park machine safely See Parking Safely in the Safety Section 2 Raise the mower deck to the transport position also the 12 7 cm 5 in cutting height position 3 Raise front of machine with a safe lifting device Support with jack stands and or wooden blocks 4 Check mower blades Mower blades should be sharp and free of any damage nspect blades sharpen balance or replace as necessary Replacing Mower Blades 712 1 Remove blade bolt A three 1 4 in washers B and SERVICE MOWER 30 SERVICE ELECTRICAL blade C 2 Install replacement blade Blade wing must face toward top of mower deck IMPORTANT Avoid Damage When installing the blade Make sure the blade is properly seated on the spindle Make sure the concave side of the large washer faces towards the blade Install blade bolt A blade and three 1 4 in washers C Tighten blade bolt to 163 Nem 120 Ib ft 3 Lower machine 4 Adjust mower deck to a desirable cutting height Sharpening Blades 2 Put blade on nail in a vise Turn b
22. manual provided with your machine for the complete procedure Adjusting Carburetor Carburetor is calibrated by the engine manufacturer and is not adjustable If engine is operated at altitudes above 1829 m 6 000 ft some carburetors may require a special high altitude main jet See your authorized dealer If engine is hard to start or runs rough check the TROU BLESHOOTING section of this manual Possible engine surging will occur at high throttle with transmission in N neutral and mower engagement lever disengaged This is a normal condition due to the emission control system After performing the checks in the troubleshooting section and your engine is still not performing correctly contact your authorized dealer Replacing Fuel Filter CAUTION Avoid injury Fuel vapors are explo sive and flammable Do not smoke while handling fuel Keep fuel away from flames or sparks Shut off engine before servicing Cool engine before servicing Work in a well ventilated area Clean up spilled fuel immediately IMPORTANT Avoid Damage When installing a new fuel filter the filter arrow must be pointed in the direction of the fuel flow 1 Park machine safely See Parking Safely in the SAFETY section 2 Allow engine to cool BA 3 Slide hose clamps A away from fuel filter B 4 Placedrain pan under hoses to catch any fuel that may be left in the hoses 5 Disconnect hoses from fuel
23. shield CAUTION Avoid injury Fingers or loose clothing can get caught in rotating parts Stop engine and wait for all moving parts to stop before servicing Lubricating Mower Deck Spindles Lubricate three mower deck spindle grease fittings Lubricating Mower Deck Idler Pivot Lubricate two spindle grease fittings A and two wheel grease fittings Lubricate one deck idler pivot grease fitting B SERVICE ENGINE 19 SERVICE ENGINE Service Engine Avoid Fumes CAUTION Avoid injury Engine exhaust fumes contain carbon monoxide and can cause seri ous illness or death Move the machine to an outside area before running the engine Do not run an engine in an enclosed area with out adequate ventilation Connect a pipe extension to the engine ex haust pipe to direct the exhaust fumes out of the area Allow fresh outside air into the work area to clear the exhaust fumes out Engine Oil se oil viscosity based on the expected air temperature range during the period between oil changes Use oil that meets the following specification See the engine manufacturer s owner s manual provided with your machine for the correct specifications Checking Engine Oil Level IMPORTANT Avoid Damage Failure to check the oil level regularly could lead to serious engine problems if oil level is low Check oil level before operating Keep oil level between the FULL
24. side mended torque value is reached 1 Check tires for damage 2 Check tire pressure with an accurate gauge 3 Add air if necessary Checking Tire Pressure Front 11x 4 5 138 173 kPa 20 25 psi Rear 18x 6 5 8 69 97 kPa 10 14 psi Servicing Caster Wheel Roller Bearings 1 Park machine safely See Parking Safely in the SAFETY section 2 Raise and securely support front of machine SERVICE MISCELLANEOUS 36 TROUBLESHOOTING e Remove locknut A cap screw B and wheel assem bly C Remove seals D and bearings E from wheel Clean and inspect bearings E Replace as needed Repack bearings with clean grease Install bearings E and wheel spacer F if removed and new seals D Install wheel assembly C cap screw B and locknut A 9 Use a grease gun to fill hub until grease just appears at one of the seals D 10 Lower machine Nook Cleaning and Repairing Plastic Surfaces Your authorized dealer has the professional materials need ed to properly remove surface scratches from any plastic surfaces do not attempt to paint over marks or scratches in plastic parts IMPORTANT Avoid Damage Improper care of machine plastic surfaces can damage that surface Do not wipe plastic surfaces when they are dry Dry wiping will result in minor surface scratches Use a soft clean cloth bath towel diaper automotive mi
25. tightened to specified torque using the proper procedure anytime it is loosened n Appropriate Clothing Always wear safety goggles or safety glasses with side shields and a hard hat when operating the machine Wear close fitting clothing and safety equipment ap propriate for the job While mowing always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing open sandals Wear a suitable protective device such as earplugs Loud noise can cause impairment or loss of hearing Maintenance and Storage Never operate machine in a closed area where danger ous carbon monoxide fumes can collect Disengage drives lower implement lock parking brake stop engine and remove key or disconnect spark plug for gas engines Wait for all movement to stop before adjusting cleaning or repairing Clean grass and debris from cutting units drives muf flers and engine to help prevent fires Clean up oil or fuel spillage Let engine cool before storing and do not store near flame Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Park machine on level ground Never allow untrained personnel to service machine Understand service procedure before doing work Use jack stands or lock service latches to support com ponents when required Securely support any machine elements that must be raised for service work Before servicing machine or attachment caref
26. verify adjustment Jf engine will not crank over after adjustments are made adjust the neutral switch Checking and Adjusting Transmission Tracking CAUTION Avoid injury Engine exhaust fumes contain carbon monoxide and can cause seri ous illness or death Move the machine to an outside area before running the engine Do not run an engine in an enclosed area with out adequate ventilation Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area Allow fresh outside air into the work area to clear the exhaust fumes out NOTE Check and adjust transmission tracking on a hard level surface SERVICE TRANSMISSION 26 SERVICE STEERING AND BRAKES Checking Transmission Tracking 1 Check and adjust motion control linkages See Check ing and Adjusting Motion Control Linkages in the SER VICE TRANSMISSION section 2 Start engine and run until it reaches normal operating temperature 3 Move machine to an open level area for operation 4 Drive machine forward pushing both control levers A all the way to speed control bar B 5 If machine does not drive in a straight line adjust ment is required Adjusting Transmission Tracking 1 Adjust appropriate control rod swivel C located on each side of machine f machine tracks to the right remove spring pin D and rotate left control rod swivel one turn clockwise Install spring pin D
27. 0 SPECIFICATIONS NOTE The stored battery should be recharged every 90 days 10 Charge the battery IMPORTANT Avoid Damage Prolonged exposure to sunlight could damage the hood surface Store ma chine inside or use a cover if stored outside 11 Store the vehicle in a dry protected place If vehicle is stored outside put a waterproof cover over it Removing Machine From Storage 1 Check tire pressure 2 Check engine oil level 3 Check battery electrolyte level if your battery is not maintenance free Charge battery if necessary 4 Install battery 5 On gas engines Check spark plug gap Install and tighten plugs to specified torque Lubricate all grease points Open fuel shut off valve if your machine is equipped 8 Run the engine 5 minutes without the mower or any at tachments running to allow oil to be distributed through out engine 9 Be sure all shields and guards or deflectors are in place Assembly Connect Handles The handles are disconnected and rotated forward dur ing assembly to allow for proper fitment into the shipping container 1 Rotate the handles up Connect the pump control arm C weldment by inserting the adjustment block A into the handle weldment and securing with the hairpin clip B 3 Setthe speed control bar to desired speed and lock Check Hydraulic Oil Level 1 Clean area around dipstick cap A 2 Remove dipsti
28. 6 JAM GR5 Y LOCKNUT 10 24 NYLOC Y NUT 5 16 18 JAM GR5 Y LOCKNUT 5 16 18 NYLOC Y PIN ROL 156 X 1 00 SCREW 10 24 X 625 PAN PHL MAC Y BOLT 1 2 20 x 1 66 SPC LOCKNUT 3 8 16 NYLOC Y KEY 250 X 250 X 995 TPR Engine Hydraulic And Mainframe Assembly 51 FOOT PLATE CONSOLE COMPONENTS FOOT PLATE COMPONENTS e000 00413 201 138 CONSOLE COMPONENTS Foot Plate Console Components 52 FOOT PLATE CONSOLE COMPONENTS FOOT PLATE COMPONENTS PART NO 200619 200655 200693 200767 201136 960001 960701 963019 963074 964048 967115 968087 CONSOLE COMPONENTS PART NO D18021 D18427 D24020 M63431 TCA15051 TCU14840 TCU16481 105684 136574 14H846 180620 192296 200743 o lt N ENB a N QTY 2 c3 c3 c NN DESCRIPTION PLATE PLATFORM TAB LH BUMPER MINER GBR 6 PLATE PLATFORM TAB ANCHOR OPC PLATFORM BOLT 1 4 20 X 750 5 Y WASHER 313 REG FLAT Y BOLT 3 8 16 X 1 00 CRG5SN Y BOLT 5 16 18 X 1 00 CRG2 Y LOCKNUT 1 4 20 NYLOC Y LOCKNUT 5 16 18 NYLOC Y LOCKNUT 3 8 16 NYLOC Y DESCRIPTION DECAL THROTTLE CABLE CHOKE SCREW 8 32X 50 PAN PHL Y NUT 8 32 ELASTIC STOP CABLE THROTTLE DECAL GENERAL CAUTION DECAL PTO amp KEY SWITCH KEY SWITCH PTO ENGAGEMENT NUT 3 8 UNF HEX GR 5 ZN SWITCH KEY 3 POSITION METER HOUR LCD ALT ENM TOP CONSOLE W DECALS Foot Plate C
29. Deck Vibrates Needs motion control linkage adjustment Needs Adjustment Check Park brake out of adjustment adjust linkage Check Pump free wheel valves partially open Improper tire inflation Hydrostatic transmission oil level low Traction drive loose or broken Hydraulic pump or wheel motor faulty Check Grass is wet mow grass only when dry Raise cutting height Mow with engine at full fast throttle Ground speed too fast for conditions Correct installation of deck drive belt Run engine at fast throttle Loose hardware Check replace deck drive belt Blade bolts are loose Blades are bent or worn Sharpen and balance blades STORAGE 39 ASSEMBLY Remove belt shields and clean debris from sheaves Check sheaves for proper alignment or damage See authorized dealer Mower Blades Do Deck drive belt slipping or broken Not Engage Deck belt tension spring not installed or broken PTO switch faulty Fuse blown Loose electrical connections PTO clutch faulty Mower Mows Mower deck not properly leveled Unevenly Ground speed too fast for conditions Run engine at fast throttle Reduce ground speed when making turns Sharpen or replace blades Change mowing pattern Check air pressure in all traction unit tires Anti scalp rollers not adjusted correctly S
30. H Ensure that isolator pad is on the bottom and sides of battery tray Install battery G in battery tray H with positive termi nal in rear Install rear long carriage bolt F and nut Do not over tighten Tighten nut on long carriage bolt E to secure battery G in battery tray H Do not overtighten Apply dielectric grease to terminals to prevent corro sion Connect the positive battery cable D and install SERVICE ELECTRICAL 32 SERVICE MISCELLANEOUS cover C 7 Connect negative battery cable B and install cover A Cleaning Battery and Terminals 1 Park machine safely See Parking Safely in the SAFETY section Disconnect and remove battery Wash battery with solution of four tablespoons of bak ing soda to one gallon of water Be careful not to get the soda solution into the cells Rinse the battery with plain water and dry Clean terminals and battery cable ends with wire brush until bright 6 Apply general purpose grease or silicone spray to ter minal to prevent corrosion 7 Install battery em Using Booster Battery CAUTION Avoid injury The battery produces a flammable and explosive gas The battery may explode Do not smoke or have open flame near battery Wear eye protection and gloves Do not jump start or charge a frozen battery Warm battery to 16 60 F Do not connect the negative booster cable to the negative te
31. L WASHER 250 WIDE HEAVY FLAT Y BOLT M6 X 1 00X 10 HEX 8 8 Y BOLT 7 16 20X3 00 HEX 5 Y SWITCH N 0 SPACER 468 X 1 38 X 375 Y KEY M5 X M5 X M30 RD SPRING EXT 900X 135X4 50 Y PULLEY V BELT 4 00X 379 W BRG CLAMP HOSE 1 2 PINCH SPRING COM 1 22 162 2 50 Y WLDT PIVOT IDLER MOUNT DECAL WARNING HOT SURFACES FTG TUN 3 8 HOSE MOTOR WHEEL HGM 12P 7172 ASSY PUMP PULLEY W SET SCREW FITTING OIL DRAIN PIN COT 125 2 00 Y CABLE TIE 15 X 8 50 BUSHING MACH 750X1 25X 048 Y BRG FLG 750 X 1 00 X 750 BRNZ PULLEY V BELT 4 78PD X 1 000 W KEY CLUTCH ASSY OGURA PLATE CLUTCH DOG COVER OPC WASHER SPRING Y WHEEL HUB MACHINED ASSY REAR WHEEL HUB Includes 20958 amp 967370 BELT HA68 2 ELAMD OHR WLDT RH BRAKE ARM WLDT LH BRAKE SHAFT HOSE HYD 1 2 X 26 1 2 EZFLEX WLDT FRAME 34 WLDT IDLER PIVOT ABRASION SLEEVE FTG ADP MJIC FSWJIC 6500 08 08 FTG ADP 3 4 16FJIC X 7 8 14MOR FTG ADP JIC ORB 2062 10 8S SHIM 020X 787X1 102 SNAP RING 750 X 042 EXT FTG 1 4 28 STRGT GREASE ZERK BOLT 5 16 18 X 750 HEX 5 Y BOLT 5 16 18 X 1 50 HEX5 Y BOLT 5 16 18 X 1 75 HEX 5 Y BOLT 3 8 16 X 1 00 HEX 5 Y BOLT 3 8 16 X 1 75 HEX 5 Y BOLT 3 8 16 X 2 50 HEX 5 Y BOLT 3 8 16 X 3 25 HEX 5 Y BOLT 7 16 14 X 750 HEX 5 Y NUT 3 8 16 STD HEX GR5 Y WASHER 375 MED SPRG LOCK Y WASHER 375 REG FLAT Y BOLT 3 8 16 X 1 00 CRG 5 Y Bolt 3 8 16x3 4 Car Gr5 LNnk BOLT 3 8 16 X 1 25 CRG 5 Y NUT 3 8 1
32. PORTANT Avoid Damage Operating in extreme condi tions may require more frequent service intervals Engine components may become dirty or plugged when operating in extreme heat dust or other se vere conditions Engine oil may lose efficiency if vehicle is operated constantly at slow or low engine speeds or with frequent short trips Please use the following timetables to perform routine maintenance on your machine Servicing Engine See engine manufacturer s owner s manual provided with your machine for engine service information Break In After First 10 Hours Check air pressure in tires Check wheel bolt torque Check and adjust park brake Change engine oil and filter Check mower deck drive belt tension Check hydraulic pump drive belt Check transmission neutral adjustment Every 40 Hours Check air pressure in tires Check wheel bolt torque Check and adjust park brake Change engine oil and filter Check foam and paper air cleaner elements Clean engine shrouds as needed Lubricate front caster spindles and wheels Lubricate mower deck idler pivot Check mower deck drive belt tension Lubricate hydraulic pump idler pivot Check hydraulic pump drive belt Check hydraulic fluid level If operating machine in extremely dusty or dirty conditions Clean behind engine shrouds and exposed fins Remove screws on blower fan screen and clean behind Every
33. R HARNESS WIRING FTG 90 9 16 MOR X 9 16 MJIC PIN SPRING BOLT 1 4 20 X 500 HEX 5 BOLT 1 4 20 X 750 5 BOLT 1 4 20 X 1 00 HEX 5 BOLT 3 8 16 X 1 00 HEX 5 NUT 1 4 20 STD HEX GR5 WASHER 250 MED SPRG LOCK Y WASHER 375 REG FLAT Y BOLT 3 8 16 X 1 00 CRG 5 Y BOLT 3 8 16 X 1 25 CRG 5 Y LOCKNUT 1 4 20 NYLOC Y LOCKNUT 3 8 16 NYLOC Y lt lt lt lt lt Hydraulc and Handle Assembly 49 ENGINE HYDRAULIC AND MAINFRAME ASSEMBLY SIL D18145 1 p ACA15078 222 2671 55 Y S lt GDA10004 ees G 102 d 963053 418038 413 4 1 Engine Hydraulic And Mainframe Assembly 50 ENGINE HYDRAULIC AND MAINFRAME ASSEMBLY PART NO DT5332 D14160 D14213 D14252 d18038 D18056 D18067 D18071 D18314 D18379 D38128 GDA10004 M117554 M86863 TCA15078 TCA15316 TCA16240 11H237 111910 150052 191179 200318 200665 200666 200769 200770 200958 200959 201009 201025 201027 201091 201353 201143 201206 231046 231104 231647 24M7158 403490 959995 960022 960025 960026 960046 960049 960052 960055 960078 960502 960602 960702 963020 963033 963053 964001 964013 967034 967115 967155 967340 967370 968087 D18145 o ii e 3 1 W A AB A aaa 23 DESCRIPTION HOSE 3 8 SAE30R7 FUEL amp OI
34. Y QTY N O O O N O N N N NN FE N PS DESCRIPTION STRIP BATTERY INSULATOR CLAMP HOSE RED HOSE 1 4 ID LOW PERM FUEL 50 BOLT 5 16 18 X 6 00 CRG2 Y BOLT 1 2 X 1 06 X 3 8 16 SLD 5 Y CABLE BATTERY STARTER 48 BATTERY 12V U1 CCA270MIN PIN CVS SPG 3 8 YOKE SPEC Y TANK FUEL PUPPY PAW ASSEMBLY WLDT RESERVIOR GUARD CABLE BATTERY 25 GROUND CONSOLE BATTERY BRACKET LATCH BECKSON SHIELD LH PUMP SHIELD RH PUMP SHIELD RH MOTOR SHIELD LH MOTOR ASSY TIRE WHL 18 6 5X8 SLVR SHIELD ENGINE ROD CONTROL 5 16 X 22 75 Y RH CAST WEIGHT MACHINED LH CAST WEIGHT MACHINED YOKE 3 8 24 RH ADJUSTABLE BOLT 1 4 20 X 750 HEX 5 Y BOLT 5 16 18 X 750 HEX 5 Y BOLT 5 16 18 X 2 00 5 Y BOLT 5 16 18 X 3 00 5 Y BOLT 3 8 16 X 1 00FGH8 Y BOLT 1 2 13 X 1 25HEX5 Y NUT 1 2 20 LUG C WASHER 313 MED SPRG LOCK Y BOLT 1 4 20 X 625 WSH Y BOLT 3 8 16 X 1 00 5SN Y NUT 5 16 24 STD HEX GR5 Y LOCKNUT 3 8 16 WHIZ Y LOCKNUT 1 4 20 WHIZ Y LOCKNUT 5 16 18 NYLOC Y LOCKNUT 1 2 13 WHIZ GR5 Y LOCKNUT 3 8 16 NYLOC Y Frame Assembly 47 HYDRAULIC AND HANDLE ASSEMBLY 96000 arm 5 15198 960046 2 277 SUP N AZ 9 8 200671 201350 PM 200615 20119 1 960600 17 960001 6 J a 25 6 MI 0066
35. a around the machine Disengage the mower before backing up Move throttle lever to the fast position Unlock park brake Push motion control levers forward to begin forward motion The further forward the control levers are moved the faster the machine will travel Forward speed range 0 14 km h 0 8 7 mph Pull both motion control levers rearward at the same time to begin reverse motion Reverse speed range 0 6 4 km h 0 4 mph To stop motion move both motion control levers for ward or rearward until the machine comes to a stop NOTE The motion control linkages are adjust able If adjustment is reguired see Checking and Adjusting Motion Control Linkages in the SERVICE TRANSMISSION section OPERATING 14 OPERATING Forward Push right motion control lever further forward than the left motion control lever Gentle Right Turn Push both motion control levers forward at the same time Reverse Push left motion control lever further forward than the right motion control lever Sharp Left Turn Pull both motion control levers past center rearward at the same time Gentle Left Turn Push right motion control lever forward and pull left motion control lever rearward at the same time Sharp Right Turn OPERATING 15 OPERATING 21 O Push left motion control lever forward and pull right motion control lever rear
36. a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution Mow across slopes not up and down Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles SAFETY 6 SAFETY Choose a low ground speed so you will not have to stop or shift while on a slope Do not mow or operate machine on wet grass Tires may lose traction Tires may lose traction on slopes even though the brakes are functioning properly Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect stability of the machine Do not use on steep slopes Do not mow near drop offs ditches embankments or bodies of water The machine could suddenly roll over if a wheel goes over the edge or the edge caves in Follow the manufacturer s recommendations for wheel weights or counterweights for added stability when operating on slopes or using front or rear mounted at tachments Remove weights when not required Drive machine very slowly and avoid quick stops when attac
37. abel Make sure drive belt is installed under high tension Wear gloves and safety glasses and use a spring puller to install and remove spring properly on PTO clutch sheave spindle sheaves and idler pulleys SERVICE MOWER 29 SERVICE MOWER 1 2 Connect idler tension spring and adjust tension The length C of the tension spring should measure 17 5 to 18 1 cm 6 7 8 in to 7 1 8 in from inside of hook to inside of hook 3 Installboth mower deck belt shields 4 Install mower deck shield 5 Adjust mower deck to desired cutting height Checking for Bent Mower Blades CAUTION Avoid injury Mower blades are sharp Always wear gloves when handling mower blades or working near blades Replace blades if defective Never straighten or weld them 1 Park machine safely See Parking Safely in the SAFETY section 2 Raise mower to highest position to access blades Picture Note Mower deck with side discharge used for illustration 3 Measure distance A between blade tip and flat ground surface 4 Rotate blade 180 and measure distance between other blade tip and flat ground surface 5 Install new blade if the difference between the two measurements is more than 3 mm 1 8 in 6 Repeatfor all blades Checking and Replacing Mower Blades CAUTION Avoid injury Do not work near raised mower deck unless it is safely supported Mower blades are sharp Wrap blades or wear
38. and the ADD marks e Check oil level when engine is stopped level and is cooled so oil has had time to drain into the sump NOTE Check oil twice a day if you run engine over 4 hours in a day Make sure engine is cool when checking engine oil level 1 Park machine safely See Parking Safely in the SAFETY section 2 Allow engine to cool 3 Clean area around dipstick to prevent debris from falling into crankcase 4 Remove dipstick A Wipe with a clean cloth NOTE Allow dipstick cap to rest on threads of filler tube when checking oil level Do not tighten dipstick cap when checking oil level 5 Install dipstick and allow the cap to rest on the threads of the tube Do not tighten the cap IMPORTANT Avoid Damage To prevent extensive engine wear or damage always maintain the proper engine oil level Never operate the engine with the oil level below the add mark or over the full mark 6 Remove dipstick and check oil level on dipstick Oil must be between the ADD and FULL marks Refer to engine manufacturers operating manual for correct type and grade of oil e oil is low add oil to bring oil level no higher than the FULL mark on dipstick If oil level is above the FULL mark drain to proper level 7 Install and tighten dipstick Changing Engine Oil and Filter CAUTION Avoid injury Touching hot surfaces can burn skin The engine components and fluids will be hot if the eng
39. arts Inspect the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved container b Never remove gas cap or add fuel when engine is running Do not smoke c Never refuel or drain the machine indoors Check that the operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly Operating Safely Never run an engine in an enclosed area where dan gerous carbon monoxide fumes can collect Only operate in good light keeping away from holes and hidden hazards Be sure all drives are in neutral and parking brake is engaged before starting engine Only start engine from the operator s position Use seat belts if provided Slow down and use extra care on hillsides Be sure to travel in the recommended direction on hillsides For this machine drive across hillsides not up and down Turf conditions can affect the machine s stability Use caution while operating near drop offs Slow down and use caution when making turns and when changing directions on slopes Never raise deck with the blades running Never operate with the PTO shield or other guards not securely in place Be sure all interlocks are attached adjusted properly and functioning properly
40. brake released move the motion control levers B 6 Observe wheel movement as motion control levers are moved back and forth Wheels should travel in the cor rect direction as the levers are moved 7 Move motion control levers to neutral position If rear wheels continue to rotate a return to neutral RTN adjustment is required Adjusting Motion Control Return to Neutral RTN Linkages CAUTION Avoid injury Fingers or loose clothing can get caught in rotating parts Stop engine and wait for all moving parts to stop before servicing Stop engine Lock park brake 3 Lift machine with a safe lifting device centered under rear tire support frame Start the machine with motion control levers in neutral 5 Standon the operator s platform and release park Na gt brake 6 Ifrear wheels rotate when motion control levers are in neutral a neutral adjustment is required 7 Stop engine Q 9 0 Picture Note engine removed for picture clarity 8 Slightly loosen cap screw A to allow rotation of neutral return plate df wheel is rotating forward rotate neutral return plate counterclockwise until wheel rotation stops f wheel is rotating in reverse rotate neutral return plate clockwise until wheel rotation stops 9 Tighten cap screw A 10 Recheck neutral If wheels continue to rotate readjust 11 With the engine running operate the motion control levers to
41. can get caught in rotating parts Stop engine and wait for all moving parts to stop before servicing NOTE The traction drive belt will not require a ten sion adjustment Belt is self adjusted using a spring tensioner Checking Traction Drive Belt 1 Park machine safely See Parking Safely in the SAFETY section all HEN M av ro m TE 71 ei Inl IS 2 Remove two screws 3 Remove rear shield B Removing Traction Drive Belt 1 Park machine safely See Parking Safely in the SAFETY section 2 Remove mower deck drive belt See Replacing Mower Deck Drive Belt in the SERVICE MOWER section SERVICE TRANSMISSION 24 SERVICE TRANSMISSION 3 Remove two screws 4 Remove shield 1 Install traction drive belt E on drive as shown Ensure that traction drive belt is positioned in CAUTION Avoid injury Tensioning spring is front of anchor cap screw F under high tension Wear gloves and safety 2 Insert 3 8 in breaker bar into hole C and rotate idler glasses and use a spring puller to install and pulley D forward for additional clearance to install remove spring traction drive belt 3 Install rear shield 4 Install mower deck drive belt Checking and Adjusting Motion Control Linkages CAUTION Avoid injury Engine exhaus
42. ck cap A Wipe dipstick clean NOTE Do not tighten dipstick cap when checking oil level 3 nsert dipstick in filler neck B Do not tighten cap 4 Remove dipstick Check oil level on dipstick Oil level should be between the ADD and FULL marks on dip stick If oil is level is below ADD mark fill to proper level If oil level is above FULL mark drain to proper level 5 Insert dipstick Tighten cap Check Engine Oil Level CELA lt shai Tw 1 Clean area around dipstick cap A Remove dipstick cap A from tube Wipe dipstick clean NOTE Do not tighten dipstick cap when checking oil level 3 Insert dipstick in tube Do not tighten cap 4 Remove dipstick Check oil level on dipstick Oil level should be between the ADD and FULL marks SPECIFICATIONS 41 GETTING QUALITY SERVICE If oil is level is below ADD mark fill to proper level If oil level is above the FULL mark drain to proper level 5 Insert dipstick Tighten cap Connect Battery CAUTION Avoid injury Prevent Battery Explosions Keep sparks lighted matches and open flame away from the top of battery Battery gas can explode Never check battery charge by placing a metal object across the posts Use a volt meter or hydrometer Do not charge a frozen battery it may explode Warm bat tery to 16 degrees C 60 de
43. d while backing up stop mower blades and look down and behind the machine carefully especially for chil dren Never carry children on a machine or attachment even with the blades off Do not tow children in a cart or trailer They can fall off and be seriously injured or interfere with safe machine operation Never use the machine as a recreational vehicle or to entertain children Never allow children or an untrained person operate the machine Instruct all operators not to give children a ride on the machine or in an attachment Keep children indoors out of the mowing area and in the watchful eye of a responsible adult other than the operator when a mower is being operated Stay alert to the presence of children Never assume that children will remain where you last saw them Turn the machine off if a child enters the work area bh Y Rotating blades can cut off arms and legs and throw objects Failure to observe safety instructions could result in serious injury or death Keep hands feet and clothing away from mower deck when engine is running Be alert at all times drive forward carefully People especially children can move quickly into the mowing area before you know it Do not mow in reverse Shut off blades when you are not mowing Park machine safely before leaving the operator sta tion for any reason including emptying the catchers or unplugging the chute Avoid Tipping Slopes are
44. d to give best seasonal performance To avoid engine performance problems such as hard starting or vapor lock use in season fuel Use fuel during warm weather that was purchased during that season and use fuel during cold weather that was purchased during that season Fuel can become stale in machines with engines that are used seasonally or infrequently during a season Stale fuel can produce varnish and plug carburetor components which can affect engine performance Keep fuel storage container tightly covered and in a cool area out of direct sunlight Fuel can break down and de grade if not sealed properly or exposed to sun and heat Condensation may collect in the fuel tank because of a variety of operating or environmental conditions and over time may affect your machine s operation Fill fuel tank at the end of daily use and store fuel in plastic containers to reduce condensation For best year round performance and fuel handling add stabilizer to fuel immediately after fuel purchase Such practice helps prevent engine performance problems and allows fuel storage in the machine all year without draining Filling Fuel Tank CAUTION Avoid injury Fuel vapors are explosive and flammable Shut engine off before filling fuel tank Do not smoke while handling fuel Keep fuel away from flames or sparks Fill fuel tank outdoors or in well ventilated area Clean up spilled fuel immediately Use clean approved non metal container
45. dition e Check brake operation frequently Adjust and service as required Onmulti bladed machines take care as rotating one blade can cause other blades to rotate Prevent Fires Remove grass and debris from engine compartment and muffler area before and after operating machine especially after mowing or mulching in dry conditions Empty the grass catcher completely before storing Always shut off fuel when storing or transporting ma chine if the machine has a fuel shutoff Do not store machine near an open flame or source of ignition such as a water heater or furnace Check fuel lines tank cap and fittings frequently for cracks or leaks Replace if necessary Tire Safety Explosive separation of a tire and rim parts can cause seri ous injury or death Do not attempt to mount a tire without the proper equip ment and experience to perform the job Always maintain the correct tire pressure Do not inflate the tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure resulting in a tire explosion Welding can structurally weaken or deform the wheel e When inflating tires use a clip on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly e Check tires for low pressure cuts bubbles damaged rims or missing lug bolts and nuts Handling Fuel Safely To avoid
46. e or corroded battery Cooling air intake screen is dirty connections STORAGE 38 STORAGE Battery Will Not Charge PTO Switch Does Not Work Starter Turns Slowly Machine If Excessive Machine Vibration Machine Will Not Move With Engine Running Neutral switches faulty or not adjusted properly See your authorized dealer Key switch or starter faulty See your authorized dealer PTO engaged Motion control levers and park brake lever not in proper position Loose or corroded connections Blown fuse or fusible link See your authorized dealer Blown fuse PTO switch faulty Loose or corroded battery connections Low battery power charge battery Engine oil viscosity too heavy Hydraulic pump linkage out of adjustment pumps engaged Check Engine speed too slow Deck drive belt not tensioned correctly Mower blades not balanced Park brake locked Transmission oil level low Transmission oil cold allow engine to warm up Pump drive belt slipping or broken Pump drive belt spring broken Pump free wheel valves open Transmission problems See your authorized dealer Machine Creeps With Engine Running and Motion Control Levers in a Neutral Position Park Brake If Park Brake Not Working Correctly Steering If Steering Not Working Mower Deck If Discharge Chute Plugged Mower
47. ealer If Check Poor Engine Fuel Performance Dirt in fuel system or fuel is old Replace fuel with fresh stabilized fuel Obtain fuel from another supplier before suspecting machine problems Suppliers blend fuels differently and changing suppliers will generally solve any performance problems Fuel blended with alcohol or ether may contribute to performance problems by causing gum and varnish deposits especially if fuel is stored for several weeks or more Obtain fresh fuel TROUBLESHOOTING 37 STORAGE Engine Will Not Start Park brake lever not in the proper Plugged carburetor air intake Or Is Hard To Start position filter OPC switch not depressed Stand Plugged air intake filter on platform or adjust switch Operating at too fast ground Check that motion control levers speed for conditions are in neutral and neutral Engine Lacks Power Reduce load Switches are correctly adjusted Pl rik i Plugged air intake system PTO engaged 2 y Plugged fuel filter Stale or improper fuel fuel level Improper type of fuel Drain tank Plugged fuel filter and fill with correct fuel Plugged air intake filter Clean cooling fins to help prevent Spark plug wires loose or overheating disconnected Replace spark plugs Spark plugs not gapped correctly Engine Uses Too Find and correct oil leaks Blown fuse Much Oil Electrical problem dead battery Inco
48. ermediate CARB Extended Certification Your product has been tested and evaluated by the manu facturer and conforms with American National Standard B 71 4 Safety Specifications for commercial turf care equipment Safety Operator Training Required Read the operator s manual and other training mate rial If the operator or mechanic cannot read English it is the owner s responsibility to explain this material to them This publication is available in other languages Become familiar with the safe operation of the equip ment operator controls and safety signs All operators and mechanics should be trained The owner of the machine is responsible for training the users Never let children or untrained people operate or ser vice the equipment Local regulations may restrict the age of the operator owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property Operate the machine in an open unobstructed area under the direction of an experienced operator Preparation Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform SAFETY 4 SAFETY the job Only use accessories and attachments ap proved by the manufacturer Wear appropriate clothing including hard hat safety glasses and hearing protection Long hair loose cloth ing or jewelry may get tangled in moving p
49. f machine tracks to the left remove spring D and rotate right control rod swivel one turn clockwise Install spring pin D 2 Check transmission tracking again and adjust as re quired until machine drives in a straight line Adjusting Forward and Reverse Speeds Adjusting Forward Speed 1 Park machine safely See Parking Safely in the SAFETY section Picture Note Arrow shows direction of speed control bar A movement when decreasing forward speed 2 Loosen lock lever B on speed control bar A To decrease forward speed pull speed control bar A toward the operator s station increase forward speed push speed control bar forward away from operator s station 3 Tighten lock lever B Adjusting Reverse Speed 1 Park machine safely See Parking Safely in the SAFETY section 2 Loosen jam nut C on cap screw D on each side of machine To decrease reverse speed turn cap screw D coun terclockwise increase reverse speed turn cap screw D clock wise 3 Tighten jam nut C on cap screw D on each side of machine Adjust Neutral Switch 9 Q UJ SERVICE STEERING AND BRAKES 27 SERVICE MOWER Picture Note Engine removed for picture clarity 1 2 3 4 Park machine safely See Parking Safely in the SAFETY section Loosen nuts Adjust neutral switch f neutral switc
50. grees F 1 Connect positive red cable to battery positive terminal Install red terminal cover A 2 Connect negative black cable to battery negative terminal Install black terminal cover B Check Machine Safety Systems Perform safety system check to make sure the electronic safety interlock circuit is functioning properly Specifications Engine Note See engine manufacturer s owner s manual provided with your machine for engine specifications Drivetrain o Dual Hydrostatic Pumps Hydro Gear PG 1KDA D61 PG 1HDA D41 Wheel Motors Hydro Gear HGD 12 7172 Number of Speeds Infinitely Variable Electrical System Charging System sse 15 Amp Flywheel SISI oe Solenoid Shift Fuel System Puel Type Gasoline Regular Unleaded Fuel Tank Location On Right Side of Operator Fuel Capacity sess mcis 22 7 L 6 0 gal Steering and Brakes S ISO dioe Dual Control Levers SLEGNNG re eee Hydraulic Park Brake Tire Contact Tires RES 18x6 5 8 FON m 11x4 5 Inflation Rear Maximum 69 97 kPa 10 14 psi Inflation Front Maximum 138 173 kPa 20 25 psi Battery Voltage nete tee te tete ete aes 12 volt ele 270 amp Reserve 67 minutes
51. h sensitivity needs to be increased adjust switch B down in slots f neutral switch sensitivity needs to be decreased adjust switch B up in slots Tighten nuts A Service Steering amp Brakes Adjusting Park Brake Testing Park Brake 1 Inflate tires to correct pressures Stop machine on a maximum 17 slope Lock park brake A properly adjusted park brake must prevent the drive wheels from turning If the drive wheels turn a brake adjustment will be necessary Adjusting Park Brake 1 2 Park machine safely Refer to Parking Safely in the SAFETY section Unlock park brake Picture Note Battery Box and Battery removed for clarity 3 Remove rue clip B 4 Turn brake linkage yoke in one turn increments on the brake link rod C clockwise to increase braking force counterclockwise to decrease braking force 5 Install rue clip B 6 Test park brake Adjust again if required Service Mower Removing and Installing Mower Deck Shield CAUTION Avoid injury Help prevent serious personal injury Do not operate the mower with out the mower deck shield installed Removing Mower Deck Shield 1 Park machine safely See Parking Safely in the SAFETY section 2 Remove two knobs A SERVICE MOWER 28 SERVICE MOWER 3 Lift shield B and pull forward to disengage from under tabs C on the frame 4 Remove mower deck sh
52. hart above and in sert the number of C spacers to correspond to the number on the chart to achieve the height of cut you desire NOTE Rake is described as the amount that the rear of the deck is above the front of the deck Your best cut will occur when you have at least some rake on the deck Testing Safety Systems CAUTION Avoid injury Engine exhaust fumes contain carbon monoxide and can cause seri ous illness or death Move the machine to an outside area before running the engine Do not run an engine in an enclosed area without adequate ventilation Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area Allow fresh outside air into the work area to clear the exhaust fumes out The safety systems installed on your machine should be checked before each machine use Be sure you have read the machine operator manual and are completely familiar with the operation of the machine before performing these safety system checks Use the following checkout procedures to check for normal operation of machine If there is a malfunction during one of these procedures do not operate machine See your authorized dealer for service Perform these tests in a clear open area Keep bystanders away Testing PTO Switch 1 Stand on operator s platform with motion control levers in the neutral position 2 Lock park brake 3 Pull PTO switch up to engage 4 Turn key switch to t
53. he start position Result The engine must not crank Testing Park Brake Switch 1 Push PTO switch down to disengage 2 Unlock park brake 3 Turn key switch to the start position Result The engine must not crank Testing Neutral Switch Start 1 Lock park brake 2 Push PTO switch down to disengage 3 Push one motion control lever forward 4 Turn key switch to the start position Result The engine must not crank Testing Neutral Switch Run Lock park brake Push PTO switch down to disengage Start engine Push one motion control lever forward Repeat procedure using the other lever Repeat procedure pushing each motion control lever rearward Result The engine must stop when either lever is moved from neutral position D P O N Testing Operator Presence Switch NOTE Ensure OPC switch bracket is depressed when standing on operator s station 1 Stand on operator s platform with motion control levers in the NEUTRAL position 2 Start engine 3 Unlock park brake 4 Step completely off operator s platform Result The engine must stop NOTE Ensure OPC switch bracket is depressed when standing on operator s station 5 Stand on operator s platform with motion control levers in the NEUTRAL position and start engine CAUTION Avoid injury Thrown objects can be dangerous Before operating the attachment OPERATING 12 OPERATING Clear area of bystanders especially chi
54. hment is removed Transport machine with decks lowered to improve stability Keep Riders Off Only allow the operator on the machine Keep riders off Riders on the machine or attachment may be struck by foreign objects or thrown off the machine causing seri ous injury Riders obstruct the operator s view resulting in the ma chine being operated in an unsafe manner High Pressure Fluids Hydraulic hoses and lines can fail due to physical dam age kinks age and exposure Check hoses and lines regularly Replace damaged hoses and lines Hydraulic fluid connections can loosen due to physical damage and vibration Check connections regularly Tighten loose connections Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids Ifan accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a knowledgeable medical source Checking Wheel Hardware A serious accident could occur causing serious injury if wheel hardware is not tight Check wheel hardware tightness often during the first 100 hours of operation Wheel hardware must be
55. ial number These are the numbers that you recorded in the Product Identifica tion section of this manual GETTING QUALITY SERVICE 42 GETTING QUALITY SERVICE Great Dane Quality Continues with Quality Service Great Dane provides a process to handle your questions or problems should they arise to ensure that product quality continues with your authorized Great Dane dealer s parts and service support Follow the steps below to get answers to any questions you may have about your product Refer to your attachment and machine operator manuals Contact your authorized Great Dane dealer with unan swered questions Part Numbers hem PartNumber Mower Blades 34 Inch Deck LH Blade GDU10231 34 Inch Deck RH Blade GDU10230 Hydraulic Oil Filter GDU10137 Battery 191832 Fuse 20 amp 57M7120 Belts Hydraulic Drive Belt 201009 34 Inch Mower Deck Belt 201010 Part numbers are subject to change without notice Part Numbers may be different outside the U S A GETTING QUALITY SERVICE 43 WIRING DIAGRAM anid 1H9 I1n8 11 N339 LHOI NO LT NYLNL AVHO AD AFIOIA ania N33Y9 NO JONVYO YO NMOYS NE 9 31IHM M GIONITOS 43H VIS YOLVINDAY D 06 ggr AVTHH TIDENOI o 28 HOLNTO l ce 8 5 8 Humo 40 NL l
56. ield B CAUTION Avoid injury Help prevent serious personal injury Do not operate the mower with out the belt shields installed Adjusting Drive Belt Tension Park machine safely Adjust mower deck to the 76 mm 3 in cutting height position 3 Remove mower deck shield N 5 Release mower deck drive belt tension by turning ad juster nut A counterclockwise until two threads remain protruding through adjuster nut A 6 Disconnect idler spring B from idler arm C using a spring puller tool 7 Remove mower deck drive belt D Installing Mower Deck Drive Belt NOTE If necessary see drive belt installation label on mower deck 4 Measure length C of tension spring from inside of BELT ROUTING hook to inside of hook The spring should measure 17 5 to 18 1 cm 6 7 8 in to 7 1 8 in To add tension to spring Loosen jam nut B Turn nut A clockwise Tighten jam nut B Torelease tension from spring Loosen jam nut B Turn nut A counterclockwise Tighten jam nut B Replacing Mower Deck Drive Belt Removing Mower Deck Drive Belt 1 Park machine safely See Parking Safely in the SAFE TY section 2 Lower mower deck to the lowest cutting height position 3 Remove mower deck shield 201043 4 Remove both mower deck belt shields A isi ES 122 1 Install replacement drive belt A as shown mower CAUTION Avoid injury Tensioning spring is deck drive belt l
57. il recom mended torque value is reached Tighten nuts to 102 Nem 75 Ib ft 3 Lower machine Removing and Installing Front Caster Wheels Removing 1 Park machine safely Refer to Parking Safely in the SAFETY section 2 Lift front of machine with a safe lifting device 3 Remove nut A and wheel cap screw B 4 Remove wheel and spacers from yoke assembly C Installing 1 Install replacement wheel and original spacers 2 Install wheel cap screw B and nut A 3 Tighten nut until wheel develops slight rolling resistance 4 Lower machine Tightening Rear Drive Wheel Hardware 1 Tighten rear wheel nuts to 102 Nem 75 Ib ft SERVICE MISCELLANEOUS 35 SERVICE MISCELLANEOUS CAUTION Avoid injury Explosive separation of tire and rim parts is possible when they are serviced incorrectly Do not attempt to mount a tire without the proper equipment and experience to perform the job Do not inflate the tires above the recom mended pressure Do not weld or heat a wheel and tire as sembly Heat can cause increase air pressure resulting in an explosion Welding can structurally weaken or de form the wheel Do not stand in front or over the tire assembly when inflating Use a clip on 2 Tighten wheel nuts in numbered sequence shown for chuck and extension hose long enough safe wheel installation Tighten alternately until recom to allow you to stand to one
58. ine has been run ning Be cautious and wear protective clothing when servicing or working near a hot engine and components SERVICE ENGINE 20 SERVICE ENGINE IMPORTANT Avoid Damage Change the oil more often if the machine is used in extreme conditions Extremely dusty conditions Frequent slow or low speed operation Frequent short trips 1 Clean area around dipstick cap and filter Start engine and run until it reaches normal operating temperature 3 Park machine safely See Parking Safely in the SAFETY section 30 GR lt 7 4 Insert drain tube over oil fitting 5 Putoil drain pan under drain tube 6 Loosen drain plug 7 Allow oil to drain into an oil drain pan 8 After oil drains install and securely tighten drain plug 9 Turn oil filter B counterclockwise to remove 10 Apply a film of clean engine oil to gasket of new filter IMPORTANT Avoid Damage Do not use wrench to tighten oil filter 11 Install filter Turn filter clockwise until gasket makes contact with mounting surface Tighten 1 2 to 3 4 turn after gasket contact 12 Raise thigh pad 13 Remove dipstick cap NOTE Refer to engine manufacturers operating manu al for correct type and grade of oil 13 Add approximately 1 7 L 1 75 qt of oil 14 Insert dipstick Tighten cap 15 Start engine and run at slow throttle for approximately two minutes Check for leaks around filter and drain va
59. ion D to idle engine Do not run engine at slow idle any lon ger than necessary for cooldown after mowing OPERATING 13 OPERATING Using the Hourmeter NOTE The machine is equipped with an electric start The hourmeter will continue to run with the key switch in the run position Hourmeter A shows number of hours the machine has been operated Use hourmeter and SERVICE INTERVAL section to determine when machine needs service Using the Motion Control Levers The functions of the motion control levers are A CAUTION Avoid injury Learn use of the motion control levers and practice at half throttle until becoming proficient and comfortable with the operation of the machine Do not move motion control levers from forward to reverse or reverse to forward position rapidly Sudden direction changes could cause loss of control or damage the machine Steering Acceleration Deceleration Neutral Position Picture Note Motion control levers A shown in the neutral position Machine speed motion and direction can be controlled when the engine is running and park brake is unlocked Operator can exit the mower with the engine running when the park brake is locked and the PTO switch is disengaged Forward and Reverse Motion CAUTION Avoid injury Children or bystanders may be injured by runover and rotating blades Before traveling forward or rearward Carefully check the are
60. lade to horizontal 4 Tm position CAUTION Avold Injury Mower Blades are 3 Check balance If blade is not balanced heavy end of dangerous blade will drop Always wear gloves while working on blades 4 Grind bevel of heavy end Do not change blade bevel Always wear safety eye protection when grinding Service Electrical Sharpen blades with grinder hand file or electric blade WARNING Battery posts terminals and related sharpener accessories contain lead and lead components chemicals known to the State of California to cause cancer and reproductive harm Wash hands after n handling Service the Battery Safel e Keep original bevel A when grinding Blade should have 0 40 mm 1 64 in cutting edge B or less Balance blades before installing Balancing Blades CAUTION Avoid injury Mower blades are sharp Always wear gloves when handling mower blades or work ing near blades 1 Clean blade SERVICE ELECTRICAL 31 SERVICE ELECTRICAL CAUTION Avoid injury Battery electrolyte contains sulfuric acid It is poisonous and can cause serious burns Wear eye protection and gloves Keep skin protected If electrolyte is swallowed get medical attention immediately If electrolyte is splashed into eyes flush immediately with water for 15 30 minutes and get medical attention If electrolyte is splashed onto skin flush immediately with water a
61. ldren Pick up objects which may be thrown by the attachment 6 Pull PTO switch up to engage 7 Step completely off operator s platform Result The engine must stop Testing the Park Brake Using the PTO Engage PTO 1 Stand on operator s platform with motion control levers in the neutral position 2 Start engine 3 Release park brake 4 Move throttle lever to the 1 2 to 3 4 fast position 1 Stop machine on a 17 slope 30 grade facing down hill Stop the engine and lock the park brake 2 Repeat procedure with machine facing uphill Result Park brake must hold the machine stationary Ma chine should move no more that 61cm 24 in in one hour If machine moves more than that brakes need to be adjust ed See your authorized dealer or refer to Adjusting Park Brake in the SERVICE STEERING AND BRAKES section Using Park Brake Locking Park Brake Raise park brake lever A to lock park brake Unlocking Park Brake Lower park brake lever A to unlock park brake 5 Pull PTO knob A up to engage mower deck 6 Move throttle lever forward to the fast position for mow ing Disengage PTO 1 Push PTO knob A down 2 Set park brake Using the Throttle Push throttle lever A forward to the fast position B when mowing Move throttle lever A to the half fast position C when starting and warming the engine Pull throttle lever A backward to the slow posit
62. lve IMPORTANT Avoid Damage Transmission damage may occur if the machine is towed or moved incorrecily Move machine by hand only Donotuse another vehicle to move machine Donottow machine NOTE The pump free wheel valves must be turned fully clockwise closed during normal machine opera tion When the machine needs to be moved without starting the engine use the pump free wheel valves 1 Lock park brake 2 Turn both pump free wheel valves C counterclock wise approximately one full turn open position 3 Unlock park brake 4 Push machine to desired location Due to hydraulic system drag machine will move slowly 5 Turn pump free wheel valves C on both pumps one full turn clockwise closed position Tighten valves to 11 N m 100 Ib in 6 Lock park brake Transporting Machine on a Trailer Use a heavy duty trailer to transport your machine Trailer must have signs and lights required by law CAUTION Avoid injury Use extra care when load ing or unloading the machine into a trailer or truck Close fuel shut off valve if your machine is equipped Raise mower deck to the transport position Drive machine onto a trailer Stop engine and lock park brake Remove key Fasten machine to trailer with heavy duty straps chains or cables Both front and rear straps must be directed downward and outward from machine
63. lve 16 Stop engine 17 Check oil level Remove dipstick cap Wipe dipstick clean NOTE Allow dipstick cap to rest on threads of filler tube when checking oil level Do not tighten dipstick cap when checking oil level Insert dipstick and allow cap to rest on threads of filler Do not tighten cap IMPORTANT Avoid Damage To prevent extensive engine wear or damage always maintain the proper engine oil level Never operate the engine with the oil level below the add mark or over the full mark Remove dipstick Add oil as needed to bring level to the full mark without overfilling 18 Insert dipstick Tighten cap Cleaning Engine Air Intake Screen and Fan CAUTION Avoid injury Compressed air can cause debris to fly a long distance Clear work area of bystanders Wear eye protection when using compressed air for clean ing purposes Reduce compressed air pressure to 210 kPa 30 psi IMPORTANT Avoid damage An obstructed air intake screen can cause engine damage due to overheating Keep air intake screen and other external surfaces of the engine including cooling fins clean at all times to allow adequate air intake Keep air intake screens and engine cooling fins clear of debris to ensure proper cooling See the engine manufac turer s owner s manual provided with your machine for the complete procedure Checking and Cleaning Air Filter Elements CAUTION Avoid injury Touching hot surfaces can burn
64. mber Specification Serial Number Safety Labels Understanding The Machine Safety Labels Safety Alert Symbol The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards On your machine safety labels the words DANGER WARNING and CAUTION are used with this safety alert symbol DANGER identifies the most serious hazards The operator s manual also explains any potential safety hazards whenever necessary in special safety messages that are identified with the word CAUTION and the safety alert symbol Safety Labels WARNING A Hot Surface SAFETY LABELS 2 SAFETY LABELS WARNING HOT SURFACE WARNING To avoid injury from rotating belts keep all shields and guards in place ADVERTENCIA Para evitar ser lesionado por las correas en movimiento mantener todos los escudos y protectores en su lugar AWARNING To avoid injury from rotating belts keep all shields and guards in place DANGER C To avoid injury from rotating blades stay clear of deck edge DANGER PELIGRO To avoid injury Fara evitar Ly from rotating lesiones causadas Wadas slay h 4 clear al deck por las cuchillas mantenerse alejado del borde de la plalaformna de carte edge 31733 DANGER D To avoid injury from rotating blades and thrown objects stay clear of deck edge
65. mplete ly NOTE Dry fill capacity for hydraulic system is 3 1L 3 3 qt 8 Fill oil reservoir with approximately 1 9L 2 qt of oil 9 Insert dipstick Tighten cap 10 Start engine 11 Move throttle lever to 1 2 to 2 3 position 12 Unlock park brake CAUTION Avoid injury Help prevent serious bodily injury Remain alert to other people and the surroundings when operating the machine 13 Cycle motion control levers forward and rearward sev eral times Check for leaks around filter 14 Stop engine Check oil level Add oil as necessary to bring oil level to FULL mark on dipstick Cleaning Hydraulic Oil Pump Cooling Fins CAUTION Avoid injury Compressed air can cause debris to fly a long distance Clear work area of bystanders Wear eye protection when using compressed air for cleaning purposes e Reduce compressed air pressure to 210 kPa 30 psi IMPORTANT Avoid Damage To ensure proper cooling keep the cooling fins clean at all times Operating the machine with obstructed cooling fins could cause dam age due to overheating 1 Park machine safely See Parking Safely in the SAFETY section 2 Clean hydraulic oil cooling fins on each hydraulic pump with a rag brush or compressed air 3 Clean area around hydraulic pumps and frame Checking and Replacing Pump Traction Drive Belt CAUTION Avoid injury Fingers or loose clothing
66. nance and troubleshooting information for the engine installed in your machine Specifications and design are subject to change without notice Special Messages Your manual contains special messages to bring attention to potential safety concerns machine damage as well as helpful operating and servicing information Please read all the information carefully to avoid injury and machine dam age CAUTION Avoid injury This symbol and text highlight potential hazards or death to the operator or bystanders that may occur if the hazards or procedures are ignored IMPORTANT Avoid Damage This text is used to tell the operator of actions or conditions that might result in damage to the machine NOTE General information is given throughout the manual that may help the operator in the operation or Service of the machine Product Identification Record Identification Numbers Surfer GSRKA1934S Serial Number 637110001 If you need to contact an Authorized Service Center for information on servicing always provide the product model and serial numbers You will need to locate the model and serial numbers for the machine and for the engine of your machine and record the information in the spaces provided SAFETY LABELS DATE OF PURCHASE DEALER NAME DEALER PHONE PRODUCT IDENTIFICATION NUMBER Model Number Serial Number ENGINE MODEL SPECIFICATION AND SERIAL NUMBER Model Nu
67. nd get medical attention if necessary 2 The battery produces a flammable and 3 explosive gas The battery may explode Do not smoke near battery Wear eye protection and gloves Do not allow direct metal contact across battery posts Remove negative cable first when disconnecting Install negative cable last when connecting Checking the Battery Sealed Batteries NOTE Do not attempt to open add fluid or service bat tery Any attempt to do so will void warranty Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open IMPORTANT Avoid Damage The battery comes fully charged If the machine is not used by the service expi ration date indicated on the battery charge the battery Recharge if necessary at 6 10 amperes for 1 hour 4 5 Removing and Installing Battery 6 Removing 1 Park machine safely See Parking Safely in the T SAFETY section la EE i a MZ EISE L Mh pes N lt LAR Slide back black cover and disconnect negative battery cable B Slide back red cover C and disconnect positive battery cable D Loosen nut on front long carriage bolt Remove rear long carriage bolt F and nut Lift and slide battery G out from back of battery tray H Inspect isolator pad 1 Replace as needed Installing 1 2 9 4 5 6 Place isolator pad 1 in battery tray
68. o very little fuel is left in the fuel tank 2 Turn on engine and allow to run until it runs out of fuel 3 For machines equipped with key switch turn key to off position IMPORTANT Avoid Damage Stale fuel can produce varnish and plug carburetor or injector components and affect engine performance Add fuel conditioner or stabilizer to fresh fuel before filling tank 4 Mix fresh fuel and fuel stabilizer in separate container Follow stabilizer instructions for mixing 5 Fill fuel tank with stabilized fuel 6 Run engine for a few minutes to allow fuel mixture to circulate through carburetor on gas engine or fuel injec tors on diesel engine Engine Engine storage procedure should be used when vehicle is not to be used for longer than 60 days Change engine oil and filter while engine is warm Service air filter if necessary Clean debris from engine air intake screen On gas engines Remove spark plugs Put 30 mL 1 oz of clean engine oil in cylinders Install spark plugs but do not connect spark plug wires Crank the engine five or six times to allow oil to be distributed 5 Clean the engine and engine compartment 6 Remove battery 7 Clean the battery and battery posts Check the electro lyte level if your battery is not maintenance free 8 Close fuel shut off valve if your machine is equipped 9 Store the battery in a cool dry place where it will not freeze obe ASSEMBLY 4
69. onsole Components 53 DECK ASSEMBLY AA N 4 lt 2 Deck Assembly 54 PART NO D13024 D18032 D18055 D18076 D18084 D18209 D24019 D23058 GDA10103 GDU10230 GDU10231 H122207 H141123 M132768 M119352 N242189 TCA16387 TCU18744 200262 201010 201145 201350 201174 201357 201178 424390 959995 960046 960051 960502 963019 963095 964016 964022 964501 967333 967348 968087 999538 QTY N c pO lt a N CN a NO a N AND a DECK ASSEMBLY DESCRIPTION SPACER 1 500X1 000X 510 Y PULLEY FLAT 5 0X 38 W BRG WASHER BLADE BRG FLG 1 00X1 25X1 00 PULLEY SPLINE SPINDLE OFFSET PULLEY V BELT 5 27X 990 W SPL WASHER 402X2 00X 055 FEND Y J BOLT 3 8 16 X 4 00 Y PIVOT RETAINER WELD BLADE 16 50 LO LIFT BLADE 18 NUT 1 4 FLANGE PREVAILING TOR RETAINER SPRING CHUTE GUARD KNOB LOCKING SPRING TENSION CHUTE DISCHARGE ASST WHEEL GAGE ASSY SPINDLE HOUSING BELT HB 80 3 EL AMD OHR WLDT IDLER ARM WLDT 34 DECK ASSY FR WHEEL CASTER SHIELD DECK 34 WLDT IDLER PIVOT SNAP RING 1 00 X 042 EXT FTG 1 4 28 STRGT GREASE ZERK BOLT 3 8 16 X 1 00 HEX 5 Y BOLT 3 8 16 2 25 HEX 5 Y NUT 3 8 16 STD HEX GR5 Y BOLT 3 8 16 X 1 00 CRG5 SN Y BOLT 1 4 20 X 750 CRG 5 Y LOCKNUT 3 8 16 WHIZ Y LOCKNUT 3 8 16 CROWN Y WASHER 406 X
70. personal injury or property damage use extreme care in handling fuel Fuel is extremely flam mable and fuel vapors are explosive Extinguish all cigarettes cigars pipes and other Sources of ignition Use only an approved fuel container Use only non metal portable fuel containers approved by the Under writer s Laboratory U L or the American Society for Testing amp Materials ASTM If using a funnel make sure it is plastic and has no screen or filter Never remove the fuel tank cap or add fuel with the engine running Allow engine to cool before refueling Never add fuel to or drain fuel from the machine in doors Move machine outdoors and provide adequate ventilation Clean up spilled fuel immediately If fuel is spilled on clothing change clothing immediately If fuel is spilled near machine do not attempt to start the engine but move the machine away from the area of spillage Avoid creating any source of ignition until fuel vapors have dissipated Never store the machine or fuel container where there is an open flame spark or pilot light such as on a wa ter heater or other appliance Prevent fire and explosion caused by static electric dis charge Static electric discharge can ignite fuel vapors in an ungrounded fuel container Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before fueling
71. pets out of mowing area Study mowing area Set up a safe mowing pattern Do not mow where traction or stability is doubtful Test drive area with mower lowered but not running Slow down when you travel over rough ground SAFETY 5 SAFETY Parking Safely PROTECT CHILDREN SHARONS Stop machine on a level surface not on a slope Disengage mower blades Lock the park brake Stop the engine Remove the key Wait for engine and all moving parts to stop before you leave the operator s station 7 Close fuel shut off valve if your machine is equipped 8 Disconnect the negative battery cable or remove the spark plug wire for gasoline engines before servicing the machine ROTATING BLADES ARE DANGEROUS Death or serious injury can occur when young children HELP PREVENT SERIOUS OR FATAL ACCIDENTS associate having fun with a lawn mowing machine simply because someone has given them a ride on a machine Children are attracted to lawn mowing machines and mowing activities They don t understand the dangers of rotating blades or the fact that the operator is un aware of their presence Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine e Tragic accidents with children can occur if the operator is not alert to the presence of children especially when a child approaches a machine from behind Before an
72. rminal of the discharged battery Connect at a good ground location away from the discharged battery A Booster Battery B Disabled Vehicle Battery 1 Connect positive booster cable to booster battery A positive post C 2 Connect the other end of positive booster cable to the disabled vehicle battery B positive post D 3 Connect negative booster cable to booster battery negative post E IMPORTANT Avoid Damage Electric charge from booster battery can damage machine components Do not install negative booster cable to machine frame Install only to the engine block Install negative booster cable away from moving parts in the engine compartment such as belts and fan blades 4 Connect the other end F of negative booster cable to a metal part of the disabled machine engine block away from battery 5 Start the engine of the disabled machine and run ma chine for several minutes 6 Carefully disconnect the booster cables in the exact reverse order negative cable first and then the positive cable Replacing Fuse The electric start circuit is protected by one 20 Amp fuse IMPORTANT Avoid Damage Help prevent machine circuit damage Make sure replacement fuse is the correct size 1 Locate electric start fuse holder under console on the machine Open fuse holder and remove socket with fuse e Check metal clip in fuse window Discard fuse if clip is broken
73. rrect engine oil Choke adjusted incorrectly See Plugged oil filter your authorized dealer Plugged air intake filter Engine Will Not Slow Carburetion problems See your Worn engine components Idle authorized dealer 1 Engine Backfires Throttle lever should be at low Bent or kinked throttle cable Through Muffler idle for thirty seconds before Bent governor control turning off machine Incorrect governor idle control High Fuel Improper type of fuel Engine Runs Rough Plugged fuel filter Consumption or Stalls Plugged air intake system Plugged air intake system Operating at too fast ground speed for conditions Fuel cap vent dirty Improper valve clearance See Stale or improper fuel fuel level your authorized dealer Spark plugs not gapped correctly e Restricted air intake system Replace spark plugs Other Symptoms See engine manufacturer s Choke adjusted incorrectly See owner s manual provided with your authorized dealer your machine for additional Engine Knocks Engine oil level low normato Reduce load Slower ground speed Electrical System Fuel is bad Fill tank with fresh fuel correct octane If Check SION Starter Will Not Work Blown fuse Engine Overheats Clean cooling fins OPC Switch faulty or not adjusted Low oil level properly Do not operate at slow idle Park brake switch is faulty Operate at fast idle Loos
74. skin The engine components and fluids will be hot if the engine has been run ning Allow the engine to cool before servicing or working near the engine and components IMPORTANT Avoid damage Dirt and debris can enter the engine through a damaged filter element SERVICE ENGINE 21 SERVICE TRANSMISSION Do not wash paper element Do not attempt to clean paper element by tapping against another object Do not use pressurized air to clean element Replace element only if it is very dirty damaged or the seal is cracked NOTE It may be necessary to check the air filter more frequently if operating machine in dusty conditions Check and clean air filter elements at the intervals recom mended in the Service Intervals section See the engine manufacturer s owner s manual provided with your machine for the complete procedure Checking Spark Plug CAUTION Avoid injury Touching hot surfaces can burn skin The engine components and fluids will be hot if the engine has been running Allow the engine to cool before servicing or working near the engine and components Check spark plugs at the intervals recommended in the Service Intervals section See the engine manufacturer s owner s manual provided with your machine for the com plete procedure Cleaning Engine Oil Cooler Kohler Engines Keep engine oil cooler fins clear of debris to ensure proper cooling See the engine manufacturer s owner s
75. t og 18 68 xa m do 5 OA mm N A9 4 M u 1 o op No No 9 EET X ge ue N L1 do o o No 1 lt lt Alan ad ngu gt 18 0 HOLIMS Old AINS SWVHSONVH Al134VS LHOhH yi HOLIMS SONSSSYd YOLVU3dO A 14915 A M TID IE YILIN GION310S Jans Mo 8 T uo 2 rg AS ig uo 8 IH u Y asnd OZ 44 iagram D iring HYDRAULIC SCHEMATIC A Left Hydrostatic Pump Assembly J Right Hydrostatic Pump Assembly B Pump Block K Right Wheel Motor C Charge Pump L Inlet Filter D System Charge Check Shock Valve Reverse M Hydraulic Reservoir E Manual Bypass F Left Wheel Motor Cooling Orifice H System Charge Check Shock Valve Forward 1 Charge Relief Valve Hydraulic Schematic 45 NOTES Notes 46 MAIN FRAME ASSEMBLY 181148 BTV 1 Frame Assembly 46 PART NO D28159 M68342 TCU21265 03H1832 135139 181148 BATTERY 200658 201005 201012 201019 201356 201090 201331 201328 201094 201095 201150 201355 201194 201202 201204 251907 960001 960022 960027 960031 960044 960113 960526 960601 963001 963019 964003 964016 964040 967115 967192 968087 MAIN FRAME ASSEMBL
76. t fumes contain carbon monoxide and can cause seri ous illness or death Move the machine to an outside area before running the engine Do not run an engine in an enclosed area without adequate ventilation Connect a pipe extension to the engine ex haust pipe to direct the exhaust fumes out Picture Note Traction drive belt idler pulley bottom view of the area Allow fresh outside air into the work area to 5 Insert 3 8 in breaker bar into hole C and rotate idler clear the exhaust fumes out pulley D forward to ease tension on traction drive belt 6 Remove traction drive belt E NOTE Check and adjust motion control linkages with the machine parked on a hard level surface Installing Traction Drive Belt NOTE Install the traction drive belt E in front of an Checking Motion Control Linkages chor cap screw F 1 1 Park machine safely See Parking Safely in the SAFETY section SERVICE TRANSMISSION 25 SERVICE TRANSMISSION 2 Rotate speed control bar A to full forward position 3 With engine off move motion control levers B until they contact the speed control bar A A slight deflec tion should be seen in the linkage rod C NOTE Check machine tracking after making adjust ments 4 Start the engine and run until it reaches normal operat ing temperature CAUTION Avoid injury Be aware of bystanders 5 Stand on the operator s platform and with the park
77. to prevent static electric discharge Use clean approved plastic funnel without screen or filter to prevent static electric dis charge SERVICE MISCELLANEOUS 34 SERVICE MISCELLANEOUS Important Avoid damage Dirt and water in fuel can cause engine damage Clean dirt and debris from the fuel tank opening Use clean fresh stabilized fuel Fill the fuel tank at the end of each day s operation to keep condensation out of the fuel tank Use a non metallic funnel with a plastic mesh strainer when filling the fuel tank or container Fill fuel tank at the end of each day s operation to prevent condensation and freezing during cold weather 1 Park machine safely See Parking Safely in the SAFETY section 2 Allow engine to cool 3 Remove any trash from area around fuel tank cap 4 Remove fuel tank cap slowly to allow any pressure built up in tank to escape 5 Fill fuel tank only to bottom of filler neck 6 Install fuel tank cap Removing and Installing Rear Drive Wheels Removing 1 Park machine safely Refer to Parking Safely in the SAFETY section 2 Lift machine with a safe lifting device centered under tire support frame A on the side where tire is being removed COD D oOo O O 3 Remove wheel nuts 4 Remove wheel Installing 1 Install wheel with valve stem C facing out Install and tighten wheel nuts alternately unt
78. torage Storing Safety CAUTION Avoid injury Fuel vapors are ex plosive and flammable Engine exhaust fumes contain carbon monoxide and can cause seri ous illness or death Run the engine only long enough to move the machine to or from storage Do not store vehicle with fuel in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing the machine in any enclosure Preparing Machine for Storage 1 Repair any worn or damaged parts Replace parts if necessary Tighten loose hardware 2 Repair scratched or chipped metal surfaces to prevent rust 3 Remove grass and debris from machine 4 Clean under the deck and remove grass and debris from inside chute and bagger Wash the machine and apply wax to metal and plastic surfaces Run machine for five minutes to dry belts and pulleys 7 Apply light coat of engine oil to pivot and wear points to prevent rust 8 Lubricate grease points and check tire pressure Preparing Fuel and Engine For Storage Fuel If you have been using Stabilized Fuel add stabilized fuel to tank until the tank is full NOTE Filling the fuel tank reduces the amount of air in the fuel tank and helps reduce deterioration of fuel If you are not using Stabilized Fuel 1 Park machine safely in a well ventilated area See Parking Safely in the SAFETY section NOTE Try to anticipate the last time the machine will be used for the season s
79. tt Do not use abrasive materials such as pol ishing compounds on plastic surfaces Do not spray insect repellent near machine 1 Wash surface with clean water and a mild liquid auto motive washing soap 2 Dry thoroughly to avoid water spots Cleaning and Repairing Metal Surfaces Cleaning Follow automotive practices to care for your vehicle painted metal surfaces Use a high quality automotive wax regu larly to maintain the factory look of your vehicle s painted surfaces Repairing Minor Scratches surface scratch 1 Clean area to be repaired thoroughly IMPORTANT Avoid damage Do not use rubbing com pound on painted surfaces 1 Use automotive polishing compound to remove surface scratches 2 Apply wax to entire surface Repairing Deep Scratches bare metal or primer show ing 1 Clean area to be repaired with rubbing alcohol or min eral spirits 2 Use paint stick with factory matched colors available from your authorized dealer to fill scratches Follow directions included on paint stick for use and for drying 3 Smooth out surface using an automotive polishing compound Do not use power buffer 4 Apply wax to surface Troubleshooting Using Troubleshooting Chart If you are experiencing a problem that is not listed in this chart see your authorized dealer for service When you have checked all the possible causes listed and you are still experiencing the problem see your authorized d
80. ulere entrenamianto da aporador Lear o manual del operador Manianer los ascudos en su jugar lavar pasajeros Mantener las dam s personas una distansia prudente Mantener dos dispositivos de sa urldad an buen estado Antes de de m quina Apsparel motor Aplicar el extclonamerto Savar Never gari arry Keep peopla a sala Heg away Maintala all safety de Before machine EN park brake Remova key CAUTION H Be safe To avoid a fire hazard remove all leaves grass and debris from engine hydro pumps and motors pulleys belts hoses engine deck and cutter deck ACAUTION BE SAFE TO AVOID A FIRE HAZARD REMOVE ALL LEAVES GRASS AND DEBRIS FROM ENGINE HYDRO PUMPS AND MOTORS PULLEYS BELTS HOSES ENGINE DECK AND CUTTER DECK D18372 DANGER POISON I Shield Eyes Explosive gases can cause blindness or injury NO Sparks Flames Smoking Sulfuric acid can cause blindness or severe burns Flush eyes immediately with water Get medical help fast Keep out of reach of children Do not tip Do not open battery WARNING J To avoid injury from tipover drive across slopes not up and down If machine stops going uphill stop blades and back down slowly AWARNING i avoid injury from tipover drive across slopes and down machine stops going uphill stop blades and back down slowly ADVERTENCIA Para
81. ully release pressure from any components with stored energy such as hydraulic components or springs Release hydraulic pressure by lowering attachment or cutting units to the ground or to a mechanical stop and move hydraulic control levers back and forth Disconnect battery or remove spark plug for gas engines before making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last Use care when checking blades Wrap the blades or wear gloves and use caution when servicing them Only replace blades Never straighten or weld them Keep hands feet clothing jewelry and long hair away from moving parts If possible do not make adjust ments with the engine running Charge batteries in an open well ventilated area away from spark and flames Unplug charger before con necting or disconnecting from battery Wear protective clothing and use insulated tools Keep all parts in good working condition and all hard ware tightened Replace all worn or damaged decals Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec SAFETY 7 SAFETY ommended parts when necessary Grass catcher com ponents are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown e Keep all nuts and bolts tight especially blade attach ment bolts to be sure the equipment is in safe working con
82. ward at the same time Starting Engine CAUTION Avoid injury Engine exhaust fumes contain carbon monoxide and can cause serious illness or death Move the machine to an outside area before running the engine Do not run an engine in an enclosed area without adequate ventilation Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area Allow fresh outside air into the work area to clear the exhaust fumes out Stand on operator s platform Lock park brake 3 Put motion control levers A in the NEUTRAL position 4 Push PTO switch knob B down to disengage PTO 5 Move throttle lever C to set engine speed at the 1 2 to 3 4 fast position 6 Position choke knob D Cold engine Pull knob up to the CHOKE position Warm Hot engine If necessary pull knob up to the CHOKE position Turn key switch E to the START position Release key to the RUN position when engine starts With engine started Push choke knob to the OFF position Move throttle lever to the FAST position Unlock park brake ON Engaging Mower A CAUTION Avoid injury Clear mowing area of all bystanders when operating this machine Thrown objects could cause serious injury or death Keep hands and feet away from blades and dis charge opening Do not mow in reverse unless absolutely necessary IMPORTANT Avoid damage To help prevent damage to PTO clutch
83. x gt 7 1 gt l 222 cee SPAY Hydraulc and Handle Assembly 48 PART NO D13028 D13308 D13309 D18023 D18079 D18093 D24020 D24028 GDA10066 GDA10137 M117554 M63431 TCA15122 TCA15195 TCA15373 TCU15907 TCU15910 102770 111910 121080 180640 180842 200037 200116 200606 200615 200743 200654 200671 200690 200705 201022 201354 201358 201359 201197 313270 34H60 960000 960001 960002 960046 960500 960600 960702 963020 963053 964048 968087 HYDRAULIC AND HANDLE ASSEMBLY QTY Ooo A N N N J N gt a ed X me l3 X 2 X Ba c WD 9 9 gt c I I a G a GQ NO PA DESCRIPTION SWIVELADJUSTER BASE LOCK LEVER Y LEVER LOCK Y DECAL HYDRO OIL SPECS GRIP PVC 250 X 1 00 X 3 63 GRIP CONTROL SCREW 8 32X 50 PAN PHL Y FTG 90 9 16 MOR X 3 8 HOSE ELBOW FITTING FILTER OIL DECAL WARNING HOT SURFACES NUT 8 32 ELASTIC STOP CAP FILLER OIL WLDT PIVOT ROD Y WLDT RESERVIOR HYDRAULIC DECAL WARNING SLOPE DECAL DIRECTIONAL CONTROL RELAY ISO MINI ELEC CABLE TIE 15 X 8 50 PIN HAR 091 X 1 63 5 16 1 2 Y SOLENOID 12 V STARTER CABLE 12 STARTER DECAL PATENT COVERED BRG FLG 500X 620X 500 BRNZ PAD THIGH LINK BRAKE Y CONTROL PANEL S O HANDLE SUPPORT BUSHING BRAKE PIVOT Y WLDT THIGH PAD BRACKET SWITCH NO NO NC GREY PLUNGER BRAKE LEVER OFFSET WLDT CONSOLE 34 WLDT RH CONTROL LEVER WLDT LH CONTROL LEVE

Great Dane GSRKA1934S User's Manual

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