Home

Graco 3A2989G User's Manual

1. ti20160c Turns clockwise as viewed from the top 220 3A2989G 40 Parts Page 2 of 2 257 2 ST 227a 00 as A Vre ca ST NATE 4 E ti20161c M KI WS l TE dE PI Amma Mis S DY y Y A ud 2 2 AP I x l e d S nap ESO ol ep je i i V a 41 3A2989G Parts Feed Module 24P883 Ref 201 202 203 204 205 206 207 208 209 210 211 212 213 215 216 217 218 219 220 221 222 223 224 225 226 2270 227a 227b 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 246 247 42 Part Description FRAME MO TANK pressure assembly 111841 16R869 126351 126381 126898 295847 16T481 157785 171988 16T619 24P885 241052 D11021 100016 102040 262860 113796 16R871 161525 262868 BOLT hex head 3 25 in long 5 8 11 WASHER plain 5 8 NUT self locking hex nylon insert 5 8 11 COVER tank wrap BUSHING pipe hex head 3 4 npt x 1 8 npt steel FITTING compression thermo couple SENSOR RTD 1k ohm 4 pin 3 in FITTING elbow FITTING elbow 90 3 4 mpt VALVE check see page 57 FITTING swivel GASKET inspection cap FITTING nipple thread on one end AGITATOR assembly air See page 51 MANIFOLD assembly air See page 53 SENSOR ASSEMBL
2. Not for sale Not shown Base electronic components do not have XM PFP specific software installed Therefore use software upgrade token 506 to install software before use t Includes software token 506 and instruction sheet 48 3A2989G Air Filter 24P899 703 Ref Part 701 161236 701a 106204 702 C19662 703 110300 704 158585 705 16R951 706 157785 707 C19024 708 113163 709 160022 710 711 100361 Not for sale Not shown 3A2989G NZ ti20218a 709 Description FILTER air 1 1 4 auto drain FILTER ELEMENT BUSHING 1 1 4 x 1 npt carbon steel FITTING elbow street pipe FITTING nipple MANIFOLD air distribution FITTING swivel FITTING elbow swivel VALVE ball vented 1 00 in FITTING union adapter SEALANT pipe stainless steel PLUG pipe Qty N gt sch NAO y Parts A Apply PTFE tape and or pipe sealant to all non swiveling pipe threads A Orient fittings approximately as shown 49 Parts Ratio Control Valve Assemblies VAN Apply pipe sealant to all non swiveling pipe threads A Position valve 832 with barbed fitting 833 oriented as shown position elbow 837 as shown Ad Torque until nut 831 bottoms out in housing AS Flip ball valve handle retainer 855 Handle to face forward in open position Ref 801T 831 832 833 836 837 839 840 851 852 853 50 Part 255478 15M669 262872 1167
3. 7 Troubleshooting 8 xii s PP Sege 9 Replace Air Filter Element 9 User Interface Control Box 10 Junction BOX 15 Air Controls 17 Dosing Valve Assembly 19 SENSO nija e AA Ua ada a 20 Pump Assembly System Module 21 Pail Feed RAM Pump Assembly Feed Module 22 solvent Pump vivida 22 PIC ALON S faye die ue doe cities d osa ie X d 23 Replace Radar Level Sensor 24 Set Up a New Guided Radar Level Sensor 25 Electrical Schematics 27 Simplified Electrical Schematic 27 Pars essa REP una ie d IE RAE d IS 32 XM PFP System 262869 24W626 32 Base System 262878 24W648 Subassemblies 44 Technical Data 58 A eee eet oe ta eee A 61 Graco Standard Warranty 62 Graco Information 62 3A2989G Models Maximum Fluid Maximum Air Working Working Pressure Pressure Approvals A and B Materials 6000 psi 41 MPa 414 bar Supply 150 psi 1 0 MPa 10 3 bar Max Setpoint 100 psi 0 7 MPa 7 bar Flushing Fluid 4500 psi 31 MPa 310 bar 262869 24W626 Heating Fluid 100 psi 0 7 MPa 7 bar Related Manuals Manuals are available at www graco com Component manuals in English mus Ue 00 pos ooo 309524 Viscon HP High Pressure Fl
4. 102 ti20156a 3A2989G 34 Parts Base System 262878 24W648 page 3 of 5 29 31 120 ti20157a 35 3A2989G Parts Base System 262878 24W648 page 4 of 5 ti20158b 24 22 18 3A2989G 36 Parts Base System 262878 24W648 page 5 of 5 127 120 79 78 ti20159b DE SS S s z A 9 Ky 7 G2 lt E27 s Y Q 2 V 9 n I e A 9 p K 7 7 WZ Z Y a 2 DI Nd 37 3A2989G Parts Base System 262878 24W648 Ref 1 0 JO 01 E Y N 29 30 31 32 33 34 35 36 37 38 40 41 42 38 Part L180C9 L220C9 100133 100101 256169 121488 Description FRAME PUMP B side lower PUMP A side lower WASHER lock 3 8 SCREW cap hex head PLATE solvent pump SCREW hex head flanged W30CAS PUMP solvent 6 0 in 75 ce see 112395 24N598 113796 262853 245869 24P899 126899 253771 112958 255761 256177 117623 15T567 15T568 121471 112380 113498 C19024 111801 217430 15T536 100329 116504 C20461 160032 116643 101689 121688 115313 160327
5. 3 A NOTE Order radar level sensor kit 24T052 See Feed 8 Use a wrench to hold the 3 8 in flats on the sensor Module 24P883 on page 40 for kit contents rod NOTE Tank level sensors changed in 2014 The old 9 Tighten to approximately 25 30 in lb 2 8 3 4 sensors were red The new sensors are blue The blue Nem Do not over tighten sensors can be used as direct replacements for the red sensors 10 Reconnect sensor cable 1 With the tank empty close the tank air supply ball Ieee erp NEN UI EVA SENGE pages valve then open brass valve on tank lid to de pres surize the tank See FIG 9 ia VW Tl UN Y A TA ds di Ki d UM zank Air a Supply Ball Valve location on other side of panel LF pn Y Z A B A UY NI sr AA SA aum D A S E S ue ps Wir ES ENN ET y d S SH d pi ti20270a Valve FIG 9 Level Sensor Installation 2 Disconnect cable at the bottom of the feed module NOTE Always use the new cable supplied with the sensor It has different connections than the old sensor 3 Disconnect 3 4 in union that holds the level sensor on top of the tank 4 Pull the old sensor straight up out of the tank 5 Remove plugs from new sensor and discard plugs Move fittings from old sensor to new sensor 6
6. 302 red 303 310a ti20243a o Ref Part Description Qty A pon OY age 126896 ELBOW 1 2 in tube x 1 2 nptf 2 H67550 HOSE coupled 3 4 in 6500 psi 311 16U111 KIT fittings hose connection 1 Model 161121 Qty 1 311a C20487 NIPPLE hex 2 o EI 31109 158491 NIPPLE 16X027 KIT tube 0 375 9 5mm ID red 2 i nylon 311c0 156823 UNION swivel 2 H42550 HOSE coupled 4500 psi 1 4 in ID 1 311d0 156971 NIPPLE short 50 ft 15 2 m LABEL identification 1 16X028 KIT tube 0 375 in 9 5mm ID blue 2 Not for sale nylon TAPE electrical Pov nee TUBE insulation 2 5 8 in ID 50 ft 1 15 2 m H75050 HOSE coupled 7250 psi 1 2 in ID 1 50 ft 15 2 m Model 16T121 only 16T138 JACKET scuff 50 ft 15 2 m 16U666 KIT tube fittings DA A a 126898 ELBOW 1 2 in tube x 1 2 nptm 3A2989G 43 Parts Base System 262878 24W648 Subassemblies System Air Controls Module 255761 NOTE For Feed Module Air Panel 262860 parts see page 55 617 616 644 44 Part 157350 108307 101689 117346 114316 114109 158962 116643 100721 119992 156589 113911 160327 151119 15R437 121432 115942 116513 121457 121424 100451 114151 100264 116514 Description NIPPLE pipe 1 2 x 3 8 npt ELBOW pipe male GAUGE press air VALVE ball vented ELBOW male swivel ELBOW male swivel 1 4 OD tube ELBOW street 1 4 f x 1 8 m VALVE safety relief air PLUG pipe PI
7. Replace Fluid Control Module FCM NOTE The USB module does not need to be removed prior to replacing the FCM 1 Remove Shroud and Front Panel of Control Box see page 10 2 Remove all cables from FCM 518 Take note of cable locations 12 3 Loosen four mounting screws 535 r 312359 313289 26 518 535 535 4 Slide FCM up and out of keyhole slots 5 Follow steps in reverse order to install new FCM 6 Load software See Update Fluid Control Module FCM Software 7 Most of the system configuration is stored in the FCM Use the display to change the configuration to the values in the old FCM See XM PFP operation manual for instructions Replace Alarm 1 Remove Shroud and Front Panel of Control Box see page 10 2 Disconnect alarm wires from alarm 517 Unscrew alarm 517 and replace r 312359 313289 22 W TRO U 517 4 Screw in new alarm Reconnect alarm wires 5 Reinstall front panel of control box and reinstall shrouds 3A2989G Display Upgrade Software NOTICE To avoid damaging circuit board wear a grounding strap Use software token 16P644 See Graco Control Archi tecture Module Programming manual for instruc
8. 116513 121141 198171 100403 121457 155699 165198 104984 157705 156971 206264 114367 109544 110914 100264 116514 109193 16F 151 054134 517305 106495 100840 Description BRACKET air control LABEL instructions GAUGE pressure panel mount 1 5 in FITTING 90 degree swivel 5 32 in tee x 1 8 in female npt REGULATOR air FITTING elbow swivel 3 8 tee 1 4 in male npt FITTING elbow PLUG pipe VALVE ball air panel mounted FITTING elbow street FITTING nipple reducing FITTING tee pipe UNION swivel FITTING nipple short VALVE needle FITTING tube qd 90 degree elbow FITTING elbow pipe male VALVE button push SCREW mach panhead NUT regulator mount FITTING tube male eloow FITTING elbow swivel 3 8 tee 3 8 npt SEALANT pipe stainless steel TUBE nylon 3 8 in OD TUBE nylon 5 32 in OD VALVE check brass 1 4 MBE FITTING elbow street Qty O weer S sch DA WN sch sch lt N ea DA m m 3A2989G Check Valve 167481 ZA 1205 1202 Se rcc Ref 1201 1202 1203 1204 1205 1206 1207 Not for sale 1207 1204 1203 1201 N Torque to 75 80 ft lb 102 108 Nem Part 102595 100279 108361 181492 181535 3A2989G Description NUT seat PACKING o ring BALL metallic SPRING compression HOUSING ball check GUIDE ball RETAINER spring Qty A OO da aaa Flexible Fluid Co
9. KR ch N NI SCREW cap hex head SCREW cap hex head SCREW hex head with serrated face flange base 1 2 13 WASHER plain 20 NUT hex flanged 10 LABEL warning 1 LABEL identification A B 1 FLUID ethylene glycol water 2 Ref 131 132 133 135 136 137 138 140 140a 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 Not for sale Part 16F366 126346 126345 121683 122032 15V778 15V779 257055 256893 100133 100101 257150 197340 15H392 244820 244819 101712 157350 100081 116395 256561 111799 256421 181073 Parts Description Qty FITTING 1 4 in x 1 4 in push to 2 connect FITTING tee tube x tube x nptm 2 FITTING elbow tube x nptf CABLE M8 4 pin male female 2 3 meter NUT wire 2 CABLE CAN female female 1 20 in CABLE CAN female female 1 34 in MOTOR 6500 with sensor LINEAR SENSOR ASSEMBLY WASHER lock SCREW ROD tie COVER coupler ROD adapter CLIP hairpin lanyard COUPLING assembly rod NUT nyloc ADAPTER 3 8 x 1 4 BUSHING UNION 90 degree 1 4 male x 3 8 swivel PLATE mount pump SCREW M8 x 1 25 x 16 mm HOSE siphon STRAINER inlet NO NO OQ Io n nno m O OO CO m DAJ A Replacement Danger and Warning labels tags and cards are available at no cost Included in mix line and gun kit 24P833 39 Parts Feed Module 24P883 Page 1 of 2
10. Repair Parts GRACO EN 3A2989G XM PFP For spraying two component intumescent epoxies For professional use only Not for use in explosive atmospheres or hazardous locations A Q re g A ZO Y q ER f NA ANN SH ASJA SIA SEN N d VB yz O IS YN koms 55 D T 22 N CR PS NS a J E Ha LILA ALI L She N A Time S WO A ko S OG E e ZA PX TRF ATL YO NA AREA aN S Y TAY Y KZ VM KA ja Y AN CZ ey Kg A ARAS AS bej z te KE ANT gt ee E tebi au f gt a j Y RY 2 M MY K ST y Gu Qe A Wiz 4m KE AS JA EY APE CAZ NA TOK AAD Ss RES 0 w LS x i d Ba d IN es s de De a a AA H UY Y VA ei A y 4 Z PAS 4 SS S Q 8 rea 2 d y NR Z OD MOB 3 ARS p Ya 0 D OR CE O Read all warnings and instructions in all supplied manuals Save all instructions Important Safety Instructions See page 3 for model information including maximum working pressure and approvals e ti19926a PROVEN QUALITY LEADING TECHNOLOGY Contents Models antaras 3 Related Manuals 3 Warnings sisas 4 Keep Components A and B Separate 6 Changing Materials 6 Components Aand B 6 Component Identification 6 GIOUNGING satena vii CIS aa 6 Pressure Relief Procedure
11. 16P856 125357 126494 126351 Description Qty CONTROL de ice assembly 2 FITTING elbow 60 degree TERMINAL ground MANIFOLD mix see manual 3A2988 SEALANT pipe stainless steel LUBRICANT thread SEALANT anaerobic FLUID TSL 1 gt MUFFLER LABEL warning USB all languages HOSE coupled 7250 psi 3 0 50 in ID 3 ft HOSE coupled 7250 psi 0 50 in ID 4 ft Model 262878 3 Model 24W648 5 HOSE coupled 7250 psi 1 0 375 in ID 6 ft Model 262878 only HOSE coupled 4500 psi 0 25 in ID 6 ft HOSE coupled air 1 2 x 6 ft HOSE coupled air 5 16 x 3 ft HOSE coupled air 5 16 x 4 ft FITTING nipple pipe reducing FLASH DRIVE USB 2 0 CONNECTOR power male 3 pin CABLE splitter M8 4 pin female female male 1 5 m N cl J NN CABLE GCA M8 4 pin 1 5 m 2 male female CABLE GCA CAN male female 1 1 0 m HOSE coupled air 30 in x 3 4in 3 TUBE nylon round black 1 4 in 26 5 TUBE nylon round natural 8 5 1 4 in SIGHTGLASS beaker graduated 10 STRAP tie 20 WIRE grounding assembly 1 TUBING nylon round black 4 7 3 8 in TERMINAL ring 1 LABEL codes alerts all 1 languages CABLE M8 4 pin male female 1 1 meter CABLE M12 5p 4 wire with drain 2 FITTING compression 1 thermocouple 3A2989G Ref 859 86 87 88 92 93 94 959 969 979 989 990 100 101 102 103 104 105 106 107 108 109 110 111 112 1
12. CD o e O 2 D Q e D O e Q 2 x o gt gt D Lem Air Fitration Ambient Operating Temperature Range Ambient Storage Temperature Range Environmental Conditions Rating Sound Pressure Sound Power System Weight empty no fui gt O O gt o em j O en O gt Minimum 100 scfm 2 8 meter min Maximum 250 scfm 7 1 meter min Typical Application 125 175 scfm 3 5 5 0 meter min Power Requirements Voltage can be set with jumpers Option 1 220 240V 3 phase DELTA 3 wire plus ground Option 2 380 400V 3 phase WYE 4 wire including neutral plus ground Wattage 18 400 watts 23 400 with optional flush water heater Amps 240V 3 phase models 65 Amps per phase full load 380V 3 phase models 38 Amps per phase full load 58 3A2989G Technical Data el IR Pumps A B and Feed Pail Carbon steel alloy steel 303 440 17 ph grades stainless steel zinc and nickel plating ductile iron tungsten carbide PTFE Dosing Valves Carbon Steel nickel plating carbide polyethylene leather Manifold Carbon steel nickel plating carbide 302 stainless steel PTFE UHMWPE Machine Pressure Tanks Wee Sound pressure measured 3 3 feet 1 meter from equipment Sound power measured per ISO 9614 2 3A2989G 59 Technical Data imenslonsS D 2130 mm Min 70 in 1780 mm Max 84 in 1930 mm A g ZB Zoe E o Je lt A ei
13. EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious
14. hex head CONNECTOR thru M12 male x female reverse key MODULE solenoid VALVE solenoid GASKET outlet GASKET inlet SCREW machine pan head CABLE CAN female female 0 5m CABLE CAN 5 pin female female 0 4 m HARNESS splitter M8 4 pin female female male 3 m CABLE splitter 4 20ma 2 circuit CONNECTOR splitter STRAP tie CABLE M12 5p 4wire with drain CABLE solenoid STRIP foam neoprene CABLE can power M12 female pigtail LATCH enclosure Qty wo Mi OM ch GO MM zk zk 0 BR N NO A sch BR SS HS sch sch W n ND N a ech py NO Ref Part 440A 161278 442 161072 443 126687 444 558685 445f 277674 446 555629 Not for sale Description LABEL multi purpose including warnings text shock arrow ground symbol and various infor mational stickers ADAPTER cable CAN SCREW machine pan head WASHER lock external type 1 4 ENCLOSURE cube door WASHER lock external type 10 Qty 1 ND a da aa A Replacement Danger and Warning labels tags and cards are available at no cost e Base electronic components do not have XM PFP specific software installed Therefore use software upgrade token 506 to install software before use T Parts available in Fluid Control Module Cube Kit 24R902 Kit includes items 413 415 445 software token 506 and instructions Parts available in High Power Temperature Control Module Kit
15. 312794 SCREW cap flange head JUNCTION BOX see page 45 SCREW flanged hex head HEATER Viscon HF HEATER Viscon HP FILTER air 1 1 4 assembly FITTING compression straight BOX control air electric NUT hex flanged MODULE air controls upper COVER shroud rear COVER shroud front NUT cap 3 8 16 LABEL XM PFP NUT backup plate hinge DOOR control shroud HINGE friction positioning SCREW mach pan head VALVE safety 110 psi VALVE ratio control left see page 50 VALVE ratio control right see page 50 FITTING elbow swivel SCREW cap hex head FITTING swivel union 90 degree REGULATOR air 3 8 npt BUSHING pipe FITTING tee run FITTING nipple reducing hex Model 262878 Model 24W648 FITTING nipple Model 262878 Model 24W648 VALVE safety relief air GAUGE press air CONNECTOR 3 8 npti x 3 8 tube ptc PLUG tube FITTING union adapter 90 degree 2 lt N O O A sch O NI A os sch sch JO py sch ech WM OI 09 Ju sch m Q0 N CO aa DD Co Ref 44 45 46 47 48 49 50 52 53A 54 95 56 57 58 59 60 619 62 64 65 66 67 68 69 70 71 74 76 79 80 81 82 Part 15J277 15M987 117666 262893 206995 108636 15X393 H75003 H75004 H73806 H42506 205418 16P244 248208 159239 16A004 121456 125806 126511 16T123 240900 054172 054175 951390 238909 C12508 109025
16. Jojid dund wey oneuinaug O V jojid dund wey ONeWNSUY O x JL Splouejog xog 03002 NX S9MBA Duisoq OA BA Jojid yu ISd OL n 92 S NpOJN poo V einpow i poo g EU OL isd dund SII 9S0H OL em e E usni3 Wu Nm G E NA Kg E Boy C gt dund OUO9 Boy jeu UE UOIOII S i 3A2989G OR je INBA uejs S 30 Electrical Schematics Feed Module Air Controls Schematic pesn SI 3 J yue O diy AO YOLVINDAY NO ddO danSsSddd wey dund pasg 9SOU pad B E Ed 31 9SOU pad LjL JE JauoNodold EE WOJ JIY 9SOU pay Y PIOJIUBIN Jojeouqn JOJON Jojey by asoy pay Y JOJeuby JOJON JV 19elg CE S econ cau pn IOJJUO 9 poods x esou eJnsseJg P plousjos A 997 xog r JOJJUO uoyng gt SG asoy poy Y Ka x dung LLL L 40383 Dy 9119 yoelg CE S 44O NO M 9E A V L 3A2989G Parts Parts XM PFP System 262869 24W626 Qty 2 5 8 1 3A2989G ti20491a V D WS x RY SJ Y WN Y N C Gi S Me 3 a FS art WS fy Ja ID fy PS MM NV 2 e NN LW Ne TEN NA Vi V FN gt E MED f JN LB UIS N EN f SS s 5 YA MIO AR E Q 4 2 A DS qw e Q e ji KA Ac AN 6274 ej S SP m S S e S el fo e NS f E dh xa VW of a ES X z tae Ke eS Be VA Nk HEATED HOSE BUNDLE Model 262869 D
17. PE E lt A 4 SN FE 2 Y ROSY gt E na i Re 077 4 Ne ua A ET BAY HON D ARENI WSS vo By DR BE o GER S c Pa deben 1 Ge O z A VA di X7 S Me a a pala Le Xy Get f d S N CRY S XS IN Weer Ee A NN RSE YA SN VE Sen N 07 NES Ee A V LL EU AS LR es N Ss Ch ONO wmm gt hey 3 ne A DN AE 9 27 N NS Y EA a 2 JI 07 gt J AN By Vi d uk Saa NS um ANN S NAE a KX SA A VA MANN NE d SEBE Jahr ba y n mi Hu gt 2 S 1320 mm 3A2989G ti20267b di Q n gt Wa A S ae S Hon s Ne SC CR Y Y L t AO SS MAS AX FUGGER AY SEN KE rea E LN N 2 JN Ew S G X nm CIA di z SO NA D N om ANE A wuss A Lir TET LL CaN fy k Y TN S h D N A K N WET 77 4 olL LL Tf 7 VA YS IN AN A go Yy e V TT HIT Uy SER Cm UF op A a UN L LI GN A B AR V Led AS Sp IK pg N VO SON a Z TUE a LE d SU 7 OA d M de a 4N WI ey y y E Eg SEX x odi Ry a et VA NY S V p y p SEJE Bik m anis XS ab A mE D gt V 60 Notes Notes 3A2989G 61 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be fre
18. PSI RR Y To reduce the risk of serious injury do not service air filter until air line is depressurized Removing a pres surized air filter bowl could cause serious injury Both Filters 1 Close main air shutoff valve on air supply line and on system Depressurize air line Control Air Regulator Filter 2 Remove four nuts 21 and then remove front and rear shrouds 19 20 ti19926a1 3A2989G Repair 3 Unscrew filter bowl from inlet air regulator 601d 4 Remove and replace element Filter Bowl and Element EP r 312359 313289 15 5 Screw filter bowl on securely 6 Replace front and rear shrouds 19 20 using four nuts 21 Main Air Inlet Manifold Filter 2 Unscrew filter bowl collar from main air inlet filter 14 ti199526a1 3 Remove and replace filter element 701a See Air Filter 24P899 page 49 m Reassemble filter bowl Repair User Interface Control Box MA Remove Shroud and Front Panel of Control Box 1 Close main air shutoff valve on air supply line and on system Depressurize air line 2 Remove four nuts 21 and then remove front and rear shrouds 19 20 21 20 19 Q v 9 1199261 D gt 3 Disconnect power 4 Remove four nuts 17 leave two nuts on left side of panel tight Open front panel of co
19. dd BR as 47 Parts Ref Part 5196 257088 519a 289899 e519b 289900 519c 277674 520 121618 521 15R324 522 121619 523 121617 523a 123412 524 117745 525 117625 526 113505 527 15B090 528 529 15R343 530 531 172953 932 120493 533 15H189 534 15G816 535 110637 536 15R325 537 120494 538 120495 939 15M974 540 15M975 541 15M976 542 15M977 543 121988 544 195875 545 102063 546 15U542 5514 15X214 15X393 552 122829 Description MODULE USB assy BASE MODULE USB DOOR module SWITCH start push button green HARNESS USB plug bulkhead 32 In SWITCH stop push button red SWITCH 2 position key controls KEY replacement pair BUSHING strain relief NUT locking NUT keps hex head WIRE grounding door WASHER lock external 1 4 in CLAMP ground electrical WIRE copper LABEL designation LATCH mounting BOOT wire feed through COVER plate wire SCREW machine pan head COVER dust bulkhead receptacle BLOCK switch normally open BLOCK switch normally closed HARNESS key switch HARNESS start alarm HARNESS stop HARNESS solenoid RETAINER routing wire harness SCREW machine pan head WASHER lock CABLE motor LABEL warning USB English All languages CONDUIT 0 75 ft Qty Rj DA IN DA sch sch m Oo sch a NI sch sch BAP sch sch sch sch DN A Replacement Danger and Warning labels tags and cards are available at no cost
20. sheath hand tight then tighten an additional 3 4 turn 3A2989G Pump Assembly System Module Ae MPa bar PSI Prior to servicing the pump assembly you must first remove either the entire pump assembly or the displace ment pump and air motor individually Remove Pump Assembly 1 2 O A To avoid serious injury from falling objects caused by the lift ring breaking do not lift pump assembly by the lift ring when the total weight of the pump assembly exceeds 550 Ib 250 kg Follow Pressure Relief Procedure page 7 Close ball valve at metering pump inlet Disconnect fluid inlet line from the displacement pump Leave line connected to the tank Disconnect air motor a Disconnect sensor cable air line and ground wire from air motor b Remove mounting screws 5 and washers 4 holding air motor 2 or 3 to mounting bracket See FIG 7 on page 22 Use lift ring on air motor to remove pump assembly Refer to Xtreme Displacement Pump manual 311762 to service or repair the displacement pump Refer to NXT Air Motor manual 311238 to service or repair the air motor Follow steps in reverse order to reinstall pump assembly 3A2989G Repair Remove Displacement Pump Follow these instructions for removing only the displace ment pump the air motor will remain installed 1 2 2b Follow Pressure Relief Procedure page 7 Close ball
21. valve on tank outlet Disconnect fluid inlet line from the displacement pump Leave line connected to the tank Remove clip 2b and slide coupling cover 2c up to remove coupling 2a 2C ti8264a Use a wrench to hold the tie rod flats to keep the rods from turning Unscrew the nuts 26 from the tie rods 2d and carefully remove the displacement pump 2f 2d tia301a Refer to the Xtreme Displacement Pump manual 311762 to service or repair the displacement pump Follow steps in reverse order to reinstall displace ment pump 21 Repair Remove Air Motor 1 Follow Pressure Relief Procedure page 7 2 Disconnect displacement pump from air motor See steps 2 and 3 under Remove Displacement Pump page 21 3 Disconnect sensor cable air line and ground wire from air motor 4 Remove mounting screws 5 and washers 4 hold ing air motor 2 or 3 to mounting bracket 2or3 Bracket 4 Nr r 912359 313289 32 FiG 7 5 Referto NXT Air Motor manual 311238 to service or repair the air motor 6 Follow steps in reverse order to reinstall air motor Pail Feed RAM Pump Assembly Feed Module NOTE See Pail Feed RAM Pump assembly 227 in parts breakdown beginning on page 40 See Supply Systems manual 313527 for service and repair instructions and parts 22 Solvent Pump mo 4 MPa bar PSI Follow Pressure Relief Procedure page 7 Disconnect pump inl
22. 13 114 115 116 117 118 119 120 121 122 123 124 125 126 127A 15W598 15U654 128 129 Part H75002 114601 151258 24P242 158586 161316 H75010 H73803 24P834 262854 126427 158990 165198 121858 101754 119798 126896 121603 161745 16R871 113161 108126 126898 D11021 126897 206264 151519 15R472 054760 100028 115901 161171 100679 115211 109570 112731 3A2989G Description Qty HOSE coupled 7250 psi 0 5 in 2 12 mm ID 2 ft TUBE 0 375 in 9 5mm ID blue 6 nylon TUBE 0 375 in 12 mm ID red nylon CONDUIT flexible non metallic 3 TOOL wrench Xtreme 145 290 SENSOR RTD 1k ohm insulated FITTING bushing MIXER static assembly HOSE coupled 7250 psi 0 50 ID 10 ft HOSE coupled 7250 psi 0 375 1 ID 3 ft 1 5 aa aaa SWIVEL straight 1 GUN spray 1 SENSOR RTD 1K ohm 4 pin 1 8 in MANIFOLD air 1 FITTING nipple reducing 1 FITTING elbow 3 8 npte x 1 4 1 npte PLUG pipe CONNECTOR tee push tube FITTING elbow tube GRIP cord 0 51 0 71 3 4 BRACKET water circulation mount BOTTLE overflow 1 2npt SCREW flange hex head FITTING tee street FITTING elbow PUMP diaphragm FITTING elbow VALVE needle FITTING nipple reducing FASTENER hex head flanged 1 4 x 1 TUBE polyurethane round black 5 WASHER lock 1 TRIM edge protection 2 STRAP frame connector 2 8 2 8 AA _bhb sesch wesch
23. 24R903 Kit includes items 404 software token 506 and instructions 3A2989G Control Box 255771 504a 504d Ref 503T 5040 504b e504c 288997 504d 255727 504e 277463 504f 113768 5049 Part 501 502 24R899 25 484 504a 15M483 936 514 Description BOX control LABEL control display KIT replacement USB includes 519 and 506 MODULE display kit SHIELD membrane display aty 10 SCREW pan head 6 x 7 8 in CASE rear display module IS version CASE front data module COVER access low level display SCREW socket flat head 504g 15R458 GASKET control front panel 4504h 15W958 LABEL warning battery 3A2989G 519c Qty JN m sch Ref 5051 506 5071 508 509 509a 509b 509c 510 514 515 516 517 5180 Part 24R897 16P644 24R898 256555 121636 15A 798 15A799 106084 15R379 15B056 122000 255920 Parts 524 525 526 546 ti18050a Qty Description Kit replacement display includes 1 504 and 506 TOKEN software KIT replacement FCM includes 518 and 506 SCREW pan head MODULE solenoid IS version VALVE solenoid din connector GASKET solenoid outlet GASKET solenoid inlet exhaust SCREW machine pan head GASKET box control LABEL LABEL air motor dosing valve ALARM panel mount MODULE fluid control h dl sch ech sch NI
24. 2781 ELBOW swivel 90 degree 262 24K976 MUFFLER 1 4 npt 1 263 100505 BUSHING pipe 264 155665 UNION adapter 265 16R985 FITTING nipple 2 npt 2 266 16R983 FITTING adapter 2 npt to 3 4 npt 267 24P837 QGASKET agitator 268 210575 CAP filler 269 16T245 COUPLING shaft one piece clamp 270 16T396 SHAFT agitator lower 1 271 257604 BLADE ASSEMBLY 272 102726 PLUG pipe headless 1 273 109212 SCREW socket cap head 274 115219 FITTING tee 1 4 npt 1 275 262820 KIT fluid outlet flexible 1 276 126900 CONNECTOR male 4 277 126692 CONNECTOR male 4 296 156172 FITTING union swivel 1 297 260067 FITTING strain relief 8 298 127172 CABLE M12 5 pin 4 wire 1 299 102726 PLUG pipe headless 1 300 117571 GASKET santoprene 1 1 Not for sale See Supply Systems manuals 313526 and 313527 4 for detailed instructions and parts list for the S20 4 Supply Unit 262868 i Included in radar level sensor kit 24T052 See 1 Replace Radar Level Sensor on page 24 k NOTE 24T052 Level sensor with the blue head replaces the 24P884 sensor with the red head 24T052 includes 298 1 1 3 3 2 8 5 6 1 3A2989G Parts Heated Hose Bundle 167121 3 4 in x 1 2 in included in model 262869 16T122 3 4 in x 3 4 in included in model 24W626 Ref 301 302 303 304 305 306 307 308 309 310 310a 126894 UNION 1 2 in tube x 1 2 in tube 310b 305 blue 308
25. 46 156684 15M987 121399 158491 116750 158683 159239 Description VALVE dosing SENSOR pressure fluid outlet VALVE pressure bleed PFP FITTING barbed plated FITTING union adapter FITTING elbow 60 degree PACKING o ring FITTING nipple B side only Oty 1 A side only Oty 2 TUBE nylon FITTING elbow 90 degree FITTING nipple pipe reducing B side only Qty sch N r sch o Ref 854 855 856 857 858 Part 156877 262739 161481 502033 157785 856 ti20219a Description FITTING nipple long VALVE ball 1 2 in VALVE check see page 57 FITTING bushing pipe FITTING swivel AA wesch sesch t See Dosing Valve Instructions Parts manual refer enced on page 3 for further details 3A2989G Parts Feed Module 24P883 Sub Assemblies Air Powered Agitator 24P885 A Apply pipe sealant to all non swiveling pipe threads A 911 816 917 in gap between each half of couplings 910 3 3 7 S A Apply low strength threadlocker i j K When ordering a replacement coupling Remove set screw A Apply blue thread locker a ls 910 916 and discard Replace with A Remove four screws from gear reducer 915 pass them TM through bracket 912 and back into gear reducer 915 then ZA Open side of u cup seal 903 must face down inside torque to 150 170 in lb 17 19 Nem housing 902 3A2989G 51 Parts Air Powered Agitat
26. 6 Turn display counter clockwise to release it as shown below 2 Set the dip switch to the lock position as shown below 3 Replace display 4 Replace screw on lid 5 Engage cover securing clamp 3A2989G Electrical Schematics Electrical Schematics Simplified Electrical Schematic 4 UJ S no 230VAC DELTA JUMPER POSITIONS Page 1 of 3 DISC 167147 24VDC Switch 123969 AE POWER 4 hpole 123968 Din rail Ps1 mm L3 RED4V 24VDC is ib Power Supy N GND GND 2 L1 BEN un Ge a WA casi i CB4 4 TCMH 5L2 Fin GRACO Ba casa a 7 TCMH5L1 SIDE SIDE CB3 4 TCMB 5L2 ms end 126130 2 i TCMB 5L1 4 SW3 3 pre i SCH SW3 1 ges WR CB1 4 sW2 3 m cena 126129 3 Sw2 1 sl d wa 4 UJ S no UJ Ge TT H 380VAC WYE JUMPER POSITIONS 3A2989G 27 161147 Electrical Schematics 24VDC POWER Page 2 of 3 CAN 3A2989G TCMA 6 GND 2 N 98c98 L1 V INO L MOV IS a EE ive LLSOZL HAIlVAHCGNH V i I I l N i 3 LO I 3 2 E O SIEHNOL JUHM i 698SvcC TAS I g My L1 HINOLL MOV 19 Iey9zl HILVIH JSOH LIGESC I 90892 L Jenids LJ zyvzdyc Cable 125789 GND 2 c 1 AWOL JUHM S8c9c MAY S HalvaH diN sa HE OW MOV ld 9 gADL LLS9GL I 7 EE LO m 5 gt O n E Q p lt x0 SZS19L temen O I Hu 29 E H3LV3H XNVL V SCYNSI
27. Ifthe sensor rod was removed for shipping apply blue thread lock to the threads in the end of the rod 7 Feed the rod into the sensor head and screw the threaded end into the sensor head 24 3A2989G Repair Set Up a New Guided Radar Level Sensor Level sensors need to have three settings setup after installing on the tank of the PFP machine The tank must be empty or the level needs to be at least below the bottom of the installed probe with the tank cover closed 1 Open the sensor head cover over the display a Loosen the securing clamp with an Allen wrench if clamp is present b Unscrew the round cover and pull away t 4841000 HO VENE ela cy Steg eer ti24380a Use the operating keys to navigate within the operating menu and to select options from a list us a Minus Key e In a selection list this key will move the selection bar upward e In an input matrix this key will move the selection bar backward Plus Key e In a selection list this key will move the selection bar downward e n an input matrix this key will move the selection bar forward Enter Key e Opens the marked sub menu or parameter e Confirms a changed parameter value Escape Key combination press keys simultaneously e Closes a parameter without accepting the changes e Quits the current menu layer and returns to the next higher layer 2 Turn power on the machine Set EMPTY CAL then FULL CA
28. L then do a mapping of the Empty Tank 3 Set EMPTY CAL to 939 meters a Press E then to get to Set Up Then press E to get to EMPTY CAL then press E b Press until decimal point appears then press E c Press until 9 appears then press E d Press until 3 appears then press E e Press until 9 appears then press E f Press and hold E until the hourglass appears then release 3A2989G 25 Repair 4 a b C d e f 9 a b d e Set FULL CAL to 691 meters Press to get to FULL CAL then press E Press until decimal point appears then press E Press until 6 appears then press E Press until 9 appears then press E Press until 1 appears then press E Press and hold E until the hourglass appears then release Map EMPTY TANK Press to get to MAPPING then press E Press E to get to CONFIRM DISTANCE Press until TANK EMPTY appears then press E Press under the check mark to confirm END OF SEQUENCE will appear Press and hold E until the hour glass appears then release You are now finished Press and together until the hourglass appears then release 6 The transmitter display should show nothing in the tank Check the level display on the PFP machine control It should also show the tank as empty 7 These settings can now be locked from display control so they will not be inadvertently changed 8 Set display to lock ON a b C 2
29. PE nipple 3 4 x 3 4 npt ADAPTER union 90 deg GAUGE pressure air ADAPTER union 90 deg LABEL control BRACKET air controls BRACKET adapter air controls SCREW machine hex flat head NUT hex flange head REGULATOR air VALVE ball air panel mounted GAUGE pressure panel mount 1 5 in COUPLING ELBOW male swivel SCREW machine pan head NUT regulator Qty PON sch a Mi ND HAHN HH AHN OO AH sch CDN AH sch DN SS sch Part 054760 100840 162453 114114 114128 164259 122336 113440 113431 113442 15R488 123454 15R487 15R486 15R485 Description TUBE polyurethane round black 1 25 in TUBE polyurethane round 0 6 ft ELBOW street FITTING 1 4 npsm x 1 4 npt ELBOW male swivel ELBOW male swivel ELBOW street NUT panel regulator ADAPTER CLAMP quick BLOCK porting REGULATOR FILTER element 5 micron REGULATOR MUFFLER VALVE dual pilot Qty ost PD BP HS ado dopo Parts included in Air Controls Kit 255772 purchase sepa rately Not for sale 3A2989G Parts Junction Box 24N598 403 446 412 402 403 413 414 443 418 419 423 415 445 S AAA 442 ALETI 416 tt BD gt LALLA A 422 439 417 d ee qe WA IR Prem MAJE os A NIMM ur N 405a ii ti20155a 420 421 425 442 426 427 407 408 405b 405f 405c 405e 406 403 407 409 410 A Set High Powe
30. UJIMS e i EMS 5 l I o v cc lt H 658 191 eg ae A E NOS CO Fzms 9 Z zzmus Sova Y LES Z3 HJIVJH HSN14 ECYNS I YOUMS S I CMS O I 0 v ya lt a GZSLOL n de ee mE E MIZI rims 9 Z sims yovga a ES H31V3H ANVL 8 ESVNGL YAMS IMS I e y les k o c T I to rog L I 1 OD 5 I i je 22333 S20 E Esp E 00 000 0 O 565 One CN Padi ad ch CH LU Z 5 28 Electrical Schematics Page 3 of 3 FCM1 Base 289697 FCM 289696 121806 126495 121806 H 124273 3 3 me CAN LL LL gt go 5 5 313 Power 8 2 etrikiiti 16T072 Se Distribution a Enclosure 126496 DISPLAY SHIELD 15M483 SETUP E B DISPLAY KEY 121617 FRONT 255727 pc PE zu vi p DISPLAY LCD o Control Enclosure ee E N USB1 Base 289899 USB 289900 15R324 USB 5 Z ii Stop 121619 15M976 Manifold 256555 15M977 DoseB L7 Motor P 15V779 15M974 Buzzer 122000 A iu Start 121618 tc tc O O Wa op Z Z Lu Lu We We J LLI LLI am Manifold 256555 DoseA IX MotorA EN 255920 15U542 g g E 2 m m EX 00 00 ap mm Air Motor Junction Box p p Air Motor Junction Box NATEN E GE NXT411 x lt OD Linear Sensor 256893 S 8 ES Linear Sensor 256893 Fr kr Reed Switch lt m Reed Switch 3A2989G 29 Electrical Schematics XM PFP Air Logic Schematic sduing Bula oJnssaJd UBIH AS spIouajoS xog uonounf g
31. Y level PUMP diaphragm WASHER lock NUT lock hex PANEL assembly air SCREW flanged hex head BOTTLE overflow 1 2 npt HEATER fluid 240V Viscon LT SUPPLY UNIT 40 1 0 volt S20 20L P40DCS PUMP AND MOTOR see man 257620 257727 GC2041 100017 117426 104633 103475 205418 109130 16P244 15B772 054172 054753 115313 215241 161244 ual 312376 S20 RAM see 313527 PLATEN pail see 313527 WASHER flat std 1 2 SCREW cap hex head INSERT tube VALVE pilot SEALANT pipe stainless steel FITTING tee pipe TUBE 0 375 in 9 5mm ID red nylon TUBE 0 375 in 9 5mm ID blue nylon HOSE coupled HOSE coupled 48 in HOSE coupled 3 feet HOSE air 18 inch TUBE nylon round TUBE nylon round black TUBE 0 275 in ID black nylon PLUG tube HOSE 3 4 in x 6 ft 6000 psi 41 MPa 410 bar VALVE pressure relief 3 4 in female npt CD 4 2 O a Qty EE V TE ONI C sesch m sch sesch L sch IL II ILL ILL ee bob ob Ref Part Description 248 TIE cable 14 in 249 108126 FITTING tee street 250 126899 FITTING compression straight 1 251 112782 ELBOW swivel 90 degree 252 126897 FITTING elbow 253 115764 FITTING elbow 90 degree 8 254 190451 UNION adapter 4 255 LABEL part description 257 116395 FITTING swivel elbow 1 258 103656 FITTING pipe hex 1 259 198171 FITTING elbow 260 593538 VALVE shuttle 1 8 nptf 4 261 11
32. ble fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area BURN HAZARD zi Eguipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns Do not touch hot fluid or equipment 4 3A2989G 3A2989G Warnings MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources
33. e from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipmen
34. equipment mul tiple times to ensure it is thoroughly clean Always clean any fluid inlet strainers after flushing Check with your material manufacturer for chemical compatibility When changing between epoxies and urethanes or polyureas disassemble and clean all fluid compo nents and change hoses Epoxies often have amines on the B hardener side Polyureas often have amines on the B resin side Components A and B IMPORTANT Material suppliers can vary in how they refer to plural component materials Be aware that in this manual Component A refers to resin or major volume Component B refers to the hardener or minor volume This equipment doses the B component into the A com ponent flow An integration hose must always be used after the mix manifold and before the static mixer Component Identification See XM PFP Operation manual for component identifi cation Grounding The equipment must be grounded to reduce the risk of static sparking and electric shock Electric or static sparking can cause fumes to ignite or explode Improper grounding can cause electric shock Grounding provides an escape wire for the electric current Ground the electrical connection properly according to local codes 3A2989G Pressure Relief Procedure you see this symbol Follow the Pressure Relief Procedure whenever va This equipment stays pressurized until pressure is manuall
35. erious injury due to electric shock 5 Use screws to install FCM3 6 Reattach FCM3 connections 7 Perform Update Fluid Control Module Cube FCM3 ref 415 Software on page 16 8 Close junction box 3A2989G Air Controls Remove Control Box Shrouds 1 Close main air shutoff valve on air supply line and on system Depressurize air line Remove four nuts 21 and then remove front and rear shrouds 19 20 21 20 19 A ti19926a1 i Remove Air Control Assembly 1 2 Remove Control Box Shrouds Disconnect air motor air lines and system air line Remove four nuts 17 from front of air controls 18 See page 36 Pull out assembly Follow steps in reverse order to reinstall air control assembly Replace Solvent Pump Air Ball Valve 1 Remove Control Box Shrouds 2 Disconnect air motor air lines and system air line 3 Remove four nuts 17 from front of air controls 18 See page 36 4 Pull out assembly 5 Remove two nuts 630 from front of air control bracket 619 See FIG 5 on page 18 6 Disconnect air line 632 running to ball valve assembly 626 7 Replace with new ball valve assembly See part number shown in the System Air Controls Module 255761 section beginning on page 44 3A2989G 8 Repair Follow steps in reverse order to reassemble Replace Solvent Air Regulator Ni 2 f Remove Control Box Shrouds Disconnect air motor air l
36. escription CABLE TIE 161122 Model 24W626 161121 Part 290 061134 HOSE nylon t Not required for model 24W626 Qty 2 required for 24W626 Not for sale Not shown Ref 2h9 K Gas AT E 4 H H 1 1 2 1 1 1 4 lt A Y AA OES A B A SEA LS yea E a WISN Rd VAE N E d ILIS U Fr WA AUD N WA y RB d i aga q T E WA eS aa Zen YA Qty H e R A VR E 2a A a SYSTEM MODULE AND MIX LINE 262878 Model 262869 FEED MODULES ASSEMBLY Description 24P202 Model 262869 24W628 Model 24W626 2a 2a 24P883 FEED MODULE 2b C20461 NIPPLE reducing 24W648 Model 24W626 2ct 100505 BUSHING 2dt 156849 NIPPLE Part 2f 15U654 LABEL A B Identification Ref 32 Parts XM PFP System 262869 24W626 Subassemblies Base System 262878 24W648 Page 1 of 5 3A2989G ti20154a Heated Hose Bundle 16T121 Not included with assemblies 262878 and 262869 Shown for reference only Heated Hose Bundle 16T122 not included with assembly 24W648 and 24W626 Shown for reference only NOTE Apply pipe sealant to all non swiveling pipe threads 33 Parts Base System 262878 24W648 page 2 of 5 Set air regulator to 85 psi 590 kPa 5 9 bar
37. et line 154 and air lines 57 60 from solvent pump Disconnect fluid outlet line Remove four screws 153 that attach solvent pump 8 to bracket 152 and remove solvent pump Refer to Merkur Pump Assembly manual 312794 to service or repair solvent pump 257463 Follow steps in reverse order to reinstall solvent pump 3A2989G Heaters MO A NOTE See applicable heater manual for wiring repair and parts information See Related Manuals on page 3 Service and Repair 1 Follow Pressure Relief Procedure page 7 2 Disconnect fluid lines and electrical wiring from fluid heater 3 Refer to heater manual to service or repair heater 4 Reconnect fluid lines and electrical wiring Fic 8 Heaters on System Module 3A2989G Repair Replace 1 e Follow Pressure Relief Procedure page 7 Disconnect fluid lines and electrical wiring from fluid heater System Module Heaters See FIG 8 Loosen four mounting screws lock washers and plain washers on back of heater 12 or 13 that secure it to the sys tem frame Slide heater up and remove from mount ing plate Feed Module Heaters See page 41 Remove 2 screws 224 then remove heater 226 from feed module frame Replace heater Follow steps in reverse order to install new heater 7 7 NN Y YA PARA 23 Repair Replace Radar Level Sensor
38. ines and system air line Remove four nuts 17 from front of air controls 18 See page 36 Pull out assembly Remove regulator nut 631 and disconnect air lines 632 633 running to regulator 625 See FIG 5 on page 18 Remove regulator assembly and replace with new See part number shown in the System Air Con trols Module 255761 section beginning on page 44 Follow steps in reverse order to reassemble Replace System Air Regulator 1 2 8 Remove Control Box Shrouds Disconnect air motor air lines and system air line Remove four nuts 17 from front of air controls 18 See page 36 Pull out assembly Remove regulator nut 601h and disconnect sys tem air line Remove screws from quick clamps and open clamps 601f at hinge Remove regulator assembly 601c and replace with new See part number shown in the System Air Controls Module 255761 section beginning on page 44 Follow steps in reverse order to reassemble Replace Solenoid Inlet Air Regulator 1 2 Remove Control Box Shrouds Disconnect air motor air lines and system air line Remove four nuts 17 from front of air controls 18 See page 36 Pull out assembly 17 Repair 5 Disconnect air line 9 Remove regulator assembly 601d and replace with new See part number shown in the System 6 Remove gauge 606 from block 601e Air Controls Module 255761 section beginning i i on page 44 7 Remove screws f
39. injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer SPLATTER HAZARD Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin During blow off of platen splatter may occur e Use minimum air pressure when removing platen from drum Component Identification Keep Components A and B Separate 1 b Alike pra Cross contamination can result in cured material in fluid lines which could cause serious injury or damage eguipment To prevent cross contamination e Never interchange component A and component B wetted parts e Never use solvent on one side if it has been con taminated from the other side Changing Materials NOTICE Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime When changing materials flush the
40. leshooting 7 Open recirculation ball valves 11 Close mix manifold material ball valves les Y Ba T e S COSE KS G QA 12 Perform Flush Mixed Material procedure in XM PFP Operation manual to prevent mixed material curing in the system and to relieve pressure in the solvent lines 13 Close metering pump air supply ball valve 9 Hold a metal part of the gun firmly to a grounded metal pail Trigger gun to relieve pressure in mate rial hoses Use a pail lid with a hole to dispense through Seal around hole and gun with a rag to pre vent splash back 14 If the system will be shutdown for more than a few hours fill pump A and B packing nuts with throat seal liquid TSL NOTE Fluid pressure in the system is now relieved Troubleshooting See XM PFP Operation manual 3A2776 for trouble shooting details 8 3A2989G Repair NOTICE Do not use air motor lift rings to lift the entire assembly This will damage the system The sys tem must be lifted from the bottom MO A V Follow Pressure Relief Procedure on page 7 if service time may exceed pot life time before servicing fluid components and before transporting sprayer Replace Air Filter Element There are two air filters on the system the inlet air regu lator filter on the air controls and the main air inlet mani fold filter Check filters weekly and replace element as needed MPa bar
41. mbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately FIRE AND EXPLOSION HAZARD Flamma
42. nasonic CR2032 batteries for replacement 4 Use screws 512 to install access cover 511 13 Repair Replace Display NOTE Order display kit 257484 for replacement NOTICE To avoid damaging circuit board wear a grounding strap 1 Remove Control Box Shrouds see page 17 2 Disconnect CAN cable from display module 3 Remove four screws 505 from rear display panel 506 while holding front display panel 507 in place NOTE To ease removal use clear tape to hold front display panel 507 in place r 312359 313289 24a 4 Remove rear display panel 505 and disconnect display cable and key switch cable 539 from circuit board 5 Remove front display panel 507 and gasket 513 Display Cable 539 507 y Q A AN HI IZ Y SAN r xm1a00 312359 313289 25a 506 505 14 6 Discard old display assembly 7 Place new front display panel 507 and gasket 513 on front panel of control box 16 NOTE To ease installation use clear tape to hold front display panel in place 8 Carefully connect display cables and key switch cable to new circuit board 9 Install new rear display panel 506 and secure with four screws 505 Ensure key switch cable pro trudes from opening in top of display module 10 Install access cover and screws Apply warning label to access cover 11 Reconnect CAN cable t
43. ngs as shown Ref 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 Not for sale Part 189016 155665 156849 214847 165198 100840 103347 156971 108638 101759 101754 100139 100030 111856 3A2989G Description MANIFOLD air inlet UNION adapter PIPE nipple LUBRICATOR air line FITTING nipple reducing FITTING elbow street VALVE safety 100 psi FITTING nipple short FITTING pipe tee FITTING drain cock PLUG pipe PLUG pipe BUSHING FITTING elbow street SEALANT pipe stainless steel Qty sch sch ck sch sch NI dd sch SD sch a 53 Parts Static Mixer 1671316 Ref 1301 1302 1303 1304 1303 A Apply pipe sealant to all non swiveling pipe threads Part Description Qty TUBE mixer 1 24P886 MIXER 12 element stainless steel 1 16T315 BUSHING reducing 3 4 nptf x 2 1 2 npt SEALANT pipe stainless steel 1 Not for sale 54 1303 3A2989G Parts Feed Module Air Panel 262860 NOTE For System Air Controls Module 255761 parts see page 44 1102 1103 1101 A Apply pipe sealant to all non swiveling pipe threads 3A2989G 55 Parts Air Panel 262860 Ref 1101 1102 1103 1104 1105 1106 1109 1110 1111 1113 1114 1115 1116 1117 1118 1119 1120 1121 1122 1123 1124 1125 1126 1127 1128 1129 1130 Not for sale 56 Part 121424 15T498
44. nnection Kit 262820 Ref 1401 1402 1403 1404 1405 1406 1407 1408 1409 1410 1411 1412 Part 120291 125995 126320 126889 121440 121441 121443 101496 104663 121445 121436 121435 1412 1411 1401 Description PIPE elbow female FITTING hose barbed 1 1 2 npt HOSE 1 1 2 ID 200 psi 3 ft CLAMP hose VALVE ball 1 1 2 npt FITTING nipple hex 1 1 2 npt FITTING tee 1 1 2npt BUSHING pipe PLUG pipe SWIVEL reducing 1 1 2 x 1 1 4 FITTING swivel male 2 in FITTING nipple hex 2 in Parts E lt sch sch sch sch sch NI NI Ja 57 Technical Data Technical Data gt lt y TI EL Mix Ratio Range 1 1 10 1 in 0 01 increments Ratio Tolerance Range before alarm Maximum Flow Rate measured with oil 3 gallons per minute 13 6 liters per minute Fluid Viscosity Range with ram fed priming piston pumps 1 in npt f Fluid Inlets Pail Pail Feed RAM Pumps Maximum Fluid Working Pressure for A and B 6000 psi 41 MPa 414 bar Materials Maximum Fluid Working Pressure for Flushing 4500 psi 31 MPa 7 bar Fluid Maximum Fluid Working Pressure for Heating 100 psi 0 7 MPa 7 bar Fluid Maximum Fluid Temperature 70 C System Inlet Supplied Air Pressure Range 0 5 1 0 MPa 5 5 10 3 bar Maximum Pump Air Pressure 0 7 MPa 7 bar Maximum Tank Air Pressure 0 6 MPa 6 bar Q 2 c D o j Q o O 3 Q F CD S o z CH O 2 Q CD o fo o
45. ntrol box 16 See FIG 3 FIG 3 Replace Single Solenoid Module 1 Remove Shroud and Front Panel of Control Box see page 10 10 2 Disconnect solenoid cable connector 542 from the solenoid 509a being replaced 3 Remove two screws 509b from the solenoid being replaced then remove solenoid 509a See FIG 4 r xmla00 312359 313289 9 3 Fic 4 4 Use screws 509b to install new solenoid 509a 5 Reconnect solenoid cable connectors 542 See Control Box 255771 on page 47 NOTE From left to right solenoid functions are as follows e Dosing valve A DVA normally open e Dosing valve B DVB normally open e Pump A PA normally closed e Pump B PA normally closed DVA DVB PB r xmla00 312359 313289 9 3 3A2989G Update USB Module Software 1 Remove four nuts 21 and then remove front and rear shrouds 19 20 A ti19926a1 ADI 2 Use software token 16P644 See Graco Control Architecture Module Programming manual for instructions NOTE Upgrade all modules in the system to the software version on the token even if you are replacing only one or two modules Different soft ware versions may not be compatible All data in the module may be reset to factory default settings Record all settings and user prefer ences before the upgrade for ease of restoring them following the upgrade The la
46. o display module 12 Reconnect power 13 Load software See Upgrade Software page 13 14 Replace shroud 15 Configure system settings as they were set on old display See XM PFP Operation manual for instruc tions Replace Front Panel See Replace Display page 14 for instructions 3A2989G Repair Junction Box Replace High Power Temperature Control Module HPTCM ref 404 Update High Power Temperature Control d Module HPTCM ref 404 Software B g NOTE Upgrade all modules in the system to the sG software version on the token even if you are q replacing only one or two modules Different soft ware versions may not be compatible RAA OY ii NCD Tema l All data in the module may be reset to factory SSS D default settings Record all settings and user prefer ences before the upgrade for ease of restoring them following the upgrade The latest software version for each system can be found at Tech Support at www graco com 1 Open junction box ti21595a 1 Turn system main power switch OFF 2 Open junction box 3 Unplug all connections on the HPTCM 4 Remove screws securing HPTCM then remove HPTCM 5 Remove access door on new HPTCM Set rotary ti20155a switches to the same number as the old module B module 1 Hose module 2 A module 0 2 Use software token 16P644 See Graco Control Architecture Module Programming man
47. ocations are registered to ISO 9001 www graco com Revision G January 2015
48. or 24P885 Ref Part Description Qty 901 16P919 SHAFT agitator upper 1 902 16U219 HOUSING agitator 1 903 SEAL 0 875 in ID x 1 125 in OD 1 PTFE 904 SPACER shaft agitator ASME 1 905 122774 BEARING ball 3 4bore x 1 3 4 dia x 2 1 2 906 16P920 HOUSING bearing agitator 1 907 SCREW socket head set screw 2 5 16 18 x 0 75 908 112222 SCREW socket cap head 4 909 RING retaining external 0 750 in 1 910 122761 HOUSING alignment hub 1 911 122760 COUPLING alignment disk TPE 1 912 16P922 BRACKET adapter agitator 1 913 C19209 WASHER lock 8 914 101682 SCREW socket cap head 4 915 181794 GEAR reducer 1 916 16P923 COUPLER adapter 1 917 100828 COUPLING flexible 1 918 16T063 COLLAR mounting 1 919 116940 SCREW cap socket head 5 16 18 2 920 181849 COLLAR 1 921 101118 SCREW 2 922 111310 MOTOR air rotary 1 923 115841 FITTING elbow 1 924 206264 VALVE needle 1 925 191872 FITTING nipple reducing 1 926 SEALANT pipe stainless steel 1 927 SEALANT low strength thread locker 1 928 SEALANT blue thread locker 1 929A 15A722 TAG warning agitator 1 1 930A 16A614 Not for sale TAG label caution A Heplacement Danger and Warning labels tags and cards are available at no cost 52 3A2989G Parts Tank Air Manifold Assembly 1010 1013 1005 1009 1008 1003 1007 1006 VAN Apply pipe sealant to all non swiveling pipe threads A Orient all fitti
49. r Temperature Control Module zone addresses on dial under cover when installing modules 404 Addresses B Module 1 Hose Module 2 A Module 0 NOTE See Electrical Schematics beginning on page 27 for cable identification 3A2989G 45 Parts Junction Box 24N598 Ref Part 401 402 403 114231 4040 255774 405 405a 126382 405b 126129 405c 126130 405d 126684 405e 126453 405f 126128 406 121603 407 255047 408 255048 409 15U423 410 123967 411 123968 412 123969 413f 289697 414 104371 4156 289696 416 117666 417 115942 418 15U651 419 117831 420 421 109466 422 104387 423 113161 425 126496 426 426a 121636 426b 15A798 426c 15A799 427 106084 428 125789 429 123422 430 121615 432 126495 433 124273 434 435 126494 436 121806 437 438 16T147 439 16P626 46 Description ENCLOSURE BRACKET module NUT lock hex MODULE GCA HPTCM MODULE breaker BLOCK terminal BREAKER 25A BREAKER 30A JUMPER red POWER SUPPLY 24V BREAKER 20A GRIP cord 0 51 0 71 3 4 BUSHING strain relief M40 thread NUT strain relief M40 thread SWITCH 2p 25a KNOB operator disconnect SWITCH disconnect 100 amp SWITCH disconnect 100 amp MODULE GCA cube base SCREW cap sch 10 x 0 375 MODULE GCA cube FCM TERMINAL ground NUT hex flange head BRACKET high power GCA SCREW machine pan head BAR ground NUT lock hex SCREW machine pan head SCREW flange
50. ressure sensor 831 from FCM 518 See Control Box 255771 on page 47 Replace with new fluid pressure sensor and recon nect pressure sensor to FCM and dosing valve Hose Bundle Temperature Sensor 93 1 20 Disconnect the M8 cable connection going into the hose bundle Open up the hose bundle wrap and insulation until sensor 93 can be removed easily without pulling on cable Remove sensor Push new sensor fully into insulated portion of hose bundle Close insulation and hose bundle wrap and re tape Ensure there is no stress on the cable Reconnect M8 connector Replace Temperature RTD Sensors This procedure applies to e Tank sensors mounted in the side of each tank near the bottom 209 e Glycol heater for hose outlet manifold sensor 100 1 Close main air shutoff valve on air supply line and on system 2 Follow Pressure Relief Procedure page 7 3 Disconnect the M8 cable connection 4 Loosen the compression nut Pull sensor straight out of fitting 5 Remove fitting 82 or 208 NOTE The compressed ferrule cannot be removed from the sensor A new compression fitting must be used 6 Apply thread sealant then replace compression fitting 82 or 208 Tighten fitting in place 7 Position sensor 100 or 209 e Tank Insert sensor leaving 5 8 in sheath out side fitting e Heater manifold Insert sensor leaving 1 8 in sheath outside fitting 8 Install compression nut on
51. rom quick clamps 601f holding air regulator assembly 601c in place 10 Follow steps in reverse order to reassemble 8 Open clamps 601f at hinge and pull apart from 11 Set new air pressure regulator to at least 80 85 psi block 601e 0 55 0 58 MPa 5 5 5 8 bar FiG 5 18 3A2989G Repair Dosing Valve Assembly MO A 1 Follow Pressure Relief Procedure page 7 6 Remove dosing valves 2 Disconnect all fluid lines from dosing valves 28 or 7 See Ratio Control Valve Assemblies on page 50 29 See FIG 6 for disassembly illustration 3 Remove two bolts 31 securing dosing valve to 8 Follow steps in reverse order to reassemble dosing bracket valve assembly See Ratio Control Valve Assem blies on page 50 for assembly illustration and spec 4 Unscrew dosing valve nipple fitting 86 or 37 from ifications dosing valve outlet 5 Disconnect pressure sensor 831 from dosing valve See page 50 FiG 6 3A2989G 19 Repair Sensors MAS Replace Fluid Pressure Sensor 1 Close main air shutoff valve on air supply line and on system Follow Pressure Relief Procedure page 7 Open control box cover See User Interface Con trol Box page 10 Disconnect pressure sensor 831 from dosing valve See Ratio Control Valve Assemblies on page 50 Disconnect other end of p
52. t does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of an
53. test software version for each system can be found at Tech Support at www graco com 3A2989G Repair Replace USB Module 1 Remove Shroud and Front Panel of Control Box see page 10 2 Disconnect CAN cables and USB cable from USB module 519 pa Remove two mounting screws from USB module and remove module from base r_312359_313289_23a 519 4 Follow steps in reverse order to install new USB module 5 Load software See Update USB Module Soft ware 11 Repair Update Fluid Control Module FCM Software 1 Remove four nuts 21 and then remove front and rear shrouds 19 20 gU ti19926a1 44 2 Use software token 16P644 See Graco Control Architecture Module Programming manual for instructions NOTE Upgrade all modules in the system to the software version on the token even if you are replacing only one or two modules Different soft ware versions may not be compatible All data in the module may be reset to factory default settings Record all settings and user prefer ences before the upgrade for ease of restoring them following the upgrade The latest software version for each system can be found at Tech Support at www graco com
54. tions NOTE Upgrade all modules in the system to the software version on the token even if you are replacing only one or two modules Different soft ware versions may not be compatible All data in the module may be reset to factory default settings Record all settings and user prefer ences before the upgrade for ease of restoring them following the upgrade The latest software version for each system can be found at Tech Support at www graco com 1 Remove Shroud and Front Panel of Control Box see page 10 2 Remove four screws 512 then remove access cover 511 512 fe n Battery 511 3 Insert and press token T firmly into slot NOTE There is no preferred orientation of token 4 Turn power on 5 The red indicator light L will flash until new soft ware is completely loaded 3A2989G Hepair 6 Turn power off 7 Remove token T 8 Use screws 512 to install access cover 511 Replace Display Battery NOTICE To avoid damaging circuit board wear a grounding strap 1 Perform steps 1 2 in the Upgrade Software section on page 13 2 Use a flat head screwdriver to pry out old battery SN z N r xm1a00 312359 313289 9 8a Remove Old Battery Connector Insert New Battery Tabs 3 Replace with new battery Ensure battery fits under connector tabs before snapping other end in place NOTE Use only Pa
55. ual for instructions ONINHVY A ti12360a 6 Use screws to install HPTCM Reattach HPTCM connections oi Close junction box 3A2989G 15 Repair Update Fluid Control Module Cube FCM3 ref 415 Software NOTE Upgrade all modules in the system to the software version on the token even if you are replacing only one or two modules Different soft ware versions may not be compatible All data in the module may be reset to factory default settings Record all settings and user prefer ences before the upgrade for ease of restoring them following the upgrade The latest software version for each system can be found at Tech Support at www graco com LD n n ti20155a p REH 8 HOSE A TIT T DOS DA bs ya TATU LJU sao Lug N QN 2 2 Ja d Eeer ELA VA YS Tallis See Pr H c9 v9 c9 ae e ele ele ele ele e inr i U l ll e EIS E Ecce 1 Open junction box 2 Use software token 16P644 See Graco Control Architecture Module Programming manual for instructions Replace Fluid Control Module Cube FCM3 ref 415 Ground screw ti21594a 1 Turn system main power switch OFF 2 Open junction box 16 3 Unplug all connections on the FCM3 4 Remove two screws securing FCM3 then remove FCMS AO Center ground screw in the Fluid Control Module Cube must be used to avoid s
56. uid Heater Instructions Parts Viscon HF High Flow High Pressure Fluid Heater Instructions Parts 3A2824 Viscon LT Fluid Heater Instructions Parts Pumps Motors Supply Systems 308652 Husky 205 Air Operated Diaphragm Pumps Instructions Parts NXT Air Motor Instructions Parts Xtreme Lowers Instructions Parts Check Mate Displacement Pumps Instructions Parts Check Mate Pump Packages Instructions Parts Merkur Pump Repair Parts Merkur Pump Assembly Instructions Parts NXT Air Motor Instructions Parts Supply Systems Operation Supply Systems Repair Parts Air Control Instructions Parts 3A2954 311238 311762 312375 312376 312792 312794 312796 313526 313527 312374 3A2989G 332073 3A2987 313342 306861 307005 308169 407061 3A1244 Models C y LISTEP Intertek 9902471 Certified to CAN CSA C22 2 No 88 Conforms to UL 499 NLCNL Accessories Hot Water Flush Kit Instructions Air Dryer Kit Instructions Dosing Valve Instructions Parts Ball Valves Instructions Parts High Pressure Swivel Instructions Parts Air Filters Lubricators and Kits Instructions Parts Simulation XM PFP Display Module Graco Control Architecture Module Pro gramming Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard sy
57. y products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires executes donn s ou intentes a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 3A2989 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 0 USA Copyright 2012 Graco Inc All Graco manufacturing l
58. y relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment 1 Engage trigger lock Pressure Relief Procedure NOTICE The material may expand when air pressure is removed This can cause the tank to overfill and damage the parts attached to the tank lid To pre vent overfilling the tank never relieve air pressure in the tank unless the tank is less than half full Verify tank material level on the user interface see Appendix A User Interface Display section in XM PFP Operation manual 5 If necessary to relieve tank air pressure close both feed system air control ball valves and back out the air pressure regulator Open the brass valves on the tank lids for full tank de pressurization Pressure gauge should read 0 psi ya Ifthe system will be shut down for more than a few hours perform Park Fluid Pump Rods procedure in XM PFP Operation manual to prevent fluid hard ening on the pump shaft 3 Press WV Stop button FIG 1 Feed Pump Controls 3A2989G Slide the feed pump air supply valve DF and direc tor valve air supply valve DA to the OFF position ti20127a FiG 2 6 Open mix manifold ball valves ti20128a Troub

Graco 3A2989G User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents