Graco 3A2614F User's Manual
Contents
1. 18 Galbrstedha Mete daa aaa oe 18 Troubleshooting s ss eee de cue siete da cd ue PER mpg 32 Set the Modbus Address6s 19 SA E Ec RR RE PNE QR aa bha a tn 34 Set the Flow Rate Percent 19 Accessories 43 Update the Software sese 19 l l l Replace the Battery 20 Mounting Dimensions esee 44 Display Module 21 Appendix A Modbus Variable Map 45 Display Information enn 21 Appendix B Advanced Web Interface 48 Operation Modes eene 21 l Screen Navigation and Editing 24 Technical Bala AA 53 CONS a a Aa AA 22 Graco Standard Warranty ssuse o4 2 3A2614F ProControl 1KE Models and Kits ProControl 1KE Models and Kits All Advanced Display Control Modules ADCM are base model number 24L097 Ref 1 Models 24L097 and 24N672 ADCM with bracket are not available for separate sale See approval information in Manual 332013 and on this page The small label Ref 2 on the back of the module shows the ProControl 1KE Kit number Available kits are described in the tables that follow MODEL Intrinsically Safe Apparatus areil s curit intrins que pareil U l PART NO Intrinsically Safe Associated Apparatus S curit intrins que des a i areils SERIAL NO as art of Intrinsically Safe System nstall2. See component manuals for additional approval information Must not be installed in Hazardous Location v Kits for Non Hazardous Locations Kit No Series Configuration Module with bracket Power Meter Transducer Regulator Transducer 241084 A ly OO 24P592 A ly 24P594 JA ly A W A ly Ao ly A A A 24108 A A A A A 24P59 24L08 241090 A y Ip LISTED Intertek 9902471 Conforms to Certified to UL CSA Standard 61010 1 v o ly a RN vo ly fo o ly ly vo o ly ly Ka _ CO SS o ly 4 3A2614F Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline 74 Do
3. Set your desired maximum first data field and minimum second data field flow rates Flow rates outside of these parameters will trigger an alarm See Setup Screen 4 page 28 to set or disable the flow rate alarms Flow Rate Units Select from the following drop down options NONE Select if system has no flow meter COIN Exit data editing Move between Setup Screens fields on a screen or to increment decrement the digits when editing number fields 27 Setup Screens Setup Screen 4 Use this screen to set your alarm preferences Select Ml to enable the alarm or leave the box empty to disable the alarm Enter the screen to set or change preferences Press to toggle between Mf and blank A Maintenance Totalizer Alarm Enable Flow Rate Alarm Enable Alarm Auto Clear Enable If enabled when the flow rate returns to within the flow limit set points the flow rate alarm will clear on the screen and on any attached accessories such as a the light tower backlight to remain on Exit data editing Move between Setup Screens fields on a screen or to increment decrement the digits when editing number fields 26 Setup Screen 5 Use this screen to calibrate your meter and to view or set your meter k factor See Calibrate the Meter page 18 for procedure i 000000 cc i 000000 CL 0113 e Key Enter the screen to set or change preferences Press to activate a field
4. Move to the right when editing number when all digits are correct fields Press again to accept the entry when all digits are correct FE Enter desired password Enter 0000 to Select your preferred date format from l disable the password the dropdown menu MM DD YY Exit data editing a M bet Setup S field ove between Setup Screens fields on YY MM DD a screen or to increment decrement the Set the current date digits when editing number fields Set the current time Exit data editing Move between Setup Screens fields on a screen or to increment decrement the 7 digits when editing number fields 30 3A2614F Deviations and Advisories There are two types of errors that can occur Errors are indicated on the display Deviations indicated by require attention but not immediately Advisories indicated by IN do not require attention If a deviation or advisory occurs the system continues running The error code and NL or the IN flash on the screen If multiple alarms occur F2 and F3 have higher priority than MF They will appear first and must be cleared first Deviations and Advisories Alarm Log Logic If Alarm Auto Clear is enabled the system will not log the same alarm twice For example if the system goes back forth between low flow F2 and normal the system will log this error only once to keep the log from filling up before the operator corrects the condition If Alarm Auto Clear
5. 402005 Tme Second ieB ss o jo Read Write 402006 Manne Needing 32 Bit Bitfield 0b0001 Acknowledgment High flow alarm 0b0010 Low Flow alarm 0b0100 Maint Tar get Set bit to 0 to reset ReadOny 402008 Curent Grand Total 326r o jw Read Write 402010 Current Batch Total 32 Bit cc 999999 Write 0 to reset Read Write 402012 Current Maintenance Total 32 Bit T3 999999 Write O to reset 3A2614F 45 Appendix A Modbus Variable Map Low High Limit Limit 9 eus 55536 O to 99 9 percent Read Write 402020 Calibration Measured Volume 32 Bit Read Write 402022 Calibration Actual Dispensed 32 Bit Volume Table 13 Setup Registers Register Informer Description Size Unis Low High Permis Modbus Limit Limit sions Register Read Write 403000 Communication Modbus Mode 16 Bit O off 12on NE NN Read Write 403001 Communication Modbus Address 32 Bit 1 247 2 Read Write 403003 Communication Modbus Baud it 029600 4 1219200 2 738400 3 578600 4 115200 Read Write 403004 Communication Modbus Parity 16 Bit mM Read Write 403005 Communication Modbus 16 Bit none 1 2 StopBits Read Write 403006 Display Date Format 16 Bit 0 mm dd yy 2 1 dd mm yy 2 yy mm dd Read Write 403007 Display Backlight Timer 16 Bit Read Write 403008 Display Maintenance Totalizer 16 Bit O2off 1 0n 1 Alarm Enable asas 403009
6. Installation page 9 Fluid is not flowing Clogs in fluid line or in meter Clean fluid line and or meter See meter manual Gears worn or damaged Service meter See meter manual Low flow Inadequate air supply through the Increase incoming air pressure I P transducer 32 3A2614F Troubleshooting Diagnostic Information The LEDs on the bottom of the ProControl 1KE give important information about system function LED Signals Red solid ProControl 1KE failure See Troubleshooting Red flashing Software is updating Red flashing slowly Token error remove token and upload software token again 3A2614F 33 Parts Parts Kits for Hazardous Location 24L085 24P593 24P595 24L087 24P597 24L089 24L091 ti9913a 3A2614F 34 Parts Table 4 Parts for Hazardous Location Kits 1 16M167 POWER SUPPLY 90 264 VAC input 15 VDC output See Manual 332196 Not included in Kits 24R261 24R262 and 24R263 LN 24L083 MODULE ProContol 1KE includes 3a 3c MODULE ProControl 1KE with software 277853 BRACKET 16P265 LABEL warning not shown NE E LN 16V142 CABLE intrinsically safe fluid control 16 m 52 5 ft I See Fluid and Air Control Parts page 38 16K509 CABLE power intrinsically safe 50 ft 15 m 16V381 CABLE intrinsically safe pressure transducer included in Kits 24L089 24P593 and 24P597 244524 GROUND WIRE assembly with clamp Intrinsically safe ca
7. The only change that can be made on this tab is to reset the batch total Click Reset to change the batch total immediately to zero Monitor Monitor Monitor current device in real time 5 Target Batch Total Flow Rate Batch Total Pressure 0 029 PSI 4 Grand Total gb Flow Rate Grand Total Flow Rate 0 CC MIN Event Log he 3A2614F 49 Appendix B Advanced Web Interface Setup Tab Click on Setup Use this tab to view or change your ProControl 1KE settings For items with a field type the desired number in the field and press Enter on your keyboard The change takes place when you Monitor System Setup 55 Target Maintenance Target cc Max Flow Target 96 Min Flow Target 26 Maximum Flow cc min Minimum Flow cc min p Units Pressure Sensor Disable Pressure PSI Flow Meter Enable Flow Rate cc min Batch Total cc Grand Total cc pen K Factor K Factor 0 119 Be Device Name Device Name PKIKE1 50 press Enter For drop down menus click on the desired option The change is immediate E 3 Events Maintenance Alarm Flow Alarm Auto Clear Backlight Timer min o Modbus Modbus Mode Modbus Address 1 Modbus Baudrate 115200 Modbus Parity NONE E Date and Time Date Format Date Time 3A26174F 4 Target In this screen section view or adjust your maintenance target the upper an
8. WASHER ck e id Eus 9 a S a FS TRANSDUCER pressure includes fitting ref 222 and o ring ref 225 222 FITTING pressure vansaucor C CN n c Vw 224 CABLE meter CABLE meter IS zs wwe lomo L 1717 ss NT T m Table 10 I P Transducer Connection Points Pin Wire Color Function Pin T 4 F C Cable c 202 Transducer rol lon oh 42 3A2614F Accessories Accessories 570122 Air Filter and Regulator assembly includes mounting bracket 24P600 Pressure Transducer low pressure Also purchase Hazardous Location Cable 16V381 to connect the transducer to the ProControl 1KE 24R906 Pressure Transducer high pressure Not all accessories and kits are approved for l l i P includes transducer o ring and use in hazardous locations Refer to the specific Hie l fitting Also purchase Hazardous accessory and kit manuals for approval details Location Cable 16V381 to connect the transducer to the ProControl 1KE Accessories for Hazardous Locations If using the pressure transducer in a Non Hazardous location purchase Cable 16V380 Description 16V077 Cable Extension 50 ft 15 m for meter supply l 16K509 Power Cable 50 ft 15 m for power Accessories for Non Hazardous supply Locations 16M173 Fiber Optic Cable 100 ft 30 m 16P467 Power Barrier Kit includes power 1 instead 16V381 Cable M12 reverse key 5 pin barrier terminal b
9. American 120 VAC power cord E Users in areas with another standard voltage must provide a power supply cord with an IEC 320 C13 female converter See Technical Data page 53 for power requirements AG pui Lm 2x f AF T T 4 E D R L C T D B pa O O T D 1 E ti19089a Key A Flow Meter Fluid Inlet 1 4 npt female inlet outlet B ProControl 1KE Module with Bracket C Power Supply and Cable 6 ft 2 m to terminal 3 See Cable Connections page 13 D Meter Cable 50 ft 15 m to terminal 4 See Cable Connections page 13 E Power Cord 10 ft 3 m see NOTE above Ground wire and clamp PN 244524 in included with kits to ground the ProControl 1KE Module PN 238909 is sold separately to ground the meter and other components 3A2614F l NDZ AE AF Fluid Regulator 1 8 npt f outlet Fluid Control Cable Pressure Transducer I P Transducer Current to Pressure See Air Connections page 15 Mounting Panel See Mounting Dimensions page 44 Pressure Transducer Fitting 1 8 npt f inlet and outlet Light Tower with Splitter accessory Flow Meter Fluid Outlet 1 4 npt f Pressure Transducer Cable Installation Hazardous Locations Do not substitute or modify system components as this may impair intrinsic safety For installation maintenance or operation instructions read instruction manuals Do not install equipment approved only for non hazardous locatio
10. Cubic centimeters Tal Gallons Exit data editing Move between Setup Screens fields on a screen or to increment decrement the digits when editing number fields 3A2614F Setup Screen 2 Use this screen to set the upper and lower limits for operator adjustment of flow rate percent and to select your preferred pressure units Key Enter the screen to set or change preferences Press to activate a field for editing or to accept the highlighted selection on a dropdown menu Move to the right when editing number fields Press again to accept the entry when all digits are correct Set your desired upper first data field and lower second data field fluid flow percent set limits The Operator can adjust the percentage on Run Screen 1 only within these limits Pressure units select from the following drop down options NONE Select if system has no pressure transducer Exit data editing Move between Setup Screens fields on a screen or to increment decrement the digits when editing number fields 3A2614F Setup Screens Setup Screen 3 Use this screen to set your flow rate maximum and minimum values and to select your preferred flow rate units Key Enter the screen to set or change preferences Press to activate a field for editing or to accept the highlighted selection on a dropdown menu Move to the right when editing number fields Press again to accept the entry when all digits are correct
11. MF is the maintenance m fields Press again to accept the entry Password Screen If a password has been set the Password Screen displays when is pressed from any Run screen 3A2614F 25 Setup Screens oetup Screens The Setup Mode is used to set up a password if desired and to set parameters for controlling and monitoring fluid flow with the ProControl 1KE See Screen Navigation and Editing page 21 for information on how to make selections and enter data Setup Screen 1 Use this screen to view and reset the maintenance totalizer set the maintenance target value and set the batch and grand totalizer units shown on the Run Screens Maintenance totalizer units shown on this Setup Screen are always cc Press to activate a field for editing or to accept the highlighted selection on a dropdown menu Move to the right when editing number fields Press again to accept the entry when all digits are correct 26 Reset Maintenance Totalizer resets the maintenance totalizer to zero Maintenance Totalizer Displays the current maintenance total in cubic centimeters Set your desired maintenance total target value in this field in cubic centimeters oee Setup Screen 4 page 28 to set or disable the maintenance alarm Batch Totalizer Units Select from the following drop down options CL Cubic centimeters gal Gallons NO Grand Totalizer Units Select from the 4 following drop down options LL
12. Meter Operation To reduce the risk of component rupture which could cause injury from splashing fluid do not exceed the maximum working pressure of your meter or any component or accessory in your system 18 For information on the G3000 Graco flow meter see manual 308778 For information on the Coriolis flow meter see manual 313599 Calibrate the meter as instructed before using the meter for production NOTICE The flow meter gears and bearings can be damaged if they rotate at too high a speed To avoid high speed rotation open the fluid valve gradually Do not over speed the gear with air or solvent To prolong meter life do not use the meter above its maximum flow rate Calibrate the Meter NOTE See Setup Screen 5 for further screen information if needed When to Calibrate The first time the system is operated e Whenever new materials are used in the system especially if the materials have viscosities that differ significantly As part of regular maintenance to retain meter accuracy e Whenever a flow meter is serviced or replaced Read Before Calibration Meter k factor on Setup Screen 5 is updated automatically after the calibration procedure is completed You also may manually edit the k factor if desired All values on this screen are in cc or cc pulse regardless of the units set in the other Setup Screens Before calibrating the meter be sure the system is primed with m
13. Not supplied R1 and R2 Flow Control Cable Supplied S1 and S2 Pressure Transducer Supplied in some kits See Parts page 34 T1 and T2 I P Transducer Current to Pressure Supplied U1 and U2 Mounting Panel Supplied V1 and V2 Splitter to meter and light tower Accessory non hazardous installations or IS cable kit for hazardous location installations W1 and W2 Pressure Transducer Cable Supplied in some kits See Parts page 34 N1 and N2 Fluid Regulator Wrm ERO raa PT 3A2614F 17 Operation Operation Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol MPa bar PSI This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment Turn off the fluid supply to the meter Set the Flow Rate Percent to at least 50 percent Follow the Pressure Relief Procedure for your fluid system dispensing device 4 Reduce the Flow Rate Percent to O percent NOTICE To avoid damage to the I P transducer always set the Flow Rate Percent to O before reducing air pressure to the system Fluid Regulator Operation Follow instructions in the fluid regulator manual to set up flush and adjust the fluid regulator prior to use Flow
14. Serial Port Baudrate e Modbus Functionality is Off sr LS ProControl 1KE is Modbus Slave COSE Set Pressure Units KE gt Set Flow Rate Units Wa Flow Rate Alarm Enable A d oet Backlight Timer Atom Actual volume dispensed o Select Pressure Transducer oF Display or adjust pres sure transducer slope IN MF Maintenance Alarm Ha Select Correct Date o Set the Correct Time Display Module Li hi Set Maximum and Minimum Flow Rates sa Maintenance Totalizer Alarm Enable Set Alarm Auto Clear to clear alarm on ac cessories uk Volume measured by the meter tt K Factor ok Set Zero Offset F3 Flow Rate High Alarm F2 Flow Rate Low Alarm 88 gi Select Date Format Enter User Set Password 23 Run Screens Run Screens When in Run Mode the ProControl 1KE displays the flow rate percent target actual fluid pressure and current flow rate on Screen 1 Screen 2 displays the batch total and grand total for the flow meter to which it is connected Screens 3 6 display a log of the last 20 alarms Run Screen 1 Use this screen to view or reset the flow rate percent target and to view the actual fluid pressure and flow rate Units are set on Setup Screen 1 and Setup Screen 2 Flow Rate Percent Target Operator settable within the range defined on Setup Screen 2 Displays current fluid pressure if eq
15. for editing or to accept the highlighted selection on a dropdown menu Move to the right when editing number mp fields Press again to accept the entry when all digits are correct Start the calibration R Stop the calibration rt Displays the volume measured by the system for the calibration test n o Enter the actual volume dispensed into the cylinder for the calibration test Displays the meter k factor User can set the k factor manually The system automatically updates to the correct k factor when the meter is calibrated Exit data editing Move between Setup Screens fields on a screen or to increment decrement the digits when editing number fields 3A2614F Setup Screens Setup Screen 6 Setup Screen 7 Use this screen to specify your pressure transducer Use this screen to set your modbus preferences and set its offset and slope for ports 1 and 2 Note that ports 5 and 6 are used as modbus master devices for connecting to other C ProControl 1KE or Informer modules G 0 00000 dS dt b uh Se MEE ago D bj bo 1200 T Gh NONE 7 Enter the screen to set or change Ln Ke preferences y Gd Press to activate a field for editing or Gay Modbus mode Select off or Slave from to accept the highlighted selection on a the dropdown options dropdown menu Turn off Modbus functionality if Move to the right when editing number not used mb fields Press again to accept the entry EE Use P
16. is not enabled each alarm will log only once if the operator corrects the condition and then clears the alarm The alarm will log twice if the operator clears the alarm before correcting the condition The following table explains the error type that is associated with each error code and icon Deviations and Advisories Description Advisory alarm If enabled the maintenance totalizer alarm displays when the user set maintenance target value is reached How to Correct and Clear Reset Maintenance Totalizer to zero see Setup Screen 1 page 26 Perform maintenance Press IJ to clear alarm Alarm will not clear until Maintenance Totalizer has been reset to zero Deviation alarm If enabled the flow rate low alarm displays when the flow rate is lower than the user set minimum Adjust flow rate reset minimum flow target see Setup Screen 3 page 27 or disable alarm see Setup Screen 4 page 28 Press 6 to clear screen The alarm will not clear if the flow rate is still lower than the user set target Deviation alarm If enabled the flow rate high alarm displays when the flow rate is higher than the user set maximum 3A2614F Adjust flow rate reset maximum flow target see Setup Screen 3 page 27 or disable alarm see Setup Screen 4 page 28 Press O to clear alarm The alarm will not clear if the flow rate is still higher than the user set target 31 Troubleshooting Troubleshooting Pro
17. not plug or unplug power cords or turn power or light switches on or off when flammable p fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area pcc queue KI Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable vapors To help prevent fire and explosion Clean plastic parts only in a well ventilated area Do not clean with a dry cloth ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect only to grounded power source or grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on power and extension cords Do not expose to rain Store indoors All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations 3A2614F 5 Warnings INTRINSIC SAFETY Intrinsically safe equipment that is i
18. to the immediate left of the button ti19893a Membrane Keys Enter Screen Highlight data that can be edited Also changes the function of the Up Down Press to toggle between Run mode l arrows so they move between data fields on the and Setup Mode screen rather than between screens Error Reset Use to clear alarm after cause Exit S Exit data editi has been fixed Also used to cancel data AIEEE E A E nd entered and return to original data Up Down Arrows Use to move between Enter Press to activate a field for editing or to accept screens or fields on a screen or to increment the highlighted selection on a dropdown menu or decrement the digits in a settable field Softkeys Use varies by screen See column at right Right Move to the right when editing number fields Press again to accept the entry when all digits are correct Reset Reset totalizer to zero 3A2614F Screen Icons ah l bd Screen number The arrows indicate more screens are available to view Batch Totalizer Maintenance Totalizer I Grand Totalizer m Fluid Flow Percent Target Yt Fluid Flow Rate Edo Set Modbus Address Set Serial Port Parity Set Upper and Lower Limits for Fluid Flow Percent 3A2614F E l vie Lock icon indicates the unit is in Setup Batch Units Ho Maintenance Target bi ai Set Grand Total Units o Fluid Pressure Set Modbus Mode boro bps Set
19. 1 N O 2 223 224 8 N 225 16P790 16V142 121141 15T937 104371 104116 289813 001867 15U749 114182 114339 24C375 112310 100079 109466 24P600 124843 16K483 16V074 111316 CABLE fluid control CABLE fluid control IS NO A U C CO A Qty S Parts Ld 1 J J J Jv swveLebow H H swiveebow Si pp swm e o o o wawmeo e po o BRACKET ramo o dd METER G3000 VALVE check BRACKET meter SCREW M6 SWIVEL union NUT hex1 12 unf REGULATOR fluid includes refs 214 216 and 217 BRACKET regulator SCREW 8 WASHER lock 8 NUT 8 TUBE air TRANSDUCER pressure includes fitting ref 222 and o ring ref 225 FITTING pressure transducer FITTING CABLE meter CABLE meter IS O RING mma SISIS T 41 Parts Table 9 Fluid and Air Control Parts Models 24P595 24P596 24P597 24R261 as perra eeooces FA fv 16V142 CABLE fluid control IS tt r HL 9 a ae ems lomveceow L 11 ae mer smewwo C l7 17 1 aw pee wenn ll e hy am lomoermoor p l7 l7 1 ao mes queen H LL zs sw vauve ee p C zn mo swoermes holy zu nee sewn 171 ee pem eme fr T NUT hex1 12 NUT hexi i2unf UNE ae i NN fluid includes refs 214 216 and 217 S SISISISISIS SISISISIS SISISISIS S G KP PA zw pum seme k W 7 ze woys
20. According to Contro Drawing Number 16M169 In Manual For in Di 0 T3 Ga i ITS13ATEX27753X Group D IIA T3 Hazardous Locations l MN Read Instruction Manual a Kit No Serial No Series No C ti19088a Model No Description 24L097 A Advanced Display Control Module ADCM with no software loaded See Manual 332013 24N672 A Advanced Display Control Module ADCM with bracket with no software loaded See Manual 332013 111 1 G a CE Gans C US op is IIA T3 Ga ITS13ATEX27753X Intertek Ta 0 C to 50 C 9902471 mia L ew 1 Ex ia ia IIA T3 Ga G IECEx ETL 13 0015X Ta 0 C to 50 C Ta 0 C to 50 C Intrinsically Safe Apparatus LISTED Part of Intrinsically Safe System For use in Class I Division 1 Group D T3 Hazardous Locations See Manual 332013 Appendix A Control Drawing 16M169 for entity parameters 3A2614F ProControl 1KE Models and Kits w ProControl 1KE systems are not approved for use in hazardous locations unless all accessories and all wiring meet local state and national codes Kits for Hazardous Locations Kit No Series Configuration ProControl Fluid Pressure 1KE Module Power Regulator Transducer with bracket with Manual Manual Manual barrier 3A0427 407045 332013 2MR268 A lv ly 24 085 A ty 24P593 A Iv ly 24P595 A ty 4 24L087 A Jy 24P597 TAT 24088 A yt 24091 A lvl
21. Control 1KE is completely Turn power supply on dark Loose or disconnected power Tighten or connect cable cable ProControl 1KE has power but Hardware failure Replace ProControl 1KE does not function Pressure or Flow Rate reads 0 Loose or disconnected flow Check the digital input output when fluid is flowing meter pressure transducer cable cable going to from the meter Pressure or Flow Rate reads Units in Setup are set to NONE Choose preferred units for all the time indicating that the system has no each device present See pressure transducer and or fluid Setup Screen 2 page 27 for pres meter sure Setup Screen 3 page 27 for flow rate Inaccurate flow reading Faulty flow meter sensor or meter Replace sensor or meter Meter needs calibration Calibrate meter See Calibrate the Meter page 18 Inaccurate pressure range Wrong transducer is selected Choose the correct trans ducer from the options in Setup Screen 6 page 29 Offset or slope are set incorrectly Review and correct settings for the pressure offset mV and slope mV bar See Setup Screen 6 page 29 Display readout faulty Excessive static discharge Replace ProControl 1KE Ambient temperature too high Lower ambient temperature Communication failure Incorrect data addresses Check address configuration Incorrect communication Check communication parameters parameters Incorrect cabling Check cabling and wiring See
22. Display Flow Rate Alarm Enable 16 Bi ozon ton D esqis 403010 Display Alarm Auto Clear TRS lean Tan o esqis 403011 Flow Meter Enable DRS lean ton o esqis 403012 Pressure Transducer Enabie 16 bit o of ton o 1 NENNEN Read Write 403013 Units Flow Rate 16 Bit O2cc min 2 ep PNT 2 gal min i ll a pop o 2 MPa il a aan aa 7 2 gal 1000 E GN d S GN NN NN GN 2 gal Read Write 403017 System Maintenance Target 32Bit cc 0 999999 46 3A2614F Appendix A Modbus Variable Map Informer Description Size Units Low High Notes Register aa il m Maximum Set Point percent ul NN REN Set Point percent o Read Write 403021 System Flow Rate Maximum 32 Bit 999000 Read Write 403025 System Meter K Factor 16 Bit 5000 0 010 to 5 000 cc Read Write 403026 System Pressure Transducer 16 Bit O2 Type 1 1 Type 1 100 psi Type 2 7500 psi Read Write 403027 System Pressure Transducer 32 Bit E 999999 0 to 9999 99 Offset mv Read Write 403029 System Pressure Transducer 32 Bit po 7 999999 0 to 9 99999 Scale mV Bar Read Write 403023 System Flow Rate Minimum 32Bit cc 0 999000 3A2614F 47 Appendix B Advanced Web Interface Appendix B Advanced Web Interface Overview The Advanced Web Interface AWI is Graco PN 15V337 It is an accessory that works with many Graco devices to enable communicati
23. ER lock 8 109466 NUT 8 TUBE air 221 24P600 TRANSDUCER pressure 215 216 217 218 219 NO N O includes fitting ref 222 and o ring ref 225 222 FITTING pressure transducer 223 124843 FITTING 224 16K483 CABLE meter 16V074 CABLE meter IS 225 113116 O RING 3A2614F 24L086 v Parts 24L087 24R262 v Co O Parts Table 7 Fluid and Air Control Parts Models 24L088 24L089 24L090 24L091 Ref Part Qty 24L088 24L089 24L090 24L091 201 16E841 PANEL mounting 1 202 16P784 TRANSDUCER I P includes ref 1 v 208 v 16P790 CABLE fluid control 16V142 CABLE fluid control IS v m 208 209 289813 METER G3000 BRACKET transducer 4 210 211 212 213 m EN E EM m E E 501867 VALVE check 15U749 BRACKET meter 114182 SCREW M6 refs 214 216 and 217 100079 WASHER lock 8 109466 NUT 8 TUBE air 221 16H282 TRANSDUCER pressure 222 24P600 TRANSDUCER pressure 215 216 217 218 219 D li NO N O SIS includes fitting ref 222 and o ring ref 225 223 FITTING pressure transducer 224 16K483 CABLE meter 16V074 CABLE meter IS 225 111316 O RING A 0 3A2614F Table 8 Fluid and Air Control Parts Models 24P592 24P593 201 16E841 PANEL mounting 202 16P784 TRANSDUCER I P includes ref 208 D gt 204 205 206 207 208 209 210 211 212 213 214 215 217 218 219 220 22
24. Instructions Parts ProControl 1KE Kits for Management of Fluid and Air Use to monitor and control flow rate and track material use For professional use only Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See the G3000 meter manual 308778 or Coriolis meter manual 313599 for flow meter maximum working pressure See page 3 for kit information including approvals ti19087a PROVEN QUALITY LEADING TECHNOLOGY GRACO 3A2614F EN Contents ProControl 1KE Models and Kits 3 RUM SChEONS A autc a 24 Wang 5 Password Screen occ cece 25 SUIS AA AA B Setup Screens 26 Ta teal AGI sso ctusv latin En eru Sai ERU CES 9 SetUD SEIS T socesuesutue chers tain oaaae 26 Non Hazardous Locations a aaa 9 Sep SCIFeen Zuma o 21 Hazardous Locations 10 SEU Oren O rasos Ed eiie egt 27 Grounding NR T m 12 Setup ore Aay 28 Cable Connections 13 SGUD SOCON Dumas ANAN Ksi asa 28 Electrical Connections 14 SEP O TEEM Dinaanan Tha 29 Air Connections 15 oetUp OTSEN anakan a E AREE 29 ODE AON aie setuascratuiaSunteateedvalatasadsrnnteteateetealncens 18 Setup Screen 8 eene S0 Brossure Palak Proc dir anal 18 Setup O CTCE 9 kanga NANA AG edt 30 Fluid Regulator Operation 18 Deviations and Advisories Lssussese 31 Flow Meter Operation
25. able range is O to 99 9 percent but the I P pressure transducer requires a minimum of 22 to 25 flow rate percent target to start flow Therefore the operational range is about 22 to 99 9 percent See Table 1 Table 3 Flow Rate I P Current Effect Target 0 about 20 0 4 0 mA No flow percent 22960 25906 4 4 5 0 mA Lowest flow rate 55 60 11 12 mA Middle flow rate 99 9 20 mA Highest flow rate 2 Operator See Run Screen 1 page 24 to adjust the flow rate within the set limits Update the Software Software updates are installed using a software token PN 16P892 which is sent automatically when a new version of the software is released Manual 3A1244 will accompany any necessary software updates Follow all instructions and warnings in Manual 3A1244 to update your ProControl 1KE software 19 Operation Replace the Battery Replace the battery only if the clock stops functioning after disconnecting power or a power failure Sparking can occur when changing the battery Replace the battery only in a non hazardous location away from flammable fluids or fumes NOTICE To avoid damage to the circuit board wear Part No 112190 grounding strap and ground appropriately 1 Disconnect power Remove the module from the bracket Attach the grounding strap o JI9 Remove 4 screws and then remove the access cover sa 7 bax gt T La E ti19096a 20 Use a flathead screwdriver t
26. aterial Disable alarms before calibration Calibration Steps 1 Press IE to enter Setup Mode 2 Press to move to Setup Screen 5 3 Press S to enter the screen 4 Press gt to begin the calibration 3A2614F 5 Dispense about 300 500 cc of material into a graduated cylinder The amount the system measures will display in the measured volume field LES 6 Press a to end the calibration 7 Press to get to the dispensed volume field Lio then press eli to enter the field Enter the amount of material in the cylinder 8 Afterthe volume is entered the system calculates the new k factor uk and shows it on Setup Screen 5 NOTE To clear the counter and begin the calibration again press uii move briefly to another screen then return to Setup Screen 4 and start over If you press without leaving the screen the counter will continue from where it is without clearing 9 Press zh to exit the screen 10 Press a to exit Setup Mode Set the Modbus Addresses See Setup Screen 7 By default the Modbus is set to Off fyouneed the Modbus set the Modbus mode to SLAVE EI The address value is between 1 and 247 The modbus address corresponds to the address of the ProControl 1KE See Appendix A for further information 3A2614F Operation Set the Flow Rate Percent 1 System Setup See Setup Screen 2 page 27 to set the upper and lower limit within which the operator can adjust the flow rate The sett
27. bject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other Sens sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents To place an order contact your Graco Distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of pub
28. bles are identified by the blue tags installed on the cables A Replacement Danger and Warning labels tags and caras are available at no cost 3A2614F 35 Parts Kits for Non Hazardous Location 24L084 24L086 24L088 24L090 24P592 24P594 24P596 ti19912a 36 3A2614F Parts Table 5 Parts for Non Hazardous Location Kits 16V680 POWER SUPPLY 90 264 VAC input 15 VDC output MODULE ProContol 1KE includes 3a 3c MODULE ProControl 1KE with software 277853 BRACKET 16P265 LABEL warning not shown 16P790 CABLE fluid control mt See Fluid and Air Control Parts page 38 7 248202 CORD set power 10 ft 3 m 13 Amp 120 V 16V380 CABLE pressure transducer included in Kits 24L088 24P592 and 24P596 9 244524 GROUND WIRE assembly with clamp a A Replacement Danger and Warning labels tags and cards are available at no cost 3A2614F 3 Parts Fluid and Air Control Parts 224 ti9914a 3A2614F 38 Table 6 Fluid and Air Control Parts Models 24L084 24L085 24L086 24L087 Part Description Qty 241084 241085 24R263 201 16E841 PANEL mounting 1 S 202 16P784 TRANSDUCER I P includes 1 ref 208 16P790 CABLE fluid control 16V142 CABLE fluid control IS Ref iN 204 205 206 207 104116 WASHER 10 20r 6 208 121141 SWIVEL elbow 15T937 SWIVEL elbow 104371 SCREW 10 20r 6 BRACKET transducer 1 211 refs 214 216 and 217 100079 WASH
29. d lower limits for operator adjustment of flow rate percent and maximum and minimum flow rate values Type the desired number in the field Changes made to the upper and lower flow rate targets will take effect the next time the operator enters a new flow rate on the ProControl 1KE Module cp Target Maintenance Target cc 0 Max Flow Target 96 51 Min Flow Target 96 50 Maximum How cc min 0 Minimum Flow cc min 0 4 Units In this screen section view or adjust the desired units for pressure flow rate batch total and grand total Also enable or disable the pressure sensor and flow meter Use the dropdown menu for each to select different units or to toggle between Enable and Disable if desired Units Pressure Sensor Disable Pressure PSI Flow Meter Enable Flow Rate cc min Batch Total CC Grand Total CC K Factor In this screen section view or adjust the k factor for the system s meter See Calibrate the Meter page 18 3 K Factor K Factor 0 119 3A2614F Appendix B Advanced Web Interface Device Name In this screen section type a name in the field to help you differentiate among ProControl1KEs if you are using more than one Device Name Device Name PKIKE 1 Events In this screen section view or adjust the alarm settings and backlight timer Use the dropdown menus to toggle between On and Off for the maintenance alarm flow alarm and auto clear For
30. d upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are su
31. e The barrier s ground must be within 1 ohm of true earth ground Do not operate the power supply module with the cover removed Do not substitute system components as this may impair intrinsic safety SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Engage trigger lock when not spraying Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking MPa bar PSI or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately 6 3A2614F Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about
32. ens 1 Use to move between screens 2 Press Za to enter a screen The first data field on the screen will highlight 3A2614F Display Module 3 Use to highlight the data you wish to change 4 Press dd edit Drop Down Field 1 Use to highlight the correct choice from the dropdown menu 2 Press td to select 3 Press O to cancel Number Field 1 The first digit will be highlighted Use to change the number 2 Press mp to move to the next digit 3 When all digits are correct press mp again to accept 4 Press 3 to cancel Check Box Field A check box field is used to enable or disable features in the software 1 Press l to toggle between Mf and an empty box 2 The feature is enabled if a hall is in the box Reset Field 19905 The reset field is used for totalizers Press to reset the field to zero When all data is correct press to exit the screen Then use to move to a new screen or to move between Setup Mode and Run Mode 27 Display Module Icons As you move through the ProControl 1KE screens you will notice that most information is communicated using icons rather than words to simplify global communication The detailed screen descriptions in Run Screens page 24 and Setup Screens page 26 explain what each icon represents Icon reference tables also are provided on this page and the next Softkeys are membrane buttons whose function correlates with the screen content
33. er Cord not supplied Power Cable 50 ft 15 m to terminal 3 See Cable Connections page 13 Ground wire and clamp PN 244524 is included with kits to ground the ProControl 1KE Module PN 238909 is sold separately to ground the meter or other component 3A2614F l NDZ X AE AF Installation Fluid Regulator Fluid Control Cable Pressure Transducer I P Transducer Current to Pressure See Air Connections page 15 Mounting Panel See Mounting Dimensions page 44 Pressure Transducer Fitting 1 8 npt f inlet and outlet Flow Meter Fluid Outlet 1 4 npt f Pressure Transducer Cable 11 Installation Grounding 1 Power Supply 16M167 Connect the ground wire from the power supply to a true earth ground 2 ProControl 1KE Module Connect a ground wire and clamp to the screw on the top of the bracket Connect the other end to ground In an The equipment must be grounded to reduce the IS system the ProControl 1KE also is grounded risk of static sparking and electric shock Electric by connection to the grounded power supply or static sparking can cause fumes to ignite or explode Improper grounding can cause electric shock Grounding provides an escape wire for the electric current NOTE The ProControl 1KE does not provide 500 VAC isolation through the coupling nuts on the enclosure The associated apparatus and the field apparatus cable shields must not be connected to the ProControl 1KE coupling n
34. id regulator can be used for high speed flushing with an independent air source Set the air pressure higher than the side port AD air pressure e Flushing air pressure must be removed from the top port AH to return to the previous flow setting A Modbus Gateway Graco Kit 24N977 can be connected to or installed in an Advanced Web Interface Graco Kit 15V377 to enable communication with a PC using an ethernet cable See Appendix B Advanced Web Interface page 48 for instructions These communication kits come with installation and setup directions necessary for their use with the ProControl 1KE 15 Installation Typical Installation Non Hazardous Location Hazardous Location uas IN 11 ial e LI LI CE U2 ti19094a V1 D1 T1 A1 V2 D2 T2 A2 T 3A2614F Installation Key A1 and A2 Flow Meter Supplied in some kits See Parts page 34 Supplied Supplied in Hazardous Location Kits Supplied in kits with meter B1 and B2 ProControl 1KE Module with Bracket Power Supply and Barrier D1 and D2 Meter Cable 50 ft 15 m Power Cord 10 ft 3 m not shown Supplied in Non Hazardous Location Kits Power Cable 50 ft 15 m Supplied Fiber Optic Cable 100 ft 30 m Serial Cable Advanced Web Interface Ethernet Cable Personal computer Accessory Accessory Accessory Accessory Not supplied Supplied in some kits See Parts page 34 Air Control Modul Q1 and Q2
35. lication Graco reserves the right to make changes at any time without notice Original Instructions This manual contains English MM 3A2614 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2013 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision F March 2014
36. locks wiring and 289814 G3000HR Meter Positive displacement power cable Add to the power supply gear flow meter 0 01 to 0 5 gpm 38 to power an additional ProControl 1KE to 1900 cc min for low to medium or Informer viscosity materials 6K484 Cable Extension 50 ft 15 m for meter 280560 HG6000 Meter Positive displacement 16K465 Fiber Optic to Serial Converter use to helical gear flow meter 0 013 to 6 0 communicate from the ProControl 1KE gpm 50 to 22 712 cc min for high to a PLC flow high viscosity materials 15V337 Advanced Web Interface Module use to 258718 S3000 Solvent Meter Positive communicate from the ProControl 1KE displacement gear flow meter 0 01 to to a PLC via ethernet pa gp ree a 24N807 Light Tower Kit includes tower and viscosity materials splitter cable 24N525 Coriolis Meter Non intrusive mass flow meter for abrasive and filled materials 16V380 Cable M12 reverse key 5 pin range of flow rates and materials 24P006 Digital IO Accessory Cable Kit includes cable and splitter cable for connecting EST SEI on ESSO MPO a light tower or other accessory to the 24C472 Fluid Regulator 1 3 low flow ProControl 1KE system 3A2614F 43 Mounting Dimensions Mounting Dimensions A C E F i A TT q H GO g H or o c ti20446a Power Supp
37. ly 16M167 NG N 5 o B i us ProControl 1KE Module A ti16333a Fluid and Air Controls Mounting Panel A B E Overall Overall Overall Mounting Dimensions Mounting Width Height Depth Width C x Height D Hole Size Component in mm in mm in mm in mm in in mm Fluid and 9 5 241 3 9 0 228 6 0 5 12 7 8 5 x adjustable from 5 0 8 0 0 5 12 7 Air Controls 212 5 x 127 0 203 2 Mounting Power 16 6 420 9 8 7 221 2 4 5 114 8 15 1 x 6 7 0 31 7 9 Supply 382 8 x 170 2 16M167 ProControl 7 2 183 6 0 152 2 8 71 25 x 3 0 0 28 7 1KE 64 x 76 44 3A2614F Panel Appendix A Modbus Variable Map Appendix A Modbus Variable Map Table 11 Device Identification Registers Register Informer Description Size Units Permissions Modbus Register Serial Number String Bytes 4 7 Serial Number String Bytes 8 11 Serial Number String Bytes 12 15 Serial Number String Bytes 16 19 Serial Number String Bytes 20 23 Serial Number String Bytes 24 27 Serial Number String Bytes 28 31 Table 12 Run Registers Permissions Modbus Limit Register ResdWrte 402000 LEH iB vv h 9 ReadWrte 402001 Date Month femij p 2 o Foodie 402002 Date Day ies T 5 ReadWmte 402003 Time Hour fes p e ReadWmte 402004 Tme Minute i6Bt M o jo ReedWrte
38. n in a hazardous location See the identification label for the intrinsic safety rating for your model Intrinsically safe equipment should not be used with a power supply that has no barrier Do not move units from a non IS setup to an IS setup IS equipment that has been used with a non IS power supply must not be returned to a hazardous location Always use an intrinsically safe power supply with IS equipment Nonhazardous Location as gt ga pg s 3 Nh E ti19090a 10 Installation should be in accordance with ANSI ISA RP12 06 01 Installation of Intrinsically Safe oystems for Hazardous Classified Locations and the National Electrical Code ANSI NFPA 70 Installation in Canada should be in accordance with the Canadian Electrical Code CSA C22 1 Part 1 Appendix F For ATEX install per EN 60079 14 and applicable local and national codes Multiple earthing of components is allowed only if a high integrity equipotential system is realized between the points of bonding Do not remove any cover until power has been removed Install according to Control Drawing Number 16M169 See Appendix A in Manual 332013 Hazardous Location 3A2614F U O W gt T IT Flow Meter 1 4 npt female inlet outlet ProControl 1KE Module with Bracket Power Supply with Barrier Meter Cable 50 ft 15 m to terminal 4 See Cable Connections page 13 Pow
39. nstalled improperly or connected to non intrinsically safe equipment will create a hazardous condition and can cause fire explosion or electric shock Follow local regulations and the following safety requirements E e Be sure your installation complies with national state and local codes for the installation of electrical apparatus in a Class Group D Division 1 Hazardous Location including all of the local safety fire codes NFPA 33 NEC 500 and 516 and OSHA 1910 107 Equipment that comes in contact with intrinsically safe terminals must meet the entity parameter requirements specified in Control Drawing 16M169 See Appendix A in Manual 332013 This includes safety barriers DC voltage meters ohmmeters cables and connections Remove the unit from the hazardous area when servicing If a printer computer or other electrical component is connected it must be used in conjunction with a safety barrier e Without the safety barrier the equipment is no longer intrinsically safe and must not be operated in hazardous locations as defined in article 500 of the National Electrical Code USA or your local electrical code Do not install equipment approved only for non hazardous location in a hazardous area See the ID label for the intrinsic safety rating for your model Ground the power supply A voltage limiting safety barrier must be properly grounded to be effective For proper grounding use a 12 gauge minimum ground wir
40. o pry out the old battery E ti18947a NOTE Dispose of battery properly in an approved container and according to applicable local guidelines Replace with new battery Ensure battery fits under connector tabs before snapping other end in place E ti18948a NOTE Use only Panasonic CR2032 batteries for replacement Reassemble access cover and screws Snap the module back into the bracket 3A2614F Display Module Display Information The Display Module provides the interface for users to enter selections and view information related to setup and operation The screen backlight is factory set to remain on even without screen activity See Setup Screen 4 to set the backlight timer to your preference Press any key to restore Keys are used to input numerical data enter setup screens navigate within a screen scroll through screens and select setup values NOTICE To prevent damage to the softkey buttons do not press the buttons with sharp objects such as pens plastic cards or fingernails Operation Modes The ProControl 1KE has two operation modes Run Mode and Setup Mode For detailed information see Run Screens page 24 and Setup Screens page 26 Press to toggle between these two modes Screen Navigation and Editing Refer to this section if you have questions about screen navigation or about how to enter information and make selections All Scre
41. on with a PC via ethernet The kit includes Manual 332459 which contains installation and setup information common to all devices It includes sections on how to configure your computer initialize the system configure the main system settings and set up your network Refer to Manual 332459 first then return to this Appendix for information specific to the ProControl 1KE NOTE A modbus gateway Graco PN 24N977 sold separately and a Fiber Optic to Serial Converter Graco PN 24N978 sold separately are required to enable the ProControl 1KE to communicate with the AWI Materials Settings Network List of netwarked devices a GRACO i Networked Devices Promix IKS 2K5 3K5 E Promix 1K5 9916817251 AWI LE Promix 2KS Devices ERG ProControl 1KE ProControl Remove Gateways Add Informer Remove E Informer 2 468 NOTE The AWI must be version 3 01 001 or greater Network Tab When you have finished setting up the system as directed in Manual 332459 select the Network Tab It should show at least one ProControl 1KE on the list of networked devices Click on the icon for the ProControl 1KE you desire NOTE If you still need to search for or manually add ProControl 1KE systems see the Network Tab instructions in Manual 332459 f Promix 3KS 2 Refresh JA2014F Appendix B Advanced Web Interface Monitor Tab Use this tab to monitor the current device in real time
42. onnections Cables 16P790 non IS and 16V142 IS DIN Connector Wiring Table Wire Color ti19077a Figure 1 Inbound AC Power Cord Power Cable Ground Wires Barrier Ground Block Strain Relief Fitting Strain Relief Fitting o Od x xX S 71M 14 3A2614F Air Connections NOTICE To avoid damage to the I P transducer use clean dry oil free air filtered through at least a 40 micron filter Q AC AH AD ti19909a Communication Options Graco Accessories are available to enable communication with a Programmable Logic Controller PLC or Personal Computer PC The Fiber Optic Converter Graco Kit 24N978 enables Modbus RTU communication with a user supplied PLC using a serial cable A Modbus Gateway Graco Kit 24N977 used with a Fiber Optic Converter Graco Kit 24N978 enables Modbus TCP communication with a user suppled PLC 3A2614F Installation 1 Connect incoming air line Q to 1 4 in npt f inlet AB on I P transducer T Kits with a fluid regulator See Parts page 34 include a 3 8 tube fitting 2 Kits with fluid regulator Check that the air tube is connected from 5 32 tube fitting AC on I P transducer to 5 32 tube fitting AD on fluid regulator N Other Kits The air outlet is 1 4 in npt f The I P transducer exhausts a small amount of air whenever air is connected whether or not the system is operating NOTE The top port AH on the flu
43. or Coriolis meter manual 313599 Fluid Regulator See Fluid Regulator Manual 3A0427 Fittings Stainless Steel Voltage Frequency Weight Power Supp 10107 HTH dito x Q IN n a Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditione
44. otective equipment includes but is not limited to Protective eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer 3A2614F 4 Overview Overview The ProControl 1KE Advanced Display Control Module is an electronic flow control and fluid monitoring system The ProControl 1KE performs the following functions e Manages fluid pressure or flow rate e Manages the fan air e Shows real time fluid flow rate Displays a resettable batch totalizer Monitors and reports overall fluid use e Alarms if the flow rate is too fast or too slow for the user set targets e Alarms when the maintenance total is reached for the user set target Displays a log of the last 20 alarms The ProControl 1KE is available in configurations for installation in Hazardous Locations or Non Hazardous locations The power supply for Hazardous Locations comes with one barrier to power one ProControl 1KE Up to three additional barriers can be added to the power supply to power three additional ProControl 1KEs See Accessories page 43 to order additional barriers Order ProControl 1KE Kit 24R261 24R262 or 24R263 based on your choice of the fluid management compononets These kits do not include a power supply 3A2614F Installation Non Hazardous Locations Installation NOTE Kits supplied with an AC DC Converter are shipped with a North
45. roControl 1KE as Modbus when all digits are correct slave device Select the correct pressure transducer a Enter or change the Modbus address Value is between 1 and 247 e eh necro eg aul g Select serial port baudrate from the Hio od dde ai no aaas ssh dropdown options 9600 19200 38400 system 57600 or 115200 Pressure transducer slope This number l E OL is a constant representing millivolts elec ee puni padrone per bar The default matches the dropdown options NONE ODD or EVEN selected pressure transducer Operator adustable Exit data editing Exit data editing a screen or to increment decrement the Move between Setup Screens fields on AM Ka digits when editing number fields a screen or to increment decrement the 7 digits when editing number fields 3A2614F 29 Setup Screens Setup Screen 8 Setup Screen 9 Use this screen to set your date format date and Use this screen to enter a password that will be time required to access the Setup screens This screen eg 01417400 LEE g um tot WWW Te also displays the software version a IHO v U 01 01 Enter the screen to set or change Key preferences Enter the screen to set the password Press to activate a field for editing or to accept the highlighted selection on a Press to activate the field for editing dropdown menu Move to the right when editing number fields Press again to accept the entry
46. the backlight timer type a number in the field to correspond to the number of minutes the display can be idle before it turns off the backlight to save power Events Maintenance Alarm Off lt Flow Alarm Off Auto Clear Off lt Backlight Timer min 0 Modbus In this screen section view the modbus mode address baud rate and parity Modbus information must be adjusted on the ProControl 1KE If you were to adjust it on your PC the change would cause a disruption in your connection Modbus Modbus Mode On Modbus Address 2 Modbus Baudrate 115200 Modbus Parity NONE 57 Appendix B Advanced Web Interface Date and Time In this screen section view or adjust the date format date or time Use the dropdown menu to select a new date format if desired For date and time type the correct information in the field c5 Date and Time Date Format MM DD YY E Date 05 16 13 Time 9 31 52 3A2614F Technical Data Technical Data Maximum Pressures Maximum inlet air pressure P transducer 130 psig 10 3 bar Maximum fluid working pressure 289813 G3000 Meter 4000 psi 28 MPa 276 bar 24C375 Fluid Regulator 100 psi 0 7 MPa 7 bar Maximum fluid inlet pressure 24C375 Fluid Regulator 300 psi 2 1 MPa 21 bar Power In Requirements 90 264 VAC 50 60 Hz Phase 1 Power Out Requirements Environmental Display housing is solvent resistant Wetted Parts Meter See G3000 meter manual 308778
47. uipped and set up with a pressure transducer Otherwise this field displays just 3 dashes 24 Run Screen 2 Use this screen to view or reset the batch totalizer and to view the grand total flow for the system The grand total cannot be reset Batch Totalizer Displays the amount of fluid measured since the last time the field was reset to zero Grand Totalizer Displays the grand total flow for the system This value cannot be reset 3A2614F Password Screen Run Screens 3 6 Enter password to enable entry to the Setup screens Set the password to 0000 to disable password Use Screens 3 6 to view the log of recent alarms protection See Setup Screen 9 to set or change the password El O 4 02 22 14 48 F2 L 2 02 22 14 48 MF i 3 02 22 14 48 po 3 S ES 4 02 22 14 35 F2 7 5 UZ7 ZZ Fab Fe iR mm Date on which the Deviation or Advisory Key Alarm occurred Enter the screen to enter a password D Time at which the Deviation or Advisory Alarm occurred Press to activate a field for editing alarm F2 is the flow rate low alarm F3 is the flow rate high alarm See Deviations and Advisories page 31 for more information when all digits are correct Enter the user set password for the system Increment decrement the digits when Move between Run Screens editing number fields General symbol indicating a deviation or Move to the right when editing number advisory alarm
48. uts 5 Fluid Supply Ground the fluid supply unit 3 Flow Meter Follow the instructions in manual 308778 G3000 or manual 313599 Coriolis to ground the flow meter and check its electrical grounding continuity 4 Fluid and Air Control Ground through connection to the mounting panel that also holds the grounded flow meter 12 3A2614F Installation Cable Connections iw PA ZA Nag 7 Ng O 5 O I7 Nu 3 ti19093a 1 Fiber Optic Receiver Red Lead from TX on Fiber Optic Converter PN 16K465 or from Port 6 on another ProControl 1KE or Informer 2 Fiber Optic Transmitter Black Lead to RX on Fiber Optic Converter PN 16K465 or to Port 5 on another ProControl 1KE or Informer Digital Input Qutput To From Meter and Light Tower Accessory s 7 r 3A2614F 13 Installation Electrical Connections Install per Graco Control Drawing 16M169 in Manual 332013 See also Figure 1 1 Connect main power supply cord E not supplied through strain relief to terminals L and N on the power supply unit Note Use either strain relief 5 or 6 depending on the size of the cord 2 Connect power cord ground wire W to ground terminal block Y 3 Connect IS power cable F per the following table Table 1 Power Barrier Wiring Connections Brown power Blue common Glossy Black ground and Black drain connect to ground block Table 2 I P Transducer Wiring C
49. your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure e Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations TOXIC FLUID OR FUMES Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed MPa bar PSI a e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This pr
Download Pdf Manuals
Related Search