Graco 3A0410D User's Manual
Contents
1. Trapped air can cause the pump to cycle unexpect edly which could result in serious injury from splash ing 3 Locate another master air valve D upstream from all air line accessories and use it to isolate them during cleaning and repair 4 An air line filter C removes harmful dirt and mois ture from the compressed air supply 5 Install a grounded flexible air hose A between the accessories and the 3 4 npt f pump air inlet 3A0410D Installation Air Exhaust Ventilation To provide a remote exhaust 1 Remove the muffler U from the pump air exhaust port K If pumping flammable or toxic fluids you must vent the 2 Install a grounded air exhaust hose S and connect exhaust away from people animals food handling the muffler U to the other end of the hose Use areas and all sources of ignition Follow all applicable muffler PN 111897 sold separately The minimum codes size for the air exhaust hose is 1 in 25 mm ID Ifa hose longer than 15 ft 4 57 m is required use a larger diameter hose Avoid sharp bends or kinks in the hose The air exhaust port is 1 npt Do not restrict the air 3 Place acontainer T at the end of the air exhaust exhaust port Excessive exhaust restriction can line to catch fluid in case a diaphragm ruptures If cause erratic pump operation and poor diaphragm the diaphragm ruptures the fluid being pumped will life exhaust with2. 34 in 31 3 cm L 13 0 in 33 0 cm F 24 68 in 62 7 cm M 16 5 in 41 9 cm 18 3A0410D Performance Charts Performance Charts Test Conditions Pump tested in water with inlet submerged Operating Air Pressure A 125 psi 0 83 MPa 8 3 bar B 100 psi 0 7 MPa 7 0 bar C 70 psi 0 48 MPa 4 8 bar D 40 psi 0 28 MPa 2 8 bar How to Read the Charts 1 Locate fluid flow rate along bottom of chart 2 Follow vertical line up to intersection with selected operating air pressure curve 3 Follow left to scale to read fluid outlet pressure top chart or air consumption bottom chart 3A0410D Fluid Pressure psi MPa bar Approx Cycles per Minute 17 2 345 51 7 69 0 86 2 125 0 80 0 0 Pressure 100 P 0 69 7 0 75 0 52 5 2 50 0 34 3 4 25 0 17 1 7 0 0 50 100 150 200 250 300 189 379 568 757 946 1136 Air Consumption scfm cubic meters min Fluid Flow gpm Ipm Approx Cycles per Minute 17 2 345 51 7 69 0 86 2 Air Consumption 09 50 189 100 150 200 250 379 568 757 946 Fluid Flow gpm Ipm 300 1136 19 Technical Data Technical Data Polypropylene Center Section Husky 3300 US Metric Maximum fluid working pressure Aluminum or Stainless Steel with 125 psi 0 86 MPa 8 6 bar Aluminum Center Section Polypropylene or Stainless Steel with 1
3. C 40 to 150 F 4 to 66 C Santoprene or two piece PTFE Santo 1740 to 180 F 40 to 82 C 132 to 150 F 0 to 66 C prene diaphragm TPE 20 to 150 F 29 to 66 C 32 to 150 F 0 to 66 C The maximum temperature listed is based on the ATEX standard for T4 temperature classification If you are operating in a non explosive environment FKM fluoroelastomer s maximum fluid temperature in aluminum pumps is 320 F 160 C 22 3A0410D Technical Data 3A0410D 23 Graco Standard Husky Pump Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of five years from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tamp
4. and Adjust the Pump 12 Pump Shutdown 0000 eee eee 13 Maintenance 0 0 0e eee eee eee 13 Maintenance Schedule 13 LUbriCation eis fee lt A hoes da wang dene dew A 13 Tighten Threaded Connections 13 Flushing and Storage 13 Torque Instructions 14 Aluminum Pump Dimensions 16 Polypropylene Pump Dimensions 17 Stainless Steel Pump Dimensions 18 Performance Charts 19 Technical Data 20 Graco Standard Husky Pump Warranty 24 Graco Information 24 Manual Description 3A0411 Husky 3300 Air Operated Diaphragm Pump Repair Parts 3A0410D To Find Your Nearest Distributor To Find Your Nearest Distributor 1 Visit www graco com 2 Click on Where to Buy and use the Distributor Locator To Specify the Configuration of a New Pump Please call your distributor OR 1 Use the Online Husky Selector Tool at wwwd graco com training husky index html 2 If the link does not work you will find the selector tool on the Process Equipment page at www graco com To Order Replacement Parts Please call your distributor Distributor Note To find part numbers for new pumps or kits use the Online Husky Selector Tool 2 To find part numbers for replacement parts a Use t
5. ground screw and tighten the screw securely Connect the clamp end of the ground wire to a true earth ground A ground wire and clamp Part 238909 is available from Graco ti16566a Fic 3 Ground screw and wire Air and fluid hoses Use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Air compressor Follow manufacturer s recommendations Fluid supply container Follow local code Installation Solvent containers used when flushing Follow local code Use only conductive metal containers placed ona grounded surface Do not place the container on a non conductive surface such as paper or cardboard which interrupts grounding continuity Check your system electrical continuity after the initial installation and then set up a regular schedule for checking continuity to be sure proper grounding is main tained Fluid Supply Line 1 Use grounded flexible fluid hoses E See Ground the System page 9 2 Ifthe inlet fluid pressure to the pump is more than 25 of the outlet working pressure the ball check valves will not close fast enough resulting in ineffi cient pump operation Excessive inlet fluid pressure also will shorten diaphragm life Approximately 3 5 psi 0 02 0 03 MPa 0 21 0 34 bar should be ade quate for most materials 3 For maximum suction lift wet and dry see Techni
6. mm Fluid flow per cycle Standard diaphragms 2 9 gal 11 01 Overmolded diaphragms 2 0 gal 7 61 Noise dBa Sound Power 99 1 at 50 psi and 50 cpm 199 1 at 3 4 bar and 50 cpm 106 1 at 125 psi and full flow 106 1 at 8 6 bar and full flow Sound Pressure 91 5 at 50 psi and 50 cpm 191 5 at 3 4 bar and 50 cpm 98 2 at 125 psi and full flow 98 2 at 8 6 bar and full flow 20 3A0410D Technical Data Inlet Outlet Sizes Fluid inlet Polypropylene 3 in ANSI DIN flange Fluid inlet Aluminum 3 in 8 npt or 3 in 11 bspt with 3 in ANSI DIN flange Fluid inlet Stainless Steel 3 in 8 npt or 3 in 11 bspt Air Inlet all pumps Wetted parts 3 4 in npt f All pumps Materials chosen for seat ball and diaphragm options plus the pump s material of construction aluminum poly propylene or stainless steel Aluminum pumps also have carbon coated steel Non wetted external parts Polypropylene stainless steel polypropylene Aluminum aluminum coated carbon steel Stainless Steel stainless steel polypropylene or aluminum as used in center section Weight Polypropylene 200 Ib 91 kg Aluminum 150 Ib 68 kg Stainless Steel 255 Ib 116 kg Notes inlet sure and fluid type kkk Maximum values with water as media at ambient temperature Water level is approximately 3 feet above pump Startup pressures and displacement pe
7. to clean plastic structural or pressure containing parts e See Technical Data in this and all other equipment instruction manuals Read fluid and solvent manufacturers MSDSs and recommendations 3A0410D Warnings 9 TOXIC FLUID OR FUMES HAZARD AN Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or A svvallovved e Read MSDSs to know the specific hazards of the fluids you are using e Route exhaust away from work area If diaphragm ruptures fluid may be exhausted into the air e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines 7 BURN HAZARD MA Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns e Do not touch hot fluid or equipment 4 PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer 3A0410D 7 Installation Installation Overview The Typical Installation shown in FIG 1 is only a guide for selecting and installing system components Contact your Graco distributor for assistance in planning a sys te
8. 00 psi 0 7 MPa 7 bar Polypropylene Center Section Air pressure operating range Aluminum or Stainless Steel with 20 125 psi 0 14 0 86 MPa 1 4 8 6 bar Aluminum Center Section Polypropylene or Stainless Steel with 20 100 psi 0 14 0 7 MPa 1 4 7 bar Air consumption All pumps Maximum air consumption 90 scfm at 70 psi 100 gpm 2 5 m min at 4 8 bar 379 Ipm Aluminum or Stainless Steel with 335 scfm 9 5 m3 min Aluminum Center Section Polypropylene or Stainless Steel with 275 scfm 7 8 m min Polypropylene Center Section Maximum free flow delivery Standard diaphragms 300 gpm at 125 psi 1135 lpm at 8 6 bar Standard diaphragms 280 gpm at 100 psi 1059 Ipm at 7 bar Overmolded diaphragms 270 gpm at 125 psi 1022 Ipm at 8 6 bar Overmolded diaphragms 260 gpm at 100 psi 984 Ipm at 7 bar Maximum Pump Speed Standard diaphragms 103 cpm at 125 psi 103 cpm at 8 6 bar Standard diaphragms 97 cpm at 100 psi 97 cpm at 7 bar Overmolded diaphragms Overmolded diaphragms 135 cpm at 125 psi 135 cpm at 8 6 bar 130 cpm at 100 psi 130 cpm at 7 bar erties and other variables Maximum suction lift varies widely based on ball seat selection and wear operating speed material prop Dry 8 ft 2 4 meters Wet 28 ft 8 5 meters Recommended cycle rate for continuous duty 35 50 cpm Recommended cycle rate for circulation systems 20 cpm Maximum size pumpable solids 1 2 in 13
9. 5 in Ib 5 6 2 Nem Aluminum Center Sections 75 85 in Ib 8 5 9 6 Nem Also check and tighten the nuts or bolts X holding the manifold feet to the mounting brackets Air Valve Screws ti16560a FIG 5 Torque instructions Fluid Covers and Air Valve Fasteners all models aluminum shown 14 3A0410D Operation Aluminum Polypropylene 13 23 19 10 22 4 a 18 AH om 4 O HN 12 20 14 24 o i hi ti16564a 1 8 ti16559a Stainless Steel 1 4 1 L p rE i o Ne g i MS 11 6 3 2 ti17457a FIG 6 Torque Instructions Manifold Fasteners 3A0410D Aluminum Pump Dimensions Aluminum Pump Dimensions Air Inlet opposite side from muffler A B Y A 24 50 in 62 2 cm B 28 63 in 72 7 cm C 4 13 in 10 5 cm D 32 56 in 82 7 cm E 12 04 in 30 6 cm F 24 08 in 61 2 cm K A H Y y ti16559a 19 70 in 50 0 cm 8 25 in 21 0 cm 16 91 in 42 9 cm 16 56 in 42 1 cm zir X A Zo 13 00 in 33 0 cm 16 5 in 41 9 cm ti16557a 3A0410D Polypropylene Pump Dimensions Polypropylene Pu
10. Operation G g GRACO Husky 3300 Air Operated Diaphragm Pump 3A0410D EN Heavy duty 3 inch pump with large flow paths for fluid transfer applications including high viscosity materials For professional use only See page 4 for model information including approvals 125 psi 0 86 MPa 8 6 bar Maximum Working Pressure Aluminum or Stainless Steel Pumps with Aluminum Center Section 100 psi 0 7 MPa 6 9 bar Maximum Working Pressure Polypropylene or Stainless Steel Pumps with Polypropylene Center Section Read all warnings and instructions in this manual Save these instructions Important Safety Instructions Polypropylene P T117454a T116556a TI16561a PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Contents Related Ma To Ordera To Order Replacement Parts Distributor nuals New Pump 000 eee eee eeeee Notes etc ee a Deia Configuration Number Matrix Warnings Installation Overview LL LL LL La Tighten Fasteners ial ei esde ia i ES Mount the Pump niri an LL Le Ground Fluid Supply Line Fluid Outlet Line 10 et and Outlet Ports 10 Fluid Inl Air Line Air Exhaust Ventilation the System LL Lu LL Related Manuals Operation ciciisticetecr scodecim dio enca 12 Pressure Relief Procedure 12 Flush the Pump Before First Use 12 Start
11. Refer to Ground the System on page 9 2 Check fittings to be sure they are tight Use a com patible liquid thread sealant on male threads Tighten fluid inlet and outlet fittings securely 3 Place the suction tube if used in fluid to be pumped 12 NOTE If fluid inlet pressure to the pump is more than 25 of outlet working pressure the ball check valves will not close fast enough resulting in inefficient pump operation Excessive fluid inlet pressure can reduce diaphragm life 4 Place the end of the fluid hose into an appropriate container 5 Close the fluid drain valve F 6 Back out the air regulator knob C and open all bleed type master air valves B D 7 Ifthe fluid hose has a dispensing device hold it open 8 Slowly increase air pressure with the air regulator until the pump just starts to cycle Allow the pump to cycle slowly until all air is pushed out of the lines and the pump is primed NOTE Use lowest possible air pressure to prime just enough to cycle the pump If the pump does not prime as expected turn air pressure DOWN 9 If you are flushing run the pump long enough to thoroughly clean the pump and hoses 10 Close the bleed type master air valve B 3A0410D Pump Shutdown mA At the end of the work shift and before you check adjust clean or repair the system follow the Pressure Relief Procedure page 12 Maintenance Maintenance Sch
12. action for breach of warranty must be brought within six 6 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information F
13. cal Data page 20 For best results always install the pump as close as possible to the material source Minimize suction requirements to maximize pump performance Fluid Outlet Line 1 Use grounded flexible fluid hoses H See Ground the System page 9 2 Install a fluid drain valve F near the fluid outlet 3 Install a shutoff valve G in the fluid outlet line Fluid Inlet and Outlet Ports NOTE Remove and rotate the center manifold s to change the orientation of inlet or outlet port s Follow Torque Instructions on page 14 Aluminum 3300A The fluid inlet and outlet manifolds each have a 3 in ANSI DIN center flange with either 3 in 8 npt or 3 in 11 bspt internal threads 10 Polypropylene 3300P The fluid inlet and outlet manifolds each have a 3 in raised face ANSI DIN center flange Use even and opposite torque to connect to the polypropylene manifold flange Excessive uneven force can damage the flange Stainless Steel 3300S The fluid inlet and outlet manifolds each have either 3 in 8 npt or 3 in 11 bspt ports Air Line 1 Install an air regulator and gauge C to control the fluid pressure The fluid stall pressure will be the same as the setting of the air regulator 2 Locate a bleed type master air valve B close to the pump and use it to relieve trapped air Be sure the valve is easily accessible from the pump and located downstream from the regulator MPa bar PSI
14. e Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help N FIRE AND EXPLOSION HAZARD prevent fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline e Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present e Ground all equipment in the work area See Grounding instructions e Use only grounded hoses e Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive e Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area e Route exhaust away from all ignition sources If diaphragm ruptures fluid may be exhausted with air Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable 153 vapors To help prevent fire and explosion e Clean plastic parts only in a well ventilated area e Do not clean with a dry cloth e Do not operate electrostatic guns in equipment work area PRESSURIZED EQUIPMENT HAZARD Fluid from the equipment leaks or ruptured comp
15. edule Establish a preventive maintenance schedule based on the pump s service history Scheduled maintenance is especially important to prevent spills or leakage due to diaphragm failure Lubrication The pump is lubricated at the factory It is designed to require no further lubrication for the life of the packings There is no need to add an inline lubricator under nor mal operating conditions Tighten Threaded Connections Before each use check all hoses for wear or damage and replace as necessary Check to be sure all threaded connections are tight and leak free Check mounting bolts Check fasteners Tighten or retorque as neces sary Although pump use varies a general guideline is to retorque fasteners every two months See Torque Instructions page 14 3A0410D Operation Flushing and Storage A slit Oo i 3 MPa bar PSI e Flush before fluid can dry in the equipment at the end of the day before storing and before repairing equipment e Flush at the lowest pressure possible Check con nectors for leaks and tighten as necessary e Flush with a fluid that is compatible with the fluid being dispensed and the equipment wetted parts e Always flush the pump and relieve the pressure before storing it for any length of time Flush the pump often enough to prevent the fluid you are pumping from drying or freezing in the pump and damaging it Use a compatible solvent 13 Operat
16. ering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any
17. he 20 digit number from the ID plate on the pump If you only have the Graco 6 digit part number use the selector tool to find the corresponding 20 digit number b Use the Configuration Number Matrix on the next page to understand which parts are described by each digit C Use the Repair Parts Manual Refer to the main Parts illustration and to the Parts Kits Quick Reference Follow the page references on these two pages for further ordering information as needed 3 Please call Graco Customer Service to order 3A0410D 3 Configuration Number Matrix Configuration Number Matrix Check the identification plate ID for the 20 digit Configuration Number of your pump Use the following matrix to define the components of your pump Sample Configuration Number 3300A A01AA1TPACTPBN 3300A AO01A A1 TP AC TP BN Pump Center Fluid Seats Balls Diaphragms Manifold and Model Section and Covers and Seat Seals Air Valve Manifolds Pump Configuration Number ti17770a Center Section and Air Pump Valve Material For Use With Fluid Covers and Manifolds 3300A Aluminum AO1A Standard Diaphragms A1 Aluminum center flange npt Aluminum A01E lOptional FKM seals with A2 Aluminum center flange bspt Standard Diaphragms 3300Pt A01G Overmolded Diaphragms P1 Polypropylene center flange Po
18. ing it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations eeeeee THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces including hoses can create a rapid rise in pressure due to the thermal expansion Over pressurization can result in equipment rupture and serious injury e Open a valve to relieve the fluid expansion during heating e Replace hoses proactively at regular intervals based on your operating conditions PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage e Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents e Many other fluids may contain chemicals that can react with aluminum Contact your material sup plier for compatibility PLASTIC PARTS CLEANING SOLVENT HAZARD Many solvents can degrade plastic parts and cause them to fail which could cause serious injury or property damage e Use only compatible water based solvents
19. ion Torque Instructions See FIG 5 for fluid cover and air valve fasteners See FIG 6 for manifold fasteners NOTE Fluid cover and manifold fasteners on the poly propylene pumps have a thread locking adhesive patch applied to the threads If this patch is excessively worn the fasteners may loosen during operation Replace screws with new ones or apply medium strength blue Loctite or equivalent to the threads If fluid cover or manifold fasteners have been loosened it is important to torque them using the following proce dure to improve sealing NOTE Always completely torque fluid covers then torque the manifold pieces together then torque the assembled manifolds to the fluid covers Start all fluid cover screws a few turns Then turn down each screw just until head contacts cover Then turn each screw by 1 2 turn or less working in a crisscross pattern to specified torque Repeat for manifolds Fluid Cover Screws X ti16558a Fluid cover fasteners Polypropylene and Stainless Steel 40 45 ft lb 54 61 Nem Aluminum 55 60 ft lb 75 81 Nem Manifold fasteners Polypropylene 40 45 ft lb 54 61 Nem Aluminum Refs 1 8 11 21 ft lb 15 28 Nem Refs 9 16 55 60 ft lb 75 81 Nem Stainless Steel Refs 1 4 110 120 in Ib 12 13 Nem Refs 5 12 40 45 ft lb 54 61 Nem Retorque the air valve fasteners in a crisscross pattern to specified torque Air Valve fasteners Plastic Center Sections 45 5
20. ion may rupture Always fol low the Pressure Relief Procedure on page 12 before moving or lifting the pump 1 Verify that the bolts holding the pump feet to the brackets are tight Torque to 40 45 ft lb 54 61 Nem for Polypropylene and Stainless Steel and 55 60 ft lb 75 81 Nem for Aluminum 2 Secure the brackets to the floor Do not mount on any other surface The pump must be mounted upright Floor mounting OM holes 13 in ruset 33 cm to bracket connection 2 o Q az Dimensions ti18709a drawings pages 16 to 18 Fic 2 Mounting Diagram 3 Make sure the surface is flat and that the pump does not wobble 3A0410D Installation 4 For ease of operation and service mount the pump so air valve air inlet fluid inlet and fluid outlet ports are easily accessible Ground the System Bue The equipment must be grounded to reduce the risk of static sparking Static sparking can cause fumes to ignite or explode Grounding provides an escape wire for the electric current e Aluminum and stainless steel pumps have a ground screw Always ground the entire fluid sys tem as described below e Polypropylene pumps are not conductive and are not for use with flammable fluids e Follow your local fire codes Pump See Fic 3 Loosen the ground screw N Insert one end of a 12 ga minimum ground wire behind the
21. lypropylene Polypropylenet PO1A Standard Diaphragms S1 Stainless steel npt 3300S P01G Overmolded Diaphragms S2 Stainless steel bspt Stainless Steel 3300A aluminum and 3300S stainless steel pumps with aluminum center sections are certified Cx u2 GD c IIC T4 t Pumps with polypropylene fluid or center sections are not ATEX certified Check Valve Seats Check Valve Balls Diaphragm Acetal Buna N AL Aluminum Polychloroprene PT PTFE Overmolded Manifold and Seat Seals Buna N Polychloroprene Polychloroprene Standard FK FKM Fluoroelastomer Polychloroprene FKM Fluoroelastomer Weighted GE Geolast FKM Fluoroelastomer Geolast PP Polypropylene Geolast PTFE EPDM Overmolded SP Santoprene PTFE PTFE Santoprene Two Piece 316 Stainless Steel TP TPE Santoprene TPE Santoprene TPE Models with Buna N FKM Fluoroelastomer or TPE seats do not use o rings 4 3A0410D Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicabl
22. m to suit your needs Reference letters in the text for example A refer to the callouts in the figures Key Accessories Components Not Supplied A Air supply line B Bleed type master air valve may be required for your pump installation Air filter regulator assembly Master air valve to isolate the filter regulator for service Grounded flexible fluid supply line Fluid drain valve may be required for your pump installation Fluid shutoff valve Grounded flexible fluid outlet line System Components J K L M N P Air inlet port not visible Air outlet port and muffler Fluid inlet port Fluid outlet port Ground screw Aluminum and stainless steel only see FIG 3 page 9 Mounting brackets P FIG 1 Typical Installation aluminum pump shown T117771a 3A0410D Tighten Fasteners Before mounting and using the pump for the first time check and retorque all external fasteners Follow Torque Instructions page 14 or see the torque tag on your pump After the first day of operation retorque the fasteners Mount the Pump al a AN 2 a 113 mm To avoid serious injury or death from toxic fluid or fumes e Ventilate to a remote area The pump exhaust air may contain contaminants See Air Exhaust Ven tilation on page 11 e Never move or lift a pump under pressure If dropped the fluid sect
23. mp Dimensions A GR BN i ON Ariniet opposite side ioe C iom muffler A B A NE ti16563a ti16562a 4 H YM J vy ti16564a 26 69 in 67 8 cm 8 30 in 21 1 cm 16 96 in 43 1 cm 19 31 in 49 0 cm 13 00 in 33 0 cm 16 58 in 42 1 cm 36 80 in 93 5 cm 41 40 in 105 2 cm 45 34 in 115 2 cm 4 60 in 11 7 cm 14 56 in 37 0 cm 29 12 in 74 0 cm n m IO o w gt SIm Ae IO 3A0410D 17 Stainless Steel Pump Dimensions Stainless Steel Pump Dimensions jag gt E gt UN FE A Y 7 Air Inlet fil i opposite side from muffler A C z z i B IE i dl EL GI N Y L RMN EH Se Y Y y ti17456a ti17455a R VE AoA L i 4 M J I it IN og MN Y ti17457a A 23 8 in 60 5 cm G 19 38 in 49 2 cm B 27 88 in 70 8 cm H 8 25 in 21 0 cm C 30 5 in 77 5 cm J 16 91 in 42 9 cm D 4 5 in 11 4 cm K 16 83 in 42 7 cm E 12
24. onents can splash in the eyes or on skin and cause serious injury e Follow the Pressure Relief Procedure when you stop spraying dispensing and before cleaning checking or servicing equipment e Tighten all fluid connections before operating the equipment e Check hoses tubes and couplings daily Replace worn or damaged parts immediately 3A0410D 5 Warnings RA EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals e Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer e Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use e Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only e Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are us
25. or the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 3A0410 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2012 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Rev D September 2013
26. r cycle may vary based on suction condition discharge head air pres Sound power measured per ISO 9614 2 Sound pressure was tested 3 28 ft 1 m from equipment Santoprene is a registered trademark of the Monsanto Co Loctite is a registered trademark of the Loctite Corporation 3A0410D 21 Technical Data Fluid Temperature Range Temperature limits are based on mechanical stress only Certain chemicals will further limit the fluid temperature range Stay within the temperature range of the most restricted wetted component Operating at a fluid temperature that is too high or too low for the components of your pump may cause equipment damage Diaphragm Ball Seat Material Fluid Temperature Range Aluminum Pumps Polypropylene Pumps Acetal 10 to 180 F 12 to 82 C 132 to 150 F 0 to 66 C Buna N 10 to 180 F 12 to 82 C 132 to 150 F 0 to 66 C FKM Fluoroelastomer 40 to 275 F 40 to 135 C 132 to 150 F 0 to 66 C Geolast 40 to 150 F 40 to 66 C 32 to 150 F 0 to 66 C Polychloroprene overmolded diaphragm 0 to 180 F 18 to 82 C 32 to 150 F 0 to 66 C or Polychloroprene check balls Polypropylene 32 to 150 F 0 to 66 C 11322 to 150 F 0 to 66 C PTFE overmolded diaphragm 40 to 180 F 4 to 82 C 40 to 150 F 4 to 66 C PTFE check balls 40 to 220 F 4 to 104
27. the air ti18606a A Air supply line B yBleed type master air valve may be required for your pump installation C Airfilter regulator assembly D Master air valve for accessories FIG 4 Vent exhaust air Air inlet port not visible Air outlet port Grounded air exhaust hose Container for remote air exhaust Muffler CANAC 3A0410D 11 Operation Operation Pressure Relief Procedure MPa bar PSI Follow the Pressure Relief Procedure whenever you see this symbol A BL MARA ad a ee MPatar Pi This equipment stays pressurized until pressure is relieved manually To help prevent serious injury from pressurized fluid such as splashing in the eyes or on skin follow the Pressure Relief Procedure whenever you stop pumping and before you clean check or ser vice the equipment 1 Shut off the air supply to the pump 2 Open the dispensing valve if used 3 Open the fluid drain valve F to relieve fluid pres sure Have a container ready to catch the drainage Flush the Pump Before First Use The pump was tested in water If water could contami nate the fluid you are pumping flush the pump thor oughly with a compatible solvent See Flushing and Storage page 13 Start and Adjust the Pump 1 Be sure the pump is properly grounded
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