Graco 3A0237L User's Manual
Contents
1. 14 Apply warning label 10 in the center of the bundle Secure edges with black electrical tape 3A0237L Maintenance Dual Heat Zone Heated Whip Hose Bundle male fittings female fittings 8 3 UH iin connector oe a t CHH ea A 4 A Side male 5 12 1 l connector 16 in 406 4 mm l e a in gt San 10 in 609 6 mm 152 4mm 254 mm in p 685 8 mm Single Heat Zone Heated Whip Hose Bundle 13 male fittings female fittings H female z m lt connector male connector Fic 21 Whip Hose Bundles 3A0237L 27 Maintenance Bundle Individual Heated Hoses Individual hoses must be bundled with a scuff guard FTS cable s and air and signal cables Follow the instructions below to bundle individual heated hoses for dual and single zone heat See FIG 22 on page 29 LP Lay out the A and B material hoses with the male fit tings at the same end of the bundle Lay out the air hose 23 with the male fitting at the same end as the male fittings of the material hoses Lay out the signal cable 24 and FTS cable s 25 with the female end of the cables at the same end as the male fittings of the material hoses NOTE All signal cable connectors 24 should be 2 in 50 8 mm beyond the male fittings of the mate rial hoses Use electrical tape 29 to secure position of sig nal cabl2. 3A0237L f Insert cap plugs over setscrews See FIG 11 Da Cap plugs Setscrews TI9771A Fic 11 g Wrap connector and wire on each side of con nector in black electrical tape to help seal out moisture Ensure 1 in 25 4 mm of wire on each side of connector is wrapped 7 Connect cables F Leave slack G in cables as stress relief to prevent cable failure T114734a FIG 12 8 Repeat for additional hoses 9 See Connect FTS and Heated Whip Hose page 20 3A0237L Installation 19 Installation Connect FTS and Heated Whip Hose 3 Connect whip hose ground wire K to ground screw on underside of FTS To prevent damage to probe do not kink or exces sively bend hose Do not coil hose tighter than the 4 Connect fluid hoses to FTS J minimum bend radius of 3 ft 0 9 m Do not subject hose to excessive weight impact or other abuse NOTE To use 1 2 in 13 mm ID fluid hoses remove 1 the adapters from the proportioner fluid manifold For Single Zone Heat and install them in the FTS swivel inlets Carefully extend FTS probe H into the hose sec tion from the proportioner Do not bend or kink 5 Connect electrical connectors D probe Insert in component A red side of main hose for foam or polyurea systems 6 Connect air hose C to whip air hose L or see Connect Solenoid Kit on page 21 for installation For Dual Zone Heat instructions Carefully extend F
3. 24E903 1 4 6 10 3 5 5 3500 24 241 24E905 1 4 6 25 7 6 5 5 3500 24 241 24E907 1 4 6 50 15 2 5 5 3500 24 241 24E909 3 8 10 5 1 5 5 5 3500 24 241 24E911 3 8 10 10 3 5 5 3500 24 241 24E913 3 8 10 25 7 6 5 5 3500 24 241 24E915 3 8 10 50 15 2 5 5 3500 24 241 24E917 1 2 13 5 1 5 5 5 3500 24 241 24E919 1 2 13 10 3 5 5 3500 24 241 24E921 1 2 13 25 7 6 5 5 3500 24 241 24E923 1 2 13 50 15 2 5 5 3500 24 241 Carbon Steel Heated Single Heat Zone 246065 1 4 6 25 7 6 5 5 2000 14 138 246059 1 4 6 50 15 2 5 5 2000 14 138 246067 1 4 6 50 15 2 5 5 3500 24 241 246094 3 8 10 25 7 6 5 5 2000 14 138 246061 3 8 10 50 15 2 5 5 2000 14 138 246069 3 8 10 50 15 2 5 5 3500 24 241 246063 1 2 13 50 15 2 8 8 2000 14 138 246071 1 2 13 50 15 2 8 8 3500 24 241 24D190 1 4 6 10 3 5 5 2000 14 138 24D760 3 8 10 10 3 5 5 2000 14 138 3A0237L amp f ordered as replacement hose for a HFR hose bun dles reference manual 3A0237 not 309572 All heated hoses are CE approved Individual Hoses A Side Unheated Hoses Red Maximum Fluid ID Length JIC Pressure Part No in mm ft m Fittings psi MPa bar Carbon Steel Unheated 262173 1 4 6 5 1 5 5
4. 1 2 13 50 15 2 6 6 3500 24 241 24D191 1 4 6 10 3 6 6 2000 14 138 24D761 3 8 10 10 3 6 6 2000 14 138 3A0237L amp Ifordered as replacement hose for a HFR hose bun dles reference manual 3A0237 not 309572 All heated hoses are CE approved Individual Hoses B Side Unheated Hoses Blue Maximum Fluid ID Length JIC Pressure Part No in mm ft m Fittings psi MPa bar Carbon Steel Unheated 262174 1 4 6 5 1 5 6 6 3500 24 241 262176 1 4 6 10 3 6 6 3500 24 241 262178 1 4 6 25 7 6 6 6 3500 24 241 262180 1 4 6 50 15 2 6 6 3500 24 241 262182 3 8 10 5 1 5 6 6 3500 24 241 262184 3 8 10 10 3 6 6 3500 24 241 262186 3 8 10 25 7 6 6 6 3500 24 241 262188 3 8 10 50 15 2 6 6 3500 24 241 262190 1 2 13 5 1 5 10 10 3500 24 241 262192 1 2 13 10 3 10 10 3500 24 241 262194 1 2 13 25 7 6 10 10 3500 24 241 262196 1 2 13 50 15 2 10 10 3500 24 241 Individual B Side Heated Whip Hose Maximum Fluid ID Length Heat Pressure Part No lin mm ft m Zone psi MPa bar Material 24E950 1 4 6 10 3 Single 3500 CST 24 241 24E952 3 8 10 10 3 Single 3500 CST 24
5. 24 241 24E936 3 8 10 10 3 6 6 3500 24 241 24E938 3 8 10 25 7 6 6 6 3500 24 241 24E940 3 8 10 50 15 2 6 6 3500 24 241 24E942 1 2 13 5 1 5 6 6 3500 24 241 24E944 1 2 13 10 3 6 6 3500 24 241 24E946 1 2 13 25 7 6 6 6 3500 24 241 24E948 1 2 13 50 15 2 6 6 3500 24 241 Maximum Fluid ID Length JIC Pressure Part No in mm _ ft m Fittings psi MPa bar Carbon Steel Heated Dual Heat Zone 24E902 1 4 6 5 1 5 6 6 3500 24 241 24E904 1 4 6 10 3 6 6 3500 24 241 24E906 1 4 6 25 7 6 6 6 3500 24 241 24E908 1 4 6 50 15 2 6 6 3500 24 241 24E910 3 8 10 5 1 5 6 6 3500 24 241 24E912 3 8 10 10 3 6 6 3500 24 241 24E914 3 8 10 25 7 6 6 6 3500 24 241 24E916 3 8 10 50 15 2 6 6 3500 24 241 24E918 1 2 13 5 1 5 6 6 3500 24 241 24E920 1 2 13 10 3 6 6 3500 24 241 24E922 1 2 13 25 7 6 6 6 3500 24 241 24E924 1 2 13 50 15 2 6 6 3500 24 241 Carbon Steel Heated Single Heat Zone 246066 1 4 6 25 7 6 6 6 2000 14 138 246060 1 4 6 50 15 2 6 6 2000 14 138 246095 3 8 10 25 7 6 6 6 2000 14 138 246070 3 8 10 50 15 2 6 6 2000 14 138 246062 3 8 10 50 15 2 6 6 2000 14 138 246064 1 2 13 50 15 2 6 6 2000 14 138 246068 1 4 6 50 15 2 6 6 3500 24 241 246072
6. 246063 246064 5 5 6 6 2000 14 138 24E966 1 1 1 4 6 Ax 1 4 6 B 50 15 2 246067 246068 5 5 6 6 3500 24 241 24E967 1 1 1 2 13 A x 1 2 13 B 50 15 2 246071 246072 5 5 6 6 3500 24 241 24E968 1 1 1 4 6 Ax 1 4 6 B 0 3 24D190 24D191 5 5 6 6 2000 14 138 24E969 1 1 3 8 10 A x 3 8 10 B 10 3 24D760 24D761 5 5 6 6 2000 14 138 amp f ordered as replacement hose for a HFR hose bun dles reference manual 3A0237 not 309572 All heated hose bundles are CE approved 3A0237L 3 Heated Hose Bundle Part Numbers Fluid Temperature Sensor FTS Maximum Fluid Pressure Part No Fittings Description psi MPa bar 258756 JIC to JIC Fluid Temperature Sensors for dual heat zones with stainless steel fittings 5000 34 5 345 258758 JIC to JIC Fluid Temperature Sensors for single heat zone with stainless steel fittings 5000 34 5 345 Heated Whip Hose Single Hose Part No JIC Fittings Maximum Fluid ID Length Pressure Part No in mm ft m A Red B Blue A Red B Blue psi MPa bar Carbon Steel Single Heat Zone 24H076 1 4 6 10 3 24D190 24D191 5 5 6 6 3500 24 1 241 24H077 3 8 10 10 3 24D760 24D760 5 5 6 6 3500 24 1 241 Carbon SteelDualHeatZone f 24H078 1 4 6 10 3 24H064 24H065 5 5 6 6 3500 24 1 241 24H079 3 8 10 10 3 24H066 24H067 5 5 6 6 3500 24 1 241
7. 24E898 24E894 33 10 45 1143 24D127 50 15 2 15B290 24E897 24E893 56 17 90 2286 24D129 50 15 2 15B280 24E899 24E895 56 17 90 2286 24D131 50 15 2 15B290 24E897 24E893 56 17 90 2286 Qty 1 1 1 1 1 1 see above ae 3A0237L Parts Using Fluid Temperature Sensors For Single Heat Zones 258758 Carbon Steel Fluid Temperature Sensor Fluid Temperature Sensor Wp HOSE 52 Heated Fluid Hose 10 Hga 25 ON g oo 1 22 a 21 SS j DAS D 23 TI1435a SY wA 24 Using Fluid Temperature Sensors for Dual Heat Zones 258757 Stainless Steel Fluid Temperature Sensor Fluid Temperature Sensors 27 i Whip Hose 10 A Ze T114736b Heated Fluid Hose FTS Kits Dual Heat Zones Single Heat Zones Ref Description 258756 Qty Ref Description 258758 Qty 51 FTS sensor red 24F393 1 51 FTS sensor red 24F393 1 52 FTS sensor blue 24F392 1 52 COUPLER 16C806 1 3A0237L 35 Parts 15F144 Hose Wire Jumper 1 Wrap hose wire jumper 100 around resin hose 101 in a spiral fashion Use the 15F144 Hose Wire Jumper to heat only the major volume hose in a wide ratio system 2 Connect resin hose wire 101a to other side of Power Lock connector 100a see page 16 To build one complete 50 ft single side heated hose bun pag dle order the following parts 3 Wrap FTS cable 102 around resin hose 101 ina spiral fashion Ref Part Descri
8. You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhala tion of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer 3A0237L 13 Important Two Component Material Information Important Two Component Material Information Isocyanate Conditions Aee tit Spraying or dispensing materials containing isocyanates creates potentially harmful mists vapors and atomized particulates Read material manufacturers warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventilation in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self ignition Some materials may become self igniting if applied too thickly Read material manufacturers warnings and mater
9. kit is farther away from the applicator Ensure that the scuff guard covers the solenoid if mounted between the hose and whip hose Check Hoses for Leaks 1 Grease with Fusion grease and connect fluid hoses to proportioner fluid manifold M Red for hardener blue for resin See FIG 18 NOTE The manifold hose adapters N P allow use of 1 4 in and 3 8 in ID fluid hoses To check adapter tightness torque as follows e A red side N to 20 25 ft lb 27 34 Nem e B blue side P to 30 35 ft lb 41 47 Nem 22 To use 1 2 in 13 mm ID fluid hoses remove the adapt ers from the proportioner fluid manifold and install them in the FTS swivel inlets T114737b 2 For spray guns close fluid valves on gun fluid mani fold Remove manifold from gun see gun manual Connect fluid whip hoses to manifold 3 Check that all equipment is properly grounded See system operation manual 4 Pressure check hose See proportioner manual for priming instructions After all lines are free of air check for leaks If there are leaks relieve pressure as instructed in proportioner manual Tighten con nections then pressurize again to ensure leaks have stopped Relieve pressure Protective Covering 1 Wrap all fluid hose connections with electrical tape TI14738a FIG 19 2 Fold wire back on hose to ensure adequate strain relief Wrap all electrical connections and cable con nections with electrical tape to prot
10. 3500 24 241 262242 1 4 6 50 15 2 5 5 3500 24 241 262244 3 8 10 5 1 5 5 5 3500 24 241 262246 3 8 10 10 3 5 5 3500 24 241 262248 3 8 10 25 7 6 5 5 3500 24 241 262250 3 8 10 50 15 2 5 5 3500 24 241 262252 1 2 13 5 1 5 18 8 3500 24 241 262254 1 2 13 10 3 8 8 3500 24 241 262256 1 2 13 25 7 6 8 8 3500 24 241 262258 1 2 13 50 15 2 8 8 3500 24 241 Maximum ID Fluid in Length Heat Pressure Part No mm ft m Zone psi MPa bar Material 24H224 1 4 6 5 1 5 Single 3500 CST 24 241 24H226 3 8 10 5 1 5 Single 3500 CST 24 241 24H228 1 4 6 5 1 5 Dual 3500 CST 24 241 24H230 3 8 10 5 1 5 Dual 3500 CST 24 241 24H232 1 4 6 5 1 5 Single 3500 SST 24 241 24H234 3 8 10 5 1 5 Single 3500 SST 24 241 24H236 1 4 6 5 1 5 Dual 3500 SST 24 241 24H238 3 8 10 5 1 5 Dual 3500 SST 24 241 3A0237L B Side Heated Hoses Blue Individual Hoses Maximum Fluid ID Length JIC Pressure Part No in mm ft m Fittings psi MPa bar Stainless Steel Heated Dual Heat Zone 24E926 1 4 6 5 1 5 6 6 3500 24 241 24E928 1 4 6 10 3 6 6 3500 24 241 24E930 1 4 6 25 7 6 6 6 3500 24 241 24E932 1 4 6 50 15 2 6 6 3500 24 241 24E934 3 8 10 5 1 5 6 6 3500
11. 5 3500 24 241 262175 1 4 6 10 3 5 5 3500 24 241 262177 1 4 6 25 7 6 5 5 3500 24 241 262179 1 4 6 50 15 2 5 5 3500 24 241 262181 3 8 10 5 1 5 15 5 3500 24 241 262183 3 8 10 10 3 5 5 3500 24 241 262185 3 8 10 25 7 6 5 5 3500 24 241 262187 3 8 10 50 15 2 5 5 3500 24 241 262189 1 2 13 5 1 5 8 8 3500 24 241 262191 1 2 13 10 3 8 8 3500 24 241 262193 1 2 13 25 7 6 8 8 3500 24 241 262195 1 2 13 50 15 2 8 8 3500 24 241 Individual A Side Heated Whip Hose Maximum ID Fluid in Length Heat Pressure Part No mm ft m Zone psi MPa bar Material 24E949 1 4 6 10 3 Single 3500 CST 24 241 24E951 3 8 10 10 3 Single 3500 CST 24 241 24H085 1 4 6 10 3 Dual 3500 CST 24 241 24H087 3 8 10 10 3 Dual 3500 CST 24 241 24H089 1 4 6 10 3 Single 3500 SST 24 241 24H091 3 8 10 10 3 Single 3500 SST 24 241 24H093 1 4 6 10 3 Dual 3500 SST 24 241 24H095 3 8 10 10 3 Dual 3500 SST 24 241 Maximum Fluid ID Length JIC Pressure Part No in mm ft m Fittings psi MPa bar Stainless Steel Unheated 262236 1 4 6 5 1 5 5 5 3500 24 241 262238 1 4 6 10 3 5 5 3500 24 241 262240 1 4 6 25 7 6 5 5
12. Stainless Steel Single Heat Zone 24H080 1 4 6 10 3 24H068 24H069 5 5 6 6 3500 24 1 241 24H081 3 8 10 10 3 24H070 24H071 5 5 6 6 3500 24 1 241 Stainless Steel Dual Heat Zone 24H082 1 4 6 10 3 24H072 24H073 5 5 6 6 3500 24 1 241 24H083 3 8 10 10 3 24H074 24H075 5 5 6 6 3500 24 1 241 All heated whip hoses are CE approved 4 3A0237L Individual Hoses A Side Heated Hoses Red Individual Hoses Maximum Fluid Pressure ID Length JIC psi Part No in mm ft m Fittings MPa bar Stainless Steel Heated Dual Heat Zone 24E925 1 4 6 5 1 5 5 5 3500 24 241 24E927 1 4 6 10 3 5 5 3500 24 241 24E929 1 4 6 25 7 6 5 5 3500 24 241 24E931 1 4 6 50 15 2 5 5 3500 24 241 24E933 3 8 10 5 1 5 5 5 3500 24 241 24E935 3 8 10 10 3 5 5 3500 24 241 24E937 3 8 10 25 7 6 5 5 3500 24 241 24E939 3 8 10 50 15 2 5 5 3500 24 241 24E941 1 2 13 5 1 5 5 5 3500 24 241 24E943 1 2 13 10 3 5 5 3500 24 241 24E945 1 2 13 25 7 6 5 5 3500 24 241 24E947 1 2 13 50 15 2 5 5 3500 24 241 Maximum Fluid Pressure ID Length JIC psi Part No in mm ft m Fittings MPa bar Carbon Steel Heated Dual Heat Zone 24E901_ 1 4 6 5 1 5 5 5 3500 24 241
13. higher than 1 1 the higher volume is typically the B Blue side 15 Installation Installation Description The heated hose maintains proper fluid temperature while dispensing Fluid hoses are marked with red tape for ISO hard ener minor volume side blue tape for RES resin major volume side Fittings have different sized threads to pre vent incorrect connection which can cause fluid cross over and permanently damage the hose Hoses are 5 ft 1 5 m 10 ft 3 m 25 ft 7 6 m and 50 ft 15 2 m long The whip hose is 5 ft 1 5 m or 10 ft 3 m long Connect Whip Hose to Gun or Gun Manifold NOTE For best whip hose flexibility assemble whip hose to gun or gun manifold as instructed 1 Assemble A and B component hoses to gun or gun manifold fittings as shown in FIG 1 and FIG 2 2 If applicable assemble signal cable E1 and air hose to gun or gun manifold fittings 3 Tighten fittings to A and B component hoses Ensure hose remains flat after fittings are tightened Loosen and retighten fittings as necessary to elimi nate any torque on hoses This will help achieve a flat profile on the hose NOTE Use chemical connection kit 153 on all MD2 valves See FIG 2 4 For MD2 valves with 255208 and 255249 and both EP Gun models connect the signal cable E1 from the applicator to the whip hose signal cable 3b 5 See applicator manual for complete setup instruc tions 16 Tighten Tigh
14. operation immediately Do not use equipment until you identify and correct the problem e Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals e Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use e Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment e Use equipment only for its intended purpose Call your distributor for information e Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment e Keep children and animals away from work area e Comply with all applicable safety regulations 12 3A0237L Warnings PERSONAL PROTECTIVE EQUIPMENT
15. 1 3A0237L Accessories 212 207 r_24d161_3a0237b_3b 39 Technical Data Technical Data Category Data Maximum Fluid Working Pressure See page 3 Maximum Air Working Pressure 130 psi 0 9 MPa 9 bar Maximum Operating Temperature 180 F 82 C Wetted Parts Nylon Zinc Plated Carbon Steel 303 Stainless Steel Butyl Total Heating Load 2 hoses 1 4 diameter 11 watts foot 36 watts meter 3 8 diameter 13 watts foot 43 watts meter 1 2 diameter 15 watts foot 49 watts meter 40 3A0237L Technical Data 3A0237L 41 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused b
16. 241 24H086 1 4 6 10 3 Dual 3500 CST 24 241 24H088 3 8 10 10 3 Dual 3500 CST 24 241 24H090 1 4 6 10 3 Single 3500 SST 24 241 24H092 3 8 10 10 3 Single 3500 SST 24 241 24H094 1 4 6 10 3 Dual 3500 SST 24 241 24H096 3 8 10 10 3 Dual 3500 SST 24 241 Maximum Fluid ID Length JIC Pressure Part No in mm ft m Fittings psi MPa bar Stainless Steel Unheated 262237 1 4 6 5 1 5 6 6 3500 24 241 262239 1 4 6 10 3 6 6 3500 24 241 262241 1 4 6 25 7 6 6 6 3500 24 241 262243 1 4 6 50 15 2 6 6 3500 24 241 262245 3 8 10 5 1 5 6 6 3500 24 241 262247 3 8 10 10 3 6 6 3500 24 241 262249 3 8 10 25 7 6 6 6 3500 24 241 262251 3 8 10 50 15 2 6 6 3500 24 241 262253 1 2 13 5 1 5 10 10 3500 24 241 262255 1 2 13 10 3 10 10 3500 24 241 262257 1 2 13 25 7 6 10 10 3500 24 241 262259 1 2 13 50 15 2 10 10 3500 24 241 Maximum Fluid ID Length Heat Pressure Part No lin mm ft m Zone psi MPa bar Material 24H225 1 4 6 15 1 5 Single 3500 CST 24 241 24H227 3 8 10 5 1 5 Single 3500 CST 24 241 24H229 1 4 6 5 1 5 Dual 3500 CST 24 241 24H231 13 8 10 5 1 5 Dual 3500 CST 24 241 24H233 1 4 6 15 1 5 Single 3500 SST 24 241 24H235 13 8 10 5 1 5 Single 3500 SST 24 241 24H237 1 4
17. 52 25 7 6 24D169 33 10 261821 24D753 50 15 2 24D171 56 17 261821 Carbon Steel Single Heat Zone 24D192 10 3 See Heated See Heated 24D171 10 3 261821 1 24D822 10 3 ea ens 24D171 10 3 261821 1 261181 age 4 age 4 24E970 10 3 i RaR 24D171 10 3 261821 1 24E971 10 3 24D171 10 3 261821 1 Qty 1 1 1 2 1 1 Air Hose and Signal Cable Kits 3 Reference Number and Description 3a 3b Kit Air Hose 5 Pin Signal Cable 24D169 24E953 24E900 24D171 15B280 24E899 Qty 1 1 3A0237L 31 Parts Heated Hose Bundles NOTE A FTS assembly must connect the heated hose and whip hose See page 35 Dual Heat Zone Heated Hose Bundle Shown female connectors male connectors female fittings male fittings 2 in 50 8mm 25 32 32 21 Machine End 3A0237L Dual Zone Heated Hose Bundles Common Parts Ref No Part No Description Qty 26 SCUFF GUARD 1 75 in dia see 1 varied parts table for length 27 261821 CONNECTOR electrical 2 29t TAPE electrical black 1 30 120542 BAG polyethylene 2 314 15B679 LABEL safety A hose B Hose 3 and hose bundle English 4A 16M219 LABEL safety A hose B Hose 3 and hose bundle Spanish French 32 TAPE elec
18. 6 5 1 5 Dual 3500 SST 24 241 24H239 3 8 10 5 1 5 Dual 3500 SST 24 241 3A0237L Applicator Kits Applicator Kits The table below lists applicators that can be used with the heated hoses and identifies which applicators require sole noid kits See Related Manuals for the applicator manual numbers NOTE The MD2 valves must use one of the chemical connection kits to connect to the fluid hoses See MD2 Valve Applicator Kits on page 10 NOTE When selecting an applicator if an applicator is chosen which does not have a signal communicating to the HFR then the sizes of the A and B pumps added together must be greater or equal to 120 cc For example A red pump size 20 cc B blue pump size 100 cc 20 cc 100 cc 120 cc Since the pump sizes combined 120 cc an applicator may be selected which does not have a signal communicating to the HFR Applicator Handle Options Required Solenoid Kit Pressure Relief Kit Automatic Fusion Air Purge Guns No handle 24D161 Automatic Fusion Mechanical Purge Guns No handle 24D161 Fusion Air Purge Guns 24C067 Fusion Mechanical Purge Guns 24C067 Fusion CS Guns 24C067 No handle PP aun Electric actuated pistol No handle 24D160 24C757 os Devas Ree Kitson page 16 Electric ARa pistol 24D160 24C757 for models and chemical connection kits Pneumatic Electric actuated lever 24D160 24C757 3A0237L 9 Applicator Kits MD2 Valve A
19. 80 24E899 24E895 10 3 18 457 2 24D122 25 7 6 24F179 24E898 24E894 33 10 45 1143 24D123 50 15 2 15B290 24E897 24E893 56 17 90 2286 Qty 1 1 1 1 2 1 see above 38A0237L 33 Parts Single Zone Heated Hose Bundles Common Parts Ref No 26 27 29t 30 4 16M219 32 33 Varied Parts 261821 120542 314 15B679 Part No Description SCUFF GUARD 1 75 in dia see varied parts table for length CONNECTOR electrical TAPE electrical black BAG polyethylene LABEL safety A hose B Hose and hose bundle English LABEL safety A hose B Hose and hose bundle Spanish French TAPE electrical red TAPE electrical blue Qty 1 oOon i l A Replacement Danger and Warning labels tags and cards are available at no cost amp Order 24E954 for replacement scuff guard Contains 200 ft 60 9 m of braided polyester mesh x Not shown 4 Purchase locally Reference Number and Description 21 22 23 24 25 26 28 Scuff Tie Hose 5 Pin Guard Lacing Hose Length Signal FTS Length Length Assy ft m Red A Hose Blue B Hose Air Hose Cable Cable ft m in mm 24D124 25 7 6 See Heated See Heated 24E953 24E900 24E896 33 10 45 1143 24D125 50 15 2 Hose Bundle Hose Bundle 15B280 24E899 24E895 56 17 90 2286 Part Numbers Part Numbers 24D126 25 7 6 page 3 page 3 24F179
20. Bundle with Air Hose 24D116 2 1 1 4 6 Ax 3 8 10 B 5 1 5 24E901 24E910 5 5 6 6 3500 24 241 24D117 2 1 1 4 6 Ax 3 8 10 B_ 10 3 24E903 24E912 5 5 6 6 3500 24 241 24D118 2 1 1 4 6 Ax 3 8 10 B_ 25 7 6 24E905 24E914 5 5 6 6 3500 24 241 24D119 2 1 1 4 6 Ax 3 8 10 B 50 15 2 24E907 24E916 5 5 6 6 3500 24 241 24D120 1 1 3 8 10 A x 3 8 10 B 5 1 5 24E911 24E910 5 5 6 6 3500 24 241 24D121 1 1 3 8 10 A x 3 8 10 B 10 3 24E913 24E912 5 5 6 6 3500 24 241 24D122 1 1 3 8 10 A x 3 8 10 B 25 7 6 24E915 24E914 5 5 6 6 3500 24 241 24D123 1 1 3 8 10 A x 3 8 10 B 50 15 2 24E917 24E916 5 5 6 6 3500 24 241 Carbon Steel Single Heat Zone Hose Bundle with Air Hose 24D124 2 1 1 4 6 Ax 3 8 10 B 25 7 6 261520 261523 5 5 6 6 2000 14 138 24D125 2 1 1 4 6 Ax 3 8 10 B 50 15 2 261514 261517 5 5 6 6 2000 14 138 24D126 1 1 3 8 10 A x 3 8 10 B 25 7 6 261522 261523 5 5 6 6 2000 14 138 24D127 1 1 3 8 10 A x 3 8 10 B 50 15 2 261516 261517 5 5 6 6 2000 14 138 Carbon Steel Single Heat Zone Hose Bundle with Air Hose 24D129 2 1 1 4 6 Ax3 8B 50 15 2 1261524 261527 55 6 6 3500 24 241 24D131 1 1 3 8 10 A x 3 8 10 B 50 15 2 261526 261527 5 5 6 6 3500 24 241 24E963 1 1 1 4 6 Ax 1 4 6 B 25 7 6 246065 246066 5 5 6 6 2000 14 138 24E964 1 1 1 4 6 Ax 1 4 6 B 50 15 2 246059 246060 5 5 6 6 2000 14 138 24E965 1 1 1 2 13 A x 1 2 13 B 50 15 2
21. Connect FTS and Heated Whip Hose 20 Connect Solenoid Kit 00 21 Check Hoses for Leaks 00 22 Protective Covering 00e0 eae 22 Operation 3 2 4 0 44 0 Ae nthe the 23 Maintenance 000 0c cece eee eee eee 24 Instructions for Replacing Individual A or B Hose 24 Clean Orifice 0 0 0 ee 24 Bundle Individual Whip Hoses 26 Bundle Individual Heated Hoses 28 PariS 003 os cae es eet eh ioe eed bee 30 Whip Hoses i caasa ceri orea merren bee ee 30 Heated Hose Bundles 5 32 Using Fluid Temperature Sensors For Single Heat ZONES a awn E L DRETA e A ons 35 Using Fluid Temperature Sensors for Dual Heat ZONES 4 aha he a aa pie Rawle ne 35 MD2 Applicator Kits 2 085 37 Accessories 2 iii cis ee teeta ee eet aes 38 Scuff Guard 0 0 0 0 cee es 38 Solenoid Kits 0 0000 eee eee eee 38 Technical Data 00 cece eee 40 Graco Standard Warranty 00 5 42 Graco Information 00eee eee eee 42 Related Manuals Component Manuals in U S English Manual Description 313997 HFR Operation 313998 HFR Repair Parts 313872 EP Gun Instructions Parts 312185 MD2 Valve Instructions Parts Fusion CS Plural Component Impinge 312666 ment Mix Spray Gun with ClearShot Liq uid Technology Instructions Parts Fusion Automatic Plural Component 310649 I
22. Instructions Parts a GRACO Heated Hoses and EN For use with Graco HFR Metering Systems Not approved for use in European explosive atmospheres For professional use only See page 2 for Maximum Fluid Working Pressures and approvals 130 psi 0 9 MPa 9 bar Maximum Air Working Pressure 180 F 82 C Maximum Hose Operating Temperature Read all warnings and instructions in this manual Save these instructions Important Safety Instructions PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Contents Related Manuals 00 20ee seen eens 2 Heated Hose Bundle Part Numbers 3 Fluid Temperature Sensor FTS 4 Heated Whip Hose 2200005 4 Individual Hoses 00 eee eee e eee eee 5 Applicator Kits 00 cee eee eee 9 MD2 Valve Applicator Kits 10 Warnings eo vena eee tenet eke ed 11 Important Two Component Material Information 14 Isocyanate Conditions 05 14 Material Self ignition 0 14 Keep Components A and B Separate 14 Moisture Sensitivity of Isocyanates 14 Foam Resins with 245 fa Blowing Agents 14 Changing Materials 00 15 A and B Components 2 200200e00s 15 Installation 200 cece ee eee eee 16 DeScriptiOn gva acest oo a ialee el yee tens 16 Connect Whip Hose to Gun or Gun Manifold 16 Connect Heated Hoses 05 17
23. TS probe H into the hose sec tions from the proportioner Do not bend or kink 7 Connect hose assembly cable F to FTS cable R probe Insert in component A red and component Leave slack G in cables as stress relief to prevent B blue side of main hose for foam or polyurea sys cable failure tems 8 See Check Hoses for Leaks page 22 2 Connect FTS J to whip hose W Single Zone Heat K a Gun ti14735a To Proportioner ti14736b A c 24D160 or 24D161 page 21 Fic 13 FTS Connections 20 3A0237L Connect Solenoid Kit A solenoid kit is required for some applicators used with Graco Metering Systems See Individual Hoses on page 5 to see which applicators require a solenoid kit NOTE To ensure proper operation of valve install the solenoid kit within 15 ft 4 5 m of the applicator The solenoid reaction time decreases if the solenoid kit is farther away from the applicator Ensure that the scuff guard covers the solenoid if mounted between the hose and whip hose 1 Turn off all power to the system 2 Apply anaerobic pipe sealant to pipe threads on mufflers 205 tee fitting 202 and swivel fitting 215 Connect to valve 201 3 Connect elbow fittings 204 and wire harness 206 to valve 201 4 Connect air hose C to swivel fitting 215 Connect two elbows 207 and tubing 212 to open and closed ports on the applicator See applicator manual for port location
24. e 10 in 254 mm back from the end of the material hose Wrap FTS Cables To heat material correctly ensure that the red electrical tape is on the A side FTS cable and the blue electrical tape is on B side FTS cable a Wrap each end of one FTS cable 25 with red electrical tape 32 This FTS cable will corre spond with the A material hose b For Dual Zone Heat Only wrap each end of the other FTS cable 25 with blue electrical tape 33 This FTS cable will correspond with the B material hose 5 Carefully twist the material hoses air hose 23 and cables throughout the entire bundle with a 24 in 609 6 mm maximum pitch NOTE Do not twist 5 ft and 10 ft hose bundle lengths 6 Tightly wrap the bundle with lace 28 with an 8 in 28 maximum pitch Use black electrical tape to stop the lacing 10 in 254 mm from the material fittings on each end of the hoses N Use electrical tape and temporarily tape the hose and cable ends together Feed the scuff guard 26 over the female material hose fittings Use black electrical tape 29 and tape the scuff guard 26 down 10 in from the female fittings on the material hoses Tape at least 3 in 76 2 mm of scuff guard 26 NOTE Ensure no foam insulation is exposed on either material hose 10 Fold the scuff guard 26 over itself and feed the remaining scuff guard over the entire length of the bundle Leave excess scuff guard 26 loose on th
25. e end with the male material fittings Remove electrical tape securing the hose and cable ends together Apply warning label 31 in the center of the bundle Secure edges with black electrical tape 29 3A0237L Maintenance Dual Heat Zone Heated Hose Bundle Shown male connectors female connectors 29 26 28 29 female fittings i N i male fittings 1457 2 mm 10in lt l 254mm 19 in 482 6 mm Ayl I Machine End 2 in 50 8mm 25 32 21 23 lt gt l E H A 7 H CE A No exposed foam permitted FIG 22 Heated Hose Bundles 3A0237L 29 Parts Parts Whip Hoses NOTE A FTS assembly must connect the heated hose and whip hose See page 35 Dual Heat Zone Heated Whip Hose 8 I oo f Sm 7 Ge ae Sto UH CHH ME Single Heat Zone Heated Whip Hose 30 3A0237L Heated Whip Hoses Common Parts Ref No 4 74 Ax at 9 120542 10 15B679 16M219 Part No Description Qty SCUFF GUARD 1 75 in dia s
26. ect them from pulling apart and abrasion 3 Install protective cover or wrap hose bundle with duct tape to protect foam 4 For hoses that include a protective scuff cover unroll excess cover over hose and electrical connec tions Tape securely 3A0237L Operation Operation BA Do not operate a coiled hose A coiled hose creates uneven heat buildup which can result in hose rupture and cause serious injury including fluid injection D Maximum hose operating temperature is 180 F 82 C If using hose without an FTS measure hose temperature to ensure it does not exceed 180 F 82 C Hose must be properly supported to avoid excessive strain due to weight bending or sharp edges Fluids subjected to heat in confined spaces including T114737b hoses can create a rapid rise in pressure due to the thermal expansion Over pressurization can result in equipment rupture and serious injury 24 connector e Open a valve to relieve the fluid expansion during heating e Replace hoses proactively at regular intervals based on your operating conditions 1 Connect air hose C to main air supply if equipped FIG 20 2 Connect electrical connectors D to connector from fluid manifold M or accessory control box See page 16 Connect hose cable F to cable from pro portioner fluid manifold M or accessory control box Connect signal cable 24 to connector behind the pr
27. ee varied parts table for length LABEL safety A hose B Hose and whip hose English LABEL safety A hose B Hose and whip hose Spanish French TAPE electrical black BAG polyethylene not shown SCUFF GUARD 1 25 in dia see varied parts table for length Varied Parts 1 MN Ref No 12 13 Part No Description TAPE electrical red TAPE electrical blue Parts Qty A Replacement Danger and Warning labels tags and cards are available at no cost Not shown Purchase locally amp Order 24E961 for replacement scuff guard Contains 30 ft 9 m of braided polyester mesh Order 24E954 replacement scuff guard Contains 200 ft 60 9 m of braided polyester mesh Reference Number and Description 1 2 3 4 5 6 AirHoseand Scuff Guard Hose Length Signal Cable Length Electrical Connector Assy ft m Red A Hose Blue B Hose Kit ft m Connector Splice Stainless Steel Dual Heat Zone 24D193 5 1 5 See Heated See Heated 24D169 9 2 7 261821 24D194 10 3 Whip Hose Whip Hose 24D171 10 3 261821 page 4 page 4 24D750 25 7 6 24D169 33 10 261821 24D751 50 15 2 24D171 56 17 261821 Carbon Steel Dual Heat Zone 24D195 5 1 5 See Heated See Heated 24D169 9 2 7 261821 24D196 10 3 Whip Hose Whip Hose 24D171 10 3 261821 page 4 page 4 24D7
28. es proactively at regular intervals based on your operating conditions BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns e Do not touch hot fluid or equipment 3A0237L 11 Warnings TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear chemically impermeable gloves when spraying dispensing or cleaning equipment RAI FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc e Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present e Ground all equipment in the work area See Grounding instructions e Use only grounded hoses e Hold gun firmly to side of grounded pail when triggering into pail e lf there is static sparking or you feel a shock stop
29. he 6 AWG wire from each material hose to the electrical connector 5 c Use black electrical tape 8 to secure the con nector to the hose bundle For Dual Zone Heated Whip Hose Bundles a Place two 6 AWG electrical connectors 5 24 in 609 6 mm from the male material hose fit tings b Unlace the 6 AWG wire from each material hose trim back the wire and connect to the electrical connector 5 c Use black electrical tape 8 to secure both con nectors 5 to the correct material hose 26 5 Apply scuff guard 10 on each individual material hose up to the electrical connector 5 6 Use red electrical tape 12 to secure the scuff guard 10 on the red material hose 7 Use blue electrical tape 13 to secure the scuff guard 10 on the blue material hose 8 Use electrical tape and temporarily tape the hose and cable ends together 9 Feed the scuff guard 4 over the male material hose fittings 10 Use black electrical tape 8 and secure at least 3 in 76 2 mm of scuff guard 4 next to the electrical connector 5 on side with male material hose fit tings NOTE Ensure no foam insulation is exposed on either material hose 11 Fold the scuff guard 4 over itself and feed the remaining scuff guard over the entire length of the bundle 12 Leave excess scuff guard 4 loose on the end with the female material fittings 13 Remove electrical tape securing the hose and cable ends together
30. ial MSDS Keep Components A and B Separate Aw Cross contamination can result in cured material in fluid lines which could cause serious injury or damage equipment To prevent cross contamination of the equipment s wetted parts never interchange component A isocyanate and component B resin parts 14 Moisture Sensitivity of lsocyanates Isocyanates ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts NOTE NOTE The amount of film formation and rate of crystallization varies depending on the blend of ISO the humidity and the temperature To prevent exposing ISO to moisture e Always use a Sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container e Keep the ISO lube pump reservoir if installed filled with Graco Throat Seal Liquid TSL Part 206995 The lubricant creates a barrier between the ISO and the atmosphere e Use moisture proof hoses specifically designed for ISO such as those supplied with your system e Never use reclaimed solvents which may contain moisture Always keep solve
31. ine Mount Kit A Apply anaerobic pipe sealant to pipe threads A Connects to applicator N S A 203 T A 202 ey A 213 T ee Q amp r_24c3521_3a0237a_1b Ref Part Description Qty Ref Part Description Qty 201 120900 VALVE solenoid 3 way 1 207 112698 ELBOW swivel male 1 8 npt 2 202 108638 FITTING pipe tee 1 208 115968 SCREW cap socket head 2 203 100721 PLUG pipe 1 209 GC2107 WASHER lock spring 8 2 204 121022 FITTING elbow male 1 4 npt 2 212 054130 TUBING polyethylene 1 4 OD 1 205 121021 MUFFLER 1 4 npt 2 36 ft 11 m 206 122955 HARNESS m12 x mini din 1 213 114339 FITTING union swivel 1 4 npt sst 1 38 3A0237L 24D160 Remote Mount MD2 Kit 24D161 Remote Mount Fusion Kit 204 Only 24D161 A Apply anaerobic pipe sealant to pipe threads A Connects to applicator Ref Part Description Qty 201 120900 VALVE solenoid 3 way 1 202 108638 FITTING pipe tee 1 203 100721 PLUG pipe for 24D160 1 204 121022 FITTING elbow male 1 4 npt 2 205 121021 MUFFLER 1 4 npt 2 206 122955 HARNESS m12 x mini din 1 207 112698 ELBOW swivel male 1 8 npt 2 3 208 120094 SCREW pan hd 1 209 102360 WASHER flat 1 210 15F988 NUT lock hex 1 211 120953 CONNECTOR splitter 1 212 054130 TUBING polyethylene 1 4 OD 1 36 ft 11 m for 24D160 54 ft 16 5 m for 24D161 213 15B565 VALVE ball 1 214 116658 FITTING tube male 1 4 npt 1 24D161 215 114339 FITTING union swivel 1 4 npt sst
32. mpingement Mix Spray Gun Instruc tions Parts Fusion Air Purge Plural Component 309550 Impingement Mix Spray Gun Instruc tions Parts Fusion Mechanical Purge Plural Compo 309856 nent Impingement Mix Spray Gun Instructions Parts 3A0861 Ratio Check Assembly Instructions Parts 3A0237L Heated Hose Bundle Part Numbers Heated Hose Bundle Part Numbers Each hose contains an A component hose a B component hose and an air hose 1 4 npt x 1 4 npsm m x f Single Hose Part No JIC Fittings Maximum Fluid ID Length Pressure Part No Ratio in mm ft m A Red B Blue A Red B Blue psi MPa bar Stainless Steel Dual Heat Zone Hose Bundle with Air Hose 24D108 2 1 1 4 6 Ax 3 8 10 B 5 1 5 24E925 24E934 5 5 6 6 3500 24 241 24D109 2 1 1 4 6 Ax 3 8 10 B 10 3 24E927 24E936 5 5 6 6 3500 24 241 24D110 2 1 1 4 6 Ax 3 8 10 B 25 7 6 24E929 24E938 5 5 6 6 3500 24 241 24D111 2 1 1 4 6 A x 3 8 10 B 50 15 2 24E931 24E940 5 5 6 6 3500 24 241 24D112 1 1 3 8 10 A x 3 8 10 B 5 1 5 24E933 24E934 5 5 6 6 3500 24 241 24D113 1 1 3 8 10 A x 3 8 10 B 10 3 24E935 24E936 5 5 6 6 3500 24 241 24D114 1 1 3 8 10 A x 3 8 10 B 25 7 6 24E937 24E938 5 5 6 6 3500 24 241 24D115 1 1 3 8 10 A x 3 8 10 B 50 15 2 24E939 24E940 5 5 6 6 3500 24 241 Carbon Steel Dual Heat Zone Hose
33. nt containers closed when not in use e Never use solvent on one side if it has been contam inated from the other side e Always lubricate threaded parts with ISO pump oil or grease when reassembling Foam Resins with 245 fa Blowing Agents Some foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitated To reduce frothing minimize preheating in a circulation system 3A0237L Changing Materials e When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean e Always clean the fluid inlet strainers after flushing e Check with your material manufacturer for chemical compatibility e Most materials use ISO on the A side but some use ISO on the B side e Epoxies often have amines on the B hardener side Polyureas often have amines on the B resin side A and B Components IMPORTANT Material suppliers can vary in how they refer to plural component materials Be aware that when standing in front of the manifold on proportioner e Component A Red is on the left side e Component B Blue is on the right side 3A0237L A and B Components For all machines The A Red side is intended for ISO hardeners and catalysts If one of the materials being used is moisture sensi tive that material should always be in the A Red side The B blue side is intended for polyols resins and bases NOTE For ratios
34. oportioner fluid manifold M Wrap connec tions with electrical tape 3A0237L 23 Maintenance Maintenance MOEL AE 1 Before disconnecting or repairing hoses relieve all fluid pressure and shut off electrical power to pro portioner See system operation manual 2 Be sure fluid is cool before disconnecting hoses Instructions for Replacing Individual A or B Hose 1 Before disconnecting hoses relieve all fluid pres sure and shut off electrical power to proportioner See system operation manual 2 Disconnect electrical wire from connectors 5 Dis connect fluid hose and remove from bundle 3 For whip hose bundles see Bundle Individual Whip Hoses on page 26 4 For hose bundles see Bundle Individual Heated Hoses on page 28 24 Clean Orifice Only for MD2 Valve using Orifice Block Kit 24E505 and an orifice NOTE 24E505 does not come with an orifice See on page 39 for orifice part numbers 1 Follow Pressure Relief Procedure in MD2 valve manual 2 Use 5 16 in nut driver to remove orifices To prevent cross contamination of the orifices do not interchange A component and B component parts The A component orifice is marked with an A 3 Remove cap from orifice NOTE The cap is held in place with reverse threads 4 Remove needle from orifice Thoroughly inspect all o rings and replace if necessary 5 If necessary use drill bit that is the same size as the
35. or In these cases use scissors to split and remove ferrule insulator b If wire is short of ferrule end adjust strip length accordingly If bare wire is protruding from fer rule trim flush to ferrule end See FIG 7 Incorrect Correct Incorrect TI9768a FIG 7 a Insert one wire from heated hose into connec tor Ensure that ferrule is mating with connector insert See FIG 9 TI9770A c Remove ferrule and apply oxide inhibitor to bare wire See FIG 8 d Reinsert wire in ferrule and apply more oxide inhibitor to ferrule and wire end TI9769A FIG 8 6 Pair electrical wires as follows A Hose to A Hose B Hose to B Hose NOTE When connecting first hose section to pro portioner wire pairing does not make a difference 18 b Thread in setscrew and use hex wrench to torque setscrew to 60 in Ibs 6 78 Nem NOTE To reach approximately 60 in Ibs 6 78 Nem complete 4 5 revolutions with hex wrench after set screw comes in contact with ferrule TI9779A Fic 10 Torque Setscrew c Insert remaining wire from pair into connector ensure proper insertion depth Thread setscrew and torque to 60 in lbs 6 78 Nem see sub step B See FIG 9 and FIG 10 d Repeat sub steps A through C for remaining wire pair e Re torque all setscrews to 60 in lbs 6 78 Nem NOTE When torqued to 60 in Ibs 6 78 Nem set screws will be approximately flush with connector See FIG 11
36. orifice to drill out the orifice Orifice size is marked on the orifice 6 Liberally lubricate all o rings 7 Reassemble in reverse order Torque orifices into fluid housing to 20 30 in lb 2 26 3 39 Nem 3A0237L Maintenance 3A0237L 25 Maintenance Bundle Individual Whip Hoses Individual whip hoses must be bundled with scuff guards and air and signal cables Follow the instructions below to bundle single and dual heat zone whip hose bundles See FIG 21 on page 27 1 Lay out the A and B material hoses with the male fit tings at the same end of the bundle 2 Lay out the air hose 3 with the male fitting at the same end as the male fittings of the material hoses NOTE The female fitting of the air hose should be 6 in 152 4 mm beyond the female fitting of the mate rial hoses 3 Lay out the signal cable 4 with the female end of the signal cable at the same end as the male ends of the material hoses NOTE e The male sign cable connector 4 should be 6 in beyond the female ends of the material hoses e Use electrical tape 8 to secure position of sig nal cable 10 in 254 mm back from the end of the material hose 4 Connect Electrical Connectors For Single Zone Heated Whip Hose Bundles a Place one 6 AWG electrical connector 5 24 in 609 6 mm from the male material hose fittings b Connect t
37. pplicator Kits Part No Series MD2 Valve see manual 312185 MD2 Handle Chemical Connection Kit Electric 255208 Lever 255249 Pneumatic 255206 Carbon Sieel 24D414 Stainless Steel 24D162 24D500 24D501 24D502 24D503 24D504 24D505 AL 09 24D510 240511 24D512 24D513 24D514 24D515 24D516 4D 2AD522 24D523 24D524 24D525 24D526 4D Q 24D531 24D532 24D533 24D534 24D535 240536 24D537 10 255179 1 1 with soft seats 255180 1 1 with hard seats 255181 10 1 with soft seats 255182 10 1 with hard seats Y S S S s s i i y T 3A0237L Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable A ELECTRIC SHOCK HAZARD The hoses must be grounded Improper grounding set up or usage of the hoses can cause electric shock Turn off and disconnect power before disconnecting before installing or servicing hose
38. ption Qty 100 15F144 JUMPER hose wire includes 1 two 117789 electrical connec tors 50 ft 15 2 m long 101 chart2 HOSE resin heated 50 ft 15 2 1 page 36 m minimum 4 Twist hoses 101 and 105 together to provide strain relief 5 Repeat steps 1 4 for each length of hose 101 Connect hoses electrical connectors and cables see page 16 102 15B296 CABLE FTS 1 103 150517 HARNESS hose jumper 1 6 Install one Lock connector 100a between wires 104 261670 FLUID TEMPERATURE 1 see page 17 SENSOR 7 Connect 258758 page 20 105 pur HOSE hardener unheated 50 1 chase ft 15 2 m minimum customer 8 Install whip hose and gun Ensure that gun is locally supplied f grounded 106 pur CONNECTORS fluid as as chase required to complete assembly req d 9 nnect h to pr rtioner locally not shown Sonnad Nosos 1a prapa 10 Insulate and protect hoses See Protective Cover Install as follows R ing page 22 Hoses 101 and 105 must be sized and pressure rated to meet the requirements of your system Do not operate heated hose 101 at more than 45 A If hose is cold turn current adjustment fully counter clockwise before reheating hose Spray gun must be grounded T114739a 101a 36 3A0237L Parts MD2 Applicator Kits See MD2 Valve Applicator Kits table on page 10 for kit descriptions MD2 Applicator Kit 24D501 Shown 153c B Side Hose A Side Hose
39. r_24d501_3a0237_1a A Apply anaerobic pipe sealant MD2 Applicator Kits 153 24D162 Stainless Steel Connection Kit Ref Part Description Qty 151 VALVE see Individual Hoses on 1 Ref Part Description Qty page 5 153a 121394 FITTING elbow SAE 06 x 1 4 2 152x HANDLE see MD2 Valve Applica 1 npt f tor Kits on page 10 153b 122961 ADAPTER swivel JIC 6 x 1 4 npt 1 153x KIT chemical connection see parts 1 153c 122737 ADAPTER swivel 1 4 npt x JIC 5 1 lists k Mozvave kison 153 24D414 Carbon Steel Connection Kit See Solenoid Kits on page 38 for parts Ref Part Description Qty 153a 122969 FITTING elbow 1 4 npt x SAE 06 2 153c 122963 ADAPTER swivel JIC 5 x 1 4 npt 1 To check spray ratio with Fusion and Graco EP guns See manual 3A0861 for more information 24E505 Orifice Block Kit To balance pressures with adjustable orifices See man ual 312185 for more information 3A0237L 37 Accessories Description 30 ft 9 m braided polyester mesh Fold back over itself for easy installa tion 50 ft 15 2 m polyethylene bag Inflate with air for easy installation Accessories Scuff Guard Use to keep hose clean and protect it from damage Part 24E961 Part Description 24E954 200 ft 60 9 m braided polyester mesh 246456 Fold back over itself for easy installa tion Solenoid Kits Not all applicator kits require a solenoid kit See Applicator Kits page 9 24C757 Mach
40. rofits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent
41. s NOTE Cut tubing 212 to desired length if neces sary r_24D161_3a0237b_1b FIG 14 3A0237L Installation 6 Install plug 203 or tube fitting 214 and ball valve 213 in the other side of the tee fitting 202 213 207 212 214 J r r_24D161_3a0237B_2b FIG 15 7 For solenoid kit 24D161 Connect elbow fitting 207 and tubing 212 to the purge air port and tube fitting 214 See applicator manual for port locations Connect Splitter 24D160 and 24D161 use a splitter 211 to allow the Graco Metering System to dispense material from the system controls 1 Connect the splitter 211 to the valve 201 with screw 208 washer 209 and nut 210 2 Connect the hose communications cable 24 to the single splitter 211 connection 3 Connect the wire harness 206 and signal cable 3b from the whip hose to the splitter 211 24 t_24D160_3a0237b_1b FIG 16 21 Installation 4 For 24C757 Connect valve 201 to the B side pump guard GD with screws 208 and washers 209 t_24 352_3A0237_2a Fic 17 5 Remove motor cover and connect solenoid cable 6 For 24D160 and 24D161 Connect the valve 201 between the last hose bundle and the whip hose with zip ties not supplied See Fia 13 NOTE To ensure proper operation of valve install the solenoid kit within 15 ft 4 5 m of the applicator The solenoid reaction time decreases if the solenoid
42. s e Connect to grounded power source e All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations e Never cut or puncture a hose cover e Do not expose to rain Store indoors pE SKIN INJECTION HAZARD High pressure fluid from hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Inspect hose before each use for cuts bulges kinks or any other damage e Replace hoses proactively at regular intervals based on your operating conditions e Replace damaged hose immediately e Tighten all fluid connections before operating the equipment e Keep clear of leaks Do not stop or deflect leaks with your hand body glove or rag e Never exceed hose Maximum Pressure or Temperature ratings e Only use chemicals that are compatible with wetted parts See Technical Data in this manual Read MSDSs and fluid and solvent manufacturer s recommendations e Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces including hoses can create a rapid rise in pressure due to the thermal expansion Over pressurization can result in equipment rupture and serious injury e Open a valve to relieve the fluid expansion during heating e Replace hos
43. s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Toll Free 1 800 746 1334 or Fax 330 966 3006 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 3A0237 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES e P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2010 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised February 2014
44. ten Fic 1 Fusion Gun Tighten 153c B Side Hose Fic 2 MD2 Valve Kit 24D501 153b 153a r_24d501_3a0237_1a 3A0237L Connect Heated Hoses 1 Lay heated hoses end to end matching the color coding Red for component A ISO blue for compo nent B RES TI14731a 2 Connect fluid hoses A B 3 Connect signal cables 13 13 T114732a FIG 4 NOTE Do not connect the main air supply to the air hose at this time 3A0237L Installation 4 Connect air hoses C Single Heat Zone with A and B Heated Hose lt S D a ge T114733a Dual Heat Zone with A and B Heated Hose T115140a Fic 5 5 Connect electrical wires D a Ensure electrical wires ends are 5 8 in 0 625mm long If they are not use a sharp scissors to strip all four wire ends to the correct length See Strip Length Gauge for correct length Strip Length S 5 8 in 0 625 mm This illustration is not to scale TI9733a FIG 6 17 Installation NOTE Be careful not to cut or nick copper strands If more than five strands are cut or nicked trim wire and re strip New hoses are pre stripped at correct length remove insulation to expose bare wire a Ensure strip length is correct by fitting ferrule over exposed wire Ferrule should be flush with wire end See FIG 7 NOTE On some older heated hoses wire insulation will not fit inside ferrule insulat
45. trical red 33F TAPE electrical blue Varied Parts aka Parts A Replacement Danger and Warning labels tags and cards are available at no cost amp Order 24E954 for replacement scuff guard Contains 200 ft 60 9 m of braided polyester mesh Not shown Purchase locally Reference Number and Description 21 22 23 24 25 26 28 Scuff Tie Hose 5 Pin Guard Lacing Hose Length Signal FTS Length Length Assy ft m Red A Hose Blue B Hose Air Hose Cable Cable ft m in mm 24D108 5 1 5 See Heated See Heated 24E953 24E900 24E896 9 2 7 24D109 10 3 Hose Bundle Hose Bundle 15B280 24E899 24E895 10 3 18 457 2 Part Numbers Part Numbers 24D110 25 7 6 page 3 page 3 24F179 24E898 24E894 33 10 45 1143 24D111 50 15 2 15B290 24E897 24E893 56 17 90 2286 24D112 5 1 5 24E953 24E900 24E896 9 2 7 24D113 10 3 15B280 24E899 24E895 10 3 18 457 2 24D114 25 7 6 24F179 24E898 24E894 33 10 45 1143 24D115 50 15 2 15B290 24897 24E893 56 17 90 2286 24D116 5 1 5 24E953 24E900 24E896 9 2 7 24D117 10 3 15B280 24E899 24E895 10 3 18 457 2 24D118 25 7 6 24F179 24E898 24E894 33 10 45 1143 24D119 50 15 2 15B290 24E897 24E893 56 17 90 2286 24D120 5 1 5 24E953 24E900 24E896 9 2 7 24D121 10 3 15B2
46. y faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost p
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