Graco 333389A- User's Manual
Contents
1. ti20468a Dimension 333389 27 Mounting Hole Patterns Wall Mount A B H USS O N Too d FD i D C ti20467a Dimension Memmmm fe i wsm em emgammp O seam SSCS Far 0 56 or moning osad p Fendi 1 mm damernaesfrmowwngtowal n rm 2 28 333389 Performance Charts To find the fluid pressure psi bar MPa at a specific fluid flow gpm lpm and percentage of maximum force 1 Locate the desired fluid flow in the scale at the bottom of the chart 2 Follow the vertical line up to the intersection with the selected percentage of maximum force see the Key below 3 Follow left to the vertical scale to read the fluid outlet pressure Table 2 E Flo DC with Dura Flo 145 Lower Performance Charts Key to Performance Charts NOTE The charts show the motor operating at 10096 7096 and 4096 of maximum force These values are approximately equivalent to an air motor operating at 100 70 and 40 psi Pressure me 40 Pressure Motor Amps Watts Mamme CYCLES PER MINUTE 3600 24 8 248 3200 22 1 2212. 2800 19 3 193 2400 16 6 166 ise 13 8 138 PRESSURE 138 3139 MOTOR AMPS 1600 psi bar MPa 10 0 110 WATTS 1200 8 3 83 800 5 5 55 400 2 8 28 0 00 01 02 03 04 05 07 08 09 10 0 38 0 76 1 14 1 52 1 90 2 28 2 66 3 04 3 42 3 80 FLUID FLOW gpm 333389 29 Performance Charts Table 3 E Flo DC with Dura Flo Xtreme 180 Lower CYCLES PER MINUTE 2 8 15 21 2800 8 0 1200 19 3 193 2400 A 7 0 16 6 166 1000 2000 A 13 8 138 B D 5 0 1600 FLUID 10 0 110 2 PRESSURE gt 7 4 0 600 1200 B WATTS 8 3 83 7 27 30 7 gt T 400 800 5 5 55 7 gt r 2 2 0 2 4 molis ai 2 200 2 8 28 2 2 r 2 0 0 0 0 00 01 02 03 04 05 06 07 08 09 10 0 38 0 76 1 14 1 52 1 90 2 28 2 66 3 04 3 42 3 80 800 MOTOR AMPS psi bar MPa FLUID FLOW gpm lpm Table 4 E Flo DC with Dura Flo Xtreme 220 Lower CYCLES PER MINUTE 2 8 15 21 2000 13 8 138 1800 12 4 124 1600 10 0 110 1400 9 7 97 1200 FLUID 8 3 83 1000 PRESSURE 6 9 69 psi bar MPa 800 5 5 55 600 4 1 41 400 2 8 28 200 1 4 14 0 1200 1000 800 MOTOR AMPS 600 WATTS 400
3. Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns fi Do not touch hot fluid or equipment a MOVING PARTS HAZARD 3 Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or
4. Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer MPa bar PSI Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from
5. serious injury if work is not performed properly Connect the wires to the terminals as shown Have a qualified electrician perform any electrical Torque the terminal nuts to 25 in Ib 2 8 work Be sure your installation complies with all maximum Do not over torque local codes and regulations 5 Close the electrical compartment Torque the 1 Ensure that the fused safety switch B Fig 2 is cover screws to 15 ft lb 20 3 shut off and locked out A 88 C AD LIN 2A cy Ges 3 4 14 npt f AS S GND N ti18021a Figure 3 Connect the Power Wires ti20170a Figure 2 Locked Out Fused Safety Switch 2 See Fig 3 Install a start stop control C in the electrical supply line A within easy reach of Notes for Fig 3 the equipment The start stop control must be Tighten all terminal nuts to 25 in Ib 2 8 approved for use in hazardous locations maximum Do not over torque Tighten cover screws to 15 ft lb 20 3 Nem gt A conduit seal D is required within 18 in 457 mm of the motor for the US and Canada 10 333389A Grounding This equipment must be grounded to reduce the risk of static sparking and electric shock Electric or static sparking can cause fumes to ignite or explode Improper grounding can cause electric shock Grounding provides an escape wire for the electric current 1 Pump
6. 200 0 0 0 0 2 0 4 0 6 0 8 1 0 12 0 76 152 2 28 3 04 3 80 4 56 FLUID FLOW gpm lpm 30 333389A Table 5 E Flo DC with Dura Flo Xtreme 290 Lower CYCLES PER MINUTE 2 8 15 21 1600 10 0 110 1400 9 7 97 1200 8 3 83 1000 6 9 69 FLUID 800 PRESSURE 5 5 55 i bar MPa psi bar 606 4 1 41 400 2 8 28 200 14 14 00 02 04 06 08 10 12 14 0 76 1 52 2 28 3 04 3 80 4 56 5 32 FLUID FLOW gpm lpm 333389 Performance Charts 8 0 1200 7 0 1000 6 0 800 5 0 4 0 600 MOTOR AMPS WATTS 31 Technical Data Technical Data EFloDCPumps 2 us J Merc Maximum fluid working pressure 1048 MPa 104 8 bar 14 MPa 140 bar 1675 MPa 167 5 bar 20 96 MPa 2096 bar Maximum potential fluid pressure 436000 v volume of lower 3000 v volume of lower in cc in cC 7 psi Maximum continuous cycle rate See Performance Charts page 29 finputcurent _ 0 40 14 Tiers Pump package motor 1000 Pump package motor 1000cc lower stand and tie rods 220 Ib lower stand and tie rods 99 8 kg Fluid inlet size 1 1 2 npt f Fluid outlet size 3 4 npt f 145cc 180cc 1 npt f 220cc 290cc Wetted parts See Lower Pump manual 32 333389A Notes Notes 333389 33 Graco S
7. pump includes items 4 and 5 see manual 311619 MOTOR Basic or Advanced see motor manual includes items 3a and 3b LABEL warning OIL gear synthetic ISO 220 silicone free 1 quart 0 95 liter not shown WASHER BOLT ROD tie PUMP displacement see lower manual NUT lock ADAPTER COLLAR coupling NUT coupling STAND floor FITTING VALVE check Replacement Danger and Warning labels tags and cards are available at no cost 333389 Qty WO WO A Parts 23 Parts Pump Matrix Pump Pump Mounting Floor Motor Washer Bolt Fitting Part No Series Bracket Stand Ref 3 Ref 4 Ref 5 Ref 34 Ref 1 Ref 12 ES8342 50350 50351 50352 50450 50451 50452 59350 59351 59352 59450 59451 59452 58350 58351 58352 58450 58451 58452 57360 ES7361 ES7362 24 333389A Parts Pump Part No Pump Mounting Bolt Fitting Series Bracket Ref 3 Ref 4 Ref 5 Ref 34 Ref 1 mew fws mew jew ee ewe gt mew jme jew 50740 50741 50742 59740 59741 59742 58740 58741 58742 50750 50751 50752 50850 50851 50852 59750 59751 59752 59850 59851 59852 ES8750 ES8751 ES8752 ES8850 ES8851 ES8852 ES7760 ES7761 ES7762 ES7860 ES7861 ES7
8. servicing Pis equipment follow the Pressure Relief Procedure and disconnect all power sources 4 333389A 333389 Warnings SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Engage trigger lock when not dispensing Do not point dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately TOXIC FLUID OR FUMES Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to Protective eyewear and hearing protection
9. threads of the tie rods 6 2 Screw the tie rod locknuts 8 onto the tie rods 6 Tighten the locknuts 8 and torque to 50 60 ft lb 68 81 Nem 3 Raise the motor shaft Place the coupling cover 10 onto the coupling adapter 9 and lower the motor shaft Place the coupling 11 onto the lower 7 and slide the coupling cover 10 over the coupling 11 Insert clip 2 4 Flush and test the pump before reinstalling it in the system Connect hoses and flush the pump While it is pressurized check for smooth operation and leaks Adjust or repair 33 as necessary before reinstalling in the system Reconnect the pump ground wire before 3 operating NOTE When used with E Flo DC motors Xtreme lowers require check valve 33 to be installed Figure 9 Xtreme Pump Assembly ti23289a 18 333389A Repair Reassemble the Coupling Adapter and Tie Rods to the Motor NOTE Use this procedure only if the coupling 2 Screw the coupling adapter 9 into the motor adapter 9 and tie rods 6 have been disassembled shaft and torque to 90 100 ft Ib 122 135 from the motor 3 to ensure proper alignment of the 3 R le th to th tor motor shaft to the piston rod R o the applicable instructions for your pump 1 SeeFig 10 Screw the tie rods 6 into the motor Dura Flo page 16 or Xtreme page 18 3 and torque to 50 60 ft Ib 68 81 N m ti23291a Figure 10 Pump Assembly
10. 333389 19 Parts Parts Xtreme Pump Assembly See Models page 3 for an explanation of the pump part number ti23206a 20 333389A Ref Part See Pump Matrix page 24 244820 See Pump Matrix page 24 16M130 16W645 See Pump Matrix page 24 See Pump Matrix page 24 15F837 See Pump Matrix page 24 107112 15H392 197340 244819 See Pump Matrix page 24 16T480 See Pump Matrix page 24 Description KIT mounting bracket pump includes items 4 and 5 see manual 311619 CLIP hairpin MOTOR Basic see motor manual includes items 3a and 3b LABEL warning OIL gear synthetic ISO 220 silicone free 1 quart 0 95 liter not shown WASHER BOLT ROD tie PUMP displacement see lower manual NUT lock hex ADAPTER COLLAR coupling NUT coupling STAND floor VALVE check FITTING Replacement Danger and Warning labels tags and cards are available at no cost 333389 Qty gt WH gt WO BH HL Parts 21 Parts Dura Flo Pump Assembly See Models page 3 for an explanation of the pump part number ti23286a 22 333389A Ref Part See Pump Matrix page 24 See Pump Matrix page 24 16M130 16W645 See Pump Matrix page 24 See Pump Matrix page 24 15H562 See Pump Matrix page 24 101712 15H370 184129 186925 See Pump Matrix page 24 See Pump Matrix page 24 245039 Description KIT mounting bracket
11. 4 Check Oil Level 2 14 Bearing 14 Wet GUDS secures o ipea tit tius 14 Flushing a 14 15 16 Dura Flo Lowers 16 Xtreme Lowers 17 Reassemble the Coupling Adapter and Tie Rods to the 19 Parts nop UAI Et Es 20 Xtreme Pump 2 20 Dura Flo Pump Assembly 22 Pump Matrix 24 DIMENSIONS 2 nates 26 Mounting Hole 27 Stand MOUM 27 Wall 28 Performance 29 Technical Data 32 INGLES anaes 33 Graco Standard 34 333389 Models Models The six digit part number for your equipment is printed on the equipment identification label L Refer to the table below for information regarding the configuration of your equipment See Pump Matrix page 24 for a complete list of pump part numbers ti23201a E Flo DC Pump Par
12. 8 2 Orient the lower 7 to the motor 3 Position 35 the lower 7 on the tie rods 6 Lubricate the threads of the tie rods 6 3 Screw the rod locknuts 8 onto the rods 6 Tighten the locknuts 8 and torque to 50 60 11232872 ft Ib 68 81 N m Figure 8 Dura Flo Pump Assembly 16 333389A Xtreme Lowers Disassembly AZ To avoid crushing injuries or muscle strains use caution when disconnecting the lower it can weigh up to 25 kg 55 Ibs 1 Stop the pump at the bottom of its stroke 2 Relieve the pressure See the Pressure Relief Procedure page 13 3 Disconnect the hoses from the lower and the ends to prevent fluid contamination 4 Remove clip 2 and slide coupling cover to remove the coupling 11 333389 plug 10 up Y 232782 Repair 5 Unscrew the nuts 8 and remove the lower 7 Use a wrench to hold the tie rod flats to keep the rods from turning ti23279a To repair the lower see the Xtreme Lower instruction manual 311762 There are no user serviceable parts in the motor Contact your Graco representative for assistance 17 Repair Reassembly NOTE If the coupling adapter 9 and tie rods 6 have been disassembled from the motor 3 see Reassemble the Coupling Adapter and Tie Rods to the Motor page 19 1 Orient the lower 7 to the motor 3 Position the lower 7 on the tie rods 6 Lubricate the
13. 862 L29AC1 L29AC1 L29AC1 L22AC1 L22AC1 L22AC1 L18AC1 L18AC1 L18AC1 247192 247192 247192 247192 247192 247192 247190 247190 247190 247190 247190 247190 261657 261657 261657 261657 261657 261657 247168 247168 247168 247168 247168 247168 15C257 15C257 15C257 15C257 15C257 15C257 175013 175013 175013 16C946 16C946 16C946 16C946 16C946 16C946 16C946 16C946 16C946 16C946 16C946 16C946 190724 190724 190724 190724 190724 190724 190724 190724 190724 190724 190724 190724 ESOT40 ESOTM ESO742 ESS7M ESST2 ESB740 ESE7M 842 ESO70 50781 ESO72 ES0850 50851 0852 59750 9761 59752 ES950 59851 59852 58750 58761 58752 58850 58851 58852 57760 57761 5 762 8760 57861 57862 333389 25 Dimensions Dimensions ti23207a IN 0 0 1B JO 2 58 00 in 1473 mm 17 00 in 432 mm 19 88 in 505 mm 26 333389A Mounting Hole Patterns Mounting Hole Patterns Stand Mount
14. Instructions Parts GRACO E Flo DC 2 Ball Piston Pumps 333389 Electric drive piston pumps for low to medium volume paint circulation applications For professional use only Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See Technical Data for Maximum Working Pressure See page 3 for model part numbers and approvals information ti23200a PROVEN QUALITY LEADING TECHNOLOGY Contents Model 3 Related Manuals 3 WarnltigS 4 Installationyeicc 7 7 Mount the Pump 2 0 2 7 Power Supply Requirements 7 Connect the Power Supply 10 Grondig 11 Fluid Line Accessories 12 Fill With Oil Before Using Equipment 12 Flush Before Using Equipment 12 Control Module 12 cic Ee ea 13 13 diee codd cda 13 Pressure Relief 13 Maintenance i e RI epp I IM 14 Preventive Maintenance Schedule 14 Change the 1
15. See Fig 4 Loosen the ground screw and attach a ground wire Tighten the ground screw securely Connect the other end of the ground wire to a true earth ground NOTE Advanced models require installation of the 24P822 Control Module All pumps connected to a common control module must be grounded to the same ground point Different ground points unequal potential may cause current to flow through component cables causing incorrect signals 333389 Installation Y ti18019a Figure 4 Ground Wire Fluid hoses Use only electrically conductive hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Check the electrical resistance of hoses If total resistance to ground exceeds 25 megohms replace hose immediately Fluid supply container Follow your local code 11 Installation Fluid Line Accessories Install the following accessories as shown in Fig 1 using adapters as necessary All fluid lines and accessories must be rated to the maximum working pressure of 400 psi 2 8 MPa 28 0 bar Fluid drain valve H required in your system to relieve fluid pressure in the hose and circulation system Fluid pressure gauge E for more precise adjustment of the fluid pressure Fluid shutoff valve F shuts off fluid flow Fill With Oil Before Using Equipment See Fig 5 Before using the equipment open the fill cap P and add Graco Part No 16W645 ISO 220 silicone fre
16. e motor for the US and Canada See Fig 3 cables must be rated at 70 C 158 F Flame Proof ATEX Use appropriate conduit connectors and cable glands rated for ATEX II 2 Follow all National State and Local electric codes cable glands and cables must be rated at 70 158 F 333389A Installation Typical Installation NON HAZARDOUS AREA HAZARDOUS AREA 2 A 77 g F H ti23205a Figure 1 Typical Installation Key for Fig 1 Key for Fig 1 A Electrical Supply must be sealed conduit Fluid Pressure Gauge approved for use in hazardous locations Fluid Shutoff Valve B Fused Safety Switch with lock Pump Ground Wire Two ground terminals C Start Stop Control must be approved for are provided if local code requires redundant use in hazardous locations grounding connections within 18 in 457 mm of the motor for the US and Canada 1 Explosion Proof Conduit Seal Required Fluid Drain Valve 333389 9 Installation Connect the Power Supply 3 Open the electrical compartment S on the motor 4 Bring the power wires into the electrical Improper wiring may cause electric shock or other compartment through the 3 4 14 npt f inlet port
17. e synthetic gear oil Check the oil level in the sight glass K Fill until the oil level is near the halfway point of the sight glass The oil capacity is approximately 1 5 quarts 1 4 liters Do not overfill NOTE Two 1 quart 0 95 liter bottles of oil are supplied with the equipment 12 ti18022a Figure 5 Sightglass and Oil Fill Cap Flush Before Using Equipment The pump fluid section was tested with lightweight oil which is left in the fluid passages to protect parts To avoid contaminating your fluid with oil flush the equipment with a compatible solvent before using the equipment Control Module Accessory The Control Module Accessory is required with Advanced E Flo DC motors to provide the interface for users to enter selections and view information related to setup and operation See the Control Module Accessory Kit manual for installation and operation information 333389A Operation Startup To operate the pump follow the Startup instructions for the Basic or Advanced motor in the Motor manual The Advanced E Flo DC motors require installation of the 24P822 Control Module Accessory Kit to provide the interface for users to enter selections and view information related to setup and operation See the Control Module Accessory Kit manual for installation and operation information Run the pump at a slow speed until the fluid lines are primed and all air is forced out of the system NOTE Xtreme pumps
18. ible with the fluid being dispensed and the equipment wetted parts 333389A Troubleshooting Troubleshooting 4 NOTE Check all possible remedies before disassembling the pump NOTE The LED on the motor will blink if an error is detected See Error Code Troubleshooting in the motor manual for further information Problem Cause Pump output low on both strokes Inadequate power supply See Power Supply Requirements page 7 Exhausted fluid supply Refill and reprime pump Clogged fluid outlet line valves Clear etc Worn piston packing Replace See lower manual Pump output low on only one Held open or worn ball check Check and repair See lower stroke valves manual Worn piston packing Replace See lower manual No output Improperly installed ball check Check and repair See lower valves manual Pump operates erratically Exhausted fluid supply Refill and reprime pump Held open or worn ball check Check and repair See lower valves manual Worn piston packing Replace See lower manual Pump will not operate Inadequate power supply See Power Supply Requirements page 7 Exhausted fluid supply Refill and reprime pump Clogged fluid outlet line valves etc Fluid dried on piston rod Disassemble and clean pump See lower manual In future stop pump at bottom of stroke 333389 15 Repair Repair Dura Flo Lowers Disassembly 4 Insert the collars 10 into the coupling nu
19. m China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2014 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com
20. ncidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other 00065 sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents To place an order contact your Graco Distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original Instructions This manual contains English MM 333389 Graco Headquarters Minneapolis International Offices Belgiu
21. nstall the oil drain plug 25 Torque to 25 30 ft lb 34 40 Nem 3 See Fig 7 Open the fill cap P and add Graco Part No 16W645 ISO 220 silicone free synthetic gear oil Check the oil level in the sight glass K Fill until the oil level is near the halfway point of the sight glass The oil capacity is approximately 1 5 quarts 1 4 liters Do not overfill 4 Reinstall the fill cap ED gt 22 Lor ti20883a Figure 6 Oil Drain Plug 14 Check Oil Level See Fig 7 Check the oil level in the sight glass K The oil level should be near the halfway point of the sight glass when the unit is not running If low open the fill cap P and add Graco Part No 16W645 ISO 220 silicone free synthetic gear oil as required The oil capacity is approximately 1 5 quarts 1 4 liters Do not overfill ti19679a Figure 7 Sightglass and Oil Fill Cap Bearing Pre Load See Fig 7 The bearing pre loads R are factory set and are not user adjustable Do not adjust the bearing pre loads Wet Cups Check the wet cup daily Keep the wet cup 1 3 filled with Graco Throat Seal Liquid TSL or compatible solvent Flushing Flush before changing fluids before fluid can dry in the equipment at the end of the day before storing and before repairing equipment Flush at the lowest pressure possible Check connectors for leaks and tighten as necessary Flush with a fluid that is compat
22. of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim or breach of these warranties In no event will Graco be liable for indirect i
23. s caused during operation Power Supply Requirements There must be a start stop control C within easy reach of the equipment See Typical Installation page 9 Mount the Pump Improper wiring may cause electric shock or other serious injury if work is not performed properly Stand Mount Have a qualified electrician perform any electrical work Be sure your installation complies with all See Stand Mounting Hole Pattern page 27 National State and Local safety and fire codes 1 Select a level surface for the stand to be mounted io The system requires a dedicated circuit protected with a circuit breaker See table below for power 2 Secure the stand to the floor with M19 5 8 in supply requirements bolts Use bolts that engage at least 152 mm 6 in into the floor to prevent the pump from tipping 3 Place the pump and accessories over the bracket s mounting holes and secure with bolts Model Voltage Phase Hz Curent 5 and washers 4 supplied 0021 200 250 50 60 4 Use shims to level the pump as required 0022 Vac Table 1 Power Supply Specifications 333389 7 Installation Hazardous Area Cabling and Conduit Requirements Explosion Proof All electrical wiring in the hazardous area must be encased in Class Division Group D approved explosion proof conduit Follow all National State and Local electric codes A conduit seal D is required within 18 in 457 mm of th
24. should not be used for waterborne paints Shutdown Follow the Pressure Relief Procedure page 13 Stop the pump at the bottom of its stroke to prevent fluid from drying on the exposed displacement rod and damaging the throat packings 333389 Operation Pressure Relief Procedure Ml This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment 1 Disengage the start stop control C See Fig 1 2 Shut off and lock out the fused safety switch B Open the fluid drain valve H having a waste container ready to catch drainage Leave open until you are ready to pressurize system again 13 Maintenance Maintenance Preventive Maintenance Schedule The operating conditions of your particular system determine how often maintenance is required Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed and then determine a regular schedule for checking your system Change the NOTE Change the oil after a break in period of 200 000 300 000 cycles After the break in period change the oil once a year 1 SeeFig 6 Place a minimum 2 quart 1 9 liter container under the oil drain port Remove the oil drain plug 25 Allow all oil to drain from the motor 2 Rei
25. t 11 2 Tighten the coupling nut 11 onto the coupling oe und 9 and torque to 90 100 ft lb 122 135 Flush and test the pump before reinstalling it in the system Connect hoses and flush the pump While it is pressurized check for smooth operation and leaks Adjust or repair as necessary before reinstalling in the system To avoid crushing injuries or muscle strains use 5 caution when disconnecting the lower it can weigh up to 25 kg 55 Ibs Stop the pump at the bottom of its stroke 2 Relieve the pressure See Reconnect the pump ground wire before the Pressure Relief Procedure page 13 operating 3 Disconnect the hoses from the lower and plug NOTE When used with E Flo DC motors Dura Flo the ends to prevent fluid contamination lowers require check valve 35 to be installed 4 Loosen the coupling nut 11 and remove the collars 10 See Fig 8 5 Remove the coupling nut from the piston rod R 6 Unscrew the locknuts 8 from the tie rods 6 7 Separate the motor 3 and lower 7 To repair the lower see the Dura Flo Lower instruction manual 311827 There are no user serviceable parts in the motor Contact your Graco representative for assistance Reassembly NOTE If the coupling adapter 9 and tie rods 6 have been disassembled from the motor 3 see Reassemble the Coupling Adapter and Tie Rods to the Motor page 19 1 Assemble the coupling nut 11 to the piston rod R See Fig
26. t Number Configuration First and Second Third Digit Sixth Digit Digit IE d com Size Control Material Type questi wee tree IECEx Steel 2 Leather t a e mmm IECEx Steel 1 PTFE EMEN TIIS KCS Steel Leather TIIS KCS 4 NOTE See the E Flo DC Motor manual for motor approvals information Related Manuals Desn 3A2526 Instructions Parts Manual E Flo DC Motor 3 2527 Instructions Parts Manual for DC Control Module Kit 311762 Instructions Parts Manual Xtreme Lowers 311827 Instructions Parts Manual Dura Flo Lowers 333389 3 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc
27. tandard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free
28. work area Comply with all applicable safety regulations 6 333389A Installation Installation Wall Mount AS P See Wall Mounting Hole Pattern page 28 1 Select a solid position on a wall for the mounting bracket The wall should be capable of supporting the pump and accessories that will be attached to the bracket any additional weight of the fluid used in the pump and any stress or strain that may be applied during pump operation Installation of this equipment involves potentially hazardous procedures Only trained and qualified personnel who have read and who understand the information in this manual should install this equipment 2 Drill four 7 16 in 11 mm diameter holes for the Location mounting bolts approximately 5 ft 1 5 m above the floor using the wall bracket as a template When selecting the location for the equipment keep Use any of the three mounting hole groupings me folowing iming 3 Bolt the bracket securely to the wall Use bolts There must be sufficient space on all sides of designed to hold in the wall s construction the equipment for installation operator access ver th maintenance and air circulation 4 Place the pump and accessories over the bracket s mounting holes and secure with screws Ensure that the mounting surface and mounting 5 and washers 4 supplied hardware are strong enough to support the weight of the equipment fluid hoses and stres
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