Graco 307884s User's Manual
Contents
1. Model 225728 5 1 Ratio Fire Ball 300 Portable Gear Lube Pump with Drum Cover 2 Dispense Kit includes items 2a He 2a and 2b 10 307884 5 Dispense Kit includes items 5a 5d 5d not shown Model 246903 3 1 Ratio Fire Ball 225 Portable Gear Lube Pump Parts Lists with Drum Cover Model 225728 5 1 Ratio Fire Ball 300 Portable Gear Lube Pump with Drum Cover Ref No 1 Part No 248097 203872 237075 203622 204574 224512 Description PUMP 3 1 Ratio Fire ball used on model 245903 See manual 309868 for parts PUMP 5 1 Ratio Fire ball used on model 225728 See manual 306518 for parts KIT DISPENSE Includes items 101 and 102 See separate Parts List at right PORTABLE BASE See manual 308668 for parts DRUM COVER See manual 306345 for parts KIT AIR REGULATOR See manual parts list Qty 1 Ref No 2 Dispense Kit 237075 Series B Ref No 2a 2b Part No 220591 255349 Ref No 5 Air Regulator Kit 224512 Ref No PartNo 5a 5b 5c 5d 110234 100960 110224 156849 Description HOSE fluid 1 2 ID cpld 1 2 x 1 2 npt mbe 72 DISPENSING VALVE See manual 312865 for parts Description REGULATOR air 3 8 npt f 0 250 psi 0 1 7 MPa 0 17 4 bar range see manual 308167 GAUGE air pressure VALVE air bleed type 3 8 npt f NIPPLE 3 8 npt 307884 Qty Qty oa 11 Graco Standard Warranty Gra2. clamp order Part No 222011 e Air and fluid hoses Use only grounded hoses 3 e Air compressor Follow manufacturer s pas recommendations Z e Dispensing valve Obtain grounding through connection to a properly grounded fluid hose and pump e Fluid supply container Follow your local code 7 e Object being lubricated Follow your local code Fig 1 sans e Any pails used when flushing Use only metal grounded pails when flushing Make firm metal to metal contact between a metal part of the dispensing valve and the pail Use the lowest possible pressure e To maintain grounding continuity when flushing or relieving pressure always hold a metal part of the dispensing valve firmly to the side of a metal pail and then open the dispensing valve 4 307884 Installation The typical installation shown in Fig 2 is only an installation guide it is not an actual system design Contact your Graco distributor for assistance in designing a system to suit your needs m lt Fluid dispense line Pump ground wire Air regulator Main air supply line Air filter Pump lubricator Pump runaway valve Meter Bleed type master air valve ALTOMMOOWDSPA Fi g 2 04044B See Parts Drawing on page 10 Place an open 16 gallon 60 liter steel drum J on the base 3 Secure the drum with the hold down clamps 3c and hex head bolts 3c Place the drum cover 4 on the drum and fasten it with the screws and wash
3. working pressure stated on the equipment or in the Technical Data section for your equipment Do not exceed the maximum working pressure of the lowest rated component in your system Use fluids and solvents that are compatible with the equipment wetted parts Refer to the Tech nical Data section of all equipment manuals Read the fluid and solvent manufacturer s warn ings Handle hoses carefully Do not pull on hoses to move equipment All fluid hoses must have spring guards on both ends The spring guards help protect the hose from kinks or bends at or close to the coupling which can result in hose rupture Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 82 C 180 F or below 40 C 40 F Do not lift pressurized equipment Comply with all applicable local state and national fire electrical and safety regulations Be sure you know the maximum working pressure of the flexible nozzle you are using Never use a flexible nozzle designed for low pressure dispensing valves or hand powered lubricating equipment on a high pressure dispensing valve Do not modify any part of the dispensing valve doing so could cause a malfunction and result in serious bodily injury Be sure the dispensing valve has a maximum working pressure that meets or exceeds that of the pump The maximum fluid working pressure of these pumps when operated at a maximum of 180 p
4. Copyright 1988 Graco Inc is registered to ISO 9001 www graco com Revised 06 2010 12 307884
5. Instructions Parts List o GRACO 3 1 Fireball 225 or 5 1 Fireball 300 Portable Gear Lube Pump 307884S ENG For dispensing fluid in stationary or mobile installations For professional use only Model 246903 3 1 Fireball 225 Pump 540 psi 3 7 MPa 37 bar Maximum Working Pressure Model 225728 5 1 Fireball 300 Pump 900 psi 6 2 MPa 62 bar Maximum Working Pressure Includes dispense kit roll around base and drum cover A WARNING This system is designed to be used only in pump ing non corrosive and non abrasive lubricants Any other use of the system can cause unsafe operating conditions and result in component rup ture fire or explosion which can cause serious bodily injury including fluid injection Important Safety Instructions Read all warnings and instructions in this manual Save these instructions PROVEN QUALITY LEADING TECHNOLOGY Warnings A WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury e This equipment is for professional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are not sure call your Graco distributor Do not alter or modify this equipment Use only genuine Graco parts and accessories Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum
6. al part of the gun or valve firmly to a grounded metal waste container and trigger to relieve the fluid pressure If you suspect that the dispensing valve is clogged or that pressure has not been fully relieved after following the steps above very slowly loosen the dispensing valve coupler or hose end coupling to relieve pressure gradually then loosen completely Then clear the clog Operation Startup A WARNING The maximum working pressure of each pump in your system may not be the same To reduce the risk of overpressurizing any part of your system be sure you know the maximum working pressure rat ing of each pump and its connected components Never exceed the maximum working pressure of the lowest rated component connected to a particu lar pump To determine the fluid output pressure using the air regulator reading multiply the ratio of the pump by the air pressure shown on the regulator gauge For example 5 1 ratio x 100 psi air 500 psi fluid output 5 1 ratio x 0 7 MPa 7 bar air 3 5 MPa 35 bar fluid output Limit the air to the pump so that no air line or fluid line component or accessory is over pressurized Open the master air valve from the compressor Trigger the dispensing valve into a grounded metal waste container making firm metal to metal contact between the container and valve Open the bleed type master air valve and open the pump air regulator slowly just until the pump is r
7. co warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective par
8. d serious injury Ground the equipment Refer to Grounding below If there is any static sparking or you feel an electric shock while using this equipment stop dispensing immediately Do not use the equipment until you identify and correct the problem Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being dispensed Do not smoke in the dispensing area 307884 3 WARNING MOVING PARTS HAZARD WE Moving parts can pinch or amputate your fingers e Keep clear of all moving parts when starting or operating the pump e Before servicing the equipment follow the Pressure Relief Procedure on page 8 to prevent the equipment from starting unexpectedly United States Government safety standards have been adopted under the Occupational Safety and Health Act You should consult these standards particularly General Standards Part 1910 and Construction Standards Part 1926 Installation Grounding To reduce the risk of static sparking ground the pump To ground the pump remove ground screw Z Check your local electrical code for detailed grounding and insert through the eye of the ring terminal at instructions for your area and type of equipment end of ground wire Y Fasten ground screw back onto pump and tighten securely Connect e Pump Use ground wire and clamp as shown in the other end of ground wire to a true earth Fig 1 ground See Fig 1 To order a ground wire and
9. equential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the distributor closest to you Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 307884 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441
10. ers provided Carefully guide the pump riser tube through the mounting gasket Refer to the assembled view of Model 225728 on the front cover 307884 5 Installation Air and Fluid Line Accessories NOTE Install the accessories in the order shown in Fig 2 on page 5 CAUTION Do not hang the air accessories directly on the air inlet Mount them on brackets The fittings are not strong enough to support the accessories and may break e Install a bleed type master air valve K upstream from the pump air regulator C but within easy reach of the pump To order a 300 psi 2 1 MPa 21 bar maximum working pressure 1 2 in npt bleed type master air valve order Part No 107142 A WARNING A bleed type master air valve is required in the system to help reduce the risk of serious bodily injury including fluid injection splashing in the eyes and injury from moving parts when adjusting or repairing the pump This valve relieves air trapped between the valve and the pump to prevent the pump from cycling unex pectedly e Install a pump runaway valve G to shut off the air to the pump if the pump accelerates beyond the pre adjusted setting A pump that runs too fast can be seriously damaged To order a pump runaway valve order Part No 224040 6 307884 Install an air line lubricator F for automatic air motor lubrication To order a 250 psi 1 74 MPa 17 4 bar maximum working pressure air line lubr
11. icator order a Part No below 3 8 in npt 214847 1 2 in npt 214848 Install an air regulator C to control pump speed and pressure To order a 300 psi 2 1 MPa 21 bar maximum working pressure regulator order a Part No below 3 8 in npt 109075 1 2 in npt 244844 Install an air line filter E to remove harmful dirt and contaminants from your compressed air supply To order a 250 psi 1 74 MPa 17 4 bar maximum working pressure air filter order a Part No below 3 8 in npt 106148 1 2 in npt 214849 Installation Dispense Kit Parts 2a and 2b Connect the hose 2a to the pump outlet Connect the dispense valve 2b to the hose 2a Air Regulator Kit Parts 5a 5d KEY 2a Fluid hose 2b Dispense valve 5a Regulator air 3 8 npt f 0 250 psi 17 4 bar 5b Gauge air pressure 5c Valve air bleed type 3 8 npt f 5d Nipple 3 8 npt 307884 7 Operation Pressure Relief Procedure 8 A WARNING INJECTION HAZARD To reduce the risk of serious bodily injury including fluid injection injury from moving parts or splashing in the eyes or on the skin always follow this procedure whenever you shut off the pump when checking or servicing any part of the system when installing or changing dispensing devices and whenever you stop dis pensing 307884 1 Close the pump air regulator 2 Close the pump s bleed type master air valve required in the system 3 Hold a met
12. si 1 2 MPa 12 bar air pressure is 900 psi 6 2 MPa 62 bar 2 307884 A WARNING INJECTION HAZARD High pressure fluid from dispense device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point the dispensing device at anyone or at any part of the body Do not put your hand or fingers over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow Pressure Relief Procedure in this manual when you stop dispensing and before clean ing checking or servicing equipment Tighten all fluid connections before operating the equipment Check the hoses tubes and couplings daily Replace worn or damaged parts immediately HAZARDOUS FLUIDS Improper handling of hazardous fluids or inhaling toxic fumes can cause extremely serious injury or death due to splashing in the eyes ingestion or bodily contamination Know the specific hazards of the fluid you are using Store hazardous fluid in an approved container Dispose of hazardous fluid according to all local state and national guidelines Always wear protective eyewear gloves clothing and respirator as recommended by the fluid and solvent manufacturer FIRE AND EXPLOSION HAZARD Improper grounding poor ventilation open flames or sparks can cause a hazardous condition and result in a fire or explosion an
13. ts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or cons
14. unning When the pump is primed and all air has been pushed out of the lines release the trigger 4 Set the air pressure to each pump at the lowest pressure needed to get the desired results Use the regulator to adjust pump speed and pressure CAUTION Never allow the pump to run dry of the fluid being pumped A dry pump quickly accelerates to a high speed and could possibly damage itself If the pump accelerates quickly stop it immediately and check the fluid supply If the supply container is empty and air has been pumped into the lines prime the pump and lines with fluid or flush it and leave it filled with a compatible solvent Be sure to eliminate all air from the fluid system NOTE A pump runaway valve can be installed on the air line to automatically shut off the pump if it starts to run too fast See Air and Fluid Line Accessories on page 6 5 Read and follow the instructions supplied with each component in your system 6 To shut off the system always relieve the pressure A WARNING INJECTION HAZARD To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure NOTE When the pump is primed and with sufficient Relief Procedure at left air supplied the pump starts when the dispensing valve is opened and shuts off when it is closed 307884 9 Parts Drawing Model 246903 3 1 Ratio Fire Ball 225 Portable Gear Lube Pump with Drum Cover
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