Graco 332316C User's Manual
Contents
1. 26 PANES eiue uiu Cae i doa 27 Pressure Relief Valves 28 Bic eR c 28 Installation and Repair Kits 28 Technical Data ssi Rn a Be 29 DIMICNSIONS cr 29 Mounting 30 NOLES coii et cee Sete een 31 Graco Standard Warranty 32 2 332316C Grease Models Grease Models Voltage 2 Liter 4 Liter 8 Liter 12V DC 24V DC 100 240 CPC DIN Wiper Followe VAC L evel 946006 X X Xx 948007 X j 12 12100081 1 cp p x qp JE JE X n ow LI 948009 X 1 X J __ X 948010 X 1 JJ X X 9G01 j X X 940018 xX XK 940019 X 1 12 848020 j X X j Xj 91 X j X J X x X i 22 1 xXx 9o3 1 X X X 948036 X 1 X 12 220087 1 2 2 ali 4 m oo ud 948038 X X J J X gt 948039 X 1 1 X X 948040 1 X 9G041 1 X X X 948063 X 11 j X X X 948064 7 X X 12 948065 __ X X 1 948066 X 11 j X X X X 948067 X 1 j X X X X 948068 X X X 948069 X 1 j X 92. 22 2 No 49 listed SOOW cable with black white green insulation e Europe 3 Class 5 conductor 1 5 mm Agency Listed HO7RN F cable with blue brown green yellow insulation e Japan Taiwan 3 conductor 1 25 mm Agency Listed 2 PNCT cable with black white red insulation e SEA India Australia 3 conductor 1 5 mm Agency Listed HO7RN F blue brown green yellow insulation e China 3 conductor 1 5 mm Agency Listed YZW cable with blue brown green yellow insulation Pin and Related Wire Color FIG 4 page 13 Color Pin Name United States SEA India Europe Japan Taiwan China Canada Australia Brown Green Yellow Green Yellow Green Yellow 12 332316C Installation Connector on Connector on Example Wiring Diagram 0 Wiring Diagram Ignition Switch 12V pump 7 5A Graco kit 571039 24V pump 4A Graco kit 571040 FIG 4 332316C 13 Installation Power CPC DC 15 foot Part 126217 12 VDC 24 VDC CPC Connector Specifications e One 7 position 1 5 mm socket connector AMP 967650 1 e Three 16 14 gauge female pins AMP 962999 1 e One 180 degree strain relief or one 90 degree strain relief AMP 965576 1 determined by cable exit for cable configuration Installation Notes e Crimp pins to wire and install in socket connector per manufacturer s instructions e See Pin Layout shown in Fic 5 for proper location in the connector e Secure socket c
3. IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required
4. Pin Eurofast Field Wireable Connector FIG 8 FIG 8 332316C Installation Part No 124595 5 Pin Eurofast Field Wireable Connector FIG 9 3 FIG 9 17 Setup Setup Pressure Relief MPa bar PSI Follow the Pressure Relief Procedure when ever you see this symbol This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment Relieve pressure in system using two wrenches work ing in opposite directions on pump element and pump element fitting to slowly loosen fitting only until fitting is loose and no more lubricant or air is leaking from fit ting NOTE When loosening pump element fitting do NOT loosen pump element Loosening pump element will change the output volume FIG 10 18 Connecting to Auxiliary Fittings NOTICE Do not attach unsupported equipment to auxiliary fit tings such as fill ports and pump element Attaching unsupported equipment to these fitting can result in irreparable housing damage e Always use two wrenches working in opposite directions when connecting anything to pump ele ment or auxiliary fittings See FIG 10 for an exam ple Torgue pump element fittings to 50 in Ibs 5 6 Nem When connecting pump element
5. hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 332316C Warnings SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately PRESSURIZED EQUIPMENT HAZARD Over pressurization can result in equipment rupture and serious injury e A pressure relief valve is required at each pump outlet Follow Pressure Relief Procedure in this manual before servicing PLASTIC PARTS CLEANING SOLVENT HAZARD Many solvents can degrade plastic parts and cause them to fail which could cause serious injury or property damage Use only compatible water based solvents to clean plastic structural or pressure containing parts e See Technical Data in this and all other equipment instruction manuals Read fluid and solvent manufacturers MSDSs and recommendations MOVING PARTS HAZ
6. into housing torgue to 50 in Ibs 5 6 Nem Pressure Relief Valves A pressure relief valve appropriate for the lubrication system must be installed close to the pump outlet to alleviate unintended pressure rises in the system and protect the G1 pump from damage e Onlyusea pressure relief valve that is rated for no more than the working pressure of the G1 pump it is installed on See Technical Data page 29 Install a pressure relief valve before any auxiliary fitting 332316C Loading Grease To ensure optimal performance from the G1 e Only use NLGI 000 2 greases appropriate for your application automatic dispensing and the equipment s operating temperature Consult with machine and lube manufacturer for details e The reservoir can be filled using a hand operated pump pneumatic pump or electric transfer pump e Do not overfill FIG 12 e Do not operate G1 without reservoir attached NOTICE Always clean fitting 37 with a clean dry cloth prior to filling reservoir Dirt and or debris can damage pump and or lubrication system Care must be used when filling the reservoir using a pneumatic or electric transfer pump to not pressurize and break the reservoir Models without a follower plate 1 Connect fill hose to inlet fitting 37 FIG 11 1 FIG 1 2 For higher viscosity fluids start pump per your con troller specifications to rotate stirring paddle during fill to prevent ai
7. that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco comv patents Original instructions This manual contains English MM 332316 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2013 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com March 2013 revised June 2013
8. 1 Remove fill cap a 2 Pour oil into reservoir to fill line b 3 Replace fill cap Hand tighten cap securely Priming NOTE It is not necessary to prime pump every time pump is filled with lubricant Fic 16 Pump only requires priming the first time it is used orifit 3 Tighten pump element fitting using two wrenches is allowed to run dry working in opposite directions FIG 15 1 Loosen pump element fitting FIG 15 NOTE When loosening pump element fitting do NOT loosen pump element Loosening pump element will change the output volume 20 332316C No Controller Operation The G1 Pump can be controlled using an external user supplied power source and controller Refer to the Typical Installation diagrams provided on page 7 for correct location of the required pump ground wire and fuses NOTE e When using an external power source and control ler Pump ON Run Time should be set for no lon ger than 30 minutes e In most cases Pump OFF Rest Time should be twice as long as Pump ON Run time If alternative ON OFF times are required contact Graco Cus tomer Service for assistance No Controller Operation Low Level Output Option Some G1 pumps without controllers include a Low Level Output Option The low level signal is monitored across PINS 3 and 4 For PIN 3 and 4 locations and wiring information the Low Level Outputs diagram NOTE A low level warning is triggered when the con tro
9. 48070 j X x X 9 go t x j j X X x X Oil Models LOL ALLEE 12V DC 24V 100 240 VAC 940042 9460033 X 1 X 948044 1 940045 X 1 x X 940046 X 1 x X 948047 x X 949072 X X 9880789 PS A 948074 X 946075 X 11 x X 9606 X 11 x X 9607 x x X lt X X lt MK OK gt XA lt 2 lt XXI A gt lt gt lt gt gt gt X lt gt gt lt 3323166 3 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock e Turn off and disconnect power at main switch before disconnecting any cables and before
10. ARD Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer 332316C 5 Installation Installation Grounding The equipment must be grounded Grounding reduces the risk of electric shock by providing an escape wire for the electrical current in the event of malfunction or breakdown 54 5 e best Grease Models with Follower Plate Grease Models FiG 1 Key A Reservoir H Model Number Serial Number B Pump Element J Follower Plate grease models only not available on all C Pressure Relief Valve Not included required grease models D Zerk inlet Fill Fitting 1 included grease models only K Vent Hole E Power DIN if equipped L Fill cap oil models onl
11. Instructions gt g GRACO G1 Standard Lubrication Pump 775 For dispensing of NLGI Grades 000 to 2 greases and oil with at least 40cSt For Professional Use Only Not approved for use in explosive atmospheres or hazardous locations Part Nos page 3 5100 psi 35 1 MPa 351 6 bar Maximum Working Pressure Read all warnings and instructions in this e Important Safety Instructions manual Save these instructions 3132066 9 certified to Intertek CAN CSA Std 22 2 No 68 09 conforms to CT ANSI UL 73 C C C US PROVEN QUALITY LEADING TECHNOLOGY Table of Contents Table of Contents Grease Models 3 OI 00616 3 5 ius ba Ex mE RENS 4 installation eat 6 6 Component Identification 6 Typical Installation 7 Choosing an Installation Location 7 System Configuration and Wiring 8 SED lied 18 Pressure Relief 18 Connecting to Auxiliary Fittings 18 Loading Grease 19 Filling OW UNIT ced 20 FIUMINO erudit ease Rei a cue 20 No Controller Operation 21 Troubleshooting eek REIR 23 iii emma e 24 Parts Drawing 2 Liter Models 25 Parts Drawing 4 and 8 Liter Models
12. VD 9 16 VDC current 60 W inrush locked rotor 12 A 24 VDC 18 32 VDC 2 5 A current 60 W inrush locked rotor 6 A ii gt Fluid rease Models rease NLGI 000 H2 Oil Models At least 40 cSt oil ump Output 0 25 in 4 cm minute i 40 F 158 F 40 C to 70 C mtn e lt 4 ne zinc plated steel S UR steel alloy steel 4 nitrile rubber buna N bronze nickel plated alnico chemically lubricated acetal alumi num PTFE Grillamid Samoa 0 508 Dimensions 13 25 33 65 2032 9 00 2256 14 50 36 83 23 50 10 00 25 40 18 50 47 00 23 50 10 00 25 40 332316C 29 Technical Data Mounting Pattern For correct mounting configuration choose either Option 1 or Option 2 See P N 126916 template Option 1 0 367inch 7 087 inch 9 3mm 180 0 mm 2x 0 0 366 inch 9 3mm 1 180 inch 30 0 mm b 3 268 inch 83 0 mm 3 544 inch 90 0 mm Option 2 0 722 inch 6 378 inch 18 3 mm 162 0 mm 2x 0 0 366 inch 0 708 inch 9 3mm 18 0 mm 3 189 inch 81 0 mm FIG 19 30 3 740 inch 95 0 mm Notes Notes 332316C 31 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of tw
13. a means of relieving pressure in day to day normal cycle operation ti1564 lt a adjustment screw The pressure adjustment screw will require periodic adjustments Whenever the valve is set adjusted after the set point is found it is important to ensure that the valve is not bot tomed out and there is at least 1 2 turn of adjustment remaining This is determined by turning the screw a 1 2 turn and then back turning it out again NOTE Turning adjustment screw a clockwise increases pressure BIN Description VALVE pressure relief 500 3500 psi 3 44 MPa 34 4 bar 24 1 MPa 241 bar Set 1003058 pressure 3000 psi 10 20 68 MPa 206 8 bar 10 Included in Kit 571028 1 563156 VALVE pressure relief 750 psi 5 17 MPa 51 71 bar VALVE pressure relief 1000 psi 6 89 MPa 68 95 bar VALVE pressure relief 1500 psi 10 34 SPOOR MPa 103 42 bar VALVE pressure relief 2000 psi 13 78 MPa 137 89 bar VALVE pressure relief 2500 psi 17 23 963160 MPa 172 36 bar 563161 VALVE pressure relief 3000 psi 20 68 MPa 206 84 bar VALVE pressure relief 5500 psi 37 92 MPa 379 21 bar 28 Fuses Qt 571039 FUSE 12 volt DC 571040 FUSE 24 volt DC Installation and Repair Kits Manual Description Number 571028 KIT return to reservoir NPT includes pressure relief valve 16C807 340525 571071 KIT return to reservoir i
14. component failure Tripped external fuse due to pumping Replace lubricant with pumpable lubri non cold weather lubricant in cold cant rated for environmental conditions weather 13 F 25 C and application Unit does not power on DC models only Replace fuse Unit does not power on AC models Tripped internal power supply fuse due Son 06500 only to power supply failure Reservoir retaining tabs are cracked or Replace reservoir broken Lubricant leaks past seal located on the Reservoir is being pressurized during Ensure vent hole is not plugged bottom of the reservoir filling If problem persists contact Graco Cus tomer Service or your local Graco dis tributor for assistance Air is trapped in the reservoir between Add grease following Loading Grease Follower plate is not going down the follower plate and lubricant instructions page 19 Ensure air is purged Increase pump on time Pump takes several minutes before it Pumping non cold weather lubricant in begins pumping cold weather 13 F 25 C Use grease suitable for temperature and conditions 332316C 23 Maintenance Maintenance Daily and at refill Zerk Fittings Keep all fittings clean using a clean dry cloth Dirt and or debris can damage pump and or lubrication system Daily G1 Pump Unit and Reservoir Keep pump unit and reservoir clean using a clean dry cloth Monthly External Wiring Harness Verify external harnesses are sec
15. d and grounded in accordance with all local codes and ordinances e fusing a DIN style power harness with a right angle mating connector make sure the connector does not exit the unit in the UP direction e Use pump with CPC style power cable e when repair or replacement of the power cord or plug is required do not connect the grounding wire to either flat blade terminal e Use a corrosion preventative electrical grease on all contacts 8 332316C Wiring and Installation Diagrams NOTE Graco does not provide a power cable with the G1 Power cables are available for purchase from Graco or the user may provide their own See Table 1 for reference pages containing additional information related to Graco power cables Table 1 Graco Power Cables Installation Cable Part No Symbol 123358 DIN 15 ft 126217 15 ft 3 wire 124333 5 meter female to male M12 Eurofast 124300 5 meter female M12 Eurofast 124594 4 pin Eurofast Field wireable 124595 5 pin female Eurofast Field wireable 332316C Power DIN AC Power DIN DC Low Level Outputs 12 VDC 24 VDC 12 VDC 24 VDC Installation Power DIN AC 15 foot Part No 123358 AC Din Connector Specifications e DIN 43650 Form A 18 mm assembled to power cable manufacturer s instructions e Rated to 6 Amps minimum at 250V Cable Specifications e United States Canada 3 conductor 16 AWG UL62 and CSA 22 2 No 49 list
16. ed SOOW cable with black white green insulation e Europe 3 Class 5 conductor 1 5 mm Agency Listed HO7RN F cable with blue brown green yellow insulation e Japan Taiwan 3 conductor 1 25 Agency Listed 2 PNCT cable with black white red insulation e SEA India Australia 3 conductor 1 5 mm Agency Listed HO7RN F blue brown green yellow insulation e China 3 conductor 1 5 mm Agency Listed YZW cable with blue brown green yellow insulation Pin and Related Wire Color FIG 3 page 11 Color Pin Pin Namel United States l SEA India l Europe Japan Taiwan Canada Australia 4 GROUND Green Green Yellow Red _ Green Yellow Green Yellow_ 10 332316C Installation Connector on Housing Connector on Cable 4 4 1 2 2 1 3 Example Wiring Diagram FIG 3 332316C 11 Installation Power DIN DC 15 foot Part No 123358 12 VDC 24 VDC NOTICE Be sure when power is applied that stirring paddle rotates clockwise when viewed from the top If it is ired incorrectly paddle could rotate counter clockwise hich will damage the pump s internal components If his happens stop the pump immediately and wire unit orrectly Din Connector Specifications e DIN 43650 Form A 18 mm assembled to power cable manufacturer s instructions e Rated to 6 Amps minimum at 250V Cable Specifications e United States Canada conductor 16 AWG UL62 and CSA
17. elve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS
18. ller detects PINS 3 and 4 have momentarily closed Grease Pumps When the grease level has reached a low warning level PINS 3 and 4 momentarily close 1 time per paddle rev olution sending the signal that the fluid has reached a low level to the controller To ensure that a low level condition has been met 3 or more low level triggers must be detected within 1 minute or less See FiG 17 for an illustration of a typical Low Level Out put response to low grease level Typical Low Level Output Response with Low Level Fluid in Grease Models Closed Contact Position Open FIG 17 332316C 200 ms gt 21 No Controller Operation Oil Pumps To ensure that a low level condition has been met the When the oil level has reached a low warning level ow eve trigger must be detected for 10 continuous sec PINS 3 and 4 close sending the signal to the controller that the fluid has reached a low level See FIG 18 for an illustration of a typical Low Level Out put response to low oil level Typical Low Level Output Response with Low Level Fluid in Oil Models Closed Contact Position Open FIG 18 22 332316C Troubleshooting Troubleshooting Problem Cause Solution Unit does not power on Incorrect loose wiring Refer to Installation instructions page 6 to Installation instructions Refer to Installation instructions page 6 6 Tripped external fuse due to internal Cone Customer
19. luded in Kit 571042 571069 RESERVOIR 2 liter oil included in Kit 571179 RESERVOIR 4 liter grease included in Kit 571183 RESERVOIR 4 liter oil included in Kit 571182 RESERVOIR 8 liter grease 9 8 liter oil included in Kit 571182 332316C Parts FN Parto Description Renee rr go me 1 AA SPRING compression grease mod els 24D838 BAFFLE low level 2 liter models 24E246 BAFFLE low level 4 liter models 24F836 BAFFLE low level 8 liter models 57 117156 BEARING sleeve 1 58 196548 LABEL shock warning 160984 WASHER low level models 2 RESERVOIR mid section 8 liter models ADAPTER reservoir 4 and 8 liter m soar wr 243806 FLOAT oil models EJ A Replacement Danger and Warning labels tags and cards are available at no cost 4 Also order Ref 31 and Ref 34 Also order Ref 57 when ordering this part 27 Parts Pressure Relief Valves Important Information regarding Pressure Relief Valve 16C807 Pressure Relief Valve 16C807 can only be used on the G1 and G3 Pumps It is not intended for use with any other products The pressure relief valve uses a p pressure adjustment screw a to set the pressure release point It X is not intended as a way to relieve pressure during normal operation but as a protective measure in the event there is an unintended pressure increase in the system Do not use this pres sure relief valve
20. ncludes pressure relief valve 16C807 571030 KIT remote manual run 12 volt DC 571030 OSAN 571031 KIT remote manual run 24 Volt DC 571036 KIT cover with label 571041 KIT pump element includes Ref 17 340533 18 33 KIT repair 2 liter reservoir includes aes Ref 13 36 40 KIT repair 2 liter reservoir for models 571069 with follower plate includes Ref 13 36 40 KIT replacement paddle 2 liter for 571044 models without follower plate includes Ref 13 16 35 57 KIT replacement paddle 2 liter for 571045 models with follower plate includes Ref 13 16 35 40a 42 57 KIT replacement paddle 4 8 liter for 571046 models without follower plate includes Ref 13 16 35 57 KIT replacement paddle 4 liter for 571047 models with follower plate includes Ref 13 16 35 57 IT NPT 571058 KIT output adapter 30502 571070 KIT output adapter BSPP 571060 KIT fill zerk leakproof KIT repair reservoir oil 2 liter models De includes Ref 13 36 40b KIT repair reservoir oil 4 liter models PRIDE includes Ref 13 36 40b 571183 KIT repair reservoir grease 4 liter models includes Ref 13 36 40b 3A0534 3A0535 332316C Technical Data Technical Data Maximum Working Pressure pi00 psi 85 1 MPa 351 6 bar Power 100 240 VAC 88 264 VAC 0 8 A current 90 VA Power 47 63 Hz Single phase inrush locked rotor max 40 1ms 12
21. onnector to the cable per the desired strain relief configuration Cable Specifications e United States Canada 3 conductor 16 AWG UL62 and CSA 22 2 No 49 listed SOOW cable with black white green insulation e Europe 3 Class 5 conductor 1 5 mm Agency Listed HO7RN F cable with blue brown green yellow insulation e Japan Taiwan 3 conductor 1 25 mm Agency Listed 2 PNCT cable with black white red insulation e SEA India Australia 3 conductor 1 5 mm Agency Listed HO7RN F blue brown green yellow insulation e China conductor 1 5 mm Agency Listed YZW cable with blue brown green yellow insulation Pin and Related Wire Color FIG 5 page 15 Color Pin Pin Name United States SEA India l Europe Japan Taiwan Canada Australia Not Used Not Used Not Used Not Used Not Used Not Used 6 NotUsed NotUsed NotUsed NotUsed NotUsed NotUsed 7 jNotUsed Green Green Yellow Red Green Yellow Green Yellow_ 14 332316 FIG 5 332316C 12V pump 7 5A Graco kit 571039 24V pump 4A Graco kit 571040 Installation 15 Installation Part No 124333 Cable Pin Out M12 Fic 6 Wire Colors Cable Pin Out Female End View Male End View FIG 6 Part No 124300 Field Wireable Pin Out M12 FIG 7 Wire Colors OT Bow White Field Wireable Pin Out Female End View 4 3 1 2 FIG 7 332316C Part No 124594 4
22. r pockets from forming in grease 332316C Setup 3 Fill reservoir with NLGI grease to max fill line NOTE Vent port located in rear of reservoir should not be used as an overfill port indicator 1 max fill line FIG 12 4 Remove fill hose Models with a follower plate 1 Connectfillhose to inlet fitting FIG 11 2 For higher viscosity fluids start pump per your con troller specifications to rotate stirring paddle during fill to prevent air pockets from forming in grease 3 Fill reservoir with grease until seal of follower plate breaches the vent hole FIG 13 and the majority of air is expelled from the reservoir FIG 13 NOTE Vent port located in rear of reservoir should not be used as an overfill port indicator 4 Removefill hose Changing Greases When changing greases always use compatible fluids Or greases 19 Setup Filling Oil Unit e Only use oil appropriate for your application auto matic dispensing and the eguipment s operating temperature Consult with machine and lube manu facturer for details e The reservoir can be filled using a hand operated pump pneumatic pump or electric transfer pump e Do not overfill FIG 14 e Do not operate G1 without reservoir attached e Only use oils with viscosity at least 40 cSt FIG 15 2 Only run pump until air is no longer dispensed with the lubricant coming out of element fitting FIG 16 FIG 14
23. servicing or installing equipment e Connect only to grounded power source e All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use
24. ta section show the only cor e Use the three fasteners included to secure the rect installation patterns to use for mounting the G1 to the mounting surface G1 No other installation configurations should be used 332316C 7 Installation System Configuration and Wiring Fuses NOTICE Fuses user supplied are required on all DC models To avoid equipment damage Improper installation of the grounding conductor may result in a risk of electric shock This product must be installed by a qualified electrician in compliance with all state and local codes and regulations e Never operate G1 Pump DC models without a fuse installed If the product is permanently connected A fuse of the correct voltage must be installed in line e it must be installed by a qualified electrician or ser with the power entry to the system viceman Fuse Kits are available from Graco The following Table e itmustbe connected a grounded permanent wir identifies the correct fuse to use for your input voltage Ing system and the corresponding Graco Kit number If an attachment plug is required in the end use application Input Voltage e itmustberated for the product electrical specifica 12 VDC SSA 571039 tions 24 VDC 571040 e it must be an approved 3 wire grounding type Recommendations for Using Pump in attachment plug i Harsh Environments e it must be plugged into an outlet that is properly installe
25. ure 24 332316C Parts Drawing 2 Liter Models Parts Drawing 2 Liter Models Oil Reservoir Low Level Grease Models Only 45 Follower Plate Models Only A Torque to 4 in Ibs 0 45 N m A Torque to 30 in Ibs 3 4 N m A Torque to 50 in Ibs 5 6 N m 332316C 25 Parts Drawing 4 and 8 Liter Models Parts Drawing 4 and 8 Liter Models Oil Reservoir Follower Plate Models Only Low Level Oil Models Only N Torque to 4 in lbs 0 45 N m A Torque to 30 in lbs 3 4 N m A Torque to 50 in Ibs 5 6 N m 26 Low Level Grease Models Only 332316C Parts FN Paino Description W ne LL a 1847 SCREW bottom cow 9 O RING 258 green included in Kit 124396 571042 571043 571044 571045 571069 571179 O RING included in Kit 571069 N 571179 571182 571183 PADDLE stirring 2 liter models with out follower plate included in Kit 571044 PADDLE stirring 4 and 8 liter mod els without follower plate included in Kit 571046 PADDLE stirring 2 liter models with Kesse PADDLE stirring 4 liter models with mo ELEMENT pump ru 2 8136 PADDLE low level E 123025 SCREW 6 16A579 LABEL safety ai WIPER stirring models without fol lower plate included in Kit 571044 571046 plate included in Kit 571045 571047 FITTING zerk grease models not K included on oil models RESERVOIR 2 liter grease inc
26. y F Power CPC if equipped G Low Level Output if equipped 6 332316C Installation Typical Installation 1 7 a 5 O SN 2 2 FIG 2 A Connected to fuse power C Series progressive divider valves B Pressure relief valve required user supplied D Tolube points Choosing an Installation Location AUTOMATIC SYSTEM ACTIVATION HAZARD Unexpected activation of the system could result in serious injury including skin injection and amputation This device has an automatic timer that activates the pump lubrication system when power is connected or when exit ing the programming function Before you install or remove the lubrication pump from the system disconnect and iso late all power supplies and relieve all pressure e Select a location that will adequately support e Use designated mounting holes and provided the weight of the G1 Pump and lubricant as configurations only well as all plumbing and electrical connections e Always mount the G1 oil models upright e Refer to the two mounting hole layouts provided e Ifthe G1 grease model is going to be operated in the Mounting Pattern section of this manual in a tilted or inverted position for any period of page 30 time you must use a model that includes a fol lower plate otherwise the G1 must be mounted NOTE The two mounting hole layouts provided upright in the Technical Da
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