Graco 313883A User's Manual
Contents
1. 1 a amp 5 E 9 og N 286 oor gt oum ux c 3925 59578 5 0 o o a a lt 25 25 1 a gt C2 CO Co Catalyst gt Color J L Catalyst gt eeeeee 5 N HON 3 o 9 o 2 5 C I cy 5 e jeeeees eeeeee Jeeeeeel e t H CO CO Pressure Relief Procedure SCO 1g Zor Zor 0 o o o TH2826a 313883A Solvent Solenoid Overrides FIG 2 Color Change Solenoids 10 Pressure Relief Procedure DVA Fl DVB MA RVA APV TI12556a Key ProMix 2KS Fluid Station MA Component A Meter SVB Component B Shutoff DVA Component A Dose Valve Valve RVA Component A Sampling 8 Solvent M2. COLOR COLOR 57 CHANGE VALVE CONTROL STACKS AIR EXHAUST MUFFLER 2 l COLOR 1 12VDC gt COLOR3 4 WAY SOLENOID 7m COLOR 4 Ex 17 8 mit 7m gt coLons a mi 7m gt cotone 8 COLOR 7 5 i coLons g 12 VDC Es g 4 WAY SOLENOID im ee 9 5 5 ei 7m COLOR 10 9 COLOR 11 ct 7m COLOR 12 5 WE i 9 CATALYST 1 5 5 sft i CATALYST 2 4 NAY SOLENOID lt lt MM 2 A PURGEA li CATALYST 3 1 lt V lw gt CATALYST 4 JZ ji 3 8 AIR FILTER mi gt CATALYST SOLVENT MANUAL DRAIN 5 MICRON WALL MOUNT ONLY Se 12 VDC SOLENOID lt PURGE B o lt VALVE 36 SERIES SOLENOID VALVES ff 2 O ARINPUT i2VDC 4 WAY SOLENOID PURGE C i M i ATE c r AIR EXHAUST MUFFLER lt 5 12VDC DUMP A SAY SOLENOID lt lt A ate x OPTIONAL A 1 AIR INPUT 5 12 VDC i S WAY SOLENOID lt DUMP B IEE OPTIONAL 1
3. El LUI b n 51 E x j i 6 NN iE 5 LL oo 112496 Detail of Item 22 on 2KS Fluid Panel J ProMix 2KS Detail of Item 26 in 2KS Fluid Panel T TI14378a These items are supplied with the ProMix 2KS System 42 11 Detail of 3KS Fluid Panel 114543 3 14382 313883A Parts Configured Digit Ref see page 41 or No part usage Part No Description Qty 1 standard part 258670 POWER SUPPLY MODULE see page 44 1 2 standard part jsee PANEL fluid 1 46 3 standard 256875 MANIFOLD mix see manual 312781 1 4 KIT flow meter C 0 none none 0 1 15V804 KIT G3000 flow meter see manual 308778 1 2 15V827 KIT G3000HR flow meter see manual 308778 1 3 15V806 KIT Co
4. l mg 1NYO A HM Y awog ICIS uv IIHS 5 If 5 34 8 qas asy t Ef m rig Woo H1008 orig t 4 M US OS Qquvog n NOLIV 051 mg INY 1 1 z 7 W 9390230102 SNOLLdO 001 01 159 TANVd 91073 GIONTIOS AME LNINOdWOD AHE us lt ova T GIONTIOS AVM t 23800 G 103INVW 6 6 4 L 9 9 S 5 v v DIS 915 u3L3W NOD 4 z 19 WOD u3l3W umd 1 938 HMd u3L3W 542018 TWNIWYSL GALNNOW NIG mH ait amoan Jar fe XXI t 5 9 xwi AZ t 5 9 2 5 9 2 sm 2 2 24 aD 5 Al C AT yet sw T2 6 Xx 1 cw um 540102 30102 030020702
5. 11 0i 1 N N XN N N 1 0958 1 0 nf System Electrical Schematic nents shown are not included with all systems Non Hazardous Area Schematic Diagrams NOTE 320VJd31NI SZ XIWOMUd 313883A 24 Schematic Diagrams System Electrical Schematic NOTE The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS system Some compo nents shown are not included with all systems Non Hazardous Area BE N3dO 2 END SNOLLdO 0001 01 ane quus D A ero aem EE SS3NHYH yaaya SSINHYH HOLIMS 1 d i H3MOd uswoou H IL N eee 4 Gin tree 0078 z Q LNANOdWOO que 05258 EU aac AYNSOTONS Sd H3IHHVE SHE XINOHd _ or 03 OL mg 110 O3 OL et TOHINOO TANVd 91073 LHVINS V3HV SNOCYYZVH SnOGHVZVH NON 25 313883A Schematic Diagrams System Electri
6. 4159 6 E B 3 8 The electrical schematic illustrates all possible wiring expansions in ProMix 3KS system Some compo nents shown are not included with all systems System Electrical Schematic Hazardous Area NOTE LIIT z 9 g o PAR AY ECE GCLLLLIJ 8 8 XX 6r sr fH ee LD ISAND 80102 19809 30102 313883A Power Supply Module Electrical Schematic Schematic Diagrams 530018 TVNIWYAL HMS 334203 N3MOd YIMOd SI 91 NMONG ONN 91 NMONg E tr 9L Ga SV OT CH me lt 14 OMY OT BANE 2 7 es ALIHM S 12QAZL gar asn ew QuvO8 asninn 1 S sir dds u3MOd N N NI aono 171400 81 N t 1 cw vf
7. 12 VDC 3 WAY SOLENOID WA amp GFB 1 55 VALVE TE OPTIONAL A I e 12 VDC SWAY SOLENOID lt lt LAA amp Gra 55 OPTIONAL 8 B MANIFOLD 22 313883A System Pneumatic Schematic 3KS Fluid Panel 313883A MANIFOLD 7 COLOR CHANGE CONTROL gt mii z E ZW M zl E m gt 7m 7m sit zl 7m sir gt 5 mii t i St gt AIR EXHAUST MUFFLER SUZMA gt 5 H i gt x gt 12 VDC sil 4 WAY SOLENOID 36 SERIES SOLENOID VALVES T 12 VDC SZ PURGE C 4 WAY SOLENOID gt 9 VALVE B B 12VDC 3 WAY SOLENOID DUMP C Z WW 5 VALVE OPTIONAL Schematic Diagrams COLOR VALVE STACKS 3RD COMP 1 3RD COMP 2 3RD COMP 3 3RD COMP 4 3RD COMP SOLVENT COLOR 13 OPTIONAL COLOR 14 OPTIONAL COLOR 15 OPTIONAL COLOR 16 OPTIONAL COLOR 17 OPTIONAL COLOR 18 OPTIONAL COLOR 19 OPTIONAL COLOR 20 OPTIONAL COLOR 21 OPTIONAL COLOR 22 OPTIONAL COLOR 23 OPTIONAL COLOR 24 OP
8. OFF 13661 J1 OFF Booth Control FIG 6 258673 3KS Fluid Station CAN Isolation Board 9 o o __ M b m a 8 me gt g e ez m E e 9 o o9 20 c mR mm i 5 ZEE i lt o 5 5 m 2 e e 2 uD a ui m mo gg D8 Tl14373a 16 313883A Troubleshooting Table 3 3KS Fluid Station CAN Isolation Board Diagnostics Component Connector Signal Description Diagnosis D7 green LED J8 Input Power from 2KS On steady green when power is supplied to CAN Fluid Station isolation board D8 green LED J3 Input Power from 3KS On steady green when power is supplied to CAN Power Supply Module isolation board D6 green LED Communication green Blinks rapidly during normal operation On steady green or not lit there is a communication fault S1 J1 J2 n a If booth control is connected to J1 and color change module is connected to J2 set switch S1 to OFF If booth control is connected to J1 or color change module is connected to J2 set switch S1 to ON If booth control is not connected to J1 and color change module is not connected to J2 set switch S1 to ON 313883A 17
9. Power Supply Module Barrier Board Diagnostics Connector Description Diagnosis J1 AC Power Input n a J4 24 Vdc Power Input to 05 turns on EasyKey Display Board J5 12 Power Output to D4 turns on if barrier board is functioning If D4 does not turn on fuses Fluid Station Board or F4 Graco Part No 15D979 are blown or there is no input power at J4 If there is no input power D5 does not light fuses F1 and F2 Graco Part No 114788 may be blown 20 313883A Troubleshooting Fluid Manifold Troubleshooting See FIG 9 To remove the fluid manifold see page 40 See manual 312581 for complete information on the fluid man ifold ProMix CCV DVC OFF 0 DVC DVC ON Ho 1 TEG TT 0 b 9 0 8 80 CN o o lt P D ABS SPV OFF SVC SPV ON SPV SM RVC 14382 ABS A B Fluid Inlet from 2KS Panel CSL Component C Supply Line Component Meter CCV Meter C Check Valve DVC Component C Dose Valve Solvent Purge Valve RVC Component C Sampling Valve SM Static Mixer SVC Component C Shutoff Valve Fl 3KS Fluid Integrator FIG 9 Fluid Manifold 313883A 21 Schematic Diagrams Schematic Diagrams System Pneumatic Schematic 2KS Fluid Panel
10. Screw meter M securely onto the dose valve con nector H using a wrench To avoid leakage secure the meter M to the dose valve connector H before connecting it to the fluid station Cable 241799 241800 241801 Length 5 ft 1 52 16 in 406 mm 13 in 330 mm J12 Ov Un UO NO Service 2 Secure meter M and plate MP to fluid station with screws MS 3 Connect meter cable 4 Connect fluid line FL 5 Calibrate meter as instructed in ProMix Operation manual ProMix 3KS TI14382a Fic 17 G3000 G3000HR Flow Meters 3X CABLE PWR RED COM BLACK FLOW METER A 2 SIG WHITE SHIELD GRN 7 PWR RED id FLOW METER B WR RED COM BLACK SIG WHITE SHIELD GRN PWR RED COM BLACK FLOW METER SOLVENT SIG WHITE SHIELD GRN GROUND TERMINAL Connectors on 2KS Fluid Station Control Board Fic 18 Meter Cable Schematic 313883A 39 Service Servicing Fluid Manifold WA Removal 1 Follow Servicing Flow Meters Removal steps 1 5 page 39 2 Disconnect air and fluid lines from the manifold 3 3 Holding onto the fluid manifold 3 loosen the three screws 224 holding the bracket 223 to
11. Troubleshooting Color Change Board Diagnostics See 7 and Table 4 to troubleshoot the color change board Also see the System Electrical Schematic on pages 24 and 26 J8 Pin 1 D33 D31 D29 J15 Pin 1 D41 D35 D27 J14 Pin 1 D30 D28 D36 D8 IND NO N Ea c 8 8 NO 025 m nm x ONR E ER 8572 E Bre RN4 den P ni U2 LJ D13 D11 42 id LAST __ 11 16 dr U UE N 6 1 AE SN 15 FUSE 125A D34 D43 D44 J9 Pin 1 D39 D32 D38 J16 Pin 1 D37 D45 D46 J10 Pin 1 D9 010 F1 Fuse bn S2 J11 FIG 7 256172 Color Change Board 18 313883A Table 4 Color Change Board Diagnostics Troubleshooting Connector Board 1 Signal Board 2 Signal LED and Pin Nos Description Description Diagnosis D8 n a Board OK Board OK Blinks heartbeat during normal operation D9 n a Communication yellow Communication yellow Turns on when board is commu nicating with ProMix 3KS 010 J7 Power Power Turns on when power is suppli
12. aunssaud 1 The electrical schematic illustrates all possible wiring expansions 3KS system Some compo ONDAL cams 08 08 TOULNOD Ramen ONT munte MO eT in ene ONTAN Lf ur ar f auvog TOYLNOD TANVd aim i 5 er vif ong 04 331339 3 Sd SAE XINONd pL x Sif Lf 418 0301 118 1000 8 AHS WoD S DGAZL or nents shown are not included with all systems Hazardous Area NOTE 00 THW o Sf XO8 108105 TANVd 01073 NOLLdO 001 445 0 ama Vduv S OQUVZVH 8 118 110 03 OL XIWOMd V3uv SNOGYVZVH NON 313883A 26 Schematic Diagrams 27
13. 1 SWSDDVE 313883A 28 Schematic Diagrams Tubing Schematic See Detail below B Bu o ig ofo fo NS 0 2 0 9 o b B3 lt uh M 0 4 M g iP To ProMix 2KS Wall Panel A2 TH4381a TI14850a B1 B3 Table 6 Tubing Chart Starting Ending Tube OD Color Description Point Point in mm 2 2 5 32 4 Green Dose C On A4 A4 5 32 4 yr Red Purge C Off B1 B1 5 32 4 Red Dose C Off B3 B3 5 32 4 7 Natural Solenoid Air Supply 13 13 1 4 6 Dump AD optional TI14380a 313883A 29 Service Service Before Servicing wW To avoid electric shock turn off power supply mod ule power before servicing Servicing power supply module exposes you to high voltage Shut off power at main circuit bre
14. BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices a
15. cc min 0 01 0 50 gal min 313883A 5 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline D Do not plug or unplug power cords or turn power or light switches on off when flammable fumes gt lt d ly t are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area ELECTRIC SHOCK HAZARD AN This equipment must be grounded Improper grounding setup or usage of the system can caus
16. change module Using the solenoid identification labels as a guide press and hold the override button on each color solenoid until flow from dump valve C stops Press and hold the dump valve A solenoid override FIG 4 Press and hold the A side color solvent solenoid override until clean solvent comes from the dump valve then release Press and hold the dump valve B solenoid override FIG 4 Press and hold the B side catalyst solvent solenoid override until clean solvent comes from the dump valve then release Press and hold the dump valve C solenoid override FIG 5 Press and hold the C side solvent solenoid override until clean solvent comes from the dump valve then release Shutoff the solvent supply to the color catalyst com ponent C change stack solvent valves Press and hold the A B and C solvent solenoid overrides and dump valve overrides until solvent flow from the dump valves stops Module 1
17. eu 524 228 er 60 oza ILI 2 oo NN um Color Change Module Booth Control Dose Valve C Solenoid Purge Valve C Solenoid Dump Valve C location optional TH4704a FIG 5 ProMix 3KS Fluid Station CAN Isolation Board and Component C Solenoids 14 313883A Troubleshooting See FIG 4 and FIG 5 to troubleshoot the 2KS and 3KS solenoids Also see the System Electrical Schematic on pages 24 and 26 If the dispense or purge valves are not turning on or off correctly it could be caused by one of the following Table 2 Solenoid Troubleshooting Cause Solution 1 Air regulator pressure set too high or too low Check air pressure 80 90 psi 550 630 kPa 5 5 6 3 bar is commonly used Do not go below 75 psi 0 5 MPa 5 2 bar or above 120 psi 0 8 MPa 8 bar 2 Air or electrical lines damaged or connections loose Visually inspect air and electrical lines for kinks damage or loose connec tions Service as needed 3 Solenoid failure Check the applicable solenoid s LED see FIG 7 and Table 4 If lit proceed with the following checks If not lit go to Cause 4 Remove the connector for the applicable solenoid and measure voltage across the pins on the board If voltage is between 9 15 Vdc replace the solenoid Manually operate the valves by removing the color change module cover and pressing and
18. of the lowest rated fluid component Refer to the component pressure ratings below Example A Model with Flow Control has a maximum working pressure of 190 psi 1 31 MPa 13 1 bar Check the identification label on the EasyKey power supply module or fluid station for the system maxi mum working pressure See FIG 1 ProMix Fluid Manifold Components Maximum Working Pressure Base System no meters option 0 no color component change option 0 and no flow control Optional with ProMix 2KS Base Unit 3000 psi 21 0 MPa 210 bar Meter Option 1 2 and 4 23000 G3000HR or Solvent Meter 3000 psi 21 0 MPa 210 bar Meter Option Coriolis Meter 2300 psi 15 86 MPa 158 6 bar Color Change Option 1 and 2 low pressure valves 300 psi 2 07 MPa 20 6 bar Color Change Option and 4 high pressure 5 3000 psi 21 MPa 210 bar Flow Control Optional with ProMix 2KS Automatic System Base Unit 190 psi 1 31 MPa 13 1 bar ia chen snag AR Meche eset atch cake tate 75 3800 cc min 0 02 1 0 gal min 39000HIB tau padres VOR E e eg ee Ad rg 38 1900 cc min 0 01 0 50 gal min Coriolis Meter es veux Rx pod a RR E RA Rus orn 20 3800 cc min 0 005 1 00 gal min 53000 Solvent Meter accessory 38 1900
19. releasing solenoid valve override buttons FIG 2 Valves should snap open and shut quickly If the valves actuate slowly it could be caused by Air pressure to the valve actuators is too low See Cause 1 Solenoid is clogged Make sure air supply has 10 micron filter installed e Something is restricting the solenoid or tubing Check for air output from air line for corresponding solenoid when valve is actuated Clear restric tion e dose valve is turned in too far See ProMix 3KS Operation manual for settings Fluid pressure is high and air pressure is low 4 Fluid station control board or cable failure If there is no voltage across the pins on the board or it is less than 9 Vdc check LEDs D9 and D10 see FIG 7 and Table 4 If both are lit and function ing properly or other solenoids in the module are working properly replace the color change board If D9 and D10 are not lit e Check if the cable is disconnected or damaged e Check the fluid station control board see the ProMix 2KS Repair Parts Manual 313883A 15 Troubleshooting 3KS Fluid Station CAN Isolation Board Diagnostics See FIG 6 and Table 3 to troubleshoot the 3KS fluid station CAN isolation board Also see the System Electrical Schematic on pages 24 and 26 8 Power Input from 2KS Fluid Station J3 Power Input from 3KS Power Supply Module VDC r J2 Color Change Module S1
20. the fluid station Lift the fluid manifold 3 and pull it away from the panel Service as instructed in the Fluid Mix Manifold manual 312781 Installation 1 Secure the fluid manifold 3 and mounting plate 224 with three screws 223 2 Install meters See Installation steps 1 3 page 39 3 Connect air and fluid lines 4 Calibrate meters as instructed in ProMix Operation manual 40 ProMix 3KS 114382 FIG 19 Fluid Manifold Servicing Color Change Module Color Catalyst Valves and Dump Valves 1 A Follow Before Servicing page 30 See manual 312787 for the color change module See manual 312783 for the color catalyst valve stacks See manual 312786 for the dump valve kits See manual 312782 to service an individual valve 313883A Parts Configurator Key The configured part number for your equipment is printed on the equipment identification labels See the illustrations below for location of the identification labels The part number includes digits from each of the following categories depending on the configuration of your system The digits in this table do not correspond to ref nos in the parts list
21. 0 0 1 63000 1 Two Valves low pressure 2 G3000HR 2 Four Valves low pressure 3 1 8 in Coriolis 3 Two Valves high pressure 4 Solvent Meter 4 Four Valves high pressure ProMix 3KS Intrinsically Safe IS System Install per IS Control Drawing No 258682 EasyKey Interface IS Associated Apparatus for use in non hazardous location with IS Connection to Smart a 0074 APPROVED Fluid Plate IS Label Location Apparatus for use Label Location on a iv 1 Grou 1 Division 1 G DT3C on Fluid Station Hazardous Locations Y Power Supply Module 14361 0359 Read Instruction Manual 14370 MAX AIR WPR Warning Substitution of components 5 may impair intrinsic safety Maximum Fluid PARTNO SERIES SERIAL Working Pressure MAXFLUID WPA Configured Part Number is listed here MFG YR GRACO INC is Cynn MAX TEMP 50 C 122 F eraco 5540054 T 14376a FIG 1 Identification Label 313883A System Configuration and Part Numbers Hazardous Location Approval Models using a G3000 G3000HR or intrinsically safe Coriolis meter for A B and C meters are approved for installation in a Hazardous Location Class I Div I Group D or Zone I Group IIA Maximum Working Pressure Maximum working pressure rating is dependent on the fluid component options selected The pressure rating is based on the rating
22. 00 30 50 Optional IS Power Cable 15D320 n a 50 15 25 Standard Fiber Optic Communication Cable to connect EasyKey with 2KS Fluid Station 15G710 n a 100 30 50 Optional Fiber Optic Cable Cables to connect the 3 KS Power Supply Module to the ProMix 3KS Fluid Station 123271 Red 50 15 25 Standard IS Power Cable to connect 3KS Power Supply Module with 3KS Fluid Station 123272 Red 100 30 50 Optional IS Power Cable Cables to make connections within the Hazardous Area 15U532 Blue 3 0 92 Standard CAN Cable to connect Color Change Module 1 with Color Change Module 2 123273 Green 10 3 05 Standard CAN Cable to connect 2KS Fluid Station with 3KS Fluid Station 123274 Green 25 7 62 Optional CAN Cable to connect 2KS Fluid Station with 3KS Fluid Station 123277 Yellow 6 1 83 Standard CAN Cable to connect Color Change Module 1 with 3KS Fluid Station Optional CAN Cable to connect Booth Control with 3KS Fluid Station 123280 Yellow 50 15 25 Standard CAN Cable to connect Booth Control with 3KS Fluid Station Optional CAN Cable to connect Color Change Module 1 with 3KS Fluid Station 15G611 n a 10 3 05 Standard IS Power and Communication Cable to connect Flow Control Module to 2KS Fluid Station 15G614 n a 40 12 2 Optional IS Power and Communication Extension Cable to increase cable length from Flow Control Module to 2KS Fluid Station 48 313883A Technical
23. 3 Remove 4 screws 220 Remove connector jam nuts on the outside of the power supply module 202 Remove board 214 FIG 15 4 Install new CAN isolation board 214 with 4 screws 220 5 Connect cables to board 214 FIG 14 6 Replace the cover 203 7 Turn power on to test operation 313883A Service 35 Service J8 Communication J3 Power Input J2 Color Change Module Booth Control 8f 210 28 10 e e 7 c 3 S EEO z oW o S MSE jy 6 Smg E D6 8 No e e e o ee E xx 20 aT a 2g m em a 9 mmm 5 jm D7 ste 2 2 D8 TH4373a FIG 14 258673 3KS Fluid Station CAN Isolation Board 36 313883A 203 223 Fic 15 3KS Wall Mount Fluid Station 205 211 213 241 212 Service 206 207 TI14360a 313883A 37 Service Replacing Solenoids The Wall Mount Fluid Station has a minimum of 2 sole noids If you have options installed you have additional optional solenoids for each See Table 7 and Sche matic Diagrams page 22 To replace a single solenoid 1 Follow Preparatio
24. 42018 mn8 1HM Y 58754 1 Nua 0 238 yuo woo TAA e SISSINYYH ol SS AVY NONWOO DOWN 31v MO 01 6 und DONNY 6 aa 194 HN 10d 8 gt f NOWWOD LNALNO YIMOd NOWWOD 11400 WSIO 9 I 9 9 vi 174170 1 2345 5 41041n0 1345 Nua 13538 5 Woes 14114110 12385 I 0 YIMOd NOWWOD LNdLNO WLIDIG l 4 L LHM 4 nano nO al 19 NO 1041409 r4 INDY WD 9 3ALDV 5 2108170 XIW r m ANALNO 3ALDV XIW mk 274100 JALIY 0 afe YIMOd NOWWOD LAdLNO 1VLIDIG 1 4 34038 8 ANANIS 18 39039 8 39039 9 2081 1934038 ANANIZ 1934033 1933033 I E LAANIO 193038 1 Fr 542019 NOWWOD JANI i WNIWYAL NOWWOD 1fidNI 9 Hf AndNI Wavy 13538 5 SYN PAUMA pa ANANI 39908 c a f 1 Ll 1 auvog wavy NOWWO2 1880 02 OII 2 5190 1 SS3NUVH Quvog az Nido v aasan s HOLIWS 8 90 aasnnn _ SS3NUVH YIMOd enon ann z amod aasnnn L 1 4 1 N z anos H OND N
25. 8 in 10 mm Parts labeled n a are not available separately 110 ma SCREW machine pan hd 2 8 32 x 3 4 in 19 mm 313883A 45 Parts Wall Mount Fluid Station 202 206 207 217 240 228 14383 203 215 223 TI14360a 46 313883A Parts Wall Mount Fluid Station NOTE Parts are shown on page 46 unless noted Ref Ref No Part No Description Qty No Part No Description Qty 220 n a SCREW machine pan hd 4 201 n a PLATE mounting 202 256841 ENCLOSURE 203 15V790 COVER 204 15V879 MANIFOLD solenoid 3 station 205 121374 VALVE solenoid intrinsically 4 40 x 3 16 in 5 mm 2214 15W775 LABEL warning 222 119257 CONNECTOR bar ground 223 150510 BRACKET valve mount 224 19798 SCREW socket hd 1 4 20 a safe 12 Vdc x 3 8 in 10 mm 206 100985 WASHER lock external tooth 4 226 n a RAIL 1 1 4 227 104714 SCREW machine pan hd 6 x 2 207 101345 NUT hex jam 1 4 20 4 3 16 in 5 mm 208 n a SCREW machine pan hd 10 2 228 116773 CONNECTOR plug 10 position 1 x 3 8 in 10 mm 229 TUBE nylon red 5 32 in 209 112698 ELBOW swivel 90 1 8 npt m 1 4 mm OD two 2 ft 0 6 m x 1 4 in 6 mm OD tube lengths 210 06061 MUF
26. 8276 15V817 313883A 43 Parts 258670 Power Supply Module 114 125 122 AU 107 TI14370a 117 104 110 108e 1034 120 101 Ref q TI14366a 101 127 103d 103f 14369 126 124 121 127 44 313883A Parts 258670 Power Supply Module Ref Ref No Part No Description Qty No Part Description Qty 101 n a POWER SUPPLY MODULE 1 112 116320 SWITCH power 1 103 n a PLATE application includes 1 113 15V280 HARNESS connection 1 items 103a 103f 114 n a RAIL 1 103a 255786 BOARD barrier IS includes 1 115 n a SCREW machine rd hd 10 x 6 fuses 15D979 and 114788 3 8 in 10 mm see page 33 for fuse loca 117 15G569 LABEL EasyKey inputs tion 120 120838 BLOCK clamp end 103b n a COVER 103c 117526 SPACER 1034 119257 BAR ground 103 114095 BLOCK terminal 103f 121314 POWER SUPPLY 24 121 n a HOLDER tie 122 223547 GROUND WIRE 25 ft 7 6 m 123A 15W776 LABEL warning 124 194337 WIRE grounding door 125 116343 SCREW ground M5 x 0 8 104 hd 3 1264 186620 LABEL ground n a machine pan hd 6 32 3 8 in 10 mm 127 16A335 HARNESS wire nig SCREW machine pan hd 2 A Replacement Danger and Warning labels tags and Oe Zine TI cards are available at no cost 107 n a SCREW machine pan hd 2 10 24 x 3
27. Data Maximum fluid working pressure Maximum working air Air supply Air filter inlet size Air filtration for air logic and purge air Graco supplied Air filtration for atomizing air user supplied Mixing ratio On ratio Fluids handled Viscosity range of fluid Fluid filtration Fluid flow rate range G3000 G250 G3000HR G250HR Solvent Coriolis Fluid inlet sizes Flow Dose Valve Color Valve Adapters 3KS Fluid Fluid outlet size static External Power Supply Requirements Operating temperature Environmental Conditions 0 Noise Level Sound pressure level Sound power level Wetted Technical Data Base system 3000 psi 21 MPa 210 bar Low pressure color change 300 psi 2 1 MPa 21 bar High pressure color change 3000 psi 21 MPa 210 bar Coriolis meter 2300 psi 16 1 MPa 161 bar 100 psi 0 7 MPa 7 bar 75 100 psi 0 5 0 7 MPa 5 2 7 bar 3 8 npt f 5 micron minimum filtr
28. Dose Too Short Alarm Overdose B A Dose Too Short Alarm Dose Time A Alarm Dose Time B Alarm Mix in Setup Alarm Remote Stop Alarm Purge Volume Alarm CAN Network Communication Error Alarm High Flow Alarm Low Flow Alarm System Idle Warning Setup Change Warning Power On Warning Defaults Loaded Warning Purge Initiate Alarm Material Fill Alarm Tank A Low Alarm Tank B Low Alarm Tank S Low Alarm Auto Dump Complete Alarm Color Catalyst Purge Alarm Color Catalyst Fill Alarm Tank C Low Alarm Overdose C Alarm Dose Time C Alarm 313883A Troubleshooting Solenoid Troubleshooting NOTE Refer to the Schematic Diagrams page 22 AFS 1 AFS 2 SOLV SW GFB 1 PS GFB 2 PS 1 Pawei Fiber Optic TL CAN 1 m CAN Not Used Flow Solv Flow C Flow A Ooooo Flow B Dose A Valve Overrides Dose B en AN 999909 B Flush En ate Dump Valve A CH wi Dump Valve 1TH Optional Solenoid 1 Locations GFB 2 KT Ep Si 3rd Purge Valve Dose Valve A Solenoid Solenoid Dose Valve B Purge Valve A Purge Valve B Solenoid Solenoid Solenoid TH2652a FIG 4 ProMix 2KS Fluid Station Board and Component A and B Solenoids 313883A 13 Troubleshooting 8 Communication
29. FLER 2 230 n a TUBE nylon green 5 32 in A R 211 121628 SCREW machine self seal 2 4 mm OD two 2 ft 0 6 m ing 4 40 x 1 4 in 6 mm lengths 212 114263 FITTING tube 1 8 npt m x 4 234 TUBE nylon 1 4 in 6 mm A R 5 32 in 4 mm OD tube OD 10 ft 3 05 m supplied 213 104644 PLUG screw 10 32 x 5 32 in 2 236 na LABEL installation 1 4 mm 237 123329 CONNECTOR 10 pin 1 214 258673 BOARD circuit CAN isolation 1 238 16A357 WIRE HARNESS 1 215 113783 SCREW machine pan hd 4 240 16A475 WIRE ground 25 ft 7 6 m 1 1 4 20 x 1 2 in 13 mm 241 104640 GASKET 2 1 216 120685 GROMMET 217 116343 SCREW ground 218A 186620 LABEL symbol ground 219 111987 CONNECTOR cord strain relief 243 104421 STRAIN RELIEF A Replacement Danger and Warning labels tags and cards are available at no cost a Parts labeled n a are not available separately 313883A 47 Parts Available Cables Color Part No Code Length ft m Usage Cables to connect the EasyKey to the ProMix 2KS Fluid Station 15U533 Blue 50 15 25 Standard IS Power Cable to connect EasyKey with 2KS Fluid Station 15U531 Blue 2 0 61 Optional IS Power Cable 15U532 Blue 3 0 92 Optional IS Power Cable 15V205 Blue 6 1 83 Optional IS Power Cable 15V206 Blue 10 3 05 Optional IS Power Cable 15V207 Blue 15 4 57 Optional IS Power Cable 15V208 Blue 25 7 62 Optional IS Power Cable 15V213 Blue 1
30. Power Supply Module Electrical Schematic Tubing Schematic Servic amp Mb cule eere mer FEY EE 30 Before Servicing 30 After Servicing 30 Servicing Power Supply Module 31 3KS Wall Mount Fluid Station 35 Servicing Flow Meters 39 Servicing Fluid Manifold Servicing Color Change Module Color Catalyst Valves and Dump Valves 40 Paris ilu ERA 41 Configurator Key 41 3KS System 42 Color Change Accessory Kits 43 258670 Power Supply Module 44 Wall Mount Fluid Station 46 Available Cables 48 Technical Data 49 Graco Standard Warranty 50 Graco Information 50 313883A Related Manuals Component Manuals in English Manual Description 313881 ProMix 3KS Kit Installation 313882 ProMix 3KS Manual System Operation 313885 ProMix 3KS Automatic System Operation 312775 ProMix 2KS Manual System Installation 312776 ProMix 2KS Manual System Operation 312777 ProMix 2KS Manual System Repair Parts 312778 ProMix 2KS Automatic System Installation 312779 ProMix 2KS Automatic System Operation 312780 ProMix 2KS A
31. R GRACO INC MPa bar 7 50 122 omAcO 55440 U S A TH4376a Fluid Station Label ProMix 3KS FLUID PANEL PART NO SERIES SERIAL MFG YR MAX AIR WPR 7 7 100 Intrinsically safe equipment MPa bar PSI lass AAT Group D T3 GRACO INC APPROVED stall pet 28983 FMOBATEXO07S P O Box 1441 Minneapolis MN 0359 Exi a eraco 55440 U S A TH4374a ATEX Certificate is listed here Power Supply Module Label ProMix 3KS POWER REQUIREMENTS PARTNO SERIESNO MFG YR VOLTS 85 250 AMPS 2 AMPS MAX intrinsically safe connections Wy GRACO INC KE for Class Div 1 Group D 50 60 Hz Box 1441 20 C to 50 Minneapolis APPROVED Install per 258682 Ge I CE maco 55440 U S A Testa WA ND Um 250 V FMOBATEX0072 0359 114375 Certificate is listed here System Configuration and Part Numbers System Configuration and Part Numbers Configurator Key The configured part number for your equipment is printed on the equipment identification labels See 1 for location of the identification labels part number includes digits from each of the following categories depending on the configuration of your system 3K Component C Not Not System Fluid Meter Component C Change Designated Designated TK 0 No Meter 0 No Valves single component
32. Repair Parts G g GRACO ProMix 3KS 313883A Plural Component Proportioner ENG Manual and Automatic systems for proportional mixing of plural component coatings For professional use only Approved for use in explosive atmospheres except the EasyKey and 3KS Power Supply Module Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 4 for model information including maximum working pressure Equipment approval labels are on page 3 Some components shown are not included with all systems T114543a C 0359 APPROVED 2G PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuals Equipment Approvals System Configuration and Part Numbers Configurator Key Warnings Grounding Check Resistance Pressure Relief Procedure 0 Alarm Codes Solenoid Troubleshooting 3KS Fluid Station CAN Isolation Board Diagnostics Color Change Board Diagnostics Power Supply Module Barrier Board Diagnostics Fluid Manifold Troubleshooting Schematic Diagrams System Pneumatic Schematic 2KS Fluid Panel System Electrical Schematic
33. TIONAL COLOR 25 OPTIONAL 23 31000W 31435 83M synu A A Sore SNOLLdO 00 50 The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS system Some compo 1494 HUM HOLIMS 3NVNGW3W sore z P 11003 4f 9 GNDOVD XHOM L3N sers 9 5 LHNVOYO 8 NYOMAN 58758 S Y OMO LHA V YIOM IN 58681 v t CTAIHS NOLLVHD3INI Ses 07 4 NOLLVMO3INI 68958 2
34. aker before opening power supply module All electrical wiring must be done by a qualified electrician and comply with all local codes and reg ulations Do not substitute system components as this may impair intrinsic safety Read Warnings page 6 To avoid damaging circuit board when servicing wear Part No 112190 grounding strap on wrist and ground appropriately NOTE For complete system servicing including the EasyKey A B Fluid Station and Optional Flow Control see your ProMix 2KS Repair Parts Manual 1 30 Flush system and follow Pressure Relief Proce dure page 8 if service time may exceed pot life time and before servicing fluid components Close main air shutoff valve on air supply line and on ProMix 3KS Shut OFF the Power Switch on the EasyKey and on the Power Supply Module 0 position FIG 10 If servicing power supply module also shut off power at main circuit breaker 0 OFF 12657 TH4372a FIG 10 Power Off After Servicing After servicing the system be sure to follow the Start Up checklist and procedure in the ProMix 3KS Operation manual 313883A Servicing Power Supply Module Updating Software To update software upload new software from your PC using the basic web interface See manual 313386 NOTE If using the Graco Gateway in your system dis connect its cable from the EasyKey before updating the ProMix 3KS software Re
35. ation reguired clean and dry air 30 micron minimum filtration reguired clean and dry air Stage 1 0 1 1 50 1 Stage 2 0 1 1 50 1 up to 1 user selectable one or two component solvent and waterborne paints polyurethanes epoxies acid catalyzed varnishes moisture sensitive isocyanates 20 5000 cps 100 mesh minimum 75 3800 cc min 0 02 1 00 gal min 38 1900 cc min 0 01 0 50 gal min 20 3800 cc min 0 005 1 00 gal min 38 1900 cc min 0 01 0 50 gal min 1 4 npt f 1 4 npt f 1 4 npt m 1 4 npt f 85 250 Vac 50 60 Hz 2 amps maximum draw 15 amp maximum circuit breaker reguired 8 to 14 AWG power supply wire gauge 41 122 F 5 50 C indoor use pollution degree 2 installation category Il below 70 dBA below 85 dBA 303 304 SST Tungsten carbide with nickel binder perfluoroelastomer PTFE Dependent on flow rate dose size and meter resolution See individual component manuals for additional technical data 313883A 49 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part o
36. cal Schematic 03002 80102 Q38 SNOLLdO 001 01 als 06 QasnNn QasnNn A 03002 80102 3389 SNOLLdO 001 52 ESANA ESANA ESANA ESANA GasnNn SNNN ANNOYS 1 GLIHM is AN3ATOS ti313W MOT4 Su3l3W S1 2 2 033 3182 XE 3unssaudz 849 777 NOD 3unssaud 77 192 HOLIMS INANIOS 7 02 95 ZHOUMS 9 NO Gi GIONTIOS lt LAT yve XZL 83500 Z V 1083105 939909 HSM GUE 10 3105 Ug 95 NWR 0 TO4INVW 95 fi 38 8 GTI3IHS orig 5a
37. e electric shock e Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment e Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations INTRINSIC SAFETY Only models with 23000 9250 G3000HR G250HR or intrinsically safe Coriolis meter for A B and C meters are approved for installation in a Hazardous Location Class Div Group 2 To help pre vent fire and explosion Do not install equipment approved only for a non hazardous location in a hazardous area See the ID label for the intrinsic safety rating of your model Do not substitute system components as this may impair intrinsic safety SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Tighten all fluid connections before operating the equipment Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment POS 6 313883A Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious i
38. econnect input and output wires in positions noted in step 3 Close and lock power supply module door with key Turn on power at main circuit breaker Turn power supply module power on to test opera tion FIG 13 Power Supply Replacing Power Switch AN Follow Before Servicing page 30 Unlock and open the power supply module door with its key Note position of power switch wires See Power Supply Module Electrical Schematic page 28 Disconnect wires and remove switch 112 FIG 13 Install new power switch 112 Reconnect wires in positions noted in step 3 Close and lock power supply module door with key Turn on power at main circuit breaker Turn power supply module power on to test opera tion Power Supply Outputs Vdc O 103f 112 O 09800 Power Supply Inputs Vac Input Power Terminal Block 14368 34 313883A 3KS Wall Mount Fluid Station Preparation 1 Follow Before Servicing page 30 2 Loosen the 4 screws 215 then remove the Wall Mount Fluid Station cover 203 FIG 15 Replacing CAN Isolation Board AN To avoid damaging circuit board when servicing wear Part No 112190 grounding strap on wrist and ground appropriately 1 Follow Preparation page 35 2 Disconnect all cables J1 J2 J3 J8 from CAN iso lation board 214 FIG 14
39. ed to the board 027 J15 5 amp 6 Color 3 Color 16 028 J14 3 amp 4 Color 1 Color 14 029 8 546 Color 6 Color 19 030 14 1 amp 2 Color 2 Color 15 D31 J8 3 amp 4 Color 7 Color 20 032 J16 3 amp 4 Catalyst 4 Component C 4 033 108 142 Color 8 Color 21 Dal caora poe D27 through D46 turn on when 035 J15 3 amp 4 Color 4 Color 17 ProMix 3KS sends a signal to 036 J14 5 amp 6 Solvent Color Color 13 actuate the related solenoid 037 J10 5 amp 6 Catalyst 2 Component C 2 valve D38 416 1 amp 2 Catalyst 3 Component C 3 039 J16 5 amp 6 Color 12 Color 25 D41 J15 1 amp 2 Color 5 Color 18 043 J9 3 amp 4 Color 10 Color 23 044 J9 1 amp 2 Color 11 Color 24 045 J10 3 amp 4 Catalyst 1 Component 1 046 410 1 amp 2 Solvent Catalyst Solvent Component C 1 Replaceable n a Check fuse condition if there is Fuse no power to the board or if com munication is interrupted between the fluid station and the color change module 313883A 19 Troubleshooting Power Supply Module Barrier Board Diagnostics See FIG 8 and Table 5 to troubleshoot the Power Supply Module barrier board Also see the Power Supply Module Electrical Schematic on page 28 and the System Electrical Schematic on pages 24 and 26 J4 Pin 1 J1 Pin 1 D5 1 2 F4 F3 D4 T 2 J5 Pin 1 Fic 8 255786 Power Supply Module Barrier Board Table 5
40. er 4 See FIG 2 Open the color change module Using the solenoid identification labels as a guide press and hold the override button on each color solenoid until flow from the sampling valve stops 5 Press and hold the solvent solenoid override until clean solvent comes from the sampling valve then release 6 Shutoff the solvent supply to the color change stack solvent valve 7 Press and hold the solvent solenoid override until solvent flow from the sampling valve stops 8 Open the A side shutoff valve SVA FIG 3 Close the A side sampling valve RVA Systems with Color Catalyst Component Change and Dump Valves NOTE This procedure relieves pressure through the dump valves 1 Complete all steps under Single Color Systems page 8 2 Shut off all color catalyst component supplies to the valve stacks 3 Press and hold the dump valve A solenoid override FIG 4 4 See FIG 2 Open the color change module Using the solenoid identification labels as a guide press and hold the override button on each color solenoid until flow from dump valve A stops 5 Press and hold the dump valve B solenoid override FIG 4 313883A Pressure Relief Procedure See FIG 2 Using the solenoid identification labels as a guide press and hold the override button on each catalyst solenoid until flow from dump valve B stops Press and hold the dump valve C solenoid override FIG 5 See FIG 2 Open the color
41. eter Valve SPV Solvent Purge Valve ProMix 83KS SVA Component A Shutoff Air Purge Valve Valve SM Static Mixer MB Component Meter Fl Fluid Integrator DVB Component B Dose Valve AT Air Purge Valve Air Supply RVB Component B Sampling Tube Fl DVC Valve Key ProMix 3KS Fluid Station MC Component C Meter MC DVC Component C Dose Valve RVC Component C Sampling Valve CPV SVC Component C Shutoff Valve CPV Component C Purge Valve SM Static Mixer FI Fluid Integrator 3KS fluid inlet Connect fluid supply line from 2KS fluid manifold outlet here A Connect fluid supply line to gun AN SVC SM A 114382 Fic 3 ProMix 2KS ProMix 3KS Wall Mount Fluid Stations 313883A 11 Troubleshooting Troubleshooting Follow Pressure Relief Procedure page 8 before cleaning checking or servicing equipment Do not use the fluid in the line that was dispensed off ratio as it may not cure properly NOTE For complete system troubleshooting including the EasyKey A B Fluid Station Booth Control and Optional Flow Control see your ProMix 2KS Repair Parts Manual Alarm Codes Table 1 lists the system alarm codes See the system operation manual for complete information on alarm troubleshooting 12 Table 1 System Alarm Codes Code Description Communication Error Alarm E 2 Potlife Alarm Ratio High Alarm Ratio Low Alarm E 5 Overdose A B
42. f the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING
43. jury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 313883A Grounding Grounding Your system must be grounded See the Grounding instructions in your ProMix 3KS Installation manual Check Resistance To ensure proper grounding resistance between Pro Mix components and true earth ground must be less than 1 ohm Read Warnings page 6 Have a qualified electrician check resistance between each ProMix component and true earth ground If resis tance is greater than 1 ohm a different ground site may be required Do not operate the system until the problem is corrected Pressure Relief Procedure NOTE The following procedures relieve all fluid and air
44. n page 35 and shut off power at main circuit breaker 2 Disconnect 2 solenoid wires N from the terminal strip 16 3 Unscrew 2 screws P and remove solenoid 205 4 Install new solenoid 205 5 Connect 2 wires N to the terminal strip T Sole noid wires are polarized red black Refer to System Electrical Schematic page 26 6 Replace the cover 203 38 m lll Yo 2 1 9 e P 205 14704 FIG 16 Replacing Solenoids Table 7 3KS Wall Panel Solenoids Solenoid Terminal Strip Actuates Standard 1 5 black 6 red Dose Valve C 2 7 black 8 red Purge Valve C Optional 3 9 black 10 red Dump Valve C 313883A Servicing Flow Meters We Coriolis Meter 1 Follow Before Servicing page 30 2 remove and service the Coriolis meter see man ual 313599 G3000 or G3000HR Meter Removal 1 Follow Before Servicing page 30 2 Unscrew cable connector from meter sensor SN FIG 17 3 Unscrew four 1 4 20 screws MS holding the meter mounting plate MP FIG 17 4 Unscrew fluid line FL from meter inlet 5 Unscrew meter from dose valve connector FIG 17 6 Service meter as instructed in the meter manual 308778 Installation 1
45. nd legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 313883 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2010 Graco Inc is registered to ISO 9001 www graco com
46. njury Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals e Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious in
47. placing Barrier Board A To avoid damaging circuit board when servicing wear Part No 112190 grounding strap on wrist and ground appropriately 10 11 12 Follow Before Servicing page 30 Unlock and open the power supply module door with its key Disconnect the cables and connectors from J1 J4 and J5 FIG 12 Using the security tool provided Part No 122239 remove 2 screws 107 and the cover 103b See FIG 11 Noting their location remove 5 screws 104 105 from the barrier board 103a Do not remove the screw noted in 12 Remove board Apply thermal compound to the heatsink Z on the back of the new barrier board 103a See 12 Install the new barrier board with the 5 screws 104 105 Install the cover 103b with 2 screws 107 using the security tool Connect cables to J1 J4 and J5 Close and lock power supply module door with key Turn on power at main circuit breaker Turn power supply module power on to test opera tion 313883A Service 31 Service Replacing Barrier Board Fuses 1 Follow Replacing Barrier Board steps 1 4 2 Remove the fuse F1 F2 F3 or F4 from its fuse AN holder FIG 12 3 Snap new fuse into holder 4 Follow Replacing Barrier Board steps 8 12 Fuse Part No Description F1 F2 114788 Power In Fuses 2 amp time lag F3 F4 150979 Power Out Fuses 0 4 amp quick ac
48. pressure in the ProMix 3KS system Use the procedure appropriate for your system configuration Relieve pressure when you stop spraying before changing spray tips and before cleaning checking or servicing equipment Single Color Systems 1 While in Mix mode gun triggered shut off the A and C fluid supply pumps pressure pots Close all fluid shutoff valves at the pump outlets 2 With the gun triggered push the manual override on the A B and C dose valve solenoids to relieve pres sure See FIG 4 NOTE If a Dose Time alarm E 7 E 8 occurs clear the alarm 3 Doa complete system purge following the instruc tions under Purging Using Recipe 0 in your system Operation manual 4 Shut off the fluid supply to the solvent purge valve SPV and the air supply to the air purge valve FIG 3 5 With the gun triggered push the manual override on the A B and C purge valve solenoids to relieve air and solvent pressure See 4 Verify that solvent pressure is reduced to 0 NOTE If a Purge Volume alarm E 11 occurs clear the alarm 313883A Systems with Color Change and without Dump Valves NOTE This procedure relieves pressure through the sampling valve 1 Complete all steps under Single Color Systems page 8 2 Close the A side shutoff valve SVA Open the A side sampling valve RVA 3 Direct the A side sampling tube into a waste con tain
49. riolis flow meter see manual 313599 1 4 280555 KIT solvent flow meter see manual 308778 1 5 standard part 123271 CABLE CAN intrinsically safe connects power supply module 1 to fluid station 50 ft 16 m red 6 standard part 123273 CABLE CAN intrinsically safe connects ProMix 2KS fluid sta 1 tion to ProMix 3KS fluid station 10 ft 3 m green 7 standard part 123280 CABLE CAN intrinsically safe connects booth control to Pro 1 Mix 3KS fluid station 50 ft 16 m yellow 8 standard part 205058 HOSE fluid 1 4 npsm fbe 6 ft 2 m ptfe connects ProMix 1 2KS static mixer to ProMix 3KS mix manifold inlet 9 0 4 see below MODULE control color change see page 43 see below 10 0 4 see below VALVE STACK color change see page 43 see below 11 0 4 123277 CABLE CAN intrinsically safe connects color change control 1 module to fluid station 6 ft 2 m yellow 22 standard part 114421 CONNECTOR cord strain relief 1 25 standard part 16 457 BOARD circuit 3KS upgrade ProMix 3KS 1 26 standard part 15 513 LABEL solenoid connection guide 1 Color Change Accessory Kits Low Pressure Color Change Kits Color Change Kit Part Control Module Valve Stack No Kit Description 9 see 312787 10 see 312783 256581 2 color 278275 15V812 256582 4 color 278276 15V813 High Pressure Color Change Kits Color Change Kit Part Control Module Valve Stack No Description 9 see 312787 10 see 312783 256596 2 color 278275 15V816 256597 4 color 27
50. s or parts drawings 3K Third Component Not Not System Fluid Meter Third Component Change Designated Designated TK 0 No Meter 0 No Valves single component 0 0 1 63000 1 Two Valves low pressure 2 G3000HR 2 Four Valves low pressure 3 1 8 in Coriolis 4 Solvent Meter 3 4 Two Valves high pressure Four Valves high pressure Label Location on Fluid Station Tl14361a Maximum Fluid Working Pressure 313883A is listed here ProMix 3KS Electronic Proportioner 074 APPROVED 126 Intrinsically safe Exe equipment for Class 1 Div 1 Group D T3 2 20 C to 50 C 0359 MAX AIR WPR MPa PSI bar MAX FLUID WPR MPa bar PSI MAX TEMP 50 C 122 F Intrinsically Safe IS System Install per IS Control Drawing No 258682 EasyKey Interface IS Associated Apparatus for use in non hazardous location with IS Connection to Smart Fluid Plate IS Apparatus for use in Class Division 1 Group T3 Hazardous Locations Read Instruction Manual Warning Substitution of components may impair intrinsic safety PARTNO SERIES SERIAL P O Box 1441 Minneapolis MN GRACO 55440 U S A MFG YR GRACO INC Label Location on Power Supply Module Configured Part Number 14376 Parts 41 Parts ProMix 3KS System Detail of 25 on EasyKey Display Board
51. ting 12649 107 105 104 103 FIG 11 Replacing Barrier Board 32 313883A J4 From Power Supply 104 105 Do not remove Lear 22 o 01 15 TOP SILK 15D303E e NL 01 oe B e e e 7e o 06 R110 46 02 5 e DE e Rio AN this screw 105 Front of Barrier Board showing Fuses and Connectors Apply thermal compound to surface of heatsink Z Back of Barrier Board showing Heatsink Z Fic 12 Barrier Board Connectors and Fuses UT U2 CH U3 em e e Service 104 F2 F1 J5 Power to Fluid Station 104 313883A 33 Service Replacing Power Supply A Follow Before Servicing page 30 Unlock and open the power supply module door with its key Note position of power supply input and output wires See Power Supply Module Electrical Sche matic page 28 Disconnect wires from power sup ply 103f See FIG 13 Remove power supply from din rail Install new power supply 103f R
52. utomatic System Repair Parts 312781 Fluid Mix Manifold 312782 Dispense Valve 312783 Color Change Valve Stacks 312787 Color Change Module Kit 312784 Gun Flush Box Kits 310745 Gun Air Shutoff Kit 312786 Dump Valve and Third Purge Valve Kits 312785 Network Communication Kits 308778 G3000 G3000HR Flow Meter 313599 Coriolis Flow Meter 313290 Floor Stand Kit 313542 Beacon Kit 313386 Basic Web Interface Advanced Web Interface 406799 15V256 Automatic System Upgrade Kit 406800 15V825 Discrete I O Board Kit 313883A Related Manuals Equipment Approvals Equipment approvals appear on the following labels which are attached to the Fluid Station and Power Sup ply Module See FIG 1 on page 4 for label locations Power Supply Module and Fluid Station Label ATEX Certificate is listed here ProMif 3KS Intrinsically Safe IS System Install Electroni roportioner per IS Control Drawing No 258682 EasyKey Interface IS Associated Apparatus for use in non hazardous KO location with IS Connection to Smart 0074 APPROVED Fluid Plate IS 1204 Intrinsically safe Apparatus for use in Ex ia IIA T3 n Class Division 1 Group D C C 20 to 50 Hazardous Locations 0999 Read Instruction Manual MAX AIR WPR Warning Substitution of components X 7 100 may impair intrinsic safety MPs m PSI PARTNO SERIES SERIAL MAX FLUID WPR MFG Y
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