Home

Graco 313873H User's Manual

1. Green on only System is powered up and there are For information about ADM error and event codes see no error conditions present Appendix D ADM Event and Error Codes Overview Yellovv on An advisory exists page 66 Red flashing A deviation exists Before performing any troubleshooting procedure Red on The system is shut dovvn due to an alarm occurring 1 Perform Pressure Relief Procedure on page 42 Errors include advisories deviations or alarms so 2 Turn Main Power Switch to the OFF position green will only be on when none of these occur A yellow 3 Allow equipment to cool Try the recommended solutions in the order given for each problem to avoid unnecessary repairs Also deter mine that all circuit breakers svvitches and controls are properly set and wiring is correct before assuming there is a problem Common Problems Problem o o Case OX Solution OV General Display Module completely Verify main power switch is ON Verify main powerswitehis ON 0800 No or incorrect amount of Open tank ball valve material dispensed from oxa rin materal Prime tne machine Significant material leaking Pump shaft worn and or shaft seal Remove pump shaft assembly and reinstall see from pump seal worn pump manual for instructions and rebuild kit Material dispensed not cor Specific gravity of one or more of the calibration procedure rect weight two materi
2. Active Errors Bil e 409 psi uu LI 2423 zi 2200 as 3 00 0 DT 200g 11 Press to accept the information NOTE The ADM will respond by generating a System Learning Setpoint advisory and the corresponding advi sory light will be illuminated on the machine light tower if installed 12 07 11 1548 ee Diaencstic EEL Errors 2423 als 2000 as 3 00 C 2500 0 g 12 Press to accept the advisory Repeat steps 10 through 11 until the percentages approach zero and the advisory is removed NOTE The machine will be calibrated for the flow and ratio selected once the advisory is removed 13 If the user needs to operate at a second flow or ratio repeat the calibration process for the second desired flow or ratio NOTE The machine will store the necessary control data for both calibration points 313873H Operation NOTE It is recommended that the user calibrate the machine at the extreme rates where it will be used Example If the machine is to be used at mixed flows between 300 amp 500 grams second at 3 1 ratio cali brate the machine at the two 300 and 500 grams sec ond extremes then stop the calibration process The machine will be very close to all requested flows and ratios in between 14 Turn off the Enable Ratio Check Weight Mode Entry option in the Advanced 3 screen The user can verify the machine calibration by performing a ratio check dispense and weighing the A R
3. 28 System Setup and Calibration 29 Dispensing ea a a a nan dha 38 PIUSNING si a S O ee 40 hUL OVR s M a acam BR 41 ho rteterim LAS al 41 End OSN eske ss b 41 Pressure Relief Procedure 42 Maintenance yaran BARA NAGA 43 Install Upgrade Tokens 44 Advanced Display Module ADM 44 Motor Control Module MCM 45 Fluid Control Module FCM 45 Troubleshooting 47 Light Tovver Optional 47 Common Problems 47 ADM Troubleshooting 49 Motor Control Module 50 Fluid Control Module 52 Appendix A ADM Icons Overview 54 Setup Screen lcons 54 Home Screen Icons 55 Appendix B ADM Setup Screens Overview 56 Appendix C ADM Run Screens Overview 62 Optional Screens ve m a a we ae 65 Appendix D ADM Event and Error Codes Overview 66 Event CodeS 66 EMOC GOGCS szab a an s s b 67 Appendix E USB Operation 77 Overview 77 USB Oplion5 svete asks tees KAL en MALAY 77 Download Log Files 77 Log Files Folder Structure 78 Transfer System Settings 80 Upd
4. Select part 24F516 The lubricant creates a bar rier between the ISO and the atmosphere e Use moisture proof hoses specifically designed for ISO such as those supplied with your system Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use e Never use solvent on one side if it has been contam inated from the other side e Always lubricate threaded parts with ISO pump oil or grease when reassembling 313873H A Red and B Blue Components Changing Materials e When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean e Always clean the fluid inlet strainers after flushing e Check with your material manufacturer for chemical compatibility e Most materials use ISO on the A Red side but some use ISO on the B Blue side See the follow ing section A Red and B Blue Components IMPORTANT For all machines Material suppliers can vary in how they refer to plural e The A Red side is intended for ISO hardeners component materials and catalysts The B Blue side is intended for polyols resins and Be aware that when standing in front of the manifold on bases proportioner NOTE For machines with material volume ratios other Component A Red is on the left side than 1 1 the higher volume side is typically the B Blue e Component B Blue is on the right side side NOTE On the VRM system A Red
5. Error Ratio Monitor Comm Error Red Blanket Communication error Comm Error Blue Blanket Comm Error Red nline Comm Error Blue Inline Comm Error om Loose broken connection Check connection 68 313873H Appendix D ADM Event and Error Codes Overview Error Error Code Error Description Type Cause Pump cannot reach the r Increase restriction in the system requested pressure The set point was not reached Deviation Pump cannot reach the Decrease restriction in the system requested flovv Bad linear position Verify pump moves to limits if problem persists sensor replace linear position sensor Position returning data that should not Sensor Fault be possible during normal operation Setpoint Not Reached System undervvent a change that caused a Erase learned System Data found in the setup 2 large drop in restriction screens under calibration D3A1 The set point was exceeded 8 Deviation such as new orifices MP Make sure the material lines are open and have No material in pumps proper feed pressure This calibration lets the MCM Recalibrate the machine Rerun the learn mode calibration know where the ends of the Check to ensure the pressure transducer is pump are f the data gathered installed and all vvires are properly connected Invalid Learn D5A1 during this process is outside Deviation Mode Data Of normal parameters t
6. 22 DYOICD RW Drive D0 Removable Disk E CanSolarData EZ Car Search r china Trip _FMy Camera K GRACO T 06200799 06201073 CO DOWNLOAD gt DATANON LPL man 1 Wi 1 x TE 1 ERROR CSV 2 5 Eb 3 5YSTEM CSW F c 16 DOWNLOAD DATAxxxx Folders Each time a stick drive is inserted into the ADM USB port a new folder named DATAxxxx is created The number at the end of the folder name is incremented each time a stick drive is inserted and data is transferred through the USB In each DATAxxxx folder there are three log files They are formatted as csv comma separated value files and can be opened by most text editors or data processing programs such as Excel Example 1 ERROR File The 1 ERROR file is the Errors and Events log file 76 DO 0 o DW Bo mx NINN NN NINNNRFR m m v y k RK D OD UD fF WN HO VU O NN Tm Uu fi WN KO Error Log S N 06201073 B Software Part Number 16N420 Software Version 1 01 002 Date 2 22 4 23 2012 11 09 Time Error Log 4 11 2012 14 12 17 No Active Errors 4 11 2012 14 13 26 No Active Errors 4 11 2012 14 14 14 No Active Errors 4 11 2012 14 15 00 No Active Errors C 4 11 2012 14 17 11 P4D0 A Pressure Imbalance 4 11 2012 14 17 17 Error Cleared P4D0 A Pressure Imbalance 4 11 2012 14 17 31 DDA1 D Red Pump Cavitation 4 11 2012 14 17 44 DDB2 D Blue Pump Cavitation 4 11 2
7. ADM Icons Overview on page 54 for more informa tion Current date and time Previous screen Current screen Next screen Operating Mode 1116 10 13 41 4 Shots Calibration b Faults Status Prime m Mo Active Errors Enter Exit screen Previous ri screen Current Settings Detail n 3 O DO DO O 2 3 Fic 7 Main Display Components Typical Setup Screen Current date and time Previous screen Current screen Next screen Operating Mode 07 2010 14 23 El Trends Errors Faults Status Shot m Active Errors Change Operating Vi L psi Initiate Dispense Initiate Ratio Check Dispense Dispense Details A 4 2631 L SS 10 0 Fic 8 Main Display Components Home Screen Shot mode shown 18 313873H Component Identification Fluid Control Module FCM The fluid control module is located inside the electrical enclosure ti12337a1 ti12336a1 D B FIG 9 Key A Module Connection Screvvs B Access Cover C Module Status LEDs D CAN Connectors one is connected to MCM other is unused 313873H 19 Setup Setup Initial Machine Setup Perform this setup procedure to prepare the machine for initial operation d A The machine is not properly grounded until this setup procedure is performed To prevent risk of electric shock do not start the machine until this setup proce dure is com
8. Appendix B ADM Setup Screens Overview System 1 0726 10 19 24 4 Calibration Maintenance SeQUEMC Mo Active Errors basinum Working Pressure 2000 psi Dispense Mode Weight v Inlet psi 9 Type v Size 580 Inlet psi Type Dura Flo r Size E80 m This screen allows the user to set mechanical system settings and the Dispense Mode setting Dispense mode can be set to time volume or weight Dispense mode controls how dispense quantities are measured Dispensing must be calibrated see System Setup and Calibration on page 29 for more informa tion Pump sizes and inlet pressures must be entered on this screen The inlet pressure is the minimum allowable fluid inlet pressure If the inlet pressure is below this value dispensing is disabled If pump sizes and inlet pressures are not entered properly system performance will be affected 58 System 2 06 27 11 20 40 e Calibration daintenance C Active Errors Enable Gel Timer Pump Line Hydraulic Level Sensor L Hydraulic ETD L Supply Low Level Sensor Dispense Valve fusion 0 x Base Purge Setpoint 1 LL s Mis Head This screen allows the user to set the Gel Timer proper ties and set which items are installed on the machine NOTICE The correct dispense valve option must be selected Selecting an incorrect dispense valve option will lead to erratic machine performance When enablin
9. Codes Overview Appendix D ADM Event and Error Codes Overview Event Codes Event Code and String Event Code and EQU1 R Settings The system settings were successfully Downloaded transferred from the ADM to a USB drive EADO R Pump s One or both pumps were parked EQU2 R Settings The system settings file was success Ka APA E Uploaded fully transferred from the USB drive to EA10 R Red Pump The red pump has been primed the ADM 07 EQU3 R Language The custom language file was suc Downloaded cessfully transferred from the ADM to a Prime USB drive EAOO R Disp A dispense has occurred of the given EQU4 R Language The custom language file was suc Occurred Shot Uploaded cessfully transferred from the USB EARO R Night Mode While in night mode the system has drive to the ADM Recirc On automatically entered a low recircula EQU5 R Logs Down The Error Event and Shot data logs tion mode and attempted to turn on all were successfully transferred from the enabled conditioning zones ADM to a USB drive EBOO R Stop Button The Red stop button was pressed on ERO1 R Shot Count A counter from the shot counters main EBRO R Night Mode While in night mode the system has 02 Seq Posi A counter from the sequence counters Recirc Off automatically stopped the low recircu tion Count Reset maintenance page was erased lation mode and turned off all condi ERA1 R Red Mate The resettable totalizer for the Red EBR1 R Setup
10. Error Code Error Description Type Cause Bt Ensure the material flow is equally restricted on both Dispense line is clogged a material lines On the ADM go into the setup screens gt System gt Pressure imbalance is land ensure the pressure imbalance value is the defined too low maximum acceptable to prevent unnecessary alarms which will abort dispenses Orifice blocks closed off Verify that one or both of the orifice blocks dispense too much on one or both when adjusted to the fully open position then adjust The pressure difference PADO Pressure between the Red and Blue Imbalance material is greater than the defined amount Relieve system pressure and remove the orifice from the orifice block and inspect for pack out Clean or replace as necessary Out of material Fill tanks with material Feed system defective defective item PEAT Red Pressure Cormeen Check to ensure the pressure transducer is properly Sensor Fault The pressure sensor is installed and all wires are properly connected Blue providing invalid no pressure Bad sensor sensor Replace pressure transducer Pressure readings Sensor Fault No material in pump Fill tanks Red Tank Lovv Fluid Temp Blue Tank Lovv Fluid Temp Red Inline Lovv Fluid Tripped circuit breaker Visually check circuit breaker for a tripped condition Temp Blue Inline Low Fluid Material fillers may have packed out in an orifice Fluid temperature
11. Errors Rec Label Blue Label BLUE Pressure Imbalance Alarm A000 psi Flowmeter Type Disabled Disabled kd Deviation 5 Alarm Ratio 13 Set the Ratio Alarm to O to turn off ratio alarms and set the Ratio Deviation Yo to any number greater than or equal to 5 NOTE The Alarm can be turned back on after this setup and calibration procedure is completed 14 Set the Pressure Imbalance Alarm to 2000 psi 137 9 bar 13 8 MPa 15 Navigate to the main Calibration screen MAAN Syster C Mo Active Errors Previous 0772910 Cal Max 14506 14405 Cal Min 162 12765 Senuence Range 13500 15000 Range 1000 1500 a e Erase Control Data Previous O72010 30 16 Press NMN Specific Gravity RED WEEE Specific Gravity BLUE 1 230 Setpoint ots 5 17 Enter the specific gravities for the two materials in the system NOTE The specific gravities do not need to be exact but should be close 18 Press nm to exit the Setup screens Prime the Machine Refer to Priming section on page 25 Piston Position Learning 19 Navigate to the Calibration screen 20 Perform Learn Mode NOTE Learn Mode will teach the system the mechani cal limits of piston travel It must be performed whenever the pump line is rebuilt or if any other maintenance is performed that may affect the mechanical tolerances in the pump line If the machine does not a
12. Fan Check cord to make sure fan has power Debris in fan or fan grill Clear debris from fan fan grill Try to stop fan by lightly pressing on the center with a Low air volume from fan pencil eraser If the fan slows down easily it will need Tighten connections to be replaced No power to fan Check cord to make sure fan has power Debris in fan or fan grill Clear debris from fan fan grill Try to stop fan by lightly pressing on the center with a Low air volume from fan pencil eraser If the fan slows down easily it will need to be replaced 2 Move machine to an area below 1202 conditions are too hot Motor may be damaged Motor may need to be replaced Loose or bad connection Check RTD wiring Bad RTD Replace RTD 313873H Red Blanket RTD Fault Blue Blanket RTD Fault RTD 2 is giving no or invalid Red Chiller data RTD Fault Blue Chiller RTD Fault No Heat Red Tank No Heat Blue Tank No Heat Red Inline No temperature rise No Heat Blue nline No Heat Red Hose No Heat Blue Hose No Cooling Red Chiller au No temperature decline No Cooling Blue Chiller Red Blanket Temp Cutoff Blue Blanket Temp Cutoff Heater overtemperature cutoff Red Inline p Temp Cutoff Blue Inline Temp Cutoff 313873H Appendix D ADM Event and Error Codes Overview Error Error Code Error Description Type Cause Loose or bad connection Check RTD wiring Bad RID Rep
13. O62 7 1 0156 EQUS R Language Downloaded O62 7 11 OSS EQUS k Logs Downloaded R 0154 EQUS R Logs Downloaded 0154 ELOO R System Powered On O62 7 1 0149 EMOO R System Powered Off The Events screens display the 200 most recent events Each event includes a description and event code along with a date and time stamp There are 20 pages display ing 10 events each See the Troubleshooting section beginning on page 47 for a detailed description of all system events 64 Maintenance SARA Maintenance cd C Active Errors l l ig 15144 2 88026134 3902513 i 4463 5463 Ta This screen displays historical information for each pump including material usage and pump cycles The material usage units are shown next to the isi 41 or icons and depend on the selected Dispense mode The batch counters are resettable but the total counters are not 313873H Optional Screens The optional Diagnostic screen can be enabled in the Advanced 4 screen see page 61 Diagnostic AA Decnostic EAT m Mo Active Errors Temperaturet F Capacitor Motor Hydraulic 54 T 95 77 Current CAmps BIS Phase 1 Phase 2 Phase 3 O 0 O Voltage Volts Speed RPM BLS Motor Motor Motor 40 340 g Diagnostic screen shovvs status information for vari ous system components 313873H Appendix C ADM Run Screens Overview 65 Appendix D ADM Event and Error
14. as applicable b Connect green wire to ground GND N L3 L2 L1 r_24C686_313998_1a Fic 10 400V 3 phase shown 313873H Povver Line Voltage Surges Power conversion equipment can be sensitive to voltage fluctuations on incoming power The Motor Control Mod ule falls under the category of power conversion equip ment because energy is stored on a capacitive bus and then modulated to control a brushless motor Engi neered design takes this into account and vvithstands a vvide range of conditions but it is possible for supplied power to occasionally fall outside the tolerable range in industrial plants with high amperage reactive pulsed loads such as welding equipment If the tolerable range is exceeded an overvoltage condition is flagged and the system will shut down in an alarm state to protect itself and alert the user of unstable power Excessive or repeated overvoltage may permanently damage hard ware The MAX HOLD feature on a multimeter can be used to determine peak DC voltage on the line DC is the proper setting as opposed to AC because peak voltage is the critical parameter that affects the DC voltage level stored on the capacitive bus in power conversion equip ment Reading should not regularly exceed approxi mately 400VDC to avoid tripping the 420VDC alarm level in the Motor Control Module If power quality is sus pect power conditioning or isolation of the device s C
15. become isucceeds then the power pack may need to be replaced If the motor is still unable to move the bearings or hydraulic pump have likely failed in the motor and will need to be replaced Red Blanket Control Fault Blue Blanket Control Fault Red Inline Control Fault Blue Inline Control Fault Unexpected current to Shorted Temperature If temperature rises for a zone that has been disabled heater chiller Control Module replace Temperature Control Module Control Fault Control Fault Red Chiller Control Fault Blue Chiller Control Fault 313873H 67 Appendix D ADM Event and Error Codes Overview Error Error Code Error Description Type Cause Tripped circuit breaker Visually check circuit breaker for a tripped condition No Blue Inline Current No current to the conditioning Measure voltage across input terminals on povver line filter Voltage should measure betvveen 190 and 264 Vac On the ADM go into the Setup screens to the System screens then make sure that the pump sizes are defined correctly The requested dispense Pumps are defined with ini the wrong size Small Shot amount is below the minimum g Requested shot is below the capabilities of the current pump setup the combined pump volumes is the minimum If the user has to be able to take the shot the system must be fitted with smaller pumps Comm Error Comm Error Comm Error Blue Tank Comm Error Comm Error Mix Head 2 Comm
16. condition ing Do not check any of the boxes on this screen This screen allows the user to set the language date format current date time setup screens password screen saver delay and turn on or off silent mode Conditioning 2 Advanced 2 7226 10 14 27 El Conditioning Shots Sequence m Mo Active Errors LA Volume Units Weight Units fz fel Pressure Units Temperature Units Rate Units second O r NOTE The VRM does not use temperature condition ing This screen allows the user to set the units of measure Conditioning 3 E Might Mode Conditioning Scheme Periodic r n Duration 0 minutes Off Duration minutes NOTE The VRM does not use Night mode conditioning Do not enable night mode 60 313873H Advanced 3 10 02 12 05 40 4 Conditioning aa Shots standby m No Active Errors mi Disable Dispensing From Display 72 1 Disable Modifying Temp Setpoint Disable Operator Mode Flow Adjustments Disable Operator Mode Ratio Adjustments E Temperature Alarm Disables Dispense Lu L Complete Dispense With 5etpoint Error 2 _ Enable Shot Aborted Notification L Enable Ratio Check Weight Mode Entry 2x Trigger For Dispense This screen allows the user to control the availability of some key system features Disable Dispensing From Display Check this box to disable dispensing from the ADM A footswitch dispense valve trigger or other externa
17. cord is not damaged Directional valve failure The directional valve will need to be replaced The motor has reached a Avarai omer ack speed that should not be y The hydraulic power pack will need repair High Motor failure WKH1 Speed reached in normal operation Alarm J Rool 9 and was shutdovn to prevent a RORO ER a possible damage Motor no longer coupled Reset coupler per specifications and retighten set to hydraulic pump screws Supply tube from hydraulic pump to Bad directional valve connection Retighten or replace supply tube manifold is loose or broken Broken motor shaft Replace motor Red Tank Con Fault Blue Tank Con Fault Red Inline Con Fault Blue Inline Con Fault Red Hose Con Fault Blue Hose Con Fault Red Chiller Con Fault High current to relay 1 Broken contactor Replace contactor Blue Chiller Con Fault Red Blanket l High Temp Defective RTD Replace RTD Defective High Power Temperature Control Replace High Power Temperature Control Module Tank blanket is above the Blue Blanket defined high alarm limit High Temp Alarm Module Loose connections Tighten connections Red Tank Con Fault Blue Tank Con Fault Red nline Con Fault Blue nline Con Fault If temperature is being affected by a zone that has Bad H s Unexpected current to relay 1 Shorted module baz 75 heal 5 Con Fault Blue Hose Con Fault Red Chiller
18. more often if the machine is used during more than one full shift a day Download Log Files If the Enable Downloading of USB Logs is checked a USB stick drive can be used to download the log files To download the log files insert a high quality USB stick drive into the USB port in the bottom of the ADM The ADM will automatically begin downloading the log files as well as the custom language file DISP TEXT TXT and the system settings file SET TINGS TXT The status of the download will be shown in the Status bar f an error occurs during download remove the USB stick drive then re insert 7 Appendix E USB Operation Log Files Folder Structure L DOWNLOAD Edik File Folders L Favorites Desktop i El My Documents O My Computer ae 1 PRELOAD Tools Help G Back z 3 NG Search E ae Address E ENGRACO 06201073 DOWNLOAD pi x 2 2 DYDICD RW Drive D C GRACO s Removable Disk T CanSolarData 5earch 9 china Trip fMyCamera C 06200799 z 06201073 T DATA Z n Lip nan pa El DISPTERT TXT El SETTINGS TXT Emi Fark Mk 3 NG Search EE r Address 7 ETGRACOW6201073 DOWNLOADIDATAD002 Folders Desktop El Documents O My Computer See IBM PRELOAD Ci
19. necessary pressure the pump traveled F7D1 Deviation park position Pump Failed Visually inspect the machine and hoses for sign of to Stall uu Material leak leakage NOTE This error will display after 2 full operation only applies to dead headed system piston strokes so the leak will be substantial Out of material Fill tanks L111 Red Low Deviation Tanks low on material Fill tanks with material Material Level L122 If the tanks appear to have plenty of material check to Loose broken connection make sure the level sensor is connected to the proper port and that the cord is not damaged Bad level sensor Replace level sensor Red High Pa L311 57 ev l If the tanks appear to have plenty of material check to High material level in tanks Defective fill valve make sure the level sensor is connected to the proper L322 Bienen Low material level in tanks Deviation Material Level Blue High Material Level Red Auto No material is actually L6A1 l Make sure the feed pumps are operating properl Refill Timeout The tank stand has been filing being fed L6B2 port and that the cord is not damaged i sensor l l Blue Auto 777777 eae 7 iN Check for loose or disconnected wires or plugs expected connection Refill Timeout Bad level sensor Replace level sensor 13873H 69 Appendix D ADM Event and Error Codes Overview Error Error Code Error Description Type Cause Low Oil Leve
20. pump to estimate the pump velocities needed then Learn mode will be used to adjust them to the correct flow rates The system will begin dispensing at the estimated pump velocity and each stroke per formed will be used to gather information and adjust the velocity After a number of strokes the system will have sufficient data to accurately dispense at the desired set point and Learning mode will be exited When Learn mode is active a Learning New Set Point advisory is generated and the yellow light on the light tower is illuminated After Learn mode is complete the advisory is cleared 313873H System Setup and Calibration Perform this entire procedure if any of the follovving con ditions are met e The machine is new One or both materials in the system have changed since last performing this procedure Flow rate ratio or ambient temperature has changed If the software has been updated verify all software set tings in the first section of this procedure are still correct If any incorrect software setting is found perform this entire setup and calibration procedure Software Settings 1 With the machine on press 3 to enable the ADM The LED next to the button should be green 2 Press Pi repeatedly to select Standby mode then press to accept 3 Press to enter the Setup screens 4 Navigate to the System 1 screen Maximum Working Pressure 2000 psi Dispense Mode Weiedht ODO3
21. r Inlet psi Type Dura Flu v Siza B vl EJ Inlet psi Type Dura Flo w Size EB m 5 Verify the correct pumps and pump sizes are selected Most systems use Dura Flo 580 or 430 pumps 6 Select volume or weight for the dispense mode Weight mode is recommended because it is easier to calibrate 313873H Operation 7 Navigate to the System 2 screen Oo W11 20 40 ie Calibration Maintenance El 2 m No Active Errors Enable Gel Timer Mix Head Pump Line Hydraulic Level Sensor Hydraulic RTO Supply Low Level Sensor r si Dispense Valve Base Purge Setpoint 100 0 zi 8 Select a base purge flow rate A value of approxi mately 100 g s or 100 cc s is recommended If installed check the Supply Low Level Sensor option 10 Verify the correct Dispense Valve type is selected 11 Navigate to the System 3 screen zl 19 26 m Calibration Maintenance m No Active Errors Red Label Blue Label Pressure Imbalance Alarm A000 si SEQUENCE Flowmeter Type 0 HG 6000 bd Alarm Deviation Ratio 29 Operation 12 Select the flovv meter types installed on your sys tem Most systems use HG6000 flovv meters for both sides f no flovv meters are installed select the Disable option as indicated belovv and proceed to step 14 12 07 11 14 17 Calibration i Standby C No Active
22. the ADM USB port If there is a DISPTEXT TXT file in the UPLOAD folder when the USB stick drive is inserted into the ADM USB the software will automatically begin updating 81 Appendix E USB Operation Example SETTINGS TXT File Example DISPTEXT TXT File NOTICE mi A The user should never attempt to modify the SET 5 nalan stom TINGS TXT file in any way Graco is not responsible for damages caused by an improperly modified setup file Hezi z EH 4 om 10 C SETTINGS TXT Notepad 8 t File Edit Format vew Hep mn m pns EU Oxa0002000 Ox00000030 d Ox80002002 Ox00000001 40 Ox80002003 Ox00000000 xi 21 Ox80002004 Ox00000001 14 BO Ox80002005 Ox00000000 45 an Ox80002006 Ox00000000 AE 100 Ox80002007 Ox00000001 m Oxa0002008 Ox00000000 Pal 1 0 000200 00002205 10 145 Ox8000200c Ox00000000 19 160 Ox8000200d Ox00000000 n 82 Ox8000200e Ox8000200f 0 80002010 0002011 0002015 0 50002019 0425000201 000201 0 00000000 0 00000001 0 00000000 0 0002 1 0 0002 1 0 00000000 0 00000000 0 0000 60 480 m 44 MN D SPTEXT 4 313873H Te
23. to exit editing mode 5 Press imi to select the A Red side 6 Press O to begin dispensing A Red material 313873H Priming Continue dispensing until clean air free material is dispensed from both sides then press amp to stop dispensing Press to select the B Blue side Press O to begin dispensing B Blue material Continue dispensing until clean air free material is dispensed from both sides then press b to stop dispensing 25 Operation Operation ADM Operation Overview ADM Navigation Diagram 26 Errors Events Fi N Password Entry N Shot 1 N Shot 2 Run Screens IN Errors 1 N l Optional gt gt gt Events 1 lt 2 Maintenance z Diagnostic Tn N Errors 2 Events 2 IN N Home N N N if enabled Setup Screens N Conditioning 1 313873H Navigation Overvievv For all ADM screens to be accessible and functional the ADM must be enabled and an operating mode other than Standby or Disabled must be selected NOTE The optional Diagnostic screen can be enabled from Advanced 3 screen see page 61 To navigate betvveen screens use the arrovv keys on the ADM keypad To access the Setup screens press a If the Setup screens password is turned on use the ADM keypad to enter the password then press 4l For Setup screens information see Appen dix B
24. 00 0 ais Loo 2 16198 57880 72320 g eee 4 If desired change the dispense settings a Press EN to enter editing mode b Use the left and right arrow keys to select the item to change c Use the numeric keypad to type the new value d Press to accept the new value e Press to exit editing mode NOTE The user can disable changing the flow ratio or both on the Advanced 3 setup screen 5 Press K to begin dispensing 6 Press R to stop dispensing 313873H Operation 7 Check the ADM for errors and pop up notifications that could indicate a faulty dispense Press to acknowledge any displayed errors 39 Flushing Flushing CH Flush equipment only in a well ventilated area Do not dispense flammable fluids Do not turn on heaters while flushing with flammable solvents Flush out old fluid with new fluid or flush out old fluid with a compatible solvent before introducing new fluid All fluid components are compatible with common sol vents Use only moisture free solvents See Technical Data on page 83 for list of wetted components to verify compatibility of solvent with wetted materials See sol vent manufacturers information for material compatibil ity To prevent moisture from reacting with isocyanate always leave the system dry or filled with a moisture free plasticizer or oil Do not use water See Important Two Component Material Information on pag
25. 012 14 20 18 Error Cleared DDA1 D Red Pump Cavitation 4 11 2012 14 20 18 Error Cleared DDB2 D Blue Pump Cavitation 4 11 2012 14 20 46 P4D0 A Pressure Imbalance 4 11 2012 14 20 52 Error Cleared P4D0 A Pressure Imbalance 4 11 2012 14 23 59 No Active Errors 4 11 2012 14 24 00 No Active Errors 4 11 2012 14 48 47 No Active Errors 4 11 2012 14 48 48 No Active Errors 4 11 2012 14 50 03 No Active Errors 4 11 2012 14 50 10 No Active Errors 4 11 2012 14 50 18 No Active Errors 4 12 2012 7 51 33 No Active Errors 4 12 2012 7 52 35 DDA1 D Red Pump Cavitation 4 12 2012 7 52 39 nnn2 n Blue Pumn Cavitation Event Log ECOX R Setup Values Changed ECOX R Setup Values Changed ECOX R Setup Values Changed ECOX R Setup Values Changed No Event No Event No Event No Event No Event No Event No Event No Event EM00 R System Powered Off EL00 R System Powered On EM00 R System Powered Off EL00 R System Powered On EM00 R System Powered Off EL00 R System Powered On EM00 R System Powered Off EL00 R System Powered On No Event No Event 4 Active Shot Number di 313873H Example 2 JOB File Appendix E USB Operation The 2 JOB file is the Shot Data log file A B D F H J 1 Job Log 2 S N 06201073 3 softuvare Part Number 16N420 4 Software Version 1 01 002 5 4 23 2012 11 09 6 Requested Requested Requested Requested Inline Blue Inline Blue Hose Blue Hose Blue Inline Red Hose Red FTS Hose Red 7 Date T
26. 1 Appendix D ADM Event and Error Codes Overview Error Error Code Error Description Type Cause 72 Blue Tank High Fluid Temp Red nline High Fluid Temp Blue nline Motor Control High Temp Oil Temp Shutdovvn Motor Temp Shutdovvn Red Tank RTD Fault Blue Tank RTD Fault Red nline RTD Fault Blue nline RTD Fault Red Hose FTS Fault Blue Hose FTS Fault Red Chiller RTD Fault Blue Chiller RTD Fault Fluid temperature is above the defined high alarm limit The temperature the MCM has reached a level where product life will be decreased drastically and has been shutdown for protection The hydraulic oil is at a temperature where performance is impacted significantly and has resulted in a system shutdown Alarm Motor temperature is too high and system has been shutdown to prevent possible damage RTD 1 is giving no or invalid data Defective RTD Replace RTD Defective High Power Temperature Control Module Replace High Power Temperature Control Module Loose connections No power to fan Check cord to make sure fan has power Debris in fan or heatsink Clear debris from fan or heatsink Try to stop fan by lightly pressing on the center with a Low air volume from fan pencil eraser f the fan slows down easily it will need to be replaced Motor may be damaged Replace motor Debris is packed in the osa MCM heat sink fins Clear debris from MCM heat sink fins No Power to
27. 5068 14405 CC Cal Min 1152 276 Previous SEQUENCE Range 13500 15000 Range 1000 1500 Erase Control Data Previous OF 2610 NOTE This will not affect the weight calibration that was just completed 26 Press O to exit the Setup screens 27 Press Pi repeatedly to select Shot mode then press to accept 28 Select a defined shot that will provide a 10 second or longer dispense at the flow rate and ratio intended to be used during normal system opera tion NOTE Changes to the ambient temperature will affect the maximum flow rate for the system If the ambient temperature decreases the flow rate should be decreased 31 Operation 29 On the main run screen verify the ratio check valve button O is not active 07126 10 14 22 Li Tren Ti 4 psi 100 0 ceis 2651 NOTE This verifies material dispenses through the static mixer 30 Place bucket under the end of the static mixer 31 Press O to begin dispensing then write down the A Red and B Blue dispense pressures shown on the ADM NOTE During the dispense an off ratio deviation may be generated and that is ok 32 Repeat the previous step until the System Learning New Setpoint advisory turns off and the light tower yellow lights turns from yellow to green 33 Base purge the mixer to clear mixer of mixed mate rial NOTE A base purge will dispense only the B Blue material to p
28. ADM Setup Screens Overview on page 56 For Run screens information see Appendix C ADM Run Screens Overview on page 62 H Password 0 M m Hu Active Errors D1 13 10 14 37 Standby Password Dl If a screen has been entered by pressing Lal or if the system is in editing mode then navigating to a different screen will be disabled As applicable exit the screen and editing mode to re enable screen navigation 313873H Operation Change ADM Values To edit information in a screen such as a shot definition or a system setting like time or date format follow this general process 1 Press NOTE Operator mode flovv settings are edited using a slightly different process To edit dispensing settings when in Operator mode see Dispense in Operator Mode section on page 39 2 Once in the screen use the arrovv keys to navigate to the desired item 3 Edit the value If the item has a drop down list to select from press to display the dropdovvn list Use the up and dovvn arrovv keys to highlight the desired item then press to select the item e Ifthe item is a numeric value use the numeric keypad on the ADM to type the new value then press to accept the value If the item is a select deselect or enable dis able checkbox option press to toggle the value If necessary press b to cancel editing 4 Press Sil 27 Operation Machine Operation Overview Ramp Up Feature The pu
29. Con Fault Blue Chiller Con Fault Motor Controller Fault A general fault has occurred within the MCM Cycle power if the error persists the MCM will need to be replaced Deviation Internal hardware failure 313873H 75 Appendix D ADM Event and Error Codes Overview Error Error Code Error Description Type Cause The requested controlling System incorrectly setup and ensure that all pages have properly defined VVSCO Setpoint value pressure or flow is Deviation values outside the limits of the system Redefine shot with control parameters within the limits Shot incorrectly defined of the system Gel timer shot is below the minimum dispense amount or set for a invalid pressure flow The MCM has determined that the gel If you are certain that the shot is within parameters timer shot will not be able try running the Learn Mode routine found in the setup to be executed based screen Calibration If the error persists a gel shot with parameters enteredin reduced control parameters is required On the ADM go into the setup screens gt System gt Select a different shot or modify existing shot data The shot that was entered for the gel timer is not a valid shot This must be fixed before the gel timer will function properly Invalid Gel WSDO Timer Definition Deviation the ADM 76 313873H Appendix E USB Operation Appendix E USB Operation NOTICE Low quality USB stick drives may le
30. Folder 1 12 2010 12 38 PM J Deskto A G Desi AMOS CIDATADD02 File Folder 1 12 2010 1 52 PM 3 18 My Computer File Folder 1 12 2010 10 12 AM B Local 4 File Folder 12 20 2004 12 00 AM s5 DVD CD RW Drive D 5 File Folder 1 12 2010 10 17 AM 5 DIESEL 6 File Folder 1 13 2010 9 01 AM GRACO DISPTEXT TXT 22 KB Text Document 1 13 2010 9 03 AM FFFFFFFF 7 SETTINGS TXT 43 KB Text Document 1 13 2010 9 03 AM DOWNLOAD C3 01 DATA0002 04 5 6 C UPLOAD lt 4 DVD Drive F Use the following process to transfer system settings from one machine to another 1 Insert a high quality USB stick drive into the ADM USB port on the system with the settings to be transferred Once the download is complete the SETTINGS TXT file will be located in the DOWN LOAD folder NOTICE The user should never attempt to modify the SET TINGS TXT file in any way Graco is not responsible for damages caused by an improperly modified setup file 2 Plug the USB stick drive into a computer 3 Navigate to the DOWNLOAD folder 4 Copy the SETTINGS TXT file from the DOWNLOAD folder into the UPLOAD folder 5 Remove the USB stick drive from the computer and install it into the ADM USB port for the second machine The software will automati
31. Instructions VRM Hydraulic Plural Component Variable Ratio Proportioner 7 GRACO 313873H EN For pouring and dispensing sealants and adhesives For professional use only Not approved for use in European explosive atmosphere locations Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 4 for model information including max imum working pressure and approvals PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuals 3 NMIOGEIS nara anes ae aaa es ee 4 Vlarn nds s Sere ote s hee ai 5 Important Two Component Material Information 8 Isocyanate Conditions 8 Material Self ignition 8 Keep Components A Red and B Blue Separate 8 Moisture Sensitivity of Isocyanates 8 Changing Materials 9 A Red and B Blue Components 9 Component Identification 10 Hydraulic Power Pack 13 Motor Control Module MCM 14 Advanced Display Module ADM 16 Fluid Control Module FCM 19 AA s 20 Initial Machine Setup 20 SAHUD paaa ANAN eee etree ee GANG 24 PUM ita hark Ose b a ee whe ee Oo eos 25 Uperalion ey a asla eee 26 ADM Operation Overview 26 Machine Operation Overview
32. Motor Control Module Selector Switch section in the VRM repair manual to set the machine to the proper maximum fluid working pressure 4 313873H Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause elec tric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source e All electrical wiring must be done by a qualified electrician and comply with all local codes and reg ulations TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear chemically impermeable gloves when spraying dispensing or cleaning equipment TO PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in
33. Off AA AA Home EO In Disabled mode machine operation is disabled and the setup screens cannot be accessed Standby S7 Trends Errors C Active Errors This operating mode is only used at initial startup and when is pressed In Standby mode the user can park the pumps perform a base purge and close the dispense valve See Shut down on page 41 for base purge and parking the pumps procedure 62 313873H Shot 0726 10 19 23 Trends Errors Events gt m Shot C Mo Active Errors 400 0 ceis 2631 ee ET Is This mode allows the user to dispense using one of the defined shots See Shots screen on page 56 Shot defi nition including flow ratio progress and size is shown at the bottom of the screen The user can also dispense a ratio check shot Sequence 0721 10 09 57 le Trends Errors Events 8b Sequence m No Active Errors 100 0 ccs This mode allows the user to dispense using one of the defined sequences See Sequences on page 57 The shot definition for the shot used in the current sequence position is shown at the bottom of the screen Shot defi nition information shown includes flow ratio progress and size 313873H Appendix C ADM Run Screens Overview Operator SA Home EO m No Active Errors 300 0 gs BMS 5 90 1 00 2 2339 g This mode allows users to dispense without using pre defined shot numbers or sequences Use EN to set flo
34. ad to burning out the USB port on the ADM Use only high quality USB stick drives Overview There are 3 main uses for the USB e Ability to download a log of up to the past 50 000 errors events or jobs that can contain over 150 000 snapshots of critical dipsense information Download modify and upload custom language files Download and upload system configurations e This data includes most user selectable and user configurable settings e This data does not include pump counters error and event logs shot and sequence counters USB Options The only options for USB on the ADM are in Advanced 4 see page 61 O62 7 11 02 04 Conditioning No Active Errors _ Enable Diagnostic Screen Standby Enable Downloading of USB Logs Enable USB Errors Date of Last Download D6 241 The first option is a checkbox that enables or disables the downloading of the Error Event and Shot Data log files The Shot Data log runs during all operating modes 313873H The second option is the Erase icon which will reset the last download date to a time where all logs can be downloaded This will allow the user to download all USB log entries which may take over 2 hours if the log files are full The ADM does not monitor the USB logs to alert the user when data may be overwritten In order to minimize download times and the risk of losing data it is recommended that the user download the logs every 2 weeks or
35. als has changed since cali bration Check valve malfunction Remove check valve clean or replace as necessary Piston worn or broken Replace piston Proportioning System Proportioning pump does not Pump piston or intake valve leaking Observe gauges to determine which pump is los hold pressure when stalled ing pressure Determine in which direction the pump has stalled by observing which directional valve indi cator light is on Repair the valve 313873H light can be on at the same time as red flashing or solid on when an advisory exists at the same time as a devi 47 Troubleshooting Problem Material imbalance Inadequate flow from pump cavitation Clean inlet strainer screen 67 VVorn pump inlet valve ball seat or gasket repair as Erratic pump movement Pump cavitation Feed pump pressure is too low adjust pressure to 77 o S Pump output low Obstructed fluid hose or mixer fluid Open clear use hose with larger ID hase posman e oen aean sotos wn en Worn piston valve or intake valve in See pump manual for appropriate repair procedure Inadequate feed pump pressure Check feed pump pressure and adjust to within bul 48 313873H Troubleshooting ADM Troubleshooting ti12902a Fic 13 ADM Component Identification Rear ADM System Status LEDs B Conditions Module Status LED ED signal Description Green on on Run mode Run mode System on on Sa fl
36. ambient temperature seen while performing this calibration procedure the system will need to learn the new temperature and the flow rate may need to be decreased The machine will not automatically be aware of the temperature change but it will try to find the correct dispensing properties to compensate for the new temperature If the ambient temperature changes signifi cantly go to step 1 313873H Operation 33 Operation Flow Meter or Flow Ratio Calibration 1 At the main Calibration screen press KA to erase any previously learned flow meter calibration data NOTE At this point the Learning New Set Point advi sory will be generated 2 Select to enter the flow meter calibration Screen 072110 10 00 Sequences System m No Active Errors Cal Setpoint QR z Ratio 1 k Pactor 3000 01 3000 0 pulses Kg Previous HG SEQUENCE pulaas kg a ig K Factor L 0 0 Mu 0 0 3 On the flow meter calibration screen enter the flow rate and ratio that will be used during normal opera tion 4 If either K Factor value is O enter 3000 if an HG6000 flow meter is installed in that side NOTE In the following steps the weight of the dis pensed materials is used to calibrate the flow meters This works regardless of whether the selected dispense mode is weight or volume 5 Weigh two buckets and record the weight of each then place below the ratio check valves 6 With two
37. and by time duration volume or weight depending on the Dis pense Mode selection See System 1 on page 58 for Dispense Mode options Using the B button The button can be used to change multiple shot definitions at once 1 From the Shots screen press Ka 2 Press Bl 3 Navigate to a shot definition value 56 N 22 Maintenance z Supply 22 Conditioning 1 N Conditioning 2 N 4 Type the new value then press enter All values below the selected shot will change to the new value 5 Repeat the previous two steps as desired 6 Press to deactivate Using the Hl button The E button can be used to calculate an x 1 ratio from a non x 1 ratio For example if the desired ratio is 5 2 the Hl button can be used to convert 5 2 to 2 5 1 1 From the Shots screen press 2 Navigate to the M i column 3 Press Esl 4 Enter the non x 1 ratio in the H B column The cal culated x 1 ratio will automatically be displayed in the Gma column and in the shot definition 5 Press Gl 313873H Sequences 11 16 10 13 41 4 Shots Calibration Prime C Mo Active Errors 3 3 AA a D a KO 2 ETE Sooo This screen allovvs the user to edit sequence definitions The contents of this screen change based on the Dis pense mode Dispense detail is shovvn as volume time or vveight depending on vvhich Dispense Mode is selecte
38. as paper or cardboard which interrupts grounding continuity f To maintain grounding continuity when flushing or relieving pressure hold grounded metal pail firmly to a metal part of dispense valve then ini tiate a dispense 21 Setup 4 Install feed system NOTE This step only connects the feed system Do not allow fluid to flow into the system in this step Supply hoses from feed tank should be 2 in 51 mm ID minimum NOTICE Use at least 10 layers of PTFE tape and use pipe dope on the fluid inlet fitting to prevent galling a Close inlet ball valve b Connect and tighten component B Blue supply hose to the 2 in npt f fitting on the component B Blue fluid inlet at the base of the pump lower c Repeat previous steps for A Red material side 5 Connect system base to dispense stand a Connect fluid hoses b Connect electrical wires c Connect ground wire 6 Connect 1 2 in air supply to dis pense stand air inlet NOTICE To prevent machine damage air supply must be fil tered and dried ti17664a1 22 7 Check hydraulic fluid levels The hydraulic reservoirs are filled at the factory See Technical Data on page 83 for hydraulic fluid specifica tions 8 Fill pump wet cups 2 3 full with IsoGuard Select Fluid ti14725a 9 Perform Startup page 24 10 Perform ADM setup NOTE All ADM setup items are located in the Setup screens See Appendix B ADM Se
39. ashing mode System on Run Mode System off ADM Module Status LEDs N Conditions Module Status LED Signal Description USB Module Status LEDs L Conditions Module Status LED Signal Description Green flashing flashing System is powered up V is powered up Downloading information to USB Green Yellow ADM is busy USB cannot transfer Flashing information when in this mode 313873H 49 Troubleshooting Motor Control Module Diagnostic nformation Table 3 LED Status Signal Green on System is powered up Yellow on Internal communication in progress Red solid MCM hardware failure Replace MCM Red flashing fast Uploading software Red flashing slow Token error remove token and upload software token again AN a a O O O E l 9 lt LIGO FO O zi pm 2 r 257396 3b9905 07b Fic 14 LED Signals 50 313873H Acceptable Size and Duration of Povver Line Voltage Fluctuations The Motor Control Module is designed to vvithstand volt age fluctuations from the incoming power supply If the incoming power supply goes outside of the tolerable range an over voltage condition is flagged and the sys tem shuts down in an alarm state Excessive or repeated over voltage may permanently damage har
40. ate Custom Language 81 Technical Data z ss ZA 83 DIMENSIONS s chee bees ee 83 Graco Standard Warranty 84 313873H Related Manuals Manuals are available at www graco com Component manuals in English System Manuals 313874 VRM Repair Parts Power Distribution Box Manual 3A0239 Power Distribution Boxes Instruc tions Parts Pumpline Manuals 3A0022 U Cup Dura Flo Lowers 3A0021 Vertical Hydraulic Driver Repair Parts Feed System Manuals 3A1159 VRM Feed Systems Valve Manuals 310550 1 2 in NPT Fluid Port Ball Seat Applicator 310551 3 4 in NPT Fluid Port Ball Seat Applicator 3A1792 DV Series Dispense Valves Flow Meter Manual 309834 Helical Gear Fluid Flow Meter 313873H Related Manuals Models Models Approximate Full Load Output per Hydraulic Maximum Fluid Peak Amps Voltage System Rate Cycle A B Pressure Working Pressure Per Phase Ib min kg min gal liter i psi MPa bar san UU wa amor 24F391 55A 400 3 24 000 6 30 0 3 8 2000 14 138 v ssa ao Full load amps with all devices operating at maximum capabilities Fuse requirements at various flow rates and mix chamber sizes may be less Values are dependent on installed pump size Values shown are for largest available pump size Flow rate is independent of frequency 50 60 Hz t Ifa motor control module is replaced see the Adjust
41. ates appropriate per sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self ignition 4600000 Some materials may become self igniting if applied too thickly Read material manufacturer s warnings and material MSDS Keep Components A Red and B Blue Separate Hao Cross contamination can result in cured material in fluid lines which could cause serious injury or dam age equipment To prevent cross contamination of the equipment s wetted parts never interchange component A Red and component B Blue parts Co Moisture Sensitivity of isocyanates Isocyanates ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts NOTE The amount of film formation and rate of crystal lization varies depending on the blend of ISO the humidity and the temperature To prevent exposing ISO to moisture e Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container e Keep the pump wet cups filled with IsoGuard
42. atio check opening screvvs until the pressures dis played are near the values previously recorded when dispensing through the mixer step 4 8 Press to enter the Setup screens then press left or right to navigate to Advanced 3 screen Turn on the Enable Ratio Check Weight Mode Entry option 10 02 12 06 40 4 Conditioning Ee elie standby m No Active Errors L Disable Dispensing From Display L Disable Modifying Temp Setpoint Disable Operator Mode How Adjustments m Disable Operator Mode Ratio Adjustments Temperature Alarm Disables Dispense L Complete Dispense With 5etpoint Error _ Enable Shot Aborted Notification L Enable Ratio Check Weight Mode Entry 2x Trigger For Dispense 9 Press O to exit the setup screen and verify the ratio check option is selected 10 With new waste containers below the ratio check nozzles start the dispense by pressing the foot switch or 1 At the end of the dispense enter the A Red and B Blue material vveights into the prompt boxes Enter the vveight of each bucket for both materials 12 07 11 14 33 4 Diagnostic Errors Shot m No Active Errors ka Vi Enter Red Side 0 00 iz 4276 H 560 psi ni g 2920 als 300 0 gts 3 00 0 DT 200002 36 NOTE After entering the net weight of B Blue material the ADM will inform the user how close the respective flow of the pump was to the desire rate 12 07 11 15 47 Diagnostic Errors
43. ausing poor power quality is recommended Consult a qualified electrician if there are any concerns about the available power supply Power Line Test Steps with Multimeter i Set multimeter to DC voltage li Connect multimeter probes to supplied power line iii Press Min Max successively to show the peak positive and negative DC voltages iv Confirm readings do not exceed 400VDC Motor Control Module alarm issued at 420VDC 313873H Setup The chart below shows the permissible magnitude and duration of temporary over voltage events Maximum Permissible Transient Voltage Surges Constructed from ITIC 1996 curve referenced by IEC 61000 2 4 1400 lt 1 MW Max Surge Power 1200Vac 1697Vdc lt 150 KW Max Surge Power 480Vac 679Vdc Voltage Volts RMS 288Vac 407Vdc 0 000001 0 00001 0 0001 0 001 0 01 0 1 1 10 Time seconds 3 Ground the system WM A C This equipment must be grounded a VAM grounded through power cord See Con nect Electrical Cord step 2 on page 20 b Dispense Valve follow your local code c Fluid supply containers follow your local code d Dispensing target container follow your local code e Solvent pails used when flushing follow your local code Use only metal pails which are con ductive placed on a grounded surface Do not place pail on a nonconductive surface such
44. buckets in place to catch material dis pensed from the ratio check valves press to begin dispensing 7 After dispensing for at least 10 seconds press to stop dispensing NOTE If available a footswitch can also be used 8 Weigh both buckets and enter the net weight of each material dispensed in the last two fields pro vided on the screen 34 NOTE After the weights are entered the K factor will be shown to the right of the weights The previous K factor is shown to the left of the weight entry fields 9 Repeat steps 5 8 until the new K factor shown is within 196 of the previous K factor 10 Select to exit the flow meter calibration screen 313873H No Flovv Meter Machine Calibration It is highly recommended that the user operate the machine in weight mode when flow meters are not installed or have been disabled NOTE In weight mode the ratio displayed is a weight ratio and should not be considered as volumetric ratio 1 Press to enter the Setup screens then press left or right to navigate to Advanced 3 screen Turn off the Enable Ratio Check Weight Mode Entry option 1010212 06 40 de Conditioning Ete eta standby C No Active Errors 1 Disable Dispensing From Display L Disable Modifying Temp Setpoint Disable Operator Mode How Adjustments Disable Operator Mode Ratio Adjustments Temperature Alarm Disables Dispense L Complete Dispense With 5etpoint Error _ Enable Shot Aborted No
45. bution box is shovvn belovv vvith detailed information in the follovving table See the povver distri bution box manual for more information CB1 CB5 CB6 CB10 o s5183 400 3 50 60 INCOMING PWR 8 82109 24C687 313873 5 1c 230V 400V 3 phase 3 phase Component 12 313873H Component Identification Hydraulic Power Pack Lx o ass u 257442 313873 5 1t D 257442 313873 5 2t H Shown with shroud removed FIG 3 A 8 Gallon Hydraulic Oil Reservoir see Technical Data on page 83 for specifications B Electric Motor C Dipstick D Hydraulic Housing Motor Control Module see page 14 Fan Hydraulic Oil Filter Hydraulic Fluid Drain Port IG n m 313873H 13 Component ldentification Motor Control Mod
46. calculate weight This will lead to consistent shots which will be offset for the desired dispense amount The system will ignore the Invalid Auto lcalibration data gathered and Cal Data will use information gathered during dispenses Deviation Invalid data Re calibrate the machine 0500 Weight Cal If any messages appeared indicating why the Deviation Invalid data calibration failed attempt to fix the problem then re run the calibration Red Blanket Overcurrent Blue Blanket Overcurrent Red Inline Overcurrent Blue Inline Overcurrent An over current was detected Red Hose on the output Overcurrent Blue Hose Overcurrent Overcurrent Voltage should measure between 190 and 264 Vac Blue Chiller Shorted Temperature If temperature rises for a zone that has been disabled Motor Over detected on a phase and has Aian motor Current been shutdown to prevent Short circuit of motor Check wiring to the motor to ensure no bare wires are lad aris above ne minimum valage requirements A4M1 Alarm Current drawn from the wall during load load and is above the minimum voltage requirements Short circuit of motor Check wiring to the motor to ensure no bare wires are build and try to move the motor agaln f this Bad heaters Measure resistance of heater A hardvvare current fault has occurred causing a system shutdown Unplug the directional valve so pressure will not Motor Over Motor rotor has
47. cally begin updating 80 NOTE Before the update begins the ADM automatically shuts down the system aborting any in progress dis pensing When the software is updating a pop up box will appear to inform the user of the update and the sys tem will lock Once the update is complete the ADM will tell the user to cycle power to apply the updates 6 When the software is done updating remove the USB stick drive 7 Turn the Main Power Switch to the OFF position then back to the ON position 8 Plug the USB stick drive into a computer 9 Navigate to the UPLOAD folder and remove the SETTINGS TXT file NOTE Immediately after uploading the settings remove the SETTINGS TXT file from the UPLOAD folder to pre vent accidental loss of data the next time the USB stick drive is inserted into the ADM USB port If there is a SETTINGS TXT file in the UPLOAD folder when the USB stick drive is inserted into the ADM USB port the software will automatically begin updating 313873H Update Custom Language Use the following process to customize the text on the ADM The language file DISPTEXT TXT can be modi fied in Excel but must be saved as a Unicode Text file with the extension TXT in order for it to properly import 1 Insert a high quality USB stick drive into the ADM USB port on the system with the settings to be transferred Once the download is complete the DISPTEXT TXT file will be located in the DOWN LOAD folder 2 Pl
48. ce on page 43 Check for leaks Check hydraulic fluid levels Check pump wet cup fluid levels Check feed system fluid levels Turn Main Power Switch to the ON position The splash screen will be displayed on the ADM until it is finished loading GRACO Lr L When the ADM is finished loading press 253 to enable the ADM The System Status Indicator Light next to will illuminate green Press Pi repeatedly to select a different operating mode then press to accept NOTE The Setup screens cannot be accessed when Disabled mode is the active operating mode Also cer tain machine functions and setup changes are disabled when Standby mode is selected 24 313873H Priming 1 Place waste containers below both ratio check dis pense valves NOTE Both ratio check dispense valves will be open when dispensing in Prime Mode Only one pump moves but material may drip from the other ratio check dis pense valve when opened 2 Press Pi repeatedly to select Prime Mode then press to accept 3 Check the dispense settings shown at the bottom of the screen 06 20 10 13 49 Diagnostic Errors Events Prime m No Active Errors ch 150 psi O 4 If desired change the dispense settings a Press EN to enter editing mode b Use the left and right arrow keys to select the item to change c Use the numeric keypad to type the new value d Press to accept the new value e Press
49. chnical Data Air Inlet Pressure Wetted Parts Hydraulic Reservoir Capacity Recommended Hydraulic Fluid Dimensions The dimensions of the machine vary by machine layout The distance from the machine base to the dispense stand can be varied significantly because of the hoses Ref in mm A Height 79 2007 B Width 63 1600 C Depth 115 2921 A 313873H Technical Data 85 100 psi 0 59 0 69 MPa 5 9 6 9 bar Stainless steel UHMW 8 gal 30 liters each Citgo A W Hydraulic Oil ISO Grade 46 83 Graco Standard VVarranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenanc
50. co Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 313873 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2010 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised November 2012
51. d ware The chart below shows the permissible magnitude and duration of temporary over voltage events Consult a qualified electrician if there are any concerns about the available power supply Troubleshooting Maximum Permissible Transient Voltage Surges Constructed from ITIC 1996 curve referenced by IEC 61000 2 4 1400 1200 lt 1 MW Max Surge Power 1200Vac 1697Vdc 1000 lt 800 O 600 B 480Vac 679Vdc lt 150 KW Max Surge Power 5 50 KVV 5 336Vac 475Vdc Wl lt 575757 lt No Power Limit 0 0 000001 0 00001 0 0001 0 001 0 01 0 1 1 10 Time seconds 313873H 51 Troubleshooting Fluid Control Module Diagnostic nformation System is povvered up Internal communication in progress Red solid FCM hardware failure Replace FCM Red flashing fast Uploading software Red flashing slow Token error Remove token and upload software token again Module Status LEDs ti12337a1 FIG 15 52 313873H Troubleshooting 313873H 53 Appendix A ADM Icons Overview Appendix A ADM Icons Overview Setup Screen Icons Icon Description Erase Selected Item Erase All Items Shown Change Multiple Values see Using the button on page 56 Ratio Calculator see Using the E button on page 56 Return to Previous Main Screen Calibrate Piston Position On Main Calibration screen Calibrate Wei
52. d See System 1 on page 58 for Dispense Mode options NOTE 5 sequences vvith 20 positions each are avail able across 10 pages Calibration Main 0728110 19 23 4e Sequences Sequence C Mo Active Errors Previous 07290 T Cal Max 14506 4409 Range 15500 15000 mal Cal Min 162 1276 Range 1000 1500 all Previous 07 28 10 This screen shovvs calibration data for the system and provides access to the individual calibration screens See System Setup and Calibration on page 29 for how to use the calibration screens The date next to each key represents the last time that function was performed The Cal Min and Cal Max values are the system recognized extreme ends of piston travel 313873H Appendix B ADM Setup Screens Overview Calibration Learn Mode 2810 19 24 Sequences System SEQUENCE C Mo Active Errors This screen is for learning the mechanical limits for pis ton travel Calibration Weight Specific Gravity RED MERN Specific Gravity BLUE 1230 Setpoint ots 2 This screen is for calibrating weight Calibration Flovv Meters 0721 10 10 00 Sequences System SEQUENCE C Mo Active Errors Setpoint ER Ratio 2 00 1 K Factor 3000 0 5000 21 pulses kg Previous ig K Factor fel 9 pulsesfkg x 1 00 x ML 00 This screen is for calibrating the flovv meters 57
53. displays a pop up notifica tion The ratio alarm value is the allovvable percentage difference before the machine will stop a dispense Keyboard Screen HERE sten Standby C No Active Errors S miziainiiainiininini This screen is used to edit the A Red and B Blue labels on the ADM Use arrow keys to select the desired letter and press to accept the letter Press to exit the keyboard 313873H Appendix B ADM Setup Screens Overview Maintenance DS m on ee a um Tn imi M ali urun Tun Hum uu ran dum This screen shovvs shot number and sequence position counters Use the Counters dropdown menu to select which set of counters to view 20 Ka Supply Conditioning m Active Errors IT Refill Setting Refill Timeout ilminute ilminute Refill Sensor Type Do not use the check boxes on this screen If a low level sensor is used check the box for the Supply Low Level Sensor option on the System 2 screen see page 58 59 Appendix B ADM Setup Screens Overview Conditioning 1 Advanced 1 01 04 00 00 36 1 Supply Advanced 01 04 00 00 39 4 Conditioning Shots standby miz tive Errors Standby No Active Errors m7 Monitor FED BLUE Monitor language English Date Format roirnclel Date 011 04 00 Time Bal Password 0000 Screen Saver 5 minutas Silent Moce NOTE The VRM does not use temperature
54. e negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss
55. e 8 Grounding the solvent pails used when flushing follow your local code Use only metal pails which are conduc tive placed on a grounded surface Do not place pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity If flushing with a compatible solvent perform the follow ing procedure 1 Perform Shutdown procedure page 41 2 Close the feed system ball valve at inlet near the pump lower 3 Connect solvent flush feed system to unused inlet port near the pump lower 4 Open solvent flush ball valve 5 Perform Startup procedure page 24 6 Press Pi repeatedly to select Operator Mode then press to accept 7 Press EN to enter editing mode 8 Navigate to the flow rate value change the value to 50 75 of the maximum flow rate then press to accept 40 10 11 12 13 To maintain grounding continuity when flushing or relieving pressure hold a metal part of dispense valve firmly to the side of a grounded metal pail then press Continue to dispense until the sys tem is thoroughly flushed then press amp to stop dispensing Close the solvent flush ball valve Disconnect solvent flush feed system Open the feed system ball valve Perform Priming procedure page 25 313873H Shutdovvn Short term 1 Place container under mixer 2 If using a moisture sensitive material park pumps a Navigate to the Home screen b Press Pi repeat
56. ection at www graco com Application 166407 Ratio Monitoring Flow Meters Fluid Control Module 16G365 VRM Advanced Display Module Motor Control Module Communication Gateway Module ti12334a1 Fic 11 Remove Access Cover 44 Advanced Display Module ADM d A Replace Battery A lithium battery maintains the ADM clock vvhen povver is not connected To replace the battery 1 Disconnect povver to the ADM 2 Remove rear access panel 3 Remove the old battery and replace with a new CR2032 battery 4 Replace rear access panel Install Upgrade Token See Install Upgrade Tokens on page 44 Cleaning Use any alcohol based household cleaner such as glass cleaner to clean the ADM Spray on the rag then wipe ADM Do not directly spray the ADM 313873H Motor Control Module MCM d A Keep heat sink fins clean at all times Clean them using compressed air NOTE Do not use conductive cleaning solvents on the module Heat Ma Sink Fins r 257396 3b9905 02b FIG 12 Clean Heat Sink Fins Install Upgrade Token See Install Upgrade Tokens on page 44 Fluid Control Module FCM PN Install Upgrade and Key Tokens See Install Upgrade Tokens on page 44 313873H Maintenance 45 Maintenance 46 313873H Troubleshooting Troubleshooting A i 4 Light Tower Optional N Signal Description
57. ed and B Blue materials 10102 12 05 40 4 Conditioning CA standby m No Active Errors 1 Disable Dispensing From Display L Disable Modifying Temp Setpoint Disable Operator Mode How Adjustments 1 Disable Operator Mode Ratio Adjustments Temperature Alarm Disables Dispense L Complete Dispense With 5etpoint Error _ Enable Shot Aborted Notification L Enable Ratio Check Weight Mode Entry 2 Trigger For Dispense 313873H 37 Operation Dispensing Dispense in Shot Mode To dispense in Shot mode at least one shot number must be defined Shots are defined on the Shots screen see page 56 1 Navigate to the Home screen 2 Press T repeatediy to select Shot Mode then press to accept 3 f desired change the selected shot a Press H b Use numeric keypad to type the desired shot number c Press to accept The shot number defini tion details vvill be shovvn on the bottom of the screen NOTE Only defined shot numbers can be entered f an undefined shot number is entered it vvill be ignored 4 Press O to begin dispensing the active shot To 21 shot will continue until the predefined amount has been dispensed abort the shot at any time press 5 Check the ADM for errors and pop up notifications that could indicate a faulty dispense Press to acknovvledge any displayed errors 38 Dispense in Sequence Mode Sequences can be defined on the Sequences screen S
58. edly to select Standby Mode then press to accept c Press m to park pump Material will dis pense when the pumps are in the parked posi tion they vvill stop moving 3 Allow material to drain completely from the mixer prior to base purge 4 Perform base purge NOTE A base purge will dispense only the B Blue material to push all mixed material out of the mixer Base purge settings are defined on the System 2 screen see page 58 a Press O 1E b Press O to begin dispensing c When all mixed material is pushed out of the mixer press b to stop dispensing NOTE Approximately 1 to 2 liters of base material vvill need to be dispensed 5 Press m to park pumps again 6 Press VA 313873H Shutdown 7 Place container under the mixer and allow mixer to drain completely NOTICE Preventing material from draining from the mixer may cause material in the mixer to harden and dam age the dispense block 8 Turn Main Power Switch to the OFF position End of Shift 1 Perform Short term Shutdown procedure 2 Remove disassemble and flush mixer 41 Pressure Relief Procedure Pressure Rellef Procedure 1 Perform Shutdovvn procedure 2 Place a vvaste container belovv each ratio check valve X 2 A In the following step any pressure in the lines will be instantly relieved which may lead to material spraying out of the valve and splashing in
59. equences are defined on the Sequences screen see page 57 1 Navigate to the Home screen 2 Press Pi repeatedly to select Sequence Mode then press to accept 3 f desired changed the selected sequence a Press EH once b Press the right arrovv key on the ADM keypad once c Use the up and down arrow keys to select a sequence d Press R sal to accept 4 If desired press 2 to skip to the next defined shot position in the sequence Repeat as desired To go to the first defined position in the sequence press fel 5 Press to begin dispensing the active shot NOTE To abort the shot at any time press or VA If the shot is not aborted material will continue to dispense until the predefined amount has been dis pensed The next position in the Sequence will automat ically be selected upon completion of the shot 6 Check the ADM for errors and pop up notifications that could indicate a faulty dispense Press to acknowledge any displayed errors 313873H Dispense in Operator Mode Operator Mode begins dispensing when s pressed and stops vvhen it is pressed again NOTE If a footsvvitch is used press and hold to dis pense Release to stop dispensing 1 Navigate to the Home screen 2 Press Pi repeatedly to select Operator Mode then press to accept 3 Check the dispense settings shown at the bottom of the screen AA AA Horne Error F Th 3
60. erature Frequency O to 90 F 1000 hours or 12 months 17 to 32 C whichever comes first 90 F and above 500 hours or 6 months 32 C and above whichever comes first Check Hydraulic Fluid Level Check hydraulic fluid level on dipstick A Fluid level must be between indent marks B on dipstick Refill as required with approved hydraulic fluid see Technical Data on page 83 If fluid is dark in color change fluid and filter ti7861a1 43 Maintenance Install Upgrade Tokens NOTE The Motor Control Module Fluid Control Mod ule and Temperature Control Module connection to the system is temporarily disabled during the installation of upgrade tokens To install software upgrades 1 Use correct software token stated in the table See Graco Control Architecture Module Programming manual for instructions NOTE Upgrade all modules in the system to the software version on the token even if you are replacing only one or two modules Different soft ware versions may not be compatible All data in the module System Settings USB Logs Recipes Maintenance Counters may be reset to factory default settings Download all settings and user preferences to a USB before the upgrade for ease of restoring them following the upgrade See manuals for locations of specific GCA compo nents The software version history for each system can be viewed in the technical support s
61. g steps the weight of the dis pensed materials is used to calibrate the flow meters This works regardless of whether the selected dispense mode is weight or volume 40 With oo active and with pre weighed buckets below the ratio check valves press to begin dispensing a ratio check dispense 313873H 41 VVeigh the two buckets and use the net weight of each dispensed material to calculate the actual ratio of the dispensed material 42 If the calculated ratio of the weighed materials does not match the ratios displayed on the ADM go to step 1 to re calibrate the flovv meters 43 If the calculated ratio of the weighed materials matches the ratio displayed on the ADM then navi gate to the System 3 screen and change the ratio alarm percentage to the desired percentage 44 If at any point in the future the ratio flovv rate or ambient temperature changes from vvhat vvas used while performing this procedure go to step 1 NOTE f the ratio or flovv rate is changed to a ratio or flow rate that has not been calibrated by performing this procedure the system will generate a Learning New Setpoint advisory The system usually produces a good dispense ratio during the learning process hovvever the advisory is generated to inform the user of the condition The system can store calibration data in its memory for up to five different flovv rates and ratios NOTE If the ambient temperature changes significantly from the
62. g the Gel Timer the user must select one of the 100 available shot definitions to use as the Gel Shot This shot will be dispensed when the Idle Period expires The Idle Period will begin after a dispense is completed Any dispense operation in the middle of the timer countdown will reset the Idle Period counter The system will generate an audible alarm that will begin the user entered number of seconds before the Idle Period expires The hydraulic level sensor and hydraulic RTD for the pump line must be enabled when installed in the sys tem If the sensors are not marked as enabled they will be ignored 313873H System 3 072610 19 26 Calibration Maintenance Sequence C Mo Active Errors J Red Label e Blue Label Pressure Imbalance Alarm 20001 psi Flowmeter Type 00 H600 Deviation 53 Alarm Ratio i h iv This screen allows the user to edit the labels for the A Red and B Blue sides of the machine The labels set for the A Red and B Blue sides of the machine are displayed throughout the screens Labels are limited to five characters The pressure imbalance alarm can also be set This is the difference betvveen the A Red and B Blue side material pressures before an alarm occurs The flovvmeter types are defined on this screen The available flow meter types are Disabled HG6000 or SRZ 100 The ratio deviation value is the allowable per centage before the machine
63. ger coupled Reset coupler per specifications and retighten set to hydraulic pump screws Retighten or replace supply tube broken Broken motor shaft Replace motor Verify that no outside forces are stopping the pump from moving then inspect over pressure valve for damage or debris Pressure has risen to an Thermal unsafe level due to thermal Open the dispense valve manually or open the valves P400 Pressure expansion of materials All Deviation High pressure to bleed pressure Rise conditioning zones have automatically been turned off PAA Red Pressure Azan Dispense valve failed to Check to make sure the dispense valve is properly Shutdown open configured and connected to the MCM Bad dispense valve Replace dispense valve P4B2 Alarm Over pressure valve dumping to tank Resiriction in the Check to ensure there is no blockage material lines Make sure the requested pressure is within the max operating pressure which can be found on the setup screen System 1 Orifices blocked Clear blockage Hose blocked Clear blockage or replace hose as necessary Dispense valve failed to Check to make sure the dispense valve is properly open configured and connected to the MCM The material pump pressure exceeded the maximum operating pressure as defined in the setup screens Blue Invalid maximum Pressure Shutdown pressure defined 70 313873H Appendix D ADM Event and Error Codes Overview Error
64. ght Dispense On Flow Meter Calibration screen Use Dispensed Material Weight to Calibrate Flow Meters Use Dispensed Material Volume to Calibrate Flow Meters Calibrate Flow Meters Learn Bottom Most Piston Position 54 Description Learn Top Most Piston Position Go to Next Calibration Screen Begin Weight Calibration Shot uu 2 o 313873 Home Screen Icons Icon Description Nh Select Operating Mode Initiate Dispense m Dispense Disabled Ratio Check Park Piston Park Piston Disabled Close Dispense Valve Perform Base Purge Selected Shot Number No Shot Number Selected Selected Sequence and Sequence Position No Sequence Selected Skip to Next Shot in Sequence Abort Sequence Edit Operator Mode Flow Properties 313873H Appendix A ADM Icons Overview Prime A Red Side Prime B Blue Side Erase Selected Item Erase All Items Shown 55 Appendix B ADM Setup Screens Overview Appendix B ADM Setup Screens Overview Setup Screens Navigation Diagram z2 Calibration 2 System 1 Shots O1 04 00 00 33 mi Sequences standby C Mo Active Errors pu 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 4 1 2 3 4 5 5 7 o 9 10 mm omuz mx ECN EAEE This screen allows the user to edit shot definitions The contents of this screen change based on the Dispense Mode Shots may be defined by flow rate
65. he machine will operate with a greatly reduced stroke Loose bad connection to Check to ensure the linear position sensor is properly linear position sensor installed and all wires are properly connected The linear position sensor is Bad linear position p3 25 Replace linear position sensor D6A1 Alarm Linear position sensor may be loose where attached to pump housing Insufficient material i i i Verify that incoming ball valves are open being supplied or insufficient material TATAG 2 pressure on feed system erity that reed pumps are supplying materia Red Pump Cavitation Cavitation vvas detected on the DDB Blue Pump given pump Cavitation Debris or packout in the Inspect filter for debris of filler packout and clean or Orifices blocked Clear blockage DEA1 The pump failed to reach the Deviation Re tighten the sensor and re calibrate the machine Hose blocked Clear or replace hose as necessary Dispense valve failed to to make sure the dispense valve is properly open configured and connected to the MCM The type or size of the Red or On the ADM go into the setup screens gt System gt Pumps Not Properly setup the DSCO Defined Blue material pumps have not Alarm system then make sure that the pump type and size are set been defined not When th id Failure of the dispense the valve has a proper air supply and seals Sulu Duma to stage valve properly If not service the valve as
66. ime RTO Temp Temp FT5 Temp Temp Temp Temp 8 4 11 2012 14 16 52 gt 9 4 11 2012 14 16 54 10 4 11 2012 14 16 56 11 4 11 2012 14 16 58 12 4 11 2012 14 17 00 13 4 11 2012 14 17 02 14 4 11 2012 14 17 04 15 4 11 2012 14 17 07 16 4 11 2012 14 17 09 17 4 11 2012 14 17 11 18 4 11 2012 14 17 38 iC 35687 Po u Ready pa Example 3 SYSTEM File The 3 SYSTEM file is the Software Version log file A B D G Ha 1 System Software Log 2 S N 06201073 3 Software Part Number 16N420 4 Software Version 1 01 002 5 4 23 2012 11 11 7 Date Time Node Software Version 8 4 23 2012 6 53 49 MCM Application Blue 1 01 108 9 4 23 2012 6 53 49 MCM Component Blue 1 09 001 10 4 23 2012 6 53 49 Blue Tank Monitor 1 01 001 11 4 23 2012 6 53 49 Red Primary Heat 1 05 008 12 4 23 2012 6 53 49 Blue Hose Heat 1 05 008 13 4 23 2012 6 53 49 USB Configuration 1 07 001 14 4 23 2012 6 53 49 Advanced Display 1 01 003 15 4 23 2012 6 53 50 Blue Primary Heat 1 05 0082 16 4 23 2012 6 53 51 Red Hose Heat 1 05 008 17 4 23 2012 6 53 54 Red Primary Heat 1 05 0082 18 4 23 2012 6 53 56 Blue Primary Heat 1 05 008 19 20 21 bd M 4 R M 3 SVSTEM 22 il 4 Il 313873H 79 Appendix E USB Operation Transfer System Settings DOWNLOAD mo alib h c v 3 yp Search 47 Folders x x isi Y Address E E GRACO FFFFFFFF DOWNLOAD v E3 so Folders x Name Size Type Date Modified DATADD 1 File
67. is below the defined low alarm limit Low Fluid Temp Blue Hose Measure voltage across input terminals on power line Low Fluid Low power filter Voltage should measure between 190 and 264 Temp Vac Red Chiller Low Fluid Temp Blue Chiller Low Fluid Bad heater s Measure resistance of heater s Temp The hydraulic oil temperature No power to fan Check cord to make sure fan has power is approaching a level where Debris in fan or fan grill Clear debris from fan fan grill Oil Temp damage is possible so the Cable unplugged loose power Check for loose or disconnected wires or plugs T3H1 Cutback Motor Control Module is Deviation Try stop 77 7 on 77 limiting the output to a safe ow air volume from fan pencil eraser If the fan slows down easily it will nee to be replaced level No power to fan Check cord to make sure fan has power Debris in fan or fan grill clear debris from fan fan grill Motor temperature is Try to stop fan by lightly pressing on the center with a Fi Low air volume from fan pencil eraser If the fan slows down easily it will need Motor Temp approaching a level where to be replaced T3N1 damage is possible so the Advisory Cutback ee motor control module is limiting 7 Move machine to an area below 120 F the output to a safe level conditions are too no Motor pump coupler may be rubbing on hydraulic pump Reset coupler per specifications and retighten set SCrews 313873H 7
68. is on the left side of the base unit and B Blue is on the right side of the base unit The sides switch when going to the dispense valve stand so that A Red is on the right side of the dis pense valve stand and B Blue is on the left side of the dispense valve stand A Red B Blue 0222 A Ky 72 OD o 2 i Y al Ef 7 Lt 4 AN 2 B Blue A Red ti17663a 313873H 9 Component Identification Component Identification AA Advanced Display Module see page 16 AB Hydraulic Power Pack AC Vertical Hydraulic Driver AD Pump Lower AE Flow Meter AF Power Distribution Box AG Dispense Stand AH Mixer AS AR AH FIG 1 Component Identification 10 AC Pump Wet Cup Main Power Switch Air Supply Inlet Electrical Enclosure Ratio Check Dispense Valves Ports Material Line A Red Dispense Valve B Blue Dispense Valve AB ti17663a 313873H Component ldentification AN AK W AN Y ES NG NG NG MUM MUM AL S 1242 47 S SV 3 MT MM Vi MM MUM 9 ti17664a AN FIG 2 Component Identification 11 313873H Component ldentification Circuit Breakers M ve AN Most circuit breakers are located inside the povver distri bution box The main block of circuit breakers in the povver distri
69. l Low oil level Check oil level and if low add more hydraulic fluid Check to ensure the hydraulic oil level sensor is Loose bad connection l properly connected to the MCM and that the wire has 9 l not been damaged The volume of oil in the tank is a Bad level sensor MBH1 belovv the minimum level Aiat Aa 7 i x PETER needed for the system to 7 7 en 5 s and early lea properly operate eak in hydraulic driver detection tubing Replace seals as necessary an replace lost oil Inspect the hydraulic reservoir fittings and filter for leaks Repair or replace as necessary and replace lost oil The motor magnetism has If error persists and performance can no longer Low Motor l Prolonged exposure to i MBN1 decreased to the point where Advisory satisfy the user requirements the motor will need to Performance heat or high voltage performance is greatly reduced be replaced Visually check to ensure the pump is moving if not Motor failure 05 ensure the motor is vvired properly If motor is moving but pump is not and pressure is not Hydraulic povver pack ngh ihilure building they hydraulic povver pack may need AA MA AN Check to ensure the linear position sensor is properly ia connected to the MCM and the wiring has not be the linear position sensor Failure of the linear Pump Failed The MCM attempted to move Replace the linear position sensor N4A1 p the pump but no movement Deviation p to Move Motor no lon
70. l signal will be the only way to initiate a dispense Disable Modifying Temp Setpoint Check this box to disable modifying temperature setpoints from the Run screens This is only applicable if temperature control items are installed and enabled Disable Operator Mode Flow Adjustments When checked the user will not be able to change the flow on operator mode Home Run screen Disable Operator Mode Ratio Adjustments When checked the user will not be able to change the ratio on operator mode Home Run screen Temperature Alarm Disables Dispense When checked any active alarm from any temperature zone will disable dispensing Complete Dispense with Setpoint Error When this box is checked the shot will continue dispens ing even if the system never reaches the desired setpoint Enable Shot Aborted Notification When this box is checked a pop up notification will be displayed when a shot is aborted Enable Ratio Check Weight Mode Entry This option is for machines without flow meters When this box is checked after any ratio check shot a popup window will appear asking the user to enter the dispensed weights Press the Cancel button to abort the entry or press the Enter button to record the new values 313873H Appendix B ADM Setup Screens Overview Advanced 4 11 02 04 El Conditioning Shots standby m No Active Errors _ Enable Diagnostic Screen L Enable Downloading of USE Logs Enable USE Errors Date of Las
71. lace RTD Tripped circuit breaker Visually check circuit breaker for a tripped condition Measure voltage across input terminals on power line Low Power filter Voltage should measure between 190 and 264 Vac Check for loose or disconnected wires or plugs power Bad heater s Measure resistance of heater s Tripped circuit breaker Visually check circuit breaker for a tripped condition Disconnect the valve and measure the voltage across the wires when the chiller is running to ensure 24V is being delivered to the valve If so the cooling valve will likely need replacing Chilled water supply off Turn on chilled water supply Loose or bad connection Check RTD wiring Defective RTD Replace RTD Defective High Power Temperature Control Module Loose connections Tighten connections Defective cooling valve Replace High Power Temperature Control Module 73 Appendix D ADM Event and Error Codes Overview Error Error Code Error Description Type Cause Red Blanket Ctrl Shutdown Blue Blanket Red Inline Ctrl Shutdown Blue Inline Overheated Turn conditioning zone off Wait a few minutes If the PCB over temperature Temperature Control condition does not clear or regenerates consistently Red Hose Ctrl Module replace heater module Shutdown Blue Hose Ctrl Shutdown Red Chiller Ctrl Shutdown Blue Chiller The voltage to the MOM has Motor Control performance is greatly affected low vol
72. nal Valve Oil Overtemperature Svvitch Third connection is not used Pressure Transducer for material side controlled by the MCM 10 11 12 3 1 313873H Component Identification 15 Component ldentification Advanced Display Module ADM User interface TI12362a1 Fic 5 ADM Component Identification Front Buttons Function ADM Enable disable ADM Softkeys Defined by icon next to softkey Enable E Abort Abort current Abort current operation Disable E lobo 25 change acknovvledge error System Displays system status select item toggle selected item Toggle betvveen Run and Setup Setup screens Screens Stop all system processes Toggle H Arrow Navigate within a screen or to a new Keys screen Status Run Indicator LED 16 313873H Component Identification R P ti12902a Fic 6 ADM Component Identification Rear Key J Flat Panel Mount N Module Status LEDs K Model Number Identification Label P Accessory Cable Connection L USB Interface see Appendix E USB Operation R Software Token Access Cover beginning on page 77 S Battery Access Cover CAN Cable Connection to See ADM Troubleshooting on page 49 for LED status information See Maintenance section beginning on page 43 for battery replacement and software update procedures 313873H 17 Component ldentification ADM Screen Components See the ADM appendix sections beginning with Appendix A
73. nd cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 6 313873H M 313873H Warnings MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts e Keep clear of moving parts Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equip ment follow the Pressure Relief Procedure and disconnect all power sources BURN HAZARD Equipment surfaces and fluid thats heated can become very hot during operation To avoid severe burns e Do not touch hot fluid or equipment Important Two Component Material Information Important Two Component Material Information Isocyanate Conditions Spraying or dispensing materials containing isocya nates creates potentially harmful mists vapors and atomized particulates Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyan
74. o not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses a
75. pleted 1 Locate the machine NOTICE Be careful not to hit hydraulic power pack drain port while moving machine Applying significant force to drain port may damage the hydraulic tank NOTICE To prevent machine damage do not expose system to rain a Bolt machine to original shipping pallet before lifting b Locate the machine on a level surface See Dimensions on page 83 for space require ments 2 Connect electrical cord A Installing this equipment requires access to parts which may cause electric shock or other serious injury if work is not performed properly Have a qualified electrician connect power and ground to main power switch terminals All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations 20 Electrical Cord Requirements NOTE Power cord is not supplied See the following table Table 1 Power Cord Requirements Cord Requirements AWG mm 230V 3 phase 8 8 4 3 wire ground 400V 3 phase 6 13 3 4 wire ground 1 t Residual Current Device RCD must be rated at 300 MA if installed Electrical Cord Wires by Model 230V 3 phase L1 L2 L3 GND 400V 3 phase L1 L2 L3 N GND Electrical Requirements See Models on page 4 for detailed electrical require ments information a Use 5 82 in or 4 mm hex allen wrench to con nect the power leads to L1 L2 L3 and N
76. ppear to be uti lizing the full extent of the pump stroke or if the machine appears to be contacting the end of the hydraulic cylin der perform the Learn Mode procedure a From the Calibration screen press Ill to access the Learn Mode screen 313873H b Place a vvaste container belovv the ratio check valves The next steps will cause the machine to dispense material c Press i ir then The pump will travel to bottom most position d After the pump stops moving press siri then press El The pump will travel to the top most position NOTE During this process the system learned the mechanical limits of piston travel If the pump did not reach either piston mechanical travel limit for any rea son repeat the procedure 21 Press to exit the Setup screens 22 Press Pi repeatedly to select Operator mode then press to accept 23 Press to enter the Setup screens then press left or right to navigate to the main Calibration screen Flow Meter No Flow Meter Calibration 24 If flow meters are installed refer to Flow Meter or Flow Ratio Calibration starting on page 34 If flow meters are not installed refer to No Flow Meter Machine Calibration starting on page 35 313873H Operation Flow Rate and Ratio Learning 25 At the main Calibration screen press E4 all learned data 0726110 19 23 4 Sequences C Active Errors Previous 07 29 0 Max 14
77. rpose of the ramp up feature is to enable dis pensing at the correct ratio but at a reduced flow rate when materials are too thick to dispense at the correct flow rate As the fluid warms up due to the friction of moving through the system the Ramp Up feature will slowly increase the flow rate until the desired flow rate is achieved After a period of idle time the system will cool down and the fluids will not be as warm while dispens ing which may result in the Ramp Up feature being acti vated While the system is dispensing the ramp up feature monitors the torque supplied to the B Blue pump to verify it does not apply more torque than the pump can handle If it does it will reduce the flow rate in both pumps to maintain the required dispense ratio As the system warms up and material thickness decreases the ramp up feature will increase the flow rate until the desired flow rate is achieved NOTE Because the B Blue side is the high volume side it is closer to its maximum flow rate capacity than the A Red side pump When the ramp up feature reduces the flow rate a Sys tem Dispensing Below Requested Set Point advisory is generated and the yellow advisory lamp on the light tower is illuminated If the system is able to achieve the desired flow rate the advisory is cleared 28 Learning Mode When a flow rate or dispense ratio is requested that the machine has not learned the system will use the pump volume of each
78. shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la redaction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires executes donne s ou intentes a la suite de ou en rapport directement ou indirectement avec les procedures concernees Gra
79. t Download Oe Tl This screen is for enabling the optional Diagnostic screen and for enabling USB log downloading and USB errors For more information about USB operation see Appendix E USB Operation on page 77 For more information about the optional screens see Diagnostic screen on page 65 Advanced 5 100212 06 37 4 Conditioning Shots standby mi Mo Active Errors Hil Advanced Display 16 523 102 004 USB Configuration 16 575 101 001 Application Blue 16E851 105 012 Component Blue 16 014 103 001 Application Red 16 551 105 012 Component Red 16 014 109 001 Flowmeter 160755 101005 Numbers shown are for reference only and may be different on your system This screen displays software information 61 Appendix C ADM Run Screens Overview Appendix C ADM Run Screens Overview Run Screens Navigation Diagram N PEE Errors 1 N Errors 2 N Events 1 1 lt Maintenance z2 N Events 2 Optional lt Diagnostic N Errors N N Events N Home Screens Disabled The Home screen is the first screen that displays when the machine is started and when switching from the Setup screens to the Run screens The Home screen shows the current fluid pressure at the pump outlets The operating mode can be selected from the Home screen The available operating modes are Operator Sequence Shot Standby Night and Disabled System
80. tage minimum operating voltage Red Blanket Overvoltage Blue Blanket Overvoltage Red Inline Overvoltage Blue Inline High line voltage Incoming line voltage is voltage across disconnect switch Voltage should measure between 190 and 264 Vac Blue Hose Overvoltage Red Chiller Overvoltage Blue Chiller Overvoltage The voltage to the MCM has Motor Control reached an unsafe level and Supply lines providing Check incoming voltage to ensure it is below the Overvoltage has been shutdown in an high voltage maximum operating voltage attempt to prevent damage System Settings file is Replace the system settings file with a backup or new t fil USB Update The ADM tried to upload a COTR ile Failed sustam satinse fle buttaled System Settings file is Ensure that the first line in the settings txt file contains y g intended for another the text GMS If not replace the file with the proper system system update file Failing sensors lf error persists the motor will need to be replaced Alarm Ensure the d sub connector to the motor is connected Loose connection 00 2 and the vviring is intact An error has been detected on HER Encoder Faultithe motor position sensor 74 313873H Appendix D ADM Event and Error Codes Overview Error Error Code Error Description Type Cause 77 Make sure the directional valve has povver Make sure the cord to the directional valve is connected to the correct port and the
81. the bucket Use appropriate protective wear to prevent contact with materials 3 Press the red override button on top of the pneu matic valve nearest the mixer This will open the ratio check valves and relieve any residual pressure in the fluid lines ti17666a 42 313873H Maintenance 9 4 mi X 2A A Check all sub component manuals for maintenance schedule and procedures Schedule Replace hydraulic oil and filter See table Inspect fluid lines for leaks and signs of wear Check wet cup fluid level add Weekly IsoGuard Select fluid as neces sary Check hydraulic fluid level Weekly Verify operation of tank air drying Weekly system to prevent isocyanate crystallization Weekly more often in dusty environ ments Verify vent holes on bottom of hydraulic power pack shroud are clear and unobstructed Check all fittings and connec tions tighten as necessary As necessary Monthly Use compressed air to remove dust buildup on control boards fan motor under shield hydrau lic oil coolers and component heat sink fins 313873H Maintenance Change Hydraulic Oil and Filter Change break in oil in a new unit after the first 250 hours of operation or within 3 months whichever comes first After initial break in see the following table for rec ommended oil and filter change schedule Table 2 Frequency of Oil Changes Ambient Recommended Temp
82. the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhala tion of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks vvith your hand body glove or rag Follovv the Pressure Relief Procedure vvhen you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately 313873H 5 Warnings FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline D
83. tification L Enable Ratio Check Weight Mode Entry 2x Trigger For Dispense 2 Press and navigate to the shot definition screen Define a shot which is 10 times larger than the desired flow rate selected This will set approxi mately a 10 second dispense time Example If the dispense rate is 300 grams second set the amount to 3000 grams 313873H Operation 3 Press to exit the setup screen and verify the ratio check option is not selected 12 07 11 15 47 4 Diagnostic Errors Shot m No Active Errors PI psi 2200 as 3 00 C 2500 0 g 4 Place a waste container under the mixer Press k to begin dispensing and record the aver age A Red and B Blue pressures shovvn on the ADM NOTE The dispense can be aborted early after record ng by pressing Esl 5 Select Standby mode and perform a base purge NOTE A base purge will dispense only the B Blue material to push all mixed material out of the mixer Base purge settings are defined on the System 2 screen see page 58 a Press 0211 b Press O to begin dispensing c When all mixed material is pushed out of the mixer press amp to stop dispensing NOTE Approximately 1 to 2 liters of base material will need to be dispensed 6 Select Shot mode and select the ratio check option by pressing col 35 Operation 7 Place vvaste containers belovv the ratio check noz zles and start a ratio check dispense Adjust the r
84. tup Screens Over view beginning on page 56 for more information See ADM Operation Overview on page 26 for help with operating the ADM including how to modify settings a Navigate to Advanced 1 screen then set gen eral system settings See page 60 b Navigate to Advanced 2 screen then set units of measure See page 60 c Navigate to Advanced 3 screen then enable disable system features See page 61 313873H d Navigate to System 1 screen then define con trol mode dispense mode and pump informa tion See page 58 e Navigate to System 2 screen then define dis pense valve details and other system settings See page 58 f Navigate to System 3 screen then define labels pressure imbalance and flow meter details See page 59 g Navigate to Shots screen then define shots See page 56 h Navigate to Sequences screen then define sequences See page 57 i If desired navigate to Maintenance screen then reset counters See page 59 11 Perform Flushing procedure page 40 NOTICE The machine is tested with oil at the factory Flush out the oil with a compatible solvent before loading the machine with material See Flushing on page 40 12 1f not already open open the fluid inlet ball valves to load the system with material 13 Perform System Setup and Cali bration procedure page 29 313873H Setup 23 Startup Startup 1 Perform all required maintenance tasks See Main tenan
85. ug the USB stick drive into a computer 3 Navigate to the DOWNLOAD folder 4 Copy the DISPTEXT TXT file from the DOWNLOAD folder to your computer 5 Use any data processing software such as Excel to edit the DISPTEXT TXT file a n the first column locate the string to change b In the second column of the same row enter the new string c Save the file as a Unicode Text file The name must remain DISPTEXT TXT 6 Copy the edited DISPTEXT TXT file into the UPLOAD folder 7 Remove the USB stick drive from the computer and insert it into the ADM USB port The software will automatically begin updating NOTE Before the update begins the ADM automatically shuts down the system aborting any in progress dis pensing When the software is updating a pop up box will appear to inform the user of the update and the sys tem will lock Once the update is complete the ADM will tell the user to cycle power to apply the updates 8 When the software is done updating remove the USB stick drive 9 Turn the Main Power Switch to the OFF position then back to the ON position 10 Plug the USB stick drive into a computer 11 Navigate to the UPLOAD folder and remove the DISPTEXT TXT file 313873H Appendix E USB Operation NOTE Immediately following uploading the language file remove the DISPTEXT TXT file from the UPLOAD folder to prevent accidental loss of data the next time the USB stick drive is inserted into
86. ule MCM NOTICE If the Motor Control Module is replaced the selec When installed the end of the MCM with the power tor switch must be set prior to initial startup of the input connection 12 faces down and the end with the Motor Control Module or damage may occur See access cover A faces up system repair manual for MCM replacement proce dure The Motor Control Module uses an 8 position selector svvitch to set the system maximum vvorking pressure The MCM is located in the Hydraulic Povver Pack 11 13 ULU r 257396 3b9905 03b Fic 4 MCM Component Identification 14 313873H Ref Description A Access Cover Module Status LEDs C Warning Label A Red MCM only ADM Power Distribution Box 1A 1B B Blue MCM only FCM Power Distribution Box NOTE 1A and 1B are interchangeable Three way Splitter to Oil Low Level Sensor Dispense Valve Solenoid Footswitch Oil Temperature Sensor Electric Motor Temperature Sensor LVDT A Red MCM only Three way Splitter to Hydraulic Directional Valve Oil Overtemperature Switch Ratio Check Solenoid Valve 3 5 B Blue MCM only Three vvay Splitter to Hydraulic Directio
87. ush all mixed material out of the mixer Base purge settings are defined on the System 72 screen see page 58 a Press Pi repeatedly to select Standby Mode then press to accept b Press H c Press to begin dispensing 32 NOTE Continue base purge until clean material comes out of the end of the mixer d When all mixed material is pushed out of the mixer press to stop dispensing 34 Press repeatedly to select Shot Mode then press to accept 35 Press 01 to activate the ratio check valves NOTE Be ready to adjust ratio check valves immedi ately after performing the following step 36 With buckets below the ratio check valves press O to begin dispensing 37 While dispensing adjust the ratio check opening adjustment screws until both material line pressures are approximately equal to the pressures recorded in step 31 NOTE If adjusting the ratio check opening screws after a ratio check dispense the pressure difference due to the adjustment will not be shown until the next dispense NOTE After the ratio check dispense pressures are properly adjusted a ratio check dispense can be per formed The ratio check dispense should be at least 10 seconds 38 If the pressures are correctly adjusted prior to com pleting the shot press to stop dispensing 39 If the pressures were not correctly adjusted prior to the shot finishing go to step 36 to repeat Ratio Check NOTE In the followin
88. val One or more of the setup values has ERA2 R Red Mate The resettable totalizer for the Red ECA1 R Red Mate The Red materials specific gravity was ERA3 R Red Cycle The resettable cycle counter for the ECB2 R Blue Mate The Blue materials specific gravity was ERB1 R Blue Mate The resettable totalizer for the Blue ECHO R Learn Mode A learn mode calibration was success ERB2 R Blue Mate The resettable totalizer for the Blue EHOO R Gel Timer The gel timer expired and the system ERB3 R Blue Cycle The resettable cycle counter for the 100 System Pow The System was powered on EMO0 R System The System was powered off Powered Off ENC1 R Cal Point 1 1A value for the first point in the three Weight Entered point calibration was entered E NC2 R Cal Point 2 1A value for the second point in the Weight Entered three point calibration was entered ENC5 R Cal Point 2 The running average for point two of ENDO R Ratio Check A ratio check shot was dispensed from ENNO R Automatic The system was successfully charac terized with the Automatic calibration ENC4 R Cal Point 1 The running average for point one of Weight Erased the three point calibration was erased 66 313873H Appendix D ADM Event and Error Codes Overview Error Codes Error Error Code Error Description Type Cause Solution The three point calibration data is invalid system will operate in weight mode but will attempt to volumetrically
89. w rate and ratio The user can also dispense a ratio check shot Prime 08 20 10 13 49 Diagnostic Errors Events gt Prime C Mo Active Errors 1 00 2 Az Fo 150 0 gis 381301 175470 556771 This mode allovvs users to prime each pump individually 63 Appendix C ADM Run Screens Overview Errors Screen 06 27 11 02 02 Horne Disabled C Mo Active Errors Date Time Code ClassDescription n 00 15 WOUO A USB Update Failed 2 21 0015 WODS A High Ratio 2 2 00 12 WODS A High Ratio OOO A T 20 25 CACT A Comm Error Blue M M OBO IT 20 25 WODS A High Ratio OBA 20 20 CACT A Comm Error Blue M M OBO T 20 25 WODS A High Ratio IT 20 25 WODS A High Ratio gao 20 22 CACT A Comm Error Blue M M OOF IT 2022 WODS A High Ratio Event The Errors screens display the 50 most recent system errors Each error entry includes a description and error code along vvith a date and time stamp There are 5 pages displaying 10 errors each See the Troubleshooting section beginning on page 47 for a detailed description of all system errors Events Screen 05 27 11 0 04 El Errars Maintenance gt Disabled m No Active Errors Date Time Code ClassDescription DENT 0225 EBOO R Stop Button Pressed O62 41 02 24 EOUT R Settings Downloaded 0224 EOUS R Language Downloaded O62 71 O205 EQUS k Logs Downloaded O62 7 1 0203 EOUT R Settings Downloaded

Graco 313873H User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents