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Graco 313855H User's Manual

1. FIG 48 1 Use the UP DOWN Arrow keys to move the cursor Maa Sin NOTE Time is displayed in HH MM 2 IP ENTER to display the DISPLAY setup screen daa Ns si Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number in the Ma a TIME ON is displayed in the field The display backlight can be set to turn off after a pro grammed amount of time If the backlight is OFF it will 6 Use the RIGHT arrow to move the cursor to the next turn back on when any front panel key is pressed field Repeat step 5 7 Repeat steps 5 and 6 until the desired time displays BACKLIGHT TIMER 8 Press RESET The Main Screen page 18 displays QUICK CYCLE Setup PUMP ON PUMP OFF POWER UP SS EEfEeEe PULSED PIN CODE 1 Use the Arrow keys to move the cursor over the DISPLAY TIMER pull down menu QUICK CYCLE 2 From the pull down menu select ON 3 Press ENTER FIG 49 1 Use the UP DOWN Arrow keys to move the cursor over QUICK CYCLE 2 Press ENTER to display the QUICK CYCLE setup screen 26 313855H Quick Cycle Screen Setup The Quick Cycle screen setup is used to setup a Trou bleshooting profile QUICK CYCLE CYCLES TIME ON TIME OFF Fic 50 1 Use the Arrow keys to move the cursor over the CYCLES field 2 Press ENTER 3 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number you want in the CYCLES field is displayed 4 Use the R
2. FIG 6 313855H 9 Installation Injector System Injectors a Pressure Switch 7 Vent 7 Tn Line Machine Count Switch Pump Reservoir Low Level Switch Remote Manual Run gt o 0 External O K FIG 7 10 Lubrication Points Pump On Off GLC 4400 e External 3 External Low Level Cycle Alarm Alarm Machine Count 313855H System Wiring NOTICE Do not connect any of the SW 13 9 5 1 and SW 16 12 8 4 pins together either directly or viaa switch closure Doing so will create a short circuit condition which will disable and potentially damage the controller Installation NOTE On an AC controller p n 24B596 the J7 strip is line input voltage but the J6 strip is all 24VDC On a DC controller p n 24B59 the J6 and J7 terminals all carry the input voltage Input Sensor Wiring DRY CONTACT SWITCH J6 4 SW 3 SEN x 2 IN x O 1 SW x sensor input 1 2 3 or 4 FIG 8 SOURCE SWITCH 2 or 3 Wire Type 3 SEN x 2 IN x 1 SW x sensor input 1 2 3 or 4 FIG 9 313855H SINK SWITCH 2 or 3 Wire Type J6 4 SW 3 SEN x 2 IN x r 1 SW L x sensor input 1 2 3 or 4 FIG 10 11 Installation Pump ON Time Pump OFF Time 9 30VDC J T Ignition Switch rm t 1 1N E i 2 COM E 3 OUT1 9 30 VDC Battery 4 COM Air Solenoid 5 O
3. Press RESET The Main Screen page 18 displays NOTE e The maximum Time Off and Time On is 99 seconds e The minimum Time Off is 3 seconds e The minimum Time On is 0 zero seconds PIN Setup If protection for the setup mode is desired a PIN Code entry can be enabled PUMP ON PUMP OFF POWER UP PULSED PIN CODE DISPLAY QUICK CYCLE FIG 43 Use the UP DOWN Arrow keys to move the cursor over PIN CODE Press ENTER to display the PIN CODE setup screen 313855H Setup To enable PIN Code Entry FIG 44 Use the Arrow keys to move the cursor over the PIN pull down menu 2 Press ENTER 3 Use the UP DOWN Arrow keys to move cursor to select ON 4 Press ENTER FIG 45 5 Use the Arrow keys to move the cursor over the PIN CODE prompt field 6 Use the LEFT RIGHT arrow to position the cursor over the first blank Pin Code prompt field FIG 21 7 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number in the PIN code you are creating is displayed in the field 8 Use the RIGHT arrow to move the cursor to the next field Repeat step 7 9 Repeat steps 7 and 8 for each PIN Code prompt 10 Press RESET The Main Screen page 18 displays 25 Setup DISPLAY Setup 4 Use the Arrow keys to move the cursor over the TIME ON field PUMP ON PUMP OFF POWER UP PULSED BACKLIGHT TIMER TIMER ON TIME ON PIN CODE DISPLAY QUICK CYCLE FIG 46
4. 00 01 99 59 59 Cycles 01 99 only used when mode of operation cycles Time Count or Both PUMP OFF Setup page 20 Pump OFF Time HH MM SS 00 00 01 99 59 59 Count 01 9999 POWER UP Setup page 22 MM SS 00 01 59 59 PULSED Output pump page 24 Maximum Time OFF and Time ON SS 01 99 ON OFF PIN Number Setup page 25 0000 9999 Cycles 01 99 QUICK CYCLE SCREEN Setup page 26 Time ON and Time OFF SS 01 99 Execute YES NO YES NO PRELUBE on Power Up page 30 Delay YES NO TIME MM SS 00 01 59 59 313855H 33 Technical Data Technical Data Input Contact InputContact O S o O Machine Count Control Input optional Gamis Tow Lever iam normaly eren mar asalan Aa normaly open piara Max Switching Current 10 A AC 5A DC Minimum Switching Capacity 100 mA 5 VDC Protection grade IP69K Enclosure Material Fiberglass reinforced polyester Membrane Material Polyester Operating temperature range 40 F to 145 F 40 C to 63 C Storage Temperature 13 F to 145 F 25 C to 63 C 34 313855H Dimensions 313855H 4 8 in 122 mm Dimensions Mounting Hole Layout 35 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special exten
5. 10 313855H Installation 15 Installation System Wiring Options Alarm Out 9 30VDC Fic 18 J7 amp Z 2 COM 3 OUT1 4 COM 5 OUT2 el 6 COM 7 OUT3 OUTPUTS 1 A Fuse Alarm 9 30V 1 Amp Max Alarm 9 30V 1 Amp Max 8 COM 9 OUT4 10 OUT4 Lee NC ak ak Go ag G ara G G gogo oo Aux cycle pressure machine count 100 240VAC FIG 19 16 J7 Z 2 COM 3 OUT1 4 COM saat 5 OUT2 6 COM OUTPUTS 7 OUTS 1 A Fuse Alarm 100 240 VAC 1 Amp Max Alarm 100 240 VAC 1 Amp Max 8 COM 9 OUT4 10 OUT4 aga yg goo go 11 NC Aux cycle pressure machine count 313855H See Electric Connection Warning page 7 Ay When you first turn on power to the Lubrication Control ler the following identification screen displays FIG 20 A Display Contrast Adjustment UP and DOWN Arrows can be used to adjust the display contrast B Brightness Adjustment LEFT and RIGHT Arrows can be used to adjust the backlight brightness NOTE Contrast and Brightness adjustments can be made on any Run Screen at any time C Software Part Number 15Y354 D Software Version 1 01 XX NOTE The example of the Software Version D shown in FIG 20 displays XX as the last two numerals On your Controller s screen the XX will be replaced by the current software ve
6. ENTER 19 Setup Cycle Mode Selection If the Cycle Mode is selected you will also be prompted to set the desired number of cycles NOTE A cycle is equal to two switch closure transitions at the cycle switch input ENDED BY CYCLES PUMP ON 00 23 15 CYCLES FIG 27 10 Use the Arrow keys to move the cursor over the CYCLES field 11 Press ENTER 12 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number you want in the CYCLES field is displayed 13 Use the RIGHT arrow to move the cursor to the next field Repeat step 12 NOTE The maximum number of Cycles you can setup in this field is 99 14 Press RESET The Main Screen page 18 displays NOTE When Cycles is selected the Cycles Icon dis plays is the upper right corner of the screen 20 PUMP OFF Setup Sets up how the PUMP OFF cycle is ended Time Machine Count switch activation or Machine Count acti vations limited by a maximum time PUMP ON POWER UP PULSED PIN CODE DISPLAY QUICK CYCLE FIG 28 1 Use the UP DOWN Arrow keys to move the cursor over PUMP OFF 2 Press ENTER to display the PUMP OFF setup screen To Set the Pump OFF Option FIG 29 1 Use the Arrow keys to move the cursor over the PUMP OFF pull down menu 2 Press ENTER 3 Use the UP DOWN Arrow keys to move cursor to select TIME COUNT or BOTH 4 After you make your selection Press ENTER 313855H If TIME
7. mode activated Icon displays on right side screen when a Pressure Setup or Run screen is displayed page 19 and 30 amp Pressure mode error Icon displays on alarm screen to signal the allotted time ran out before the pressure switch was tripped Cycle count mode active Yellow LED illuminates under Function Icon located above display screen Icon also appears fon right side of display screen when a Cycle Setup or Run screen is displayed page 19 and 31 Machine count active Displays on right side of Setup or Run screen when a Machine Count screen is displayed page 1 213 21 and 32 Machine count error When icon displays on alarm screen indicates the set number of machine counts was not received before time expired page 32 This would trigger an alarm event AT Cycle switch input error Icon displays in center of Alarm screen to indicate the allotted time ran out before the W programmed number of cycle switch activations was received see Alarm Screen page 32 A Alarm Red LED illuminates under symbol located above display screen Icon also appears on display when no valid run values have been entered See Field E page 3 for location of these Function Icons 4 313855H Installation Installation Typical Installation The installation shown in FIG 2 is only a guide for selecting and installing system components Contact your Graco distributor for assistance in planning a system to suit your needs Controll
8. of the lowest rated system component See Technical Data in all equipment manuals Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturers replacement parts only Do not alter or modify eguipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull eguipment Keep children and animals away from work area Comply with all applicable safety regulations 2 313855H Component Identification Component Identification Keypad Display and Icons GLE 4400 d Sa 7 GRACO K L B FIG 1 Run Mode Functions Direction Arrows Keypad Icons A Up and Down Arrow Keys Adjusts contrast NOTE Keypad Icons are described on Icon s page 4 er SA Na C ENTER Key Press and hold for 3 seconds Allows e Press the LEFT and RIGHT ARROW keys access to setup Ma au Cycle D RESET Key Press and hold for 3 seconds Resets unit to normal Pump Off state Also is used to reset an alarm condition E FUNTION LED See page 4 for a description of these icons F DISPLAY 313855H 3 Component Identification Icons The following icons are used throughout this instruction manual and on the Controllers Run and Setup Screens Refer to this table if you are unsure of an Icon s meaning i Power on ind
9. remains off during this time e The Pump Off icon C displays e The Cycle LED B and Machine Count icon D dis play and indicate the Machine Count Switch activa tion Pump Off Ended with Machine Counts Max Time Entered 6 B A O Sr C 0000 7 COUNTS D 4 00 00 08 00 00 00 00 Fic 61 If the Pump Off sequence has been programmed to be ended by MACHINE COUNTS with a maximum time e The GLC 4400 pump output relay activates J7 3 and will stay off until the correct number of counts J6 15 occur see Setup Menus Pump Off page 20 e The Pump On LED A remains off during this time e The Pump Off icon C displays e The Cycle LED B and Machine Count icon D dis play and indicate the Machine Count Switch activa tion e The counts indicator bar E displays a visual repre sentation of the machine counts received e If the set number of machine counts is not received before time expires an alarm occurs 32 Alarms Screen When a cycle alarm event occurs the Alarm Screen shown in FIG 62 displays Oo i Y A3 a ri O O O LD hy 00 00 40 HOLD Xj TO CLEAR ALARM FIG 62 To clear an alarm hold down the Clear Key on the dis play Keypad see page 3 The following is a list of other alarm events that may dis play Low Level Alarm Icon appears on display screen Indicates the lubrication fluid level is low Tani Ba Pressure mode error Icon displays on a
10. 00 00 00 00 FIG 58 If the Pump On sequence has been programmed to end by a Cycle Switch Activation e The GLC 4400 pump output relay activates J7 3 and will stay on until the correct number of cycle switch closures is received J6 3 see Setup Menus Cycle End Setup page 19 e The Pump On LED A remains on during this time e The Pump On C icon displays e The Cycle LED B and Cycle Count Mode icon D display indicating the cycle switch is activated e The cycle indicator bar E displays a visual repre sentation of the cycle switch closures received e If the set number of cycle switch closures is not received before time expires an alarm occurs 313855H Run Mode Pump Off Ended with Time AUDA MAAN ANA KA 00 40 00 FIG 59 If the Pump Off sequence has been programmed to be ended by TIME e The GLC 4400 pump output relay activates J7 3 and will stay off until the time expires see Setup Menus Pump Off page 20 e The Pump On LED A remains off during this time e The Pump Off icon C displays e The Timer Mode icon D displays and indicates the Timer Mode Pump Off Ended with Machine Counts FIG 60 If the Pump Off sequence has been programmed to be ended by MACHINE COUNTS 31 Run Mode e The GLC 4400 pump output relay activates J7 3 and will stay off until the correct number of counts J6 15 occur see Setup Menus Pump Off page 20 e The Pump On LED A
11. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires ex cut s donn s ou intentes a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco conypatents Original instructions This manual contains English MM 313855 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2009 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised December 2013
12. IGHT arrow to move the cursor to the next field Repeat step 3 NOTE The maximum number of Cycles you can setup in this field is 99 5 Use the Arrow keys to move the cursor over the TIME ON field 6 Press ENTER NOTE Time On and Time Off in QUICK CYCLE mode only are displayed in Seconds 7 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number you want to use in the TIME ON field is displayed in the field 8 Use the RIGHT arrow to move the cursor to the next field Repeat step 7 9 Press ENTER 10 Use the Arrow keys to move the cursor over the TIME ON field 11 Press ENTER 313855H Setup 12 Repeat steps 7 9 for the TIME OFF field 13 Use the Arrow keys to move the cursor over the pull down menu 14 Select ON 15 The Quick Cycle begins NOTE e The maximum Time Off and Time On is 99 seconds e When complete the system returns to the Run Mode It does not come back to the Quick Cycle Setup Screen LOW LEVEL FILTERING Setup PUMP OFF POWER UP PULSED PIN CODE DISPLAY QUICK CYCLE FIG 51 1 Use the UP DOWN Arrow keys to move the cursor over LL FILTERING 2 Press ENTER to display the LL FILTERING setup screen 27 Setup Low Level Filtering Screen Setup The Low Level Filtering screen setup is used to filter out spurious signals from rotating paddle type low level sen sors NOTE When using the GLC4400 with the G3 Automatic L
13. Instructions gt g GRACO GLC 4400 For controlling and monitoring single line resistive parallel series progressive and dual line automatic lubrication systems Not for use in explosive atmospheres Part No 24B591 Series C DC Power Part No 24B596 Series C AC Power Important Safety Instructions Read all warnings and instructions in this manual Save these instructions ti14059 CES HOO3 PROVEN QUALITY LEADING TECHNOLOGY Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local and national codes and regulations EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating
14. UT2 0 dp F 6 COM 0 a Voltage Battery Voltage 2 7 OUT3 Uu Pump Solenoid 8 COM U 9 OUT4 1 5A max 10 OUT4 0 11 NC Uu Fic 11 Dry Contact Fic 8 shown For other configuration see FIG 9 or FIG 10 100VAC 240VAC J 7 Ignition Switch MM fs 1 IN O O 2 COM AX 3 OUT1 100 240 VAC 4 COM Air Solenoid its Air Solenoid Voltage Line Voltage Pump Solenoid OUTPUTS 10A max 5 C 2 oo oo oo 0 y y yi FIG 12 12 313855H System Wiring Pump ON Cycle or Pressure Pump OFF Time J T Ignition Switch r 1 IN E i IlL 2 COM COM E 3 OUT1 9 30 VDC Battery 4 COM E aa T2 pital fe 2 5 6 COM 0 ee ees esl Voltage Battery Voltage 2 7 OUT3 o Pump Solenoid 8 COM o 9 OUT4 oe BE 10 OUT4 0 O Q 11 NC o0 Dry Contact Switch Fic 13 Dry Contact Fic 8 shown For other configuration see FIG 9 or FIG 10 J7 Ignition Switch ar t 1 IN E O O A 2 COM i COM 3 OUT1 E N 100 240 VAC 4 COM E Air or Hydraulic Solenoid 1 5 OUT2 0 Pump Power or Motor D 5 6 COM 0 ae od Voltage Line Voltage 2 7 OUT3 o Pump Solenoid 8 COM o JUTA 0 10A max 10 OUT4 0 O 11 NC o Fic 14 Dry Contact Fic 8 shown For other configuration see FIG 9 or FIG 10 313855H Installation 13 Installation System Wiring Pump ON Cycle or Pressure Pump OFF Machine Count 9 30VDC OUTP
15. UTS CC MAAN G G MA G G n G G m G DAA 00 MID ra MA J7 Ignition Switch Voltage Battery Voltage Pump Solenoid 9 30 VDC Battery E OO FR T Electric Vent Valve l Dry Contact Switch Fic 15 Dry Contact FIG 8 shown For other configuration see FIG 9 or FIG 10 100VAC 240VAC rm t 4 IN i 2 COM 3 OUT1 4 COM 5 OUT2 D 6 COM aw 5 7 OUT3 8 COM 9 OUT4 10 OUT4 11 NC N Doo G d m G G m G G m G G m 0 0 ojo i ra Ignition Switch Voltage Line Voltage Pump Solenoid 10A max Air or Hydraulic Solenoid Pump Power or Motor al Electric Vent Valve _ al Dry Contact Switch Fic 16 Dry Contact FIG 8 shown For other configuration see FIG 9 or FIG 10 14 313855H System Wiring Options NOTICE Do not connect any of the SW 13 9 5 1 and SW 16 12 8 4 pins together either directly or via a switch closure Doing so will create a short circuit condition which will disable and potentially damage the controller All Units Low Level Switch External Manual Run O K Contact Out C N Z 1 3 2 COM 3 OUT1 4 COM ed I 5 OUT2 6 COM 7 OUT3 OUTPUTS 8 COM 9 OUT4 O K Contact Nee Nee Ne Nee eee Nee Nee OUT4 Closed O K _ 2 NX ag Coo jo ojo Oo ojo Fic 17 Dry Contact FIG 8 shown For other configuration see FIG 9 or FIG
16. ded or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the cost
17. e Layout provided in the Technical Data section of this manual page 34 NOTICE Pre drill and use designated mounting holes in Lubrica tion Controller box only Failure to use designated mounting holes can cause circuit board damage 2 Remove Lubrication Controller cover and align junc tion box with predrilled holes FIG 3 a Use four Grounding The equipment must be grounded Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit 1 Loosen M6 screws from b 2 Attach up to 3 ground wires to b using appropriate sized M6 ring terminal not provided 3 If more than 3 wires are used attach necessary amount of jumpers to other adjacent screw termi nals 6 screws not provided to secure junction box to mounting surface FIG 3 Parts not supplied To maintain IP69K rating proper connectors must be used motor ground sensor grou O d O 5 FIG 4 313855H Installation System Configuration and Wiring AJl The System Configuration Diagrams FIG 5 FiG 7 Sensor Wiring Diagrams FIG 8 Fic 10 and Wiring Diagrams FIG 11 FiG 16 on the following pages show typical Injector Divider Valve and Dual Line lubrication system config urations Refer to Table 1 2 and 3 to determine the Required System Configuration Sensor Configuration and Wir
18. er Capabilities fF Low Reservoir Level switch user provided acao W ot Ge i Pressure or Cycle Switch for system control user provided OLI tt AD HE ete Y TT ae W l L B2 Ro o Machine Counts for C System Control BI o B3 user provided a i A Pressure Switch or Cycle A Switch Alarm aag gag EA att EREA Nana Sa ian ca me e eee siig _ Low Level Alarm a aa re k F Remote Alarm Device Light or Horn user provided FIG 2 A Main Air Supply G Injector Banks B Filter Regulator Lubricator Assembly H Lubrication Controller B1 Filter J Model 24B591 12 24VDC Power Supply B2 Regulator K Model 24B596 115 230VAC Power Supply B3 Lubricator Air Solenoid Valve Pump Module Ignition Switch High Pressure Lubricant Supply Lines 1m O 313855H 5 Installation Installing the Lubrication Controller AUTOMATIC SYSTEM ACTIVATION HAZARD Unexpected activation of the system could result in seri ous injury including skin injection and amputation This device has an automatic timer that activates the pump lubrication system when power is connected or when exiting the programming function Before you install or remove the Lubrication Controller from the system disconnect and isolate all power supplies and relieve all pressure 1 Select a flat surface to install the Lubrication Con troller Drill mounting holes Refer to Mounting Hol
19. esired time is dis played 12 Press RESET The Main Screen page 18 displays PULSED Setup PUMP ON PUMP OFF POWER UP PULSED PIN CODE DISPLAY QUICK CYCLE FIG 39 1 Use the UP DOWN Arrow keys to move the cursor over PULSED 2 Press ENTER to display the PULSED setup screen PULSED PUMP PULSE OFF Fic 40 24 Pulsed Pump Screen 1 Use the Arrow keys to move the cursor over the PULSE pull down menu Press ENTER 3 Use the UP DOWN Arrow keys to move cursor to select ON 4 Press ENTER PULSED PUMP PULSE ON TIME OFF 03 TIME ON Fic 41 5 Use the Arrow keys to move the cursor over the TIME OFF field 6 Press ENTER NOTE The time is displayed in Seconds 7 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number of the TIME OFF you are creating is displayed in the field 8 Use the RIGHT arrow to move the cursor to the next field Repeat step 7 9 Press ENTER PULSED PUMP PULSE ON TIME OFF 03 TIME ON FIG 42 313855H 10 11 Use the Arrow keys to move the cursor over the TIME ON field Press ENTER NOTE The time is displayed in Seconds 12 13 14 15 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number of the TIME ON you are creating is displayed in the field Use the RIGHT arrow to move the cursor to the next field Repeat step 7 Press ENTER
20. icator When power is supplied to the Lubrication Controller Green LED illuminates under Function Icon w located above display screen Pump On indicator When Pump On is running Yellow LED illuminates under Function Icon located above display NY screen Icon also is displayed on top left side of Prelube Run screens see page 30 amp Pump Off indicator When Pump Off is running icon is displayed on top left side of Run screens see page 31 Alarm event activated LED illuminates when an Alarm event occurs Icon also displays on top right side of Alarm A screen see page 32 y Brightness adjustment Use the LEFT RIGHT Arrow key to adjust display backlight brighter or darker see page 17 ri Contrast adjustment Use the UP DOWN Arrow key to adjust screen contrast see page 17 Low Level Alarm Icon appears on display screen Indicates the lubrication fluid level is low Bi Change Icon When icon appears on PIN setup screen indicates changes can be made to PIN number or new PIN number can be added Lock Icon Indicates the Setup screens are password protected and reguire the user to provide the correct PIN number to access this feature Setup mode active When user is on the Main Setup Screen in the Setup Mode icon displays on the upper right corner of the display screen Timer mode activated Displays on right side of screen when a Timer Setup or Run screen is displayed pages 18 21 30 and 31 Pressure
21. ill dis play on the top right corner of the screen PRESSURE Setup ENDED BY TIMER PRESSURE PUMP ON CYCLE FIG 25 NOTE Time is displayed in HH MM SS 1 Use the Arrow keys to move the cursor over the PUMP ON time box 2 Press ENTER 3 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number in the PUMP ON time is displayed in the field 4 Use the RIGHT arrow to move the cursor to the next field 5 Repeat steps 3 and 4 until the desired time is dis played 6 Use the Arrow keys to move the cursor over the ENDED BY pull down list 7 Press ENTER 8 Select PRESSURE from the pull down list 9 Press RESET The Main Screen page 18 displays NOTE When PRESSURE is selected the Pressure Icon will display on the top right corner of the screen 313855H Setup CYCLE END Setup ENDED BY TIMER PRESSURE PUMP ON CYCLE FIG 26 NOTE Time is displayed in HH MM SS 1 Use the Arrow keys to move the cursor over the PUMP ON time box 2 Press ENTER 3 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number in the PUMP ON time is displayed in the field 4 Use the RIGHT arrow to move the cursor to the next field 5 Repeat steps 3 and 4 until the desired time is dis played 6 Use the Arrow keys to move the cursor over the ENDED BY pull down list 7 Press ENTER 8 Select CYCLE from the pull down list 9 Press
22. ing Diagram to use to setup your system Table 4 shows additional optional setup configurations FIG 17 FIG 19 Table 1 System Configurations Table 3 Modes of Operation Mode Power Figure Page Divider Valve mae e 8 meer 7 o Cycle ON or Pressure Table 2 Sensor Wiring Configurations ON Time OFF Cycle ON or Pressure DC 13 13 ON Time OFF Cycle ON or Pressure ON Machine Count Sourcing 9 11 Cycle ON or Pressure nn met OFF Table 4 Optional I O Wiring Diagrams System Mode Power Supply Wiring Diagram Low Level Switch FIG 17 page 15 External Manual Run FIG 17 page 15 OK Contact Out Contact Out FIG 17 page15 17 FIG 17 page15 15 ee and Low Level DC FIG 18 page 16 Alarm Out 115 230 VAC FIG 19 page 16 313855H gt Installation System Configuration Divider Valve System Master Divider Valve Secondary Divider Valves a Reservoir Low Level Switch Machine Count Switch Remote Manual Run sss Pump On Off GLC 4400 External External O K A External arm Low Level Cycle w Alarm Machine Count FIG 5 8 313855H Installation Dual Line System FI Swite Lubrication Points Switch Bi flo Valves Reverser Pump Machine i Count Swtich EE Reservoir Low Level Switch GLC 4400 Remote Pump On Off Q External External O K External Alarm Low Level Cycle Alarm Machine Count
23. is selected If TIME is selected you will also be prompted to set the specific amount of time PUMP OFF TIME TIME 00 00 10 FIG 30 1 Use the Arrow keys to move the cursor over the TIME field 2 Press ENTER NOTE Time is displayed in HH MM SS 3 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number in the pump off TIME is displayed in the field 4 Use the RIGHT arrow to move the cursor to the next field 5 Repeat steps 3 and 4 until the desired time is dis played 6 Press RESET The Main Screen page 18 displays If COUNT is selected If COUNT is selected you will also be prompted to set the specific number of counts PUMP OFF COUNT COUNTS 9999 Fic 31 313855H Setup 1 Use the Arrow keys to move the cursor over the COUNTS field 2 Press ENTER 3 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number you want in the COUNTS field is displayed 4 Use the RIGHT arrow to move the cursor to the next field Repeat step 3 NOTE The maximum number of Counts you can setup in this field is 9999 5 Press RESET The Main Screen page 18 displays If BOTH is selected If PUMP OFF is set to BOTH the GLC 4400 will stay in the PUMP OFF state until the entered number of machine counts is received or the time expires If TIMEOUT is set to FAULT an alarm will occur when the time expires If TIMEOUT is set
24. larm screen to signal the allotted time ran out before the pressure switch was tripped screen indicates the set number of machine counts was not received before time expired This would trigger an alarm event Cycle switch input error Icon displays in center of Alarm screen to indicate the allotted time ran out before the programmed number of cycle switch activations was received AT EK screen i count error When icon displays on alarm 313855H Troubleshooting Troubleshooting Description O OO Proen O OO soon Power light off Timer is not receiving power Verify connections and verify No power supplied to solenoid power supply Power light on Verify solenoid con Timer fails to activate solenoid nections Solenoid faulty Replace solenoid Timer faulty Replace timer Low level or other alarm Refill reservoir Pressure switch incorrectly wired Verify proper connections Pressure switch fails to shut down system Pressure switch faulty Replace pressure switch Timer faulty Replace timer Program Settings Modes of Operation Poo Pescriplon Maximum Minimum and Additional Comments TIMER TIMER Setup page 18 page 18 HH MM HH MM SS 00 00 01 99 59 59 00 00 01 99 59 59 PRESSURE Setup page 19 HH MM SS 00 00 01 99 59 59 CYCLE END Setup page 19 HH MM SS 00 00 01 99 59 59 CYCLE MODE Selection page 20 Cycles 01 99 Time Pressure or Cycles PUMP ON Setup page 18 Pump ON Time HH MM SS 00
25. number in the DELAY TIME is displayed in the field 10 Use the RIGHT arrow to move the cursor to the next field Repeat step 9 11 Repeat steps 9 and 10 until the desired time is dis played 12 Press RESET The Main Screen page 18 displays 313855H Setup Third At Power Up immediately go to PUMP ON normal on time PRELUBE ON DELAY Orr FIG 37 5 6 Use the Arrow keys to move the cursor over the POWER UP pull down menu From the pull down menu select ON Press ENTER Use the Arrow keys to move the cursor over the DELAY pull down menu From the pull down menu select OFF Press RESET The Main Screen page 18 displays Fourth At Power Up go to programmed PUMP OFF delay time then to normal PUMP ON PRELUBE ON DELAY ON DELAY TIME FIG 38 Use the Arrow keys to move the cursor over the POWER UP pull down menu From the pull down menu select ON Press ENTER Use the Arrow keys to move the cursor over the DELAY pull down menu 23 Setup 5 From the pull down menu select ON 6 Press ENTER 7 Use the Arrow keys to move the cursor over the DELAY TIME field 8 Press ENTER NOTE Time is displayed in MM SS 9 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number in the DELAY TIME is displayed in the field 10 Use the RIGHT arrow to move the cursor to the next field Repeat step 9 11 Repeat steps 9 and 10 until the d
26. p Main Screen PUMP ON PUMP OFF POWER UP PULSED PIN CODE DISPLAY QUICK CYCLE FIG 22 1 Use the UP DOWN arrows to move the cursor up and down through the list of setup screens FIG 22 2 Press ENTER to display the selected setup screen 3 When all setup operations are complete press RESET to return to normal operation PUMP ON Setup Pump On is the length of time the pump runs before its cycle is terminated by either a timer a specific number of cycles or a certain pressure threshold is attained 18 PUMP ON PUMP OFF POWER UP PULSED PIN CODE DISPLAY QUICK CYCLE FIG 23 1 Use the UP DOWN Arrow keys to move the cursor over PUMP ON 2 Press ENTER to display the PUMP ON setup screen TIMER Setup ENDED BY TIMER PRESSURE PUMP ON CYCLE FIG 24 NOTE Time is displayed in HH MM SS 1 Use the Arrow keys to move the cursor over the PUMP ON time box 2 Press ENTER 3 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number in the PUMP ON time is displayed in the field 4 Use the RIGHT arrow to move the cursor to the next field 5 Repeat steps 3 and 4 until the desired time is dis played 6 Use the Arrow keys to move the cursor over the ENDED BY pull down list 313855H 7 Press ENTER 8 Select TIMER from the pull down list 9 Press RESET The Main Screen displays NOTE When TIMER is selected the Timer Icon w
27. rsion numbers 313855H Setup System Setup PIN Mode Enabled 1 To access Setup Mode hold down the ENTER key for 3 seconds The PIN ModeScreen shown in FIG 21 displays NOTE e The Pin Mode screen shown in FIG 21 only displays when the PIN mode is enabled For setting up sys tems when the PIN mode is not enabled go to Sys tem Setup instructions on page 18 e Before the PIN Mode screen shown in FIG 21 can display the PIN Mode must be enabled in an previ ous setup sequence See PIN Setup page 25 b 4 Oo O O O lolo 0 0 FIG 21 2 The PIN Mode screen in FIG 21 displays NOTE The PIN Code prompt spaces are initially blank 3 Use the LEFT RIGHT arrow to position the cursor over the first blank PIN Code prompt field FIG 21 4 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number in the PIN code is displayed in the field 5 Use the RIGHT arrow to move the cursor to the next field 6 Repeat steps 4 and 5 for each PIN Code prompt field 7 When finished press ENTER 17 Setup 8 Ifthe PIN Code you entered is correct the System Setup Screen shown in FIG 22 displays 9 Ifthe PIN Code you entered is incorrect the digits flash The Code must be re entered by repeating steps 4 and 5 NOTE e As soon as any arrow key is pressed the numerals stop flashing e To leave any Setup Screen and return to normal operation press RESET System Setu
28. s of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise
29. ted the lube cycle that was in progress at power down is resumed Pump On Ended with Time UN ad X o o D gt 4 00 KARANAA Oe AN 00 08 00 00 00 00 FIG 56 If the Pump On sequence has been programmed to be ended by TIME e The GLC 4400 pump output relay activates J7 3 and will stay on until the time expires see Setup Menus Pump On page 18 e The Pump On LED A remains on during this time e The Pump On C icon displays 30 e The Timer icon D displays and indicates the Timer Mode Pump On Ended with Pressure 00 00 00 FIG 57 If the Pump On sequence has been programmed to end by a pressure switch e The GLC 4400 pump output relay activates J7 3 and will stay on until a switch closure is received J6 3 see Setup Menus Pump On page 19 e The Pump On LED A remains on during this time e The Pump On C icon displays e The Cycle LED B illuminates and Pressure Mode icon D displays to indicate the pressure switch e If the pressure switch closure is not received before time expires an alarm occurs NOTE If Pump On is ended by a pressure switch and no Power Up delay is selected when power to the GLC 4400 is turned on the GLC 4400 starts at the beginning of the Pump On time instead of resuming the Pump On time where it left off 313855H Pump On Ended with Cycle Switch Activation amp eB A O X A O CYCLES 4 00 PA A A A PKN A AA 00 08
30. to RUN the unit will enter PUMP ON when time expires If BOTH is selected you will be prompted to set the spe cific amount of time and determine what occurs when time expires BOTH 9999 00 23 15 FAULT PUMP OFF COUNTS TIME TIMEOUT FIG 32 1 Use the Arrow keys to move the cursor over the COUNTS field 2 Press ENTER 3 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number you want in the COUNTS field is displayed 21 Setup 4 Use the RIGHT arrow to move the cursor to the next field Repeat step 3 NOTE The maximum number of Counts you can setup in this field is 9999 5 Use the Arrow keys to move the cursor over the TIME field 6 Press ENTER NOTE Time is displayed in HH MM SS 7 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number in the PUMP OFF time is displayed in the field 8 Use the RIGHT arrow to move the cursor to the next field Repeat step 7 9 Repeat steps 7 and 8 until the desired time is dis played 10 Press ENTER 11 Use the Arrow keys to move the cursor over the TIMEOUT pull down menu PUMP OFF BOTH COUNTS 9999 TIME v TIMEOUT RUN FIG 33 12 Press ENTER 13 When time expires e Select FAULT if an alarm should occur e Select RUN if unit should enter PUMP ON 14 Press ENTER 15 Press RESET The Main Screen page 18 displays NOTE If Count or Both is selected the Co
31. ubrication Pump it is recommended that the low level filtering be set to G3 defaults The NUMBER field determines how many signal activa tions are required to set a fault The TIME field determines the amount of RUN time required without an activation to reset the activation count to O zero ENTER THE NUMBER OF SIGNAL ACTIVATIONS REQUIRED TO SET A FAULT AND THE AMOUNT OF RUN TIME WITHOUT ACTIVATIONS WHICH RESETS THE COUNT TO 0 NUMBER TIME G3 DEFAULTS 00 00 00 FIG 52 1 Use the Arrow keys to move the cursor over the NUMBER field 2 Press ENTER 3 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number you want in the NUMBER field is displayed 4 Use the RIGHT arrow to move the cursor to the next field Repeat step 3 NOTE The maximum number of Counts you can setup in this field is 99 5 Use the Arrow keys to move the cursor over the TIME field 6 Press ENTER NOTE Time is displayed in HH MM SS 7 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first number in the TIME field is displayed 28 Use the RIGHT arrow to move the cursor to the next field Repeat step 7 Repeat steps 7 and 8 until the desired time is dis played Press ENTER If the default values for the G3 Automatic Lubrica tion Pump are intended to be used use the UP DOWN arrows to move to the G3 DEFAULT field Press ENTER The NUMBER and TIME
32. unt Icon dis plays in the upper right corner of the screen 22 POWER UP Setup PUMP ON PUMP OFF POWER UP PULSED PIN CODE DISPLAY QUICK CYCLE FIG 34 1 Use the UP DOWN Arrow keys to move the cursor over POWER UP 2 Press ENTER to display the POWER UP setup screen Power Up can be programmed one of four ways First At Power Up the normal lube cycle that was in process when power was removed is resumed PRELUBE OFF DELAY OFF FIG 35 1 Use the Arrow keys to move the cursor over the POWER UP pull down menu 2 From the pull down menu select OFF 3 Press ENTER 4 Use the Arrow keys to move the cursor over the DELAY pull down menu 5 From the pull down menu select OFF 6 Press RESET The Main Screen page 18 displays 313855H Second At Power Up a delay occurs the pump is off then the normal lube cycle that was in process when power was removed is resumed PRELUBE OFF DELAY ON DELAY TIME FIG 36 1 Use the Arrow keys to move the cursor over the POWER UP pull down menu 2 From the pull down menu select OFF 3 Press ENTER 4 Use the Arrow keys to move the cursor over the DELAY pull down menu 5 From the pull down menu select ON 6 Press ENTER 7 Use the Arrow keys to move the cursor over the DELAY TIME field 8 Press ENTER NOTE Time is displayed in MM SS 9 Use the UP DOWN arrows to move up and down through the numbers 0 9 until the first
33. values will be updated to the G3 default value Press RESET The Main Screen shown on page 18 displays 313855H Run Mode When you first turn the Lubrication Controller power on the identification screen shown in FIG 53 displays FIG 53 A Display Contrast Adjustment UP and DOWN Arrows can be used to adjust the display contrast Backlight Brightness Adjustment LEFT and RIGHT Arrows can be used to adjust the backlight brightness NOTE Contrast and Brightness adjustments can be made on any Run Screen at any time C Software Part Number 15Y354 D Software Version 1 01 XX Screen Identification The following screen is only shown as an example of the information that is displayed on a Run screen A com plete description of the icons and symbols shown in FIG 54 is provided on page 3 313855H Run Mode FIG 54 Operating Mode Identification Sets up Pump On Pump Off page 22 Time Counter Actual elapsed time counts down while the pump runs set up in Pump On Setup page 18 Progression Bar Real time visual representation of the elapsed time the pump has been on Runs in conjunction with B Total Pump On Time Shows the total amount of time the pump is on Setup on the Pump On setup screen page 18 29 Run Mode Prelube Power Up DELAY 4 00 FIG 55 If Prelube is enabled page 22 the programmed pre lube sequence occurs If no Prelube sequence has been selec

Graco 313855H User's Manual

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