Graco 313526J User's Manual
Contents
1. lt JT gt 1121 8181 nan EE mmm e gal Imperial All items are displayed using the defined volume units VU 2 Turn on the remote DataTrak system using the rocker switch on the ram power supply 2 8 02 min Imp CF Fic 19 Run Mode Screen Key Functions When in Run Mode 1 To enter Prime Mode press and release gt t110433a Fic 17 2 To enter Setup Mode page 26 press and hold lt gt for 3 seconds 3 The Splash screen FIG 18 will flash on while the progress bar fills from left to right It will then go 3 To enter Diagnostic Mode page 29 press and IAS release 0 The system will enter Diagnostic Mode 4 Follow the Start and Adjust Pump procedure in the only if there are active warnings alarms pump manual 4 To reset the job total counter press and hold 0 from Run Mode for 3 seconds FiG 18 Splash Screen 313526J 25 Remote DataTrak Operation Prime Mode See FiG 20 1 Press lt gt to enter Prime Mode screen The Prime symbol PS will appear in the display and the LED B FIG 16 will flash PS FiG 20 Prime Mode Screen 2 While in Prime Mode the job total counter JT is blank and will not count However the maintenance counter MC will continue to decrement 3 When a new drum is installed press and hold 0 while in Prime Mode to reset the drum volume remaining DV to the drum fill volume DF 4 To exit Prime Mode press gt2. The Prime symbol will disappear and the LED will stop flashing the screen will return to Run Mode FIG 19 5 To enter Setup Mode press and hold gt for 3 sec onds Setup Mode If a key is not pressed within one minute of entering a setup screen the system will return to Run Mode FIG 19 See FIG 16 Press and hold for 3 seconds e lfa password has not been assigned set to 0000 the system will go directly to Setup screen 1 26 Password Screen lf a password has been assigned not set to 0000 the Password screen will appear FiG 21 Enter the pass word to access the Setup screens Fic 21 Password Screen 1 To enter a password press 0 to enter edit mode 2 Once in edit mode press 0 to scroll through dig its 3 Press D to select the correct digit and move on to the next 4 When password is correct press lt gt on the right most digit to submit the password Setup Screen 1 Use Setup screen 1 to set runaway cycle rate RS enable disable runaway protection RT select pump volume per cycle PV select flow rate units FR enter drum size DS and enter drum fill volume DF See FIG 22 1 Press lt gt to toggle from field to field through the screen If you go past a field you want to edit toggle through the remaining fields exit the Setup mode and reenter Setup It is impossible to back up in the Setup screens 2 Press 0 to scroll through availa
3. P39LSS P39LSM 313526 Models Table 2 Dura Flo Pump Identification Code Part No Index Pump Part No Pump Part No Pump Part No Pump Part No Pump see manual Pump see manual Pump see manual Pump see manual 311828 311826 Code 311826 311833 NXT 2200 DF 14588 Are Wiel NICE P31LSS NR F9 P22LCS PO6LCS P31HSS NR Ba be faa Nn XT 3400 DF 145SS NR FB NR NR B1 P46LSS FC R G5 NR B3 NR NXT 3400 DF 430SS NXT 6500 DF 580SS G7 NR R NXT 3400 DF 180SS P15LSS FF P22LSS XT 6500 DF 1000CS B5 P41LSS P15LSM FG P22LSM P10LCS B7 P41HSS P15HSS FH P22HSS E XT 3400 DF 220SS P15HSM FJ P22HSM ci P30LSS NR C3 P30HSS FL P34LSS XT 6500 DF 220SS FM NR CA P57LSS FR NR GL NR CC NR FS NR NR NXT 6500 DF 290SS FT P34LCS NR P45LSS P32LSS NR NR P32LSM remier DF 290SS P32HSS DL P67LSS P32HSM DR NR NR Not released P44LSS NR NR NR P44LCS P12LSS P12LSM P12HSS P12HSM 3135263 9 Component Identification Component Identification D200 3 in and D200s 6 5 in Dual Post CM14BA Model Shown H Note Do not use motor lift ring to lift entire system FIG 1 Key A Ram Assembly B Air Motor C Displacement Pump D Platen E Remote DataTrak single ram systems or Display Module tandem systems G Integrated Air Controls see FIG 3 H Air Motor Lift Ring J Platen Bleed Port K Power Supply Box M Blowoff Air Supply Line xXxE lt CANDUZ Lift Locations t SN xt w WO 7 YA _
4. 29 and FIG 30 If the drum low empty sensor trips the Drum Low or Drum Empty screen becomes active depending on which sensor setting is chosen see page 28 E feas Fic 29 Drum Empty Diagnostic Code Screen fp Fic 30 Drum Low Diagnostic Code Screen 1 Press and release 0 to exit the Drum Low Empty screen This will set the diagnostic code as a stand ing diagnostic code A standing diagnostic code has not been cleared simply acknowledged 2 Replace the low or empty drum with a full drum When the sensor no longer detects a low or empty drum the diagnostic code will clear automatically 31 Remote DataTrak Operation Reed Switch Diagnostic Code Screen See FIG 31 If the system detects an air motor reed switch error the Reed Switch Diagnostic screen becomes active FIG 31 Reed Switch Diagnostic Code Screen 32 Press and release 0 to exit the Reed Switch Diag nostic screen Correct the condition causing the diagnostic code See TABLE 4 page 33 To clear the diagnostic code navigate to the Reed Switch diagnostic screen a Press and release 0 to enter Diagnostic Mode from Run Mode Press and release lt gt to scroll to the Reed Switch Diagnostic screen or return to the previ ous Run screen if no other Diagnostic screens are active Press and hold for 3 seconds while on the Reed Switch Diagnostic Screen to clear the diagnostic code and scroll to the next available Diagnostic scre
5. Adjust Ram 19 Start and Adjust Pump 21 Change Drums 21 Shutdown and Care of the Pump 22 Replace Throat Seals 22 Remote DataTrak Setup 23 Remote DataTrak Controls and Indicators 24 Remote DataTrak Operation 25 SIarlupD seriadas o 25 RUN MOUE 20 cir ae do oS BAe ae 25 Prime Mode 26 Sel MOGE rerin u kA Pat do basen kuita 26 Diagnostic Mode 29 DIMENSIONS 4 4 oi kates ee Waal ka us ee aa 34 Schematic poca idas 36 Remote DataTrak Light Tower Drum Low Empty SENSON adornar 36 D200S D200 S20 and D60 Supply Systems Point of Operation Instructions 37 Start and Adjust Ram 37 Start and Adjust PUMP 38 Change Drums 38 Remote DataTrak Operation 38 2 313526 Related Manuals The following manuals are available at www graco com Component Manuals in English Mana Dee 312375 Check Mate Displacement Pumps Instructions Parts 312376 Check Mate Pump Packages Instruction Parts Dura Flo Displacement Pumps 145cc 311827 180cc 220cc 290cc Instructions Parts Manual 311825 Dura Flo Displacement Pumps 430cc 580cc Instructions Parts Manual 311717 Carbon Steel Displacement Pump 1000cc Instructions Parts Manual 3118028 Dura Flo Pu
6. LED B Fic 16 will flash and a diagnostic code will appear on the display See Table 4 page 33 If the accessory light tower kit is installed a light will illu minate or flash on the tower See TABLE 4 Diagnostic screens will become the active screen as soon as the diagnostic code condition is detected See TABLE 4 To acknowledge the diagnosis and return to the normal operating screen press 0 once To clear a diagnostic code see the section specific to the code See FIG 16 Press and release to access the Diag nostic screens The system will enter Diagnostic Mode only if active warnings alarms are present Runaway Diagnostic Code Screen See FIG 25 If pump runaway occurs the Runaway screen becomes active stopping the pump RS jJ 4 FiG 25 Runaway Diagnostic Code Screen 1 Correct the condition causing the diagnostic code See TABLE 4 page 33 2 Press and release to acknowledge the diagnos tic code and return to the previous screen 313526J Remote DataTrak Operation 3 To clear the Runaway diagnostic code a Press and release to enter Diagnostic Mode from Run Mode FIG 19 b Press and release 0 to scroll to the Runaway Diagnostic screen or return to the previous Run screen if no other Diagnostic screens are active c Press and hold 0 for 3 seconds while on the runaway Diagnostic screen to clear the diag nostic code and scroll to the next available Diagnostic screen or r
7. all air hoses T and fluid hoses S are properly sized and pressure rated for your system Use only electrically conductive hoses Fluid hoses must have spring guards on both ends Use of a short whip hose and a swivel between the main fluid hose and the gun valve allows freer gun valve movement 14 313526J Installation General Information Reference numbers and letters in parentheses in the text refer to the callouts in the figures Accessories are available from Graco Make certain all accessories are adequately sized and pressure rated to meet the system s requirements FIG 1 FIG 2 and FIG 6 are only guides for selecting and installing system components and accessories Contact your Graco distributor for assistance in design ing a system to suit your particular needs Location NOTICE Always lift supply system at proper lift locations see FIG 1 FIG 2 and FIG 6 Do not lift in any other way Attach a lifting sling at the proper lift spots Lift off the pallet using a crane or a forklift Position the ram so the air controls are easily accessi ble Ensure that there is enough space overhead for the ram to raise fully See Dimensions page 34 Using the holes in the ram base as a guide drill holes for 1 2 in 13 mm anchors Ensure that the ram base is level in all directions If nec essary level the base using metal shims Secure the base to the floor using 1 2 in 13 mm anchors that are long
8. diving down symptoms and the E2 Diagnostic Code is enabled the Diving Down screen becomes active EZ d FIG 27 Diving Down Diagnostic Code Screen 1 Press and release 0 to exit the Diving Down screen 2 Correct the condition causing the diagnostic code See TABLE 4 page 33 3 To clear the diagnostic code navigate to the Diving Down diagnostic screen a Press and release 0 to enter Diagnostic Mode from Run Mode b Press and release 0 to scroll to the Diving Down Diagnostic screen or return to the previ ous Run screen if no other Diagnostic screens are active c Press and hold 0 for 3 seconds while on the Diving Down Diagnostic Screen to clear the diagnostic code and scroll to the next available Diagnostic screen or return to the previous Run screen if no other Diagnostic screens are active 313526 Disconnected Solenoid Diagnostic Code Screen See FIG 28 If the system detects a disconnected air motor solenoid and the E4 Diagnostic Code is enabled the Disconnected Solenoid screen becomes active FiG 28 Disconnected Solenoid Diagnostic Code Screen 1 Press and release 0 to exit the Disconnected Solenoid screen 2 Correct the condition causing the diagnostic code see TABLE 4 page 33 3 This diagnostic code will automatically clear when the system detects that the solenoid is connected 313526J Remote DataTrak Operation Drum Low Empty Diagnostic Code Screen See FIG
9. enough to prevent the ram from tipping Grounding WAY NOTICE The equipment must be grounded Grounding IH reduces the risk of static and electric shock by provid ing an escape wire for the electrical current due to static build up or in the event of a short circuit 313526J Installation Pump use a ground wire and clamp Loosen grounding lug locknut and washer Insert one end of supplied ground wire into slot in lug and tighten locknut securely Connect other end of wire to a true earth ground See FIG 8 FIG 8 Air and fluid hoses use only electrically conductive hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Check elec trical resistance of hoses If total resistance to ground exceeds 29 megohms replace hose immediately Air compressor follow manufacturer s recommenda tions Spray gun dispense valve ground through connection to a properly grounded fluid hose and pump Fluid supply container follow local code Object being sprayed follow local code Solvent pails used when flushing follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a nonconductive sur face such as paper or cardboard which interrupts grounding continuity To maintain grounding continuity when flushing or relieving pressure hold metal part of the dispense valve firmly to the side of a grounded metal
10. pail then trigger the valve 15 Installation Mechanical Setup 1 Fill displacement pump wet cup 2 3 full with Graco Throat Seal Liquid TSL 2 Back off air regulators to their full counterclockwise position and close all shutoff valves 3 Connect air line from an air source to the system air inlet See FIG 1 or FIG 2 Refer to the pump perfor mance curves in manual 312376 to determine your air supply flow requirements Use a supply hose capable of meeting the required flow b disconnects restrict flow for large air motors Connect Remote DataTrak to Power 100 240 Vac The system has an IEC C14 power input connection located on the back of the power supply box The user must supply an appropriate adapter The 100 240 Vac supply must be capable of sourcing at least 1 2 Amps and have supply current protection rated in accordance with the supply wire gauge provided 50 60 Hz 100 240 Vac 1 2 Amps Have a trained electrician install and inspect power con nection per local code Plug power supply cord into the outlet on the back of the power supply box and into a properly grounded electrical outlet Use a zip tie if needed to secure power cord in place t110433a 16 24 Vdc Attach 24V Class 2 power supply to terminals on the 24V assembly 24 Vdc to terminal 2 and 24 Vdc to terminal 5 Attach protective earthing PE conductor to terminal marked ti10985a 7 1110853a The 24 Vdc
11. service They are not meant to replace the Operation Manual If you are unsure of the equipment s safe and proper operation request Graco Operation Manual 313526 It is important that you read and understand all instructions and hazards before operating this equipment x WARNINGS S SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treat ment e Do not point gun at anyone or at any part of the body e Do not put your hand over the spray tip e Do not stop or deflect leaks with your hand body glove or rag e Do not spray without tip guard and trigger guard installed e Engage trigger lock when not spraying e Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment MOVING PARTS HAZARD dz Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed SPLATTER HAZARD During blowoff of platen splatter may occur e Use minimum drum removal air pressure PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equip ment when operating servicing or in the oper ating area of the equipment to help protect you from serious injury This equipment includes but is n
12. the ram 37 D200S D200 S20 and D60 Supply Systems Point of Operation Instructions Start and Adjust Pump Keep hands and fingers away from the priming piston during operation and whenever the pump is charged with air Follow Pressure Relief Procedure before checking clearing or cleaning the priming piston 1 Supply fluid to the pump per the requirements of your system 2 Close the air motor slider valve Set the ram air regulator to about 50 psi 0 35 MPA 3 5 bar Set the director valve to DOWN 3 Reduce the air motor regulator pressure and open the air motor slider valve 4 Adjust air motor regulator until the pump starts 5 Cycle the pump slowly until all air is pushed out and the pump and hoses are fully primed 6 Release the gun valve trigger and lock the trigger safety The pump should stall against pressure To reduce the risk of fluid injection do not use your hand or fingers to cover the bleed hole on the under side of the bleed valve body when priming the pump Use the handle or a crescent wrench to open and close the bleed plug 7 Ifthe pump fails to prime properly open the pump bleed valve slightly Use the bleed hole on the underside of the valve as a priming valve until the fluid appears at the hole Close the plug Always use lowest possible fluid pressure to bleed air out of pump 8 With the pump and lines primed and with adequate air pressure and volume supplied the pump wi
13. then press lt gt once more 313526J Remote DataTrak Operation FIG 22 Setup Screen 1 Setup Screen 2 Use Setup screen 2 to set the maintenance counter set point MC reset the maintenance counter enable dis able diagnostic codes EC and choose whether the E7 drum icon DL will indicate when the drum is low or when the drum is completely empty an af MIRS gallus El JZ E EC Ez y Eg f E FIG 23 Setup Screen 2 1 Press lt gt to toggle from field to field through the screen 2 Press X to scroll through available values for each field 3 Press lt gt again to set the value and move the cur sor to the next data field Maintenance Counter Use the maintenance counter setpoint MS to set the maintenance schedule based on the units dis played Press and hold 0 for 3 seconds when the entire MS field is highlighted to reset the MC value 27 Remote DataTrak Operation 4 See page 30 for a description of E1 E2 and E4 diagnostic codes When E1 E2 and E4 diagnostic options are enabled a Y will appear on the setup screen See FIG 23 Drum Low Empty Diagnostic Code The E7 drum icon can represent either a drum low or a drum empty Drum Low A drum low setting will result in a warn ing condition The icon will show as an almost empty drum The light tower and diagnostic LED will signal a warning The pump will continue to cycle Drum Empty A drum empty setting will
14. 2200 CM 200 NXT 6500 CM 250 NXT 200 CM 60 P38SCS 4A 4B 4C 4 y 6A 6B 6C 6F 6G 6H 6J 6K 61 62 63 64 NXT 700 CM 60 NXT 1200 CM 60 PO5LCS PO5LCM PO5LSS PO5LSM F NXT 400 CM 60 P11LCS P11LCM P11LSS P11LSM P11RCS P11RCM P11RSS P11RSM P11SCS P11SCM P11SSS P11SSM P20LCS P20LCM P20LSS P20LSM P20RCS P20RCM P20RSS P20RSM P20SCS P20SCM P20SSS P20SSM P38LCS P38LCM P38LSS P38LSM P38RCS P38RCM P38RSS P38RSM P38SCM P38SSS P38SSM P61LCS P61LCM P61LSS P61LSM P61RCS P61RCM P61RSS P61RSM P61SCS P61SCM P61SSS P61SSM P40LCS P40LCM P40LSS P40LSM P40RCS P40RCM P40RSS P40RSM P40SSS P40SSM P40SCS P63LCS P63LCM P63LSS P63LSM P63RCS P63RCM P63RSS P63RSM P63SSS P63SSM P23LCS P23LCM P23RCS P23RCM P23LSS P23LSM P23RSS P23RSM NXT 3400 CM 200 P36LCS P36LCM P36RCS P36RCM P36LSS P36LSM P36RSS P36RSM NXT 6500 CM 200 P68LCS P68LCM P68RCS P68RCM P68LSS P68LSM P68RSS P68RSM P68SCS NXT 3400 CM 250 P29LCS P29LCM P29RCS P29RCM P29LSS P29LSM P29RSS P29RSM See manual 312376 or the ID plate on the pump to determine pump part number P55LCS P55LCM P55RCS P55RCM P55LSS P55LSM P55RSS P55RSM Premier CM 250 P82LCS P82LCM P82LSS P82LSM NXT 3400 CM 500 P14LCS P14LCM P14RCS P14RCM P14LSS P14LSM P14RSS P14RSM NXT 6500 CM 500 P26LCS P26LCM P26RCS P26RCM P26LSS P26LSM P26RSS P26RSM Premier CM 500 P39LCS P39LCM
15. 4BA ti10429a The Graco Control Architecture Electric Components are Listed in Intertek s Directory of Listed Products C PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuals 3 L20c Supply Systems Warnings sata a dd bat 4 Point of Operation Instructions 39 Models uuu sacada 6 Start and Adjust Ram casina aka 39 Component Identification 10 Start and Adjust PUMP Juss ss aw usa 40 D200 3 in and D200s 6 5 in Dual Post 10 Change Drums 6 eee eee eee 40 S20 3 in Single Post and D60 3 in Dual Post 11 Technical Data 41 L20c 2in Elevator 13 Graco Standard Warranty 42 L20c 2 in Air Controls oaao auala 14 Graco Information 42 Installation 15 General Information 15 Location yuyay aed ade uama l ide ib ua 15 Note The D200s D200 D60 520 and L20c Operation Quick Guides on page 37 40 can be removed Grounding surco diia lei da 15 Mechanical Setup 16 Connect Remote DataTrak to Power 16 Attach and Adjust Drum Low Empty Sensor 17 Light Tower Accessory 17 Attach Drum Stops 18 Supply System Operation 19 Pressure Relief Procedure 19 Flush Before Using Equipment 19 Start and
16. N y 4 RE U NT gt AA A TI10430a Platen Lift Rod Pump Bleeder Valve Enclosed Wet Cup Fluid Line not supplied Main Air Line not supplied Air Line Drain Valve not supplied Air Filter not supplied Bleed Type Air Shutoff Valve not supplied Air Motor Solenoid 313526J Component Identification 20 3 in Single Post and D60 3 in Dual Post Note Do not use motor Model CM9HLB Shown Model CM2MRY Shown lift ring to lift entire system Lift Location X B y Lift Location B Ny I Lift DA Location A AY lt gt Diy SS a r 255648 313527 5a r_255648_313527_6a FIG 2 Key A Ram Assembly W Bleed Type Air Shutoff Valve not supplied see FIG 1 B Air Motor X Air Motor Solenoid C Displacement Pump D Platen F Remote DataTrak single ram systems or Display Module tandem systems Integrated Air Controls see FIG 3 Lift Ring Platen Bleed Port Power Supply Box under shrouding Pump Bleed Valve Enclosed Wet Cup Fluid Line not supplied see FIG 1 Air Line not supplied see FIG 1 Air Line Drain Valve no
17. Operation gt GRACO Supply Systems as EN For use with non heated bulk supply of medium to high viscosity sealants and adhesive materials For professional use only Not for use in European explosive atmosphere locations L20c 2 inch single post elevator 20 liter 5 gallon size 100 psi 0 7 MPa 7 bar Maximum Air Inlet Pressure S20 3 inch single post 20 liter 5 gallon size 125 psi 0 9 MPa 9 bar Maximum Air Inlet Pressure D60 3 inch dual post 60 liter 16 gallon size 30 liter 8 gallon ul ff SLA yr MA Na 20 liter 5 gallon sizes WT 150 psi 1 0 MPa 10bar Maximum Air Inlet Pressure e RI D200 3 inch dual post 200 liter 55 gallon 115 liter 30 gallon 60 liter 16 gallon size 30 liter 8 gallon 20 liter 5 gallon sizes 150 psi 1 0 MPa 10 bar Maximum Air Inlet Pressure D200S 6 5 inch dual post 55 gallon 200 liter 30 gallon 115 liter sizes 125 psi 0 9 MPa 9 bar Maximum Air Inlet Pressure Important Safety Instructions Se Read all warnings and instructions in this manual Save these instructions A Tra p i kaa s SSS HE sec oar ee I a coat x aa UN Sea E io aa a ee See H ri Tasa La ah i i HA j AIT i mi 7 ho bey TA kar ae ait i ma F ati Pj 7 j i A k i L k zl I mi F El TANCIA a L See page 6 for model information and approvals Model CM1
18. allowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment e If this equipment is used with isocyanate material see additional information on isocyanites in Isocy anate Conditions Section of this manual PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection Models Models Check the identification plate ID for the 6 digit part number of the supply sys tem Use the following matrix to define the construction of the supply system based on the six digits For example Part No CM14BA represents a Check Mate supply system CM a carbon steel Check Mate 100 MaxLife displacement pump with an NXT 2200 air motor with remote DataTrak pump code 14 a 3 in dual post ram with integrated air controls B and a 55 gallon uncoated platen with a neoprene seal A Systems with the GD as the first and second digits are Dura Flo supply systems Some configuratio
19. ally relieves excessive pressure 2 Button Interlock Air Controls D60i D200i and D200si Models Units that have 2 Button Interlock controls have the fol lowing additional components e 2 Button Module See manual 312374 for information e Roller switch CA shuts off air supply when it contacts the bracket actuator Operator must push and hold the activation buttons simultaneously to resume ram movement Activation Buttons E i10843a1 Fic 4 e Bracket actuator CB attaches to the platen lift rod When platen is outside of drum actuator makes contact with the roller switch ti10846a FIG 5 313526J Component Identification L20c 2in Elevator CM7B1G Model Shown CB Lift Location CF CC CD r_257032_312376_1e FIG 6 CA Elevator Cart CB Air Motor CC Displacement Pump CD Platen CE Enclosed Wet Cup behind air controls CF Elevator and Pump Air Controls J Platen Bleed Port P Pump Bleed Valve 313526J 13 Component Identification L20c 2 in Air Controls e Air motor regulator DA Controls air pressure to motor e Blowoff button DB turns air on and off to push the platen out of an empty drum e Air motor shutoff valve DC turns air on and off to the air motor e Elevator director valve DD controls elevator direction DB DA DC DD r 257302 312376_2e Fic 7 Elevator Air Controls Air and Fluid Hoses Be sure
20. arate air motor manual 100 240 Vac 50 60 Hz single phase 1 2 amps max draw 24 Vdc 1 2 amps max draw 41 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco
21. ble assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructi
22. ble values for each field 3 Press lt gt again to set the value and move the cur sor to the next data field 313526 Runaway Cycle Rate Enable Runaway Protection Graco recommends setting runaway cycle rate RS to 60 or less Choose a value that is just above the maxi mum cycle rate of the application tT When runaway protection is enabled RT a Y will appear on the setup screen See FIG 22 Displacement Pump Volume Press 0 to scroll through the available displace ment pump volumes PV in cc per cycle set the values to the pump size installed Refer to manual 312375 or the marking on the displacement pump cylinder Flow Rate Units Press 0 to scroll through the available flow rate units See Key on page 24 The selected units will be used to display flow rate and volume on the main Run screen and most of the setup values Initially choose units that will allow easy definition of the setup values e g drum volume in gallons Then return and select the flow rate unit to display on the Run screen The defined setup values will convert automatically Drum Size Use DS to enter the size of the container Drum Fill Volume Use the Drum Fill Volume field DF to enter the exact volume of material in the drum Contact sup plier for exact volume This value is used to deter mine the remaining volume in the drum 4 To move to Setup screen 2 move the cursor to the Drum Fill Volume field DF
23. c min cubic centimeters per minute VU Volume Units t110249A SC See Details at right Fic 16 Remote DataTrak Controls and Indicators 24 RK Prime Flush Key Reset Cancel Key also used to scroll Cycle Flow Rate Job Total Counter resettable Maintenance Counter Maintenance Counter Setpoint Drum Volume Remaining Drum Size Drum Fill Volume Runaway Protection enable disable Runaway Cycle Rate Displacement Pump Volume Run Mode ee JT DataTrak APE ee ELE EE TO WOH TOM Ta Y 33 DHEBEEE Reena gal Imperial 8 8 0z min Imp VU CF FR Setup Mode DataTrak ECTR NMIC MOMITORING v 1 200 sc DS 60 al qp us BH os sal PF 313526J Remote DataTrak Operation Remote DataTrak Operation Run Mode To prevent damage to soft key buttons do not press See Fic 16 and Fic 19 the buttons with sharp objects such as pens plastic cards or fingernails The Run Mode screen displays the resettable job total counter JT maintenance counter MC cycle flow rate Startup CF and the remaining volume in the drum DV in both numeric and icon versions 1 Turn the air motor slider valve BF off before turn ing the remote DataTrak power on NOTICE If the motor air valve is not turned off the air supply to the motor will automatically turn on via activation of the air solenoid X when the display changes from DV the Splash screen to Run mode
24. ct leaks with your hand body glove or rag e Do not spray without tip guard and trigger guard installed e Engage trigger lock when not spraying e Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment MOVING PARTS HAZARD Ay Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed SPLATTER HAZARD During blowoff of platen splatter may occur e Use minimum drum removal air pressure PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equip ment when operating servicing or in the oper ating area of the equipment to help protect you from serious injury This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer 313526J e Gloves e Hearing protection Start and Adjust Ram Moving parts can pinch or amputate fingers When the pump is operating and when raising or lowering the ram keep fingers and hands away from the pump intake platen and lip of the drum 1 Close all air regulators and air valves 2 Set elevator director valve to UP and let the ram rise to its full height 3 Lubricate the platen seals with grease or other lubricant compatible with the fluid you will pump 4 Remove the drum cover and smooth the sur
25. distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasona
26. e sol vent before use See pump manual for flushing directions Start and Adjust Ram D200 3 in and D200s 6 5 in Dual Post Moving parts can pinch or amputate fingers When the pump is operating and when raising or lowering the ram keep fingers and hands away from the pump intake platen and lip of the drum 1 Referto FIG 1 and FIG 3 Close all air regulators and air valves 2 Open main air slider valve BA and set ram air reg ulator BB to 40 psi 0 28 MPa 2 8 bar Set direc tor valve handle BC to UP and let the ram rise to its full height 2 Button Interlock If the system has this feature ram will stop as it nears the top Press and hold both buttons to raise ram completely See FIG 3 on page 12 3 Lubricate the platen seals D with grease or other lubricant compatible with the fluid you will pump 4 Remove the drum cover and smooth the surface of the fluid with a straightedge 5 Puta full drum of fluid on the ram base slide it back against the drum stops and center it under the platen D An optional drum roller kit is available for D200 and D200s supply systems to make it easier to load the drum on the base Order Kit 255627 To avoid damage to the platen seals do not use a drum that is dented or damaged 19 Supply System Operation Remove bleed stick from platen bleed port J If drum has a plastic liner pull it over edge of drum Secure liner with tape wrapped around circumfer e
27. en or return to the previous Run screen if no other Diagnostic screens are active Maintenance Counter Expired Screen See FIG 32 If the system has counted down to 0 from the setpoint for number of cycles gallons liters the Maintenance Counter Expired Screen becomes active mnnn FiG 32 Maintenance Counter Expired Screen 1 Press and release 0 to exit the Maintenance Counter Expired screen 2 Perform necessary maintenance 3 Reset the Maintenance Counter See Setup Screen 2 page 27 313526 Remote DataTrak Operation Table 4 Diagnostic Codes Code Symbol No Code Name Diagnosis Runaway Pump running faster than set runaway limit E1 Diving Up Leak during upstroke P E2 Diving Down Leak during downstroke EZ x E4 Disconnected Solenoid is disconnected Solenoid ITI I E7 Drum Low Drum low sensor has tripped E E5 Reed Switch The air motor has seen multiple up strokes without a down stroke or vice versa Maintenance Maintenance Counter has Counter counted down to O from Expired setpoint f DIDIDIDIOIDI E7 Drum Empty Drum empty sensor has tripped LED B page 24 will flash a code pause then repeat 313526J Cause e Increased air pressure e Increased fluid output e Exhausted fluid supply Worn piston valve or packings Worn intake valve or priming rod seal e Solenoid unplugged e Damaged solenoid wires Rep
28. eset the drum vol ume remaining to the drum fill volume b To exit Prime Mode press gt The Prime sym bol will disappear and the LED will stop flashing the screen will return to Run Mode 2 To reset the job total counter press and hold e from Run Mode for 3 seconds To enter Setup Mode press and hold 0 for 3 sec onds 4 To enter Diagnostic Mode press and release The system will enter Diagnostic Mode only if there are active warnings alarms 313526J Point of Operation Instructions L20c Supply Systems Point of Operation Instructions GRACO For use with non heated bulk supply of medium to high viscosity sealants and adhesive materials Not for use in hazardous locations Safety Practices The instruction on this sheet are abbreviated and are provided only as a customer service They are not meant to replace the Operation Manual If you are unsure of the equipment s safe and proper operation request Graco Operation Manual 313526 It is important that you read and understand all instructions and hazards before operating this equipment F WARNINGS A SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treat ment e Do not point gun at anyone or at any part of the body e Do not put your hand over the spray tip e Do not stop or defle
29. eturn to the previous Run screen if no other Diagnostic screens are active NOTICE Clearing this diagnostic code will immediately cause the air solenoid to activate applying air to the motor To disable runaway monitoring go to setup mode and set runaway value to O zero or toggle RT off See FIG 22 29 Remote DataTrak Operation Diving Up Diagnostic Code Screen See FIG 26 If the pump shows diving up symptoms and the E1 Diagnostic Code is enabled the Diving Up screen becomes active El A Fic 26 Diving Up Diagnostic Code Screen 1 Press and release 0 to exit the Diving Up screen This will set the diagnostic code as a standing diag nostic code A standing diagnostic code has not been cleared simply acknowledged 2 Correct the condition causing the diagnostic code See TABLE 4 page 33 3 To clear the diagnostic code navigate to the Diving Up diagnostic screen a Press and release 0 to enter Diagnostic Mode from Run Mode _ b Press and release 0 to scroll to the Diving Up Diagnostic screen or return to the previous Run screen if no other Diagnostic screens are active c Press and hold 0 for 3 seconds while on the Diving Up Diagnostic screen to clear the diag nostic code and scroll to the next available Diagnostic screen or return to the previous Run screen if no other Diagnostic screens are active 30 Diving Down Diagnostic Code Screen See FIG 27 If the pump shows
30. face of the fluid with a straightedge 5 Puta full drum of fluid on the ram base slide it back against the drum stops and center it under the platen To avoid damage to the platen seals do not use a drum that is dented or damaged 6 Remove bleed stick from platen bleed port 7 Turn elevator director valve to DOWN and continue to lower the ram until fluid appears at the platen bleed port Close the platen bleed port 39 L20c Supply Systems Point of Operation Instructions Start and Adjust Pump Change Drums Keep hands and fingers away from the priming piston 1 Turn the air motor valve off to stop the pump during operation and whenever the pump is charged with air Follow Pressure Relief Procedure before 2 Set elevator director valve to UP to raise the platen checking clearing or cleaning the priming piston and immediately press and hold the blowoff air but ton until the platen is completely out of drum Use 1 Supply fluid to the pump per the requirements of minimum amount of air pressure necessary to push your system the platen out of the drum 2 Close the air motor valve Set the director valve to DOWN 3 Reduce the air motor regulator pressure and open the air motor shutoff valve Excessive air pressure in the material drum could cause the drum to rupture causing serious injury The platen must be free to move out of the drum 4 Adjust air motor regulator until the pump starts Never use drum blowoff a
31. ication plate ID for the weight of your supply system Use the table below to identify the maximum weight for each available platen size Platen Size Maximum Weight Gallons Liters Ibs kg 313526J 35 Remote DataTrak Light Tower Drum Low Empty Sensor Schematic Schematic S p UMOG JOJOIN e N 2 O N 1 ctO0Vie N d 09815 HOLIMS 03384 qasnNn UND NLY piou los z eubis prouajos 1 Ge Lc l N d 09819 QION31OS HIV LZYXSL N d 09E19 d3MOL LH9I1 9LZc3c1 N d 09819 MOT NANA 8SZV9L N d 09219 319V9 y3ILAVWOWV gt LL S TNVO s T NYO t H NYO r H NYO IPALZ IPAbZ 2 9PAvZ 2 9PAvZ L qQ1HS 1 q1HS Lg urelg 8 O N oz O N 61 Peay 10404 tuollog 9 pasy 1040 do L uouluu0O G 1amog 1 Ao unuq plougjos Aly 1 uowwog O N L pay J9QUIY UOUUIO ueq 8924XS N d 098619 wey JUSIQUY ye1Leeq ssauleH SLVSS N d 09819 AVW4LVIVO ALOWSY HO LINON JOHLNO9 1V907T 313526 E6CIASL N d 09219 9cclel N d 09819 qE9 JON 80M d3MOd OQAtrc 36 Point of Operation Instructions D200S D200 S20 and D60 Supply Systems Point of Operation Instructions GRACO For use with non heated bulk supply of medium to high viscosity sealants and adhesive materials Not for use in hazardous locations Safety Practices The instruction on this sheet are abbreviated and are provided only as a customer
32. ir inlet size L20c 2 in elevator 5 gal 20 L S20 3 in single post 5 gal 20 L D60 3 in dual post 16 gal 60 L 5 gal 20 L 30 gal A A tasu g anos eee ma SS D200 3 in dual post 55 gal 200 L 30 gal 115 L 16 gal 60 L 8 gal 30 L 5 gal 20 L 100 psi 0 7 MPa 7 bar 1 2 npsm f 125 psi 0 9 MPa 9 bar 1 2 npt f 150 psi 1 0 MPa 10 bar 3 4 npt f 150 psi 1 0 MPa 10 bar 3 4 npt f D200s 6 5 in dual post 55 gal 200 L 30 gal 115 L 125 psi 0 9 MPa 9 bar 3 4 npt f Max fluid air working pressure and weight displacement pump Pump Wetted parts Platen Codes see page 7 Part number Wetted parts B 257727 5 gal 20 L J 257732 8 gal 30 L S 257737 16gal 60 L C 257728 5 gal 20 L K 257733 8 gal 30 L T 257740 16gal 60 L F 257729 5 gal 20 L L 257734 8 gal 30 L U 257738 16gal 60 L G 257730 5 gal 20 L M 257735 8 gal 30 L W 257739 16gal 60 L H 257731 5 gal 20 L R 257736 8 gal 30 L Y 257741 16gal 60L_ 7 255661 30 gal 115 Lu us ssh daa 8 255662 55 gal 200 L 9 255663 55 gal 200 L A 255664 55 gal 200 L Ambient operating
33. ir with a damaged drum S recap Seal sue outanad a Peer the blowolkair butorandalowtieramto rise to its full height 6 Release the gun valve trigger and lock the trigger 4 Remove empty drum safety The pump should stall against pressure Y pes Inspect platen and if necessary remove any remaining material or material build up 6 Goto Step 4 of Start and Adjust Ram To reduce the risk of fluid injection do not use your hand or fingers to cover the bleed hole on the under side of the bleed valve body when priming the pump Use the handle or a crescent wrench to open and close the bleed plug 7 Ifthe pump fails to prime properly open the pump bleed valve slightly Use the bleed hole on the underside of the valve as a priming valve until the fluid appears at the hole Close the plug Always use lowest possible fluid pressure to bleed air out of pump 8 With the pump and lines primed and with adequate air pressure and volume supplied the pump will start and stop as you open and close the gun valve In a circulating system the pump will speed up or slow down on demand until the air supply is shut off 9 Use the air motor regulator to control the pump speed and the fluid pressure Always use the lowest air pressure necessary to get the desired results Higher pressures cause premature tip nozzle and pump wear 40 3135265 Technical Data Technical Data Max air input pressure supply system A
34. lace empty drum with full drum to clear Replace empty drum with full drum to clear Damaged or disconnected reed switches Number of cycles gallons liters specified by setpoint have passed since last reset Accessory Light Tower Red Solid Yellow Solid Yellow Solid Red Solid Red Solid Red Flashing Yellow Solid Yellow Flashing 33 Dimensions Dimensions a o D200 gt AEN at k y DNS j p Wiz E V y b A ram up e amp gt Ri A ram up ram down cd B ram down 75 x Es D60 r_257032_312376_1e B Ml ram down Q C e r_255648_313527_6a 34 313526J Dimensions Dimensions Ram Model in mm in mm in mm in mm in mm in mm L20c 69 1752 6 44 1117 6 A 21 533 4 A 22 558 8 S20 NXT 84 2133 6 59 1498 6 16 406 4 19 482 6 11 279 4 17 431 8 59 3 1506 35 8 909 16 406 4 11 279 4 17 431 8 90 2286 65 1651 A 26 0 661 A 22 1 562 89 2260 6 59 1498 6 14 355 6 18 457 2 24 609 6 28 711 2 102 3 2599 64 8 1646 21 0 533 25 0 635 38 0 965 42 0 1067 109 2769 68 2 1732 23 0 584 25 0 635 45 0 1143 48 0 1219 Weight See the identif
35. ll start and stop as you open and close the gun valve In a circulating system the pump will speed up or slow down on demand until the air supply is shut off 9 Use the air motor regulator to control the pump speed and the fluid pressure Always use the lowest air pressure necessary to get the desired results Higher pressures cause premature tip nozzle and pump wear 38 Change Drums 1 Close the air motor slider valve to stop the pump 2 Set ram director valve to UP to raise the platen and immediately press and hold the blowoff air button until the platen is completely out of drum Use mini mum amount of air pressure necessary to push the platen out of the drum Excessive air pressure in the material drum could cause the drum to rupture causing serious injury The platen must be free to move out of the drum Never use drum blowoff air with a damaged drum 3 Release the blowoff air button and allow the ram to rise to its full height 2 Button Interlock If system has this feature the ram will stop as it nears the top Press and hold both buttons to raise ram com pletely Remove empty drum Inspect platen and if necessary remove any remaining material or material build up 6 Goto Step 4 of Start and Adjust Ram Remote DataTrak Operation Key Functions When in Run Mode 1 To enter Prime Mode press and release a When a new drum is installed press and hold while in Prime Mode to r
36. mp Packages 145cc 180cc 220cc 290cc Instructions Parts Manual 311806 Dura Flo Pump Packages 430cc 580cc Instructions Parts Manual 311833 Two Ball NXT Pump Packages 1000cc Instructions Parts Manual 500 cc Check Mate Displacement Pump IERI Repair Parts Manual NXT Air Motor Nxxxxx models 311238 Instructions Parts NXT Air Motor Mxxxxx models 312796 Instructions Parts 308213 Premier Air Motor Instructions Parts 312374 313526J Related Manuals Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point gun at anyone or at any part of the body e Do not put your hand over the dispense outlet e Do not stop or deflect leaks with your hand body glove or rag e Follow Pressure Relief Procedure in this manual when you stop dispensing and before cleaning checking or servicing equipment MOVING PARTS HAZARD Moving parts can pinch or amp
37. nce of drum t110543a FiG 13 8 Setthe director valve BC to DOWN and lower the ram until fluid appears at the top of the platen bleed port J Adjust ram air regulator BB as needed Set the director valve BC to neutral and close the platen bleed port J 2 Button Interlock If system has this feature press and hold both buttons to start lowering the ram See FIG 3 page 12 L20c 2 in Elevator S20 3 in Single Post and D60 3 in Single Post 1 Raise ram a For S20 and D60 Open the main air slider valve BA and set the ram air regulator BB to 40 psi 0 28 MPa 2 8 bar Set director valve handle BC to UP and let the ram rise to its full height 2 Button Interlock If the system has this feature ram will stop as it nears the top Press and hold both buttons to raise ram com pletely See FIG 3 on page 12 b For L20c Set elevator director valve DD to UP and let the ram rise to its full height 2 Lubricate the platen seals D with grease or other lubricant compatible with the fluid you will pump 3 Puta full drum on the ram base and center it under the platen D 4 Remove the drum cover and smooth the surface of the fluid with a straightedge To prevent air from 20 being trapped under the platen scoop fluid from the center of the pail to the sides to make the surface concave Adjust the pail to be sure it is aligned with the platen and remove the bleed stick to open the platen bleed
38. ns in the following matrix cannot be built See the JM Product Selection guide for available systems ti11157a To order replacement parts see Parts section in manual 313527 The digits in the matrix on the next page do not correspond to the Ref Nos in the Parts drawings and lists All supply systems with DataTrak and 24 Vdc or 100 240 Vac power supplies are ETL approved Recognized Component i Dus Certified to CANICSA CSA 0222 No 14 05 6 313526 MOTO S D D First and Third and Second Digit Fourth Digit Ram Options DataTra k Pump Code Style Voltage Air Controls See Table 1 Air Control for 2 digit 2 in L20c no volt Panel Check Mate Pump Code 2 ain s200 novon Platen and Seal Options Platen Platen Materi Size Style 20L 5 Gal F SW 20L 5 Gal F SW Seal Material Nitrile Polyure CM Supply System with O sw cs niie Check Mate n fe displacement 20 L PTFE pump 3 in S20 no volt INT 5 Gal F SW SST coated 20L 3 in no volt INT 5 Gal F DW CS Nitrile 20L Polyure GD 3 in D200 no volt INT 5 Gal F DW CS thane Supply See Table 2 2 Button Inter 30 System with i ae 3in D200 no volt lock J 8Gal F SW CS Nitrile ura Flo wear lo 30 L Polvure yure displacement Pump Code 02008 K Eca pump 2 Button Inter 30 L PTFE 6 5 in D200si no volt lock L 8 Gal F SW SST coated 30 L sin D200 24 vac m Eca 2 Button I
39. nter 30 L Polyure 3 in D200i 24 Vdc lock 8 Gal F DW CS thane 100 240 60 3 in D200 Vac INT 16 Gal F SW CS Nitrile 100 240 2 Button Inter 60 L Polyure 3 in D200i Vac lock T 16 Gal F SW CS thane 60 L PTFE 6 5in D200s 24 Vdc INT 16 Gal F SW SST coated 2 Button Inter 60 L 6 5in D200si 24 Vdc lock 16 Gal F DW CS Nitrile 100 240 60 L Polyure 6 5 in D200s Vac INT Y 16 Gal F DW CS thane 100 240 2 Button Inter 115 6 5 in D200si Vac lock 7 30 Gal CS EPDM PTFE 100 240 200 L coated 3 in S20 Vac INT 55 Gal AL EPDM 200 L 3 in S20 24 Vdc INT 55 Gal AL EPDM 100 240 200 L 3 in Vac INT 55 Gal AL Neoprene 100 240 2 Button Inter 3 in Vac lock U sin Deo 24 Vdc Www 2 Button Inter 3 in 24 Vdc lock 2 Button Inter Y 3 in no volt lock KEY S Single post ram i 2 Button Interlock F Flat SW Single wiper c Cart mounted s 6 5 inch D D Style DW Double wiper D Dual post ram INT Integrated air controls DR Dual o ring Other Available Models 262868 This model is the same as CM _ _ 3 B models such as CM 11 3 B but uses Check Mate Pump P40DCS NXT2200 CM 100 instead of the other pumps listed on page 8 313526J 7 Models Table 1 Check Mate Pump Identification Code Part No Index Pump Part No Pump Part No Pump Part No Pump Part No Pump see manual Pump see manual Pump see manual Pump see manual Code 312376 312376 312376 312376 NXT
40. ons This manual contains English MM 313526 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2009 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision V March 2014
41. ot limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 313526J Start and Adjust Ram Moving parts can pinch or amputate fingers When the pump is operating and when raising or lowering the ram keep fingers and hands away from the pump intake platen and lip of the drum 1 Close all air regulators and air valves 2 Open main air slider valve and set ram air regulator to 40 psi 0 28 MPa 2 8 bar Set director valve handle to UP and let the ram rise to its full height 2 Button Interlock If the system has this feature ram will stop as it nears the top Press and hold both buttons to raise ram completely 3 Lubricate the platen seals with grease or other lubricant compatible with the fluid you will pump 4 Remove the drum cover and smooth the surface of the fluid with a straightedge 5 Puta full drum of fluid on the ram base slide it back against the drum stops and center it under the platen To avoid damage to the platen seals do not use a drum that is dented or damaged 6 Remove bleed stick from platen bleed port 7 Set the director valve to DOWN and lower the ram until fluid appears at the top of the platen bleed port Adjust ram air regulator as needed Set the director valve to neutral and close the platen bleed port 2 Button Interlock If system has this feature press and hold both buttons to start lowering
42. port J With hands away from the pail and the platen push down on the director valve BC handle and lower the ram until the platen rests on the lip of the pail For S20 and D60 only Move the director valve handle to the horizontal position neutral r_255648_313527_7a 7 Lower ram a For S20 and D60 Set the director valve BC to DOWN and continue to lower the ram until fluid appears at the platen bleed port J and close the platen bleed port Set the director valve to neutral reinstall the vent handle and tighten securely b For L20c Turn elevator director valve DD to DOWN and continue to lower the ram until fluid appears at the platen bleed port J Close the platen bleed port J 313526 Start and Adjust Pump 1 Connect pump outlet fittings and hose not sup plied Be sure all components are adequately sized and pressure rated to meet the system s requirements 2 Be sure the pump air valve is closed Then set the ram air regulator BB to about 50 psi 0 35 MPa 3 5 bar Set the director valve BC or elevator director valve DD to DOWN Remote DataTrak If system has this feature press the prime flush key see page 26 3 Start the pump as explained in the separate pump instruction manual 4 Keep the director valve BC or elevator director valve DD set to DOWN while pump is operating Increase air pressure to the ram if the pump does not prime properly with heavier fluids Decrea
43. position of the drum relative to the platen See Start and Adjust Ram on page 19 21 Supply System Operation Shutdown and Care of the Pump 1 Setthe ram director valve BC or elevator director valve DD to DOWN 2 Follow the Pressure Relief Procedure on page 19 3 Follow the pump shutdown instructions in separate pump manual Replace Throat Seals Quick Coupler Remove wet cup from displacement pump while attached to the ram to replace throat seals 1 Ensure displacement pump is at bottom of stroke 2 Follow the Pressure Relief Procedure on page 19 3 Remove Quick Coupler Remove clip GC and slide coupling cover GB up to remove coupling GA 4 Remove Threaded Coupler not shown Loosen and remove coupling nut as described in pump packages manual 312376 5 Lift air motor rod to bring rod to top of stroke 6 Remove wet cup and packing cartridge according to instructions in displacement pump manual s 22 313526 Remote DataTrak Setup The remote DataTrak display unit comes fully assem bled Use the following instructions and figure to con nect remote DataTrak to the supply system The system requires either 100 240 Vac 50 60 Hz input or 24 Vdc to the power supply Ensure that the main disconnect rocker switch is set to OFF O Con nect power to the DataTrak unit as detailed in Connect Remote DataTrak Units to Power page 16 1 Feed CAN cable HB and D Sub cable HA under
44. pply System Operation Pressure Relief Procedure 1 Lock the gun valve trigger 2 For D200s D200 S20 and D60 Air Controls See FIG 3 page 12 a Close the air motor slider valve BF and the main air slider valve BA b Set the ram director valve BC to DOWN The ram will slowly drop c Jogthe director valve up and down to bleed air from ram cylinders 3 For L20c Air Controls See FIG 7 page 14 a Close the air motor valve DC and the elevator director valve DD The ram will slowly drop 4 Unlock the gun valve trigger 5 Hold a metal part of the gun valve firmly to the side of a grounded metal pail and trigger the gun valve to relieve pressure 6 Lock the gun valve trigger 7 Open the fluid line drain valve and the pump bleeder valve P Have a container ready to catch the drain age 8 Leave the pump bleeder valve P open until ready to spray again If you suspect that the spray tip nozzle or hose is com pletely clogged or that pressure has not been fully relieved after following the steps above very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely Now clear the tip nozzle or hose 313526J Supply System Operation Flush Before Using Equipment The pump was tested with lightweight oil which is left in the fluid passages to protect parts To avoid contaminat ing fluid with oil flush the pump with a compatibl
45. result in an alarm condition The icon will show as a completely empty drum The light tower and diagnostic LED will signal an alarm The pump will stop cycling Press 0 while E7 is selected to toggle between these options 5 To enter Setup screen 3 move the cursor to the E7 drum setting then press lt gt once more Setup Screen 3 Setup screen 3 displays a non resettable grand total counter GT at the top Use Setup screen 3 to set the password PW assign a time limit for the screensaver SS and adjust the LCD contrast CS x GT 0000 60 00 60 60 2 gal US 1 Press gt to toggle from field to field through the screen 28 Press 0 to scroll through available values for each field Press lt gt again to set the value and move the cur sor to the next data field The screensaver turns off the backlight of the LCD after the specified time has elapsed A setting of 0 minutes is not recommended because it turns off the screensaver leaving the backlight on con stantly When in the contrast setting field press to adjust the contrast up or down respectively To return to the Run screen move the cursor to the contrast setting then press lt gt once more If you entered Setup Mode from Prime Mode you will be returned to that screen 313526J Diagnostic Mode Diagnostics Remote DataTrak can diagnose several problems with the supply system When the monitor detects a problem the
46. se air pressure if fluid is forced out around the top seal or platen Change Drums 1 Stop the pump a For D200s D200 S20 and D60 Push in the air motor slider valve BF to stop the pump b For L20c Turn air motor valve DC off to stop the pump 313526J Supply System Operation 2 Raise the platen out of the drum a For D200s D200 S20 and D60 Set ram director valve BC to UP to raise the platen D and immediately press and hold the blowoff air button BG until the platen D is completely out of drum Use minimum amount of air pressure necessary to push the platen out of the drum b For L20c Set elevator director valve DD to UP to raise the platen D and immediately press and hold the blowoff air button DB until the platen D is completely out of drum 3 Follow steps 4 8 Excessive air pressure in the material drum could cause the drum to rupture causing serious injury The platen must be free to move out of the drum Never use drum blowoff air with a damaged drum 4 Release the blowoff air button and allow the ram to rise to its full height 2 Button Interlock If system has this feature the ram will stop as it nears the top Press and hold both buttons to raise ram com pletely See FIG 4 page 12 5 Remove empty drum 6 Inspect platen and if necessary remove any remaining material or material build up 7 Place full drum on ram base 8 Lower the ram and adjust the
47. st rated system component See Technical Data in all equipment manuals Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure in this manual when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause elec tric shock e Turn off and disconnect power cord before servicing equipment Use only grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on power and extension cords Do not expose to rain Store indoors SPLATTER HAZARD Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin During blow off of platen splatter may occur e Use minimum air pressure when removing platen from drum TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or sw
48. supply must be capable of supplying at least 1 2 Amps and have supply current protection rated at no more than 2 5 Amps 24 Vdc 1 2 Amps Have a trained electrician install and inspect power con nection per local code 313526J Attach and Adjust Drum Low Empty Sensor For supply systems with remote DataTrak an optional kit can be purchased to indicate either when the drum is low or when it is empty Order kit 255469 for a D60 or D200 3 in ram 255689 for a D200s 6 5 in ram or 257634 for a S20 3 in ram 1 Position ram at desired level low or empty 2 Attach low empty sensor bracket EA to mounting bracket EB A SY ipo EA VN gt Ph EE YE lt a IJL Sd 1 EB EE x r_cm9hlb_ 313526 3a HA Fic 10 S20 supply systems 3 To measure either drum low or drum empty attach one sensor EE to the sensor bracket EA 313526J Installation 4 For D60 D200 and D200s supply systems Attach the actuator ED to the ram piston rod near the top so it passes in front of the sensor EE at the correct level for drum low or drum empty See FIG 9 For D60 supply systems Flip actuator bracket ED so that it points upwards instead of downwards to allow it to pass the sensor EE 5 For S20 supply systems Attach the act
49. t supplied see FIG 1 Air Filter not supplied see FIG 1 lt EANMNMDUACIO 313526J 11 Component Identification Integrated Air Controls D200 D200s D60 and S20 Models The integrated air controls include e Main air slider valve BA turns air on and off to the system When closed the valve relieves pres sure downstream e Ram air regulator BB controls ram up and down pressure and blowoff pressure e Ram director valve BC controls ram direction e Exhaust port with muffler BD e Air motor regulator BE Controls air pressure to motor e Air motor slider valve BF turns air on and off to the air motor When closed the valve relieves air trapped between it and the air motor Push the valve in to shutoff Remote DataTrak The air solenoid X FIG 1 the air motor slider valve BF and the main air slider valve BA must be open for air to flow See Remote DataTrak Setup page 23 e Blowoff button BG turns air on and off to push the platen out of an empty drum BG BA ti10438a FIG 3 Integrated Air Controls 12 Air Line Accessories See FiG 1 e Airline drain valve U e Airline filter V removes harmful dirt and mois ture from compressed air supply e Second bleed type air valve W isolates air line accessories and supply system for servicing Locate upstream from all other air line accessories e Air relief valve attached to ram air regulator not visible automatic
50. temperature range supply system Soundidala iaa dadas eee alo de External power supply requirements DatraTrak AC power units DC power unitS 3135265 For Check Mate pump packages see manual 312376 For Dura Flo pump packages see manuals 311826 311828 311833 For Check Mate displacement pumps see manual 312375 For Dura Flo displacement pumps see manuals 311717 311825 311827 Electroless nickel polyurethane nitrile carbon steel polyethylene zinc plated carbon steel buna 316 sst 17 4PH sst Electroless nickel polyurethane carbon steel polyeth ylene nitrile zinc plated carbon steel buna 316 sst 17 4PH sst Stainless steel polyurethane PTFE coated nitrile poly ethylene nitrile PTFE 303 sst 304 sst 316 sst 17 4PH sst Electroless nickel aramind reinforced elastomer rub ber based PSA nitrile polyethylene zinc plated carbon steel buna 1018 carbon steel 304 sst 316 sst 17 4PH sst Electroless nickel aramind reinforced elastomer rub ber based PSA polyurethane polyethylene nitrile zinc plated carbon steel buna 1018 carbon steel 304 sst 316 sst 17 4PH sst zinc plated carbon steel EPDM sst fluoroelastomer PTFE EPDM PTFE coated aluminum zinc plated carbon steel 316 sst EPDM aluminum zinc plated carbon steel 316 sst PTFE neoprene aluminum zinc plated carbon steel 316 sst 32 120 F 0 49 C See sep
51. the remote DataTrak bracket and attach to corre sponding connectors on remote DataTrak display The CAN cable HB can connect to either of the two CAN style connectors on the remote DataTrak 2 Snap remote DataTrak unit to mount on ram supply system HA HB gt ti10431a FiG 14 D200 D200s and D60 supply systems 313526J Supply System Operation X E HA connector a HB connector r cm9hlb_313526_6a FiG 15 S20 supply systems 3 Drum Low Empty Sensor If system has this fea ture attach sensor cable to the corresponding con nector on the D Sub harness See Drum Low Empty Sensor page 15 4 Light Tower If system has this feature attach the connector on the light tower cable to the corre sponding connector on the D Sub harness See manual 312493 5 Solenoid Attach the connector on the D Sub har ness to the corresponding connector on the sole noid X 23 Remote DataTrak Controls and Indicators Remote DataTrak Controls and Indicators Key for FiG 16 SC Display Screen LE LED diagnostic indicator when lit FR Flow Rate Units user settable to min cycles per minute gpm US gallons per minute United States gpm UK gallons per minute United Kingdom oz min US ounces per minute United States oz min UK ounces per minute United Kingdom l min liters per minute c
52. uator ED to the ram cylinder endcap so the sensor EE passes in front of the bracket ED at the correct level for drum low or drum empty See FIG 10 6 Make precise adjustments by moving the sensor within the slot on the sensor bracket 7 Attach the sensor to the corresponding connector on the D Sub harness of the remote DataTrak Light Tower Accessory Order the 255467 Light Tower Accessory as a diagnos tic indicator for D200s D200 D60 and S20 supply sys tems See TABLE 3 for a description of light tower signals Table 3 Light Tower Signals Signal Description Yellow flashing A low priority error exists Yellow on A medium priority error exists Red flashing A high priority error exists Red on The system is shut down due to error conditions 17 Installation Attach Drum Stops Only D200s D200 and D60 Supply systems are shipped with drum stops in place to help position the drum on the ram For replacement parts order Kit 255477 The kit includes 2 each of capscrews FA lock washers not shown and drum stops FB FA t110917a D200 and D200s Base 30 gal 115 L 7 8 5 gal 20 L FiG 12 Ram Base 18 16 gal 60 L 2 Locate the correct set of mounting holes on the ram base Using the capscrews FA and lock washers not shown attach the drum stops FB to the ram base 8 gal 30 L D60 Base 60 gal 16 L 313526J Su
53. utate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area 4 3135265 313526J Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowe
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