Graco 312769D User's Manual
Contents
1. Parts Parts Feed Pump Kits T2 2 1 Pump Kit 256275 Monark 5 1 Pump Kit 256276 p rm r 256275 312769 1 r 256275 312769 7A pen e ren e re rem re ren pm pm rem rem rem en re rem o EK res si d d A Only used when agitator is used with pump See page 12 k wm m e e r_256275_312769_4 10 312769D Feed Pump Kit Parts These parts are used in the T2 2 1 Pump Kit 256275 and Monark 5 1 Pump Kit 256276 Ref Part Description Qty 1 295616 PUMP 2 1 transfer pump manual 1 311882 includes 1a and 1b T 218956 PUMP 5 1 Monark see manual 1 307044 1a QUICK DISCONNECT FITTING 1 1b COUPLER 1 2 104984 FITTING tee 1 4 npt f 1 3 156971 NIPPLE short 1 4 18 npt 3 5 212005 HOSE coupled 6 ft 1 7 118459 UNION swivel 3 4 in 1 8 217382 HOSE coupled 10 ft 1 10 121571 ELBOW female swivel 1 11 121620 REDUCER 1 1 4 x 3 4 npt 1 12 C20487 NIPPLE hex 1 17 256653 KIT strainer and valve lower see 1 manual 312770 22T 248829 KIT regulator air feed pump 1 23f 208536 COUPLER line air 1 24f 162453 FITTING 1 4 npsm x 1 4 npt 1 T22 1 Pump Kit 256275 only T Monark 5 1 Pump Kit 256276 only Drum Feed Kits T2 2 1 Ratio Transfer Pump with Agitator Drum Kit 256232 Kit includes an agitator pump strainer and valve and fitting to mount and connect on a 55 gallon 200 liter drum See illustration on page 10 Ref Part Description Q2. 256274 Agitator Kit with air 100 psi connection 0 7 MPa 7 bar N A C es 0359 II 1 2 G T3 ITSO3ATEX11226 256275 T2 2 1 Ratio Transfer 180 psi 405 psi Pump Kit 1 2 MPa 12 bar 2 8 MPa 28 bar C 256276 Monark 5 1 Ratio 180 psi 900 psi Pump Kit 1 2 MPa 12 bar 6 2 MPa 62 bar C 0359 x 1 2 G T2 ITS03ATEX11228 256433 President 10 1 Ratio 90 psi 900 psi Pump 0 62 MPa 6 2 bar 6 2 MPa 62 bar C 0359 x 1 2 G T2 ITSO3ATEX11228 256232 55 Gallon 200 Liter Drum Feed Ki See pump and agitator includes agitator kit N A N A P Gem P S 256274 and 2 1 pump PP kit 246275 256255 55 Gallon 200 Liter Drun Teed Kit See pump and agitator includes agitator N A N A E P A Pe S 256274 and 5 1 pump PP i kit 246276 Does not include air hose air fittings or strainer to connect to XM sprayer pump lower 312769D Installation Installation Grounding __ ENE The equipment must be grounded Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up Connect grounding wire to grounding screw Z on back of XM sprayer or any earth ground KA 7 r 256275 312769 5A Fic 1 XM Sprayer Install Feed Pump NOTE President 10 1 feed pump kit 256433 is only recommended for drum feed applications and highly viscous materials Do not install in ho
3. lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou in
4. 5 HOSE coupled 6 ft 56 114558 COUPLER line air 57 166846 FITTING adapter 2 c 12 312769D Technical Data Technical Data Maximum air input pressure Agitator Kit256274 100 psi 0 7 MPa 7 bar T2 Feed Pump Kit246275 180 psi 1 2 MPa 12 bar Monark 5 1 Feed Pump kKit 180 psi 1 2 MPa 12 bar President 10 1 Ratio Pump 90 psi 0 62 MPa 6 2 bar Maximum fluid working pressure T2 Feed Pump Kit246275 900 psi 6 2 MPa 62 bar Monark 5 1 Feed PumpkKit 405 psi 2 8 MPa 28 bar President 10 1 Ratio Pump 900 psi 6 2 MPa 62 bar 312769D 13 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear c
5. Instructions Parts G GRACO Feed Pump and Agitator Kits dba Supplies viscous materials from drums or 20 gallon hoppers to XM and XP70 plural component sprayers Important Safety Instructions e Read all warnings and instructions in this manual Save these instructions See page 5 for model information including maximum working pressure and approvals President 10 1 Kit Monark 5 1 Kit T2 2 1 Kit Agitator Kit 256433 256276 256275 256274 kd G d cl r 256433 312769 1A r 256276 312769 1A r 256275 312769 1A r 256433 312769 1A PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Contents Related Manuals 2 Warnings een B IIR 3 Feed Kit Models 5 Installation sx vX 22 ll lik 6 Gro nding 9 24 ee euis 6 Install Feed Pump 6 Install Agitator 7 Connect Air Lines 8 Flush Before Using Equipment 9 Operation 22 n lle Lec eb Exc 9 Troubleshooting Repair 9 Paris uox Do M uen E den me 10 Feed Pump KUSI WI AA 10 Drum Feed Kits 11 Agitator Kit 256274 12 Technical Data 13 Graco Standard Warranty 14 Graco Information 14 Related Manuals Manual Description 312359 X
6. M Operation 313289 XM Repair Parts 313292 OEM XM Instructions 3A0420 XP70 Sprayer Operation 312747 Double Wall Hoppers Instructions Parts 308175 Twistork Helix Mixer Instructions Parts 311882 T2 2 1 Ratio Transfer Pump Instructions Parts 307044 5 1 Ratio Monark Pump Instructions Parts 308738 10 1 Ratio President Pump 312769D Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc e Keep work area free of debris including solvent rags and gasoline s Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a
7. aused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for
8. into bung adapter B tact a Ifonly using an agitator Install nipple fitting 52 Rotate pump so outlet hose is aligned as and elbow fitting 53 into agitator air inlet desired Shown in 20 gallon hopper Thread bung adapter tight Tighten bung adapter bolt r 256274 312769 3A b If using an agitator and a pump Install nipple 52 tee fitting 2 two nipples 3 elbow 53 into agitator air inlet r 256276 312769 4A 7 Connect elbow swivel fitting 10 and fitting 11 to sprayer pump fluid inlet Connect lower strainer L Fd 1 256274 312769 4A valve 17 and nipple 12 to fitting 11 d 312769D 2 Screw air line fitting 54 into elbow fitting 53 Installation Connect Air Lines Ya Trapped air can cause the pump to cycle unexpectedly which could result in serious injury from splashing or moving parts 1 5 1 Monark pump only Install air regulator kit 22 2 10 1 President pump only Remove 3 8 npt nipple from air regulator kit 22 Install reducing nipple 42 in air motor inlet and connect air regulator kit See page 11 3 Shutoff air valves V at feed pumps 1 256276 5 1 Pump Kit Shown Ga Quick disconnect CO B8 ie 4 If only using a Monark 5 1 or T2 2 1 feed pump Install air line 5 with quick disconnect coupler pro vided r 256276 312769 2A 5 For President 10 1 Pump only connect air line and quick disconnect coupler no
9. ppers as this will result in pulsation at the gun See page 11 for parts 1 Refer to Setup instructions in pump manual before installing in drum or hopper H 2 If installing either the pump in a drum install pump in drum and use bung adapter B to secure 3 If installing the T2 pump in a hopper Install T2 pump in lower ledge of hopper H and secure with bung adapter B 186862 T2 2 1 pump shown in 20 gallon hopper 4 If installing 5 1 pump in a hopper a Install 5 1 pump in lower ledge of hopper H b Drop in bung adapter B c Install spacer C 312769D j 5 Connect swivel fitting 7 and fluid hose 8 to feed pump fluid outlet 6 Connect other end of fluid hose 8 to lower strainer valve assembly 17 Installation Adjust pump so there is at least 2 5 in 64 mm Install Agitator between the pump shoulder and the top of the bung adapter B Keep agitator tightly mounted to hopper to prevent damage to threads from vibration Ensure that there is no interference between base of hopper and shaft of agitator Orient the two spacer halves on the pump shaft so spacer contacts the pump shoulder Tighten the spacer using provided hardware 1 Install agitator A in drum or upper ledge of double Slide the pump down so that the pump shoul wall hopper H by screwing helix through hole and der spacer and bung adapter are in solid con screwing agitator housing
10. shock stop operation immediately Do not use equipment until you identify and correct the problem s Keep a working fire extinguisher in the work area e EQUIPMENT MISUSE HAZARD e Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol s Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals e Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer e Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 3 TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read MSDS s to know the specific hazards of the fluids you are using e Store hazardo
11. t included to air regula tor 22 If only using an agitator a Connect air line 55 and coupler 56 into fitting 54 Shown in 20 gallon hopper r 256274 312769 2A Ifusing a feed pump and agitator a For Monark 5 1 pump only Interconnect tee fit ting 2 and quick disconnect fitting 23 on pump with air hose 5 256276 5 1 Pump Kit Shown Shown in 20 gallon hopper ti18688a 312769D b For T2 2 1 pump only Interconnect tee fitting 2 and quick disconnect fitting 1b on pump with air hose 5 256275 2 1 Pump Kit Shown Shown in 20 gallon hopper r 256275 312769 3A 8 Remove one cap C from the air manifold M on the sprayer and the connect air line from the agitator or pump Fic 2 XM Sprayer N ZV A r 256275 312769 4A 312769D Operation Fic 3 XP70 Sprayer Flush Before Using Equipment The equipment was tested with lightweight oil which is left in the fluid passages to protect parts To avoid con taminating your fluid with oil flush the equipment with a compatible solvent before using the equipment Refer to the Flushing section in proportioner manual Operation Refer to separate pump and agitator manuals for opera tion and maintenance instructions Troubleshooting Repair See supplied pump manual and agitator manual for maintenance troubleshooting and repair procedures
12. tent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 312769 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES e P O BOX 1441 e MINNEAPOLIS MN 55440 1441 e USA Copyright 2009 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised 02 2012
13. ty 101 256274 KIT agitator see page 12 1 102 256275 KIT T2 pump see page 10 1 5 1 Ratio Monark Pump with Agitator Drum Kit 256255 Kit includes agitator pump strainer and valve and fitting to mount and connect on a 55 gallon 200 liter drum Ref Part Description Qty 101 256274 KIT agitator see page 12 1 102 256276 KIT 5 1 pump see page 10 1 312769D Parts 10 1 President Drum Feed Pump Kit 256433 The President 10 1 feed pump kit is only recommended for drum feed applications and highly viscous materials NOTE Do not install in hoppers as this will result in pulsation at the gun Ref Part No Description Qty 8 217382 HOSE coupled 10 ft 1 41 157785 FITTING swivel 3 4 14 nps x 1 3 4 14 npt 42 159239 NIPPLE pipe reducing 1 2 x 3 8 1 npt 44 239326 PUMP president 10 1 see man 1 ual 308738 22 248829 KIT regulator air feed pump 1 Does not include air line air fittings or strainer to connect to sprayer pump lower r 23926 312769 1 LL 11 Parts Agitator Kit 256274 Detail A Agitator and Feed Pump Air Fittings E 1h m LU o N kA j H m a WA E So A 55 lt 2 ro H K 2 t 9 i agitator page 12 r_256275_312769_5 m Ref Part Description Qty 51 224854 AGITATOR helix manual 308175 1 52 151519 FITTING nipple reducing 1 8 x 1 1 4 53 C19425 FITTING elbow 90 female 1 54 169970 FITTING line air 55 21200
14. us fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment LS E gt mm 312769D 3 Warnings ke MOVING PARTS HAZARD lg Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply PERSONAL PROTECTIVE EQUIPMENT 2 You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 4 312769D Feed Kit Models All kits fit drums or 20 gallon hoppers Most packages include all air and fluid fittings and hoses Approvals are only for the pumps or agitator and not for the entire package Feed Kit Models Complete Maximum Fluid Package Maximum Air Working Approvals fluid and air Description Input Pressure Pressure only for pumps and agitator
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