Graco 312585H User's Manual
Contents
1. 22 312585H Dimensions Dimensions Wall Mount Packages Cart Mount Packages 247550 247552 247554 247549 247551 247553 T111378b T111379b E a Package in mm in mm in mm in mm in mm Air Inlet in Inlet in Outlet in Ib kg 247549 50 0 1270 257 659 san 1 1 2 18 npt S COCO aed pr nata EEE 290 1691009 67669 seh amr tiei sentim pres esir ses DDD 01009 17815 own amino rimam 289099 press ones 5009 seo 2671669 e amoo rim 96060 pres asa ses DD 609 17815 sewn amoo rim est eset _ sos 1209 TE sarro 2671669 sean amem Ta ia paes esa ses DD rr 17815 wn ameno Ta eres 312585H 23 Pump Performance Tables Pump Performance Tables 12 1 Ratio Pumps 247549 247550 40 PSI 0 3 MPa 3 bar Air Supply 70 PSI 0 5 MPa 5 bar Air Supply 100 PSI 0 7 MPa 7bar Air Supply Angle Working Working Working Spray Tip Pressure in Pressure in Pressure in Orifice gpm cfm PSI MPa cfm PSI MPa cfm PSI MPa Size l min m3 min bar gpm I min m min bar gpm I min m min bar 450 90 808 68 1144 56 40 030 0 76 1 00 3 79 7 86 0 22 3 11 31 09 1 33 5 03 16 50 0 47 5 58 55 76 1 56 5 91 26 73 0 76 7 89 78 91 450 85 799 81 1131 36 25 045 1 14 1 48 5 60 11 32 0 32 3 11 31 09 1 96 7 42 23 12 0 65 5 51 55 14 2 33 8 82 38 46 1 09 7 80 78 002. 442 42 786 54 1111 41 40 065 1 65 2 06 7 80 15 61 0 44 3 05 30 50 2 73 10 33 32 59 0 92 5 42 54 23 3 21 12 15 51 15 1 45 7 66 76 63 449 22 780 26 1080 19 080 2 03 2 49 9 43 18 84 0 53 3 10 30 97 3 24 12 26 37 98 1 07 5 38 53 80 3 79 14 35 60 29 1 71 7 45 74 48 2 89 434 62 3 00 770 16 1079 40 15 090 2 29 10 94 22 77 0 64 29 97 3 54 13 40 40 51 1 15 5 31 53 10 4 15 15 71 65 06 1 84 7 44 74 42 23 1 Ratio Pumps 247551 247552 40 PSI 0 3 MPa 3 bar Air Supply 70 PSI 0 5 MPa 5 bar Air Supply 100 PSI 0 7 MPa 7bar Air Supply Angle O Working Working Spray Tip Pressure in Pressure in Working Orifice cfm PSI MPa cfm PSI MPa cfm Pressure in Size gpm I min m min bar gpm l min m min bar gpm I min m min PSI MPa bar 817 94 1443 83 2023 76 030 0 7611 1 36 5 15 17 99 0 51 5 64 56 39 1 79 6 78 37 16 1 05 9 95 99 55 2 08 7 87 57 34 1 62 13 95 149 33 800 94 1380 41 1896 54 045 1 14 1 97 7 46 26 14 0 74 5 52 55 22 2 58 9 77 51 62 1 46 9 52 95 18 2 99 11 32 80 34 2 27 13 08 130 76 782 76 1297 65 1748 72 065 1 65 2 72 10 30 34 54 0 98 5 40 53 97 3 41 12 91 67 09 1 90 8 95 89 47 3 91 14 80 103 85 2 94 12 06 120 57 738 16 1218 27 1638 03 080 2 03 3 11 11 77 40 19 0 44 3 05 30 50 4 01 10 33
3. 4 20 x 1 three digits designate the orifice size in thousandths of 1 2 in 13 mm an inch 25 15T284 STRAINER fluid inlet 60 mesh 1 26 247879 GUN wand sst and brass 1 includes 32 in 813 mm sst wand see 308511 Parts that Vary by Package Package Part Nos ee E GRR nedes ters e ue e O 18 car ut rein O o rt 2 To WHEEL semi WHEEL semi pneumatic 113362 113362 113362 Pp 1133862 DAM it ur 3 4 in 19 mm ID Gien G EA Ps locally locally locally locally td RING RING retaining gt 1 113436 E 113436 O 113486 13436 ff 113496 S a 15K296 D gt 15K296 DT 15K296 H oe SPACER mommo 80465 roes 206s 120466 B NUT hex 3 8 16 100131 100131 100131 100131 6 MOTOR air see 311238 air see 311238 N34DNO N34DNO N65DNO N65DN0 N65DNO N65DNO N65DNO N65DNO 1 REGULATOR air assembly 24E013 24E025 24E013 24E025 24E013 24E025 24E013 24E025 TEU esl a lel ed ad ed DO ROD tie 14 656 in 372 mm 151274 15T274 ROD tie 15 4 in 391 mm 15H562 15H562 15H562 15H562 15H562 15H562 3 18 312585H Parts hem COCO T see 312745 entes O PP O see 311825 ponies pop TEA see 311825 eme O ppt Emo see 311827 w O I I unf E PO 3 4 16 unf 13 COLLAR coupling 184130 184130 184130 184130 184130 184130 184129 184129 lt E NUT coupling P F aaa a aL bi Ld MANIFOLD fluid outlet 166444 166444 166444 166444 1 in
4. G R Fluid Suction Tube and Strainer Bleed type Master Air Valve required S Fluid Spray Hose Pump Air Regulator Assembly T Spray Gun and Wand Air Pressure Gauge U Ground Wire required Safety Relief Valve Air Outlet to Pump Air Inlet Air Line to Air Controls Air Line Shutoff Valve Air Line Filter lt T ACIOQTNMOOUWD 312585H 7 Installation Grounding suc Although water generally provides a natural electrical ground the following equipment must be grounded if the cleaning chemicals are volatile The equipment must be grounded Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit When cleaning in enclosed areas such as storage tanks locate the pump and air compressor outside the area and well away from it Provide adequate ventilation If the area you are cleaning has stored flammable mate rials take appropriate precautions to avoid static spark ing Consult your local codes Pump use supplied ground wire and clamp See FIG 2 Use the ground screw GS and lockwasher LW to attach the ground wire U at the rear of the air motor Tighten the screw securely Connect the other end of the ground wire to a true earth ground GS LW J U TI8250A Fic 2 Ground Wire Air and fluid hoses use only electrically conductive hoses Air compressor follow manufacturer s
5. Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 312585 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES lt P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2008 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision H February 2015
6. npt m x 3 8 npt f x 3 8 npt f MANIFOLD fluid outlet 3 4 151275 15T275 15T275 15T275 npt f x 3 8 npt f x 3 8 npt f sst eh 1 1 2 in npt m x 1 15T271 15T271 S laas gt gt a E KTT 1 in Hat 7 tube and gun 247622 247622 247622 247622 Hr items 28 and 29 SCREW machine hex 1 4 20 1113428 113428 113428 113428 x 1 in 25 mm 29 NUT lock hex 1 4 20 sst 109478 1109478 109478 109478 109478 109478 109478 31 WALL MOUNT BRACKET Mead 255143 255143 ca includes items 4 and 32 see 311619 32 SCREW cap socket hd 100101 33 O RING PTFE PTFE a heal om ka ERR npt m sst Ra Ra Ud E H S NUT keps hex M8 x 125 __ hex M8 x 1 25 113761 113761 113761 HE En 90 G 14 nps m x KBN O E _ a 3 4 14 npt f 67_ HOSE coupled 30 in 76 cm 240900 a00 fo pno fT 312585H 19 Air Regulator Assemblies Air Regulator Assemblies 24E013 for Cart Mount Models 104 ada Ref Part Description Qty 101 116521 FILTER REGULATOR air 1 109 102 113218 VALVE ball vented 3 4 14npt 1 103 160327 ELBOW 90 3 4 14 nps m x 1 3 4 14 npt f 104 100960 GAUGE air pressure 102 105 100840 ELBOW street 1 4 18 npt 106 108638 TEE pipe 1 4 18 npt 108 157785 SWIVEL 3 4 14 nps x 3 4 14 npt 109 194545 CONNECTOR bulkhead k k sk k k ti24677a 109 E ia ti24678a Ref Part Description 101 116521 FILTER REGULATOR air 1 102
7. 113218 VALVE ball vented 3 4 14 npt 1 103 122327 ELBOW 90 3 4 14 nps m x 1 3 4 14 npt f 104 100960 GAUGE air pressure 1 105 100840 ELBOW street 1 4 18 npt 1 106 108638 TEE pipe 1 4 18 npt 1 108 157785 SWIVEL 3 4 14 nps x 3 4 14npt 2 109 160032 NIPPLE 3 4 npt 1 20 312585H Kits Bare Gun Replacement Kits e 151283 Brass Spray Gun standard e 15T282 Stainless Steel Spray Gun optional Gun Stainless Steel Fitting Kit e 247880 includes stainless steel gun inlet and outlet fittings Gun Wand Replacement Kits e 151279 32 in 813 mm Stainless Steel Wand standard e 157280 10 in 254 mm Stainless Steel Wand optional 312585H Kits 21 Wall Mounting Bracket Diagram Wall Mounting Bracket Diagram 17 8 in bn SS gt 450 9 mm BP 12 4 in A 314 3 mm 14 5 in PS o 368 3 mm M o E E odin SSS 74 _ __ KC08 mm E E A E i h s LL J _ l L X i i Fa N N nn ia J A N AH N L 5 4 in 136 5 mm 4 in 187 3 mm O Z C man 298 5 mm o L L 5 3 in 133 4 mm Q L D EFi 9 0 in 1 0 in lt t 228 6 mm T 25 4 mm 1 bb 1 6 in 41 4 mm 7 16 in 11 mm diameter holes for mounting to wall 1 2 in 12 7 mm diameter holes for mounting to stand TI8614B
8. 2 Part Nos 247553 and 247554 Part Nos 258664 and 258665 Maximum air working pressure Ratio Part Nos 247549 and 247550 Part Nos 247551 and 247552 Part Nos 247553 and 247554 Part Nos 258664 and 258665 Fluid Flow at 60 cpm 02 eee Displacement pump size cc per cycle Part Nos 247549 and 247550 Part Nos 247551 and 247552 Part Nos 247553 and 247554 Part Nos 258664 and 258665 Maximum operating temperature Sound pressure ious ai s oad ee a eae een Sound power Wetted PAMS sus oo ee a SOE Bee ear 312585H Technical Data 1250 psi 8 6 MPa 86 2 bar 2275 psi 15 7 MPa 156 9 bar 3065 psi 21 1 MPa 211 3 bar 4000 psi 27 6 MPa 275 8 bar 100 psi 0 7 MPa 7 0 bar 12 1 23 1 30 1 40 1 See Pump Performance Tables 550 580 430 290 180 F 82 C NXT air motors See manual 311238 supplied NXT air motors See manual 311238 supplied Displacement Pump see manual 311825 311827 or 312745 Spray Gun see manual 30851 1 Hoses and Fittings stainless steel brass nylon 27 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defecis in material and workmanship on the date of sale to the original purchaser for use With the exce
9. 247553 and 258664 Cart Mount Packages 16 247552 247554 and 258665 Wall Mount Packages 17 Parts LISUNGS 9 200600256 E ao ater ewe NE R asa 18 Air Regulator Assemblies 20 24E018 for Cart Mount Models 20 24E025 for Wall Mount Models 20 RAS soa bao pas Oem Oe ew ohare D arene 21 Wall Mounting Bracket Diagram 22 DIMENSIONS sarad miik dicas tania toes 23 Pump Performance Tables 24 Technical Data 27 Graco Standard Warranty 28 Graco Information 28 312585H Models Models Check your package s identification plate ID for the 6 digit part number of your package To order replace ment parts see Parts starting on page 14 All packages include air controls hose and gun and ground wire T111530A Maximum Air Includes Maximum Working Input Displacement Pressure Pressure Pump Size Portable Part No psi MPa bar psi MPa bar cc per cycle Cart Car mwessa 1000770 121 soo V ame e 1250 66 862 100770 121 soe Y ame esera 100007 70 281 swe Y _ ame c 2276 16 7 166 5 100 07 70 281 sos v 258664 4000 27 6 275 8 100 0 7 7 0 404 290000 Vo fo asss c 4000 27 6 2758 0007 70 401 2906 Y Related Manuals Description 312745 247599 Displacement Pump Dura
10. 25 311827 or 312745 supplied To service the air motor refer to manual 311238 supplied 312585H Repair Reconnect the Displacement Pump See the Parts drawings on pages 14 17 1 Screw the connecting rod adapter 11 to the air motor shaft 2 Screw the tie rods 9 into the air motor 6 Using a wrench on the tie rod flats torque to 50 60 ft lb 68 81 Nem 3 Make sure the coupling nut 14 and coupling collars 13 are in place on the displacement rod 4 Use at least two people to hold the displacement pump while another reconnects it to the motor see the WARNING at left Orient the pump s fluid outlet to the air inlet as noted under Disconnect the Dis placement Pump Place the displacement pump 10 on the tie rods 9 5 Screw the nuts 12 onto the tie rods 9 and torque to 50 60 ft lb 68 81 Nem 6 Screw the coupling nut 14 onto the connecting rod adapter 11 loosely Hold the connecting rod adapter flats with a wrench to keep it from turning Use an adjustable wrench to tighten the coupling nut Torque to 90 100 ft lb 121 135 Nem 7 Reconnect all hoses Reconnect the ground wire if it was disconnected Fill the wet cup 1 3 full of Graco Throat Seal Liquid or compatible solvent 8 Turn on the air supply Run the pump slowly to ensure that it operates properly 13 Daris Parts 247549 Cart Mount Package See parts listing on page 18 T111268b 14 312585H 247550 Wall Mount Pac
11. 4 161 95 4 58 11 93 119 28 40 1 Ratio Pumps 258664 258665 40 PSI 0 3 MPa 3 bar Air Supply 70 PSI 0 5 MPa 5 bar Air Supply 100 PSI 0 7 MPa 7bar Air Supply Fa Angle n Spray Tip Working Working Working Orifice cfm Pressure in Pressure in Pressure in Size gpm l min l m min PSI MPa bar gpm I min cfm m min PSI MPa bar gpm l min jcfm m min PSI MPa bar 1497 12 2457 17 3297 10 40 030 0 7611 1 85 7 00 43 73 1 24 10 32 103 22 2 32 8 78 84 95 2 40 16 94 169 42 2 67 10 11 129 09 3 65 22 73 227 33 1268 15 2051 13 2667 73 045 1 14 2 44 9 24 58 22 1 65 8 74 87 44 3 11 11 77 109 99 3 11 14 14 141 42 3 46 13 10 160 80 4 55 18 39 183 93 1124 94 1661 93 2140 70 065 1 65 3 19 12 08 72 12 2 04 7 76 77 56 3 76 14 23 127 27 3 60 11 46 114 59 4 12 15 60 183 28 5 19 14 76 147 56 907 49 1364 81 1757 38 090 2 29 3 65 13 82 79 74 2 26 6 26 62 57 4 35 16 47 140 59 3 98 9 41 94 10 4 71 17 83 200 77 5 68 12 12 121 17 NOTE Pumps are shipped with orifice tip sizes 030 045 065 080 this size not included with 40 1 models and 090 Tips are available separately with orifices in 005 increments from 020 in to 100 in 312585H 25 Pump Performance Tables 26 312585H Technical Data Maximum fluid working pressure Part Nos 247549 and 247550 Part Nos 247551 and 24755
12. 78 96 0 92 5 42 54 23 4 54 12 15 119 29 1 45 7 66 76 63 727 05 1179 52 1589 38 15 090 2 29 3 41 12 91 43 96 1 24 5 01 50 13 4 17 15 79 84 47 2 39 8 13 81 33 4 92 18 62 127 22 3 60 10 96 109 58 24 312585H Pump Performance Tables 30 1 Ratio Pumps 247553 247554 40 PSI 0 3 MPa 3 bar Air Supply 70 PSI 0 5 MPa 5 bar Air Supply 100 PSI 0 7 MPa 7bar Air Supply Working Fan Spray Tip Pressure in Working Working Era Orifice PSI MPa Pressure in Pressure in Size gpm l min poe bar gpm l min cfm m min PSI MPa bar gpm l min Ea PSI MPa bar 1066 61 1852 60 2544 63 030 0 76 1 57 5 94 127 19 0 77 7 35 73 54 2 01 7 61 53 66 1 52 12 77 127 73 2 34 8 86 84 09 2 38 17 54 175 45 1032 02 1706 47 2288 40 25 1 045 1 14 2 21 8 37 38 94 1 10 7 12 71 16 2 84 10 75 74 49 2 11 11 77 117 66 3 27 12 38 113 18 3 20 15 78 157 78 918 41 1531 03 2023 48 40 065 1 65 2 75 10 41 48 08 1 36 6 33 63 32 3 63 13 74 93 86 2 66 10 56 105 56 4 14 15 67 141 14 3 99 13 95 139 51 878 21 1372 78 1798 13 080 2 03 3 34 12 64 58 01 1 64 6 06 60 55 4 20 15 90 106 60 2 0211 9 46 94 65 4 75 17 98 156 28 4 42 12 40 123 98 861 09 1321 22 1730 06 15 090 2 29 3 70 14 01 58 36 1 65 5 94 59 37 4 47 16 92 107 31 3 04 9 11 91 09 5 03 19 0
13. Flo Displacement Pump 1800 and 2400 311827 Dura Flo Displacement Pump 600 750 900 and 1200 308511 Hydra Clean Spray Gun 312585H 3 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable N FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious
14. Instructions Parts 5 g GRACO Hydra Clean Packages 312585H Package solutions for pressure washing applications For use only with water and cleaning solutions For professional use only Important Safety Instructions Read all warnings and instructions in this manual and in your respective pump manual Save these instructions See page 3 for model information including maximum working pressure Wall Mount Packages Cart Mount Packages ANA w Rea an T111273b T111267b C lt I2GcT5 PROVEN QUALITY LEADING TECHNOLOGY Contents MOGGIS TTT 3 Related Manuals 3 Warnings uses si ado age d a ie tad atl 4 Installation ss ss ra Ta Na ea e Ds ee 6 Wall Mount Packages 6 Flush Before Using Equipment 6 Integrated Air Control Module 6 GIOUNGING sic rato a e Uai AAA 8 Operation ss usas sei dai Rm 9 Pressure Relief Procedure 9 Cleaning Solutions nannaa nananana aaa 9 FUSANO 22 022 206 eaa ne 6 208 T N eek A 9 Starting the Pump 00000 ee 10 Adjusting the Pump 0 10 Troubleshooting 12 REDA sessao bine ae dead da RA 12 Disconnect the Displacement Pump 13 Reconnect the Displacement Pump 13 PARIS cust A eee ine Sate e beam eae 14 247549 Cart Mount Package 14 247550 Wall Mount Package 15 247551
15. aning solutions other than those recommended by Graco are used in these units Only use solutions that are not harmful to the wetted parts See the Technical Data in the displace ment pump manuals 311825 311827 and 312745 See FIG 1 Connect the suction hose P between the pump fluid inlet and the suction tube R using thread sealant on the male threads Screw on the suction tube strainer Place the suction tube in the supply drum and adjust it so itis 1 in 25 mm off the bottom of the drum Tighten the thumbscrew of the pipe hanger onto the drum Connect the spray hose S to the pump outlet manifold For two gun spraying remove the plug in the manifold and connect another spray hose Connect the spray gun T to the hose S Use thread sealant on the male threads Wall Mount Packages 1 Ensure the wall is strong enough to support the weight of the pump assembly and accessories fluid hoses and stress caused during pump operation 2 Ensure that the mounting location has sufficient clearance for easy operator access 3 Position the wall bracket at a convenient height ensuring that there is sufficient clearance for the fluid suction line and for servicing the displacement pump 4 Drill four 7 16 in 11 mm holes using the bracket as a template Use any of the three mounting hole groupings in the bracket See Wall Mounting Bracket Diagram page 22 5 Boltthe bracket securely to the wall using bolts and washer
16. dually then loosen completely Clear the hose or tip obstruction 312585H Operation Cleaning Solutions Prepare the cleaning solution according to the manufac turer s instructions Be sure to observe all warnings If you are using powdered cleaners mix them thoroughly in a separate pail before adding them to a supply drum Undissolved powders are extremely abrasive and may damage pump parts Wear appropriate protective clothing such as water proof outerwear and eye goggles according to the cleaner manufacturer s recommendations Cleaning chemicals may be toxic and cause serious irritation to your eyes or skin To reduce the risk of fluid injection injury static spark ing or splashing relieve the pressure and remove the spray tip Spray guns only before flushing Hold a metal part of the gun valve firmly to the side of a grounded metal pail and use the lowest possible fluid pressure during flushing Operation Starting the Pump E 2 Open the bleed type master air valve A Trigger the gun into a grounded metal pail holding a metal part of the gun firmly to the pail Slowly open the air regulator E until the pump starts running Run the pump slowly until all the air is purged release the gun trigger and lock the trigger safety the pump will start and stop as the gun is opened and closed Adjusting the Pump 10 Always use the lowest pressure necessary to get the desired results N
17. ever allow the pump to run dry of fluid being pumped A dry pump will quickly accelerate to a high speed possibly damaging itself If your pump accelerates quickly or is running too fast stop it immediately and check the fluid supply If the supply container is empty and air has been pumped into lines prime the pump and lines with fluid or flush and leave filled with a compatible solvent Be sure to eliminate all air from the fluid system The piston and intake check valves of displacement pump 247599 are factory set for light viscosity flu ids This setting minimizes surging at pump stroke changeover To adjust the valves for heavier viscos ity fluids see manual 312745 Always stop the pump at the bottom of its stroke to prevent fluid from drying on the rod and damaging the throat packings When you finish pumping always relieve the pressure page 9 If you are pumping fluid which dries hardens or sets up flush the system with a compatible solvent as often as necessary to prevent a build up of dried fluid in the pump or hoses Every 40 hours of operation check that the packing nut is tight Relieve the pressure page 9 Then tighten the packing nut just snug do not overtighten or the packings may be damaged 312585H Operation 312585H 11 Troubleshooting Troubleshooting 1 Relieve the pressure page 9 A 2 Check all possible causes and problems before dis assembling the pump O Problem Cause Soluti
18. injury Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock
19. kage See parts listing on page 18 312585H Parts T111270b 15 Daris 247551 247553 and 258664 Cart Mount Packages See parts listing on page 18 T111272b 16 312585H 247552 247554 and 258665 Wall Mount Packages See parts listing on page 18 312585H Parts T111274b Daris Parts Listings Common Parts The following parts except 39 are used on all packages in this manual Ref Part Description Qty Ref Part Description Qty 4 100133 WASHER lock 3 8 30 247878 HOSE fluid 3 8 in 10 mm ID 1 8 244524 WIRE ground sst quick disconnect fittings m x f 12 101712 NUT lock 5 8 11 50 ft 15 2 m 16 101748 PLUG pipe 3 8 npt sst 37 805584 TIP spray Q type 15090T 17 15T272 COUPLING quick release 3 8 npt 38 805538 TIP spray Q type 40030T 19 151273 SWIVEL 90 1 in npt m x 39 805575 TIP spray Q type 00080 T k k k QY k k k k k k 1 in npsm f 40 805549 TIP spray Q type 250457 20 214959 HOSE suction 1 in 25 mm ID 1 41 805566 TIP spray Q type 40065 T 1 in npt m sst fittings 68 113498 VALVE safety 6 ft 1 83 m nylon 110 psi 0 76 MPa 7 6 bar 21 166629 COUPLING 1 in npt fbe 1 Assemblies 258664 and 258665 do not include item 39 22 166630 TUBE suction 1 in 25 mm ID 1 Bel nasi and contain Qty 2 of item 41 1 in npt mbe brass my 23 205770 HANGER pipe 1 T The first two digits designate the fan angle The last 24 100085 SCREW thumb 1
20. on Pump fails to operate Restricted line or inadequate air supply Clear increase air supply Check that closed or clogged valves valves are open Obstructed fluid hose or gun valve fluid Open clear use hose with larger ID hose ID is too small Fluid dried on displacement rod Clean always stop pump at bottom of stroke keep wet cup 1 3 filled with com patible solvent Dirty worn or damaged motor paris Clean or repair See manual 311238 Pump operates but output low on both Restricted line or inadequate air supply Clear increase air supply Check that strokes closed or clogged valves valves are open Obstructed fluid hose or gun valve fluid Open clear use hose with larger ID hose ID is too small Worn packings in displacement pump Replace packings See displacement pump manual 311825 or 312745 Pump operates but output low on down Held open or worn intake valve Clear valve service See displacement stroke pump manual 311825 or 312745 Pump operates but output low on Held open or worn piston valve or pack Clear valve replace packings See dis upstroke ings placement pump manual 311825 or 312745 Erratic or accelerated pump speed Exhausted fluid supply Refill and prime Held open or worn piston valve or pack Clear valve replace packings See dis Ings placement pump manual 311825 or 312745 Held open or worn intake valve Clear valve service See displacement pump manual 311825 o
21. ption of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which cha
22. r 312745 To determine if the fluid hose or gun is obstructed relieve the pressure page 9 Disconnect the fluid hose and place a container at the pump fluid outlet to catch any fluid Turn on the air power just enough to start the pump If the pump starts the obstruction is in the fluid hose or gun 12 312585H Repair Disconnect the Displacement Pump See the Parts drawings on pages 14 17 1 Flush the pump if possible Stop the pump at the bottom of its stroke Relieve the pressure page 9 2 Disconnect the air fluid and suction hoses Do not lift the pump by the lift ring when the total weight exceeds 250 kg 550 Ib Use at least two people when lifting moving or discon necting the pump If disconnecting the displacement pump be sure to securely brace the pump or have two people hold it while another disconnects it Before disconnecting the displacement pump 10 from the motor 6 be sure to note the relative posi tion of the pump s fluid outlet to the air inlet of the motor If the motor does not require servicing leave it attached to its mounting 3 Unscrew the coupling nut 14 from the connecting rod adapter 11 Remove the coupling collars 13 do not lose or drop them 4 Hold the tie rod flats with a wrench to keep the rods 9 from turning Unscrew the nuts 12 Remove the displacement pump 10 5 To service the displacement pump refer to manual 3118
23. recommenda tions Spray gun Dispense valve ground through connec tion to a properly grounded fluid hose and pump Fluid supply container follow local code Object being sprayed follow local code Solvent pails used when flushing follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a nonconductive sur face such as paper or cardboard which interrupts grounding continuity To maintain grounding continuity when flushing or relieving pressure hold metal part of the spray gun dispense valve firmly to the side of a grounded metal pail then trigger the gun valve 312585H Operation Pressure Relief Procedure Trapped air can cause the pump to cycle unexpectedly which could result in serious injury from splashing or moving parts 1 Engage the trigger lock 2 Close the bleed type master air valve to shutoff the pump 3 Disengage the trigger lock 4 Hold a metal part of the gun firmly to a grounded metal pail Trigger the gun to relieve pressure 5 Engage the trigger lock 6 Open all fluid drain valves in the system having a waste container ready to catch drainage Leave the drain valve s open until you are ready to spray again 7 If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved after follow ing the steps above VERY SLOWLY loosen the tip guard retaining nut or hose end coupling to relieve pressure gra
24. rges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of
25. s designed to hold in the walls construction 6 Attach the pump assembly to the mounting bracket 7 Connect air and fluid hoses Flush Before Using Equipment The equipment was tested with lightweight oil which is left in the fluid passages to protect parts To avoid con taminating your fluid with oil flush the equipment with a compatible solvent before using the equipment See your respective pump manual See Related Manuals on page 3 Air Controls See Fig 1 Air Controls are included with all packages The following parts are included see 3A0293 for detailed information e Bleed type master air valve D required in your system to relieve air trapped between it and the air motor when the valve is closed Trapped air can cause the pump to cycle unexpectedly which could result in serious injury from splashing or moving parts e Pump regulator assembly E The regulator adjusts air pressure to the motor and fluid outlet pressure of pump View the gauge F to read air pressure The filter removes harmful contaminants from entering the air control module and air motor e Safety relief valve G automatically opens to relieve air pressure to prevent pump overpressur ization 312585H Installation Detail of Air Controls C G S TI11380b H Tl8322d FiG 1 Typical Installation Cart Mount Package Shown Displacement Pump N Portable Cart Air Motor P Fluid Suction Hose Air Controls includes items D
26. when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment 4 312585H 312585H Warnings MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection Installation Installation The Graco warranty will not apply if cle
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