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Graco 311762W User's Manual

1. 20 3 Remove o ring 59 strainer 23 and filter support 24 23 TI8293a 14 4 Use wrench to loosen and remove bottom filter cap 26 Remove o rings 22 25 T18463a 5 Replace o rings 22 25 strainer 23 and filter support 24 O rings take a set at high pressures Always replace the o rings once the filter caps have been removed 6 Remove pipe plug 49 and use brush or drill to clean port as necessary T18747a 311762W Reassembly NOTICE To prevent leaking ensure that the proper repair com ponents are used for the appropriate series pump See Filter Cap Repair Kit 24F975 page 30 for more information To reassemble the built in filter 311762W Repair L Lubricate all o rings with before installation 1 Install o rings 22 25 onto bottom filter cap 26 Then use wrench to reassemble and tighten bottom filter cap Torque to 40 60 ft lb 52 82 Nem 22 thin l ke t ae 25 medium or I T18294a 2 Reassemble o ring 59 onto top filter cap 20 Install strainer 23 and filter support 24 in top fil ter cap Then use wrench to install and tighten top filter cap Torque to 40 60 ft lb 52 82 Nem T18464a 24 slot is on bottom pin hole faces up T18402a open end down NOTE 36cc through 115cc Xtreme pump lowers no lon ger use the short filter screens 23 or supports 24 See page 30 for details
2. 24B822 e cae packing 15K030 15K030 15K030 15K030 15K030 15K030 15K030 15K030 3 PACKINGS stack throat See Repair Kits on page 26 4 PACKINGS stack piston See Repair Kits on page 26 e Rouse over _ rarsse verase 107204 asvera Terasa verase sce veers 1 196358 a E 20f CAP filter top 16M461 16M461 21 SPRING compression 171941 171941 22 O RING filter thin PTFE 10 pack 244895 244895 23 STRAINER 60 mesh screen 2 pack see page 29 for more options 24 SUPPORT filter 25 f O RING filter medium PTFE 10 pack 26t CAP filter 7 O RING foot valve and cylinder bottom PTFE thin pack of 10 224459 224459 186075 186075 262484 262484 16M462 16M462 244890 244890 244890 244890 244890 244890 244890 244890 172479 172479 172479 172479 172479 172479 172479 172479 1 PTFE th hin 1 a G throat cartridge thin 10 544890 244890 244890 244890 244890 244890 244890 244890 FITTING nipple outlet 1 2 in 158491 158491 PLUG packless 1 2 in 24N518 24N518 w O gt TAG warning VALVE pressure dump 245143 245143 FITTING barbed plated 116746 116746 TUBE nylon 116750 116750 PLUG pipe 101754 198292 198292 5 HOUSING rupture disc 59f O RING filter thick PTFE 10 pack 32 38 39 40 41 42 49 5 Replacement Danger an
3. 3b gt gq p E a a B WW ACA black wv black AB 3e WoW 4e A A WoW A A ZYV 3a OD 4b gt I Lubricate Packings Fic 6 Tuff Stack Seals Repair Kits 311762W 27 Repair Kits X Tuff Repair Kits Repair kits contain a set of three UHWMPE and two carbon filled PTFE packings that are for chemical resistance and durability in applications below 140 F 60 C X Tuff packing sets are standard in XP Proportioners and are used with L___ C0 L__ _ C7 andL___ C9 models and some 5 9 in bolt pattern models Kits also include items 9 12 16 19 22 25 27 29 32 43 and 59 See parts list for your lower model NOTE All L__ _ CO XP lowers built prior to April 2012 came with Tuff Stack packing sets Throat Packing 3 Detail Ref Description Qty 3a GLAND packing male 4 pack 1 3b GLAND packing female 4 pack 1 3c V PACKING carbon filled PTFE 10 pack 2 3d V PACKING UHMWPE 10 pack 3 Throat Packing 3 3c Lower 3a 3b Carbon filled Size male female PTFE 244858 Piston Packing 4 Detail Ref Description Qty 4a GLAND packing male 4 pack 4b GLAND packing female 4 pack Ac V PACKING carbon filled PTFE 10 pack 4d V PACKING UHMWPE 10 pack On Descriptions Reference Numbers and Quantity Piston Packing 4 4c 3d 4b Carbon filled UHMWPE male female PTFE UHMWPE 4a 36cc 262786 262487 262486 262490 262796 262489 262488 262491 E 2ee ree
4. 3b gt Gh 7 mse on saris ws blue 4d 3a or 40 gt o Lubricate packings soak leather packings in oil for one hour before assembly Fic 5 Xtreme Seals Repair Kits 26 311762W Repair Kits Tuff Stack Repair Kits Repair kits contain a set of five carbon filled PTFE packings that are ideal for chemical resistance and higher tem peratures Not ideal for abrasive applications These kits are for models L__ __C3 L__ _ C4 and some 5 9 in bolt pattern models Kits also include items 9 12 16 19 22 25 27 32 and 59 See parts list for your lower model Throat Packing 3 Detail Piston Packing 4 Detail Ref Description Qty Ref Description Qty 3a GLAND packing male 4 pack 1 4a GLAND packing male 4 pack 1 3b GLAND packing female 4 pack 1 4b GLAND packing female 4 pack 1 3e V PACKING carbon filled PTFE 10 pack 5 4e V PACKING carbon filled PTFE 10 pack 5 Descriptions Reference Numbers and Quantity Throat Packings 3 Piston Packings 4 Lower Size 3e 4e Carbon filled Carbon filled acid enag PTFE mi ee PTFE 3600 262504 262487 262486 262490 262489 262488 262491 262505 262493 262492 262496 262495 262494 262497 262506 262499 262498 262502 262501 262500 262503 262507 288070 288069 288079 288072 288071 288082 24F966 245232 246530 245229 245232 246530 245229 eee A 244885 244879 244861 244886 eee 244862 5 Throat Packings Piston Packings Lips Face Down Lips Face Up
5. 7 Thick medium and thin refers to the relative cross section thickness of the o ring seals 3 Throat thin 22 medium 25 26 4 7 s 4 Piston S i aani Blue o ring for 220 250 and 290 lowers j r_b036c0_311762_15 Parts included in repair kits purchase separately See Repair Kits sections 311762W 19 Parts 145cc 180cc 220cc 250cc and 290cc XP Models sec 180cc ae 250e 2000 rot Desorption scone czznc Tasan 089 ny PON 3 PACKINGS stack throat See Repair Kits on page 26 PACKINGS stack piston See Repair Kits on page 26 aana i a CAINS AEE PIER CBS 244895 244895 244895 244895 TRAINER 30 mesh screen see page 29 for more options 994458 224458 224458 224458 204458 1 Be STAA NE 90 mosh screen see page 9 for more options 224458 224456 224458 224486 224458 1 30A PAS warming o a a SSS AS 72479 172479 72479 172479 72479 172479 72479 172479 72479 1 bse es PTFE throat cartridge thin 10 pack 244890 244890 244891 244891 244891 ee eer Nae eermedenerer o aise ees 1 A Replacement Danger and Warning labels tags and cards t See page 30 to verify correct part numbers are available at no cost Part numbers listed are for bulk quantities Individual quan Parts included in repair kits purchase separately tities are included in repair kits See Repair Kits on page 26 20 311762W Parts Xtreme Sprayer Lower Models 85
6. Remove female gland male gland and v packings 3 from packing cartridge 7 Female Gland _F O 8 CDa 32 T18467a NOTICE To reduce the possibility of costly damage to displace ment rod 1 and lower cylinder 11 first place lower cylinder on a soft block of wood Always use a rubber mallet or an arbor press to drive the displacement rod out of the lower cylinder Never use a hammer to drive the rod out Damage to the rod end will shorten pump life 10 Stand lower cylinder 11 upright on a wooden block Using a rubber mallet or an arbor press drive displacement rod 1 out of the bottom until the pis ton comes free Pull the rod and piston from the cyl inder being careful not to scratch the rod or cylinder T18305a 11 Inspect outer surface of displacement rod 1 and inner surface of lower cylinder 11 for scoring or wear replace if damaged 311762W Repair 12 Put flats of piston valve 13 in a vise Use a wrench to loosen displacement rod 1 from piston valve C A TI8298a 13 Remove displacement rod from piston valve Be careful that piston ball 12 does not fall as you separate piston valve and rod 12 TI8299a 14 Remove glands and v packings 4 from piston valve 13 Inspect piston ball 12 and piston valve for wear or damage TI8300a 15 Clean all parts with a compatible solvent Repair Reassembly 1 Replace female gland on piston valve 13 I
7. were Ne NS Ne NNN oN WIN lt xr _ lt x _ D oe _ lt xr N 36cc 48cc 54cc 58cc 72cc 85cc cc Ne 3 115cc 145cc 14Acc 180cc 18Acc 220cc 22Acc 250cc 290cc 29Acc _ 53 24 1 _ N 311762W 31 Outlet Housing Mounting Hole Layout Outlet Housing Mounting Hole Layout 5 9 in 150 mm Outlet Housing example Shown Applies to 36 48 54 58 72 85 90 97 115 14A 18A 22A and 29Acc Lowers 5 9 in 150 mm T18616a 8 0 in 203 mm Outlet Housing example Shown Applies to 145 180 220 250 and 290cc Lowers T18617a 32 311762W Technical Data Technical Data gt lt D 3 D m O D Maximum operating temperature 180 F 82 C Carbon Steel Alloy Steel 304 440 and 17 4 PH Grades of Stainless Steel Zinc and Nickel Plating Ductile Iron Tungsten Carbide PTFE Leather Stroke length 4 75 in 12 06 cm Maximum fluid working pressure LO36C0 50 MPa 500 bar L046C0 50 MPa 500 bar L054C0 50 MPa 500 bar LO58C0 50 MPa 500 bar D D Q Q ms dp L072C0 50 MPa 500 bar L085C0 L085C1 L085C2 L085C3 L085C4 50 MPa 500 bar LO90CO 50 MPa 500 bar L097C0 50 MPa 500 bar L115C0 L115C1 L115C2 L115C3 L115C4 50 MPa 500 bar L145C0 L145C1 L145C2 L145C3 L145C4 L14AC1 51 MPa 511 bar L145C8 31 MPa 310 bar L180C0 L180C1 L180C2 L180C3 L180C4 L180C7 7400 psi 51 MPa 51
8. 075 Part numbers listed are for bulk quantities Individual quan Parts included in repair kits purchase separately tities are included in repair kits See Repair Kits on page 26 311762W D Q Repair Kits Repair Kits Xtreme Seals Repair Kits Repair kits contain a set of three UHMWPE and two leather packings that are ideal for abrasive applications Xtreme Seal packing sets are standard in Xtreme NXT Spray Packages and are used with models L__ _ C1 L__ _ C2 L___ C8 and some 5 9 in bolt pattern models Kits also include items 9 12 16 19 22 25 27 32 and 59 See parts list for your lower model Throat Packing 3 Detail Piston Packing 4 Detail Ref Description Qty Ref Description Qty 3a GLAND packing male 4 pack 3b GLAND packing female 4 pack 1 3c V PACKING leather 10 pack 3d V PACKING UHMWPE 10 pack 4a GLAND packing male 4 pack 4b GLAND packing female 4 pack 1 V PACKING leather 10 pack 4d V PACKING UHMWPE 10 pack On IN O On Descriptions Reference Numbers and Quantity Throat Packing 3 Piston Packing 4 Lower Size 3a 3b 3c 3d 4a 4b 4c 4d male female leather UHMWPE male female leather UHMWPE 24F973 288070 288069 288078 288077 288072 288071 288081 288080 24F972 288074 288073 288076 288075 288074 288073 288076 288075 mm tt Pe Tt Pt Pe Throat Packings Piston Packings Lips Face Down Lips Face Up
9. 1 bar L180C9 L18AC1 L220C0 L220C1 L220C2 L220C3 L220C4 L22009 6000 psi 41 MPa 414 bar L22AC1 L250C0 L250C1 L250C2 L250C3 L25004 5600 psi 39 MPa 386 bar L250C8 2600 psi 18 MPa 179 bar L290C0 L290C1 L290C2 L290C3 L290C4 L29AC1 5600 psi 39 MPa 386 bar Nominal displacement per cycle NO EN Z O K NO L14AC1 L180C9 L18AC1 L22AC1 24N942 311762W 33 Technical Data Xtreme Lowers Effective Area LO90CO 0 581 in 3 750 cm LO97CO 0 620 in 4 000 cm L115C0 L115C1 L115C2 L115C3 L115C4 0 7430 in 4 793 cm L145C0 L145C1 L145C2 L145C3 L145C4 L145C8 meaner 6 000 cm L14AC1 L180C0 L180C1 L180C2 L180C3 L180C4 L180C7 L180C9 L18AC1 eet aa 122000 L220C1 L220C2 L220C3 L220C4 L220C9 dees Bicaurcns L250C0 L250C1 L250C2 L250C3 L250C4 L250C8 1 620 in 10 452 cm L290C0 L290C1 L290C2 L290C3 L290C4 L29AC1 co 42 000 cm LO85C0 LO85C1 LO85C2 LO85C3 LO85C4 0 5542 in 3 575 cm 34 311762W 311762W Technical Data 35 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective Thi
10. 15 Parts Parts XP Sprayer Lower Models 36cc 48cc 54cc 58cc 72cc 85cc 90cc 97cc and 115cc AN KOJ 61 A Torque per specifications in table on page 13 i i Y A Torque to 140 150 ft lb 189 203 Nem 19 E gt A Torque to 40 60 ft lb 52 82 Nem 2AN A Apply lubricant to threads before assembly _ amp 59 Pen A Torque to 45 55 ft lb 61 75 Nem 21 lt gt thick 7 Thick medium and thin refers to the relative cross section thickness of the o ring seals i 3 Throat 85cc 115cc use plug he Ensure orifice of 55 points down Piston AARI i l J r_b036c0_311762_15 Parts included in repair kits purchase separately a See Repair Kits sections 311762W 16 Parts 36cc 48cc 54cc 58cc and 72cc XP Models 72cc asce asce Sce ssec O e a O o a E eee Ee PACKINGS stack piston See Repair Kits on page 26 xR angst rane reo ver eo a a ee eee ee eee Ee ee E eee eee ee ee ee eee eee eee e DAA aaa Dee eee ere a ee eee eee eee eee Le ae eee a eee eee cee men o o a oa f ro e r bi sd adie oad aera foe ile RING filter thin PTFE 10 pack 244895 244895 244895 244895 244895 23 TRAINER 30 mesh screen see page 29 for more a a filter 186075 186075 186075 186075 186075 N A OO N 1 pera eam E AER eesgen 288068 288068 288068 oo 2 TA a sce 172479 172479 172479 172479 172479 i
11. 311762W Repair For lowers with built in filters loosen and remove both top filter cap 20 and bottom filter cap 26 See Service Built in Filter page 14 T18267b Loosen and remove inlet housing 14 from lower cylinder 11 11 TI8286a Press inlet ball 16 out from bottom of inlet housing 14 take care not to damage seat 18 to remove entire inlet ball guide assembly On model L180C7 only shims 17 will be below inlet ball guide 15 a For Xtreme Lowers Remove inlet ball bottom o ring 27 and seat Then remove remaining O rings from top and bottom grooves of inlet ball guide 15 FIG 1 Repair b For 115 and smaller XP Lowers Remove 6 Stand lower upright in large vise Using a rubber spring inlet ball bottom o ring and shims Then mallet loosen but do not remove packing nut 2 remove remaining o rings from top and bottom grooves of inlet ball guide 15 r_b036C0_311762_8 FIG 2 10 c For 145cc and larger XP Lowers Remove inlet ball bottom o ring and shim Then remove remaining o rings from top and bottom grooves of inlet ball guide 15 8 Unscrew and lift outlet housing 8 straight up off cylinder Be careful not to scratch displacement rod TI8269a r_b14ACO_311762_8 FIG 3 TI8309b 311762W 9 Remove cartridge assembly Remove o ring 27 or 29 from bottom of outlet housing 8 and then unscrew packing nut 2 from packing cartridge 7
12. 5F66 9 PLUG throat seal pack of 10 247393 24739 OT CAP filter top 16M461 16M461 SPRING compression 171941 171944 2 t O RING filter thin PTFE 10 pack 244895 24489 3 STRAINER 60 mesh screen see page 29 for more options 224459 22445 4 SUPPORT filter 186075 18607 5 F O RING filter medium PTFE 10 pack 262484 26248 6f CAP filter lower 16M462 16M46 7 O RING foot valve and cylinder bottom PTFE thin pack of 10 288068 288068 288068 28806 OA TAG warning 172479 172479 172479 17247 O RING PTFE throat cartridge thin 10 pack 288068 288068 288068 28806 FITTING nipple outlet 1 2 in 158491 158491 PLUG packless 1 2 in 24N518 24N518 A Replacement Danger and Warning labels tags and t See page 30 to verify correct part numbers cards are available at no cost co N O N l 00 oo ee ee eee N DF OF A amp 4 oe NO A O1 amp ay 0 NO 00 8 co NO _k Part numbers listed are for bulk quantities Individual Parts included in repair kits purchase separately quantities are included in repair kits See Repair Kits on page 26 No 2 311762W Parts 145cc and 180cc Models L180C1 L145c1 L145C2 L180C3 L180C2 Descriptions L145C3 L145 4 L145C8 L14AC1 L180C7 L180C9 L180C4 L18AC1 eee displacement 24B821 248821 24B821 248821 24B822 24B822 24B822
13. 941 171941 171941 1 O RING filter thin PTFE 10 pack 244895 244895 244895 244895 1 Stee eee ee 24 186075 186075 186075 186075 1 25 7 O RING filter medium PTFE 10 pack 262484 262484 262484 262484 1 267 CAP filter 16M462 16M462 16M462 16M462 O RING foot valve PTFE thin a E S E of 10 29 O RING Saaba aa AE a et bottom PTFE pack of 10 256512 medium 288068 thin oe TA ee oe E ba O RING PTFE throat cartridge a oo pack 256512 medium 288068 thin PRING foot valve 49 PLUG pipe 3 8 npt 54 PLUG pipe 1 2 in 55 PLUG pipe 3 8 npt hex hd 56 ADAPTER rod 288068 288068 288068 288068 288068 262512 262512 288068 Eg 1 172479 172479 172479 1 172479 ra ae a a 0073r 100787 100737 soorer 1 OO A Replacement Danger and Warning labels tags and cards t See page 30 to verify correct part numbers are available at no cost Part numbers listed are for bulk quantities Individual quan tities are included in repair kits See Repair Kits on page 26 Parts included in repair kits purchase separately 18 311762W Parts XP Sprayer Lower Models 145cc 180cc 220cc 250cc and 290cc es AA Torque per specifications in table on page 13 A Torque to 140 150 ft lb 189 203 Nem 19 A Torque to 40 60 ft lb 52 82 Nem 2 A Apply lubricant to threads before assembly A Torque to 45 55 ft lb 61 75 Nem N
14. ARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instit
15. DANOAD 290 Xtreme carbon steel with X Tuff Packing t Includes rupture disc hard chrome rod Set Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable FIN FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help pre vent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look l
16. Instructions Parts List gt GRACO TM Xtreme Lowers etl High volume lowers for protective coatings For professional use only See page 3 for model information see page 33 for maximum working pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions TI8630b Model L220C2 Lower with Built in Filter T18405a Model L220C1 Lower without Filter PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Contents Related Manuals 00 00 cee ene a eens 2 NIOGEGIS wedi aati de ee anew 3 WV ANOINGS 255 35 deem ceo teeter eine deen era eee 4 Component Identification 6 Repair sew Pi ae eee oe ee goes 7 Disassembly xacb aie cee hata Ox meh aoe ata enw wie i 7 Service Built in Filter 14 AUS ace ara ein ana ce anon ee eee ae 16 RGD alr RNS cscs be cds es Ge See ee ears 26 Xtreme Seals Repair Kits 26 Tuff Stack Repair Kits 0 27 X Tuff Repair Kits 000 c cece eee 28 FOS 8 vote eases ese anes ee eee eee ee ee hee 29 DIMENSIONS iii ated ts bak OY wae eee as 31 Outlet Housing Mounting Hole Layout 32 Technical Dal ation wa eticonacrieree weea wd 33 Graco Standard Warranty 00006 36 Graco Information 020e eee eens 36 Related Manuals Component Manuals in English 311164 3A0420 Xtreme Packages Instructions and Parts XP Sprayer O
17. acement Rod Packing Nut Throat Cartridge Outlet Housing Locking Pin Cylinder Drain Purge Valve not on XP Lowers T18404b am XP Sprayer Xtreme Lowers C r_b058C0_311762_6 Inlet Housing Fluid Outlet Optional Fluid Outlet for second spray gun not on XP Lowers Pipe Plug non filtered outlet Fluid Filter Over Pressure Rupture Disc for 36cc 48cc 54cc 58 cc and 72cc only 311762W Repair Required Tools e Set of adjustable wrenches e Torque wrench e Rubber mallet e Arbor press e Soft wooden block approx 1 square ft in size e Large vise with soft jaws e Thread lubricant e Petroleum jelly e Anti seize lubricant Disassembly Layout all removed parts in sequence to ease reassem bly Clean all parts with a compatible solvent and inspect them for wear or damage Repair kits are available to replace the throat 3 and piston 4 packings and to replace the o rings and cylinder seals For best results use all new parts in the kit Kit parts are marked with an aster isk for example 25 These kits can also be used to convert the lower to different packing materials See the Packing Kits sections A 1 Relieve pressure See your Xtreme Packages man ual 311164 for instructions 2 Disconnect lower from motor as illustrated in your Xtreme Packages manual 311164 Or if you have a cart mounted system tip cart up to service lower on cart
18. cc 115cc 145cc 180cc 220cc 250cc and 290cc A Torque per table on page 13 A Apply lubricant to threads before assembly 7 Thick medium and thin refers to the relative cross section A Torque to 140 150 ft lb 189 203 Nem thickness of the o ring seals A Torque to 40 60 ft lb 52 82 Nem On model L180C7 only all 3 shims 17 are installed together between inlet seat 18 and inlet ball guide 15 Model L180C7 Only g Imedium A min LJ 59 D4 re thick 23 Pe Mone 20 medium thin l R 26 A 30 Piston Packings A A13 F i Blue o ring for 220 250 and 290 lowers Parts included in repair kits purchase separately See Repair Kits sections T18403a 311762W 21 Parts 85cc and 115cc Models m L085C1 L085C2 L115C1 L115C2 Descriptions L085C3 L085C4 L115C3 L115C4 Qty ROD displacement 24B819 248819 24B820 24B820 1 NUT packing 15K029 15K029 15K029 15K029 PACKINGS stack throat See Repair Kits on page 26 PACKINGS stack piston See Repair Kits on page 26 ARTRIDGE packing throat 15F660 15F661 HOUSIN ae 15F659 15F65 f O RING top cylinder PTFE medium pack of 10 288067 28806 PIN self locking 244826 24482 YLINDER lower 15F682 15F65 BALL piston pack of 3 288065 28806 VALVE piston cnc SS GUIDE ball inlet 15F664 15 66 BALL inlet pack of 3 244899 24489 HIM inlet ball guide pack of 9 288064 28806 SEAT inlet 15F665 1
19. ck 262483 262483 A Replacement Danger and Warning labels tags and cards t See page 30 to verify correct part numbers are available at no cost NO Qa Ww O MN O Part numbers listed are for bulk quantities Individual quan Parts included in repair kits purchase separately tities are included in repair kits See Repair Kits on page 26 24 311762W Parts 290cc Models aes L290C1 L290C2 9 O RING top cylinder PTFE medium pack of 10 E ree fe erm ee eee eee ee eee ee ee Dee ae ee 207 ICAP filter top 16M461 21 SPRING compression 171941 22 f O RING filter thin PTFE 10 pack 244895 23 STRAINER 60 mesh screen 2 pack see page 29 for more options 24 UPPORT filter 25 f O RING filter medium PTFE 10 pack 262484 26t AP filter 16M462 27 O RING foot valve and cylinder bottom PTFE thin pack o a F 244894 244894 244894 244894 TAG warning 172479 172479 172479 172479 O RING PTFE throat cartridge blue thin 10 pack 244891 244891 244891 244891 38 FITTING nipple outlet 1 2 in 158491 39 PLUG packless 1 2 in 24N518 40 VALVE pressure dump 245143 41 FITTING barbed plated 116746 42 TUBE nylon 116750 PLUG pipe 101754 101754 198292 101754 O RING filter thick PTFE 10 pack 262483 A Replacement Danger and Warning labels tags and cards t See page 30 to verify correct part numbers are available at no cost 224459 186
20. clude inlet springs 245190 145cc 180cc sizes 245191 220cc 250cc 290cc sizes Fluid Drain Valve Repair Kit 245145 Not for use with XP lowers 3 Ref Description Qt BALL carbide RING retaining O RING PTFE SEAT valve GASKET op SO aoRWNM aaua Ss T18406a Replacement Strainers Ref 23 For models with built in filters Series A and B pumps used 3 in 76 2 mm strainers 236495 in pump sizes 36 115cc All Xtreme pumps now use 5 65 in 143 5 mm strainers listed below See page 30 for conversion kit Standard Xtreme filter pumps come with 60 mesh XP Xtreme filter pumps comes with 30 mesh 2 Pack 25 Pack Cowes somes oomen 100mesh ames 6omesh 0 mesh ERIR 224458 224459 224468 238436 238438 238440 311762W 29 Kits Filter Cap Repair Kit 24F975 Use to improve sealing of Series A filters See manual 406882 for more information Ref Description Qty 20 CAP filter top all pumps 21 SPRING 22 O RING white thin 23a STRAINER 30 mesh 5 65 in 143 5 mm 23b STRAINER 60 mesh 1 5 65 in 143 5 mm 24 SUPPORT filter 25 O RING white medium 26 CAP filter 59 O RING PTFE white thick a ee ee eS Series Change The original filter cap seals were changed in 2010 for improved sealing The o rings are not interchangeable between different series filter caps The pump series for all Xtreme and XP lowers are iden tified by the circular grooves on the top filter cap 20 S
21. d Warning labels tags and cards t See page 30 to verify correct part numbers are available at no cost 262483 262483 gt Part numbers listed are for bulk quantities Individual quan Parts included in repair kits purchase separately tities are included in repair kits See Repair Kits on page 26 311762W 23 Parts 220cc and 250cc Models L220C1 L220C2 L250C1 L250C2 Descriptions L220C3 L220C9 L220C4 L22AC1 L250C3 L250C4 L250C8 Qty gt pee displacement 24B823 248823 248823 248823 248824 24B824 24B824 epee packing 15K031 15K031 15K031 15K031 15K031 15K031 15K031 EJ p 3 PACKINGS stack throat See Repair Kits on page 26 1 4 PACKINGS stack packing See Repair Kits on page 26 1 a ec nn ec SRS a Reale ae 244856 3 197344 247395 247395 21 SPRING compression 171941 171941 22 t O RING filter thin PTFE 10 pack 244895 244895 pi pol a sou 224459 24 SUPPORT filter 186075 186075 262484 262484 16M462 16M462 244894 244894 244894 244894 244894 172479 172479 172479 172479 172479 244891 244891 244891 244891 244891 158491 158491 24N518 24N518 245143 245143 116746 116746 116750 116750 198292 198292 25 f O RING filter medium PTFE 10 pack 26T ICAP filter ch VALVE pressure dump FITTING barbed plated TUBE nylon PLUG pipe 101754 5 HOUSING rupture disc 258962 9 F O RING filter thick PTFE 10 pa
22. eries C Series B Series A 30 Ce 25 medium Benefits of the new filter cap repair kit include e Compatible with all pump sizes e Improves sealing e Ensures filters are installed correctly Series Change Description Uses thick medium and thin cross section O rings Filter caps changed to accept new o rings Uses 5 65 in 143 5 mm strainers and sup C ports all sizes 311762W Dimensions Dimensions Cc T18405a TI8630b Lowers with Built in Filters Lowers without Built in Filters Lower Dimensions A B Ca Cb Cc Weight Height Inlet Outlet Outlet Outlet lbs kg Lower mm in npt m in npt f in npt f Without Filter With Filter 36cc 17 0 432 1 1 4 1 2 NA 1 2 NA 48cc 32 1 1 4 1 2 NA 1 2 54cc 32 1 1 4 1 2 NA 1 2 58cc 2 1 1 4 1 2 NA 1 2 72CC 2 1 1 4 1 2 NA 1 2 85cC 2 1 1 4 1 2 1 2 1 2 90cc 32 1 1 4 1 2 NA 1 2 97cc 2 1 1 4 1 2 NA 1 2 115cc 32 1 1 4 1 2 1 2 1 2 28 12 7 145cc 17 0 432 1 1 4 1 2 3 4 1 2 14Acc 17 0 432 1 1 4 1 2 3 4 1 2 180cc 17 0 432 1 1 4 1 2 3 4 1 2 18Acc 17 0 432 1 1 4 1 2 3 4 1 2 220cc 17 0 432 1 1 4 1 2 1 2 22Acc 17 0 432 1 1 4 1 2 1 2 42 19 1 250cc 17 0 432 1 1 4 1 2 1 2 290cc 17 0 432 1 1 4 1 2 1 2 43 19 5 29Acc 17 0 432 1 1 4 1 2 1 2 43 19 5 Z Z Q Q9 Z GO 28 12 7 NA nS NIN O FIF l Z gt N h N lt BIB _ NIN ioe oe lt NS NS NS a
23. ia RING PTFE throat cartridge medium 10 pack Wicd ei Bikini Mics Mii 2 JORING PTFE yoat care mea TO PACK 262512 262512 262512 262512 262512 1 e SPRNG Toorave TE saaoor oor oor eaor eoor 1 p poeren rae sana 10202 108202 1002o A Replacement Danger and Warning labels tags and t See page 30 to verify correct part numbers cards are available at no cost Part numbers listed are for bulk quantities Individual quantities are included in repair kits See Repair Kits on page 26 Parts included in repair kits purchase separately 311762W 17 Parts 85cc 90cc 97cc and 115cc XP Models 97cc 85cc 90cc 115cc 24B819 16J902 16J903 1K02 15K020 18029 186029 1 EA Descriptions ROD displacement 2 NUT packing 3 PACKINGS stack throat See Repair Kits on page 26 PACKINGS stack piston See Repair Kits on page 26 pa ARTRIDGE packing throat 15F660 16K490 16K490 15F661 1 outlet foe ieee 15F659 15F659 15F659 Pr eT PTE ETOP a aa pner ss aeee aeee aaea T TeFes2 161008 16w00 15F886 1 11 YLINDER lower 12 BALL piston pack of 3 13 VALVE piston 14 HOUSING inlet GUIDE ball inlet 16 BALL inlet pack of 3 17 HIM inlet ball guide pack of 9 18 SEAT inlet D ee ay roang eaN paek orp 247393 247393 247393 247393 1 207 CAP filter top 16461 16M461 16M461 16M461 1 SPRING compression 171941 171
24. ike just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying e Follow Pressure Relief Procedure in manual 311164 when you stop spraying and before clean ing checking or servicing equipment EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine man ufacturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equip
25. m 14 Insert packings in correct orientation see Parts page 16 Install packing nut 2 and torque to the value in the table below Required Torque Pump Throat Packing 2 Piston Valve 13 LO36CO LO48CO0 25 30 ft lb 85 ft lb L054C0 34 Nem 114 Nem LOS8C0 TI8279b L072C0 sete oe 15 For lowers with built in filter see Service Built in LO85C1 34 Nem cae LO85C2 Filter page 14 if filter needs service Then reinstall L085C3 125 ft lb both top filter cap 20 and bottom filter cap 26 168 Nem LO90CO LO97CO L115C0 L115C1 L115C2 L115C3 125 ft lb 168 Nem L145C0 125 ft lb L145C1 168 Nem L145C2 L145C8 T18281b L14AC1 125 ft lb e dadi 16 Reconnect lower to air motor See Xtreme Pack L180C1 ages manual 311164 L180C2 L18AC1 L180C3 L180C4 125 L180C7 168 Nem L180C9 220C0 L220C1 L220C2 L22AC1 22003 L220C4 L220C9 L250C0 125 ft lb 168 Nem L250C1 L250C2 L250C8 L250C3 L250C4 L25AC4 L290C0 200 ft lb 269 Nem 125 ft lb 168 Nem L290C1 L290C2 L29AC1 24N942 290C3 125 ft lb L290C4 168 Nem 311762W 13 Repair Service Built in Filter Select models have a built in filter in the lower housing Disassembly To remove and clean the built in filter 1 Relieve fluid pressure a Turn off sprayer motor and any feed pumps b Drain all fluid pressure from sprayer See sprayer manual for detailed instructions 2 Use wrench to loosen and remove top filter cap
26. me Lowers Install inlet seat 18 inlet ball 16 and one o ring 27 into inlet housing 14 Z A 15 CD 27 16 O 18 4 4 T18290a 9 Lubricate and install o rings 27 in top and bottom grooves of inlet ball guide 15 10 On model L180C7 only install shims 17 into inlet housing 14 then press inlet ball guide 15 into inlet housing 14 15 a fc FA P ti8746a 11 On all models except L180C7 press inlet ball guide 15 into inlet housing 14 and install shims 17 CO a O ti8745a Shims three maximum can be assembled either for short ball travel or long ball travel See Fic 4 for an example of each 12 12 Thread inlet housing 14 onto lower cylinder 11 Torque to 140 150 ft lb 189 203 Nem lt 14 TI8290a Shortest Ball Travel Longest Ball Travel x C K C E X Ss CO pF T18745a T18746a Factory set configuration for optimum pump change over Shims can be configured to change ball travel length Use longer ball travel length for higher vis cosity fluids Optional inlet ball spring kit available Use to improve change over rate with longer ball travel configurations See Kits page 29 for more infor mation FIG 4 Shim Configuration for lowers without inlet spring 311762W Repair 13 Using torque wrench torque packing cartridge 7 to outlet housing 8 Torque to 140 150 ft lb 189 203 2 see table Ne
27. ment Keep children and animals away from work area Comply with all applicable safety regulations 4 311762W 311762W Warnings MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equip ment follow the Pressure Relief Procedure in manual 311164 Disconnect power or air supply TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSD9 s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection Component Identification Component Identification Shown with Built in Filter onmo D gt Displ
28. much as possible then drive rod and piston the rest of the way into the cylinder with an arbor press or rubber mallet z 1 11 i T18305a 6 Lubricate inside of packing cartridge 7 outside threads of packing nut 2 and throat packings 3 Install packing cartridge into housing Place male gland in packing cartridge Install the five v packings one at a time with lips facing down Refer to the Packing Kits sections for the correct packing order for your lower Install female gland Then reassem ble packing nut 2 but do not tighten To convert lower to a different packing material see Packing Kits sections For best results soak leather packings in oil before reassembly 2 Female Gland Male Gland T j s ee B Re eS T18467a Blue o ring for 220cc 250cc 290cc lowers 311762W Repair Screw lower cylinder 11 onto outlet housing 8 until it bottoms out Use a wrench to tighten lower cylinder Back off as little as possible until hole in housing lines up with flat on cylinder Insert locking pin 10 into cylinder 8 Assemble inlet housing a For 115cc and smaller XP Lowers Install seat 18 two shims 17 inlet ball 16 spring 48 and one o ring 27 into inlet housing 14 r_b036C0_311762_8 b For 145cc and larger XP Lowers Install seat 18 shim 17 inlet ball 16 spring 43 and one o ring 27 into inlet housing 14 17 Repair c For Xtre
29. nstall the five v packings 4 one at a time with lips facing up Refer to the Packing Kits sections for the correct packing order for your lower Install the male gland Male Gland Female Gland 13 j TI8461a To convert the lower to a different packing material see the Packing Kits sections For best results soak leather packings in oil before reassembly 2 Ensure there are no burrs or debris on mating threads of displacement rod 1 and piston valve 13 Apply anti seize lubricant to threads and mat ing surfaces of displacement rod and piston valve 10 3 Place flats of piston valve in a vise Place piston ball 12 on piston valve Apply anti seize lubricant to threads before torquing 12 13 T18462a 4 Screw displacement rod 1 onto piston valve 13 and hand tight Then torque per table on page 13 Orient crowfoot of torque wrench at a 90 angle to ensure accurate torque values NOTICE To reduce the possibility of costly damage to displace ment rod 1 and lower cylinder 11 first place lower cylinder on a soft block of wood Always use a rubber mallet or an arbor press to drive the displacement rod into the lower cylinder Never use a hammer to drive the rod 311762W 5 To reinstall displacement rod 1 into lower cylinder 7 11 first lubricate piston packings 4 Then with piston end facing down lower rod into cylinder Start piston into cylinder as
30. pecan coe 48cc 262787 262493 262492 262496 262798 262495 262494 262497 acer eeemee ae KEJE 54cc 262774 262743 262742 262747 262746 262745 262744 262749 CAE eae 58cc 262788 262499 262498 262502 262801 262501 262500 262503 ameo Banke Beads azan eeesee 72CC 262775 262751 262750 262755 262754 262753 262752 262757 2Geuie eoareN P2teree errs ere 85cc 262789 288070 288069 288079 288077 288072 288071 288082 Aae aeee eo 2802 PE 90cc 262776 262759 262758 262763 262762 262761 262760 262765 97cc 262777 262767 262766 262771 262770 262769 262768 262773 115cc 262790 288074 288073 288066 288075 288074 288073 288066 145cc 262791 244881 244875 244857 244863 244881 244875 244857 244864 244882 244876 262797 262799 262748 262802 262756 288080 262764 262772 288075 244863 244858 244864 Q 262793 244883 244877 244859 244865 244884 244878 244860 244866 262794 245232 245233 245229 245231 245232 245233 245229 245231 Throat Packings Lips Face Down 3b gt a D black gA__B B 3c A 3d A A 3a gt LX TAN Piston Packings Lips Face Up 4a gt s Z7 black WZ WY Ac Ad blue 40 gt o Lubricate packings Fic 7 X Tuff Repair Kits 28 311762W Kits Kits Inlet Ball Spring Kits Use to improve change over rates in longer ball travel configurations Order kit that corresponds with your lower model See manual 406527 Kit Lower Models XP Xtreme pumps in
31. peration 311238 NXT Air Motor Instructions and Parts 311239 Air Control Modules for NXT Air Motors Instructions and Parts Xtreme Lower Repair Kits 406882 4 Filter Seal and Cap Conversion Kit Instructions Parts XP 36cc Lower Repair Parts 06879 406880 XP 48cc Lower Repair Parts 4 406881 406991 4 06990 06888 406992 XP 90cc Lower Repair Parts 4 4 4 406891 4 4 4 06894 311762W Models Check the identification plate ID on your lower for the 6 digit part number of your lower Use the following matrix to define the construction of your lower based on the six digits For example Lower Part Number L180C1 represents the lower L output volume 180 carbon steel construction C and no filter with Xtreme Seal packing stack 1 To order replacement parts see Parts starting on page 16 For maximum fluid working pressures see Technical Data section starting on page 33 Second Third and Fourth Digits Models Integrated Xtreme Seal Tuff Stack X Tuff Lower Volume cc can ee Set a Set Set r ll amp XP proportioner models with inlet spring and no purge a valve Description 36x C Carbon Steel C D LA S ee ee A O e a A O O ot n O ee ae Models with a 5 9 in bolt pattern see page 32 AS Not all options are available in all sizes 311762W See Repair Kits page 26 for packing material details
32. s warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR W
33. uted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la redaction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires executes donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 311762 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES e P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2006 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision W August 2014

Graco 311762W User's Manual

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