Graco 309572ZAF User's Manual
Contents
1. AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2002 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision ZAF May 20142. DI Connect hose assembly cable 4 to FTS cable part of 5 Slide insulator sleeves S over connection Leave slack in cables as stress relief to prevent cable failure Connect appropriate ground wire See Check Hoses for Leaks page 21 To Mix Manifold or non heated whip hose Pad Sp pm xe p IH TI2684E 309572ZAF Check Hoses for Leaks 1 Grease with Fusion grease and connect fluid hoses to proportioner fluid manifold M Red for hardener ISO blue for resin RES The manifold hose adapters N P allow use of 1 4 in 6 4 mm and 3 8 in 9 5 mm ID fluid i To check adapter tightness torque 1 4 in and 3 8 in ID hoses to Aside N to 14 ft Ib 19 Nem B side P to 20 ft lb 27 Nem To use 1 2 in 13 mm ID fluid hoses remove the adapters N P from the pro portioner fluid manifold and install them in the FTS or 3 8 in ID hose inlets Torque 1 2 in ID hoses to Aside N to 43 ft Ib B8 Nem Bside P to 55 ft lb 74 Nem T19878A x FIG 14 2 For spray guns close fluid valves on gun fluid manifold Remove manifold from gun see gun manual Connect fluid whip hoses to manifold 3 Check that all equipment is properly grounded See proportioner manual 309572ZAF Installation Pressure check hose See proportioner manual for priming instructions After all lines are free of air check for leaks If there are leaks relieve pressure as in
3. bulges kinks or any other damage Replace damaged hose immediately Replace hoses proactively at regular intervals based on your operating conditions Tighten all fluid connections before operating the equipment Keep clear of leaks Do not stop or deflect leaks with your hand body glove or rag Never exceed hose Maximum Pressure or Temperature ratings Only use chemicals that are compatible with wetted parts See Technical Data in this manual Read MSDSs and fluid and solvent manufacturer s recommendations Follow the Pressure Relief Procedure when you stop spraying dispensing and before cleaning checking or servicing equipment THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces including hoses can create a rapid rise in pressure due to the thermal expansion Over pressurization can result in equipment rupture and serious injury Open a valve to relieve the fluid expansion during heating Replace hoses proactively at regular intervals based on your operating conditions BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns Do not touch hot fluid or equipment Warnings TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved co
4. not 1 5a SENSOR FTS RTD 1 shown 5b COUPLER 1 14 24N449 CABLE CAN 50 ft 15 2 m 1 5c HOSE air 3 75 in 95 3 mm 19 CONNECTOR manifold 4 6 3905 whip see Whip Hoses page 1 A Replacement Danger and Warning labels tags and cards are available at no cost Included only in hoses with CAN cable See RTD 2 Component Hose for use with GCA Controlled Reactors page 4 Notincluded Order connector fittings that connect to the A and B component hoses See Adapter Fit tings page 3 28 309572ZAF Parts Using 261670 Fluid Temperature Sensor JIC to NPT fittings Fluid Temperature Sensor 5 5a a ST mem 5b Heated Fluid Hose 1 CT A 5d lt De ME a i ja 2 TI2684E Ref Part Description Qty Ref Part Description Qty 1 HOSE component A ISO see 1 5c 117506 SWIVEL 1 4 npt m x 6 JIC f 1 tables starting on page 4 5d 157705 SWIVEL 1 4 npt m x 3 8 npsm 1 2 HOSE component B RES see 1 12 261821 CONNECTOR electrical on main 1 tables starting on page 4 hose sections 4 24J523 CABLE FTS 50 ft 15 2 m 1 134 15B679 LABEL safety English not shown 1 24J524 CABLE FTS 25 ft 7 6 m 1 A 16M219 LABEL safety French Spanish not 1 5 261670 FLUID TEMPERATURE SENSOR 1 shown includes items 5a 5d 5a 1568283 SWIVEL 1 4 npt m x 1 4 npsm 1 A Replacement Danger and Warning labels tags and 5b 117595 SWIVEL 1 4 npt m x 5 JIC f 1 cards are available at no cost 309572ZAF 29 Pa
5. Be careful not to cut or nick copper strands If more than five strands are cut or nicked trim wire and re strip New hoses are pre stripped at correct length remove insulation to expose bare wire a Ensure strip length is correct by fitting ferrule over exposed wire Ferrule should be flush with wire end See FIG 6 On some older heated hoses wire insula tion will not fit inside ferrule insulator In these cases use scissors to split and remove ferrule insulator c Remove ferrule and apply oxide inhibi tor to bare wire See FIG 7 d Reinsert wire in ferrule and apply more oxide inhibitor to ferrule and wire end TI9769A FIG 7 309572ZAF 5 Pair electrical wires as follows A Hose to A Hose B Hose to B Hose When connecting first hose section to proportioner wire pairing does not make a difference a Insert one wire from heated hose into connector Ensure that ferrule is mating with connector insert See FIG 8 TI9770A Fic 8 Insert Wire and Setscrew b Thread in setscrew and use hex wrench to torque setscrew to 60 in lbs 6 78 Nem Nor aget approximately 60 in lbs 6 78 complete 4 5 revolutions with hex BiU after setscrew comes in contact with ferrule TI9779A FiG 9 Torque Setscrew c Insert remaining wire from pair into con nector ensure proper insertion depth Thread setscrew and torque to 60 in Ibs 6 78 Nem see sub step B See FIG 8 and FIG 9 30957
6. hose is at the same temperature as the heaters keep heat off and store the hose FTS near the machine for several minutes 2 While holding down the temperature unit button Fahrenheit F or Celsius C turn the proportioner main power ON 3 Hold the temperature unit button until tem perature is shown on the display The fluid temperature sensor is now correctly cali brated 23 Maintenance Maintenance z D its i D a 1 Before disconnecting or repairing hoses relieve all fluid pressure and shut off electri cal power to proportioner See proportioner operation manual 2 Be sure fluid is cool before disconnecting hoses Instructions for Replacing Individual A or B Hose Before disconnecting hoses relieve all fluid pressure and shut off electrical power to pro portioner See proportioner operation manual Disconnect electrical wire from connectors 12 Disconnect fluid hose and remove from bundle Install new hose in bundle wrapping around other fluid hose and air hose Connect fluid hoses see page 13 Connect electrical wire from new hose into connectors 12 Ensure that component A ISO wire is on side of connector compo nent B RES wire is on side See page 13 Wrap all connections with electrical tape see page 22 24 309572ZAF Parts Parts Using 261669 Fluid Temperature Sensor JIC to JIC fittings Heated Fluid Hose Re
7. propor tioner fluid manifold and install them on the male ends of the hoses 1 and 2 Torque the A side hose to a maximum of 43 ft lbs 58 Nem and the B side hose to a maximum of 55 ft lbs 74 Nem Continue on to step 1 1 Assemble JIC swivel fitting 5e in female end of temp sensor 5a Do not bend or kink probe Torque connection to 14 ft lbs 19 Nem Do not over torque Assemble JIC swivel fitting 5d into female end of B hose coupler 5b Torque to a maximum of 20 ft lbs 27 Nem Do not over torque 2 Carefully inset FTS probe into the A hose 1 section from the proportioner Do not bend or kink probe Connect to A side whip 6a Torque fitting connections to 14 ft lbs 19 Nem Do not over torque 3 Connect the B hose coupler to the B hose section 2 and B side whip 6b Torque fit ting connections to 20 ft lbs 27 Nem Do not over torque 4 Connect ground wire K of whip hose to the ground screw on the FTS 5a A grounding wire must be used to provide grounding Whip hose ground wire K must be connected to the ground screw on the FTS 5a in order to drain static from the gun If the FTS is not directly connected to the whip hose a hose that includes a separate ground wire must be used between the FTS and whip hose Con nect ground through a hose marked as not having the FTS cable selected from the Standard 2 Component Hose table in the front of this manual 5 Co
8. 072 5000 psi ais Wer 345 a 267332 12578 po pio pre T_T 262203 so 8 9 eto 7 93 eso sensi sense RTD 2 Component Hose for use with GCA Controlled Reactors x A B Hose Length ID RTD Scuff inlet f inlet f Assembly ft m in mm Cable Guard 2000 psi 13 8 MPa 138 bar Amr AS AU ZIO An mao SOSA e IO v V SIC pelo 246061 246062 Pav240 50052 6 10 V O v SIC EJ 246067 246062 aka 50 15 2 eT v v v 9JC feae 246067 246002 zre 50052 eT V SIC EJ 246067 246002 24Y394 50052 9 6110 V v SIC SIC 246067 246002 24N000 50052 203 V v BJ OSIO 246068 246064 4 309572ZAF Power Lock Hose Bundle Part Numbers Standard Xtreme Hose Fittings H SAU B Hose Length ID RTD Scuff CAN inlet f inlet f siii EE in m Cable Guard Cable outlet m outlet E Red Hose Blue Hose 24N001 SOSA 172118 v v v BI OSO 246068 246004 3500 psi zy um D En Boa 50 1152 98 10 Y v PSC TSJC 46069 246070 an LOCA Y 1 DIC sate ee peoo 236070 2 oaeo v v e eae 246060 246070 avs so 15 2 SBT v Y SIC 6JIC 246060 246070 240743 50052 SBT v gt SIC SIC 246060 246070 ao IG AGA CA HJ6 Je paor aor 2mos oma vata v v 8JC MOJO 24607 246072 Airless 2 m Hose Braide
9. 10 JIC f swivel 8000 psi 55 MPa 552 bar 64856 1 4 npt m 3 8 m e 309572ZAF 3 Power Lock Hose Bundle Part Numbers Standard 2 Component Hose Hose Length ID FTS Assembly ft m in mm Cable 2000 psi m 8 MPa 138 ne pe EE ITI r nu m um ma v ieee assoni 802 246047 SO ISO VES v 5210 16i pasnes pasner 295074 0052 A 1L 53 8C 46059 45080 245075 pea 9810 es 8JC 605i 246002 mews ousa ped puc 0 JIC EN CI Hose Fittings SAU B inlet f inlet f A outlet m outlet m Red Hose Blue Hose Braided Wrap Nazi An S n Nr ECO v v 3C 6JC 506r 246062 200058 9800 v SIC fare 2 0152 sero __ v perio pesto 245061 246062 2756 90052 S Go JP sie 5 16 296008 jssoro MEME E a ss ici HE ee CA OCA N N ICON LN NL 245049 251789810 v ese 8C 6094 246085 3500 psi id xin 241 I mex pons vam v fee fede eer aseos 246089 NE 9800 v _ mwe peso 246068 246070 2605150050 VEN 7 sto jo sto part ease 249585 50 15 2 OO __ SI 5 6 246063 246070 ero de e 2 n Nr V pme eso 2460698 246070 ses EIC Ev 1 836 roo sori pier 261585 70052 ETS 1 183 107 46071 246
10. 2ZAF Installation d Repeat sub steps A through C for remaining wire pair e Re torque all four setscrews to 60 in Ibs 6 78 Nem N When torqued to 60 in lbs 6 78 Nem setscrews will be approximately flush with connector See FIG 10 f Insert cap plugs over setscrews See FIG 10 TE Cap plugs Setscrews TI9771A FiG 10 g Wrap connector and wire on each side of connector in black electrical tape to help seal out moisture Ensure 1 in 25 4 mm of wire on each side of con nector is wrapped Installation 6 For non HTD hoses only connect cables 4 Slide insulator sleeves S over con nection Leave slack in cables as stress relief to prevent cable failure TI2683B 7 For RTD 2 component hoses only connect RTD cables 4 and CAN cables 5 if pres ent T118358a FiG 12 8 Repeat for additional hoses 9 See Connect FTS and Heated Dual Whip Hose page 18 or Connect FTS with a Non Heated Whip Hose or Remote Mix Manifold page 20 309572ZAF 309572ZAF Installation 17 Installation Connect FTS and Heated Dual Whip Hose NOTICE To prevent damage to probe do not kink or excessively bend hose Do not coil hose tighter than the minimum bend radius of 3 ft 0 9 m Do not subject hose to excessive weight impact or other abuse EN See FIG 13 on page 19 For 1 2 in 13 mm ID fluid hoses only Prior to connecting the FTS remove the adapters from the
11. 3 8 in diameter 3 watts foot 43 watts meter 2 in diameter 15 watts foot 49 watts meter 4 MPa 138 bar 4 MPa 241 bar 246056 4 MPa 241 bar 4 MPa 138 bar 4 MPa 138 bar 4 MPa 241 bar 5 MPa 345 bar 261686 4 MPa 241 bar Standard 2 Component Hose Maximum Fluid Working Pressure 246045 4 MPa 138 bar 4 MPa 138 bar 246047 4 MPa 138 bar 4 MPa 138 bar 246049 4 MPa 138 bar 4 MPa 241 bar 246053 4 MPa 241 bar 4 MPa 241 bar 4 MPa 138 bar 4 MPa 138 bar 4 MPa 138 bar 246678 4 MPa 138 bar 4 MPa 241 bar 249587 4 MPa 138 bar 4 MPa 241 bar 256548 4 MPa 241 bar 4 MPa 138 bar 261328 4 MPa 138 bar 5 MPa 345 bar 4 MPa 241 bar 5 MPa 345 bar 4 MPa 138 bar 4 MPa 138 bar 4 MPa 241 bar ES o L O a O D X j C 3 al a O lt 5 U 0 0 C NM NO DO N N NO N am 01 On A DI DI DI Dj DID O 5 O1 O O O Ni O O CO 01 h NO DOT DOT DOT DT PO N NO NO NO NI NI N NO NO NO ASI BR 5 1 Ono o C1 I E A By ASD E a E lt lt I lt N O ide O DO DDD D D D Di di vi NI GC C C1 C1 O OIO OIO O O O NINI A O Go Go A 00 N NI NI NI Ol C1 D D CO l VIN co 00 co DOSI N 00 O A NM 309572ZAF 33 Technical Data Power Lock Heated Hose Metric 24 MPa 241 bar 24 MPa 241 bar 24 MPa 241 bar These models include the Xtreme Wrap Scuff Guard 34 309572ZAF 309572ZAF Technical Data 35 Graco Standard Warranty Graco warr
12. 5 fa Blowing Agents 10 Changing Materials 10 installation cia ai eee tees 11 DESCHPHON ETT 11 Connect Whip Hose to Gun or Gun Manifold 12 Connect Heated Hoses 13 Connect FTS and Heated Dual Whip Hose 18 Connect FTS with a Non Heated Whip Hose or Remote Mix Manifold 20 Check Hoses for Leaks 21 Protective Covering llli sess 22 Operation iii io Exe oes 23 Fluid Temperature Sensor FTS Calibration 23 Maintenance unir c 00 3909 Ec de aO a 24 Instructions for Replacing Individual A or B Hose 24 xi AM 25 Using 261669 Fluid Temperature Sensor JIC to JIC A A 25 Using 24M943 Fluid Temperature Sensor NPT to NPT fittings o ooo ooo 26 Using 24K207 RTD 2 Component Hose Fluid Temperature Sensor JIC to JIC fittings 27 Using 24M944 RTD 2 Component Hose Fluid Temperature Sensor NPT to NPT fittings 28 Using 261670 Fluid Temperature Sensor JIC to NPT ANGS 3 5 y 4 e deo es CES e 29 15F144 Hose Wire Jumper 30 ACCOSSOMOS sila dad iatale 32 SCU GUATA a sorie pref rd 32 Technical Data voa RR ea 33 Graco Standard Warranty 36 Graco Information 36 309572ZAF Power Lock Hose Bundle Part Numbers Power Lock Hose Bundle Part Numbers You need at least one 50 ft 15 2 m main hose one fluid temperature sensor FTS and one whip hose or one wire ha
13. Instructions Parts Power Lock Heated Hose For use with plural component proportioners For professional use only Not approved for use in European explosive atmospheres See page 3 for Maximum Fluid Working Pressure 130 psi 0 9 MPa 9 bar Maximum Air Working Pressure 180 F 82 C Maximum Hose Operating Temperature Read all warnings and instructions in this manual Save these instructions See page 3 for a list of part numbers e Important Safety instructions ii AA Mia LN ie a LN io ES ZG Sof por ZZ SS ir jj z255 IN MAA AAA 1 gt me ani TI12157a GRACO GUSMER C PROVEN QUALITY LEADING TECHNOLOGY Contents Power Lock Hose Bundle Part Numbers 3 WAD HOSES cac s ooa eu ker I p Ete 3 Adapter Fittings esser ERRARE ER 3 Standard 2 Component Hose 4 RTD 2 Component Hose for use with GCA Controlled Reactors 4 Airless 2 Component Hose 5 Custom Application 2 Component Hose 5 Fluid Temperature Sensor FTS Kits 6 Fluid Temperature Sensor Kits FTS RTD for use with GCA Controlled Systems 6 Warnings crasas disputes i 7 Important Two Component Material Information 9 Isocyanate Conditions 9 Material Self ignition 9 Keep Components A and B Separate 9 Moisture Sensitivity of Isocyanates 10 Foam Resins with 24
14. ages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call this number to identify the distrib utor closest to you 1 800 328 0211 Toll Free 612 623 6921 612 378 3505 Fax All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 309572 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC
15. ants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The e
16. ar Tet TA FTS kits contain e FTS Sensor e FIS coupler fitting bb for equal length on other line e Adapter fittings as necessary See Adapter Fittings page 3 e Foam tube insulation to cover fittings and FTS e 3 75 in 95 25 mm air line jumper hose except kit 261670 309572ZAF Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk When these symbols appear in the body of this manual refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable A 309572ZAF ELECTRIC SHOCK HAZARD The hoses must be grounded Improper grounding set up or usage of the hoses can cause electric shock e Turn off and disconnect power before installing or servicing hoses e Connect to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations Never cut or puncture a hose cover Do not expose to rain Store indoors SKIN INJECTION HAZARD High pressure fluid from hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Inspect hose before each use for cuts
17. chieve a flat profile on the hose Tighten e A di abi ti 7 DU p YY gt eee rat uia prora r AE Tighten T112158a FiG 1 12 309572ZAF Connect Heated Hoses SW i w 1 Lay heated hoses end to end matching the color coding Red for component A ISO blue for component B RES TI2678B 2 Connect fluid hoses 1 2 and tighten See maximum torque specifications below and FIG 3 Do not over torque Torque 1 4 in 6 4 mm and 3 8 in 9 5 mm ID hoses to e Aside to 14 ft lb 19 Nem e B side to 20 ft lb 27 Nem Torque 1 2 in 13 mm ID hoses to Aside to 43 ft lb 58 Nem e B side to 55 ft lb 74 Nem 309572ZAF Installation TI2679B FiG 3 Do not connect the main air supply at this time Some insulated heated hoses do not contain an air hose 3 Connect air hoses 3 TI2682B FiG 4 Installation 4 Connect electrical wires a Ensure electrical wires ends are 5 8 in 15 9 mm long If they are not use a sharp scissors to strip all four wire ends to the correct length See Strip Length Gauge for correct length Strip Length b If wire is short of ferrule end adjust strip length accordingly If bare wire is pro truding from ferrule trim flush to ferrule end See FIG 6 Incorrect Incorrect TI9768a FIG 6 5 8 in This illustration is not to scale 0 625 mm TI9733a FiG 5 N
18. d B Hose Length FTS Scuff i inlet f Assembly ft m Cable Guard outlet m Red Hose Hose 5000 psi 34 5 MPa 345 il ee zamor 50 182 UG PBI v SJ peso 1SE7S0 sere zamos oa seo v SIC 6J serr isET2 A ees e CT e I I zeros oma WES OO Y esi fene feer iser ao 55182 penae y 830100 faeere 62720 Custom Aopiston 2 2 Component Hose in MN Standard Hose Fittings Braided B Hose Length FTS Scuff i inlet f Assembly ft m Cable Guard outlet m outlet m Red Hose Blue Hose 2000 psi 13 8 MPa 138 bar 246058 ra pape TO SJ eso 246061 240082 3500 psi 24 1 MPa 241 bar 246067 261336 50 15 2 CIO TAT _Y_ _ SIC esc 246069 246072 26159780052 1510 9810 1 ow 630 24067 48070 ra 801752 9810 88 0 SC jose 246069 246070 Stranded wire no connectors i Two FTS cables and two sets of standard wires 309572ZAF 5 Power Lock Hose Bundle Part Numbers Fluid Temperature Sensor FTS Kits B Side Se inet outer FTSProbe_ mer Outer FTS Probe 5000 psi 34 5 MPa 345 bar 261669 sc SIC TOUS pero 261670 s paner pme gt ener c 7250 psi 50 MPa 500 bar 1 2 apt Vee Fluid Temperature Sensor Kits FTS RTD for use with GCA Controlled Systems Se wie iet omet RTD Probe met Outlet RTD Probe _ 5000 psi 34 5 MPa 345 bar zacor sJc pe v peso pelo 7250 psi 50 MPa 500 b
19. d material in fluid lines which could cause serious injury or Spraying or dispensing materials containing isocyanates creates potentially harmful mists vapors and atomized particulates Read material manufacturer s warnings and material damage equipment To prevent cross contamination MSDS to know specific hazards and precautions of the equipment s wetted parts never interchange related to isocyanates component A isocyanate and component B resin parts Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventilation in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self ignition wo Some materials may become self igniting if applied too thickly Read material manufacturer s warnings and material MSDS 309572ZAF 9 Important Two Component Material Information Moisture Sensitivity of Isocyanates Isocyanates ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will be
20. f Part 1 2 3 15B295 24F179 4 24J523 24J524 5 261669 5a 5b 5c 24V454 5d 127596 5e 127597 309572ZAF Fluid Temperature Sensor Description HOSE component A ISO see tables starting on page 4 HOSE component B RES see tables starting on page 4 HOSE air 50 ft 15 2 m HOSE air 25 ft 7 6 m CABLE FTS 50 ft 15 2 m CABLE FTS 25 ft 7 6 m KIT FTS coupler SENSOR fluid temperature 5 JIC FITTING FTS coupler 6 JIC HOSE air 4 75 in 120 65 mm FITTING swivel 6 JIC x 6 JIC mxf FITTING swivel 5 JIC x 5 JIC mxf Qty 1 1 1 1 1 1 1 1 1 1 1 Whip Hose RE E e a LS S LIS OS LL L Xo SSF o LR CRISS IL 9 ti17092b Ref Part Description Qty 6 HOSE whip see Whip Hoses page 1 3 8 15B280 HOSE whip air 10 ft 3 m 1 9 SCUFF GUARD included on some 1 hoses see Accessories on page 32 12 261821 CONNECTOR electrical on main 1 hose sections 13A 15B679 LABEL safety English not shown 1 A 16M219 LABEL safety Spanish French not 1 shown A Replacement Danger and Warning labels tags and cards are available at no cost 25 Parts Using 24M943 Fluid Temperature Sensor NPT to NPT fittings SV X s Ww Ww Ww X Y 74929 9 9 9 9 9 9 9 9 PASA Fluid Temperature Sensor 12 SEER QO QO x 15 AN SERE EEES ESAS 7 VIALES A OP KOOP Cyr Q2 Z ESA d p SS y Ti19091b Heated Fluid Hose 1 Ref Part Description Qty 1 HOSE co
21. f using hose without an FTS measure hose temperature to ensure it does not exceed 180 F 82 C Hose must be properly supported to avoid excessive strain due to weight bending sharp edges or stress caused by running over a roof edge Fluids subjected to heat in confined spaces including hoses can create a rapid rise in pressure due to the thermal expansion Over pressurization can result in equipment rupture and serious injury Open a valve to relieve the fluid expansion during heating e Replace hoses proactively at regular intervals based on your operating conditions 1 Connectair hose to main air supply if equipped 2 Connect electrical connectors 12 to con nector from fluid manifold M or accessory control box See Connect Heated Hoses page 13 Connect hose cable 4 to cable from proportioner fluid manifold or acces sory control box Wrap connections with electrical tape 309572ZAF Operation NU Y i 3 ti9878A Fic 16 3 Connect to spray gun See gun manual 4 Connect whip air hose to gun air inlet if equipped See gun manual 5 Follow setup startup and operation proce dures in proportioner manual Fluid Temperature Sensor FTS Calibration Calibrate the FTS ONLY at initial startup the first time the unit is operated and any time the hose length changes 1 Before turning on the unit ensure all hoses and cables are properly connected To ensure that the FTS in the
22. gin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts NOTE The amount of film formation and rate of crystal lization varies depending on the blend of ISO the humidity and the temperature To prevent exposing ISO to moisture e Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container e Keep the ISO lube pump reservoir if installed filled with Graco Throat Seal Liquid TSL Part 206995 The lubricant creates a barrier between the ISO and the atmosphere e Use moisture proof hoses specifically designed for ISO such as those supplied with your system e Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use e Never use solvent on one side if it has been con taminated from the other side e Always lubricate threaded parts with ISO pump oil or grease when reassembling Foam Resins with 245 fa Blowing Agents Some foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitated To reduce frothing minimize preheating in a circulation system 10 Changing Materials e When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean e Always clean the fluid inlet strainers after flushing e Check with your material manufacturer fo
23. mm FITTING swivel 6 JIC x 6 JIC mxf FITTING swivel 5 JIC x 5 JIC mxf 5b Qty n bh bh h h o bo bd Ref Part 6 8 15B280 9 12 261821 13A 15B679 A 16M219 14 24N449 12 Parts Whip Hose T118392b Description HOSE whip see Whip Hoses page 3 HOSE whip air 10 ft 3 m SCUFF GUARD included on some hoses see Accessories on page 32 CONNECTOR electrical on main hose sections LABEL safety English not shown LABEL safety Spanish French not shown CABLE CAN 50 ft 15 2 m Qty 1 A Replacement Danger and Warning labels tags and cards are available at no cost Included only in hoses with CAN cable See RTD 2 Component Hose for use with GCA Controlled Reactors page 4 27 Parts Using 24M944 RTD 2 Component Hose Fluid Temperature Sensor NPT to NPT fittings Fluid Temperature Sensor Whip Hose TI19092b Heated Fluid Hose Ref Part Description Qty Ref Part Description Qty 1 HOSE component A ISO see 1 8 15B280 HOSE whip air 10 ft 3 m 1 tables starting on page 4 9 SCUFF GUARD included on some 1 2 HOSE component B RES see 1 hoses see Accessories on page 32 tables starting on page 4 12 261821 CONNECTOR electrical on main 1 3 15B295 HOSE air 50 ft 15 2 m 1 hose sections 4 24N450 CABLE RTD 50 ft 15 2 m 1 13A 15B679 LABEL safety English not shown 1 5 24M944 KIT FTS coupler 1 A 16M219 LABEL safety Spanish French
24. mponent A ISO see 1 tables starting on page 4 2 HOSE component B RES see 1 tables starting on page 4 3 15B295 HOSE air 50 ft 15 2 m 24F179 HOSE air 25 ft 7 6 m 4 24J523 CABLE FTS 50 ft 15 2 m 24J524 CABLE FTS 25 ft 7 6 m 5 24M943 KIT FTS coupler Lo A A o I aa 5a SENSOR fluid temperature 1 2 npt 5b FITTING FTS coupler 1 2 npt f 5C HOSE air 3 75 in 95 3 mm 6 HOSE whip see Whip Hoses page 3 8 15B280 HOSE whip air 10 ft 3 m 1 9 SCUFF GUARD included on some 1 hoses see Accessories on page 32 12 261821 CONNECTOR electrical on main 1 hose sections 13A 15B679 LABEL safety English not shown 1 A 16M219 LABEL safety Spanish French not 1 shown 15 CONNECTOR manifold 4 A Replacement Danger and Warning labels tags and cards are available at no cost Not included Order connector fittings that connect to the A and B component hoses See Adapter Fit tings page 3 26 309572ZAF Using 24K207 RTD 2 Component Hose Fluid Temperature Sensor JIC to JIC fittings Fluid Temperature Sensor N 5d Heated Fluid Hose Ref Part 2 3 15B295 4 24N450 5 24K207 5a 5b 5c 24V454 5d 127596 oe 127597 309572ZAF Description HOSE component A ISO see tables starting on page 4 HOSE component B RES see tables starting on page 4 HOSE air 50 ft 15 2 m CABLE RTD 50 ft 15 2 m KIT FTS coupler SENSOR FTS RTD COUPLER HOSE air 4 75 in 120 65
25. nnect the electrical connectors 12 6 Connect the FTS air line coupler 5c between air hoses 3 and 8 7 Connect the sensor cable of the hose 4 to the sensor cable of the FTS 5a For non RTD hoses slide the insulator sleeves S over the connection Leave slack in the cables to provide stress relief and to pre vent cable failure or errors 8 See Check Hoses for Leaks page 21 309572ZAF Installation To Gun SKKAKAAAAAASAAAAANALI Non RTD Hoses K LERRR REE ROKK SSSR RRR KOK ROS si I n K a po To Proportioner x 3 TI17091b 12 6b T118392b FiG 13 309572ZAF 19 Installation Connect FTS with a Non Heated Whip Hose or Remote Mix Manifold To prevent damage to probe do not kink or excessively bend hose Do not coil hose tighter than the minimum bend radius of 3 ft 0 9 m Do not subject hose to excessive weight impact or other abuse 1 Carefully extend FTS probe H into the hose section from the proportioner Do not bend or kink probe Insert probe in major volume resin side on systems which are not 1 1 mix ratio Connect FTS 5 to mating assembly 4 S A 12 To dk Proportioner 20 3 Connect fluid hoses to FTS Y To use 1 2 in 13 mm ID fluid hoses remove the adapters from the propor tioner fluid manifold and install them in the FTS swivel inlets Install one connector 12 between wires Refer to page 13 for instructions
26. nt manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 309572ZAF Important Two Component Material Information PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhala tion of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer Important Two Component Material Information Isocyanate Conditions Keep Components A and B Separate GR Cross contamination can result in cure
27. ntainers and dispose of it according to applicable guidelines Always wear chemically impermeable gloves when spraying dispensing or cleaning equipment FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solve
28. quipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential dam
29. r chemical compatibility e Most materials use ISO on the A side but some use ISO on the B side e Epoxies often have amines on the B hardener side Polyureas often have amines on the B resin side 309572ZAF Installation Installation Description A N AA WM This hose must be used with an FTS and cable to provide grounding The heated hose maintains proper fluid tem perature while spraying Fluid hoses are marked with red tape for ISO hardener minor volume side blue tape for HES resin major volume side Fittings have different sized threads to prevent incorrect connection which can cause fluid crossover and permanently damage the hose Hoses are 50 ft 15 2 m or 25 ft 7 6 m long The whip hose is 10 ft 3 m long or less To heat the major volume hose only ina wide ratio system see 15F144 Hose Wire Jumper page 30 309572ZAF 11 Installation Connect Whip Hose to Gun or Gun Manifold EN Install hose in a helix configuration for e Easy gun movement e Large spraying motion e Ability to spray in tight areas and odd angles e Reduced operator fatigue e Maximum hose life 1 Overlap A and B component hoses and 2 Tighten fittings to A and B component assemble to gun or gun manifold fittings as hoses Ensure hose remains flat after fit shown in FIG 1 tings are tightened Loosen and retighten fittings as necessary to eliminate any torque on hoses This will help a
30. rness jumper part no 261821 to make a complete heated hose assembly Be sure the selected hose meets your maximum pressure and hose diameter requirements Whip Hoses Hose Length ID Assembly ft m in Mm Heated Guard 2000 psi 13 8 MPa 138 bar 246050 pog po v 7 P pre 249586309 po v v pme erre 3500 psi 24 1 MPa 241 bar 246068 Tog pao v Y pe pese z mo edu wv v ssc peso 261685 108 emo v pme pese 5000 psi 34 5 MPa 345 bar 258701 Tog T6 v v TSJC esc Individual heated A and B lines Adapter Fittings Use adapter fittings to connect a hose assembly to a fluid manifold and or a FTS Use JIC swivel fittings to connect a female FTS to male end hoses and or npt female ball valves on mix manifold inlets Hose Fittings Hose Fittings 4500 psi 31 MPa 310 bar 6000 psi 41 MPa 414 bar 17833 3 8 npt m 8 JIC m 5000 psi 34 5 MPa 345 bar 16702 1 4 npt m 39 JIC m 16703 8 JIC m 7250 psi 50 MPa 500 bar 16704 6 JIC m 00206 1 2 npt m 1 4 f 16765 10 JIC m 21433 1 2 npt m 3 8 f 17506 6 JIC f swivel 59841 3 8 npt m 1 4 f 17832 6 JIC m 7400 psi 51 MPa 510 bar 19998 5 JIC m 58491 1 2 npt m 1 2 m 22406 5 JIC m 59239 1 2 npt m 3 8 26327 6 JIC f swivel 62449 1 2 npt m 1 4 m 20953 EAN NE 7500 psi 52 MPa 517 bar 26329 8 JIC f swivel E TATO 1 4 m 26330 10 JIC f swivel 26339 3 8 npt m
31. rts 15F144 Hose Wire Jumper Dog Tolg Use the 15F144 Hose Wire Jumper to heat Q A only the major volume hose in a wide ratio system y This hose must be used with an FTS and cable to provide grounding To build one complete 50 ft single side heated hose bundle order the following parts 1 Wrap hose wire jumper 100 around resin hose 101 in a spiral fashion Ref Part Description Qty 2 Connect resin hose wire 101a to other 100 15F144 JUMPER hose wire 1 side of Power Lock connector 100a see 101 HOSE resin heated 50 ft 1 page 13 15 2 m minimum see tables starting on page 4 l 102 24J523 CABLE FTS 1 3 Wrap FTS cable 102 around resin hose 104 261670 FLUID TEMPERATURE 1 101 in a spiral fashion SENSOR see page 25 105 pur HOSE hardener unheated 50 1 4 Twist hoses 101 and 105 together to pro chase ft 15 2 m minimum customer vide strain relief locally X supplied l 106 pur CONNECTORS fluid as as chase required to complete assem regd gt Repeat steps 1 4 for each length of hose locally bly not shown 101 Connect hoses electrical connec tors and cables see Connect Heated Hoses page 13 6 Install one Lock connector 100a between wires see page 13 7 Connect FTS with a Non Heated Whip Hose or Remote Mix Manifold page 20 30 309572ZAF 8 Install whip hose and gun Ensure that gun is grounded 9 Connect hoses to proportioner 10 Insulate and protec
32. structed in proportioner manual Tighten connections then pressurize again to ensure leaks have stopped Relieve pressure 21 Installation Protective Covering 1 Wrap all fluid hose connections with electri cal tape TI2681A 2 Fold wire back on hose to ensure adequate strain relief Wrap all electrical connections and cable connections with electrical tape to protect them from pulling apart and abra sion Leave CAN cable connector if used accessible at whip hose joint for connec tor to the Remote Display Module Kit if ordered 3 Install protective cover see Accessories page 32 or wrap hose bundle with duct tape to protect foam 4 For hoses that include the standard braided protective scuff cover unroll excess cover over hose and electrical connections Tape securely 5 For hoses that include Xtreme Wrap pro tective scuff sleeve pull just enough excess length over hose and electrical con nections Tape securely NOTE Xtreme Wrap protective scuff sleeve will contract when heated Use only as much length as necessary to cover connections and allow excess to remain slack 22 309572ZAF Operation 4 212 its i AN X auf Di I h b up LN Do not operate a coiled hose A coiled hos creates uneven heat buildup which can result in hose rupture and cause serious injury including fluid injection Maximum hose operating temperature is 180 F 82 C I
33. t hoses See Protective Covering page 22 101a 309572ZAF Parts Some previous models include trans ormers with tap settings Set transformer wire taps using the following table Transformer tap wire connections vary depending on length of heated hose See pro portioner operation manual for further informa tion Verify that tap wire connections are correct Single Side Heated Tap Terminal Hose Length ft m Label ft 50053 3565068 100 1220 TI5872D 31 Accessories Accessories Scuff Guard Use to keep hose clean and protect it from damage Part Description 7 ft 2 1 m braided polyester mesh For whip hose Fold back over itself for easy installation 50 ft 15 2 m braided polyester Fold back over itself for easy instal 25 ft 7 6 m braided polyester Fold back over itself for easy instal 50 ft 15 2 m polyethylene bag Inflate with air for easy installation 8 ft 2 4 m Xtreme Wrap abra sion resistant woven nylon sleeve for whip hose 55 ft 16 8 m Xtreme Wrap abra sion resistant woven nylon sleeve 32 309572ZAF Technical Data Technical Data Lock Heated Hose y O O T Maximum Air Working Pressure 130 psi 0 9 MPa 9 bar Maximum Fluid Operating Temperature 180 F Wetted Parts Nylon Zinc Plated Carbon Steel 303 Stainless Steel o eb Si sE e Lg 5 r D o N sE o 0 b 0 4 in diameter 1 watts foot 36 watts meter
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