Graco 300627EN-D User's Manual
Contents
1. Ink Manufacturing and Printing Solutions Solutions for pail drum or bulk tank ink applications GRACO 7 fa j k P PROVEN QUALITY LEADING TECHNOLOGY Features Priming piston pumps have flow rates up to 7 5 gpm 28 3 lpm and are perfect for high viscosity finished ink or ingredient supply Priming piston pumps are available with hydraulic or pneumatic motors Husky diaphragm pumps have maximum flow rates of 7 275 gpm 26 5 1 041 lpm and are ideal for low viscosity finished ink supply or high volume ink transfer Evacuation from virtually any supply source including bins drums pails dispersion mixers and milling equipment Applications Supplying ink to press fountains Supplying raw ink Evacuating to dispersion tanks Supplying ink to milling equipment Supplying ink to batch dispensing systems Waste water treatment Pumping solvents for ink wash systems Key Industries Letterpress and lithographic ink manufacturing Flexographic and gravure ink manufacturing Magazine and commercial printers Newspaper printers MT p Doe n p ta 1 F f Ea II ae e a E d ugi e f m f mm F FrP r qai ir a a ga Farah Pumps That Last Husky Air Operated Double Diaphragm Pumps e ideal for flexographic and gravure ink e High volume transfer supply of mixing ingredients and ink packaging e Unloading dispersion mixers supplying m2. latest product information available at the time of publication Graco reserves the right to make changes at any time without notice All other brand names or marks are used for identification purposes and are trademarks of their respective owners
3. 1441 Tel 612 623 6000 Fax 612 623 6777 AMERICAS MINNESOTA Worldwide Headquarters Graco Inc 88 11th Avenue N E Minneapolis MN 55413 EUROPE BELGIUM European Headquarters Graco N V Industrieterrein Oude Bunders Slakweidestraat 31 3630 Maasmechelen Belgium Tel 32 89 770 700 Fax 32 89 770 777 ASIA PACIFIC AUSTRALIA Graco Australia Pty Ltd Suite 17 2 Enterprise Drive Bundoora Victoria 3083 Australia Tel 61 3 9467 8558 Fax 61 3 9467 8559 CHINA Graco Hong Kong Ltd Shanghai Representative Office Room 118 1st Floor No 2 Xin Yuan Building No 509 Cao Bao Road Shanghai P R China 200233 Tel 86 21 649 50088 Fax 86 21 649 50077 INDIA Graco Hong Kong Ltd India Liaison Office Room 432 Augusta Point Regus Business Centre 53 Gurgaon Haryana India 122001 Tel 91 124 435 4208 Fax 91 124 435 4001 JAPAN CEWE 1 27 12 Hayabuchi Tsuzuki ku Yokohama City Japan 2240025 Tel 81 45 593 7300 Fax 81 45 593 7301 KOREA Graco Korea Inc Shinhan Bank Building 4th Floor 1599 Gwanyang Dong Dongan Ku Anyang Si Gyunggi Do Korea 431 060 Tel 82 Korea 31 476 9400 Fax 82 Korea 31 476 9801 Call today for product information or to request a demonstration 8 77 84GRACO 1 877 844 7226 or visit us at www graco com Graco Inc is registered to I S EN ISO 9001 2003 2009 Graco Inc 300627 Rev D 4 09 All written and visual data contained in this document are based on the
4. 41 Floor stand 3 inlet 222 80 222 80 2221 80 222 80 Hydraulic controls 236865 236865 Outlet hydraulic hose connector 1 m x 1 1 2 1500 psi rated Not included Not included 55 Gallon Drum Supply Ram package with pump 234371 2343 6 2343 2 234376 Air run away control 3 4 224040 224040 Air speed control 1 2 f 510441 510441 Hydraulic controls 236865 236865 Outlet hydraulic hose connector 1 m x 1 1 2 f 1500 psi rated Not included Not included Misc Information Pump lower section 246934 246934 246934 246934 Ram plate replacement seals 165601 165601 165601 165601 Hydraulic controls include hydraulic flow and pressure control ball valves 3 ft supply and return hose Piston Pumps Lower size 450 Maximum fluid pressure 2000 psi 140 bar 14 MPa Maximum motor inlet pressure 100 psi 7 bar 0 7 MPa Flow rate 60 cpm 1 2 gpm 4 5 Ipm Cfm or gpm required per gallon 35 cfm Fluid pump outlet size 3 4 npt f Motor inlet size 1 2 npt f Weight of pump 50 Ib 22 7 kg Instruction manual 308017 Bin Supply Pump 246933 Air controls FRL 3 8 f 110150 Floor stand 3 inlet 222 80 Air run away control 3 4 f 224040 Air speed control 1 2 f 510441 55 Gallon Drum Supply Ram package with pump 934369 and air regulator Air run away control 3 4 f 224040 Air speed control 1 2 f 910441 55 Gal
5. 41 Hydraulic controls 236865 236865 Outlet hydraulic hose connector 1 m x 1 1 2 1500 psi rated Not included Not included Misc Information Pump lower section 246939 246939 246939 246939 Ram plate replacement seals 165601 165601 165601 165601 Hydraulic controls include hydraulic flow and pressure control ball valves 3 ft supply and return hose Name of Pump Lower size 2100 2100 2100 2100 Maximum fluid pressure 1200 psi 82 8 bar 8 28 MPa 1200 psi 82 8 bar 8 28 MPa 2400 psi 165 bar 16 5 MPa 2400 psi 165 bar 16 5 MPa Maximum motor inlet pressure 100 psi air 6 9 bar 0 69 MPa 750 psi oil 51 7 bar 5 1 Mpa 100 psi air 6 9 bar 0 69 Mpa 1500 psi oil 103 bar 10 3 Mpa Flow rate 60 cpm 7 5 gpm 28 4 lpm 7 5 gpm 28 4 Ipm 7 5 gpm 28 4 Ipm 7 5 gpm 28 4 Ipm Cfm or gpm required per gallon 20 cfm 1 6 gpm 6 Ipm 25 cfm 1 6 gpm 6 Ipm Fluid pump outlet size 1 1 2 npt m 1 1 2 npt m 1 1 2 npt m 1 1 2 npt m Motor inlet size 3 4 npt f 3 4 npt f 3 4 npt f 3 4 npt f Weight of pump 142 Ib 65 kg 196 Ib 89 kg 160 Ib 73 kg 196 Ib 89 kg Instruction manual 308149 308149 308149 308149 Bin Supply Pump 246935 246937 246936 246937 Air controls FRL 1 2 217072 217072 Air run away control 3 4 224040 224040 Air speed control 1 2 f 910441 9104
6. 800 pump and when mounted to a 800 pump when mounted to a 450 pump 3100 psi 231 bar when mounted to a 2100 pump Selection Guide CHOOSE THE RIGHT PUMP FOR YOUR APPLICATION Whether you are supplying ink ingredients to a dispersion mixer or finished inks to your printing press Graco has a pumping solution Choose from our complete selection of pumps and packages for transferring from pails drums and bins PAILS Up to 1 gpm 3 7 Ipm 9 6 Ib min 4 3 kg min e 10 1 President DRUMS Up to 1 gpm 3 7 Ipm 9 6 Ib min 4 3 kg min Up to 2 8 gpm 10 5 lpm 27 5 Ib min 12 4 kg min Up to 7 5 gpm 28 3 Ipm 73 Ib min 33 1 kg min e 10 1 President e 19 1 Senator e Viscount Il 1900 e 31 1 Bulldog e Viscount Il 3100 e 12 1 Bulldog e Viscount Il 1200 e 24 1 King e Viscount Il 2400 BINS Up to 1 gpm 3 7 Ipm 9 6 Ib min 4 3 kg min Up to 2 8 gpm 10 5 lpm 27 5 b min 12 4 kg min Up to 7 5 gpm 28 3 Ipm 73 Ib min 33 1 kg min e 19 1 Senator e Viscount Il 1900 e 31 1 Bulldog e Viscount Il 3100 e 19 1 Senator e Viscount Il 1900 e 31 1 Bulldog e Viscount Il 3100 e 12 1 Bulldog e Viscount Il 1200 e 24 1 King e Viscount Il 2400 Viscount Il Hydraulic Motor Replaces the King Bulldog or Senator motors with the 800 or 2100 pump saves up to 80 on energy Check out the Return On Investment Analysis to learn how you can start saving with a Gr
7. aco Viscount II hydraulic powered system Name of Pump Lower size 800 800 800 800 Maximum fluid pressure 1900 psi 131 bar 13 1 MPa 1900 psi 131 bar 13 1 MPa 3100 psi 213 bar 21 3 MPa 3100 psi 213 bar 21 3 MPa Maximum motor inlet pressure 100 psi air 6 9 bar 0 69 MPa 450 psi oil 31 bar 3 1 MPa 100 psi air 6 9 bar 0 69 Mpa 750 psi oil 51 7 bar 5 1 MPa Flow rate 60 cpm 2 8 gpm 10 6 lpm 2 8 gpm 10 6 Ipm 2 8 gpm 10 6 Ipm 2 8 gpm 10 6 Ipm Cfm or gpm required per gallon 24 cfm 4 3 gpm 16 2 Ipm 32 cfm 4 3 gpm 16 2 lpm Fluid pump outlet size 1 npt f 1 npt f 1 npt f 1 npt f Motor inlet size 3 4 npt f 3 4 npt f 3 4 npt f 3 4 npt f Weight of pump 160 Ib 73 ko 177 Ib 80 kg 160 Ib 73 kg 177 b 80 kg Instruction manual 308351 308351 308351 308351 Bin Supply Pump 246941 246938 246940 246938 Air controls FRL 1 2 217072 217072 Air run away control 3 4 224040 224040 Air speed control 1 2 f 510441 510441 Floor stand 3 inlet 222 80 222 80 222 80 222 80 Hydraulic controls 236865 236865 Outlet hydraulic hose connector 1 m x 1 1 2 1500 psi rated Not included Not included 55 Gallon Drum Supply Ram package with pump 2343 7 2343 8 234374 2343 8 Air run away control 3 4 224040 224040 Air speed control 1 2 510441 5104
8. illing equipment and batch metering of ingredients e No exposed seal to wear or leak e Handles low to medium viscosity fluids with ease Priming Piston Pumps e ideal for printing with letterpress or lithographic inks and ingredient supply in ink manufacturing e Available with hydraulic or pneumatic motors e Improved seal design reduces leakage e Handles high viscosity fluids with ease e Mounts on powerful pneumatic rams carts or floor stands e Compatible with UV inks Hydraulic or Pheumatic Graco offers both hydraulic and pneumatic motors to drive your priming piston pump Both are top quality choices for smooth continuous ink delivery ALREADY OWN A PNEUMATIC MOTOR No problem Take advantage of Graco s King Bulldog Senator and President pneumatic motors provide rugged reliable service life for ink manufacturing and printing applications significant savings by converting your existing pump to a Graco hydraulic system See your Graco Distributor for details King Pneumatic Motor When paired with any of Graco s priming piston pumps the Viscount Il hydraulic motor offers exceptional cost savings by operating on 20 of the energy used by pneumatic motors Viscount Il Hydraulic Motor 3 Diaphragm Pumps For Ink Supply And Transfer SUPPLY OR TRANSFER WITH EASE Husky Air Operated Double Diaphragm pumps are ideal for bulk transfer of your solvent or water based low to medium viscosit
9. lon Pail Supply Cart package with pump 234370 Air run away control 3 4 f 224040 Air speed control 1 2 f 910441 Misc Information Pump lower section 246932 Ram plate replacement seals 165601 10 Floor Mount 12 1 Bulldog with 2100 pump Ram Mount T 31 1 Bulldog with W L A 800 pump Cart Mount 10 1 President with 450 pump Cost Savings That Are Hard To Beat Unlike pneumatic hydraulic motors continually reuse the oil required to cycle the motor making hydraulic technology the most efficient solution for pumping ink A Hydraulic power pack Consists mainly of oil reservoir electric motor and variable volume pressure compensated hydraulic pump Supply and return lines Supplies high pressure oil to the hydraulic ink pump and returns the used oil Hydraulic regulator and flow control Controls the pressure and flow of oil to the hydraulic motor which in turn controls the outlet pressure and cycle rate of the ink pump Hydraulic motor The Viscount Il uses a controlled volume of oil at a specific pressure to duplicate the fluid flow and pressures in a pneumatic system The controlled oil is then circulated back to the power pack for reuse Note Pneumatic motors exhaust the compressed air into the atmosphere after cycling the pump Return On Investment Analysis 2000 psi pneumatic pump 100 psi inlet air pressure 2000 psi hydraulic pump 1300 psi i
10. nlet oil pressure gt lt gt lt 1 200 1 200 4 800 4 800 gt lt gt lt 18 cfm 1 60 gal 86 400 cfm 7 680 gal M 21 600 hp 6 853 hp 2 895 kW hr 919 kW hr 180 97 57 41 Daily energy cost savings Production days per year Ge ANNUAL ENERGY SAVINGS USING HYDRAULICS 11 GRACO ABOUT GRACO GRACO LOCATIONS SALES DISTRIBUTION SERVICE North America Customer Service 800 328 0211 Fax 877 340 6427 PROVEN QUALITY LEADING TECHNOLOGY Founded in 1926 Graco is a world leader in fluid handling systems and components Graco products move measure control dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication commercial and industrial settings The company s success is based on its unwavering commitment to technical excellence world class manufacturing and unparalleled customer service Working closely with qualified distributors Graco offers systems products and technology that set the quality standard in a wide range of fluid handling solutions Graco provides equipment for spray finishing protective coating paint circulation lubrication and dispensing sealants and adhesives along with power application equipment for the contractor industry Graco s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market MAILING ADDRESS P 0 Box 1441 Minneapolis MN 55440
11. rene IPE 8 FKM 7 1 25 4 mm Standard aluminum center section 6 Ductile Iron npt 7 Buna N 6 Santoprene G Geolast 8 1 25 4 mm Remote aluminum center section 8 FKM 7 Buna N R 1 25 4 mm Standard stainless steel center section A Acetal bsp 9 Polypropylene 8 FKM B 1 1 2 38 1 mm Standard aluminum center section B Poly bsp A PVDF 9 Polypropylene C 1 1 2 38 1 mm Remote aluminum center section C Aluminum bsp G Geolast A PVDF T 1 1 2 38 1 mm Standard stainless steel center section D Stainless Steel bsp G Geolast F 2 50 8 mm Standard aluminum center section E PVDF bsp B SST with viton seal G 2 50 8 mm Remote aluminum center section F Ductile Iron bsp C Santoprene with viton seal V 2 50 8 mm Standard stainless steel center section K 3 76 2 mm Standard aluminum center section H 2 npt Alum Extended G 2 bsp Alum Extended BSP plastic in 1 2 12 7mm pumps gt 1 Plastic pumps flange connections 3 Aluminum pumps flange connections 4 Selection Guide Proven reliability across many industries Husky Air Operated Double Diaphragm pumps expertly supply and transfer fluids in both ink printing and manufacturing With seven sizes and four materials of construction Graco has a pumping solution perfect for your application Graco s large ported high volume diaphragm pumps efficiently evac
12. uate dispersion tanks or supply material to milling equipment in ink manufacturing Smaller more portable Husky designs are better suited for batch dispensing high volume low viscosity materials FLEXOGRAPHIC AND GRAVURE INKS LITHOGRAPHIC AND LETTERPRESS INKS wW 2 oS Ke 10 000 cps 20 000 cps Piston Pumps For Letterpress amp Lithographic Inks PUMPING YOUR HIGHEST VOLUMES AND VISCOSITIES With higher pump pressures and flow rates Graco priming piston pumps handle a broad range of inks with ease They offer durability power and reliability in any ink manufacturing or printing application ideal for INK Manufacturers amp Printers e Low to high volume multiple press printers using letterpress or lithographic inks Ingredient supply to dispersion mixers Custom UV ink packages available Features Three priming piston pump sizes 450 1 2 gpm 800 2 8 gpm and 2100 7 5 gpm e Maximum pressures of 3100 psi 213 bar when paired with one of five motors e Positive displacement priming piston design provides uniform and easily controlled delivery e Extremely durable pump with long life packing design and low maintenance e Evacuates from pails drums and bins with ease KING BULLDOG SENATOR PRESIDENT Produces up to 2400 psi 165 bar Produces up to 1200 psi 82 bar Produces up to 1900 psi 130 bar Produces up to 1000 psi 68 bar when mounted to a 2100 pump when mounted to a
13. y inks and ingredients They offer easy maintenance with an extremely reliable patented air valve for true non sticking operation Features Sizes range from 3 8 in 9 52 mm to 3 in 76 2 mm Flow rates from 7 275 gpm 26 5 1 041 Ipm Polypropylene acetal aluminum and stainless steel materials of construction Patented dual cup air valve design resists icing sticking and requires no external lubrication Fewer moving parts means increased durability 3 8 in and 1 2 in sizes are available with single or dual inlet outlet configurations All pumps have a 5 year warranty on the fluid section and a 15 year warranty on the center section Diaphragm Pump Designation D X X X X X Part numbers are located on ID tag on center section of all Husky diaphragm pumps a ee ee PUMP SIZE air motor TYPE ann MATERIAL WETTED PARTS SEATS BALLS DIAPHRAGM 3 3 8 9 52 mm Standard polypropylene center section 1 Acetal npt 2 Acetal 1 PIFE l PTFE 5 1 2 12 7 mm Standard polypropylene center section 2 Poly npt 3 Stainless Steel 2 Acetal 5 PE 4 1 2 12 7 mm Remote polypropylene center section 3 Aluminum npt 4 Hardened SST 3 Stainless Steel 6 Santoprene 5 3 4 19 05 mm Standard polypropylene center section 4 Stainless Steel npt 5 TPE 4 Hardened SST 7 Buna N 4 3 4 19 05 mm Remote polypropylene center section 5 PVDF npt 6 Santop
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