Gillette PORTABLE GENERATORS User's Manual
Contents
1. PORTABLE GENERATORS FOR EMERGENCY ELECTRIC POWER DEMAND oe i D one Pan R er PL n R E e w s r ae brn d a s ane L seng Ere E Kans let Ze T Ye TEF i Ey _ a a aiaa l z det A c dag a Er GCL 0 a iat rt S E i B Kr L p i i tee pete as a e E a om a k ae Sane Un x 1 s k S b E A 4 ra i Ba N P riz oe a hal att ear E A 1 2 oof S ET w ji gt i SE ee egies ey R a LP is ta G PU Fia r a p i Pa Mele 8 PA d ae a K er a S srar g a Ep a fo a Lf Bn F s E Je 4 m rs k C lt Lre s a L v E ah 7 E K ri o mum F a z f i tr THE NEW GENERATOR SET RAPID CHANGE CONSTANT QUALITY CHANGE both rapid and constant is normal in today s advancing technology New and improved methods are being developed at a record pace Not only has GEN PRO kept up with these new and improved methods we have also leaped forward with our own unique and exclusive designs For example our new and exclusive KLEEN POWER design generates electric power so clean and pure that it is safe to use on any voltage sensitive electric loads Amplifiers TV sets VCRs computers or any of the vast microprocessor based electric products all require clean electricity below 10 harmonic distortions of power sine wave There is no fear of damage when you plug your equip ment into the clean power of GE2. DEALER GILLETTE MFG INC 1340 WADE DRIVE ELKHART INDIANA 46514 USA TEL 574 264 9639 FAX 574 262 1840 E MAIL THERESA SKYENET NET
3. ASSIST design allows 27 more copper wire and electrical grade steel than leading competitor gen sets This gives you huge extra starting power for hard starting electric motor loads Y EXCLUSIVE HEAVY DUTY DIODES give you Life Time warranty from failure on the most commonly replaced part on other generator sets vA EXCLUSIVE HEAVY DUTY CAPACITOR gives you Life Time warranty from failure on the second most com monly replaced part on other gen sets AG EXCLUSIVE AUTOMATIC LOAD BALANCE elimi nates load chatter and excessive vibration due to unbal anced electric loads MAGNETIC CIRCUIT BREAKERS automatically pro tect windings from overloads and short circuited electric loads GROUND FAULT CIRCUIT INTERRUPTERS GFCI receptacle helps protect operator from electric shock and provides OSHA NEC compliance on the construction job site 8 VOLTMETER allows easy review of correct voltage out put RUN TIME METER totals the hours of run time for serv ice or rental use O OVER HEAD VALVE engine gives you 20 smaller and lighter weight than less efficient side valve engines OHV design also reduces fuel and oil consumption by 40 gives you up to 10 more torque has internal bal ancing for smooth operation and eliminates the need to constantly de car bon engine cylinder head 4 CAST IRON CYLINDER SLEEVE gives you longer engine life than stan dard side valve aluminum engines AUT
4. is the method of graphically showing how clean or distortion free electric power can be danger of destroying voltage sensitive electric loads such as computers stereos TVs VCRs and all microprocessor based equipment Most voltage sensitive electric equipment can withstand up to 10 harmonic distortion The Gen Pro easily meets this clean power requirement at 7 distortion levels The three graphs show how the Gen Pro sine wave compares with standard utility oe and the standard generator set The higher the percentage of distortion the more For your protection and peace of mind always ask the dealer for a wave form graph and ee curve before you purchase any generator set for your home or your business TIF Telephone Influence Factor by definition MG 1 22 43 allows maximum 250 allowable TIF GENERAL COMMENTS Engine horsepower ratings meet SAE J1349 test codes Reduce 3 5 for each 1000 feet over 328 feet above sea level and 1 for every 10 F 5 65 C rise above 77 F 25 C Generator specifications are in accordance with ASA NEMA and IEEE standards Specifications and prices are subject to change without notice The purchaser and or user assumes liability of any modifications and or alter ations made on this equipment from original design and manufacture Before using user shall determine the suitability of the product for his intended use and assume liability therein Consult Owner s Guide for proper operation
5. to choose when you need more electric power in a small compact package All V twin models 9 kw thru 15 kw are equipped with built in 2 wheel dolly for ease of portability and 8 gallon fuel tanks for those long continuous running applications WHY IS GEN PRO UNIQUE AND DIFFERENT FROM THE REST Weather Sound Covers All Models Super Heavy Duty Compact Over head Valve Engines All Models Large Stator with 27 More Copper and Electrical Grade Steel Than Our Closest Rival Allowing More Electric Motor Load Starting Power All Models Fold Away Handle 9 15 kw Full 1 Metal Tube Frame All Models 4 Gallon fuel tank 3 7 5 kw 8 Gallon fuel tank 9 15 kw New Heavy Duty Receptacle Panel with Voltmeter Run Time Hour Meter and New Magnetic Circuit Breakers All Models 1 Fa Full Pneumatic 10 Rubber Tires 9 15kw Rotor with built in KLEEN POWER filtering and Fail Proof rotating diodes 1 with exclusive Life Time Warranty All Models Voltage Regulating Capacitor with 50 More Electrolyte and Metal Foil Over Our Closest Rival All Models These SUPER HEAVY DUTY generator features are packed into every GEN PRO and are not equalled or available in any other generator Our unique and exclusive new winding design KLEEN POWER allows you to plug in any type of voltage sensitive microprocessor based equipment such as computers amplifier
6. N PRO and here is why Optional 2 wheel dolly as shown above is available on models 3 7 5 kw GEN PRO produces electric power so clean that it has only an average 7 of these harmful harmonic distortions Our innovative and exclusive rotor design provides the trans former filtering required to produce this clean power This feature alone makes GEN PRO unique and apart from other brushless portable generators that currently produce electric power with as much as 25 to 40 harm ful harmonic sine wave distortions The gasoline engine has been another source of harmful power New designs in engine carburetors and exhaust mufflers have dramatically reduced engine exhaust pollu tions GEN PRO uses only overhead valve engines that meet or exceed C A R B California Air Resources Board and 1998 EPA guide lines for cleaner and lower exhaust pollution levels Today these gen sets produce the clean est electric power with the least amount of engine exhaust pollution This makes GEN PRO a truly KLEEN POWER genera tor set to use in virtually any application GPN 30H 3000 Watts with Honda 5 5 HP GPN 40H 4000 Watts with Honda 6 5 HP GPN 50H 5000 Watts with Honda 9HP engine in electric or rope start LIGHTWEIGHT COMPACT and HEAVY DUTY will best describe these portable generators They are powered by the very best of long life heavy duty quiet tyoe HONDA over head valve engines Plenty of electrical power is av
7. OMATIC OIL SENSOR protects your engine from low oil and auto matically stops engine before damage happens 43 SOLID STATE IGNITION allows trouble free operation with no points or condenser to replace 4 2 ELEMENT HEAVY DUTY AIR CLEANER adds major additional engine life by trapping more dust and dirt 45 ROPE RECOIL STARTING is easy and simple with its unique automat ic compression release 46 EXTENDED RUN 4 GALLON fuel tank with filter valve and fuel gauge allows up to 12 hours continuous run on 3 kw to 7 5 kw sets 4 EXTENDED RUN 8 GALLON fuel tank with filter and fuel gauge allows up to 9 hours continuous run on 9 kw to 15 kw sets 8 COBALT EXHAUST VALVE AND SEAT adds major additional service life hours Vanguard and Kohler 9 SEPARATE SPIN ON OIL FILTER and full pressure oil lubrication for longer life 9 15 kw 20 BUILT IN 2 WHEEL DOLLY with new full pneumatic 10 tires for easy transport of larger 9 15 kw gasoline gen sets NEW WELD PRO WELDER GENERATOR SET 180 amp DC weld capacity at 100 duty cycle 6000 watts maximum power 5500 watts continuous AC power for additional job site work S Rugged Honda 13 hp electric start gasoline engine for dependable quiet operation Control panel Hourmeter 4 GFCI protected 120 volt receptacles load circuit breakers welding rheostat knob 1 240 volt receptacle and high temp shut down indicator light Unique WELD PRO features Convenient elec trode
8. ailable in this small package and the popular extended run fuel tank allows up to 12 hours continuous use Use these generators in the remote areas where extreme portability and light weight is your main concern GPN 65H 6500 Watts with Honda 13 hp GPN 75H 7500 Watts with Honda 13 hp Both models available in electric or rope start RUGGED RELIABLE HONDA ENGINES keeps our prom ise to use only the very best heavy duty engines and com ponents in all GEN PRO generator sets HONDA gives you a very quiet and smooth operation and the entire gen erator set is compact and simple to operate A choice of electric start or easy to pull compression release rope start is available Long life and trouble free operation is what you get when you choose this top of the line GEN PRO generator set All GEN PRO generators have extended run fuel tanks engine weather cover voltmeter and run time meter GPN 90E 9000 Watts with Vanguard 16 hp GPN 105E 10500 Watts with Vanguard 18 hp GPN 125E 12500 Watts with Vanguard 22 hp GPN 125EH 12500 Watts with Honda 20 hp GPN 150EC 15000 Watts with Kohler 25 hp GPN 175E 17500 Watts with Vanguard 31 hp A FANTASTIC SUCCESS STORY is the best description for the VANGUARD HONDA and KOHLER COMMAND V twin electric start gasoline engines connected to the GEN PRO brushless generator A quiet vibration free operation is common place with these 2 cylinder heavy duty engines This is the gen set
9. decal positioned on control panel for fast stick selection to match the welding job solid state control board for near perfect weld control separate cooling fan for longer component life high temperature shut down and low oil shut down pro tection Ask your dealer for complete WELD PRO specifications Model WP 180EH GILLETTE MFG INC 1340 WADE DRIVE ELKHART INDIANA 46514 TELEPHONE 574 264 9639 FAX 574 262 1840 Install the weather housed generator outside Install the auto start stop panel inside When commercial power fails the generator automatically starts and delivers power to you When commercial power returns the generator automati cally shuts down and waits for next power failure S Call your dealer for complete information and prices on these new packaged stand by GEN SETS A GILLETTE EXCLUSIVE KLEEN POWER PRODUCES SAFE RELIABLE ELECTRIC POWER Normal Utility Cycle Gen Pro Generator Cycle Competitor s Generator Cycle Competitor s generator power with average 25 to 38 har monic distortion and averaging more than 520 TIF Gen Pro power wave form with average 7 harmonic distor tion and not more than 125 total TIF Normal utility power wave form with average 3 harmonic dis tortion and less than 25 TIF Electric current is measured in hertz the interna tional unit of frequency and it equals 60 cycles per second A single cycle or wave form is called a sine wave and
10. ment just in case you forget to check and add the oil GPWD 80E 8000 Watts with Kubota 12 5 hp GPWD 125E 12500 Watts with Kubota 19 hp GPWD 150E 15000 Watts with Vanguard KUBOTA and VANGUARD team up to give you a small compact super mini diesel generator with super maxi electric power output at an afford able cost These large kw liquid cooled compact gen sets are designed for 2 pole high speed emergency electric power Low noise low fuel consumption and clean exhaust emissions are standard features with these portable all diesel gen sets All diesel engines meet or exceed the new 1999 low levels of engine exhaust pollution emissions These open gen sets are available with our all new Sound of Silence super quiet aluminum weather housing RW maii Y Y S R R 8 W W R M RW S E amp 1 m ma ee R P m m A W W R u m EE Ce ee NO 9 A R W e ae Ome m m a eee RR mW E Sl ma TT a OE m a W a W eee ee W R O RP eee mm m u B a X 9 RW R 8 lt eee 8 ee e 9 6 m m W 8 c 6 FOR THOSE WHO WANT AND NEED THE VERY BEST GEN PRO GENERATORS GIVE YOU AN ALL USA MADE HEAVY DUTY GENERATOR WITH QUALITY FEATURES FEATURES AND BENEFITS Y O EXCLUSIVE ONLY WITH GEN PRO GENERATORS v Q EXCLUSIVE KLEEN POWER design allows only 7 harmonic distortion of the power sine wave Harmful harmonic distortions over 10 may do damage to your plugged in electric load v D EXCLUSIVE POWER
11. s burglar alarm systems garage door openers or even home and commercial heating systems with electronic ignition all without fear of damage RW e m ee ee ee ET eee ee eA M RIR BR RW 989 RW R WP Y R WWW 9 RW 8 GPNDL 40E 4000 Watts with Lombardini 7 hp GPNDL 60E 6000 Watts with Lombardini 9 8 hp These engines offer small compact diesel generator opera tion with low fuel consumption and longer service life than gasoline engines Model GPNDL 60E is especially heavy duty with its full pressure lubricating system and a spin on filter for both oil and fuel Couple this easy starting LOMBARDINI to our heavy duty generator with a 4 gallon diesel fuel tank and you have a long life Go anywhere portable generator set that runs long up to 8 hours continuous and reliable Note These are not available with rope recoil start GPND 90E 9000 Watts with Duetz 16 hp GPND 125E 12500 Watts with Lombardini 20 hp The compact and lightweight design of DUETZ RUGGERINI and LOMBARDINI air cooled diesel engines allows a unique power source This is the largest diesel driven kw output still available in a portable package The standard built in 2 wheel dolly allows easy han dling and the new 8 gallon fuel tank insures long con tinuous operation Both engines have full pressure oil lubrication with spin on filters All GEN PRO generators always have low oil shut down protection to protect your invest
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