GE DH2000 User's Manual
Contents
1. 6 15cm F Correct Orientation for Corner Operation Installation Converting Straight through Operation to Corner Operation To convert track guides and door lift for corner operation 1 Remove the rack guide A save the fasteners Move A and re attach as shown in the illustration at right us Slide a dish rack through the machine to check the guide to dish rack clearance The dish rack should move smoothly without binding or tipping on the guides Disconnect the door lift bracket B connecting the front door and the wall side door and discard To seal the holes Re install the bolts and lockwashers that held the bracket Disconnect the door linkage arm C from the wall side door and discard Re install the white roller D and hardware Disconnect the door linkage arm C from the other door but do not discard Lift the door handle up and back until the springs relax Adjust the door spring hooks E located at the rear of dishwasher to reduce door spring tension until the front and side doors open and close without binding Remove the door lift bracket connecting the front and wall side doors Remove the door linkage arm from the wall side door and discard Re install the white roller with existing hardware dishwasher then check that the doors open and close without binding Installation Electrical Connections Three Phase Operation y2. 2 1 phase to phase Conversion 5 Hot Water and Drain 6 Vent Fan and Chemical Dispensers 7 Initial SSO M 7 Installation Check List 8 a ee 9 Normal Wash ModE rea 9 Rinse Sentry 11 Automatic Drain 11 Cleaning and Maintenance 12 eee 12 D EE 14 Maintenance 15 Troubleshooting 16 Service Replacement Parts 17 gt sa ss 29 Electrical Schematic a a aaa 36 Model Description Model Description 2000 Series High temperature hot water sanitizing dishwasher with built in 40 70 F 22 82 C rise booster heater 208 240VAC 60 1 amp 3 Field convertible single or three phase Self draining pump Automatic start Fresh water rinse 55 racks per hour 60 second total cycle time Rinse sentry Automatic drain valve Optional Equipment consult factory Drain water tempe
3. WARNING 9 energized circuit 4 Disconnect power at the main breaker or service disconnect switch before working on the circuit Electrocution or serious injury may result when working on an Lock out and tag the breaker to indicate that work is being performed on the circuit ATTENTION A qualified electrician must connect the main incoming power to the dishwasher in accordance with all local codes and regulations or in the absence of local codes in accordance with the National Electrical Code Standard Dishwashers are shipped from the factory for 3 phase operation To connect the dishwasher for 3 phase operation 1 NOTE Remove the top mounted control cabinet cover and locate the main terminal block in the left rear corner of the cabinet Refer to the Machine Electrical Connection Data Plate located near the main terminal block and make sure that the incoming power supply matches the machine s electrical requirements Connect the incoming 3 phase power as shown in the illustration to the right Re install the control cabinet cover Refer to the next page for 3 phase to 1 phase field conversion instructions l Main Terminal Block Location THREE PHASE POWER CONNECTION 208 240V 60 3 LINE IN Installation Electrical Connections Field Conversion from 3 phase to 1 phase Oper
4. De liming solution and other acids must never be mixed with chlorine iodine bromine or fluorine CAUTION Skin contact with de liming solutions can cause severe irritation and possible chemical burns Always wear protective clothing and goggles when handling chemicals Attention Contact your chemical supplier for specific safety procedures and instructions for the use of the de liming solution supplied for the dishwasher De liming solution or other chemicals are not supplied by the dishwasher manufacturer 14 Cleaning and Maintenance Maintenance Daily Maintenance S om k mw Check all of the wash arm and rinse arm spray jets and clean as necessary Make sure the water supply is on and that the drain is not clogged Check the temperature gauges and or displays to ensure that they are operating Make sure dish racks are in good condition Check the chemical containers and refill as required Follow the cleaning procedures given above Weekly Maintenance E A om gt Perform Steps 1 5 in the Daily Maintenance Inspect water lines for leaks Check for water leaks underneath the dishwasher Make sure the floor drain and or piping handles the drain water discharge Make sure the dishwasher is level Clean accumulated lime deposits from the wash tank heating element Inspect the scrap screen and replace it if damaged Check the spray arms and replace or repair if damaged NOTE Consult your chemical s
5. Lighting of gas pilots or burners Cleaning of gas lines Replacement of fuses or resetting of overload breakers Adjustment of thermostats Adjustment of clutches Opening or closing of utility supply valves or switching of electrical supply current Cleaning of valves strainers screens nozzles or spray pipes Performance of regular maintenance and cleaning as outlined in operator s guide Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and operation procedures j Wear on Pulper cutter blocks pulse vanes and auger brush e oo gt o Examples of the defects not covered by warranty include but are not limited to 1 Damage to the exterior or interior finish as a result of the above 2 Use with utility service other than that designated on the rating plate 3 Improper connection to utility service 4 Inadequate or excessive water pressure 5 Corrosion from chemicals dispensed in excess of recommended concentrations 6 Failure of electrical components due to connection of chemical dispensing equipment installed by others 7 Leaks or damage resulting from such leaks caused by the installer including those at machine table connections or by connection of chemical dispensing equipment installed by others 8 Failure to comply with local building codes 9 Damage caused by labor dispute Warranty of Parts Champion
6. Door Removal Ht 7634 o o 195cm 17 Door Up 44cm Ht Inside 6514 Clearance 166cm i MS 3334 86cm Load Ht 26 mw 66cm P 1 Dishwasher Dimensions inches Centimeters Installation Converting Straight through Operation to Corner Operation Dishwashers are shipped from the factory for Straight through operation Refer to the diagrams below and on the next page to convert a Straight through operation machine to a Corner operation machine Dish racks enter and exit the sides of a straight through machine Dish racks enter the side and exit the front of corner operation machine To convert the dishwasher 1 Convert the dishwasher before it is placed in its final position and before connecting utilities 2 The temperature gauges must be clearly visible to the operator when facing the front of the machine In addition the door handles should move freely without interference from walls or other obstructions Nominal wall clearance is 6 152mm the minimum wall clearance is 4 102mm 3 Position the dishwasher as shown below and refer to the next page for instructions on changing the dish rack guides and door operation B L 6 15cm E Correct Orientation for Straight Through Operation Incorrect Orientation for Corner Operation L e 15cm 6
7. NOTE THE MOTOR CANNOT BE ORDERED AS A SEPARATE REPLACEMENT PART 19 Booster Assembly 20 Booster Assembly Item Part Description Qty No No 1 100184 NIPPLE 3 4 NPT X CLOSE BRASS 2 2 100210 PLUG 1 8 SST 1 3 100571 UNION 3 4 NPT BRASS 1 4 102444 ELBOW STREET 3 4 NPT X 90 BRASS 2 5 107550 VALVE PRESSURE REG 3 4 NPT BRASS 1 6 107908 COVER HEATER 1 7 107966 NUT HEX GRIP 10 32 SST WINYLON 7 8 109069 THERMOSTAT W CAPILLARY 1 9 109985 O RING BOOSTER HEATER 1 10 110562 THERMOSTAT HI LIMIT FIXED SNAP 240 F 1 11 110768 STRAINER LINE 3 4 BRONZE FEMALE 1 12 110929 BOX ELECTRIC BOOSTER THERMOSTAT 1 13 110930 COVER BOOSTER THERMO BOX 1 14 111233 HEATER BOOSTER 7 5kW 10kW 208 240V 1 amp 3 PH 1 15 111437 VALVE SOLENOID 120VAC 3 4 NPT 1 109516 SOLENOID 120VAC A R 109903 KIT REPAIR SOLENOID VALVE 3 4 A R 16 0509042 TANK BOOSTER WELDMENT 1 17 0512027 BARB HOSE 3 4 NPTx3 4 BR Before S N D09087829 1 108528 BARB HOSE 1 2 NPT BR After S N D09087829 1 18 B500355 CONNECTOR STRAIN RELIEF CORD 1 19 113269 CLAMP HOSE 1 20 206727 HOSE 3 4 Before S N D09087829 1 206987 HOSE 1 2 After S N D09087829 21 333154 BRACKET PIPING SUPPORT 1 22 111488 JUMPER STRIP spares used for conversion 3 21 Control Panel Assembly N m N m M DA A77 Control Panel Assembly Item Part Description Qty
8. No No 1 100003 NUT HEX PLAIN 1 4 20 SST 8 2 100007 SCREW TRUSS HD 10 32 X 3 8 SST 5 3 100100 SCREW ROUND HD 8 32 X 1 4 SST 19 4 100736 BOLT HEX HD 1 4 20 X 3 4 SST 4 5 100929 FUSE ATMR 30 600V ONE TIME 3 6 103310 LUG GROUND 1 7 104873 LABEL GROUND 1 8 106026 WASHER FLAT 1 4 SST 4 9 106364 LIGHT INDICATOR 1 10 106402 FUSE BLOCK 2 POLE 1 11 106925 FUSE BLOCK 3 POLE 1 12 106975 LABEL 1CR 1 13 106976 LABEL 2CR 1 14 106977 LABEL 3CR 1 15 106980 LABEL 1M 1 16 107098 LABEL XFMR 1 17 107099 LABEL 1MOL 1 18 107289 FUSE 2 5A 19 107564 SCREW TRUSS HD 6 32 X 1 SST 1 20 107964 PLUG SNAP 1 21 108122 CONTACTOR 3 POLE 1 22 108397 TRANSFORMER 150VA 1 23 109849 INSULATION CONTROL CABINET 1 24 110574 LABEL MAX AMP 25 110836 FITTING STRAIGHT 1 2 SEALTITE 1 26 110838 FITTING STRAIGHT 3 4 SEALTITE 1 27 111036 SOCKET RELAY 2 POLE 3 28 111068 RELAY 2 POLE 10 AMP 3 29 111319 SCREW TRUSS HD 6 32 X 1 2 SST 4 30 111331 TERMINAL STRIP 8 POLE 1 31 111628 MOTOR STARTER 1 32 111702 CONTACTOR 3 POLE 2 33 111833 TERMINAL BLOCK INPUT 1 34 112086 OVERLAY 150 F WASH 1 35 112519 PLUG SNAP 2 36 112614 LABEL VENT FAN SIGNAL 1 37 113314 TIMER INFITEC 600SEC 1 38 113506 LABEL MAX AMP 2 39 113622 GAUGE RINSE TEMPERATURE 4FT CAPILLARY 1 40 113644 OVERLAY 180 F RINSE 1 41 113721 SWITCH REED ALEPH 1 42 114236 GAUGE WASH TEMPERATURE 8FT CAPILLARY 1 43 114470 CONTROL BD ELECTRONIC 1 44 114583 DECAL CHAMPIO
9. REMOVE THE JUMPER BETWEEN THE COMMON TERMINALS Initial Start up Installation Check List apa ms Remove any protective film from dishwasher Check the interior for foreign material Make sure that the dishwasher is permanently located Make sure that all utility connections are complete Make sure that the chemical supply containers are full Make sure that the pump suction screen is in place Make sure the drain screen is clean and unobstructed by debris Make sure the scrap screen plate and scrap screens installed and firmly seated The screen plate is mounted in the center of the wash tank and locks in a slot on the back screen support Make sure that the spray arms are in place and that they spin freely Fully close the dishwasher door Turn hot water supply on and check for leaks in the main water supply piping connected to the dishwasher IMPORTANT During the initial fill adjust the PRV to ensure that the flowing pressure of the incoming water is set between 20 25 PSI Make sure the drain screen is unobstructed Make sure the scrap screen plate is mounted in the center Make sure the scrap screens are in place of the wash tank and separating the scrap screens Operation Normal Operation Mode WE level 1 Final Rinse
10. warrants all new machine parts produced or authorized by Champion to be free from defects in material and workmanship for a period of 90 days from date of invoice If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY CHAMPION S WARRANTY IS ONLY TO THE EX TENT REFLECTED ABOVE CHAMPION MAKES NO OTHER WARRANTIES EXPRESS OR INPLIED INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS AND ALL OTHER REMEDIES ARE EXCLUDED INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES Champion does not authorize any other person including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion Dishwashing Machines Table of Contents Table of Contents 2000 Series Door type Dishwasher PEVISIOIVFISIOM dA e i Limited e li Model DESCMOUGNS n iv na ni 1 PIOCO VINO 1 Electrical Connections
11. 14 BEARING RINSE ARM 4 19 113622 THERMOMETER 8 FT CAPILLARY 1 20 114555 SPINDLE RINSE ARM 2 21 114556 NUT RINSE ARM 2 22 332489 STANDPIPE WASH WELDMENT 1 23 332552 SUPPORT BRACKET 1 24 332553 MANIFOLD WELDMENT RINSE STANDPIPE 1 25 332761 WELDMENT WASHARM 1 26 332762 WELDMENT RINSE ARM 1 27 100740 BOLT HEX HD 5 16 18 X 1 SST 4 28 102376 WASHER FLAT 5 16 SST 8 29 106013 WASHER LOCK SPLIT 5 16 SST 4 30 0507443 SPINDLE WASH ARM 2 31 0507446 BEARING WASH ARM SUPPORT 2 32 0512027 BARB HOSE ST 3 4 NPT X 3 4 H BRASS Before S N D09087829 1 107419 BARB HOSE ST 1 2 NPT X 1 2 H BRASS After S N D09087829 1 33 100154 NUT HEX HD PLAIN 5 16 18 SST 4 34 113269 CLAMP HOSE 1 35 206727 HOSE 3 4 1 206987 HOSE 1 2 1 36 100171 BUSHING FACE 3 4 X 1 2 NPT BRASS After S N D09087829 2 37 114861 ENDCAP HEADLESS 7 16 20 SST 4 900926 WASH ARM ASSY COMPLETE includes items 15 25 and 31 2 900962 RINSE ARM ASSY COMPLETE includes items 18 20 21 26 37 2 Note For machines built prior to S N D12049848 you must order P N 900962 to repair the existing rinse arm assembly 25 Hood and Door Assembly 26 Item z E N O QO N 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No 100002 100738 106014 106026 107962 107967 108954 113745 113937 114154 0310781 1 0310792 1 0310843 2 332538 332546 332547 332557 332867 3
12. 2000 Series ira ae Installation Operation Manual with Service Replacement Parts For Champion Model DH2000 Moyer Diebel Model MD2000 Door type High Temperature Dishwasher Model 2000 Series Hot water sanitizing machine w fresh water rinse and built in stainless steel electric booster Machine Serial No C US Issue Date 6 1 12 LISTED Manual P N 114614 rev J For machines beginning with S N D09037592 and above Winston Salem NC 27105 Ontario Canada LOR 1S0 336 661 1556 Fax 336 661 1660 905 562 4195 Fax 905 562 4618 Toll free 800 858 4477 Toll free 800 263 5798 3765 Champion Boulevard 2674 N Service Road Jordan Station Printed in the USA l GROUP FOCGSERNICE EGUPMENT For future reference record your dishwasher information in the box below Model Number Serial Number Voltage Phase Service Agent Parts Distributor National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moyerdiebellimited com email service championindustries com ATTENTION The model no serial no voltage HZ and phase are needed to identify your machine and to answer questions The machine data plate is located on the top mounted control cabinet Please have this information ready if you call for service assistance The USGBC and the CaGBC Member Logos are trad
13. 32881 0510459 0510779 1 0510787 1 0510788 1 0510788 2 0510791 1 104618 332559 332540 104923 Description BOLT HEX HD 1 4 20 X 1 3 8 SST BOLT HEX HD 1 4 20 X 1 SST NUT HEX ACORN PLAIN 1 4 20 SST WASHER FLAT 1 4 SST HANDLE GRIP HEX GRIP NUT 1 4 20 SST W NYLON HEX GRIP NUT 6 32 SST W NYLON PLUG HOLE FDA SILICON MAGNET ALEPH SCREW TRUSS HD 1 4 20 X 1 2 SST PIVOT DOOR HANDLE PLATE DOOR PIVOT WEAR STRIP DOOR 24 LG HOOD WELDMENT DOOR LH DOOR RH DOOR FRONT BRACKET CONNECTION DOOR LIFT BAR DOOR SPRING DOOR HANDLE DOOR SPACER LIFT BAR DOOR TUBE SPACER TUBE SPACER GASKET DOOR PIVOT WASHER FLAT 3 8 SST PANEL SIDE PANEL FRONT SCREW 1 4 20 X 3 8 RD HD SST Hood and Door Assembly Qty N ex O N ON MN MN N A O N O A N N 27 Track Assemby 28 Item No 10 11 Part No 100003 100073 100754 104985 106482 106486 332021 332022 332023 332024 332025 Description HEX PLAIN NUT 1 4 20 SST SCREW TRUSS HD 1 4 20 X 1 2 SST SCREW FLAT HD 10 32 X 1 2 SST HEX PLAIN NUT 10 32 SST WASHER LOCK 1 4 SPLIT SST WASHER LOCK 10 SPLIT SST TRACK REAR TRACK FRONT TRACK RAIL ADJUST BAFFLE SPLASH TUBE CROSS TRACK Track Assembly Qty 29 Wash Tank Heat Drain Screens Hoses 30 Wash Tank Heat Drain Screens Hos
14. ER JBI 521 an BOOSTER TANK CONTACTOR DSS CYCLE LIGHT POWER CIRCUIT BREAKER ELECTRIC TANK HEAT RWV RINSE WATER VALVE 12 DRAINTEMPERING TIMER 158 BOOSTER TANKTHERMOSTAT Tsw WASH TANKTHERMOSTAT F1 5X20MM R TA FAST ACTING I T2 POWER N N L LED IF CHANGE AND OR REVISE MAKE SURE TO O UPDATE PART 114656 SCHEMATIC PEEL OFF LABEL CE START sw T7 RINSE SENTRY CC DOOR sw JB1 ka HEATERS TO TEST INPUTS T7 T8 AND T9 A METER OUTPUT CAPABLE OF READING DC VOLTAGES MUST C Row sW BE USED A C 1 SET METER TO READ DC VOLTAGE wash 2 PLACE BLACK LEAD TO T2 TE NEW LEDs Esa 3 PLACE RED LEAD TO TERMINAL BEING TESTED O OOO m i e PLACE RED LEAD TO T8 TO TEST DOOR SW FILL RINSE WASH 2 4 AN OPEN SWITCH WILL READ 4 7 5 3VDC A CLOSED SWITCH WILL READ 0 1VDC ELECTRIC BOOSTER HEAT RINSE AID SIGNAL DIAGRAM STATE 120V SIGNALTO DETERGENT SIGNAL POWER OFF 1AMP MAX DOORS CLOSED s FAME MAX O TANKS EMPTY END OF CYCLE EUNDUM DESERIPTON Deye ALL POWER SUPPLIEDTO EACH CONNECTION POINT MUST COMPLY WITH ALL LOCALELECTRIC CODES REVISED DRAIN TEPMERING CIRCUIT Champion 1 amp 3 PHASE DRBY J MCALLISTER SCALE NONE REV DATE 30MARO9 SHEET 1 OF 1 The Dishwashing Machine Specialists 702 1 1 9 B 36
15. N DH2000 CONTROL CABINET 1 45 114584 DECAL MOYER DIEBEL MD2000 CONTROL CABINET 1 46 206015 RAIL DIN 35MM X 15MM AIR 47 206016 RAIL DIN 35MM X 15MM AIR 48 331602 COVER CONTROL CABINET 1 49 331693 PANEL INNER 1 50 332545 WRAP CONTROL CABINET 1 51 0512220 SWITCH ROCKER ON OFF 1 Wash and Rinse Spray Arm Assemblies 24 Wash and Rinse Spray Arm Assemblies Item Part Description Qty No No 1 100135 GAUGE PRESSURE 0 60 PSI 1 2 100156 LOCKNUT 3 4 NPT BRASS 1 3 100171 BUSHING RED FACE 3 4 X 1 2 BRASS 3 4 100599 CROSS 3 4 NPT BRASS 1 5 100736 BOLT HEX HD 1 4 20 X 3 4 SST 2 6 102388 BUSHING RED 1 2 NPT X 1 4 NPT BRASS 1 7 102525 TEE RED 3 4 X 1 2 X 3 4 NPT BRASS Before S N D09087829 1 102514 TEE 1 2 X 1 2 X 1 2 NPT BRASS After S N D09087829 8 102651 NIPPLE 3 4 NPT X 2 LG BRASS Before S N D09087829 2 100206 NIPPLE 1 2 NPT 2 1 2 LG BRASS After S N D09087829 9 104429 BREAKER VACUUM 3 4 NPT BRASS Before S N D09087829 1 100500 BREAKER VACUUM 1 2 BRASS After S N D09087829 900837 KIT REPAIR 3 4 VACUUM BREAKER AIR 10 107463 PLUG 1 4 NPT 1 11 107967 HEX GRIP NUT 1 4 20 SST W NYLON 2 12 108181 BUSHING RED 3 4 X 1 4 PVC 1 13 108620 GASKET RINSE MANIFOLD 3 4 PIPING 1 14 109765 OVERLAY PRESSURE GAUGE 1 15 109835 SCREW 8 X 1 2 PHILS SST 4 16 109854 GASKET WASH STANDPIPE 1 17 109864 SUPPORT WASHARM HUB 1 18 1135
16. Pressure Light Power Was Temperature Gauge 3 Door Safety 5 Gauge Switch Follow the instructions below to operate the dishwasher in a Normal Wash Mode A Rinse Sentry feature holds the dishwasher in a wash mode if the booster heater temperature is below 180 F 82 C QA oN 5 10 11 Turn the main power on at the main circuit breaker Make sure the spray arms and the scrap screens are in place Turn the water supply on Close the dishwasher front door Push the dishwasher Power Switch to the ON position The power switch will illuminate and the machine will fill with water Check the pressure gauge as the machine fills and make sure the incoming water pressure is between 20 25 psi Wait up to 10 minutes for the WASH temperature gauge to indicate a minimum of 150 F 66 C Load soiled wares into the dish rack Place plates glasses cups and bowls in a peg rack Place utensils in a single layer in a flat bottom rack Place pots and pans in a flat bottom rack Do not overload the dish racks Slide 1 dish rack into the wash compartment making sure that wares do not interfere with the rotating spray arms Do not wash more than 1 dish rack at a time Close the front door fully the wash cycle will begin automatically The green in cycle light will illuminate The wash cycle time runs for approximately 40 seconds continued on next page Operation Normal Operation Mode continued 12 Opening the door when the dishwasher
17. The Rinse Sentry changes the Normal Operation Mode as described below 1 The Rinse Sentry constantly monitors the water temperature inside final rinse booster 2 Ifthe temperature inside the booster heater falls below 180 F 82 C then the Rinse Sentry will extend the wash cycle time until the booster heater water temperature reaches the proper temperature 3 in cycle light will remain illuminated during the Rinse Sentry Mode 4 RINSE water temperature gauge must be monitored to ensure that a minimum of 180 F 82 C is maintained during the rinse cycle 5 The temperature range for the final rinse water is 180 195 F 82 91 C 6 extraordinarily long wash cycle may indicate a low incoming water temperature or a problem with the booster heater operation DO NOT REMOVE WARES UNTIL THE FINAL RINSE CYCLE HAS SANITIZED THE WARES AND THE GREEN CYCLE LIGHT GOES OUT Automatic Drain Cycle The dishwasher can be drained automatically when the dishwasher has completed a normal wash cycle or whenever the dishwasher is idle To drain the dishwasher 1 Turn the dishwasher Power Switch OFF The automatic drain valve will open and the machine will drain 2 The drain valve will remain open for 10 minutes to allow time to flush the interior with fresh water during a cleaning operation 3 When 10 minutes has elapsed the drain the drain valve will close The automatic drain cycle is complete NOTE The automatic drain c
18. VAC signal is designed only to operate an external vent fan contactor supplied by others and is limited to 1 AMP maximum load and is available when the dishwasher power switch is turned ON CAUTION Do not connect a vent fan motor to the signal connection terminals A Pa Deterg nt Rins amp aid 7 s Detergent and Rinse aid Injection Points supplies and chemical dispensing equipment NOTE Consult a qualified chemical supplier for chemical 120V 1 Chemical Dispenser Provisions Provisions for chemical suppliers to connect their chemical dispensing systems are provided on the dishwasher and include A 1 4 NPT plastic fitting as a rinse aid injection point The fitting is installed in the upper final rinse piping located at the top rear of the dishwasher see illustration at left Two 7 8 holes are provided on the right side rear of the wash tank as detergent injection points Detergent and rinse aid control signals are available inside the top mounted control cabinet The signals are 120VAC Max 1 Amp load Connection points are located on a labeled terminal block see below DO NOT REMOVE THE JUMPER BETWEEN THE COMMON TERMINALS SIGNAL ONLY ee VENT FAN COMMON RINSEAID gt ONG Dr COMMON DETERGENT 120V R DO NOT
19. ation Astandard 3 phase operation dishwasher can be converted for SINGLE PHASE 1 phase operation with the installation of a jumper wire on the main POWER CONNECTION terminal and rewiring of the wash tank and booster tank heaters 208 240V 60 1 jumper wire jumper bars and a new data plate are stowed on top of the wash tank heater junction box LINE IN To convert the dishwasher from 3 phase to 1 phase operation n L2 Install Main Terminal Block Jumper Wire Disconnect all power to the machine 2 Remove the top mounted control cabinet cover and locate the main terminal block located in the left rear corner of the cabinet 3 Connect the jumper wire shipped inside the control cabinet between L2 and L3 on the output side of the main terminal block 4 Connect the 1 phase incoming power supply to L1 and L2 on the input side of the main terminal block Connect the jumper wire between L2 and L3 Rewire Wash Tank Heater Element for 1PH on the output side of the main terminal block 1 Remove the lower front panel 2 Remove the wash tank heater junction box cover 3 Remove the paper insulator and jumper bars from the heater terminals Additional short jumper bars are stowed with the new data plate Reposition the jumper bars for 1PH as shown below Connect the 33 wire to one element terminal as shown Connect
20. e incoming hot water line is a 3 4 NPT connection 40 F 22 C rise booster or a minimum temperature of 110 F 43 C for a 70 F 39 C rise booster 4 Amanually operated 3 4 or larger shut off valve should be installed in the incoming line as close to the dishwasher as possible for servicing Drain Connection The drain water connection is a 2 slip fit hose Se connection and is located at the center rear of the machine base It is gravity drain Q e 1 The dishwasher drain is 2 O D hose connection e 2 Aoptional drain water tempering kit is available consult the factory 3 Drain water flow is controlled by an automatic electrically operated drain valve 4 The floor sink and or drain plumbing must be able to accommodate a maximum drain flow rate of 20 US gpm 17 Imp gpm 76 Lpm Q Q The drain is a 2 slip fit hose connection NOTE Plumbing connections must comply with all national and or local plumbing and sanitary codes SIGNAL ONLY VENT FAN C 120V COMMON gt K The Vent Fan Control Signal is limited to 120VAC 1 Amp maximum load Installation Vent Fan Control 1 Avent fan control signal is provided on a terminal block located inside the top mounted control cabinet The terminal locations are clearly marked 2 The 120
21. emarks owned by the U S Green Building Council and The Canadian Green Building Council respectively and are used by permission The logos signify only that Champion Industries and Moyer Diebel are USGBC members and CaGBC members USGBC and CaGBC do not review certify nor endorse the products or services offered by its members COPYRIGHT 2012 All rights reserved Printed in the USA REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then enter the address below in the U S A http www championindustries com register In Canada http www championindustries com canada register Champion The Dishwashing Machine Specialists PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO 336 661 1660 in the USA 1 800 204 0109 in Canada PRODUCT REGISTRATION CARD Date of Installation 2 yo Company Name Address Telephone Contact Street Province Postal Code Installation Company Address Telephone Contact FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY IMPORTANT IMPORTANT Revision History Revision History The Revision History can contain part number changes new instructions or information that was not available at print time We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes Equipment owners may request arevised manual at no charge b
22. es Item Part Description Qty No No 1 107340 CLAMP HOSE 4 2 114745 HOSE DISCHARGE 1 3 104203 CLAMP HOSE 2 4 114467 HOSE SUCTION 1 5 332543 COVER JUNCTION BOX 1 6 114472 HOSE OVERFLOW 1 304816 STRAINER DRAIN 1 8 107967 HEX GRIP NUT 1 4 20 SST W NYLON 1 9 106026 WASHER FLAT 1 4 20 SST 1 10 104165 CLAMP HOSE 2 11 205990 HOSE DRAIN 1 12 114471 VALVE DRAIN ELECTRIC W COVER 1 13 108345 GASKET ELEMENT 1 14 114178 ELEMENT HEATER 5 2 kW 208 60 3 1 100740 BOLT HEX 5 16 18 X 1 SST 4 102376 WASHER FLAT 5 16 SST 4 106013 WASHER LOCK SPLIT 5 16 SST 4 15 109069 THERMOSTAT CONTROL 1 16 113271 SUPPRESSOR ARC 2 17 110561 THERMOSTAT FIXED HI LIMIT 1 18 111092 SWITCH FLOAT 1 107089 PLAIN JAM 1 2 13 55 1 104822 WASHER FLAT 2 19 305164 SCREEN SCRAP 2 20 332544 SUPPORT FILLER SCREEN 1 21 333021 STRAINER PUMP SUCTION 1 22 108418 PLUG 1 2 NPT PLASTIC 1 23 108417 NUT 1 2 NPT PLASTIC 1 24 109034 GASKET 1 2 PLUG 1 25 111488 JUMPER STRIP spare for conversrion 3 31 Dish Hacks Line Strainer PRV Qty Description Part No Item No 32 32 Item No Part No 101273 101285 110768 107550 Dish Racks Line Strainer PRV Description DISH RACK FLAT BOTTOM DISH RACK PEG STRAINER LINE 3 4 BRONZE VALVE PRES REGULATING 3 4 Optional Qty AR AR 33 Electrical Schematic Timer Chart Timer Chart Electrical Schemat
23. ic Illustrations Page mmer a kak S stab N 35 Electrical Schematic 36 34 Timer Chart 60 SECONDS TOTAL CYCLE 1 SECOND 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 CYCLE STRUCTURE 60 seconds cycle consisting of TIME CYCLE DH MD2000 40 seconds Wash DWG 1 14470 0 B 1 second Dwell 3 10 09 L B 12 seconds Rinse 7 seconds Sanitary Dwell 35 Electrical Schematic 208 240V 1 OR 3 PHASE 1 PHASE CIRCUIT CAPACITY 80AMPS ATTENTION VERY IMPORTANT FOR SINGLE PHASE OPERATION LEAVE THE JUMPER INSTALLED AND VERIFY CIRCUIT BOARD PART NUMBER AND JUMPER POSITION DOOR SWITCH RELAY 1 PHASE MAX BREAKER 80AMPS SETTINGS B1 JB2 PER MACHINE MODEL AND RINSE AIDRELAY CONNECT HEATERS AS SHOWN BELOW SERIAL NUMBER AS INDICATED IN TABLE BELOW _2CR RINSE AID RELAY 3 PHASE CIRCUIT CAPACITY 50AMPS IMPROPER JUMPER SETTINGS MAY CAUSE ERRATIC OPERATION 3CR DRAIN VALVE RELAY 3 PHASE MAX BREAKER 50AMPS THREE PHASE SINGLE PHASE 1M WASH MOTOR CONTACTOR MA CHINE BOARD JUMPERSETTINGS As ARC SUPPRESSOR DOORSAFETY SWITCH DT DRAIN TIMER Drv DRAIN TEMPERING VALVE DV DRAINVALVE F1 TIMER BOARD FUSE FLOAT SWITCH 10 MINUTE DRAIN TEMPERING KIT FUSE n3 IF USED TANK HEAT CONTACTOR E3 Li L SERIALNUMBER PART NUMB
24. is in cycle will stop the dishwasher The cycle will resume automatically when the dishwasher door is closed 13 The final rinse cycle begins at the end of the wash cycle and runs for approximately 12 seconds 14 Check the FINAL RINSE temperature gauge during the final rinse and make sure that it indicates a minimum of 180 F 82 C The acceptable range of operation is 180 195 F 82 91 C 15 Check the pressure gauge located at the top of the dishwasher to ensure that the final rinse pressure maintains a flowing pressure between 20 25 PSI 16 Atthe end of the rinse cycle the in cycle light will go out Open the door and remove the clean rack of wares Repeat steps 8 15 for additional dish racks 17 Referto the Automatic Drain Cycle on the next page for the procedures to drain the dishwasher 20 25 PSI 150 F 66 C 180 195 F 82 91 C Final Rinse Wash Final Rinse Pressure Temperature Temperature The pressure gauge is located at the top of the dishwasher The wash temperature gauge and the final rinse temperature gauges are located on the front of the control cabinet 10 Operation Rinse Sentry Operation Mode The final rinse water temperature must be a minimum of 180 F 82 C during the final rinse cycle to ensure that all wares are sanitized If for any reason the hot water temperature in the booster tank cannot provide this temperature the dishwasher will enter a Rinse Sentry Mode of operation and extend the cycle time
25. ring kit Side panels NOTE The installation of your dishwasher must be performed by qualified service personnel Problems due to improper installation are not covered by the Warranty Installation Receiving 1 Inspect the outside of the dishwasher carton for signs of damage 2 Remove the carton and inspect the dishwasher for damage 3 Check for any accessories that may have shipped with your dishwasher 4 Turn to the front of this manual and complete the warranty card Immediately mail the warranty card to validate your warranty 5 Move the dishwasher near its permanent location CAUTION Be careful when lifting and moving the dishwasher to prevent damage to the machine NOTE The installation of the dishwasher must comply with local health codes 6 Compare the installation site utility connections with the dishwasher utility connections and make sure that they are the same 7T Place the dishwasher in its permanent location 8 The dishwasher has 4 adjustable feet for leveling 9 Level the dishwasher front to back and side to side 10 The dishwasher can be installed in a straight through or a corner configuration 11 The typical dishwasher load height is 3324 86cm 12 The machine height is 6574 166cm 13 The dishwasher doors require an open height of 76 195cm and 86 218cm for door removal 86 218cm
26. s wash mode to allow final rinse water booster temperature to reach 180 F 82 C Contact Service Agent Dishwasher will not drain 16 Drain screen clogged Drain valve defective Clean drain screen Contact Service Agent Service Replacement Paris Service Replacement Paris Illustrations Page Wash Pump Motor Assembly 2 18 Booster Assembly EE 20 Control Panel Assembly roe ce A nip kg 22 Wash and Rinse Spray Arm Assemblies 11 L senio te te ee lonas d ak taas 24 Hood and Door Assembly e EH kn esie M E RUE 26 TRACK Assembly ul de 28 Wash Tank Heat Drain Screens Hoses iii 30 Dish racks Line Strainer and Pressure Regulating Vavle PRV a u emen 32 Timer Gh ft devu E o 35 Electrical Schematic dad aa paa RE ER UE DEREN de SARA den ae pp S S 36 17 Wash Pump Motor Assembly Wash Pump Motor Assembly Item Part Description Qty No No 1 114134 SLINGER WATER 1 2 114135 NUT 9 3 114136 SCREW 9 4 114137 BACKPLATE PUMP 1 5 114138 GASKET PUMP 1 6 114139 SEAL PUMP 1 7 114140 WASHER 1 8 114141 IMPELLER 1 9 114142 WASHER 1 10 114143 WASHER LOCK 1 11 114144 NUT IMPELLER 1 12 114145 HOUSING PUMP 1 13 114322 CAPACITOR 15uF 1 14 114525 PUMP MOTOR ASSEMBLY COMPLETE 1 220VAC 60 1
27. teen 15 months after the date of shipment by Champion whichever occurs first See below for special provisions relating to glasswashers The warranty registration card must be returned to Champion within ten 10 days after installation If warranty card is not returned to Champion within such period the warranty will expire after one year from the date of shipment Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions If a defect in workmanship or material is found to exist within the warranty period Champion at its election will either repair or replace the defective machine or accept return of the machine for full credit provided however as to glasswashers Champion s obligation with respect to labor associated with any repairs shall end a 120 days after shipment or b 90 days after installation whichever occurs first In the event that Champion elects to repair the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician Defective parts become the property of Champion Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty In no event will Champion s warranty obligation exceed Champion s charge for the machine The following are not covered by Champion s warranty
28. the 34 and 35 wires to the other terminals as shown Reinstall the paper insulator and the junction box cover Rewire Booster Heater Element for 1PH 1 Remove the booster heater element cover 2 Remove the paper insulator and jumper bars from the heater terminals 3 Install the jumper bars for 1PH as shown below 4 Additional short jumper bars are stowed with the new data plate 5 Connect the 36 wire to one element terminal as shown 6 Connect the 37 and 38 wires to the other terminals as shown NOTE The additional jumper bars needed 7 Reinstall the paper insulator and the booster heater element cover for 1PH operation are stowed with the new data plate on top of the wash tank heater junction box ATTENTION Affix the new data plate on top of the existing machine data plate to complete the conversion Installation Hot Water Connection The hot water connection is located at the lower left rear side of the dishwasher A 3 4 line strainer and pressure regulating valve PRV were installed at the factory 1 The size of the incoming hot water line should be 3 4 or larger 2 The PRV should be adjusted to supply a minimum flowing pressure of 20 PSI 138 kPA during the final rinse The maximum flowing pressure must not exceed 25 PSI 172 kPa during the final rinse 3 The temperature of the incoming hot water must maintain a minimum temperature of 140 F 60 C for a Th
29. upplier for chemical dispensing system maintenance 15 Troubleshooting Follow the troubleshooting guide below in the event that your dishwasher does not operate as expected Perform the basic checks below before calling an authorized service agent 1 Make sure that the main water supply is turned on 2 Make sure that the main power is turned on 3 Make sure the machine is clean Condition Dishwasher will not run Door not closed Main power OFF Dishwasher OFF Solution Close door completely Check breaker on panel Turn dishwasher ON Low or no water Main water supply off PRV setting incorrect Line strainer clogged Solenoid valve defective Open supply valve Adjustthe PRV setting Contact Service Agent Contact Service Agent Chemicals won t feed into dishwasher Chemical supply low Pick up tube clogged Supply tubing damaged Supply tubing kinked Refill chemical container Clean replace tube Replace tubing Straighten tubing Poor wash results Wares incorrectly loaded in dishrack Clogged screens Clogged spray arms Chemical injectors not feeding Thermostat defective Detergent motor defective Water temperature low Reposition wares or reduce amount of wares Clean screens Clean spray arms Contact Chemical Supplier Contact Service Agent Contact Service Agent Contact Service Agent Dishwasher stays in wash cycle Rinse Sentry extend
30. ve the rinse arm assemblies Clean the final rinse arm nozzles using a small paper clip B Remove the rinse arm end plugs C if necessary and flush the rinse arm with clean water Re install the rinse arm end plugs if they were removed Remove the wash spray arms and flush with clean water DO NOT USE STEEL WOOL TO CLEAN THE INTERIOR OF THE MACHINE Contact the chemical supplier for de liming if required see next page Wipe the interior and exterior of the machine with a soft cloth and a mild detergent DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER Reassemble the dishwasher and leave the door open to allow overnight drying Paper Clip Rinse Arm Spindle 13 Cleaning and Maintenance De liming Minerals accumulate on the interior surfaces of the dishwasher The deposits have a white haze and in cases of heavy accumulation may appear as a granular solid The generic name for mineral deposits is lime The removal of lime deposits is called de liming Your dishwasher should be de limed regularly how often will depend on the mineral content of your water Inspect your machine interior for lime deposits If de liming is required a de liming agent should be used for best results in accordance with the chemical supplier s instructions Danger Death or serious injury may result when de liming solution is mixed with sodium hypochlorite chlorine bleach sanitizing agent Mixing may cause hazardous gases to form
31. y calling 1 800 858 4477 in the USA or by calling 1 800 263 5798 in Canada Revision Revised Serial Number Revision Date Pages Effectivity Description 6 12 09 All D09037592 Released First Edition 8 12 09 All D09037592 Changed Schematic for Overlow tempering Ckt 9 11 09 24 25 D09087829 Added 1 2 Piping to Fill Assy 9 16 09 31 32 D09087829 Corrected P N of Pump Suction Screen to 333021 10 23 09 20 21 D09087829 Added 1 2 to Booster Piping 2 12 10 26 27 D09087829 Added Front and Side Panels 2 22 10 5 D09087829 Changed location of element jumper bars 10 6 10 31 D09087829 Changed description of items 22 23 24 3 8 11 24 25 All Added P N 114861 Endcap Item 37 to parts list 8 22 11 30 31 D10088521 Changed ltem 2 P N 114468 to P N 114745 6 1 12 36 D10088521 Revised Electrical Schematic Drain Tempering Circuit 6 1 12 24 25 All Use Kit 900962 to repair or replace the final rinse arm Limited Warranty LIMITED WARRANTY Champion Industries Inc herein referred to as Champion 3765 Champion Blvd Winston Salem North Carolina 27105 and P O Box 301 2674 N Service Road Jordan Station Canada LOR 1S0 warrants machines and parts as set out below Warranty of Machines Champion warrants all new machines of its manufacture bearing the name Champion and installed within the United States and Canada to be free from defects in material and workman ship for a period of one 1 year after the date of installation or fif
32. ycle can be repeated after 10 minutes by turning the power Switch ON and immediately OFF The dishwasher will drain for another 10 minutes and then turn off 11 Cleaning and Maintenance Cleaning After Each Meal Period or every 8 Hours of Operation 1 Press the lighted power switch to the OFF position The power switch light will go out and the automatic drain cycle will operate for 10 minutes Flush the interior of the machine with fresh water Remove the scrap screens and remove debris in a waste container Flush the scrap screens making sure to back flush 2 3 4 5 Do not strike the scrap screens against solid objects 6 Flush the wash tank the pump suction strainer and drain screen 7 Check the wash tank for foreign material and clean as required 8 Replace pump suction strainer and scrap screens 9 Make sure that spray arms turn freely 10 Check the chemical containers and refill as required 11 Close the door and turn the power switch ON The machine will refill with fresh hot water 12 Resume normal operation Clean scrap screens Clean pump suction strainer Clean drain screen 12 ass EPI DO 57 11 Cleaning and Maintenance Cleaning At the End of the Day Perform Steps 1 10 on the previous page Remove the upper and lower rinse and wash spray arms The spray arms are interchangeable Unscrew the upper and lower rinse arm spindles A Remo
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