GBC Titan 1244WF Operation Manual
Contents
1. d a PSA film or mount adhesive Fig 11 Fig 12 2006 General Binding Corporation Operation Manual Method for Tacking New Film to Existing Film The following describes a method for loading film whereby the existing film present on the heat rollers may be used in place of the threading card to draw the new film through the laminator The adhesive of the existing film must be tacky or liquefied Leading edges of the new film will be overlapped onto the tacky adhesive of the old film The existing film and the new film will be pulled through the laminator together CAUTION Do not cut yourself CAUTION Be careful not to cut any of the rollers 1 Cut 1 remaining top film web between the idler bar and heat roller Cut 2 the film web between the lower film supply and the idler bar Figure 11 CAUTION Be careful not to cut any of the rollers 2 Remove the feed table down 3 Do not allow the adhesive side of the film to contact the heat or pull rollers Liquefied or tacky adhesive deposited on heat rollers will require the rollers to be cleaned per the section tilted 4 Replace both the top and bottom rolls of film with new rolls Ensure the adhesive side is facing out 5 Pull the film around the idler bars with the exception of PSA mounting adhesives without a release liner 6 Tack the new film to the existing film on the heat rollers For PSA film attach the release liner2. 7 Pressure Plate The Pressure Plate assists in keeping the leading edge and the trailing edge of the print flat when fed into the laminator 2006 General Binding Corporation Operation Manual 8 Emergency Stop E Stop e The Emergency E Stops are a safety feature that allows the operator to stop the rollers from rotating by depressing them as needed 9 Rewind Clutch Knob e The rewinder is clutch driven As you increase the tension on the Rewind Clutch Knob the amount of force is increased and increases the rate strength of the rewinder 10 Rewind Shaft e The Rewind Shaft is driven by a clutch system The greater you increase the clutch the amount of force is increased and increases the rate strength of the rewinder 11 Rear Slitter The Rear slitter is intended to cut the web output from the laminator and should not be used for any other purpose 12 Power Switch e The Main Power Switch turns the laminator on and off It supplies power to the laminator 13 Foot Pedal The Foot Pedal allows the operator to start and stop the machine without using the Main Control Panel 14 Power Cord e The Power cord comes with the machine and requires certain plug configurations Please see the Specs to determine correct outlet configuration 15 Web Clutch Use the Web clutch to control tension between the main rolls and the pull rollers This will assist the end user in ensuring good
3. e 124 WF e 1244WF CE Nip Height Crated 750 Ibs 340 kg Uncrated 600 Ibs 272 kg Crated 350 Ibs 159 kg Uncrated 275 Ibs 125 kg Crated 58 in H x 87 in W x 40 in D 147 em H x 221 em W x 102 em D Uncrated 49in H x 77 25 in W x 25 5 in D 124 cm H x196 cm W x65cm D Crated 57 in H x 68 in W x 38 in D 145 cm H x 173 em W x 97 cm D Uncrated 49in H x 77 25 in W x 25 5 in D 124 cm H x145 cm W x65cm D 35 63 in 91cm 2006 General Binding Corporation Page 12 GBC 1264WF 1244WF Operation Manual Section 6 Know your Laminator This section is intended to aide the user in becoming more familiar with the 1244 WF amp 1264 WF laminators Refer back to this section if you have questions regarding references to certain parts of the laminator in this laminator 1 Safety Shield 9 Rewind Clutch Adjustment Knob 2 Control Panel 10 Rewind Shaft amp Rewind Tube 3 Feed Table 11 Rear Slitter 4 Lower Film Shaft Unwind Shaft 12 Power Switch 5 Upper Film Shaft Unwind Shaft 13 Foot Pedal 6 Unwind Brake 14 Power Cord 7 Pressure Plate 15 Web Clutch 8 Emergency Stop E Stop 16 Roller Lift Handle Gap Adjustment Handle 2006 General Binding Corporation Page 13 GBC 1264WF 1244WF Operation Manual Rear View 2006 General Binding Corporation Page 14 GBC 1264WF 1244WF Operation Manual
4. 3 Is the environment appropriate for the laminator The laminator requires a clean dust and vapor free environment to operate properly e Avoid locating the laminator near sources of heat or cold Avoid locating the laminator in the direct path of forced heated or cooled air Bt x6 fl Brain 220 cm 183x 183 cm Work lable on wheels Electrical cord drop LL ome LL CAUTION Air flow can cause uneven heating cooling of the rollers and result in poor output quality 81 xen 4 Have you contacted a certified electrician to wire the receptacle and ensure that adequate power is being supplied having the appropriate capacity over current protection and safety lockouts available 189 x 183 cm arnein 22 n Work lable on wheels GBC 1264 WF 1244 WF Requires e 230 at 60Hz with 30 amps single phase Sh Se aoe DE EE TE IE LE CI EE TEE EE E e 1264WF Nema 6 30P 30A 230V Receptacle _ y e 1244WF Nema 6 20P 20A 230V Receptacle The machines are supplied with Male Plugs INSTALLATION Note Shipping damage should be brought to the immediate attention of the delivering carrier With assistance carefully roll the laminator into position over flat and even surfaces The laminator should be positioned to allow exiting film to flow freely to the floor or a work table Accumulation of laminate immediately behind the laminator as it exits the equipment may cause the film to wrap aro
5. LE A um Fig 20 Page 33 GBC 1264WF 1244WF SL mae OPTIONAL 0 SEPERATOR BAR OUTPUT liane Fig 21 0 O CUSTOM WEB PATH 1 Fig 22 A D 2 U gt lt 0 y NS CUSTOM WEB PATH 2 Fig 23 2006 General Binding Corporation Operation Manual Tips for ACCUSHIELD 1 Load the laminator as illustrated in Fig 21 2 You must have the Separator bar option to accurately run this material See your Sales Rep for ordering the Separator Bar 3 Set Top Temp to 265 o F 129 C and a speed setting no greater than 4 4 Liner rewind tension will be greater than normal operating standard 5 To prevent some adhesive adhering to the rollers you may choose to use a roll of craft paper for a Carrier Use the blank space below and blank diagrams to Note your tips and web paths for your Special applications TIPS FOR CUSTOM APPLICATION 1 Fig 22 TIPS FOR CUSTOM APPLICATION 2 Fig 23 Page 34 GBC 1264WF 1244WF Operation Manual SPEED TEMPERATURE CONTROL This is only a general reference guide Different settings may be suitable as the warm up time lamination time and materials change Factors that may affect the speed and temperature parameters Image length Image width and ink coverage Ink coverage Paper type Laminate thickness Operating environmen
6. SPECIFICATIONS Operating Speed 0 to 10 fpm 3 0m min MAX Maximum Temperature 320 F 160 C Main Roller 5 8 in 15 mm Max Maximum Mounting Thickness Pull Roller 5 8 in 15mm Maximum Film Width 1264WF 61 in 155 cm 62 in Pressure Sensitive Films 1244WF 42 in Max paper width 107 cm 42 In Pressure Sensitive Films Dimensions W x D x H Unit alone Uncrated 1246WF 80 in x 28in x 5lin 203 cm x71 cm x 129 cm 1244WF 60 in x 28in x 5lin 152 cm x71 cm x 129 cm Weight Unit alone 1244 WF 275 Ibs 125 kg 1264 WF 600 lbs 272 kg Electrical Requirements Refer to the serial plate located on the rear of the laminator for the specific electrical rating applicable to the unit Unit is rated for 220V AC 240AC Do not exceed 240V AC For best results it is recommended that 230V AC be used US Models CE Models 230V 30Amps 60 HZ Single Phase 7000Watts 80 in x 28in x Slin 203 cm x71 cm x 129 cm 230V I5Amps 50 HZ Single Phase 7000 Watts 80 in x 28in x 5lin 203 cm x71 cm x 129 cm FCC NOTE FCC Class A Notice Notification pour les Etats Unis Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can rad
7. cause the red top to pop upward and allow the rollers to turn again Safety Shield The Safety Shield aids in preventing the operators fingers from becoming pinched or burned in the heat rollers of the laminator With the Safety Shield raised or removed the machine goes into the safety mode that prevents the RUN button on the control panel from starting the rollers to turn The foot pedal must be used when the Safety Shield is raised or removed Use caution when operating the unit with the shield removed 2006 General Binding Corporation Page 20 GBC 1264WF 1244WF Safety Shield Continued To remove the Safety Shield first raise the shield and locate the spring hinge pin on the right side of the shield Pull the pin to release the shield from the laminator as illustrated in the photo Feed Table The Feed Table supports the product to be laminated It also prevents full access to the roller nip where the upper and lower roller meet of the laminator Because of this the laminator has been designed not to operate when the Feed Table is removed Re install the Feed Table before attempting to operate the laminator 2006 General Binding Corporation Operation Manual Page 21 GBC 1264WF 1244WF Section 9 How to Guide Operation Manual This section discusses how to load film on the unwinds how to center film how to select and change the nip how to center film how to select and change
8. dull side of the film contains the adhesive Use extreme caution when loading delustered matte film as both sides appear dull Always change the top and bottom supply rolls at the same time Near the end of each roll of GBC laminating film is a label stating Warning End of Roll The appearance of this label on either the top or bottom roll requires that new rolls of film be installed as soon as the item presently being laminated completely exits the rear of the laminator Do not introduce any additional items into the laminator when the warning label is visible To load a roll of film Fig 2 1 Pull the swing out shaft clevis pin up 2 Swing shaft outward 3 Slide the roll of film onto the film shaft ensuring Adhesive side is out 4 Push the film shaft back into the film shaft Support saddle 5 Push the clevis pin down 6 Center the roll of film 2006 General Binding Corporation Fig lA amp B Page 26 GBC 1264WF 1244WF Webbing Thermal Film Using Threading Card CAUTION The laminator rollers will be hot and can burn you For pressure sensitive film PSA refer to the section titled WEBBING USING FILM THREADING CARD FOR PSA FILM 1 Turn the Main Power ON OFF to On 2 Set top and bottom temperature with regards to the film type used 3 Ensure no brake tension is applied to the film shafts 4 Pull the top ro
9. or if incompatible film was used GBC s obligation under this limited warranty does not include routine maintenance cleaning adjustment normal cosmetic or mechanical wear or freight charges limited warranty is limited to replacement or repair at GBC s option of any part found defective by GBC without charge for material or labor Without limiting the generality of the previous paragraph GBC s obligation under this limited warranty does not include 1 Damage caused to the rollers by knives razors or other THIS LIMITED WARRANTY IS IN LIEU OF ALL sharp tools by any foreign objects falling into the working OTHER WARRANTIES EXPRESSED OR IMPLIED area of the laminator or by cleaning the laminator with WARRANTIES OF MERCHANTABILITY OR FITNESS solutions or materials that harm its surfaces FOR A PARTICULAR PURPOSE ARE EXPRESSLY 2 Damage caused by adhesives nor 7 EXCLUDED ANY REPRESENTATIONS OR PROMISES 3 Damage caused by lifting tilting or attempting to position INCONSISTENT WITH OR IN ADDITION TO THIS the laminator other than rolling it on its castors across even gt LIMITED WARRANTY ARE UNAUTHORIZED AND surfaces HALL T BE BINDIN PON GBC IN EVENT SHATI ene R pes 4 AL FOR EUROPEAN UNION RESIDENTS ONLY This INCIDENTAL OR CONSEQUENTIAL DAM AGES guarantee does not affect the legal rights which consumers have WHETHER OR NOT FORESEEABLE under applicable national legislation governing the sale of consumer goods
10. raised or removed and or the feed table is removed 2006 General Binding Corporation Operation Manual Page 17 GBC 1264WF 1244WF Display Control Panel Continued Top and Bottom Temperature Use the up or down arrow keys to increase or decrease the set temperature of the heat rollers The temperature shown on the display is the temperature at which the unit is attempting to attain For example if the unit is set to 200 F even though the actual roller temperature may be higher or lower To view the actual temperature press MEASURE Stop The STOP button ceases the forward rotation of the rollers Reverse Pressing the REVERSE button causes the rollers to turn in the reverse direction The rollers will only turn in reverse as long as the REVERSE button is depressed 2006 General Binding Corporation Operation Manual Page 18 GBC 1264WF 1244WF Operation Manual Display Control Panel Continued The Temperature displayed in the area referred to as TOP TEMPERATURE and BOTTOM TEMPERATURE is the value that the laminator is attempting to attain Pressing the MEASURE button will momentarily display the actual roller temperature The current speed and job settings are given on the right side of the display The current state of the heat rollers is given on the lower portion of the display The unit will always be in one of three states AUTO OFF READY or WAIT i Auto Off In t
11. se reserva el derecho de hacer cambios en esta publicaci n y a los productos descritos en la misma sin aviso previo Todas las caracter sticas y la informaci n referente a los productos est n sujetas a cambios sin aviso previo Las referencias en esta publicaci n a informaci n o productos protegidos por derechos de propiedad intelectual o por patentes no otorga ninguna licencia amparada por los derechos de GBC u otros GBC no asume ninguna responsabilidad que se derive de la violaci n de patentes u otros derechos de terceras partes Copyright 2006 Esta publicaci n est amparada por derechos de propiedad intelectual de GBC Todos los derechos reservados La informaci n contenida en este documento es de propiedad exclusiva y no puede reproducirse almacenarse transmitirse o transferirse en su totalidad o en partes y de ninguna manera sin la autorizaci n previa y por escrito de GBC 2006 General Binding Corporation Page 2 GBC 1264WF 1244WF Operation Manual TABLE OF CONTENTS Description Pea Description e Cover 1 Top Bottom Temperature Control 18 Legal Disclaimer 2 Stop 18 Table of Contents 3 Reverse 18 Important Safety Instructions 4 Auto Off 19 Important Safeguards 4 Ready 19 General Electric amp Service Wait 19 Warranty 5 Specifications 5 Section 8 Safety Pre Installation 6 Emergency Stops 20 Installation 6 Safety Shield 20 Feed Table 21 Section 1 Detailed Specifications Description 7 Sect
12. the boards nearby to butt end to end during feeding Tips for Mounting Pre Coated Boards 1 Use a leader board to set the main roller pressure prior to mounting the image 2 Ensure the chill idler is removed and the rear slitter is to one side 3 Do not stop once you have started the mounting process through the machine Fig 16 Note This application can also be performed from the rear operating position Tips for Single Sided lamination 1 Load the laminator as illustrated in Fig 17 2 Use Kraft paper for one sided lamination When ever the items to be laminated are narrower than the film you are using 3 If not using Kraft paper use a scrap piece to finish the run or you will have adhesive on your rollers 4 For high volume runs use Kraft paper and the lower rear rewind for roll to roll operation 5 Running the web over the chill idler may improve the Flatness of the output 6 A little heat 125 degree F 52 degree C may help eliminate silvering effects associated with PSA films Page 32 GBC 1264WF 1244WF Tips for Creating a Decal 1 Load the laminator as illustrated in Fig 18 2 The over laminate may be PSA or thermal type 3 If using thermal type pay attention to the Poly in Poly out rule 4 Run a test material prior to running the actual image to ensure flat output 5 Use minimal brake tension to achieve quality output 6 Do not web the PSA mount adhesive around the lower we
13. using as little tension as possible 13 Now refer to the section titled START LAMINATING Page 28 GBC 1264WF 1244WF Operation Manual Start Laminating 1 At this point you should have your laminator Webbed with the appropriate material for your application 2 The feed table should be in the normal operating position 3 Close the main and Pull roll nips Rollers should be closed 4 Speed is set to 3 or less and front motor direction is selected 5 Press the start button 6 Set main roller pressure at desired setting for laminating by turning the roll lift handle CAUTION If using PSA film an air pocket may result between the main rollers and pull rollers Raise the pull rollers to allow the air Pocket to pass 7 Make any necessary film brake tension adjustments pull main roller pressure and clutch and or rewind brake tension adjustments 8 Position the item to be laminated on the feed table 9 Align the leading edge of the item parallel to the heat roller nip Fig 9 10 With both hands and an outward force push the image slower than the speed of the rollers into the nip of the heat rollers Fig 10 CAUTION Avoid forcing the image into the main roller nip as this action will cause the corners of the leading edge to buckle and create a wave X Fig 9 T E Fig 10 2006 General Binding Corporation Page 29 GBC 1264WF 1244WF
14. voor fouten in deze publicatie of voor incidentele of voortvloeiende schade in verband met het verschaffen of gebruik van de informatie in deze publicatie inclusief maar niet beperkt tot stilzwijgende garanties van geschiktheid voor een bepaald doel of verkoopbaarheid GBC behoudt zich het recht voor om zonder voorafgaande kennisgeving wijzigingen te maken in deze publicatie en in de producten die hierin worden beschreven Alle specificaties en informatie m b t producten kunnen zonder voorafgaande kennisgeving gewijzigd worden Verwijzingen in deze publicatie naar informatie of producten beschermd door copyrights of patenten houdt geen licenties onder de rechten van GBC of anderen in GBC is niet aansprakelijk voor schendingen van patenten of andere rechten van derden De publicatie is auteursrechtelijk beschermd copyright O 2006 door GBC Alle rechten voorbehouden De informatie in deze publicatie is eigendom van GBC en mag niet verveelvuldigd opgeslagen overgebracht of overgedragen worden geheel of gedeeltelijk in welke vorm dan ook zonder voorafgaande en uitdrukkelijke schriftelijke toestemming van GBC L information contenue dans cette publication est fournie titre de r f rence et elle est consid r e exacte et compl te General Binding Corporation GBC n est pas responsable des erreurs contenues dans cette publication ni des dommages indirects ou cons cutifs portant sur l utilisation ou la pr sentation de l information de ce docum
15. 2006 General Binding Corporation Page 3 GBC 1264WF 1244WF Operation Manual IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFEGUARDS YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS IMPORTANT TO GBC IN THIS INSTRUCTION MANUAL AND ON THE PRODUCT YOU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PRODUCT READ THESE MESSAGES CAREFULLY READ ALL OF THE INSTRUCTIONS AND SAVE THESE INSTRUCTIONS FOR LATER USE A THE SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL THE SYMBOL INDICATES A POTENTIAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS THE FOLLOWING WARNINGS ARE FOUND UPON THIS PRODUCT THIS SAFETY MESSAGE MEANS THAT YOU COULD BE SERIOUSLY HURT OR KILLED IF YOU OPEN THE PRODUCT AND EXPOSE YOURSELF TO HAZARDOUS VOLTAGE RODILLOS ROULEAUX CALIENTES CHAUDS PUNTO DE Pi PINCHAMIENTO Pi Mi THIS SAFETY MESSAGE MEANS THAT YOU COULD BE BURNED AND YOUR FINGERS COULD BE TRAPPED AND CRUSHED IN THE HOT ROLLERS CLOTHING JEWELRY AND LONG HAIR COULD BE CAUGHT IN THE ROLLERS AND PULL YOU INTO THEM LAME SHARP BLADE COUPANTE THIS SAFETY MESSAGE MEANS THAT YOU COULD CUT YOURSELF IF YOU ARE NOT CAREFUL WARNING THIS SAFETY ALERT A SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL THE SYMBOL INDICATES A POTENTAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS A WARNING DO NOT ATTEMPT TO SERVICE OR REPAIR THE 1264 1244 WF LAMINATOR WARNING DO NOT CONNECT
16. Do not combine thick and thin items at the same time as this will result in a poor edge seal around the thinner material If you are unsure that the laminator is set at the proper speed for the item to be laminated run a test piece scrap of the same or similar material through the Laminator This procedure is recommended because rotating the heat roller prior to lamination will more evenly distribute the heat Make speed adjustments if necessary Output 1 D waves in the image Fig 24 A amp B Check paper tension Paper may be damp or not dry 2 D waves in the laminate Fig 24 A amp B e Check main roller pressure e Check pull roller pressure 3 Straight waves in output Fig 25 A Check operational settings for materials being used Check clutch tension 4 Indent waves in output after pull rollers Fig 25 B Insufficient cooling time Output was handled prior to cooling e Use cooling feature if not on Machine was stopped on print 5 Angled waves in the output Fig 26 A amp B e Main air Supply setting e Check main Roller Pressure e Check main roller pressure e Check pull roller pressure e Check for Paper Tension Page 36 GBC 1264WF 1244WF Operation Manual MAINTENANCE Caring For the GBC 2064WF Laminator GBC offers Cleaning kits as well as Extended Maintenance Agreements Contact your local GBC Service Representative or your dealer distributor for additional inform
17. EPTACLE MUST BE A LOCATED NEAR THE EQUIPMENT AND EASILY ACCESSIBLE Do not operate the Laminator with a damaged power supply cord or attachment plug upon occurrence of a malfunction or after the laminator has been damaged Contact GBC s Technical Service Department or your dealer distributor for assistance Service Perform only the routine maintenance procedures referred to in these instructions WARNING DO NOT ATTEMPT TO SERVICE OR REPAIR THE LAMINATOR Disconnect the plug from the receptacle and contact GBC s Technical Department or your dealer distributor when one or more of the following has occurred The power supply cord or attachment plug is damaged Liquid has been spilled into the laminator The laminator is malfunctioning after being mishandled The laminator does not operate as described in these instructions Page 4 GBC 1264WF 1244WF WARRANTY Limited 90 Day Warranty GBC warrants to the original purchaser for a period of ninety days on labor and one year on parts after installation that this laminator is free from defects in workmanship and material under normal use and service GBC s obligation under this Operation Manual This limited warranty shall be void if the laminator has been misused mishandled damaged by negligence by accident during shipment or due to exposure to extreme conditions repaired altered moved or installed by anyone other than GBC or its authorized agents
18. GBC 1264WF 1244WF Operation Manual GBC TITAN 1264WF 1244WF INSTALLATION amp OPERATING MANUAL Part Number 930 144 Rev A Operating Instructions Istruzioni per 1 Uso Bedienungsanleitungen Gebruiksaanwijzing Part Number Mode d Emploi 1264 WF 3600242 1244 WF 3600258 E Instrucciones de Operaci n 2006 General Binding Corporation Page 1 GBC 1264WF 1244WF Operation Manual The information in this publication is provided for reference and is believed to be accurate and complete General Binding Corporation GBC is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication including but not limited to any implied warranty of fitness or merchantability for any particular use GBC reserves the right to make changes to this publication and to the products described in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information or products protected by copyright or patent does not convey any license under the rights of GBC or others GBC assumes no liability arising from infringements of patents or any other rights of third parties This publication is copyrighted 2006 by GBC All rights reserved The information contained in this publication is proprietary and may not be reproduced stored transmitted or transfer
19. LS ONTARIO M3A 1B3 Page 38 GBC 1264WF 1244WF Operation Manual 2006 General Binding Corporation Page 39
20. PSA Film Mount Adhesive Using Threading Card The laminator should be cool to the touch before Proceeding 1 Turn the Power ON OFF to On 2 Load the rolls of film as illustrated in Fig 6 Ensure no brake tension is applied to the film shafts 3 Pull the top roll of film down under the idler bar and up to the upper front rewind tube 4 Place one piece of masking tape in the center of the film and secure to the rewind tube 5 Make two full wraps around the rewind tube and then score the laminate without cutting the release liner Pull the laminate down allowing it to drape over the upper roller Fig 6 6 Pull the mount adhesive up towards the film draped over the upper heat roller Fig 7 7 Stick the mount adhesive to the exposed adhesive of the upper role 8 Insert the table back to its feeding position while ensuring the threading card is on top of the feed table Fig 8 9 Use a threading card to push the two materials through the heat roller nip 10 Lower the main heated roller to bring the main roller into initial contact with the threading card Ensure front is selected and press the foot switch 11 From the rear of the machine guide the web over the chill idler if installed and through the pull rollers Once the web has entered the pull roller nip close the pull roller nip 12 Press the stop button when the threading card has completely exited the pull rollers and adjusts the film web tension
21. Right Side 2006 General Binding Corporation Page 15 GBC 1264WF 1244WF Know your Laminator Continued 1 Safety Shield e The Safety Shield aids in preventing the operators fingers from becoming pinched or burned in the heat rollers of the laminator With the Safety Shield raised or removed the machine goes into the safety mode that prevents the run button on the control panel from starting the rollers to turn The foot pedal must be used when the Safety Shield is raised or removed 2 Control Panel e The Control Panel enables the operator to control motor run stop motor direction motor speed cooling fans top temperature bottom temperature job number selection job programming and temperature reading 3 Feed Table The Feed Table supports the product that is to be laminated It also prevents full access to the roller nip where the upper and lower roller meet of the laminator Because of this the laminator has been designed not to operate when the Feed Table is removed Re install the Feed Table before attempting to operate the laminator 4 Lower Film Shaft Unwind Shaft e The Lower Film Shaft Unwind Shaft holds the lower film and allows the end user to apply tension to the web 5 Upper Film Shaft Unwind Shaft e The Upper Film Shaft Unwind Shaft holds the Upper film and allows the end user to apply tension to the web 6 Unwind Brake e The Unwind Brakes are used to apply tension to the web
22. THE LAMINATOR TO AN ELECTRICAL SUPPLY OR ATTEMPT TO OPERATE THE gt LAMINATOR UNTIL YOU HAVE COMPLETELY READ THESE INSTRUCTIONS MAINTAIN THESE INSTRUCTIONS IN A CONVENIENT LOCATION FOR FUTURE REFERENCE 2006 General Binding Corporation A WARNING TO GUARD AGAINST INJURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR General Keep hands long hair loose clothing and articles such as necklaces or ties away from the front of the heat and pull rollers to avoid entanglement and entrapment The heat rollers can reach temperatures over 300 F 150 C Avoid contact with the heat rollers during operation or shortly after power has been removed from the laminator Keep hands and fingers away from the path of the sharp film cutter blades Do not use the laminator for other than its intended purpose Avoid moving the Laminator on uneven floor surfaces Never tilt the laminator Do not defeat or remove electrical and mechanical safety equipment such as interlocks shields and guards Do not insert objects unsuitable for laminating or expose the equipment to liquids Electrical The Laminator should be connected only to a source of power as indicated in these instructions and on the serial plate located on the rear of the laminator Contact an electrician should the attachment plug provided with the Laminator not match the receptacles at your location WARNING THE REC
23. ances Roller heating technology Independent control of each heater Thermal and cold lamination capabilities Unique vented cooling system Mounting capabilities to5 8 in 15mm Easy to use control panel 9 Programmable job settings LCD temperature displays for each heat roller Rear out put slitter Swing out shafts for ease of loading film In Line slitters Accushield capable Encapsulation Promotional materials posters counter cards POP displays calendars instructional displays phone amp debit cards blueprints menus maps flipcharts etc Page 7 GBC 1264WF 1244WF Operation Manual Section 2 Consumables Film Types e Poly in films thermal and PSA films Poly out films thermal and PSA e Accushield Film Diameters e Uptoa7 in outside roll diameter 18 cm e J3in core standard 76 cm Core Size Film widths 1264WF e 6lin Thermal films 155 cm e 62in PSA 157 cm 12444WF e 42 in maximum paper width 107 cm e 42 in PSA films 107 cm Paper widths 1264WF e 62in Maximum paper width 157 cm 12444WF e 42 in maximum paper width 107 cm O 2006 General Binding Corporation Page 8 GBC 1264WF 1244WF Operation Manual Section 3 Function Speed 0 10 fpm 0 6 1mpm Motor e DC Geared Motor Heating Capabilities e Upto320 F 160 C Controls e Operations control panel Roll Design e High release silicone main rollers e High release pull roll Sec
24. ation The only maintenance required by the operator is to periodically clean the heat rollers and schedule semi annual maintenance checks The following procedure will help keep the heat rollers free of adhesive that has been deposited along the edge of the laminating film Proper alignment of the rolls of film reduces the amount of squeeze out A A Guo SD NOTE WARNING Do not attempt to laminate adhesives marked Flammable Do not laminate glitter and or metallic items Damage to the rollers may result WARNING Do not apply any cleaning fluids or solvents to the rollers Some solvents and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to the rollers Rotate the rollers at the lowest speed setting on the control panel CAUTION THE FOLLOWING PROCEDURE IS PERFORMED WHILE THE LAMINATOR IS HOT USE EXTREME CAUTION Remove the film from the laminator following the Procedure outlined in steps 1 through 6 of the section entitled TO UNWEB THE LAMINATOR Preheat the laminator until the READY indicator illuminates Tilt the feed table Rub the top and bottom heat rollers with a 3M Scotch Brite pad DO NOT USE METAL SCOURING PADS Use the footswitch to rotate the lower heat pull roller to an unclean portion The upper heat pull rollers are free spinning Continue this process until the complete surfaces of both rol
25. b idler Tips for mounting a Decal 1 Use a leader board to set the pull roller pressure prior to mounting the image 2 The image should not exceed the width of the board by more than in 2 54 cm per side 3 Tack about 1 in 2 54 cm of the leading edge of the decal to the leading edge of the board 4 When tacking the leading edge start in the center and work to the sides 5 Use a board that exceeds the size of the decal if inexperienced in the mounting application Note This application can also be performed from the front operating position Tips for Thermal Encapsulation 1 Load the laminator as illustrated in Fig 20 film is used for illustration purpose 2 Refer to section entitled FILM LOADING amp THREADING for Poly out film 3 Always use two rolls of film the same width Poly in 4 Use minimal brake tension to achieve flat output 5 Increase speed gradually to maintain the activating temperature required for the laminate you are using 6 Length and width of image ink coverage and paper type may affect the temperature and speed recommended in the SPEED TEMPERATURE GUIDE 2006 General Binding Corporation Operation Manual ms RELEASE LINER FROM PSA FILM pA D Q OUTPUT TS O 3 IMAGE o T ot N Fig 18 DN ANZ N Uu O DECAL RELEASE LINER y Qe EEN CY N be 3 0 BOARD Ke Y SS Fig 19 P ab frs LM NC
26. blade engage lever Slide the Rear Cut Off Blade from one side to the opposite side then release 2006 General Binding Corporation Operation Manual Page 25 GBC 1264WF 1244WF Section 10 Applications Operation Manual The 1244 WF amp 1264 WF can accommodate Poly in or Poly out films Poly out means the adhesive is on the outside of the roll Each film requires a slightly different loading procedure Refer to the Webbing diagrams at the end of this section The shiny side of clear film must contact the heating components with the dull sides adhesive side facing out Use caution when loading Matte or Delustered film since both sides appear dull The top and bottom rolls of laminating film must be of the same width and be present simultaneously Film Loading amp Threading The top and bottom rolls of laminating film must be of the same width and be present simultaneously A Small amount of adhesive will squeeze out during Lamination Hardened adhesive deposits can damage the heat rollers CAUTION Adhesive will deposit on the rollers if Only one roll is used Different widths of rolls are loaded together Either roll is loaded adhesive side against a heat roller One or both rolls of film are allowed to run completely off its core The adhesive side of the film is on the inner side of the web Fig 1A amp B The shiny side of clear film must contact the heat rollers The
27. en zur Verf gung gestellt und sind unseres Wissens richtig und vollst ndig General Binding Corporation GBC lehnt jede Haftung f r Fehler in dieser Druckschrift sowie f r Schadenersatz oder Folgesch den im Zusammenhang mit der Bereitstellung oder Verwendung der hierin enthaltenden Informationen ab ein aber nicht ausschlie lich die Gew hrleistung f r Eignung und handels bliche Qualit t f r einen bestimmten Zweck GBS beh lt sich das Recht vor diese Druckschrift und die darin beschriebenen Produkte ohne Vorank ndigung zu ndern Alle die Produkte betreffenden Leistungsbeschreibungen und Informationen k nnen jederzeit ohne Vorank ndigung ge ndert werden Durch die Bezugnahmen in dieser Druckschrift auf urheberrechtlich oder durch ein Patent gesch tzte Informationen oder Produkte werden keine Rechte von GBC oder Dritten bertragen GBC lehnt jede Haftung f r Patentverletzungen sowie f r die Verletzung anderer Rechte von Dritten ab Diese Druckschrift ist durch GBC urheberrechtlich gesch tzt O 2006 Alle Rechte vorbehalten Die Informationen in dieser Druckschrift sind gesetzlich gesch tzt und d rfen ohne vorherige und ausdr ckliche schriftliche Genehmigung von GBC in keiner Weise weder ganz noch teilweise vervielf ltigt aufbewahrt weiter verbreitet oder bertragen werden De informatie in deze publicatie geldt slechts ter verwijzing en wordt nauwkeurig en volledig geacht General Binding Corporation GBC is niet aansprakelijk
28. ent y compris mais sans s y limiter toute garantie implicite de commercialit ou d adaptation un usage particulier GBC se r serve le droit d apporter des modifications cette publication et aux produits qui y sont d crits sans pr avis Toutes les sp cifications et l information au sujet des produits sont sujettes changements sans pr avis Toute r f rence l information ou aux produits prot g s par un droit d auteur ou un brevet pr sent e dans ce document ne porte aucune licence sous les droits de GBC ou d autres parties GBC n assume aucune responsabilit d coulant de contraventions aux brevets ou tout autre droit de tierces parties Cette publication est prot g e par un droit d auteur 2006 de GBC Tous droits r serv s L information contenue dans cette publication est privative et ne peut pas tre reproduite mise en m moire transmise ou transf r e en partie ou en entier sous quelque forme que ce soit sans la permission crite pr alable et expresse de GBC La informaci n contenida en esta publicaci n es proporcionada a t tulo de referencia y se considera que es precisa y completa General Binding Corporation GBC no es responsable por errores contenidos en esta publicaci n o por dafios consecuentes o incidentales relacionados con la disponibilidad o el uso de la informaci n en esta publicaci n incluyendo y sin limitarse a cualquier garant a de aptitud y comerciabilidad para cualquier uso espec fico GBC
29. g webbing if webbing if a Thread Card is not used To clear a jam 1 Immediately stop the laminator by pressing STOP 2 Set motor direction to rear 3 Use the footswitch to reverse the web until the wrap up is clear 4 Raise the main roller and pull rollers 5 Manually guide the web from the main rollers and pull rollers 6 Once the film jam has been cleared lower the main roller and pull rollers 7 Refer to the section titled START LAMINATING 2006 General Binding Corporation Operation Manual a PSA film or mount adhesive Fig 13 PULL WEB Fig 14 Page 31 GBC 1264WF 1244WF _ LEADER BOARD Fig 15 IMAGE RELEASE LINER O 6 4 N D wi 7 PRE COATED BOARD VL RELEASE LINER FROM PSA FILM OUTPUT IMAGE KRAFN PAPER OPTIOX Fig 17 2006 General Binding Corporation Operation Manual Tips for Pre Coating Boards 1 Load the laminator as illustrated in Fig 15 Remove chill idler 2 The width of the roll should not exceed the width of the board by more than 1 2 in 1 3 cm 3 Use a leader board to set the main roller and pull roller pressure prior to webbing 4 Use a leader board to start the run and a trailer board to finish the run 5 Using the pull rollers will allow you to leave gaps between boards 6 If not using the pull rollers have
30. he AUTO OFF state also referred to as Standby the unit will no longer continue to heat the main rollers The unit will go into this state after a period of inactivity or by pressing the STAND BY key Press the STAND BY key to bring the unit out of AUTO OFF mode See Fig A Ready The READY icon will flash when the actual roller temperature is nearing but not quite met the target temperature The READY icon will be displayed continually when the actual roller temperature is within 15 F of the target temperature entered by the operator See Fig B Wait The WAIT icon is displayed when the actual roller temperature is much higher or lower than the target temperature entered by the user See Fig C A B C 2006 General Binding Corporation Page 19 GBC 1264WF 1244WF Section 8 Safety Operation Manual The 1244Wf amp 1264 WF have numerous safety features that will help keep the operator safe from harm But for these features to work correctly the user must become familiar with each of the safety mechanisms as well as never override a safety feature Emergency Stop E Stop Two Emergency Stops Sometimes referred to as E Stops are located on the 1244 WF amp 1264 WF laminators See the Know your Laminator section for the locations Pressing any one of the two Emergency Stops will immediately stop all roller motion To reset the Emergency Stop simply rotate the red top clockwise this will
31. iated radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense Canada Class A Notice Avis Canada Class A This Class A digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe A est conforme la norme NMB 003 du Canada Modifications Any modifications made to this device that are not approved by General Binding Corporation may void the authority granted to the user by the FCC and or by Industry Canada to operate this equipment Toutes modifications apport es ce dispositif et non approuv es par General Binding Corporation annuleront le droit accord l utilisateur par le FCC et ou par Industrie Canada de faire fonctionner cet quipement 2006 General Binding Corporation Page 5 GBC 1264WF 1244WF Operation Manual PRE INSTALLATION Before a 1264WF 1244WF Laminator can be installed ensure the following requirements are met 1 Are doorways and hallways wide enough for the laminator to be moved to the installation site 2 Is there ample room for the laminator A work area must be established that allows for operation in both the front and rear of the laminator and provides space for efficient material flow
32. ion 9 How To Guide Features 7 Loading Film 22 Applications 7 Select and Change Nip Settings 24 In Line Slitters 25 Section 2 Consumables Rear Cut Off Blade 25 Film Types 8 Film Dimensions 8 Section 10 Applicatations Core Size 8 Film Loading and Threading 26 Film Widths 8 Load a Roll of Film Paper Widths 8 Webbing Thermal Film using 27 Threading Card Section 3 Function Webbing PSA Film Mount Adhesive 28 Speed 9 Using Threading Card Motor 9 Start Laminating 29 Heating Capabilities 9 Method for Tacking new Film to 30 Controls 9 Existing Film Roll Design 9 To Unweb The Laminator 31 Clearing a Film Jam Wrap Up 31 Section 4 Electrical Requirements 9 Applications BTU Output 9 Tips for Pre Coating Boards 32 Heater Wattage 10 Tips for Mounting Pre Coated Boards 32 Amperage Draw 10 Tips for Single Sided Lamination 32 D C Voltage Used 10 Tips for Creating a Decal 33 A C Voltage Used 10 Tips for Mounting a Decal 33 Plug Configuration and Type 11 Thermal Encapsulation 33 AccuShield 34 Section 5 Dimensions Weight 12 Speed Temperature Control 33 Dimensions 12 Nip Height 12 The Art of Lamination Basic Rules 35 Section 6 know your Laminator Film Tension 35 Parts reference Guide 13 Heat 35 Front View 14 Output 36 Rear View 14 Left Side View 15 Maintenance 37 Right Side View 15 Definition of Parts 16 Trouble Shooting Guide 38 Section 7 Display Control Panel Service Agreement 38 Stand By Mode 17 Jobs 17 Measure 17 Cooling 17 Run 17
33. ler nip when changing the gap You can be crushed or burned Never leave the rollers in the down position without rotating Prolonged contact in one area can form flat spots on the rollers To change the nip opening pull the handle away from the notch and move to the desired setting and secure the handle in the appropriate notch Lift the handle to the top position to open the rollers 2006 General Binding Corporation Page 24 GBC 1264WF 1244WF In Line Slitters The In Line Slitters allows the operator to slit the images as they pass through the Main Rollers and into the Pull Rollers The trimmed waste can then be attached to the Rewinder Tubes and disposed of later To engage the In Line Slitters simply press the lever down to expose the blade Keep hands and fingers away from the path of the In Line Slitters The blade is extremely sharp and can cut you To disengage the In Line Slitter blade simply push the blade lever up to return the blade to its original state Rear Cut Off Blade The Rear Cut Off Blade is intended to cut the web output from the laminator and should not be used for any other purposes Stop the laminator before using the Rear Cut Off Blade Moving material can damage the Rear Cut Off Blade Keep hands and fingers away from the path of the Rear Cut Off Blade The blade is very sharp and can cut you Slide the rear Cut Off Blade about six inches into the web Press and hold down the
34. lers are clean Refer to the beginning of the section entitled OPERATING INSTRUCTIONS to web your laminator Do not use metal scouring pads to clean the rollers 2006 General Binding Corporation Page 37 GBC 1264WF 1244WF Operation Manual TROUBLE SHOOTING GUIDE SYMPTOM The control panel display does not illuminate when POWER ON OFF is in the ON marked T position POSSIBLE CAUSE Laminator not connected to electrical supply CORRECTIVE ACTION Insert attachment plug into receptacle Blown out fuse Check fuses Heat rollers do not turn when I Feed table not properly installed Tilt feed table and properly replace it Press the RUN button Pull E Stop button Pull out on the E STOP push button Heat rollers only turn if I use the Footswitch Photo eye is blocked Disengage the footswitch mode Clear nip area Laminated items exhibit curling Tension between the top and bottom film Roll is unequal Tension on top or bottom roll of film is too film is too loose Adjust tension per section FILM TENSION Adjust tension per section FILM TENSION Bottom film roll may be improperly loaded Make sure bottom roll of film is around idler bar and that is the normal operation position Adhesive deposited on heat rollers Top and bottom film webs not aligned Release heat and pull roller pressure align the rolls of film Unsatisfac
35. ll film down under the upper idler bar and allow to drape over the top heat roller Fig 3 5 Pull the lower film behind the lower idler bar Lower the table Pull Film up towards the film draped over the top heat roller and adhere the Lower Film to the upper Film Fig 4 6 Pivot the table back to its feeding position while ensuring the threading card is on top of the feed table Fig 5 7 Use a threading card to push the two materials into the heat roller nip 8 Lower the main roller to initial contact with the threading card 9 Ensure forward is selected for Motor direction and Press the Foot Switch 10 From the rear of the machine guide the web over the chill idler if installed and through the pull rollers 11 Once the web has entered the pull roller nip lower the pull roller nip Adjust unwind film tension use as little tension as possible to get smooth output 12 Once the threading card has completely exited the pull rollers press the stop button 13 Now refer to the section entitled START LAMINATING 2006 General Binding Corporation Operation Manual Fig 3 a O o 0 KON O NL O 0 A Fig 4 fax Fig 5 a er a d NO Q O Page 7 GBC 1264WF 1244WF Fig 6 REWIND TUBE CHILLED ROLLER HEAT ROLLER Fig 8 2006 General Binding Corporation Operation Manual Webbing
36. nd can be run at faster speeds FILM TENSION Proper film tension known as brake tension is the minimum amount required to eliminate wrinkles in the finished item The film should be taut A properly adjusted roll of film should not require excessive force to turn by hand Film tension should be enough to introduce a minor amount of drag as the film unrolls Insufficient tension causes wrinkles while too much tension causes stretching necking Uneven tensions between the top and bottom rolls create curl Too much upper tension creates upward curl while too much bottom tension causes downward curl Adjustment of the pull roller clutch may be necessary if after adjusting unwind and rewind brake tensions do not improve your output quality 2006 General Binding Corporation Page 35 GBC 1264WF 1244WF Fig 24 Fig 25 ST UET LAT E Fig 26 2006 General Binding Corporation Operation Manual Heat The READY indicator may extinguish if the speed is set too fast for the material being laminated Either lower the speed setting or press STOP and wait until the READY indicator illuminates Operation of the laminator for more than thirty minutes at a time may necessitate a lower speed setting It is recommended that during periods of long runs the items being laminated are alternated between thick and thin
37. output 16 Roll Lift Handle Gap Adjust Handle e Use this Handle to select the proper settings depending on what application is to be used Page 16 GBC 1264WF 1244WF Section 7 Display Control Panel Stand by Pressing STAND BY will cause the laminator to go into the AUTO OFF mode The laminator will automatically go into this mode after sitting idle for an extended amount of time When in AUTO OFF mode the laminator will no longer continue to heat the main rollers to save power Stand by Pressing MEMORY will cause the current speed and heat settings to be recorded in the JOB memory location shown on the display Jobs Pressing the up or down arrows will cause the unit to cycle through stored jobs Up to 9 separate jobs can be stored To save a job select one of the nine jobs to overwrite Then change the heat and speed settings as required for your application Once selected press the memory button once Measure Press and hold the MEASURE key to display the current roller temperature Cooling When the COOLING button is pressed the cooling fans will turn on or off The COOLING button will illuminate green when the fans are on The fans blow fresh air on the film web in between the heat and pull rollers Run When the RUN is pressed the rollers will begin turning However pressing run will not cause the rollers to turn when any of the following are true the Emergency Stop is engaged Safety Shield is
38. red in whole or in part in any form without the prior and express written permission of GBC Le informazioni contenute in questo documento sono fornite a titolo di referenza e sono considerate corrette e complete General Binding Corporation GBC no si responsabilizza di eventuali errori contenuti in questo documento n di danni incidentali o conseguenti relazionati con la fornitura e l uso delle informazioni in questo documento includendo senza limitazioni qualsiasi garanzia d idoneit o commerciabilit per qualsiasi uso particolare GBC si riserva il diritto di effettuare cambi a questo documento e ai prodotti in esso descritti senza preavviso Tutte le specifiche e le informazioni sui prodotti sono soggette a cambio senza preavviso In questo documento le referenze a informazioni e prodotti protetti da diritti di propriet intellettuale o brevetti non trasferiscono nessuna licenza alla quale abbiano diritto GBC o altri GBC non assume nessuna responsabilit derivante dalla violazione di brevetti o di qualsiasi altro diritto di terzi Copyright 2006 Questo documento soggetto ai diritti di propriet intellettuale di GBC Riservati tutti i diritti Le informazioni contenute in questo documento sono di propriet esclusiva e non possono essere riprodotte conservate trasferite in tutto o in parte ed in modo alcuno senza la previa autorizzazione espressa e per iscritto di GBC Die Informationen in dieser Druckschrift werden als Richtlini
39. t Condition of the rollers Line voltage effects heaters Sea Oo Sur O do Using cooling features You may have to adjust temperature or speed depending on stock finish thickness Turn heat off when not in use THE ART OF LAMINATION BASIC RULES e Do not attempt to laminate abrasive or metal Objects such as staples paper clips and glitter as they may damage the heat or pull rollers e Do not force items into the nip area of the heat rollers An item that is not easily drawn into the laminator by the heat rollers is probably too thick to laminate e Wrinkles may result if an attempt is made to reposition an item once it has been grasped by the heat rollers e Do not stop the laminator before an item has completely exited the pull rollers Even a momentary stop will cause a mark heat line on the laminated item Good consistent lamination is a result of combining proper heat tension and dwell time Dwell time is controlled by the speed of the motor and is defined as the amount of time the material to be laminated is compressed between the heat rollers As a general rule thicker items and film need to run at slower speeds because they extract more heat from the rollers at a quicker rate Setting the speed control at slower settings gives the laminator longer dwell time thus allowing proper lamination of thick items Thinner items such as standard copier paper 20 Ib bond and tissue paper extract less heat from the rollers a
40. the nip how to use the inline slitters and rear slitter Loading Film Begin by removing the hinge pin that prevents the film shaft from swinging outward Swing the film shaft outward as is illustrated in the photo 2006 General Binding Corporation Page 22 GBC 1264WF 1244WF Loading Film Continued The core chucks need to be adjusted to match the width of the film that is going to be loaded on the laminator To do this be gin by removing the rubber o rings Then use the included hex tool to loosen the setscrews in the core chucks Note Do not remove the setscrews they only need to be loosened Make the necessary adjustments to the upper roll of laminate to center it to the Main Rollers Slide the Core Chucks into place and gently tighten the setscrews to secure the Core Chuck The rubber O Rings can be replaced to keep the film from moving off center Make the necessary adjustments to the lower roll of laminate to match up with the upper Lock the Core Chucks into position and replace the O Rings 2006 General Binding Corporation Operation Manual Page 23 GBC 1264WF 1244WF Operation Manual Select and Change the Nip The Roller Handle raises and lowers the Main Rollers and Pull Rollers simultaneously The Roller Handle Guide is notched with preset nip heights The Roller Handle is located on the right side of the laminator Keep hands and fingers clear of the laminator rol
41. tion 4 Electrical Requirements 230 VAC 60Hz Single phase 30Amps e 1264 WF e 230 VAC 50112 Single phase 20Amps e 1264WF CE e 230 VAC 60112 Single phase 20 Amps e 1244 WF e 230 VAC 50Hz Single phase 20 Amps e 1244WF CE B T U output e 1264 WF e 30708 B T U hour e 1264WF CE 22519 B T U hour e 1244WF e 20472 B T U hour e 1244WF CE 2006 General Binding Corporation Page 9 GBC 1264WF 1244WF Operation Manual Heater Wattage e 1264 WF e 1264WF CE 1244 WF 1244WF CE Amperage draw e 1264 WF e 1264WF CE e 124 WF e 1244WF CE D C Voltage used A C Voltage Used 4500W Heater 3300W Heater 3000 W Heater Drive Motor 3 3 Amps Fan Motor 0 5 Amps Motors and Heater 25 Amps Drive Motor 3 3 Amps Fan Motor 0 5 Amps Motors and Heater 13 Amps Drive Motor 3 3 Amps Fan Motor 0 5 Amps Motors and Heater 12Amps 36 VDC Motor Voltage 24 VDC Fan Motor 230 VAC Recommended Not to exceed 240VAC O 2006 General Binding Corporation Page 10 GBC 1264WF 1244WF Operation Manual Connectors for 1264 WF Connectors for 1244 WF NEMA 6 20 P NEMA 6 30 P amp NEMA 6 30 R NEMA 6 20 R 2006 General Binding Corporation Page 11 GBC 1264WF 1244WF Operation Manual Section 5 Dimensions Weight 1264 WF 1264WF CE 1244 WF e e 1244WF CE Dimensions 1264 WF 1264WF CE
42. to the rewind tube 7 Use the footswitch to advance the film into the heat roller nip 8 Observe the film being pulled through the laminator to assure that the remaining existing film and the new films are advancing concurrently Any separation between the films will require stopping the motor immediately and the situation corrected 9 Press STOP once the newly threaded film has completely exited the pull rollers Page 30 GBC 1264WF 1244WF To Unweb the laminator Unweb the laminator if you are changing film widths cleaning the rollers or have finished using the machine for the day CAUTION Do not cut yourself 1 Using a slitter cut 1 the output from the web Fig 13 2 Cut 2 remaining top film web between the idler bar and heat roller PSA film cut the release liner too 3 Cut 3 the film web between the lower film supply and the idler bar Fig 13 CAUTION Be careful not to cut any of the rollers 4 Remove the feed table 5 Gap the main rollers and pull rollers 6 Carefully grab hold of the web top and bottom film from the back operating position and pull towards you Fig 14 7 Do not allow the adhesive side of the film to contact the heat or pull rollers Clearing a Film Jam Wrap up Film jams wrap ups may occur if the film is loaded backwards or if the area at which film exits the equipment is blocked The film when jammed wraps around the heat rollers or pulls rollers durin
43. tory adhesion of laminate Laminate improperly loaded Speed setting too fast for type of material being laminated Adhesive matte side of laminate film may be against the heat rollers Unweb and reload the film properly Lower speed setting Insufficient heat Wait for READY indicator to appear in the control panel display Laminate improperly loaded Adhesive side of film must be facing away from the heat rollers Heat rollers require cleaning Bottom roll of film not threaded behind the idle bar Laminated item unsuitable for adhesion Clean heat rollers per procedure in section CARING FOR THE GBC 3064 WF LAMINATOR Item may be dirty or may have non porous surface that is extremely difficult to laminate SERVICE AGREEMENT GBC s Equipment Maintenance Agreement will insure the quality performance and long life built into your laminator A service charge for travel time labor and parts may be incurred for each out of warranty service call GBC s Equipment Maintenance Agreement Decreases these expenses and protects your valuable investment GBC offers several types of agreements to suit your needs and budget To contact GBC write to GBC NATIONAL SERVICE ONE GBC PLAZA NORTHBROOK IL 60062 U S A General Binding Corporation One GBC Plaza Northbrook IL 60062 4195 2006 General Binding Corporation IN CANADA GBC NATIONAL SERVICE 49 RAILSIDE ROAD DON MIL
44. und the pull rollers resulting in a jammed condition Avoid locating the laminator near sources of heat or cold Avoid locating the laminator in the direct path of forced heated or cooled air Once the laminator has been properly positioned lock the castors in place Locking the castors prevent the machine from rolling during set up operation or servicing Connect the attachment plug provided with the laminator to a suitably grounded outlet Avoid connecting other equipment to the same branch circuit to which the laminator is connected as this may result in nuisance tripping of circuit breakers or blowing fuses Machine must be leveled to ensure best performance Level the machine by lowering both the main and pull rolls Lay a level on top of the main and pull rolls Then check level from main roll to pull roll on right and left side of the roll Finally check by placing the level diagonally across lower main to lower pull rolls 2006 General Binding Corporation Page 6 GBC 1264WF 1244WF Operation Manual Section 1 Detailed Specifications Specifications provide all of the technical data for the Titan 1244WF amp 1264WF Description Features Applications 2006 General Binding Corporation A high speed laminator for the graphic arts professional as well as for the manufacturer who produces promotional pieces in house A new elegant design low power consumption and first class safety and quality assur
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