GarrettCom MAGNUM 6KM User's Manual
Contents
1. 18 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 3 4 Powering the Magnum DC 6KM Mobile Ethernet Switches The DC internal power supply supports installation environments where the DC voltage is from 10 to 300 volts depending on the 6KM model selected The power consumption will range from about 10 up to 15 watts depending on the port quantity and types in the configuration When connecting the Ethernet cabling there is no need to power down the unit Individual cable segments can be connected or disconnected without concern for power related problems or damage to the unit DC power input options are available to suit the 6KM Mobile Ethernet Switches to special high availability communications and or heavy industrial grade applications including 2VDC 48VDC 24VDC 110VDC 125VDC and 250VDC with single DC input 2VDC 48VDC 24VDC 110VDC 125VDC and 250VDC with dual DC input input with internal power supply see Section 1 2 for Ordering Information Fig 3 4a Single DC power input Power input connection made with RD 24 4 position male locking connector NC NC Not connected See Appendix B for more information Fig 3 4b Dual Source DC power input Power input connection made with RD 24 4 position male locking connector A A B B See Appendix C for more information Fig 3 4c AC power input Power input connection2. e 6 j lol LC 1000Mb Fiber port 1 LED per port Link A LED ON LINK established BLINKING ACTIVITY 27 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 5 1 2 6KM4 4M12 4x 10 100Mb M12 Slot C 2 2 z GEN nO REN AAN GS B The 6KM4 4M12 4 port Copper module provides four 10 100Mb switched M12 ports The 10 100Mb switched ports normally as a default setting are independently N way auto negotiating and auto crossover MDIX for operation at 10 or 100Mb speed in full or half duplex mode i e each independently selects a mode and speed to match the device at the other end of the twisted pair cable for auto negotiation and MDIX details see Section 4 2 in this 6KM User Guide On the model 6 4 4 12 module there is LED for each port The Link A LED indicates Link ready for operation for that port when lit The A Activity LED indicates receiving Activity on that port when blinking A twisted pair cable must be connected into an M12 port and the Link indicator for that port must be ON indicating there is a powered up device at the other end of the cable in order for a Link LED to provide valid indications of operating conditions on that
3. or 1OOBASE TX twisted pair segment to the M12 port The procedure is the same for both unshielded and shielded twisted pair cables 1 Using standard twisted pair cable with M12 4 pin connector at 6KM side insert the end of the cable with an M12 plug into the M12 connector of the port unshielded or shielded cables and wiring may be used 2 Connect the other end of the cable to the corresponding device 3 Use the LINK A LED to ensure proper connectivity by noting that the LED will be illuminated when the unit is powered and proper connection is established 13 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 NOTE for Power Substations In support of the IEEE 1613 Class 2 standard GCI advises that for substation applications the M12 ports are intended for connectivity to other communication equipment such as routers or telecommunication multiplexers installed in close proximity i e less than 2 meters or 6 5ft to the 6KM It is not recommended to use these ports in substation applications to interface to field devices across distances which could produce high greater than 2500 levels of ground potential rise GPR during line to ground fault conditions The 6KM passes the 1613 specifications for zero packet loss with fiber ports amp with M12 ports used as indicated here 2 RX 3 TX Fig 3 2 1a 10 100Mb 4 Pin D Coded M12 pin configuration
4. the devices at both ends of the cable are capable of operation at either 10Mb or 100Mb speed and or in full or half duplex mode and can send receive auto negotiation pulses www GamettCom com 8 23 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 the second of the two connected devices is powered i e when LINK is established for a port or the LINK is re established on a port after being lost temporarily e NOTE Some NIC cards only auto negotiate when the computer system that they are in is powered These are exceptions to the negotiate at LINK enabled rule above but may be occasionally encountered When operating in 100Mb half duplex mode cable distances and hop counts may be limited within that collision domain The Path Delay Value PDV bit times must account for all devices and cable lengths within that domain For Magnum 6KM Fast Ethernet switched ports operating at 100 half duplex the bit time delay is 50 4 3 Flow control IEEE 802 3x standard Magnum 6KM Switches incorporate a flow control mechanism for Full Duplex mode The purpose of flow control is to reduce the risk of data loss if a long burst of activity causes the switch to save frames until its buffer memory is full This is most likely to occur when data is moving from a 100Mb port to a 10 Mb port and the 10Mb port is unable to keep up It can also occur when multiple 100Mb ports are
5. 3 2 2 Connecting Twisted Pair for Gigabit CAT5e or better UTP or STP The M12 Gigabit ports of the Magnum 6KM can be connected to the media types 1000 or CAT SE or better 100 ohm UTP shielded twisted pair STP balanced cable The CAT SE or better 100 ohm UTP or shielded twisted pair STP balanced cable is recommended to use when making 1000BASE TX connections In either case the max distance for unshielded twisted pair cabling is 100 meters 328 ft The following procedure describes how to connect a 1000BASE T twisted pair segment to the M12 port The procedure is the same for both unshielded and shielded twisted pair cables 1 1000BASE T connections require that all four pairs or wires be connected Using 5 or better twisted pair cable with M12 8 pin connector at 6 side insert the end of the cable with an M12 plug into the M12 connector of the port unshielded or shielded cables and wiring may be used 2 Connect the other end of the cable to the corresponding device 3 Use LINK LED to ensure proper connectivity by noting that the LED will be illuminated when the unit is powered and proper connection is established 14 Magnum 6KM Mobile Ethernet Switch Installation and User Guide 07 10 Pair 1 Pin6 TX MDI3 4 TX MDI3 Pair2 Pin 1 TX MDIO Pin 7 TX MDIO Pair3 5 RX MDI Pin 8 RX Pair4 2 12 Pin 3 RX MDI2 Fig 3 2 2a 1000
6. Dual Source DC Power Input Optional A Dual Source option is available for the 12VDC 24VDC 48VDC 110VDC 125VDC and 250VDC models This provides for continuity of operation when either of the DC input sources is interrupted See Appendices B and C The Dual Source power input connector is configured A A B B Management Console connector M12 interface female see details in Section 3 6 6KM Mounting Vertical or horizontal mounting normal Suitable for wall or DIN Rail mounting Agency Approvals and Standards Compliance UL listed UL60950 cUL CE Emissions meet FCC Part 15 Class A Shock IEC 61373 IEC 60068 2 27 Vibration IEC 61373 IEC 60068 2 6 FC EN50155 and EN50121 4 Railway Applications Standards NEBS Level 3 and ETSI Compliant IEEE 1613 Class 2 Environmental Standard for Electric Power Substations See also Note for Power Substations in Section 3 2 1 3 6 1 and 5 1 2 IEC 61850 EMC and Operating Conditions Class C for Power Substations NEMA TS 2 and TEES for DC powered and PoE powered traffic control equipment DNV for shipboard and offshore applications Warranty Three years Made in USA Email info GarrettCom com for additional information Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 1 2 Ordering Information MODEL DESCRIPTION Magnum 6KM 110VDC Magnum 6KM Mobile Ethernet Switch base unit with four 10 100 M12 copper ports in slot A Up to 4 100Mb fiber ports or
7. 3 If the equipment is mounted in an enclosed or multiple rack system placement of the equipment must not overload or load unevenly the rack system 4 If the equipment is mounted in an enclosed or multiple rack assembly verify the equipment s power requirements to prevent overloading of the building s electrical circuits 5 If the equipment is mounted in an enclosed or multiple rack assembly verify that the equipment has a reliable and uncompromised earthing path This section describes installation of the Magnum 6KM Switches as well as connection of the various Ethernet media types 3 1 Locating Magnum 6KM Switches For vertical DIN Rail mounting see Section 3 3 For vertical panel mounting and wall mounting see Section 3 3 1 For DC power input data see Appendix B For Dual Source see Appendix C The rugged metal case of the Magnum 6KM will normally protect it from accidental damage in a lab or workplace setting Maintain an open view of the front to visually monitor the status LEDs Keep an open area around the unit so that cooling can occur from convection while the unit is in operation The 6KM has no fans so it is silent when in operation Internal electronics use the case as a heat sink so the unit may normally be quite warm to the touch 12 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 3 2 Connecting Ethernet Media The Magnum 6KM Switches are specifically designed to support standard
8. 4 x Singlemode LC Slot C The 6KM4 4SLC 4 port Fiber module provides four 100 Singlemode LC Fiber ports supporting distances up to 20km This module provides the same functions as the Multimode version see Section 5 1 4 for more details The 6KM4 4SLCL 4 port Fiber module provides four 100Mb Singlemode LC Long Reach Fiber ports supporting distances up to 40km This module provides the same functions as the Multimode version see Section 5 1 4 for more details 30 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 5 1 6 6KM 2GM12 2 x Gigabit M12 Slot B The 6KM 2GM12 2 port Copper Gigabit module provides two fixed 10 100 1000Mb M12 ports in slot B There are two LEDs provided for each Gigabit port Each Copper Gigabit port has LEDs that indicate 10 100 and 1000Mbps speed set to AUTO by default 5 1 7 6KM 2GMLC 2 x Gigabit Multimode LC Slot B I AN The 6KM 2GMLC 2 port Fiber Gigabit module provides two LC Multimode Gigabit ports capable of distances up to 2km The 1000Mb Gigabit fiber port module on the Magnum 6KM are normally set factory default to operate at AUTO mode for best fiber distance and performance Each port has a Link Activity Link A LED indicating proper connectivity Link with the remote devic
9. Ethernet media types within a single Switch unit See Section 5 1 for a description of the Modules The various media types supported along with the corresponding IEEE 802 3 802 3D 802 3u 802 3AB and 802 3z standards and connector types are as follows Media Standard Connector Twisted Pair CAT3 or 5 10BASE T M12 Twisted Pair CATS 100BASE TX M12 Twisted pair or CAT6 1000BASE T M12 Fiber Multi mode 10BASE FL LC Fiber Multi mode 100BASE FX LC Fiber Single mode 100BASE FX LC Fiber Multi mode 1000BASE SX LC Fiber Multi mode Single mode 1000BASE LX LC Fiber Single mode 1000BASE ZX LC See http www garrettcom com techsupport power_budget pdf for Power budget calculations to find fiber cable distance information 3 2 1 Connecting Twisted Pair for 10 100Mb CAT3 5 UTP STP The M12 ports of the Magnum 6KM can be connected to the following two media types 100 and 1OBASE T CAT 5 cables should be used when making 100BASE TX connections When the ports are used as 1OBASE T ports CAT 3 may be used In either case the maximum distance for unshielded twisted pair cabling is 100 meters 328 ft NOTE It is recommended that high quality CAT 5 cable be used whenever possible in order to provide flexibility in a mixed speed network since 10 100 copper switched ports are auto sensing for either 10 and 100MLb s The following procedure describes how to connect a 10
10. Magnum 6KM Slot C Port Modules 6KM4 4M12 adds four 10 100 M12 copper ports P6KM4 4M12 adds four PoE 10 100 M12 copper ports 6KM4 4MLC adds four MM 2Km 100Mb LC fiber ports 6KM4 4SLC adds four SM 20Km 100Mb LC fiber ports 6KM4 4SLCL adds four SM 40Km 100Mb LC fiber ports Following modules can be configured in Slot B only Magnum 6KM Slot B Gigabit Port Modules 6KM 2GM12 adds two auto negotiating 10 100 1000Mb M12 copper ports 6KM 2GMLC adds two MM 2Km 1000Mb LC fiber ports 6KM 2GSLC adds two SM 20Km 1000Mb LC fiber ports 6KM 2GSLCL adds two SM 40Km 1000Mb LC fiber ports Multi mode fiber SM Single mode fiber Slot C WO CONSOLE i ALARM Options and Extras S RING Key S Ring Redundancy Manager licensed software for redundant ring management One S Ring key is for licensed use one 6K managed self healing Ring CONSOLE CBLM Console attachment cable Cable is constructed with an M12 to DB 9 for connection to a PC Console cable includes a DB 9 to USB conversion cable DIN RAIL 6KM Din Rail mount for a secure vertical mount with screws for GKM DUAL SRC Two separate power inputs 12 24 48 110 125 or 250VDC CONFORM05 CRM Conformal coating heavy duty silicone at 5 mil thickness for interior PCBs PS and modules for moisture protection CONFORM14 CRM Conformal coating heavy duty silicone at 14 mil t
11. OPTION THEORY OF OPERATION The Dual Source DC power option is designed using diodes inside of the chassis on each DC power input line A diode is placed in each of the four input lines behind the four external power SWITCH SUPPLY connection terminals so that power from an external source can only flow into the unit This B allows the unit to operate B whenever DC power is correctly applied to either or both of the two GND GND inputs C4 0 FEATURES AND BENEFITS OF THE DUAL SOURCE DESIGN a The Switch unit can receive power from either input A or The hub will normally draw its power from the DC source with the highest voltage at a given time b Switch unit will not allow power to flow from a higher voltage input to a lower voltage input i e the two DC power sources are not mixed together by the hub c When one correct DC input is present the Switch will receive power if the other DC input is absent or even if it is connected with reverse polarity or shorted or grounded d Reverse polarity connections if they should accidentally occur on either input will not damage the Switch or power supply internally nor will it blow the fuse in the internal power supply because of the blocking action of the diodes This is true even if one input connection is reversed while the Switch is operating from the other source e TheSwitch will not receive power and will not work when both
12. ense ense 12 3 1 Locating Magnum 6KM Switches eene 12 3 2 Connecting Ethernet Media esee 13 3 2 1 Connecting Twisted Pair for 10 100Mb CAT3 CATS UTP ot rer te erepti 13 3 2 Connecting Twisted Pair for Gigabit CATSe or better UTP or 14 3 2 3 Connecting Single Mode Fiber 15 3 2 4 Connecting Fiber Optic Cable to LC ports 15 3 3 DIN Rail Mounting the Magnum 6KM eee 16 3 3 1 Mounting Dimensions for 6KM with metal brackets 16 3 4 Powering the Magnum 6KM Mobile Ethernet Switch 19 3 5 Alarm Contacts for monitoring internal power and Software Traps 20 3 6 Connecting the Console Terminal to Magnum 6KM 21 3 6 1 M12 Console Port pin assignments see 21 40 OPERATION eeeeee ee acoes n naene tn status seasons tassa enses enses sone oes 22 4 1 Switching Functionality eese nennen 22 4 2 Auto Cross MDIX and Auto negotiation for M12 ports 23 4 3 Flow control IEEE 802 3x standard eee 24 4 4 Power Budget Calculations for 6KM Modules with Fiber Media 25 5 0 Magnum 6KM Mobile Ethernet Switch Port Modules 25 5 1 GKM Modules tr iere ets Cot eere t bi
13. fraction of a second and is transparent to an observer Another feature implemented in the Magnum 6KM Switches is a collision based flow control mechanism when operating at half duplex only When the Switch detects that its free buffer queue space is low the Switch prevents more frames from entering by forcing a collision signal on all receiving half duplex ports in order to stop incoming traffic 2 3 Managed Network Software for Magnum 6KM Magnum 6KM comes with licensed MNS 6K software or MNS 6K SECURE which allow the user to configure the Magnum 6KM as a Managed Switch and implements security features and other software enabled features NOTE Magnum 6KM managed switch will work with MNS 6K Rel v4 1 9 firmware or higher version only or MNS 6K SECURE v14 1 9 firmware or higher version only Using any earlier MNS 6K versions will not support the GKM hardware For additional information about MNS 6K see the Magnum MNS 6K Software User guide in pdf format a separate document normally accessible via your web browser at ftp ftp garrettcom com or FTP client program at ftp GarrettCom com using user m6kuser password m6kuser All MNS 6K software information and the documentation related to MNS 6K and MNS 6K SECURE software can be accessed at GarrettCom s FTP site Alternatively for the latest documentation and information or needed GarrettCom s MIBs for SNMP look for the Magnum MNS 6K info at www GarrettCom com techsupport index
14. htm software For interactive training software which shows basic and advanced info about the Magnum MNS 6K management software and for a useful tool for first time users visit Magnum MNS 6K Operator Training You may also email info GarrettCom com for further information Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 2 4 Features and Benefits M12 Copper connections Magnum 6KM Switches utilize M12 connectors to withstand shock and vibration Ideally suited for the harshest of mobile applications Managed switching for high performance Ethernet LANs Magnum 6KM Switches provide unicast non blocking all ports can run at full speed at once performance with standard Managed Network Software They are typically used in LAN traffic centers with up to 8 100Mb 2 Gigabit ports for backbone connections where managed network services are desired Switching services includes 802 1p QoS packet prioritization The Magnum 6KM switching hardware supports QoS giving packet processing priority to priority tagged packets according to the IEEE 802 1p standard For port and application specific priorities of data the QoS software may be configured Fiber Ports Built In Magnum 6KM Mobile Ethernet Switches are designed to naturally include fiber ports and support mixes of multi mode single mode 100Mb and 1000Mb speed full and half duplex and classic Small Form Factor SFF fiber connectors Relay Contacts for mo
15. m 328 ft Shielded twisted pair 150 m 492 ft 100BASE FX half duplex multi mode 412 m 1350 ft 100BASE FX full duplex multi mode 2 0 km 6 562 ft 100BASE FX half duplex single mode 412 m 1350 ft 100BASE FX full duplex single mode 20 0 km 66K ft 100BASE FX full duplex Long Reach 40 0 km 122K ft Maximum Standard Gigabit Ethernet Segment Lengths 1000BASE T 5 or higher is recommended 100m 328 ft 1000BASE SX full duplex multi mode 62 5um cable 220m 1000BASE SX full duplex multi mode 50um cable 550m 1000BASE LX full duplex multi mode 50 62 5um cable 550m 1000BASE LX full duplex single mode 9um cable 5km www GamettCom com 8 1 Magnum 6KM Mobile Ethernet Switch Installation and User Guide 07 10 1000BASE ZX full duplex single mode 9 cable gt 70km Copper 10 100Mb connector types supported Copper Port M12 type 4 pin D key coded Copper 1000Mb connector types supported Copper Port M12 type 8 pin A key coded Fiber Multi mode connector types supported Fiber Port LC type SFF Fiber multi mode Fiber Single mode connector types supported Fiber Port LC type SFF Fiber single mode LEDs Per Port one set at the port see section 5 1 1 for detailed LED configurations Operating Environment Ambient Temperature 40 to 195 F 40 to 85 C for IEC 60068 Type Test short term rating 40 to 140 F 40 to 60 C for UL60950 and Component Part
16. of the remote device Standard commercially available Fast Ethernet media converters mostly do not support auto negotiation properly and require that the switched port to which they are connected be at the 100Mb fixed speed Attachments to a 10 100 auto negotiation port typically will not work properly The 6KM Switch s M12 ports handle this situation by configuring the ports as per desired through MNS software port settings and can check the port status of each port after the change When Magnum 6KM M12 copper ports are set for auto negotiation and are connected to another auto negotiating device there are 4 different speed and F H modes possible depending on what the other device supports These are 1 100Mb full duplex 2 100 half duplex 3 10 Mb full duplex and 4 10 Mb half duplex The auto negotiation logic will attempt to operate in descending order and will normally arrive at the highest order mode that both devices can support at that time Since auto negotiation is potentially an externally controlled process the original highest order mode result can change at any time depending on network changes that may occur If the device at the other end is not an auto negotiating device the 6KM s M12 ports will try to detect its idle signal to determine 10 or 100 speed and will default to half duplex at that speed per the IEEE standard General information Auto negotiation per port for 802 3u compliant switches occurs when
17. software operated 3 The bottom two pins 3 4 are hardware operated 4 These are both NC normally closed relays 5 The switch s software operation needs to be enabled and set to get the Alarm traps For detailed information about the Software Alarm and software control of SNMP alarm traps please reference the Magnum MNS 6K Software User Manual The Alarm Contacts are on the front left area next to the Console port of the Magnum 6KM unit labeled as ALARM 1 2 2 Fig 3 5a Alarm Contacts 1 2 are software operated 4 lt 3 3 4 are hardware operated 20 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 3 6 Connecting the Console Terminal to Magnum 6KM The 6KM Console port used to access the managed switch s software has an 8 pin M12 male port A console cable with the mating M12 female port and both a DB 9 and or a USB connector is available for purchase from GarrettCom The model is CONSOLE CBLM Note For a detailed description of the 6KM s Managed Network Software MNS 6K and the Magnum 6KM Switch Configuration information please refer to Magnum 6K Software Manual available on GarrettCom s FTP site It is also available on GCI s website at http www garrettcom com techsupport sw downloads htm To build your own console cable the Console port pin out is described below 3 6 1 M12 Console Port pin assignments 8 pin M12 A coded female on 6KM switch M12 6KM Console Port c
18. to the supply line 3 Confirm that the PWR led is illuminated 41
19. up to four more 10 100 M12 copper ports or combinations may also be configured and up to two Gb ports Heavy duty metal case IP52 for environmental protection no fans Power Input is 110VDC nominal range 77 137VDC For licensed managed networks software MNS 6K and MNS 6K SECURE including GUIs for ease of use and industry leading security features see separate data sheets Magnum 6KM 12VDC Same as 6KM 110VDC except the power input is 12VDC Magnum 6KM 24VDC Same as 6KM 110VDC except the power input is 24VDC Magnum 6KM 48VDC Same as 6KM 110VDC except the power input is 48 VDC Magnum 6KMP 48VDC PoE same as 6KM 48VDC except the four 10 100 ports are PoE enabled data pairs Magnum 6KM 125VDC Same as 6KM 110VDC except the power input is 125VDC Magnum 6KM 250VDC Same as 6KM 110VDC except the power input is 250VDC Magnum 6 Same as 6KM 110VDC except the power input is AC 100 to 240VAC 47 to 63 Hz Please use this URL for the complete Configuration Guide for the Magnum 6KM http garrettcom com techsupport insertion guides 6kmcg pdf Configuration Options see following pages Each Magnum 6KM base unit may be configured with a choice of 1 modular slot Slot C and 1 modular slot Gigabit ports Slot B in addition to the fixed M12 ports in Slot A Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 Following modules can be configured in Slot C only Slot C is 10 100 M12 or 100Mb Fiber only
20. voltage lead from 48V or 48V supply must be connected to the post labeled After confirmation of the output voltage 1 Turn off power to the supply line 2 Connect supply line to the unit 3 Apply power to the supply line 4 Confirm that PWR led is illuminated C6 0 ORDERING INFORMATION FOR DUAL SOURCE DC POWER To order the optional Dual Source DC power supply factory installed add Dual Src xxx as a separate line item following the product model Example Magnum 6KM 48VDC Dual Src 48V 40 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 APPENDIX D AC Power Input D1 0 Specifications for Magnum 6KM AC Switches AC Power input The AC power input connector on the Magnum 6KM Mobile Switch is located on the left front of the unit The power terminals are connected as shown below The chassis is earth or ground GND Each Magnum Model 6KM AC Managed Switch requires AC power input at 100 240VAC Power Input 47 to 63 Hz auto ranging The mating power cable connection to the 6KM switch is made utilizing a RD24 locking female connector Simply align the keyed female AC power cable connector to the 6KM male AC power input connector and twist the threaded lock to secure Standard 6KM male AC Power Input connector Pinl 2 Pin NC Not connected Pin4 GND After confirmation of 6KM AC model is installed 1 Connect supply line to the unit 2 Apply power
21. GarrettCom will repair or at its option replace components in the products that prove to be defective at no charge other than shipping and handling provided that the product is returned pre paid to GarrettCom This warranty will not be effective if in the opinion of GarrettCom the product has been damaged by misuse misapplication or as a result of service or modification other than by GarrettCom GarrettCom reserves the right to make a charge for handling and inspecting any product returned for warranty repair which turns out not to be faulty 34 Magnum 6KM Mobile Ethernet Switch Installation and User Guide 07 10 APPENDIX B DC Single Source Power Input B1 0 Specifications for Magnum 6KM Switches DC Power at 12 24 48 110 125 and 250VDC Power input Each Magnum Model 6KM Managed Switch requires DC power input at 12 24 48 110 125 and 250VDC nominal The wide range of DC power input types qualifies this product for use in 12 24 48 110 125 and 250VDC applications in different industries 66 5 DC Power Terminals are internally floating so that user may ground either GND ground wire connection to the 6KM chassis 716 32 thread Fig B1 0a Location of chassis ground Power Consumption 15 watts typical for a fully loaded fiber model with 2Gb 10 watts typical for 8 ports copper and 100Mb fiber 12VDC Power Input nominal range 10 to 15VDC 24VDC Power Input nominal range 18 to 36VDC 48
22. Mb 8 Pin A Coded M12 pin configuration 3 2 3 Connecting Single Mode Fiber Optic When using single mode fiber cable be sure to use single mode fiber port connectors Single mode fiber cable has a smaller diameter than multi mode fiber cable 9 125 microns for single mode 50 125 or 62 5 125 microns for multi mode where xx xx are the diameters of the core and the core plus the cladding respectively Single mode fiber allows full bandwidth at longer distances up to 70km with the single mode LC 3 2 4 Connecting Fiber Optic Cable to LC ports 1 Before connecting the fiber optic cable remove the protective dust caps from the tips of the connectors Save these dust caps for future use 2 Wipe clean the ends of the dual connectors with a soft cloth or lint free lens tissue dampened in alcohol Make certain the connectors are clean before connecting 3 Connect the Transmit TX port on the Magnum 6KM to the Receive RX port of the remote device Connect the Receive RX port on the 6KM to the Transmit TX port of the remote device While connecting fiber media to LC connectors simply snap on the two square male connectors into the LC female jacks of the Fiber connector until it clicks and secures The LINK LED on the front of the 6KM will illuminate and turn Green when a proper connection has been established at both ends and when power is ON in the unit If LINK is not lit or OFF after cable connection the normal cause is improper cab
23. VDC Power Input nominal range 36 to 60VDC 110VDC Power Input nominal range 77 to 137VDC 125VDC Power Input nominal range 88 to 150VDC 250VDC Power Input nominal range 160 to 300VDC 35 Magnum 6KM Mobile Ethernet Switch Installation and User Guide 07 10 B2 0 12 24 48 110 125 and 250VDC POWER THEORY OF OPERATION The 12 24 SWITCH 48VDC 110 125 and SUPPLY 250VDC power options are designed using diodes inside on each DC power input line behind the two external power connection terminals GND GND so that the power from an external source can only flow into the hub This allows the Switch to operate only whenever DC power is correctly applied to the two inputs It protects the Switch from incorrect DC input connections An incorrect polarity connection for example will neither affect the Switch its internal power supply nor will it blow the fuse in the internal power supply B3 0 6KM DC SINGLE SOURCE INSTALLATION This section describes the proper connection of the 12 24 48 110 125 and 250VDC to the DC power connector on the Magnum 6KM Switch The DC input connector on the Magnum 6KM Mobile Switch is located on the left front of the unit The power terminals are connected as shown below and they are electrically floating inside the unit so that either may be grounded by the user if desired The chassis is earth or ground GND The mating connection to the 6KM switch is made utilizing a RD24 l
24. al 1 00 rather than wood or plastic ER Attaching to metal helps conduct x lt heat away from the 6KM through the metal brackets and into the metal support structure 4 00 F internal thermal techniques to move the heat generated by the 9 98 electronic components inside into the case the case may be quite n Since the 6KM has special Ne 00 warm to the touch during normal operation Fig 3 3 1a Panel Wall Mounting position 1 The unit is mounted using the c5 brackets as shown in the illustration above The spacing for the 00 28 Ir 013 mounting screws into the supporting wall or panel is a rectangle 4 00 x 9 58 inches 10 20 x 24 33 cm center to center 17 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 Fig 3 3 1b 1 09 li 2 80 Panel Wall Mounting EU position 2 The unit is mounted using the brackets as shown in the illustration above The spacing for the mounting screws into the supporting wall or panel is a D foo F uen rectangle 2 80 x 9 58 inches 7 11 x 24 33 cm center to center a
25. attempting to transmit to one 100Mb port and in other protracted heavy traffic situations Magnum 6KM Switches implement the 802 3x flow control non blocking on Full Duplex ports which provides for a PAUSE packet to be transmitted to the sender when the packet buffer is nearly filled and there is danger of lost packets The transmitting device is commanded to stop transmitting into the 6KM Switch port for sufficient time to let the Switch reduce the buffer space used When the available free buffer queue increases the Switch will send a RESUME packet to tell the transmitter to start sending the packets Of course the transmitting device must also support the 802 3x flow control standard in order to communicate properly during normal operation Note When in Half Duplex mode the 6KM Switch implements a back pressure algorithm on 10 100 Mb ports for flow control That is the switch prevents frames from entering the device by forcing a collision indication on the half duplex ports that are receiving This temporary collision delay allows the available buffer space to improve as the switch catches up with the traffic flow 24 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 4 4 Power Budget Calculations for 6KM Modules with Fiber Media Receiver Sensitivity and Transmitter Power are the parameters necessary to compute the power budget To calculate the power budget of different fiber media installations usin
26. ax 510 438 9072 Website http www GarrettCom com Email support garrettcom com i Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 Federal Communications Commission Radio Frequency Interference Statement This equipment generates uses and can radiate frequency energy and if not installed and used properly in strict accordance with the manufacturer s instructions may cause interference to radio communication It has been tested and found to comply with the limits for a Class A computing device in accordance with the specifications in Subpart J of Part 15 of FCC rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residential area is likely to cause interference in which case the user at their own expense will be required to take whatever measures may be required to correct the interference Canadian Emissions Statement This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations Cet appareil respecte toutes les exigences du R glement sur le mat riel du Canada Cet appareil est Classe A Electrical Safety requirements 1 This product is to be installed Only in Restricted Access Areas Dedicated Equipment Rooms Electrical Closets or the like 2 48VDC products shall be installed with a readily accessible disconnect device in the building installati
27. ds IEC61373 for shock and vibration NEMA TS 2 for transportation systems outdoors and DNV certification for shipboard and other marine applications Additional certifications include third party UL testing for safety NEBS L3 compliance and IEC 61850 amp IEEE 1613 for power utilities The 6KM s sealed metal case serves as a heat sink enabling it to operate in the harshest mobile environments and achieves high EMI noise immunity The 6KM is available with optional Conformal Coating for moisture resistance and is rated IP52 for protection against dust and dirt The 6KM can be configured with the user s choice of power input including DC at 12V 24V 48V 110V 125V 250VDC and Dual Source for each as well as universal AC www GarrettCom com 7 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 The 6KM managed switches also provides a PoE option via power inside PoE base unit 6KMP 48VDC on Slot A and allows the users to utilize up to 4 ports of PoE 8 ports with additional PoE module P6KM4 4M12 on Slot C to support 802 3af Powered devices See details for PoE base unit in sec 5 1 11 The Power Sourcing Equipment PSE is fully compatible with Powered Devices PD e g wireless access points IP phones that comply with the IEEE 802 3af PoE standard The PoE switch ports have an auto sensing algorithm so that they provide power only to 802 3af PoE end devices PoE is managed by a multi stage handshake t
28. e when lit and blinking Activity indicating packets being received 5 1 8 6KM 2GSLC 6KM 2GSLCL 2 x Gigabit Singlemode LC Slot B The 6KM 2GSLC 2 port Fiber Gigabit module provides two LC Singlemode Gigabit ports capable of distances up to 20km See section 5 1 7 for more details The 6KM 2GSLCL 2 port Fiber Gigabit module provides two LC Singlemode Gigabit ports capable of distances up to 40km See section 5 1 7 for more details 31 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 6 0 TROUBLESHOOTING All Magnum Ethernet products are designed to provide reliability and consistently high performance in all network environments The installation of a Magnum 6KM Switch is a straight forward procedure The operation is also straightforward and is discussed in Section 4 0 of this 6KM User Guide Should problems develop during installation or operation this section is intended to help locate identify and correct these types of problems Please follow the suggestions listed below prior to contacting your supplier However if you are unsure of the procedures described in this section or if the Magnum 6KM Switch is not performing as expected do not attempt to repair the unit instead contact your supplier for assistance or contact GarrettCom Customer Support 6 1 Before Calling for Assistance 1 If difficulty is encountered when installing or operating the unit refer back to the Installation Section of the applicab
29. enance There is an optional Half Full duplex mode and 10Mbps or 100Mbps selection for the switched ports which must be configured through MNS software per unit as per the requirement The internal functions of both are described below Filtering and Forwarding Each time a packet arrives on one of the switched ports the decision is taken to either filter or to forward the packet Packets whose source and destination addresses are on the same port segment will be filtered constraining them to that one port and relieving the rest of the network from having to process them A packet whose destination address is on another port segment will be forwarded to the appropriate port and will not be sent to the other ports where it is not needed Traffic needed for maintaining the un interrupted operation of the network such as occasional multi cast packets is forwarded to all ports The Magnum 6KM Switches operate in the store and forward switching mode which eliminates bad packets and enables peak performance to be achieved when there is heavy traffic on the network Address Learning All Magnum 6KM units have address table capacities of 8K node addresses suitable for use in larger networks They are self learning so as nodes are added removed or moved from one segment to another the 6KM Switch automatically keeps up with node locations An address aging algorithm causes least used addresses to fall out in favor for frequently used addresses T
30. eo GarrettCom Industrial Networking at Its Best Magnum 6KM Mobile Ethernet Switch Hardware Installation and User Guide Magnum 6KM Mobile Ethernet Switch Installation and User Guide 07 10 Magnum 6KM Mobile Ethernet Switch Hardware Installation and User Guide Part 84 00186Z Rev A Trademarks GarrettCom is a registered trademark and Magnum Dymec DynaStar Personal Switch Link Loss Learn S Ring Convenient Switch and Converter Switch are trademarks of GarrettCom Inc Ethernet is a trademark of Xerox Corporation NEBS is a trademark of Telcordia Technologies UL is a registered trademark of Underwriters Laboratories Important The Magnum 6KM Mobile Ethernet Switch contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void If problems are experienced with Magnum 6KM Switch products consult Section 6 Troubleshooting Copyright 2010 GarrettCom Inc All rights reserved No part of this publication may be reproduced without prior written permission from GarrettCom Inc Printed in the United States of America GarrettCom Inc reserves the right to change specifications performance characteristics and or model offerings without notice Contacting GarrettCom Inc Please use the mailing address phone and fax numbers and email address listed below GarrettCom Inc 47823 Westinghouse Dr Fremont CA 94539 7437 Phone 510 438 9071 F
31. es the versatile Magnum 6K Switches to perform efficiently in a wide range of managed LAN applications including redundant topologies 10 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 MNS 6K SECURE optional for extra security Magnum MNS 6K SECURE software is designed for those customers demanding extra security in their networks MNS 6K SECURE is an optional item licensed per switch All of the features in regular MNS 6K are included plus extra security S Ring and Link Loss Learn for economical high availability using ring topology S Ring combined with the Link Loss Learn feature provides reliable fast recovery of a fault in an economical ring topology combining unmanaged and managed switches RSTP 2004 for rings and meshes fastest fault recovery interoperability RSTP 2004 provides reliable fast recovery from a fault in a redundant LAN which may include Magnum switches and routers as well as other vendors industry standard RSTP products Redundant topologies may include rings dual rings and complex meshes 2 5 Applications Magnum 6KM Mobile Ethernet Switches offer high performance configurability and high availability They provide the flexibility of 100Mbps fiber and copper ports as well as dual Gigabit 1000Mb ports with industry standard LAN management software Magnum 6KMs are ideal for mobile networks such as on passenger railways public service and emergency vehicles shipboard min
32. ete Chee een 25 5 1 1 6KM Module LED designations eeeeeeeee 26 5 1 2 6KM4 4M12 4 x 10 100Mb M12 Slot C 28 5 1 3 P6KM4 4M12 4 x PoE M12 Slot C seen 29 5 1 4 6KM4 4MLC 4 x Multimode LC Slot 30 5 1 5 6KM4 4SLC 6KM4 4SLCL 4 x Singlemode LC Slot C 30 5 1 6 6KM 2GM12 2 x Gigabit M12 Slot 31 5 1 7 6KM 2GMLC 2 x Gigabit Multimode LC Slot B 31 5 1 8 6KM 2GSLC 6KM 2GSLCL 2 x Gigabit Singlemode LC Slot 31 iii Magnum 6KM Mobile Ethernet Switch Installation and User Guide 07 10 60 TROUBLESHOOTING 4 esee esee eese seasons tontos etas tas e tassa seno 32 6 1 Before Calling for Assistance eese 32 6 2 When Calling for Assistance esee 32 6 3 Return Material Authorization RMA Procedure 33 6 4 Shipping and Packaging Information 34 APPENDIX A WARRANTY INFORMATION ecce eene eene etes tn aen 34 APPENDIX B DC Single Source Power Input eee 35 APPENDIX C DC Dual Source Power Input eere 38 APPENDIX D AC Power 41 Revisions Rev A 07 10 Initial Release Magnum 6 Mobile Et
33. for complete details However if the problem or condition causing the return cannot be duplicated by GarrettCom the unit will be returned as No Problem Found GarrettCom reserves the right to charge for the testing of non defective units under warranty Testing and repair of product that is not under warranty will result in a customer user charge 33 Magnum 6KM Mobile Ethernet Switch Installation and User Guide 07 10 6 4 Shipping and Packaging Information Should you need to ship the unit back to GarrettCom please follow these instructions Package the unit carefully It is recommended that you use the original container if available Units should be wrapped in a bubble wrap plastic sheet or bag for shipping protection You may retain all connectors and this Installation Guide CAUTION Do not pack the unit in Styrofoam popcorn type packing material This material may cause electro static shock damage to the unit 2 Clearly mark the Return Material Authorization RMA number on the outside of the shipping container 3 GarrettCom is not responsible for your return shipping charges Ship the package to GarrettCom Inc 47823 Westinghouse Dr Fremont CA 94539 Attn Customer Service APPENDIX A WARRANTY INFORMATION GarrettCom Inc warrants its products to be free from defects in materials and workmanship for a period of three 3 years from the date of shipment by GarrettCom During this warranty period
34. g Magnum products the following equations should be used OPB Optical Power Budget Pr min where Transmitter Output Power and Pg Receiver Sensitivity Worst case OPB OPB 1dB for LED aging 1dB for insertion loss Worst case distance Worst case OPB in dB Cable Loss in dB Km where the Cable Loss for 62 5 125 50 125um M m is 2 8 dB km and the Cable Loss for 100 140 Multi mode is 3 3 dB km and the Cable Loss for 9 125 Single mode is 0 5 dB km and the Cable Loss for 9 125 Single mode is 0 4 dB km LX25 and the Cable Loss for 9 125 Single mode is 0 25 dB km ZX40 and the Cable Loss for 9 125 Single mode is 0 2 dB km ZX70 See http www garrettcom com techsupport power_budget pdf for more information on Power budget calculations 5 0 Magnum 6KM Mobile Ethernet Switch Port Modules This chapter describes each Port Module PM including appearance functionality and status displays 5 1 6KM Modules An important feature of the Magnum 6KM is the use of Port Modules for flexible mixed media connectivity to M12 copper and fiber media The first four ports 1 2 3 amp 4 of the Magnum 6KM Switches are fixed M12 copper ports with dual speed 10 100Mbps auto negotiating capability Additionally the switch can accept up to two Port Modules to provide the user with up to 6 additional ports 10 total providing a wide selection of Ethernet copper and f
35. hernet Switch Installation and User Guide 07 10 1 0 SPECIFICATIONS 1 1 Technical Specifications Performance Filtering Forwarding Rate Ethernet 10Mb 14 880 pps Fast Ethernet 100Mb 148 800 pps Gigabit Ethernet 1000Mb 1 488 000 pps Switching Processing Type Store and Forward with IEEE 802 3x full duplex flow control non blocking Data Rate 10Mbps 100Mbps and 1000Mbps Address Table Capacity 8K node self learning with address aging Packet buffer size 128 KB total Latency packet time max TX TX TX FX FX FX G G Throughput with 8 10 100 and 2Glink max 4 17M pps Transmit Network Standards and Compliance hardware Ethernet V1 0 V2 0 IEEE 802 3 IOBASE T IEEE 802 3u 100Base TX 100 IEEE 802 3z 1000BASE X Ethernet Auto negotiation IEEE 802 3ab 1000BASE X Ethernet IEEE 802 1p Priority protocol IEEE 802 1d Spanning tree protocol IEEE 802 1w Rapid Spanning tree protocol IEEE 802 1q VLAN Tagging IEEE 802 3x Flow Control IEEE 802 3ad Link Aggregation Trunking IEEE 802 1x Port based Network access control IEEE 802 3af Power over Ethernet Maximum 10 Mbps Ethernet Segment Lengths Unshielded twisted pair 100 m 328 ft Shielded twisted pair 150 m 492 ft 10BASE FL multi mode fiber optic 2km 6 562 ft 10BASE FL single mode fiber optic 10 km 32 810 ft Maximum Standard Fast Ethernet Segment Lengths 10BASE T CAT 3 4 5 UTP 100 m 328 ft 100BASE TX CAT 5 UTP 100
36. hickness for interior PCBs PS and modules for corrosion protection oil and gas industry typically MNS 6K License MNS 6K managed software is pre loaded from the factory www GamettCom com 8 5 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 2 0 INTRODUCTION 2 1 Inspecting the Package and Product Examine the shipping container for obvious damage prior to installing this product notify the carrier of any damage that you believe occurred during shipment or delivery Inspect the contents of this package for any signs of damage and ensure that the items listed below are included This package should contain 1 Magnum 6KM Mobile Ethernet Switch base unit configured with user selected port module options installed 2 Setoftwo metal vertical mounting brackets with screws to the case 1 6KM Installation and User Guide this manual Remove the items from the shipping container Be sure to keep the shipping container should you need to re ship the unit at a later date In the event there are items missing or damaged contact the party from whom you purchased the product If the unit needs to be returned please use the original shipping container if possible Refer to Section 6 Troubleshooting for specific return procedures Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 2 2 Product Description Magnum 6KM Mobile Ethernet Switch Magnum 6KM Mobile Ethernet Switches prov
37. iber media connections with 10 100 and 1000Mbps capability and up to 70km Note The 6KM Port modules are not identical to the port modules used in other 6K products such as the 6KL 6KQ 6K32s 6K25e and 6K16V For information about other 6K products please see the applicable manual For list of 6KM Port Modules refer to Section 1 2 Each 6KM Port Module PM is individually described in the following sections 25 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 5 1 1 6KM Module LED designations PWR LED ON when Power is being supplied to the unit M12 4 pin D coded 10 100Mb 1 LED per port Link A LED ON 10 100Mb LINK established BLINKING ACTIVITY M12 PoE 4 pin D coded 10 100Mb 1 LED per port ON PoE PoE device detected M12 8 pin A coded 1000Mb 2 Led per port ON 1000Mb LINK established top LED ON 10Mb LINK established bottom LED ON 100Mb LINK established both LED BLINKING ACTIVITY 1000 NIU CS 10 SN A 26 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 LC 100Mb Fiber port 2 LED per port L A LED ON LINK established BLINKING ACTIVITY LED ON Full Duplex OFF Half Duplex LIA
38. ide configurability in Heavy Duty mobile networking applications The high performance Magnum 6KM base unit comes with four 10 100 M12 copper ports either regular or PoE Up to four 100Mb fiber ports or up to four more 10 100 M12 copper ports or combinations may also be configured Two Gigabit ports may also be configured with 10 100 1000 M12 copper ports or LC type fiber ports M12 military style port connectors for copper Ethernet ports instead of RJ45 connectors make the 6KM distinctive and withstand the vibration and shock found in mobile applications To connect the M12 port cables simply align the keyed female connector to the 6KM male connector and twist the threaded lock to secure Magnum 6KM comes with the best of breed MNS 6K managed networks software MNS 6K SECURE optional See the datasheet for more information at http www garrettcom com techsupport software datasheets mns6kds pdf Magnum 6KMs are ideal for mobile networks such on passenger railways public service and emergency vehicles shipboard mining equipment and military vehicles Applications include in carriage networking of IP enabled infotainment systems security and surveillance systems and mobile network devices on trains light rail and busses as well as passenger accommodation technology in a variety of mobile scenarios The 6KM Mobile Ethernet Switch has the appropriate agency approvals including EN50155 and EN50121 4 Railway Applications Standar
39. ing equipment and military vehicles Applications include in carriage networking of IP enabled infotainment systems security and surveillance systems and mobile network devices on trains light rail and busses as well as passenger accommodation technology in a variety of mobile scenarios The 6KM Mobile Ethernet Switch has the appropriate agency approvals including EN50155 and EN50121 4 Railway Applications Standards IEC61373 for shock and vibration NEMA TS 2 for transportation systems outdoors and DNV certification for shipboard and other marine applications Additional certifications include third party UL testing for safety NEBS L3 compliance and IEC 61850 amp IEEE 1613 for power utilities The mixed media modular capability is ideal for industrial applications where existing Ethernet LAN network cabling must be accommodated The fiber built in media capability is ideal for integrating future proof fiber cabling into the LAN structure 11 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 3 0 INSTALLATION Before installing the equipment it is necessary to take the following precautions 1 If the equipment is mounted in an enclosed or multiple rack assembly the steady state long term environmental temperature around the equipment must be less than or equal to 60 C 2 If the equipment is mounted in an enclosed or multiple rack assembly adequate airflow must be maintained for proper and safe operation
40. inputs are simultaneously absent or are both incorrectly connected C5 0 6KM DUAL SOURCE INSTALLATION This section describes the proper connection of the 12 24 48 110 125 and 250VDC dual source leads to the power input connector on the Magnum 6KM Switch The DC input connector on the Magnum 6KM Mobile Ethernet Switch is located on the left front of the unit The power terminals are connected as shown below and they are electrically floating inside the unit so that either may be grounded by the user if desired The chassis is earth or ground GND The mating power cable connection to the 6KM switch is made utilizing a RD24 locking female connector Simply align the keyed female connector to the 6KM male connector and twist the threaded lock to secure www GamettCom com as 39 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 Standard 6KM Dual Source male DC Power Input connector Pinl Pin2 B 4 A A Primary circuit B Secondary circuit NOTE The GND should be hooked up first The 6KM unit has a floating ground so the user may elect to Ground either or terminal to suit the customer s use Before connecting live power lines to the input connector of 48VDC 12VDC 24VDC 110VDC 125VDC or 250VDC products always use a digital voltmeter to measure the output voltage of the power supply and determine the lead which is more ve potential The more ve
41. l four PoE ports to the existing four PoE ports in slot A The PoE Power over Ethernet M12 ports are similar to regular M12 ports except they have the capability of providing power on each port to power up attached PD devices per the IEEE802 3af PoE standard The power pass through PoE ports are dependent upon the 48VDC input power to supply the PD power for these M12 10 100 ports Each port supplies up to 15watts to power attached PoE PD devices The LEDs on the PoE ports are slightly different compared to regular non PoE M12 ports When the PoE port is in use the PoE LED is ON when connected properly to an IEEE 803 af compliant PD device on that port When non PoE devices are connected the PoE LED is OFF Operation of Ethernet data traffic is not affected by PoE PoE LEDs Summary e For PoE devices each M12 PoE port supports only 802 3af complaint devices The PoE LED is ON when the attached PD is drawing power from the port The power is supplied on the data pairs per IEEE802 3af PoE standard e Fornon PoE devices connected the PoE port will act as a normal M12 port and the PoE LED is OFF No power is sent out from the port e The PoE ports in Magnum 6K s with 48VDC power input act as a pass through so the 48VDC power input source to the Magnum 6KM must be strong enough to provide power to the 6K switch and to all 4 M12 ports with PD devices connected up to 15 watts per PoE port In the case where the 48VDC power in not i
42. le polarity Swap the fiber cables at the 6KM connector and also check the connectivity on the target device to remedy this situation Reconfigure or reboot both of the devices if required If connected properly you can check via MNS 6K software for verifying the validity of SFF Gigabit ports www GamettCom com as 15 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 3 3 DIN Rail Mounting the Magnum 6KM The Magnum 6KM is designed for use in a factory floor industrial environment It is available with an optional DIN Rail bracket to mount it securely in a metal factory floor enclosure maintained vertically for proper convection cooling of the unit The Magnum 6KM requires one DIN Rail bracket for secure mounting See a GKM viewed from the bottom at the rear showing the DIN Rail in place The DIN Rail bracket is mounted to the bottom of the 6KM unit as shown Four threaded holes are provided on the bottom of the 6KM for DIN Rail mounting purposes The required four screws are included with the DIN Rail bracket and are no 4 40 x 9 32 PHIL PAN Head The rail clip is spring loaded with a pull up latch at the top for easy attachment and removal To install the 6KM with the DIN Rail bracket installed hold the 6KM in the side vertical position with the bottom out and with the top moved in toward the DIN Rail Position the DIN bracket over the top of the DIN Rail Then snap
43. le chapter of this manual Also check to make sure that the various components of the network are interoperable 2 Check the cables and connectors to ensure that they have been properly connected and the cables wires have not been crimped or in some way impaired during installation About 90 of network downtime can be attributed to wiring and connector problems 3 Make sure that power is properly attached to each Magnum 6KM Switch unit Use the PWR LEDs to verify each unit is receiving power 4 If the problem is isolated to a network device other than the Magnum 6KM Switch product it is recommended that the problem device be replaced with a known good device Verify whether or not the problem is corrected If not go to Step 5 below If the problem is corrected the Magnum 6KM Switch and its associated cables are functioning properly 5 If the problem continues after completing Step 4 above contact your supplier of the Magnum 6KM Switch unit or if unknown contact GarrettCom Inc by fax phone or email support garrettcom com for assistance 6 2 When Calling for Assistance Please be prepared to provide the following information 1 complete description of the problem including the following points a The nature and duration of the problem b Situations when the problem occurs c The components involved in the problem d Any particular application that when used appears to create the problem 32 Magnum 6 Mobile Ether
44. made with RD 24 4 position male locking connector GND NC Not connected See Appendix D for more information 19 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 3 5 Alarm Contacts for monitoring internal power and Software Traps The Alarm Contacts feature standard on Magnum 6KM s provides two Form Normally Closed NC contacts to which the user can attach two sets of status monitoring wires at the green terminal block The first NC Alarm Contact is a Software Alarm labeled S W operated by user settings in the MNS 6K software The user can disable the Software Alarm feature with a software configuration command if desired When the Software Alarm is enabled the Form C Normally Closed NC contact is held close during normal software operation user defined software malfunction such as an SNMP Trap or a Software Security violation or an S Ring Fault causes the contact to open and thus triggers an alarm in the user s monitoring system The second NC Alarm Contact is held closed when there is power on the main board inside of the Switch This provides a Hardware Alarm labeled H W because the NC contacts will open when internal power is lost either from an external power down condition or by the failure of the power supply inside of the Magnum Switch Useful info about Alarm contacts 1 There is a four pin M12 D key coded provided next to the Console port 2 The top two pins 1 2 are
45. net Switch Installation and User Guide 07 10 2 An accurate list of GarrettCom product model s involved with serial number s Include the date s that you purchased the products from your supplier 3 It is useful to include other network equipment models and related hardware including personal computers workstations terminals and printers plus the various network media types being used 4 A record of changes that have been made to your network configuration prior to the occurrence of the problem Any changes to system administration procedures should all be noted in this record 6 3 Return Material Authorization RMA Procedure All returns for repair must be accompanied by a Return Material Authorization RMA number To obtain an RMA number please use this URL https rma garrettcom com rma rma_request_noaccount php to fill out the form Please have the following information readily available Name and phone number of your contact person Name of your company institution Your shipping address Product name Serial Number or Invoice Number Packing List Number or Sales Order Number Date of installation Failure symptoms including a full description of the problem GarrettCom will carefully test and evaluate all returned products will repair products that are under warranty at no charge and will return the warranty repaired units to the sender with shipping charges prepaid see Warranty Information Appendix A
46. nitoring internal power and user defined software events Two Alarm Relay contacts monitor basic operations One is for hardware and will signal loss of power internally The other is software controlled and will signal user defined software events such as a security violation or an S Ring fault condition Panel mounting for efficient convection cooling no fans extended temperature Mounting brackets for vertical or horizontal mounting are included DIN Rail mounting hardware is optional All types of power input 12 24 48 110 125 250VDC and AC The 6KM can be configured with the user s choice of DC power supplies 12V and 24V for factory floor 48V for tariffed carrier field facilities and for POE powered applications such as IP video surveillance 110V for railways and 125V or 250V for substations An internal AC power supply may also be chosen universal AC for use worldwide Heavy duty design for Industrial Ethernet and extended temperature operation Fiber ports take more power than copper ports but the Magnum 6KM design provides for this with heavy duty components The ambient temperature dual rating is 60 per UL methods and 85 C per IEC type test methods MNS 6K licensed Management Software Managed Networks Software MNS basic version combined with a Magnum 6K Series Switch provides power and efficiency in a managed Ethernet platform A full range of industry standard software functions in the MNS 6K software product enabl
47. nternally connected to the POE port pins and no power is coming to the PoE ports for some reason all the PoE port LEDs are ON simultaneously to indicate a trouble condition The ports will still operate properly for data traffic to non PoE devices 29 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 5 1 4 6KM4 4MLC 4 x Multimode LC Slot C The 6KM4 4MLC 4 port Fiber module provides four 100 Multimode LC Fiber ports The 6KM4 4MLC fiber ports are Small Form Factor SFF LC Multimode connectors used primarily in 100Mbps fiber to the desktop links When installed in a Magnum 6KM Series Switch it supports fiber optic cable distances up to the IEEE standard 100Mbps distance limits i e typically 2km at full duplex and 412m at half duplex The compact size of the LC Connector reduces the size of wiring panels in wiring closets while providing the advantage of future proof fiber optic technology The cable end is a plug in connector with both fiber strands terminated in one housing that cannot be improperly inserted Each port has a Link Activity L A LED indicating proper connectivity Link with the remote device when lit and blinking Activity indicating packets being received and Full Half Duplex F H LED indicating Full Duplex ON and Half Duplex OFF 5 1 5 6KM4 4SLC 6KM4 4SLCL
48. o protect equipment from damage and to manage power budgets The PoE ports will discontinue supplying power when the PoE powered devices are disconnected This feature supports the 802 3af PoE PSE standard for over current protection under current detection and fault protection High performance features include non blocking unicast traffic speed on all ports and 802 1p QoS Traffic Prioritization Magnum 6KM switches are plug and play and are designed for use in connecting edge devices such as PLCs IEDs and PoE video cameras with upstream switches and routers where a mix of bursty data traffic and priority streaming traffic for video surveillance and cell tower applications are present Magnum 6KM Mobile Ethernet Switches have heavy duty steel cases and are readily available with standard Industrial grade DC power Internal AC power and DC power input types may be 12V 24V 48V 110 125V 250V and dual source DC input is optional on the 6KM Alarm Relay contacts provided on each Magnum 6KM Switch monitor the hardware and software through traps providing a record of any losses of power signals and other user defined software events See Section 3 5 for details 2 2 1 Packet Prioritization 802 1 QOS Quality of Service means providing consistent predictable data delivery to users from datagram paths that go all across a network As a LAN device the Magnum 6KM can do its part to prevent any QOS degradation while it is handling Ethernet
49. o reset the address buffer cycle power down and up 22 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 4 2 Auto Cross MDIX and Auto negotiation for M12 ports The M12 ports independently support auto cross MDI or MDIX in auto negotiation mode and will work properly with all the other connected devices with RJ 45 ports whether they support Auto negotiation e g 10 Hub media converter or fixed mode at 10Mb or 100Mb Half Full Duplex managed switch or not No cross over cable is required while using the 6KM s copper port to other devices Operation is according to the IEEE 802 3u standard The Managed 6KM s Fast Ethernet copper ports can be set for either fixed 100Mb speed or for 10 100 F H N way auto negotiation per the IEEE802 3u standard The selection is made via MNS software The factory default setting is for auto negotiation At 10Mb or 100Mb fixed speed the user may select half or full duplex mode by MNS Software for each M12 port separately For detail information See Section 2 3 of this manual for information to access the 6K MNS Software user guide One frequently used application for the Managed Magnum 6KM Switch copper ports is to connect one of them using a fiber media converter to another Switch in the network backbone or to some other remote 100Mb device In this case it is desirable to operate the fiber link at 100Mb speed and at either half or full duplex mode depending on the capabilities
50. ocking female connector Simply align the keyed female connector to the 6KM male connector and twist the threaded lock to secure Standard 6KM male DC Power Input connector Pinl At Pin 2 NC Not connected Pin NC Not connected Pin4 A Note for Dual Source power input pins specification see Section C5 0 36 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 NOTE The GND should be hooked up first The 6KM unit has a floating ground so the user may elect to Ground either terminal to suit the customer s use Before connecting live power lines to the input connector of 48VDC 12VDC 24VDC 110VDC 125VDC or 250VDC products always use a digital voltmeter to measure the output voltage of the power supply and determine the lead which is more ve potential The more ve voltage lead from 48 48V supply must be connected to the post labeled After confirmation of the output voltage 1 Turn off power to the supply line 2 Connect supply line to the unit 3 Apply power to the supply line 4 Confirm that PWR led is illuminated B4 0 UL Requirements for DC powered units CAUTION 48VDC products shall be installed with a readily accessible disconnect device in the building installation supply circuit to the product Minimum 18AWG cable for connection to a Centralized DC power source 1 Minimum 14AWG cable for connection to an earth wiring 2 Use only wi
51. on supply circuit to the product 3 This product shall be provided with a maximum 10 DC Listed fuse circuit breaker in the supply circuit when connected to a 48V centralized source 4 The external power supply for DC units shall be Listed Direct Plug In power unit marked Class 2 or listed ITE Power Supply marked LPS which has suitably rated output voltage i e 24VDC or 48VDC and suitable rated output current 5 Product does not contain user replaceable fuses Any internal fuses can ONLY be replaced by GarrettCom personnel through the RMA process Magnum 6KM Mobile Ethernet Switch Installation and User Guide 07 10 Table of Contents Page 10 SPECIFICATIONS cccsccsccscssesssscscsssscsssssssesssssssessssnersesseesesceses 1 1 1 Technical 1 1 2 Ordering Information eee nen eene 4 2 0 INTRODUCTION eere sete eene tn sata atta tasto 6 2 1 Inspecting the Package and Product sese 6 2 2 Product Description Magnum 6KM Mobile Ethernet Switch 7 2 2 1 Packet Prioritization 802 1p QOS sse 8 2 2 2 Frame Buffering Flow Control see 8 2 3 Managed Network Software for Magnum 6 9 2 4 Features and Benefits eene 10 2 5 Applhcations esee re 11 3 0 INSTALLATION eeeeeee eene
52. onnector Pin Signal Description 1 open not used 2 TXD Transmit Data output 3 RXD Receive Data input 4 open not used 5 GND Ground 6 open not used 7 open not used 8 open not used The above provided information enables a managed station a PC or Console terminal to connect directly to the switch www GamettCom com 21 Magnum 6KM Mobile Ethernet Switch Installation and User Guide 07 10 NOTE for Power Substations In support of the IEEE 1613 Class 2 standard GCI advises that for substation applications M12 console ports are intended for temporary connectivity to other equipment such as PCs Since the console port connection is temporary it is excluded from IEEE 1613 packet loss testing per the 1613 standard defined test procedure 4 0 OPERATION This chapter describes the functions and operation of the Magnum 6KM Switch 4 1 Switching Functionality A Magnum 6KM provides switched connectivity at Ethernet wire speed among all of its ports The Magnum 6KM supports10 100Mbs for copper media and 100Mb separate traffic domains for fiber ports to maximize bandwidth utilization and network performance All ports can communicate to all other ports ina Magnum 6KM but local traffic on a port will not consume any of the bandwidth on any other port The Magnum 6KM units are plug and play devices There is no software configuring necessary to be done for basic operation at installation or for maint
53. port Using the 6K MNS 6K or MNS 6K SECURE management software the user may disable auto negotiation and fix the desired operation of each M12 port The user may select 1OMb or 100Mb speed and full or half duplex mode per port as per user requirements See Magnum MNS 6K Software Manual for additional info NOTE for Power Substations Jn support of the IEEE 1613 Class 2 standard GCI advises that for substation applications the M12 ports are intended for connectivity to other communication equipment such as routers or telecommunication multiplexers installed in close proximity i e less than 2 meters or 6 5ft to the 6KM It is not recommended to use these ports in substation applications to interface to field devices across distances which could produce high greater than 2500V levels of ground potential rise GPR during line to ground fault conditions The 6KM passes the 1613 specifications for zero packet loss with fiber ports and with M12 ports used as indicated here 28 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 5 1 3 P6KM4 4M12 4 x PoE M12 Slot C GR NIN GS ais S The 6KM is available with the option of having PoE capabilities on the four M12 ports in slot C This is used in conjunction with GKMP 48VDC to add an additiona
54. r Connector First Source A 2nd Source B B GND ground wire connection to the hub chassis screw Input Two separate sources each at 77 137 VDC Power Supply Internal 125VDC Dual Source model Dual Src 125V DC Power Connector First Source 2nd Source GND ground wire connection to the hub chassis screw Input Two separate sources each at 88 150 VDC Power Supply Internal 250VDC Dual Source model Dual Src 250V DC Power Connector First Source A 2nd Source B B GND ground wire connection to the hub chassis screw Input Two separate sources each at 160 300 VDC With the exception of the dual DC input power connections and the power supply all specifications and configuration options for the Magnum 6KM DC models with this Dual Source option are identical to those listed in the Magnum 6KM Mobile Ethernet Switches Installation and User Guide including Appendix B DC Single Source Power Input 38 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 C2 0 MAGNUM 6KM with DC Dual Source option The 6KM Switch models with the internal 48VDC 12VDC 24VDC 110VDC 125VDC and 250VDC Dual Source power supply are designed for installations where a battery plant is the power source and where two separate power sources are utilized in order to increase operational uptime and to simplify maintenance C3 0 DUAL SOURCE
55. s rating Storage Temperature 60 to 210 F 50 to 100 C Ambient Relative Humidity 5 to 95 non condensing Altitude 200 to 13 000 ft 60 to 4000m Conformal Coating humidity protection optional Request quote Alarm Relay Contacts One NC indicating internal power one NC software controllable signals are accessed via M12 connector pins Alarm port Packaging Enclosure High strength cold rolled steel Dimensions 9 0in H x 2 2 in W x 6 0 in D in vertical mounting position 22 7 cm H x 5 5 W x 15 2 cm D Cooling method Convection enclosed steel case used as a heat sink no fans Weight 2 1 lbs 0 95 kg IP Rating 52 DC Power Supply Internal floating ground DC Power Connector RD24 locking male 12VDC Power Input nominal range 10 to 15VDC 24VDC Power Input nominal range 18 to 36VDC 48VDC Power Input nominal range 36 to 60VDC 110VDC Power Input nominal range 77 to 137VDC 125VDC Power Input nominal range 88 to 150VDC 250VDC Power Input nominal range 160 to 300VDC Power Input for PoE add up to 15 watts per PoE port to the base unit power draw www GamettCom com ss 8 2 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 AC Power Supply Internal AC Power Connector RD24 locking male 100 240VAC Power Input 47 to 63 Hz auto ranging Power Consumption 15 watts Max for a fully loaded fiber model with 2Gb 10 watts Max for 8 port copper and 100Mb fiber model
56. th Listed 10A circuit breaker provided in building installation 3 Complies with FDA radiation performance standards 21 CFR subchapter J or equivalent 4 To secure a centralized DC Power Source cable use at least four cable ties to secure the cable to the rack at least 4 inches apart with the first one located within 6 inches of the input connector B5 0 TROUBLESHOOTING Please refer to Section 6 0 for troubleshooting 37 Magnum 6KM Mobile Ethernet Switch Installation and User Guide 07 10 APPENDIX C DC Dual Source Power Input C1 0 SPECIFICATIONS DUAL SOURCE DC POWER INPUT FOR MAGNUM 6KM MOBILE ETHERNET SWITCHES Power Supply Internal 12VDC Dual Source model Dual Src 12V DC Power Connector First Source 2nd Source GND ground wire connection to the hub chassis screw Input Two separate sources each at 10 15 VDC Power Supply Internal 24VDC Dual Source model Dual Src 24V DC Power Connector First Source A 2nd Source B B GND ground wire connection to the hub chassis screw Input Two separate sources each at 18 36 VDC Power Supply Internal 48VDC Dual Source model Dual Src 48V DC Power Connector First Source A 2nd Source GND ground wire connection to the hub chassis screw Input Two separate sources each at 36 60 VDC Power Supply Internal 110VDC Dual Source model Dual Src 110V DC Powe
57. the bracket into holding position by moving the bottom of the 6KM inwards to a vertical position The DIN Rail bracket is heavy duty and will hold the 6KM securely in position even with cabling attached to the unit To release the 6KM from the DIN Rail mounting push the spring loaded slide down until the unit release from the DIN rail disengaging the DIN rail bracket from the DIN rail Once the bottom of the 6KM is rotated out the DIN Rail bracket is not engaged and the 6KM can be moved up and out free of the DIN Rail mounting The DIN Rail mounting bracket is optional and needs to be ordered as separate items e g Model DIN RAIL 6KL 3 3 1 Mounting Dimensions for 6KM with metal brackets Each Mangum 6KM is supplied with metal mounting brackets and screws to mount the unit securely on a panel or wall It is recommended to mount the 6KM vertically in one of the two mounting positions available as shown below for proper cooling and long life reliability It is also advisable to mount the unit with space for air movement around the top and the sides typically a minimum of 1 inch Note The metal brackets supplied hold the back of the 6KM unit out from the panel or wall behind it creating a rear space of about 1 8 inch or 3mm This allows air circulation and cooling of the rear part of the case 16 Magnum 6 Mobile Ethernet Switch Installation and User Guide 07 10 For best cooling of the 6KM 6 00 attach the metal brackets to met
58. traffic through its ports and buffers The Magnum 6KM switching hardware supports the IEEE 802 1p standard and fulfills its role in support of QOS giving packet processing priority to priority tagged packets according to the 802 1p standard In addition to hardware support for QOS the MNS software R2 supports two priority queues that can be shared across the eight levels of defined packet priorities for application specific priority control by the user through software configuration settings 2 2 2 Frame Buffering and Flow Control Magnum 6KM s are store and forward switches Each frame or packet is loaded into the Switch s memory and inspected before forwarding can occur This technique ensures that all forwarded frames are of a valid length and have the correct CRC 1 are good packets This eliminates the propagation of bad packets enabling all of the available bandwidth to be used for valid information www GarrettCom com as 8 8 Magnum 6KM Mobile Ethernet Switch Installation and User Guide 07 10 When the Magnum 6KM Switch detects that its free buffer queue space is low the Switch sends industry standard full duplex only PAUSE packets out to the devices sending it packets to cause flow control This tells the sending devices to temporarily stop sending traffic which allows the traffic to catch up without dropping packets Then normal packet buffering and processing resumes This flow control sequence occurs in a small
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