Furuno DS-60 User's Manual
Contents
1. 271 45 20 lt 0 5MP a NOTE sl D12 1 ORIENT FORE AFT LINE OF THE SPACER IN PARALLEL WTH SHIP S FORE AFT LINE AND THE TOP OF SPACER IN PARALLEL WITH WATER LINE TO AN ACCURACY OF 3 DEGREE OR BETTER THE SPACER SHOULD BE WELDED FLUSH WITH SHIP S HULL PLATE 2 ORIENT FORE LINES OF SPACER SEACHEST AND FLANGE TO FORWARD TO INSTALL 3 CLEAN NUTS 2 AND BOLTS WITH SOLVENT COAT THEIR THREADS WITH ADHESIVE SEALANT LOCTITE 271 AND THEN TIGHTEN THEM SECURELY WHEN MOUNTING GATE VALVE 4 GATE VALVE CAN BE ATTACHED IN THE ANY DIRECTION IN INCREMENT OF 45 A 5 THE TRANSDUCER FACE IS COATED WITH MARINESTAR20 DO NOT APPLY OTHER TYPE OF PAINT 6 MAINTAIN THE GATE VALVE AT A REGULAR DOCK RE PAINTING 7 SEACHEST EXCEPT GATE VALVE IS TESTED UNDER 0 5MPa WATER PRESSURE 8 TABLE 1 INDICATES2. 5 0 207 12041 4 72 1 INSTALLATION 1 6 Installation of Display Unit with DS 605 Water Proof Box option For installation of the display unit on the wings of the bridge use the optional water proof box DS 605 Fix the DS 605 on the bulkhead and set the display unit therein Installation materials for DS 605 Type CP66 01731 Code No 001 082 660 00 Name Type Code No Remarks Seal Washer 03 001 3002 0 RoHS 300 130 020 10 Gasket 2 26 003 1605 100 355 310 10 For DS 60 Washer 2 26 003 1607 100 355 320 10 Cable Gland Washer JIS F8801 25C 000 172 238 10 For RD 50 Cable Grand Inner gasket 15 F8801 25C 000 171 892 10 Silicon Rubber S 8400W 50G 000 158 483 10 Mounting considerations The DS 605 has waterproofing protection of IP56 When you select a mounting location for the waterproof box keep in mind the following points Keep the unit away from electromagnetic field generating equipment like motors and genera tors For maintenance and checking purposes leave enough space at the sides of the unit and leave slack in cables See the outline drawing at the back of this manual A magnetic compass will be affected if the waterproof box is too close to the magnetic com pass Observe the compass safe distances see page i to prevent interference to a magnetic compass Mounting procedur
3. X X XXX 555556556606 200 552557555551 555595555000 200 SSSI ooo lt gt 050505050505050605050505054 oo 250 5555 552 52222254 220 101 Power main DPYCY 2 5 pec 1 pe 552552529 200009 50505050506 eo 1 1 TB102 Power for DS 620 DPYCY 4 100 2 WIRING 2 2 Transceiver Unit DS 620 Cables 45 4 and the transducer cable are connected to the DS 620 Fabricate and pass them through their respective the cable clamps at the bottom DS 620 Transceiver unit 45 222 00005000904 Hrs 9 HRSS Vinyl tape x3 DPYCY 4 p 150 2 L 30 B gt CX 57 X2 CX gt Vinyl tape YY Transducer cable 400 for TB6 20 100 2 50 DPYCY 4 0 45 Transducer cable x3 150 TB4 gt 250 for TB5 Conductive tape 19 L 3000 supplied Wrap the conductive tape around cable two or three times and set the taped part in the cable clamp Wrap wires of cables connected to TB4 TB5 and TB6 with conductive tape Then wrap them with vinyl tape Note The transducer cabl
4. OL 39NIH EOLVT 30 NOLISOd JHL 39NYHOX3 LINN JHL 9 803 51108 OLN 350 r 0NVdVH10 371855 4 T T UUTOS NWOG cN 011 JHL 30 13419145 LON SI HOIHM SNOISNANIG 40 SONVYFIOL SALY IANI ALON 21 1 BY BBE GO T Z 19 1 4 77 Oo 60 971 01 1 71 25 LH9f9 1431 ON HL 9NNdd0 S3104 9NX Zl E 9 71 ALY Id NV eF 00 51 gt 00 56 00151508 OSs 4 3ONVAHOL NOSNING quu 8 2 HOOK REMOVAL 4 GND TERMINAL 21 TABLE 1 1 mm C T M10 NOTE 1 TABLE 1 INDICATES TOLERANCE OF DIMENSIONS WHICH IS NOT SPECIFIED MINIMUM SERVICE CLEARANCE USE M10 BOLTS FOR FIXING THE UNIT DRAWN Wf pc gio 9636 Noy 08 LTAKENO AR FURUNO ELECTRIC CO LTD 3 1 d al q INDICATOR AMEPLATE 127 CONNECTOR
5. e II O Lg 28 87 17 166 R CABLE DISTRIBUTOR CABLE TRANSDUCE y CND TERMINAL 440 100 777772 1 IABLE 1 1 1 M10 TABLE 1 INDICATES TOLERANCE OF DIMENSIONS WHICH IS NOT SPECIFIED MINIMUM SERVICE CLEARANCE Mor 09_T TAKENO 05 60 pr 15 MS 20 WEE TRANSCEIVER UNIT OUTLINE DRAWING FURUNO ELECTRIC LTD CER CONNECTOR BIET 22112 NAMEPLATE POWER TERMINAL y 2 7 2 2 22 GND TERMINAL 1 1 1 TABLE 2 2 NOTE 1 TABLE 1 INDICATES TOLERANCE OF DIMENSIONS WHICH IS NOT SPECIFIED 2 MINIMUM SERVICE CLEARANCE 3 USE TAPPING SCRE
6. 20 5 lt 6 1 NOTE 1 ORIENT FORE AFT LINE OF THE CASING IN PARALLEL WITH 5 5 LINE AND THE TOP OF THE CASING IN PARALLEL WITH WATER LINE TO AN ACCURACY OF 3 DEGREE OR BETTER THE TRANSDUCER TANK SHOULD BE WELDED FLUSH WTH SHIP S HULL PLATE 2 CABLE GLAND CAN BE TIGHTENED BY THE TOOL SUPPLIED 3 ORIENT FORE LINE OF FIXING FLANGE TOWARD FORE DIRECTION TO INSTALL 4 THE TRANSDUCER FACE IS COATED WTH MARINESTAR20 DO NOT APPLY OTHER TYPE OF PAINT 5 MAINTAIN THE TANK AT A REGULAR DOCK RE PAINTINO 6 TABLE 1 INDICATES TOLERANCE OF DIMENSIONS WHICH IS NOT SPECIFIED 28 218 505316 4 m6 8101 CRES gt 28 SPRING WASHER 5955161 4 M16 OPTION 053161 4 M16X60 EE 26 MES CR 1 66 027 7007 BETON 952 E IER SUS316L 1 66 027 7006 EE S72 F 37 24 FIXING GRAND SUS316L 1 66 027 7005 OPTION 7 23 FLANGE ZINC RICH PRIMER 55400 1 66 027 7011 OPTION AXES EGRE 22 SPRING WASHER SUS316L 2 M6 TRANSDUCER ACCESSORY 7 21 HEX S H C SCREW 3US316L 2 M6X20 TRANSDUCER ACCESSORY
7. 3 1 41 How to Use the Service 5 Some 3 1 3 2 How to Set the System Menu 3 3 APPENDIX 1 CALIBRATION AP 1 APPENDIX 2 JIS CABLE AP 4 PACKING LIS A 1 OUTLINE DRAWINGS Eie D 1 INTERCONNECTION DIAGRAM S 1 FURUNO ELECTRIC CO LTD www furuno co jp All brand and product names are trademarks registered trademarks or service marks of their respective holders FURUNO ELECTRIC CO LTD 9 52 Ashi hara cho shi noni ya 662 8580 Tel ephone 81 0 798 65 2111 Fax 481 0 798 65 4200 Pub No 1 72640 HM 1560 Elemental Chlorine Free The paper used in thi s nanual is elenental chlori ne free FURUNO Aut hori zed stri but or Deal er 2010 00017233810 SAFETY INSTRUCTIONS WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury A Warning Caution S Prohibitive Action Mandatory Action A WARNING Have a qualified serviceman do the insta
8. pc c UNIT 05 600 TD1A TD1B RD1A RD1B CONP RD2A RD2B Vout DS 60 TBI DC_H DISPLAY TB3L 5 1 V 1 25sq REMOTE DISPLAY RD 50 20 OR REMOTE DIMMER CONTROLLER RD 501 502 CHE 3267Mar 2010 T TAKAHASHI APPROVED 26 Mar 2010 Y NISHIYAMA SCALE MASS kg DOPPLER SONAR DWG No REF No C7264 CO1 D 66 031 0001 0 INTERCONNECTION DIAGRAM FURUNO ELECTRIC Co LTD
9. Fixing hole 2 212 21051 8 27 1 e e e e 3 25 EN 5 x y H N 2 LO 2 so s et 12 0 47 210541 827 1 4 1 INSTALLATION 1 3 Distributor Unit DS 610 The distributor unit can be mounted on the deck or on a bulkhead Consider the following points when selecting a mounting location Select a location which is both well ventilated and low in humidity to keep the unit cool For bulkhead mounting be sure the mounting location is strong enough to support the weight under the continued vibration normally encountered on the vessel A magnetic compass will be affected if the distribution box is too close Observe the compass safe distances to prevent disturbance to the magnetic compass 1 Screw in lower hex bolts so there is 5 mm clearance between bottom of screw head and bulk head 2 Hang the unit on the bolts then tighten the bolts 3 Fasten the unit with upper hex bolts 62051 24 41 37 1 46 Fixing hole 1 INSTALLATION 1 4 Transducer The performance of this equipment is directly dependent on the installation of the transducer The installation of the transducer and the tank must be accomplished by a dockyard referring to the installation drawings at the later part of this manual 1 4 1 Installation location To decid
10. pring 10 e amp M10x25 hex bolt 9 1 INSTALLATION 1 4 3 Installation with gate valve DS 661 DS 661 gate valve sectional view Note To install the gate valve service space of 1000 mm height is necessary For details see the installation drawing at the back of this manual 1 When your unit is shipped assembled remove the five items shown below Gate valve 2 Spacer 3 Gasket 5 2 pcs Shaft 6 Spacer 3 1 11 INSTALLATION Set the spacer 3 to the place selected at paragraph 1 4 1 The FORE AFT line on the spacer must be parallel with the ship s fore and aft line within 3 For horizontal direction the bottom of the spacer must be parallel with the ship s draft Weld the spacer 3 to the ship s hull The welding and doubling methods are left up to the shipyard Unfasten M12 hex nut 20 spring washer 21 and flat washer 22 to remove the shaft 6 from the seachest cap 4 M12 hex nut 20 M12 spring washer 21 M12 flat washer 22 Shaft 6 Seachest cap 4 Paint the gate valve 2 spacer 3 and seachest cap 4 the same color as ship s body Paint only gray colored areas for other part seal with a masking tape 6 Pass the cable from the transducer 1 through the shaft 6 from the bottom 7 Apply liquid gasket supplied on the top of the transducer 1 8 Use hex bolt 26 and seal washer 27
11. ON 3402 5 e 009 80 09 M 0Z QJ AV dS IQ 310 33 138831 73883 5138 ad 8138 304 1511 SLYVd 3uvds dtes 7 4 10100 024 ED X 00 06 9 0 100 Wa 10G6 X 1V99 918194174 1NO 398383438 404 9NIMVHO NI SNOISN3WIQ 7 2 5 CO DE E MVS JHL SI ALIOD LONGOYd 40 39V d NI 03441 5 38 AVN 1000084 YIMOT IHL WILI NV 304 31511 38 AVW 53000 534 1 OML A SMO ASSV 017 MMVIV 4 2 CX t H1079 9NINVTIO 091 4 14 000 910114140830 11100 INYN ZH W FE 5314055392 0 1096 1 99 00 091 280 100 ON 3002 CQDEETBRCETB H 5 009 54 4H S 009 SQ MVS JHL SI ALITWNO LONGOYd dd JHL 40 30V1d NI qHddIHS 38 1200084 83801 JHL WALI NV 304 041511 38 AVW 53000 S3dAL OML 099 A PRA SHOW 1NO 308343438 9NIMYHO NI SNOISN3NIQ 7 2 5 i 2066 1499 114002 914931 ONmin4 3NVN S QW 01 198 441 000 SSV19 TQ ON 1MVd yo 30 3NVN ON 3009 SyuvW38 ON 14553 1 wad 5135 104 1511 SLYYd 3848 4 1060 0948 1 10 2
12. 9181934174 404 9NIMVHO NI SNOISN3WIQ 27024 MVS JHL SI ALITVNO LONGOYd 40 30Vld NI 03441 5 38 AVN 1000084 YIMOT IHL WILI NV 304 31511 38 AVW 53009 534 1 OML FH CM TET NPHL 15 349 o Sl13MSV9 010011 3641 UGE ON 3009 ISVM 1V3S 127522 1108 VNO9VX3 ON 3009 ESNS OCX9N 1108 1 Na 1108 VNOOVX3 MEME ISVM 9NIHdS 011 79 00 ON 3009 09 120 99 3114 9 1 1 31899 Xp EN 2 4 00 6 00 ON 3009 09 120 99 13089 16 04 ON 3009 30193NNO9 304 ONIXI4 0 6109 00 99 H 0 06 X 1V99 ALO 5 0114189530 3 111010 ON m i 3 al SIVIdIVM NOIIVTIVISNI 70 10 9949 00 0 9 80 100 04 3002 606 X 9V9Z 11 7 OO 1 39N38343H 9NIMYHO NI SNOISN3WIQ 7 2 44 CO ls A MVS JHL SI AIITVIO 1900084 83440 40 390Vld NI ddIHS 38 AVW LONGOYd YIMOT JHL WALI NV 04 31511 38 AVN 83009 534 1 OML ARENAEN S
13. 1 Y 8 1 SHIP S MAIN C TB4 KP EXTERNAL KP KP OUT P KP OUT N 1 KP Y 8 1 X KP IN P OUTPUT 43 NH7P TXD H C 783 C0 0 2 5 MAX 5m KP IN N NC TB5 DST2ROT P TXD C C 6 x DST2ROT_N ROT2DST P RXD H C 5 PA p ROT2DST N RXD C ROT RMT P 12V 40 3 p ROT OV C 2 mek FG C 1 j NC 1 Y 7S MAX 100m a p 8 SYSTEM FAIL P ALARM SYSTEM 25 SYSTEM FAIL N POWER FAIL P POWER FAIL N SPEED LIMIT P SPEED LIMIT N ECHO FAIL P ECHO FAIL N CO CO Od 4 1 E LOCAL P LOCAL REMOTE ACK P REMOTE ACK N JUNCTION BOX 08 640 16 L 45 NC NC P 2 TRX2DST P TRX2DST_N WHT ORG DST2TRX P T DST2TRX P DST2TRX N TB5 DST2TRX TRX2DST P TRX2DST_N WHT TRX_KP_P TRX KP TRX FL TRX KP C W
14. 20 CONNECTOR FIXING PLATE SUS316L 1 66 02 6019 TRANSDUCER ACCESSORY ROSE BR 19 SPRING WASHER 505516 2 M5 TRANSDUCER ACCESSORY E 8 HEX BOLT 505516 2 5 12 TRANSDUCER ACCESSORY 7 CABLE FIXING PLATE 505516 1 66 027 6020 TRANSDUCER ACCESSORY PERT 16 SEAL WASHER 505504 4 W8 TRANSDUCER ACCESSORY 35 AAR F 7 5 S H C SCREW SUS316L 4 8 12 TRANSDUCER ACCESSORY NON ASBESTOS 14 GASKET JOINT SHEET 1 10 50 3 3 WASHER 053161 5 Me 7 5 2 SPRING WASHER MIS 5053161 10 MI6 O SPRING WASHER 505516 6 M10 9 EXSHCscCREW SUS316L 6 10 25 CR 66 027 7007 ES YU SUS316L 66 027 7006 7 SUS316L 66 027 7005 5 FIXING PLATE SS400 66 027 7004 ZINC RICH PRIMER 4 FIXING FLANGE SS400 66 027 7003 ZINC RICH PRIMER 3 CASING WITH FRANGE KA KSTPG370 66 027 7002 CLASSIFICATION SOCIETY ZINC RICH PRIMER APPROVED MATERIAL E 2 CASING KA KSTPG370 66 027 7001 CLASSIFICATION SOCIETY ZINC RICH PRIMER APPROVED MATERIAL EXE 1 TRANSDUCER 05 63 SG 5 m ITEM NAME MATERIAL Q TY DWG No REMARKS 27 2508 _
15. CP66 01703 001 082 630 For DS 630 CP66 01740 000 016 374 For DS 631 CP66 01704 30 m cable CP66 01750 000 016 375 For DS 631 CP66 01704 40 m cable CP66 01760 000 016 376 For DS 631 CP66 01760 50 m cable CP66 01770 000 016 377 For DS 631 CP66 01760 60 m cable CP66 01710 001 082 830 CP66 01711 001 082 800 For DS 661 when shipped assembled For DS 661 when shipped CP66 01712 001 082 820 t For DS 661 gasket separated Spare Parts 5 26 00101 001 076 450 001 077 030 For DS 600 other than Deep Sea For DS 600 Deep Sea SP66 00901 001 082 200 001 082 210 For DS 610 other than Deep Sea For DS 610 Deep Sea SP66 00902 001 082 520 001 082 530 For DS 620 other than Deep Sea For DS 620 Deep Sea Accessories FP66 00701 001 082 140 For DS 600 Optional Supply Name Type Code No Remarks Rate of turn Gyro DS 340 60 000 027 992 DS 340 61 000 028 017 100VAC DS 340 62L 000 028 018 110VAC DS 340 70 000 028 019 115 120VAC DS 340 72 000 028 020 200VAC DS 340 74 000 028 021 220VAC 230 240VAC Display Unit DS 600 8 4 color LCD Hanger 26 8 000 016 313 For DS 600 Junction Box DS 640 w Installation materials C
16. OO 1 1023134 CANO 39N38343H 9NIMYHO NI SNOISN3WIQ 7 2 2 6 PRL Oa NYS JHL SI ALITVNO L9ndoud 83440 40 39Vld NI 03441 5 38 190084 YIMOT JHL WALI NV 04 31511 38 AVN 53000 534 1 OML ARENAEN 9 1 PM SRO VEE ACEITE DL b si3ysvo 010011 25 3009 7 35 72723 7000 ON 3009 8 191805 cIX8N 1108 VNO9VXHH MEER BENE SMMVMHH VI 0 90 6 1799 SNOI 141 2534 3NI T1100 3NVN BOCA Sik 3 a STVIYALVW NOI LVTIVISNI EHETI 9010 9949 00 069 80 100 08 3002 0176 1 99 ari LONGOYd 40 39V d NI 03441 5 38 AVN 1000084 YIMOT IHL 1 LH 5 O Id 404 9NIMVHO NI SNOISN3WIQ 27024 01 0 0 98 001 QNS IHL SI ALIOD Wall NV 304 031811 38 AVW 53009 534 1 OML CM RET OPM SRO VER ACER 13MSV9 3641 ff 0 0196 1499 5 0114189530 FTE 00 028 280 100 ON 3000 gu SIVIdIVM NOIIVTIVISNI 80 6 1199 11 OO 1 1023134 1NO 39N38343H 9NIMVHO NI S
17. ENT key System Offset Data Setting Ship s Data System menu 3 2 2 How to set ship s data Enter the dimensions of your ship on the Setting Ships Data menu 1 Press W to select Setting Ship s Data and press the ENT key to show the Setting Ships Data menu Ship s data reference Setting Ship s Data 05 60 transducer gt sensor antenna x Echo sounder Setting Ship s Data menu 3 MENU SETTINGS 2 Select an item and press the ENT key to show the setting window Refer to the table in below to enter the dimensions Meaning Setting range Ship s length 50 0 to 400 0 m Ship s width 5 0 to 100 0 m Horizontal distance from the ship s bow to transducer 0 0 m to the setting value for LOA Horizontal distance from port to transducer 0 0 m to the setting value for B Horizontal distance from sip s bow to GPS antenna 0 0 m to the setting value for LOA Horizontal distance from port to GPS antenna 0 0 m to setting value for B Horizontal distance from ship s bow and CCRP bridge 0 0 m to setting value for LOA Horizontal distance between transducers for DS 60 and 0 0 m to LOA L1 echo sounder 3 Press the MENU ESC key to close the menu 3 2 3 How to enter offset values 1 Press A to select Offset Data and ENT key to show the Offset Data menu Offset Data Trim 0 04 Heel XDCR Compass Calibration SOG Calibr
18. are easily interfered by noise The need for a good ground cannot be overempha sized Locate DS 60 cables away from the transmission antenna cable or radio equip ment Locate the DS 60 cables away from the power cables mentioned below Also sep arate cables at least 400 mm when the cables are run parallel with power cables Cable carrying more than a few kilowatts power to fluctuating loads Cable carrying switching waves generated by thyristor etc 2 1 2 WIRING 2 1 2 2 Connection of WAGO connector Remove the WAGO connector from each unit and connect each cable core to the WAGO connector See the interconnection diagram at the back of this manual The terminal opener is attached inside each unit How to connect wires to WAGO connector Press downward Terminal opener WAGO connector Procedure 1 Twist the cores 2 Set and press the terminal opener downward 3 Insert the wire to hole 4 Remove the terminal opener 5 Pull the wire to confirm that it is secure Distributor Unit DS 610 The Distributor Unit DS 610 has two lines of cable clamps and there are 13 cable en trances in total The cables and corresponding cable entrances are shown on the re verse side of the top cover of the DS 610 Fabricate cables referring to page 2 4 Pass the cables through their respective cable entrances and connect them to WAGO con nectors Top cover Cable clamps entrances 2 WIRING 1
19. 29mm TPYCYS 1 5 1 56mm MPYC 4 1mm 1 29mm MPYC 7 1mm 1 29mm MPYCY 12 1mm 1 29mm MPYCY 19 1mm 1 29mm TTYC 7S 0 75mm 1 11mm TTYCS 1 0 75mm 1 11 TTYCS 1Q 0 75mm 1 11mm AP 4 1196 1499 17 9181934174 ATNO 398383338 404 9NIMVHO NI SNOISN3WIQ 2702F QNS IHL SI ALIOD LONGOYd 40 30Vld NI 03441 5 38 AVN 1000084 YIMOT JHL WILI NV 304 31511 38 AVW 53009 534 1 OML nqog GHAT A 9 01 190 64 1 000 ON 3009 ooe 61 1 SS 000 1 nmm 9NICHIHS ol era 1108 0c SAVMHH SNOIldI49S30 IN1TLNO INYN FH BC SIVIdIVM NOIIVTIVISNI EHETI 0 1196 1499 00 062 280 100 3002 ED E GOb6 X 1V99 11 OO 1 1023134 1NO 39N38343H 9NIMVHO NI SNOISNINIAG 2704 CO DT EAD avs JHL SI ALITVNO 1900084 40 39Vld NI 03441 5 38 AVW 190084 YIMOT JHL WALI NV 04 31511 38 AVN 53000 534 1 OML SHE OC RET SHOW 2S MICI ETE 0 1108 9c SAVMdH SNOI1dI49S30 b 3 BL Fike SIVIHdIVM NOI LVTIVISNI EHET 0 9096 1499 00 061 280 100 3009 CEE LOv6 X 1V99
20. 600 Refer to chapter 2 3 Remove each binding head screw from four corners of the DS 605 and set the D 600 to the DS 605 4 Apply silicon grease to the binding head screws and fix the DS 600 to the DS 605 with four binding head screws 5 Tighten the clamping glands to fix the cables 6 Apply the putty to the cable glands for waterproofing 7 Connect the ground terminal for the DS 605 to the ground terminal on the hull with the IV 1 25 Sq wire 1 INSTALLATION How to change orientation of the front cover of DS 605 The front cover of the DS 605 can be oriented up down right or left To change the orientation of the front cover do the following Note Set the front cover so the FURUNO logo on the cover is right side up The drain hole must be down 1 Remove eight screws from two hinges 2 Remove two screws from the latch 3 Remove the hinges and the hidden lids for fixing hole of latch in consideration of the opening direction The hidden lids for fixing hole of latch are taped on each side 4 Orient the front cover as desired and fix the hinges and latch Screws hinge Hidden lids for 9 17 fixing hole of latch ___ 11 four sides 1 7 Remote Controller RD 501 Dimmer Controller RD 502 option The optional remote controller RD 501 and dimmer controller RD 502 can be flush mounted in a panel The size and the mounting procedure are shared by RD 501 and RD 502 For th
21. RD2A RD2B TD2A TD2B NMEAO183 11105 1 1 12 24Vpc DPYC 1 5 RD1A RD1B NC NC DC RD 20 DETAIL FOR RD 20 DC C l RD 20 2 2 1 1 V 1 25sq RD2A RD2B Vout GND TB3 W O RD 50 1111 5 4 1 CONTROLLER RD 501 IV 1 25sq IDIMMER CONTROLLERI RD 502 1 1 IV 1 2584 61162 OUT 1 N 61162 2 P 61162 OUT 2 N 61162 P DITTO k k 3499 61162 OUT 3 N 61162 4 P k 61162 OUT 4 N 61162 5 P lt O CO SI on BY om 2 61162 OUT 5 N NC NC DRAIN ar 2010 YAMASAKI 1 Y 5 1 MAX 100m BE ER HES RADAR ECHO SOUNDER ETC ECDIS AIS VDR DS 600 FOR USE DS 600 AS A REMOTE DISPLAY DS 610 1 TTYCS 4 MAX 100m 2 DSTDSP P 1 DSTDSP_N 2 24VDC_P 3 24VDC_N 4
22. TOLERANCE OF DIMENSIONS WHICH IS NOT SPECIFIED 2 SEAL WASHER 505504 TRANSDUCER ACCESSORY 26 HEX S H C SCREW TRANSDUCER ACCESSORY 25 EYENUT 24 SPRING WASHER A KARR E 1 Tablet 25 HEX S H C SCREW YES mm mm 22 FLAT WASHER 1 1 Dimension Tolerance 1550 15 20 ARRIVE 50415100 25 100215500 l3 HEX BOLT pn 18 M20 500 lt Ls1000 4 SPRING WASHER 17 M20 HEX NUT 16 JIS B 2401 P44 5 07 7 5 O RING JIS B 2401 P70 14 EBI JIS B 2401 P58 13 PAKING 12 TEER SUS316L 66 027 7206 UNE OR C3604B JIS F 8801 20 1a SS400 8 15077 55400 V TURNING STOPPER SUS304 JIS 1301 P B 8X7X18 7 ANE SS400 66 027 7205 6 SHAFT NON ASBESTOS 5 GASKET JOINT SHEET 66 027 7205 4 SEACHEST 66 027 7202 CLASSIFICATION SOCIETY ZINC RICH PRIMER APPROVED MATERIAL MERS Y MAEM 3 SPACER KA 1 66 027 7201 CLASSIFICATION SOCIETY ZINC RICH PRIMER APPROVED MATERIAL 2027 71 MARE 2 GATE VALVE SC480 CLASSIFICATION SOCIETY ZINC RICH PRIMER JIS F 736
23. W n iB FORWARD DIRECTION 90 970 2 415 8 2 415 cO a 12221 25 X Ny 2 5 2 HULL PLATE COS 1 ZA iU 0515 9320 HULL PLATE DOUBLING PLATE AND WELDING PREPARED BY SHIPYARD 1 1 INSTALLATION W O FLANGE 1 Tablet mm Dimension Tolerance L lt 50 DRAWN 251 ov 08 DS 6 xx XE 4 00 RANSDUCER IN ALLA TION 5 S id 1 3 3 2 3 FORE INE 4
24. it moves smoothly 1 INSTALLATION 18 Check that fore marks are aligned and fasten hex nut 17 spring washer 18 and hex bolt 19 tightly 19 Fasten hex nut 20 spring washer 21 and flat washers 22 removed at step 4 to stud bolt on the seachest cap M12 hex nut 20 M12 spring washer 21 M12 flat washer 22 Fore mark at the bottom of the transducer The distance between the seachest cap 4 and flange 7 must be 5 mm 7 How to open the gate valve When you open or close the gate valve unfasten two nuts shown below to rotate the handle Then fasten nuts to fix the handle ma 1 INSTALLATION 1 5 Junction Box DS 640 option Installation considerations The junction box forms a joint between the distributor and the transceiver unit and extends the distance between them to max 500 m Install it as below Keep the junction box away from noise emitting electrical machinery for example electric gen erator radio transmitter and TV Do not install the junction box in place of high temperature and humidity See the outline drawing at the back of this manual 9 020 20041 7 87 Sss 19 0 39 2 UN V 1 1 SIE 9 5 5 8 CN N ES CO LE
25. to fasten the transducer 1 to the shaft 6 1 INSTALLATION 9 Pass the gasket 8 flat washer 7 and fixing gland 11 through the transducer cable Transducer cable DA Fixing gland 11 Washer 7 The hollow side must be downward Gasket 8 Shaft 6 Hex bolt 26 22 Seal washer 27 Transducer 1 10 Fasten the fixing gland 11 to the top of the shaft 6 The height between the top of the fixing gland 11 and the top of the shaft 6 must be less than 7 mm 11 Apply grease supplied to both sides of the gasket 1 5 and set it on the spacer 3 12 Apply grease supplied to the inside of the spacer 3 13 Clean the top and bottom of the gate valve 2 and mount it on the gasket 1 5 mounted on the spacer 3 at step 11 1 INSTALLATION 14 Fasten M20 hex nut 17 and spring washer 18 loosely to the stud bolt of the spacer 3 Gate valve 2 M20 hex nut 17 M20 spring washer 18 Gasket 1 5 Apply grease to both sides Spacer 3 15 Apply grease supplied to both sides of the gasket 2 5 and set it on the gate valve 2 16 Use hex nut 17 spring washer 18 and hex bolt 19 to mount the seachest cap 4 of the shaft 6 on the gate valve 2 Seachest cap 4 Fore mark Gasket 2 5 Apply grease to both sides Spring washer 9 17 Hex nut 17 Move the shaft 6 upward and downward by hands to check if
26. 086 X 1 99 00 025 280 100 3000 eJ a LEV 11 09 31812313 ONNAN JHL 9N 301 00550 513505 90411 360 1 M 30NNV30 7 11310346 LON SI HOIHM SNOKNHM0 40 3ONVHTIOL 53112101 MAYL I ALON OPNS 72 GHNMLELASSAKLIVECEBYM CE ee 2xXBzYa 4 mnmRB 2 15 2 41040288 i BE AMIN TV 008512001 GZ 001 gt 1 gt 06 JONVUTIOL NOISN3AIC 20 WW LFV 31812313 ONNAN JHL 9NXH 03 00590 542905 ONiddVL ISA JONVYVITO 201835 MMNM 77 13419346 LON SI HOIHM SNOISN3INIC 40 10NVdHIO1 S3IVOIINI 1 310N CEE YH 8081 RIOHBZOTX GHNMKLELASES LIVEN CE 5 2xXxbhllzYa 4 menukbRg 3LVTd3AVN AMIN 11892 80L93NNO STIOH 9NXH STOH 10d 9 7 NOILYTIYLSNI 10001100 5 01 5 31 110112 um NOIVTMISN 4000 SNOISN3AIQ 100100 Mh 22 7 Y 00es gt 00 00151 gt 06 39 4 01 NOISNAWIG WW GAAP L G 0 111 QOI 1 2 ovYswYzsglylyuosSs 33 coe e amp 2XPbBzYa 4V End e OTXPEVXBOjzBE NOILOMIC
27. 1 CLASSIFICATION SOCIETY amp Tablet APPROVED MATERIAL KRO RE 1 10 DOUBLING PLATE AND WELDING PREPARED BY SHIP YARD VIEW C SCALE 1 10 TARDA Be Dimension Tolerance 1550 i1 5 DRAWN ED T TAKENO __ 28 10045500 3 05 50 85 66 027 706 RANSDUCER INSTALLATION FURUNO ELECTRIC CO LTD cp FUROUN O 3 3 OFORE LINE
28. 6 1255 APPROVED MATERIAL A 1 EXE lps eso TRANSDUCER NOT INCLUDED IN MASS MATERIAL Q TY DWG No REMARKS le8 LTAKENO LO CN 1 V FORWARD N DIRECTION LIFTING HOOK SHPYARD SUPPLY Ges 020109 TRAN et MN ATTACHMENT PART DETAIL VIEW 3 SCALE C 2 LaL dic 8 51 5 jJ r3 LM T N H d S x N 2 y 24 5 APPROX 510 D Sof es HULL PLATE 2260 C 2 HULL PLATED DOUBLING PLATE AND WELDING PREPARED BY SHIPYARD 1 3 m C1264 103 A du 66 027 7206 H 05 60 VALVE 4 RANSDUCER INSTALLATION 5 6 IA SZ os ae FURUNO ELECTRIC CO LTD FURUNO 100VAC 1 50 60Hz 30 40 50 60m dex Ud TE OF TURN RO CONVERTER 40 1 DPYC 1 5 184 TRANSCEIVER WH 05 620 WHT RED 100 240VAC 50 60Hz 1 DPYC Y 2 5 TB101 SHIP S MAIN
29. H xw o ACEITE 166 111 000 ON 3009 MAYS DNIddVL TALK AGG N 12600 97 39NOdS 9NIINOM HSNT4 AG WEGE AG 41 600 92 dMV10 318v LLEN 6 4 c 0v6 X 9V9c SNOI1dId9SHQ 3NI T1100 3NVN BOCA uw 3 al STVIYALVW NOI LVTIVISNI EHETI 10810 9240 00 006 180 4100 08 3002 60 6 X 1V99 9181934174 404 9NIMVHO NI SNOISN3WIQ 27024 MVS JHL SI ALITVNO LONGOYd 40 39V ld NI 03441 5 38 AVN 1000084 YIMOT JHL WLI NV 304 31511 38 AVW 53009 534 1 OML FH CM TET NPHL 15 349 o Yt 1108 VNOOVX3H Mr pe dHHSVM 9NIUdS FHN LON 9 9NIddS Sew u3HsvM 1VH Sak LAN IddIN 1 318v THERE ACE LG l34Sv9 JOONdN3lVM t MICE gt W3HSVM JOONdU31VM 90Z Z0 99 42 L 6076 1 99 ALO 5 0114189530 3 111010 ON m Sik 3 al NOIIVTIVISNI 110 9940 00 008 280 100 04 3002 9076 1 99 11
30. HT GRN ka TB101 AC H WHT T on co ro e 4 4 0 o NC TB102 AC OUT H AC C BLU WHT hath PPL WHT GRY WHT TRANSDUCER 05 630 631 1 2 NOTE 1 SHIPYARD SUPPLY 2 OPTION 4 FET r AC OUT C MAX 500m 1 Y 5 1 100m t NAVIGAT ONAL EQUIPMENT DITTO Y ET 1 DPYC Y 1 5 MAX 100 100 200 DITTO C0 0 2x5P CO SPEVV SB C 0 2x5P 13 5 NC DISTRIBUTER DS 610 TB7 24VDC M P DCH DISPLAY UNIT 24VDC_M_N 1 TTYC Y 5 4 MAX 100 P DST2DSP 00 0 DS 600 DST2DSP N DSP2DST P DSP2DST N XK RMT P RMT N NC TB1 DST2DSP1_P 1 TTYCYS 4 100 4
31. ING IN PARALLEL WTH WATER LINE TO AN ACCURACY OF 3 DEGREE OR BETTER THE TRANSDUCER TANK SHOULD BE WELDED FLUSH WITH SHIP S HULL PLATE 2 CABLE GLAND CAN BE TIGHTENED BY THE TOOL SUPPLIED 3 ORIENT FORE LINE OF FIXING FLANGE TOWARD FORE DIRECTION TO INSTALL 4 THE TRANSDUCER FACE IS COATED WITH MARINESTAR20 DO NOT APPLY OTHER TYPE OF PAINT 2 5 MAINTAIN THE TANK A REGULAR DOCK RE PAINTINO 6 TABLE 1 INDICATES TOLERANCE OF DIMENSIONS WHICH IS NOT SPECIFIED 3 8 2 15 2 15 3 OPTION 7 23 WE 6 HEX NUT E 22 SPRING WASHER NIS MESSA 1 M16X60 20 1 66 027 7007 NG HER 1 1 66 027 7006 OPTION FIXING GRAND 1 1 66 027 7005 OPTION FLANGE 66 027 7011 241434 6 ZINC RICH PRIMER S a 9 my SEAL WASHER W8 TRANSDUCER ACCESSORY HEXCS HLCSCREW 1 M8X12 TRANSDUCER ACCESSORY FLAT WASHER M16 16 SPRING WASHER HEX NUT O SPRING WASHER M10 V 2 S H C SCREW UN a 6 7 1 1 66 027 7006 C 6 1 66 027 7005 315 HULL PLATE 315 66 027 7004 9320 HULL PLATE 9320 HULL PLATE SE gt gt 1 66 027 7003 2 1 gt 2 INSTALLATION USING A FLANGE 1 INSTALLATION W O FLANGE d Dod 606 027 7002 APPROVED MATERIAL 5 MEREM G KA KSTPG370 1 66 027 700
32. Installation Manual DOPPLER SONAR DS 60 SAFETY INSTRUCTIONS IEEEKEKXAxy Te SYSTEM EQUIPMENT Ip A iii 1 INSTALLATION ER Y 1 1 1 1 Display Unit DS 600 1 1 1 2 Transceiver Unit 05 620 1 4 1 3 Distributor Unit 5 610 1 1 4 9 nnne nnne nnne nnns 1 6 1 5 Junction Box DS 640 0 uiia 1 16 1 6 Installation of Display Unit with 05 605 Water Proof Box 1 17 1 7 Remote Controller RD 501 Dimmer Controller RD 502 option 1 20 18 Rate of Turn Gyro 05 340 1 21 2 WIRING 2 1 2 1 Distributor Unit DS 610 eene nnns 2 2 2 2 Transceiver Unit 05 620 2 5 2 3 Display Unit DS 600 Remote Controller RD 501 Dimmer Controller RD 502 option M 2 6 24 Junction Box DS 640 option iie nat 2 8 3 MENU SETTINGS
33. NOISN3NIQ CO DT EAD L9ndoud YJdd 40 39Vld NI 03441 5 38 LONGOYd YIMOT JHL MVS JHL SI AIITVO Will NV 804 31511 53009 534 1 OML aqoa OO RET 1 TE 357389 4 YE 5 119199530 3 BOCA uw UA 0110 9940 0 8096 1499 00 068 080 100 3002 3NI al E 5101 1 NOI LVTIVISNI EHET MVS JHL SI ALITWNO LONGOYd 93440 JHL JHL SI ALITWNO 190084 93440 JHL 40 0V1d NI qHddIHS 1200084 83801 JHL WALI NY 04 041511 38 AVW 53000 SddAl OML 10 30V1d NI 04444188 38 1200084 83801 WALI NV 04 041511 38 AVW 53000 S3dAL OML 9 CY nou 1 PRA SHOWS GSR 099 CY PRA SHOW e SR CAINO 9NIMYHO NI SNOISN3NIQ 7 2 59 TIER CAINO 30N38343H 804 ONIMVHO NI 58015834140 7 25 2 AREORA 1066 1499 ON 11117703 2119414 ONnund 3WVN SYAN VI L0 6 X 8V9c ON 11702 914931 ONnund 3NVN SYAN Wo 10 SWVN ON ON 3009 SyuvW38 m m 484 VG A0GZ 0894 1 7 8194 3504 9 9 00 3801 SSV19 8 0 SSV19 kK 0 06 xu 531 135 3uvds a ON 3dAL 381110 3
34. OxtCO NI treo or xt CO CN TAN 575757574 POOOOOOOOOO INTO TTT 5 O 00r COLO xr NNE a IOOOOOOOOOOOO TON KO TT O0 00r COLO SE COCN e a 8 4 5 8g e 52 85 Of 9 D o8 9 270 O dS AA dS OO Aejdsip qns V SAOALL F SOALL keidsip qns V SAOALLT SOALL LNO NI dX L SOALL LNO 29119031 SALL WYV1V SZ OALL LNO Bojeuy 52411 f Kedsip p SOALL 910w Boreuv Nizeli903D SoALL OSOL 099 029 50 Sr OAI1 unalno 907 81 0 40 0Z9 SQ 40 AOAdQ JeAod G Z ADAdC IV 2 sq 2 WIRING DS 610 Distributor Unit TB1 LOG OUT DPYC 1 5 320 Vinyl tape TB2 IEC61162 IN TTYCS 1 250 SEO detti d KK NY Vinyl tape 300 oo 300 250 ___100 Vinyl tape TB5 DS340 CO SPEVV SB C 0 2x5P 250 50 555594 KX x5 Vinyl tape TB6 DS620 640 TTYCY 4S 180 Vinyl tape TB7 DS600 TTYCS 4 170 NN E Ex
35. P66 01721 Water Proof Box DS 605 R 000 016 398 DS 605 L 000 016 727 w Installation materials CP66 01731 right hand open door w Installation materials CP66 01731 left hand open door Flange OP66 6 000 016 400 For DS 600 001 082 950 000 016 197 000 016 198 Tightening Handle OP66 7 Remote Controller RD 501 Dimmer Controller RD 502 Analog Indicator 2005 1 000 015 997 10 10 to 30 kn flush mount FL 200S 2 000 015 998 10 10 to 40 kn flush mount SL 200 1 000 016 000 10 10 to 30 kn bulkhead mount SL 200 2 000 016 164 10 10 to 40 kn bulkhead mount 1 INSTALLATION NOTICE Do not apply paint anti corrosive sealant or contact spray to coating or plastic parts of the equipment Those items contain organic solvents that can damage coating and plastic parts especially plastic connectors 1 4 Display Unit DS 600 Mounting consideration The display unit can be installed on a desktop on the underside of a table or flush mounted in a panel When you select a mounting location keep in mind the following points Locate the display unit away from exhaust pipes and vents Select an installation location that is well ventilated Locate the display unit where shock and vibration are minimal Allow enough maintenance space at the sides and rear of the display unit and leave enough slack in cables to facilit
36. TB2 DST2DSP1 N HIRAS DISPLAY UNIT 24VDC1 P 24VDC1 p RDIB 15 600 2 TB1 DST2DSP2 DST2DSP2 N P 24VDC2 24VDC2 P TB10 DST2DSP3_P 1 Y 5 4 MAX 100m TB2 74 3 RD1A REMOTE DISPLAY DST2DSP3 N RD1B RD 50 2 24VDC3 P TB1 80 20 24VDC3 DST2DSP4_P DST2DSP4_N 24VDCA 06 C TB4 TD2A 24VDC4_N DST2DSP5_P DST2DSP5_N 24VDC5_P 24VDC5_N NC ANA DISP1 1 Y 5 10 MAX 100m 1 2554 __ REMOTE DISPLAY RD 20 50 ANA DISP1 C ANA RNG1 P 4 ANA RNG1 ANA DISP2 P 1 05 10 MAX 100m ANALOG INDICATOR ANA_DISP2_N ANA_RNG2_P ANA_RNG2_N ANA_V_P DITTO _ Y 5 1 MAX 100m ANA ANA C P 1 Y 5 1 MAX 100m ANALOG OUTPUT ANA CN NC NC NC TB9 61162 OUT 1 P REMOTE DISPLAY Vout GND
37. WS 94x20 FOR FIXING THE UNIT 22 22 JUNCTION BOX OUTLINE DRAWING FURUNO ELECTRIC CO LTD 1 IABL 1 mm Qnm DIMENSION TOLERANCE L 50 9 50 lt 1 100 2 5 100 lt Ls500 3 2 TABLE 5 CABLE 31 41 51 61 1 1 NOTE 1 TABLE 1 INDICATES TOLERANCE OF DIMENSIONS WHICH IS NOT SPECIFIED APPROVED 25 22 21 Jul 09 14 Wie R Esum m je TRANSDUCER OUTLINE DRAWING FURUNO ELECTRIC CO LTD 9 DEPTH 9 RE TOLERANCE 50415100 100 lt 5500 2 ABL m 5 gar stat 0 WATER CABLE IGHT CON ECTOR WQ NOTE 7 CABLE FIXING PLATE CONNECTOR FIXTURE 2 M6x20 1 EE EAEGEICES WATERTIGHT CONNECTOR 1 TABLE 1 INDICATES TOLERANCE OF DIMENSIONS WHICH IS NOT SPECIFIED 22 22 21 APPROVED Jul 09 14 di R E
38. Y REMOTE UNIT CONTROLLER _DS 600 MISCERE i RD 50 RD 20 _ DELAY 1222 CONTROLLER RATE OF DISTRIBUTOR UNIT 1 TURN GYRO 1 DS 610 DS 340 Analog Meter Output x 2 Analog Voltage Output x 1 Analog Current Output x 1 bcc peer IEC 61162 Input x 3 61162 Output x 5 0 0 Distance Run Pulse x 4 Alarm System External KP x 1 EE KP Output x 1 100 240 VAC JUNCTION BOX e Dashed lines indicate optional equipment DS 640 Environmental category DS 340 DS 600 DS 620 DS 640 RD 501 RD 502 DS 630 DS 631 Protected from weather 05 600 05 605 cabinet EQUIPMENT LISTS Standard suppl Name Type Code No Remarks Display Unit DS 600 8 4 color LCD Distributor Unit DS 610 Transceiver Unit DS 620 Transducer DS 630 DS 631 No watertight connector Select one w watertight connector Transducer Tank DS 660 For DS 630 631 Select one Gate Valve DS 661 For DS 630 only Installation Material CP26 01501 001 081 900 For DS 600 CP66 01701 001 082 190 For DS 610 CP66 01702 001 082 290 For DS 620
39. _____ 05 660 58 FURUNO ELECTRIC CO LTD A FURUNO Qu 1 3 SS EK KFABONRAGIL FY 797 fia A DIRECTION 2 3 FORE LINE o 4 20 5 BBR n 6 1 NOTES 1 ORIENT FORE AFT LINE OF THE CASING IN PARALLEL WITH 5 5 FORE AFT LINE AND THE TOP OF THE CAS
40. al trial run Take this op portunity to calibrate the DS 60 In practice the ship speed is evaluated as follows 1 Calculation with transit posts Steer the ship at a steady speed on the test course e g in the illustration Speed is ob tained from the following equations Note that Sg1 and Sg2 are both speeds over the ground SOG however the DS 60 provides the speed through the water To find the speed through the water a return trip is necessary PT 2 Transit posts Transit posts PLA NP2 Sg1 Sg2 591 d t1 X 3600 kn 1 Sg2 d t2 X 3600 kn 2 Sw St Sg1 kn kn3 Sw St Sg2 kn 4 Adding 4 and 3 we get 2Sw 541 502 kn Therefore Sw Sg1 Sg2 2 kn 5 where d distance run nm t1 time taken to run 1 second t2 time taken to run 2 second Note Runs 1 and 2 are in opposite direction Sw Speed through the water kn St Speed of tide current kn Sg1 SOG for run 1 kn Sg2 SOG for run 2 kn Thus we can find a speed through the water by making a round tip AP 1 APPENDIX 2 Calculation with DS 60 To measure the distance run between points A and B by DS 60 do the following 1 Reset the distance run figure of DS 60 to zero by selecting Reset on the Trip DIST menu at the moment the ship passes point A 2 Run the ship from A to B at full speed timing with a stopwatch 3 Read the distance run nm and t
41. ate maintenance and servicing Observe the compass safe distances see page i to prevent the interference to a magnetic compass The nominal viewing distance for the display unit is 1 m Select a suitable mounting location considering that distance Flush mount See the outline drawing in the back of this manual Before you fasten the display unit to the cutout first connect the cables referring to chapter 2 1 Make a cutout in the mounting location as shown in the illustration below 240 9 45 12 0 47 18 3 07 228 1 8 98 e Ec for outdoor aS 265 ue 232 1 9 13 for indoor He 5558 CN 223 0 5 8 78 A Pilot hole 18 0 71 or 22 0 87 four places for outdoor for indoor 1 INSTALLATION Note Dimensions for the cutout are different depending on the mounting location indoor or out door For the outdoor mouting ask dockyard to construct a waterproof case for the display unit 2 Make four pilot holes for self tapping screws diameter 5 mm in the location indicated in the illustration on page 1 1 3 Insert the sponge to the display unit from the rear side 4 Set the display unit to the cutout and fasten the display unit with four self tapping screws 5x20 5 Set a cosmetic cap to each fixing hole on the front panel See page 1 3 Desktop or table underside mount The display unit can be mounted on a desktop or on the u
42. ation STW Calibration 2 Select Trim and press the ENT key 12 5 12 5 Step O 1deg 3 Enter the offset value for inclined angle and press the ENT key setting range 12 5 to 12 5 rise at bow 4 Press to select Heel and press the ENT key 5 Enter the offset value for the heel and press the ENT key setting range 12 5 to 12 5 rise at port 6 Press to select XDCR and press the ENT key 3 4 3 MENU SETTINGS 7 Enter the offset value if transducer is not installed perfectly with ship s fore aft line setting range 60 0 to 60 0 Measure the difference between ship s fore aft line and the line on the transducer and enter it Offset 0 Offset a Offset a 3 2 4 How to correct the ship s speed Correct the speed error using the test sheet at the back of this manual 1 Press W to select SOG Calibration and press the ENT key 2 Enter the offset value for the speed over ground and press the ENT key setting range 12 5 to 12 596 3 Press to select STW Calibration and press the ENT key 4 Enter the offset value for the speed through water and press the ENT key setting range 12 5 to 12 5 5 Press the MENU ESC key several times to close the menu 3 MENU SETTINGS This page is intentionally left blank APPENDIX 1 CALIBRATION Milepost run It is common practice to check a new ship s performance at an offici
43. cter input box appears with the input cursor at the far left position Input cursor 0 0 0 0 0 0 0 0 0 0 0 9 A Z _ space 2 Press A or V to select character 3 Press the ENT key to confirm selection 4 Repeat steps 2 and 3 to complete the item You can move the input cursor with the ENT and MENU ESC keys ENT Move right MENU ESC Move left 4 Repeat steps 2 and 3 to complete the setting For items to be set at the installation see the table on next page 5 Press the PWR key to turn the power off 3 MENU SETTINGS Menu item Meaning Option default in boldface Operation Select Main or Sub to use For the display unit connected to TB7 in DS 610 select Main Main Sub Output Data Format Select the version of IEC61162 data to output from DS 610 IEC61162 1 Ed 2 IEC61162 1 Ed 3 IEC61162 2 Ed 1 Input Data Format 61162 IN 1 Select IEC data format input to the channel 1 of the IN TB2 1 2 05 610 main display only 61162 IN 2 Select IEC data format to input to the channel 2 of the IN port TB2 3 4 in DS 610 main display only 61162 IN 3 Select IEC data format to input to the channel 3 of the IN port TB2 5 6 in DS 610 main display only IEC61162 1 Ed 2 IEC61162 1 Ed 3 IEC61162 2 Ed 1 61162 IN 1 Select NMEA data baud rate to input to the channel 1 of the IN port 2 1 2 in DS 610 main disp
44. e Note Mount the DS 605 on the bulkhead so the cable glands and the drain hole are down 1 Fix the DS 605 on the wings of the bridge 1 Insert the seal washer to four fixing holes 2 Fix the DS 605 with four M10 bolts dockyard supply 340 13 39 Fixing hole 4 912 62 2 44 Note Mount the unit so the cable glands are down 4 310 0 5 12 20 Cable gland 1 INSTALLATION 3 Apply silicon rubber to M10 bolts as shown below Apply sellicon rubber M10 bolt S Seal washer Nut 2 Connect the TTYCS 4 cable to the DS 600 through the cable glands for the DS 605 1 Fabricate the cable as shown below TTYCYS 4 80 for TB3 35 130 M3 7 Vinyl seath Vinyl seath 6 1 1 Vinyl tape Armor x2 Fold back and wrap internal shield and fix it by cable clamp 2 Pass the clamping gland washer 26 003 1607 gasket 26 003 1605 and washer sup plied as installation materials onto the cable in that order 1 18 1 INSTALLATION 3 Pass the cable through the cable gland as shown below Washer Gasket Clamping gasket TTYCYS 4 cable Attached inside the cable gland 4 Put the flush mounting sponge to the flange from the rear side of the DS 600 5 Open the front cover of the DS 605 and connect the ground wire attached inside the DS 605 to the ground terminal on the rear of the DS 600 6 Connect the cables to the DS
45. e has nine twisted pairs of signal lines Be careful to con nect them to the correct connectors in the transducer unit 2 WIRING 2 3 Display Unit DS 600 Remote Controller RD 501 Dimmer Controller RD 502 option Use the TTYCS 4 cable to connect the display unit DS 600 to the distributor Note The cable length must be less than 150 m DS 600 Display unit TTYCS 4 TB1 2 for distributor TB3 for RD 501 502 option 1467478767876746 6166166700767670 60909000060600909090909 60606 0690909094 VINI OOOO Sheath Vinyl tape Wind the shield Vinyl tape TTYCS 1 TB4 for RD 20 50 option Arbitrary length Vinyl tape Vinyl tape Wind the shield RD 501 end of RD 501 TTYCS 4 lt 7 MM Arbitary length Armor Sheath x2 Vinyl tape RD 502 end of RD 502 5 4 50 7 4 Arbitary 6 6 POOO BS Sheath M4 Vinyl tape 2 WIRING Connect cables fabricated on the previous page to terminals on the back of the unit and fix them with clamps Display Unit DS 600 Pid Dimmer Controller Remote Controller RD 501 to Distributor Unit 5 4 to RD 20 50 111111 DS 600 example of connection When using the optional water proof box DS 605 TTYCYS 4 cable is neces
46. e mounting location refer to the mounting considerations for the display unit in section1 2 Note Before you fasten the display unit to the cutout first connect the cables referring to chapter 2 1 Make a cutout in the mounting location 88 mm width x 76 mm height 2 Make four holes of 4 mm diameter in the locations indicated in the illustration below 3 Set the remote controller or dimmer controller to the cutout Insert four binding head screws M3x12 from the front side then fasten the unit with four sets of flat washers spring washers and hexagonal nuts from the rear side 88 1 0 3 46 REMOTE CONTROLLER RD 501 86 0 5 3 39 76 1 0 2 99 86 0 5 3 39 Fixing hole 4 24 1 20 1 INSTALLATION 1 8 Rate of Turn Gyro DS 340 option The rate of turn gyro must be installed in a location with minimal vibration so that the sensor in side the unit is level to within 1 degree There is no designation for orientation of the unit Select the location considering that the cable for connection with the distributor is 5 m Use the four stud bolts flat washers spring washers and eight adjust nuts to fix the unit See the outline drawing at the back of this manual Use the XH connector supplied with DS 340 to connect cables Leveling adjustment This adjustment must be performed while the ship is in dry dock where it has no heeling and trim ming inclinations Place a T type level m
47. e same color as the ship s body Paint only gray colored areas for other part seal with a masking tape Apply liquid gasket supplied to the top of the transducer evenly Mount the fixing plate 5 on the transducer 1 Attach seal washer 16 to hex bolt M8x12 15 Use hex bolt 15 16 assembled at step 7 to fasten the transducer 1 and fixing plate 5 1 INSTALLATION 9 Use M16 nut 11 spring washer 12 and flat washer 13 to fix the transducer 1 w fixing plate to the fixing flange 4 8 Hex bolt 15 M16 hex nut 11 Sea washer M16 spring washer 12 M16 flat washer 13 Fixing plate 5 Transducer 1 Fixing flange 4 10 For the transducer DS 631 do the following steps 1 Attach the grommet supplied to the location marked with a white line on the transducer cable 2 Fix the grommet attached at step 1 to the notch shown below by using the cable fixing plate 17 hex bolt M6x12 18 spring washer M6 19 3 Pass the connector at the end of the transducer cable between the transducer and M16 bolt and attach the notch as shown below Transducer cable Attach the connector to this notch Notch for grommet Pass the cable between the transducer and this bolt White mark Grommet Cable fixing plate 17 6 spring washer 19 lt Hex bolt M6x12 18 4 Connec
48. e the location of the transducer the following points must be taken into account Locate the transducer of DS 60 at least 2 5 m from the transducer of an echo sounder DOPPLER SONAR TRANSDUCER x STERN lt 2500 mm or more Recommended location for echo sounder transducer ECHO SOUNDER TRANSDUCER Separate as far as possible from air bubble sources e g side thruster and water disposal pipes Install in close proximity to the keel for uniform water flow Generally best performance is obtained by mounting on the bow the stern side is influenced more easily by air bubbles and propeller cavitation Do not apply any paint to the transducer face 1 INSTALLATION 1 4 2 Installation using the transducer tank 05 660 Transducer tank DS 660 sectional view 1 Remove flange 4 fixing plate 5 fixing gland 6 washer 7 and gasket 8 from the tank CO NO Set the tank to the place which was selected at paragraph 1 4 1 The FORE AFT line on the tank must be parallel with the line between ship s fore and aft error within 3 For horizontal direction the bottom of the tank 2 must be parallel with the draft Ship 5 bow LAV 83404 DS 660 Tank top view Weld the tank 2 to the ship s hull The doubling and welding methods are left up to the ship yard Paint the tank 2 flange 4 and fixing plate 5 th
49. eter on top of the sensor to measure longitudinal and transverse inclination To level the sensor turn the adjust bolts T type level meter Sensor 1 21 1 INSTALLATION This page is intentionally left blank 1 22 2 WIRING Refer to the interconnection diagram at the back of this manual to connect cables Distributor 5 610 Remote Controller RD 501 Dimmer Controller RD 502 Display Unit main DS 600 SS 4 4 100 240 VAC 150 Si 150 150m DPYC 2 5 DS 340 Display Unit sub DS 600 RD 20 50 x5 CO SPEVV SB C T ransceiver ANALOG VOLTAGE OUT TTYCS 1 ANALOG CURRENT OUT TTYCS 1 KP IN OUT TTYCS 1 x2 ALARM SYSTEM ANALOG METER OUT TTYCYS 1Q x2 Junction Box DS 620 E 640 T DIGITAL OUT mm DIGITAL OUT LOG CONTACT 200 pulse DPYCY 1 5 x4 1 IEC61162 IN TTYCS 1 x3 IEC61162 OUT 5 1 x5 AVES AA ar DPYCY 4 0 Transducer cable 30 m 40 m 50 m 60 m 2 cable length between DS 620 DS 610 must be less than 500 m Note For details of JIS Japan Industrial Standard cables see APPENDIX 2 Precautions for cable installation Observe the following guidelines to prevent noise interference problem The transducer cable carries very weak signals amplitude less than 0 1 uV which
50. ime taken to run second exactly at the moment the shipshape point B 4 Run the ship from B to A at full speed rehearing to step 1 through 3 Where n1 nm distance run from to B measured by DS 60 n2 nm distance run from B or A measured by DS 60 Therefore the average run from A to B measured by DS 60 Therefore the average ship speeds of run 1 and run 2 are calculated as follows 51091 kn n1 t1 X 3600 51002 kn n2 t1 X3600 The average ship speed of round trip is Slog kn 5 Slog1 Slog2 2 6 3 Speedily error From 5 and 6 Error Sw Slog Slog X 100 9 6 7 This error can be corrected at SPEED OFFSET on the system menu as follows 1 Press the MENU ESC key 2 Select SYSTEM MENU and press the ENT key 3 Select SPEED OFFSET and press the ENT key 4 Enter the value of error Repeat the above procedure several times to satisfy the speed accuracy specification AP 2 m m TRIM DRAFT Fore CALIBRATION SHEET FOR DS 60 m DOCKYARD SHIP S LENGTH Ser No TEST SITE NAME DATE Course Wind Sea Current Remarks deg m s state kn Log Depth kn m EM Error 2 2 a o Engine Milepost Pet kn Distance run kn s Meana JD pon dp or pb d dg qp du sd dto APPENDIX 2 JIS CABLE GUIDE Cables listed in the manual are usually show
51. lay only 61162 IN 2 Select NMEA data baud rate to input to the channel 2 of the IN port TB2 3 4 in DS 610 main display only 61162 IN 3 Select NMEA data baud rate to input to the channel 3 of the IN port TB2 5 6 in DS 610 main display only IEC61162 IN Monitor Monitor the IEC input signal described above main display only SIO Monitor Monitor the serial signal input to the display units main and sub Reference Point Select the reference position to use to calcu late ship s speed main display only Bow Transducer Center Alarm Buzzer Select ON to get the audio alarm when an alarm is violated main display only ON OFF Alarm Hysteresis Set the amount of tolerance to apply to the Speed Limit alarm For example if you set 1 kn here and 30 kn for the Speed Limit alarm that alarm is cancelled when ship s speed drops to 29 kn from 30 kn 0 to 5 kn Set the number of digits to show for the min utes indication in latitude and longitude posi tion 3 digit 4 digit 3 2 For the serviceman These are not used at the installation 3 MENU SETTINGS 3 2 Howto Set the System Menu Set the items on the System menu after completing those on the System menu 3 2 1 How to show the System menu 1 Press the PWR key to turn the power on 2 Press the MENU ESC key to show the main menu 3 Press to select System and press the
52. llation A CAUTION Confirm that the power supply voltage is compatible with the voltage rating of the equipment Only qualified personnel should work inside the equipment Connection to the wrong power supply can Turn off the power at the switchboard cause fira or damage to the equipment before installing the equipment The mounting location for the display distributor and transceiver unit must Fire or electrical shock can result if the satisfy the following conditions power on Away from rain and water splash Out of direct sunlight Away from air conditioner vents Moderate and stable in temperature and Fire or electrical shock can result humidity Do not install the unit in a place subject to rain or water splash Use the specified power cable Use Chugoku Toso brand Marine Star 20 anti fouling paint or the equivalent for the transducer Fire can result if an incorrect cable is used Coat thinly and evenly A thick coat can reduce output power Attach protective earth securely to the Observe the compass safe distances to ship s body prevent interference to a magnetic compass The protective earth grounding is required PE Steering for the AC power supply to prevent electri 05 610 Do not weld the tank with transducer to DS 620 the ship s hull DS 640 DS 340 1 05 m 0 65 m SYSTEM CONFIGURATIONS MAIN DISPLAY UNIT DS 600 DISPLA
53. n as Japanese Industrial Standard JIS Use the following guide to locate an equivalent cable locally JIS cable names may have up to 6 alphabetical characters followed by a dash and a numerical value example DPYC 2 5 For core types D and T the numerical designation indicates the cross sectional Area of the core wire s in the cable For core types M and TT the numerical designation indicates the number of core wires in the cable 1 Core Type 2 Insulation Type 3 Sheath Type D li P Ethylene Propyl Y Vinyl uble core power line ylene Propylene iny T Triple core power line M 1mm Multi core TT 0 75mm twisted pair communications 1Q quad cable 4 Armor 5 Shielding Type 6 Core Sheath TPYC C Steel Y Corrosive resistant S All cores in one sheath S Individually sheathed cores 23 4 5 6 1 2 3 4 DPYCYS 1 5 5 Designation T Designation PA TTYCS 4 The following reference table lists gives the measurements of JIS cables commonly used with Furuno products Core Cable Core Cable Diameter Diameter Diameter Diameter DPYC 1 5 1 5mm 1 56mm TTYCS 4 1 11mm DPYC 2 5 2 5mm 2 01mm TTYCY 4S 1 11mm DPYC 4 2 5mm 2 01mm TTYCYS 1 1 11mm DPYCY 4 2 5mm 2 55mm TTYCYS 4 1 11mm DPYCY 2 5 2 5mm 2 01mm TPYCY 1 5 1 56mm DPYCYS 1 5 1 5mm 1 56mm TPYCY 2 5 2 01mm DPYCYS 2 5 2 5mm 2 01mm 4 2 55mm MPYC 2 1mm 1
54. nderside of a table using the optional hanger See the outline drawing for details Hanger assembly Type OP26 8 Code No 000 016 313 00 Name Code No Self tapping screw 5x20 000 171 997 10 Binding head screw M5x12 000 171 999 10 Hanger assy OP26 8 1 001 081 920 00 1 Remove the hanger mounting plate from the hanger assembly 2 Fasten the hanger mounting plate to the display unit from the left side and right side with four binding head screws M5x12 Hanger mounting plate left side Screw M5x12 Make a four pilot holes for self tapping screws 5x20 in the mounting location Fix the hanger to the mounting location with four self tapping screws 5x20 Screw knobs into the display unit loosely Set the display unit to the hanger o oc o Tighten the knobs to fasten the hanger to the display unit 1 2 1 INSTALLATION 8 Set a cosmetic cap to each fixing hole on the front panel Fixing hole 4 27 a 1900 5 7 48 bri 9 5155 2 01 149 5 87 91 3 58 E 288 5 11 34 240 9 45 26055 10 24 How to set the cosmetic cap and alarm lid assy Set a cosmetic cap to each fixing hole on the front panel as shown in the illustration below For the display unit to be used as a sub display attach the alarm lid Supplied as accessories to the ALARM key to preven
55. sary 2 7 2 WIRING 2 4 Junction DS 640 option The optional Junction Box DS 640 permits extension of the cable connected between the Junction Box and the Transceiver Unit up to maximum of 500 m Fabricate two 45 and DPYCY 4 cables as shown below DS 640 Junction Box TB1 TB2 45 7 120 10 30 7479767476 B p OL 4 a o T Vinyl tape TB101 DPYCY 4 0 60 10 30 E 15 AP 50050505054 Vinyl tape 45 45 DS 640 internal view 3 MENU SETTINGS After the installation is completed set up the system from the Service and System menus 3 1 How to Use the Service Menu 1 Press the PWR key while pressing the DISP key to show the Service menu Operation Main 170 Port Input Data Format IEC IEC61162 IN Monitor SIO Monitor Setting Ship s Data Ship s Name 0000000000 IMO 0000000000 Reference Point Center Alarm Buzzer ON Alarm Hysteresis 0 0kn LiL digit Adigit Used Time LCD RESET DS 340 RESET Service menu 2 Press A or W to select a menu item and press the ENT key to show the setting window 3 Press A or V to change the setting and press the ENT key To return to the menu press the MENU ESC key To enter alphanumeric data for example Ship s Name do the following 1 A chara
56. sum m je TRANSDUCER OUTLINE DRAWING FURUNO ELECTRIC CO LTD E WU R a 2 O D Bi _ pd M6 NUT SV P V ADJUST WASHER CP66 00806 INSTALLATION MATERIAL M6x70 BOLT CRE 1 2 DETAIL FOR FIXING SCALE 1 2 GND TERMINAL 1 1 2 1 NOTE 1 TABLE 1 INDICATES TOLERANCE OF DIMENSIONS WHICH IS NOT SPECIFIED INSTALL THE UNIT HORIZONTAL LEVEL WITHIN 51 05 340 om T TAKEND 30 JST SI Et ME pATE F TURN GYRO TABLETOP MOUNT DUTLINE DRAWING FURUNO ELECTRIC Co LTD FUROUN O BI 3 OPTION 9 227 I 38164 007 7 CO WATERTIGHT NECTOR SECTION B KRC RE 3515 9320 HUI PLATE 1 10 VIEW SCAL 1 E 1 10 2 2 INSTALLATION USING A FLANGE 3 4
57. t accidental operation of the key orn Alarm lid assy For sub display only Attach the double sided tape Set cosmetic cap to hole so cap is flush with panel to the reverse side of the lid and attach the lid here 1 INSTALLATION 1 2 Transceiver Unit DS 620 Installation considerations Since the transceiver unit generates heat install it in a dry well ventilated place The cooling fans at the top of the unit must not be obstructed to allow heat to escape This unit is designed for bulkhead mounting to permit dissipation of heat If bulkhead mounting is absolutely impossible mount the unit on the floor leaving at least 350 mm clearance between it and the floor to permit dissipation of heat Reinforce the mounting area if necessary Leave space around the unit for maintenance and checking Refer to the drawing at the back of this manual for minimum recommended maintenance space compass will be affected if the transceiver unit is placed too close to it Observe the compass safe distances to prevent disturbance to the magnetic compass page i Use four hex bolts M10x20 to fix the transceiver unit to the mounting area See the outline draw ing at the back of this manual 1 Screw in lower hex bolts so there is 5 mm clearance between bottom of screw head and bulk head 2 Hang the unit on the bolts then tighten the bolts 3 Fasten the unit with upper hex bolts
58. t the cable assy supplied to the connector attached at step 3 Clean the connector faces and pins before the connection 1 INSTALLATION 5 Attach the metal fixing supplied to the connector and use two bolts M6x20 and spring washers M6 to fix them Cable assy Spring washer M6 Metal fixing 11 Pass the fixing gland 6 washer 7 and gasket 8 through the transducer cable DS 631 cable assy and slide them to the white line on the cable 12 Pass the cable through the hole at the top of the tank 2 1 115 Transducer cable NEA 1 Tank 2 A Gasket 8 Washer 7 The hollow side must be upward Q Fixing gland 6 White line printed on the cable 1 INSTALLATION 13 Use the tightening handle option to fasten the fixing gland 6 from the inside of the tank 2 The distance between the bottom of the fixing gland 6 and tank must be less than 15 mm Transducer cable Fixing gland less than 15 mm Transducer tank sectional view 14 Rotate the fixing flange 4 twice horizontally to make two loops These loops make it easy to put the cable in the tank 15 Use the bolt M10x25 9 and spring washer M10 10 to fasten the fixing flange 4 to the tank 2 Rotate the fixing flange 4 twice horizontally to make two loops on the cable M10 spring washer 10
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