Frymaster H20.5 SERIES User's Manual
Contents
1. DESCRIPTION Lighted Display left display of various functions and operations Lighted Display right display of various functions and operations Program Lock and Temperature Check Switch locks program in computer and or displays frypot temperature when depressed Power Switches either switch turns power ON or OFF Product and Coding Switches provides access to computer and programming functions Programming Switch used when reprogramming the computer memory WARNING Before turning on computer ensure the fryer is filled with cooking oil shortening or water NEVER allow water to enter the Filtration System if applicable 3 1 H20 5 SERIES ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 31 Operating Fryers with Computer Magic 111 5 Computers cont 311 Equipment Setup and Shutdown Procedures Setup A WARNING Fill the frypot to the bottom OIL LEVEL line with vegetable oil before pressing the ON OFF switch O to the ON position Failure to do so could damage the frypot2. Frymaster 2 E 2 O o D Em gt po U Q o lt Q 2 SIDAI 212919 590295 Frymaster Frymaster a member of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 JUNE 2003 8195606 Please read all sections of this manual and retain for future reference NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster Dean Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE All f
3. 2 Position a metal container with a sealing cover under the drainpipe The metal container must be able to withstand the heat of the cooking oil shortening and hold hot liquids If you intend to reuse the oil or shortening Frymaster recommends that a Frymaster filter cone holder and filter cone be used when a filter machine is not available If you are using a Frymaster filter cone holder be sure that the cone holder rests securely on the metal container 3 Open the drain valve slowly to avoid splattering If the drain valve becomes clogged with food particles use the Fryer s Friend poker like tool to clear the blockage A DANGER DO NOT insert anything into the drain from the front to unclog the valve Hot oil shortening will rush out creating an extreme hazard A WARNING DO NOT hammer on the drain valve with the Fryer s Friend This will damage the drain valve ball and prevent the valve from sealing securely resulting in a leaky valve 4 After draining the oil shortening clean all food particles and residual oil shortening from the frypot BE CAREFUL this material may still cause severe burns if it comes in contact with bare skin 5 Close the drain valve securely and fill the frypot with clean filtered or fresh cooking oil or solid shortening to the bottom OIL LEVEL line 4 2 H20 5 SERIES ELECTRIC FRYERS CHAPTER 5 OPERATOR TROUBLESHOOTING 5 1 Introduction This section provides an
4. Call FASC One or more other components have failed If the circuitry in the fryer control system cannot determine the frypot temperature the system will not allow the element to be energized or will de energize the element if it is already energized If the contactor element or associated wiring fails the element will not energize Determining which specific component is malfunctioning is beyond the scope of operator troubleshooting Call FASC 5 2 5 2 1 Control and Heating Problems cont Problem Probable Causes Corrective Action Fryer repeatedly cycles on and off when first started Fryer is in melt cycle mode This is normal for fryers equipped with CM III S computers and Digital Controllers The default operational mode for these controllers is for the elements to cycle on and off until the temperature in the frypot reaches 180 F 82 C In CM 5 computers CYCL will appear in the display when in the melt cycle mode The purpose of the melt cycle is to allow controlled melting of solid shortening to prevent scorching and flash fires or damage to the element If you are not using solid shortening the melt cycle can be cancelled or bypassed Refer to the separate Frymaster Fryer Controllers User s Manual for the procedure for canceling the melt cycle for the particular controller installed on your fryer In fryers equipped with Solid State Analog controllers the melt
5. 3 2 1 Boil Feature A CAUTION Do not drain water or boil out solution into the filtration system if applicable Irreparable damage will result and void the warranty 1 Before switching the fryer ON close the frypot drain valve Fill empty frypot with mixture of cold water and detergent Follow detergent instructions when mixing NOTE Boil Mode will not turn on both sides of computer Each side will have to be turned on separately 2 To program computer for Boil Feature press either W switch 3 Press the switch CogE will appear in the left display 4 Enter 1 6 5 3 in that sequence The right display will read 6 i L The temperature is automatically set for 195 F 91 C The fryer will attain this temperature and remain there until either 0 switch is pressed which cancels boil out mode In high altitude locations constantly monitor the fryer for over boil conditions If over boil occurs turn off fryer immediately allow to cool and re enter boil out mode to continue the boil out operation 3 2 2 Fryer Recovery Time Check Recovery Time An acceptable recovery time is 100 seconds or less 1 To check recovery time press the switch CogE will appear in the left display 2 Enter 1 6 5 2 in that sequence The recovery time will appear in both displays for 5 seconds 3 2 3 Temperature Selection Fahrenheit to Celsius 1 To change the computer temperature from Fahrenheit to Cel
6. 92 OL 940 262 v Nid 19 OL 392 9 92 OL 3 2 1 99 OL 1994 2 lt MADE N USA 98C ORG 60C ORG 61C ORG SOUND 14N 1 OL 137 133SV8 1331 OL SPAZI 14N 13 SV8 OL INTERLOCK 96C RED 282 29v 47C RED 94 52 ORG 1C ORG 110C ORI 62C RED 48C RED 213141516 77 RED 49 RED 51 2 3 4 5 6 7 8 9 6 1 54C ORG AIA Q3H 02 4 Nid 19 OL 5 1 20 OL Nid 92 OL 03M 92 OL O v OL Nid OL 107C BLK 108C WHT 29v L Nid 12 OL 034 262 GL Nid 12 OL 98v ZL Nid 19 OL Nid I9 OL OLE Z I9 OL 29 L Nid 19 OL 5 2885888 O W N39 966 hh 22222 2 sssss Peeeee x x o 5 E lt x no ul g Y ce 11 2 314 516 718 91011 1 1211 311 415 pa E AZ o d amp z Lies z e x x ui DISD in 5 222 S Nid vh OL a 6 Nid OL x D qa 01 P P 5
7. Hill the frypot with vegetable oil to the bottom OIL LEVEL line located on the rear of the frypot This will allow for oil expansion as heat is applied Do not fill cold oil any higher than the bottom line overflow may occur as heat expands the oil If solid shortening is used first raise the elements then pack solid shortening into the bottom of the frypot Lower the elements and then pack solid shortening around and over the elements Never insert a solid block of shortening into frypot on top of the elements Hot spots and element damage will occur and the potential for flash fire increases A WARNING NEVER set a complete block of solid shortening on top of heating elements To do so will damage the elements and increase the potential for flash point shortening temperatures and subsequent fire Ensure that the power cord s is are plugged into the appropriate receptacle s Verify that the face of the plug is flush with the outlet plate with no portion of the prongs visible Ensure that the vegetable oil level is at the top OIL LEVEL line when the vegetable oil is at its programmed cooking temperature It may be necessary to add vegetable oil to bring the level up to the proper mark after the oil has reached the programmed cooking temperature If solid shortening is used the MELT cycle MUST be used exclusively to melt the shortening It may be necessary to add solid shortening to bring the level up to the proper
8. after the fryer has been in use for a period of time a hard film of caramelized vegetable oil will form inside the frypot This film should be periodically removed by following the boil out procedure Clean frypot s as follows before filling with cooking oil for the first time and at least once a month thereafter 1 Before switching the fryer ON close the frypot drain valve then fill the empty frypot with a mixture of cold water and detergent Follow instructions on detergent bottle when mixing 4 Press computer ON OFF switch to ON 3 Program computer for Boil out Operation as outlined in the computer manual that shipped with the fryer 4 Simmer the solution for 45 minutes to 1 hour Do not allow water level to drop below the bottom OIL LEVEL line in frypot during boil out operation A CAUTION Do not leave fryer unattended The boil out solution may foam and overflow Press ON OFF switch to the OFF position to control boil over A CAUTION All drops of water MUST be removed from frypot before filling with cooking oil A CAUTION Water or boil out solution MUST not be allowed to drain into the filter pan or filter system Irreversible damage will result if water is allowed into the filtration system and all applicable warranties will be voided 4 Turn the fryer ON OFF switch s to the OFF position 5 Add two gallons of water Drain out the solution and clean the frypot s thoroughly 6 Refill the frypot
9. 823 2534 Support Element 910 5459 Support Element 809 0117 Screw 10 32 x 3 8 Slotted S S 809 0256 Nut 10 32 Hex 810 0035 Hinge 14 inch Split S S 816 0214 Bar Spring Slot Bracket 901 5488 Bracket Spring Slot Left Side 902 5488 Bracket Spring Slot Right Side 911 5458 Plate Tilt S S Left Side 911 5740 Bracket Element Support Left Side 912 5458 Plate Tilt S S Right Side ON tA X Q LD 912 5740 Bracket Element Support Right Side 809 0358 Turnbuckle Element Spring 810 0297 Spring Element Lift 900 5378 Bracket Spring ITEM PART COMPONENT 1 806 8035 High Limit Thermostat 435 2 826 1332 Terminal Female Disconnect Pin Qty 25 Not Illustrated 6 10 THIS PAGE INTENTIONALLY LEFT BLANK Pu Frymaster E IS One Company Countless Solutions Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 SERVICE HOTLINE 1 5 6 0 6 PRINTED IN THE UNITED STATES 1 800 551 8633 JUNE 2003
10. cycle is controlled manually by means of the rocker switch to the right of the temperature control knob If not using solid shortening press the rocker switch to the OFF position to turn off the melt cycle Fryer does not heat after filtering Drain valve is open This fryer is equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed Verify that the drain valve is fully closed Fryer heats until high limit trips with heat indicator ON Temperature probe or controller has failed Call FASC 5 3 5 2 1 Control and Heating Problems cont Problem Probable Causes Corrective Action Fryer heats until high limit trips without Contactor or controller has failed Call FASC heat indicator ON The fact that the heat indicator is ON indicates that the controller is functioning properly and is calling for heat The high limit thermostat Fryer stops heating f _ functions as a normally closed switch ipee The high limit thermostat or contactor If the thermostat fails the switch with heat indicator ON has failed opens and power to the elements is 5 2 2 Error Messages and Display Problems shut off If the contactor fails to close no power is supplied to the elements Determining which component has failed is beyond the scope of operator troubleshooting Call FASC Problem Probable Causes Corr
11. easy reference guide to some of the common problems that may occur during the operation of this equipment The troubleshooting guides that follow are intended to help correct or at least accurately diagnose problems with this equipment Although the chapter covers the most common problems reported you may encounter problems that are not covered In such instances the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working through to the most complex Never overlook the obvious anyone can forget to plug in a cord or fail to close a valve completely Most importantly always try to establish a clear idea of why a problem has occurred Part of any corrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections too If a fuse continues to blow find out why Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system Before calling a service agent or the Frymaster HOTLINE 1 800 551 8633 e Verify that electrical cords are plugged in and that circuit breakers are on e Verify that frypot drain valves are fully closed WARNING Hot shortening can cause severe burns
12. failure of the high limit thermostat Shut the fryer down immediately and call FASC CM III 5 or Digital Controller display shows Lo Frypot temperature is more than 21 F 12 C below setpoint This display is normal when the fryer is first turned on and may appear for a short while if a large batch of frozen product is added to the frypot If the display never goes out the fryer is not heating Look for a decimal in the LED display between digits 1 and 2 If the decimal is present the computer is calling for heat and is functioning properly See Fryer Does Not Heat in Control and Heating Problems Section 5 2 1 If the decimal is not present the computer is not calling for heat and may be malfunctioning Shut the fryer down and call FASC This indicates a problem within the CM 5 ircuitrv that i or Problem with the temperature measuring een Uy vits SDN beyond the scope of operator Digital Controller circuitry including the probe display shows P r ob troubleshooting Shut the fryer down and call FASC The CM 5 computer may be programmed for constant temperature CM 5 frypot paspa display countdown timer display temperature is Refer to the separate Frymaster Fryer displayed constantly P Controllers User s Manual for 5 5 instructions on toggling between these display options 5 3 Wiring
13. mark after the packed shortening has melted DO NOT DISABLE OR CANCEL THE MELT CYCLE UNTIL ALL SOLID SHORTENING HAS MELTED Shutdown 1 Press the ON OFF switch 0 to the OFF position the display will show OFF 2 Hilter vegetable oil if applicable and clean fryers See Chapter 4 3 Place the frypot covers on frypots 3 2 H20 5 SERIES ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 311 Equipment Setup and Shutdown Procedures cont Operating the Fryer A Turn the computer on by pressing switch 1 One of the following displays will appear a CYCL indicating that the element is operating in melt cycle mode Fryer will remain in the melt cycle mode until it reaches 180 F 82 C or is canceled manually H indicating that the pot temperature is 21 F 12 C or higher than the setpoint Lo indicating that the pot temperature is 21 F 12 C or lower than the setpoint indicating that the fryer temperature is in the cooking range NOTE For best results do not cook product until the display reads H E L P indicates a heating problem O T indicates that the pot temperature is more than 410 F 210 C 395 F 202 C for CE European Community fryers Prob indicates that the computer has detected a problem in the temperature measuring circuits including probe NOTE decimal point between digits 1 and 2 in either display area indicate
14. person or through a representative are engaged in and are responsible for the installation of electrical appliances Qualified personnel must be experienced in such work be familiar with all electrical precautions involved and have complied with all requirements of applicable national and local codes C Qualified Service Personnel 1 Qualified service personnel are those who are familiar with Frymaster Dean equipment and have been authorized by Frymaster Dean to perform service on Frymaster Dean equipment All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Frymaster Dean equipment A list of Frymaster Dean Factory Authorized Service Centers FASCs was included with the fryer when shipped from the factory Failure to use qualified service personnel will void the Frymaster Dean warranty on your equipment RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1 4 H20 5 SERIES ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 General Proper installation is essential for the safe efficient trouble free operation of this appliance Qualified licensed and or authorized installation or service personnel as defined in Section 1 7 of this manual should perform all installation and service on Frymaster equipment Failure to use qualified licensed and or authorized installation or service personnel as defined in Section 1
15. s with clean water Rinse the frypot s twice drain and wipe down with a clean towel Remove all traces of water prior to filling frypot with oil For computer controller operational procedures consult the manual that shipped with the computer controller 2 4 H20 5 SERIES ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 5 Equipment Setup and Shutdown Procedures Setup A WARNING Fill the frypot to the bottom OIL LEVEL line with vegetable oil before pressing the ON OFF switch O to the ON position Failure to do so could damage the frypot 4 Fill the frypot with vegetable oil to the bottom OIL LEVEL line located on the rear of the frypot This will allow for oil expansion as heat is applied Do not fill cold oil any higher than the bottom line overflow may occur as heat expands the oil If solid shortening is used first raise the elements then pack solid shortening into the bottom of the frypot Lower the elements and then pack solid shortening around and over the elements Never insert a solid block of shortening into frypot on top of the elements Hot spots and element damage will occur and the potential for flash fire increases A WARNING NEVER set a complete block of solid shortening on top of heating elements To do so will damage the elements and increase the potential for flash point shortening temperatures and subsequent fire 5 Ensure that the power cord
16. 26 0900 Chain Restraint Kit 2 810 0356 Caster 5 inch Wheel w o Brake 3 810 0357 Caster 5 inch Wheel w Brake Not Illustrated 6 3 Component Box Assembly and Associated Hardware 6 3 6 3 Component Box Assembly and Associated Hardware cont 1 2 x 3 4 5 6 7 8 9 10 PART COMPONENT 806 8303 806 9495 816 0217 807 0979 807 0680 806 8469 806 7179 806 7965 806 8294 910 1328 806 8524 Not Illustrated Box Component Terminal Block Insulating Paper Terminal Block Transformer 208 240 12 VAC 50 60 Hz 43VA Transformer 208 240 24 VAC 50 60 Hz 43VA Interface Board Fallback Controller Optional and Older Units Sound Device Interface Board Full vat Cable Assembly Fallback Controller Mounting Plate Switch Fallback Controller Optional and Older Units Switch Fallback Controller Optional and Older Units 6 4 Contactor Box and Related Components ann SM Pi Ss 6 4 6 4 Contactor Box and Related Components cont 807 0922 Holder Buss Fuse HPS 807 2278 Fuse KTK R 20 20 Amp 807 0501 Fuse Block 3 Pole 807 2464 Power Block Delta 807 2240 Fuse Buss 60 Amp 300 VAC 900 5572 Back Contactor Box 807 0070 Terminal Ground Lug 900 5573 Box Contactor 900 5443 Rail Contactor Box 807 0884 Contactor Mercury 22 kW Watlow or Durakool 810 1202 Contactor 3 Pole
17. 551 8633 4 To level fryers equipped with legs the bottom of the legs can be screwed out up to 1 inch for leveling Legs should be adjusted so that the fryer is at the proper height in the frying station For fryers equipped with casters there are no built in leveling devices The floor where the fryer is installed must be level NOTE If you need to relocate a fryer installed with legs remove all the weight from each leg before moving If a leg becomes damaged contact your service agent for immediate repair or replacement A WARNING Hot shortening can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills and the falls and severe burns that could occur This fryer may tip and cause personal injury if not secured in a stationary position 5 When the fryer is leveled in its final position install the restraints provided with the unit to limit its movement so that it does not depend on or transmit stress to the electrical conduit or connection Install the restraints in accordance with the provided instructions see illustration on the following page If the restraints are disconnected for service or other reasons they must be reconnected before the fryer is used 2 2 H20 5 SERIES ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS FRONT OF FRYER Anchor Strap or Chain Restraint Secure Strap Rest
18. 600V 40 Amp 810 1164 Terminal Block 1 Piece Screwless 816 0217 Insulating Paper Terminal Block 900 5132 Cover Upper Contactor Box 823 2553 Cover Swing Contactor Box 810 1396 Compression Latch Adjustable 806 7188 Wire Assembly Left HV Full vat 806 7184 Wire Assembly Right HV Full vat 806 8341SP C1 Wiring Assembly Contactor Box Wire Harness WIRO192 Wire Assembly Delta 900 2865 Support Fuse Block 900 5555 Flange Rail Contactor Box 807 2596 7 Pin Receptacle 807 2592 Wire Harness Main ESOC x ITEM PART COMPONENT 106 1207 Computer Magic 5 In N Out 6 5 6 6 Control Panel Assemb
19. 7 of this manual to install or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel Where conflicts exist between instructions and information in this manual and local or national codes or regulations installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed Service may be obtained by contacting your local Factory Authorized Service Center DANGER Copper wire suitable for at least 167 F 75 C MUST be used for power connections NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply e g a circuit breaker is provided A DANGER The electrical power supply for this appliance MUST be the same as indicated on the rating and serial number plate located on the inside of the fryer door A DANGER This appliance MUST be connected to the voltage and phase as specified on the rating and serial number plate located on the inside of the fryer door DANGER All wiring connections for this appliance MUST be made in accordance with the wiring diagram s furnished with the equipment Wiring diagrams are located on the inside of the fryer door A DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of thi
20. ABLE OF CONTENTS Page INTRODUCTION aaa aaa 1 1 General 1 1 Safety Information 1 1 Computer Information e esset 1 2 Shipping Damage Claim Procedure eee 1 2 Computer Information eset 1 3 INSTALLATION a 2 1 General u sun sua nae NI l EE 2 1 Fryer Installation eset 2 2 Power Requirements 2 3 FrypotBoil Out estet 2 4 OPERATING 8 ________________________ 3 1 Operating Fryers with Computer Magic 5 Computers ssi 3 1 Programming the Computer Magic HIS ess 3 4 Fallback Controller 3 8 PREVENTATIVEMAINTENANCE a 4 1 Cleaning Fryer T 4 1 OPERATOR TROUBLESHOOTING 5 1 Introduction eset tnt 5 1 Troubleshooting Fryers and Controllers _______________ 5 2 Wiring Diagrams 5 6 PARTS LIST 6 1 H20 5 SERIES ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1 1 General Read the instructions in this manual thoroughly before attempting to operate this equipment This manual covers all H20 5 Series electric fryers H20 5 Series electric fryers feature easy to clean open frypots with tilt up elements The fryers are controlled by multi product cooking computers and come in full pot configurations 1 2 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes s
21. Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills and the falls and severe burns that could occur This fryer may tip and cause personal injury if not secured in a stationary position See instruction manual WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service personnel The equipment should be unplugged when servicing except when electrical tests are required 5 1 5 2 Troubleshooting 5 2 1 Control and Heating Problems Problem Controller won t activate Probable Causes Power cord is not plugged in or circuit breaker is tripped A Corrective Action Plug power cord in and verify that circuit breaker is not tripped Controller has failed Call FASC Power supply component or interface board has failed If any of the components in the power supply system including the transformer and interface board fail power will not be supplied to the controller and it will not function Determining which component has failed is beyond the scope of operator troubleshooting Call FASC Fryer does not heat Drain valve is open This fryer is equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed Verify that the drain valve is fully closed Controller has failed
22. Diagrams 5 3 1 Wiring Diagram Contactor 2260508 ONIMIM l1N3A313 H6 HOOF HOO HOOL NOYIO STOYLNOO gt VO9 X18 966 LHM 976 OLOVL IVA TI LOVL 21V OLOWL LVA TI 1 3 5 6 id zx HOT nda te Ge OF hey MIA L zlto Hos DR uu 1 amp 8219 8 v Rara 2 JJ ATATATA AANA 8 Z 9 V C C AIATATAIATAIATAIATATAIATIA 5 3 2 Wiring Diagram Main 112 Nid 92 OL Ov vl 90 OL 50v S Nid 19 OL TO REAR OF INTERFACE BOARD L 99 OL OZE ZL 99 OL l 2131456 7 9101 1 J1 J3 288 LL Nid 19 OL 262 G 92 OL 8 001 038 382 8
23. The strip is present to seal the joint between the frypot Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning A DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center FASC for part number 826 0900 A DANGER This fryer may have two power cords and prior to movement testing maintenance and any repair on your Frymaster fryer disconnect BOTH electrical power cords from the electrical power supply A DANGER THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM Operation installation and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers crystalline silica and or carbon monoxide Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to cause cancer Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm Frymaster H20 5 SERIES ELECTRIC FRYER 1 1 1 2 1 3 1 4 1 5 2 1 2 2 2 3 2 4 3 1 3 2 3 3 51 5 2 5 3 T
24. e claim This should be done within 15 days of date of delivery Be sure to retain container for inspection 1 2 H20 5 SERIES ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1 5 Service Information For non routine maintenance or repairs or for service information contact your local Frymaster Authorized Service Center FASC Service information may also be obtained by calling the Frymaster Technical Services Department 1 800 551 8633 The following information will be needed in order to assist you efficiently Model Number Serial Number Voltage Nature of the Problem 1 6 After Purchase In order to improve service have the following chart filled in by the Frymaster Dean Authorized Service Technician who installed this equipment Authorized Service Technician FASC Address Telephone Fax Model Number Serial Number Gas Type 1 3 H20 5 SERIES ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1 7 SERVICE PERSONNEL 1 7 1 Definitions A Qualified and or Authorized Operating Personnel 1 Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or have had previous experience with the operation of equipment covered in this manual B Qualified Installation Personnel 1 Qualified installation personnel are individuals or firms corporations or companies that either in
25. e solution foams excessively and overflows press the ON OFF switch to the OFF position immediately Allow solution to settle then continue with the boil out process A CAUTION Do not run water or boil out solution through the filtration system if applicable Doing so will cause irreparable damage to the pump 4 1 3 Clean Detachable Parts and Accessories Weekly Wipe all detachable parts and accessories with a clean dry cloth Use a clean cloth saturated with detergent to remove accumulated carbonized oil shortening on detachable parts and accessories Rinse the parts and accessories thoroughly with clean water and wipe dry before reinstalling 4 1 4 Draining and Manual Filtering Non Filtration Fryers A DANGER Allow oil shortening to cool to 100 F 38 C or lower before draining to an appropriate container for disposal If your fryer is not equipped with a built in filtration system FootPrint III or Filter Magic the cooking oil or shortening must be drained into another suitable container For safe convenient draining and disposal of used cooking oil or shortening Frymaster recommends using the Frymaster Shortening Disposal Unit SDU The SDU is available through your local distributor 1 Turn the fryer power switch to the OFF position Screw the drainpipe provided with your fryer into the drain valve Make sure the drainpipe is firmly screwed into the drain valve and that the opening is pointing down
26. ective Action CM 5 computers may be CM 5 display is in programmed to display in either wrong temperature scale Fahrenheit or Incorrect display option programmed Fahrenheit or Celsius Refer to the separate Frymaster Fryer Controllers Celsius User s Manual for instructions on changing the display Verify that the drain valve is fully CM 5 closed The fryer will not function if the drain valve is not fully closed If Or Open drain valve or problem with Digital Controller display shows HE L P latching circuitry 5 4 the drain valve is fully closed the problem is within the latching circuitry and is beyond the scope of operator troubleshooting Call FASC 5 2 2 Error Messages and Display Problems cont Problem Probable Causes Corrective Action Display shows H CM III 5 or Digital Controller display shows H T Fryer is more than 21 F 12 C above setpoint Frypot temperature is more than 410 F 210 C or in CE countries 395 F 202 C This display is normal if the fryer setpoint has been changed to a lower temperature The display should revert to the normal four dashes when the frypot temperature cools to the setpoint If the setpoint has not been changed this indicates a problem with the temperature control circuitry Turn the fryer off and call FASC This in an indication of a malfunction in the temperature control circuitry including a
27. he fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil A DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment See Chapter 1 of this manual for definition of qualified service personnel A DANGER Single fryers equipped with legs must be stabilized by installing anchor straps All fryers equipped with casters must be stabilized by installing restraining chains A DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance A DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material Additional information can be obtained in the filtration manual included with the system A WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 A WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip
28. imilar to the ones below A CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system WARNING WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction A DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction Fryers in this series are equipped with automatic safety features 1 Two high temperature detection features shut off power to the elements should the temperature controls fail 2 An inline circuit breaker shuts off power to the filter pump motor if equipped if the motor clogs or overheats 1 1 H20 5 SERIES ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1 3 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful inte
29. lies Top Caps Tilt Housings and Related Components COMPONENT 824 0594 Tilt Housing 806 7713 Control Panel Assembly 823 2555 Top Cap 823 2568 Support Top Cap 6 7 Frypot Assembly and Related Components 6 7 Frypot Assembly and Related Components cont 809 0417 Nut 4 20 Flange Serrated 900 5851 Retainer Insulation Bottom 816 0275 Insulation Side and Bottom 900 4100 Retainer Insulation Side 813 0070 Elbow 90 1 4 NPT 813 0144 Nipple 1 74 x 2 5 NPT 810 1569 Valve Drain 1 25 Gemini Non filter 812 1226 Nipple Drain 1 4 Painted 900 4101 Retainer Insulation Front 816 0277 Insulation Front 823 2441 Frypot Weld Assembly 816 0281 Insulation Back Right 816 0280 Insulation Back Left 900 5658 Retainer Insulation Back 816 0282 Insulation Back Center 823 3403 Crumb Screen 823 2596 Clean Out Rod In N Out 1 2 3 4 5 6 7 8 9 6 8 6 8 Heating Elements and Related Components 6 9 6 8 Heating Elements and Related Components cont 806 8306 Tilt Plate Assembly 807 1025 Bushing 3 8 Split 807 2534 Probe Temperature 807 2557 Element Heating 10 25 kW 208V 807 2637 Element Heating 10 25 kW 240V 809 0567 Ty wrap metal 810 1233 Handle Lift 910 5022 Bracket Element Probe 910 2042 Clamp Element
30. ll buttons should be 2 3 7 H20 5 SERIES ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 3 Fallback Controller Optional If the computer fails place the fallback controller switch in the up ON position Figure 1 The fallback controller switch is located inside the fryer door on the left side panel under the component box The white light on the front of the control panel will illuminate and the fryer will operate at a fixed temperature Figure 2 Have the computer repaired or replaced as soon as possible ON o Figure 1 Fallback Controller Switch Figure 2 Fallback Controller Indicator Light 3 8 H20 5 SERIES ELECTRIC FRYERS CHAPTER 4 PREVENTATIVE MAINTENANCE 4 1 Cleaning Fryer 4 1 1 Clean Inside and Outside of Fryer Cabinet Daily Clean inside the fryer cabinet with a dry clean cloth Wipe all accessible metal surfaces and components to remove accumulated oil shortening and dust Clean outside the fryer cabinet with a clean damp cloth soaked with dishwashing detergent Wipe with a clean damp cloth 4 1 2 Clean Frypot and Heating Elements Weekly A WARNING NEVER operate the fryer s with an empty frypot Irreparable damage to the heating elements will result Boiling Out The Frypot See Section 2 4 for boil out procedure and Section 3 2 1 for programming the computer for boil out A WARNING DO NOT leave the fryer unattended during the boil out process If th
31. me will be displayed if programmed greater than 0 and countdown will begin When the hold time counter reaches 0 an alarm will sound Ho and the product number selected is displayed The hold alarm is canceled by pushing the switch If display is in use hold time will count down invisibly until display is free 3 1 2 Checking Temperature A Check the cooking oil shortening temperature at any time by pressing the 4 switch once Check the setpoint by pressing the 4 switch twice During the idle periods when the fryer is on but not in use should appear on both displays on a single frypot computer will appear on the display of the side that is turned on in a dual pot computer If not check actual temperature and setpoint If you suspect a defective probe check the cooking oil shortening temperature with a thermometer Verify that the computer readout is reasonably close to your measured reading NOTE The electronic circuitry can be affected adversely by current fluctuations and electrical storms If for no apparent reason the computer does not function or program properly reset the computer by unplugging the power cord and plugging it back in 3 2 Programming The Computer Magic 11 5 1 Activate the computer by pressing either 00 switch To enter the program mode first press the switch CodE will appear in the left display If you have pressed this switch in error and do not wish t
32. o program press the switch again Note The computer will flash B U 5 if cooking is in progress Press 1 6 5 0 in that sequence to enter the program mode 3 4 H20 5 SERIES ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 2 Programming The Computer Magic 1 5 cont 4 5 P Setpoint will appear in left display This is for setting cooking temperature The temperature previously selected will be displayed in the right display Enter new temperature Press the switch to lock in temperature setting If you do not wish to change the setting press the switch SEL P Select Product will appear in the left display Press the product button to be programmed SENS will appear in the left display The sensitivity number previously selected will be displayed in the right display Enter the new desired sensitivity number the range is 1 to 9 Enter 0 for no sensitivity Press the switch to lock in the setting Sensitivity adjusts computer cooking time to compensate for the drop in cooking oil shortening temperature when a basket of product is placed into the fryer Sensitivity decreases or increases cooking time to counterbalance variances in product density basket load size and initial temperature A proper sensitivity setting will ensure a high quality product For example 4 ounces of french fries can be programmed to cook to the same quality as 2 pounds A good initial setting is 4 or 5 Some e
33. on LHM D1 o MOA NM9 OLE Nid 01 8 GNE di X18 99 Nid vf 01 e LL H 3llHM Cx a a 064 LFOLINS 1U fL D o 908 IVNOLLdO 5 7 8050930A H20 5 SERIES ELECTRIC FRYERS CHAPTER 6 PARTS LIST 6 1 Cabinet Assemblies and Related Components 6 1 6 1 Cabinet Assemblies and Component Parts cont ITEM PART COMPONENT 1 900 2981 Rail Front Top 2 806 7714 Base Assembly Single 3 806 8277 Upright and Nutsert Assembly Left 4 806 8295 Upright and Nutsert Assembly Right 5 806 8296 Side Cabinet Right 6 806 8297 Side Cabinet Left 7 900 2983 Support Rear Contactor Box 8 900 2984 Support Front Contactor Box 9 900 5020 Guard Splash 10 810 0658 Ring Retaining 11 809 0216 Pin Hinge Cover and Door 12 810 0275 Spring Door Hinge 809 0413 Spacer Door Post 90007341 Hinge Door 13 900 5457 Liner Door 14 809 0449 Screw 10 Phillips 15 809 0545 Clip Nylon 16 824 0608 Panel Door 810 1422 Handle Door Wireform 810 1105 Magnet Door Offset 17 806 8298 Back Lower Vent Cover 18 806 8288 Back Center Rubber Bumper amp Holddown Bar 19 806 8287 Back Upper Rubber Bumper amp Holddown Bar Not Illustrated 6 2 Casters and Associated Hardware COMPONENT 1 8
34. raint to floor with appropriate fastener NOTE Bent link on Chain Retstraint goes to floor OU N 6 Close fryer drain valve and fill frypot with water to the bottom OIL LEVEL line Leg or Caster Mounting Bolt 7 Boil out frypot prior to first use See Frypot Boil Out instructions on page 2 4 8 Drain clean and fill frypot s with cooking oil See Section 2 5 Equipment Setup and Shutdown Procedures 2 3 Power Requirements A DANGER Copper wire suitable for at least 167 75 C MUST be used for power connections MODEL VOLTAGE WIRE MIN AWG AMPS PER LEG SERVICE SIZE mm poo cle n t CE 3 _ DANGER The electrical power supply for this appliance MUST be the same as indicated on the rating and serial number plate located on the inside of the fryer door A DANGER This appliance MUST be connected to the voltage and phase specified on the rating and serial number plate located inside the fryer door A DANGER All wiring connections for this appliance MUST be made in accordance with the wiring diagrams furnished with the equipment Wiring diagrams are located inside the fryer door 2 4 Frypot Boil Out Before the fryer is first used for cooking product it should be boiled out to ensure that residue from the manufacturing process has been eliminated 2 3 H20 5 SERIES ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS Also
35. rference to radio communications Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 1 4 Shipping Damage Claim Procedure What to do if your equipment arrives damaged Please note that this equipment was carefully inspected and packed by skilled personnel before leaving the factory The freight company assumes full responsibility for safe delivery upon acceptance of the equipment 1 File Claim for Damages Immediately Regardless of extent of damage 2 Visible Loss or Damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery 1 Concealed Loss or Damage If damage is unnoticed until equipment is unpacked notify the freight company or carrier immediately and file a concealed damag
36. ryers shipped without factory supplied cords and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer These fryers should be wired to NEC specifications Hardwired units must include installation of restraint devices NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communications du Canada A DANGER The front ledge of t
37. s is are plugged into the appropriate receptacle s Verify that the face of the plug is flush with the outlet plate with no portion of the prongs visible 6 Ensure that the vegetable oil level is at the top OIL LEVEL line when the vegetable oil is at its programmed cooking temperature It may be necessary to add vegetable oil to bring the level up to the proper mark after the oil has reached the programmed cooking temperature If solid shortening is used the MELT cycle MUST be used exclusively to melt the shortening It may be necessary to add solid shortening to bring the level up to the proper mark after the packed shortening has melted DO NOT DISABLE OR CANCEL THE MELT CYCLE Shutdown 4 Press the ON OFF switch to the OFF position the display will show OFF 2 Hilter vegetable oil if applicable and clean fryers See Chapter 3 3 Place the frypot covers on frypots 2 5 H20 5 SERIES ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 1 Operating Fryers with Computer Magic 111 5 Computers GO
38. s or any other appliance A WARNING Do not attach accessories to this fryer unless fryer is secured from tipping Personal injury may result 2 1 H20 5 SERIES ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS All installation and service on Frymaster equipment must be performed by qualified certified licensed and or authorized installation or service personnel Service may be obtained by contacting your local Factory Authorized Service Center In the event of a power failure the fryer s will automatically shut down If this occurs turn the power switch OFF Do not attempt to start the fryer s until power is restored This appliance must be kept free and clear of combustible material except that it may be installed on combustible floors A clearance of 6 inches 15 cm must be provided at both sides and back adjacent to combustible construction A minimum of 24 inches 61 cm should be provided at the front of the equipment for servicing and proper operation A WARNING Do not block the area around the base or under the fryers 2 2 Fryer Installation A WARNING Frymaster fryers equipped with legs are for permanent installations Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury For a moveable or portable installation Frymaster optional equipment casters must be used Questions Call 1 800
39. s that the heating element is on B Melt Cycle Cancel Feature built in computers only A CAUTION Do not cancel the melt cycle mode if using solid shortening The computer will display L during melt cycle operation To cancel melt cycle on a full pot depress the R button To cancel melt cycle on a split pot use L button for left side pot and R button O for right side L will be replaced by LO The decimal point between digits 1 and 2 will illuminate indicating that the elements are on C Cook cycle operation is initiated by pressing the product switch 1 The basket lift on fryers so equipped will lower the product into the cooking oil shortening 3 3 H20 5 SERIES ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 311 Equipment Setup and Shutdown Procedures cont 2 3 The display will indicate the programmed cook time and begin countdown If shake time is programmed you will be notified to shake the product X seconds after the cook cycle begins X amount of time programmed An alarm will sound and the display will read H and the product number selected If no shake time is programmed 5 will not appear during the cook cycle At the end of cooking cycle an alarm will sound will be displayed and the associated product switch indicator will flash To cancel the cook alarm press the flashing product switch At this time the hold ti
40. sius or Celsius to Fahrenheit press either switch 2 Press the switch CogE will appear in the left display 3 Enter 1 6 5 8 in that sequence The computer will automatically convert the temperature from Fahrenheit to Celsius or Celsius to Fahrenheit 4 Press 4 switch to display the temperature in the newly selected mode 3 6 H20 5 SERIES ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 2 4 Constant Oil Temperature Display Mode 1 To program constant temperature display press the W switch 2 Press the V switch CogE will appear in the left display 3 Enter 1 6 5 L in that sequence The cooking oil shortening temperature will display constantly in the right display on a full pot and in both displays on a split pot NOTE During the product cooking process the cooking time will not be displayed but timing will be taking place 4 To remove the constant oil temperature display and display the cooking time repeat Step 2 and Step 3 3 2 5 In N Out Burger CMIII 5 Programming Specifications In N Out Burger H20 5 fryer computers should be programmed to the following specifications Programming specifications IN N OUT for In N Out Burger CM III 5 106 1207 0 CL Ts 4 45 5 00 5 15 5 30 5 45 6 00 4 45 5 00 5 15 5 30 5 45 6 00 Time Minutes Seconds There is no Shake or Hold time programmed for any buttons Sensitivity settings for a
41. xperimenting 7 10 with the range of 1 to 9 may be required to achieve optimum quality C 0 0 C will now appear in the left display A previously entered cook time will appear in the right display If that time is correct press the switch If you wish to change the time enter the desired time in minutes and seconds The new time will be displayed in the left display Press the switch to lock in the setting 5 H now appears in the left display The previous shake time if any will appear in the right display If a product requires shaking during the cooking process set the shake time by pressing the number of minutes to cook before shaking Press the 71 switch to lock in the time If no shake time is required press 0 and press the switch Example Total cook time 3 00 minutes shake after cooking 1 00 minute At the end of 1 00 minute a beeper will sound and the product button indicator will flash for three seconds Hog will now appear in the left display Set the time to hold the cooked product from 13 seconds to 60 minutes Press the switch If you do not wish to use the hold time enter 0 and press the switch SELP will appear in the left display If you desire to program more products return to Step 5 If no more programming is required lock in program by pressing switch 3 5 H20 5 SERIES ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 2 Programming The Computer Magic 1 5 cont
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