Frymaster FOOTPRINT RE80 User's Manual
Contents
1. X 140 18 gt 9621 6 3 2 3 S 2 M ae 16 6 11 19014 18 pd 25858588 s pog gt 2061 o s a i 1V3H 18 18 Asib 904 ma gt gt 105 105 INJA SSVdA 9971 12. 1 13 8 Contactor Box Domestic 17 kW 213 41 5 6 IN 1010 e Neh ololjo L1 L2 L3 2001 e L1 L2 L3 212 18 DOLL ha 212 DOLL Y2Y22 9601 5 xDxDxD 2601 5 QUE GE DE 119 9801 e mm ccm OOOOOO e 0801 SE CO QN d 222 OOOOOO 2040 o e Se 01182401 2 a D 21 Gc AE DIOL RI mul END RN 6 I 601555 2901 Q par 4 5 55 y ate 9 HR 9 mog Seen N 2 0901 0301 13 o gt voL 6 ONE 201 5 ouo NE 2 amp S E01 5 7 lt L mg 2201 35 28140 3 220 N18 9101 D ev 210 ma 9001 5 ng 300 1 13 9 Contactor Box Domestic 21 kW 1 o 805 1823 z un 21 X18 001 260 280 117C 115C 116C 113C 114C BLU nig 3204 L2 L3 m 112C BLU HEAT L1 0901 0901 L2 L3 020 LATCH
3. 2 1 D ED 2 2 2 2 1 Backs Control Panel Frames Doors Sides Tilt Housings and Top 2 2 2 2 2 Cabinet Bases Braces and Associated 2 5 2253 Basket Lift Assembly and Associated 2 7 2 3 Filtration System Components pa e 2 9 2 3 1 Filter Pan 2 9 2 3 1 Filter 2 11 ZA gt Drain System Components E D D RO Mu 2 12 24 1 Drain Valves and Associated Parts 2 12 24 2 Drain Tube Sections and Associated 2 14 2 5 Return System isis 2 15 2 5 1 Oil Disposal Wadi ede 2 15 Oyer the Top eie ee aig e 2 18 2 5 3 Drain iiia ee eo tolli teli db aos 2 19 lii 2 6 2 7 2 8 2 9 2 11 2 12 E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF CONTENTS cont Heating Elements 22552202 cns deep 2 20 2 6 1 Element Assemblies and 2 20 200 2 Element Tube Assembly OR HUE ONU Qo SER 2 22 Frypots and Associated Components tpe Fe ee eae 2 33 Controlletss
4. X 108 0485 108 0486 108 0487 108 0488 108 0489 802 2021 Not illustrated ITEM PART Computers COMPONENT Computer Magic 5 Full Vat non CE Computer Magic 5 Full vat CE Digital Controller Full Vat FAST Computer KFC 1 Computer Church s CMAS Computer Popeye s CMAS Computer Basket Lift Timer K3000 K3000 Locator Harness Position 2 Position 3 Position 6 Position 8 Position 10 Graphic Sheet of Symbols 2 9 Electronics and Wiring Components 2 9 1 Component Boxes 2 25 2 9 1 Component Boxes COMPONENT Component Box Assemblies for reference 106 9730 208 240V Filter 106 9732 208 240V Non filter 108 0279 220 250V Filter 108 0278 220 250V Non filter 108 0420 480V Filter 108 0421 480V Non filter 108 0330 480V no switch no basket lift Component Box Parts 1 106 6666 Interface Board 106 9930 Harness Filter 106 9965 Harness Non filter 2 220 4465 Panel Switch 3 230 4346 Guard Switch 4 807 4036 Switch 5 220 5805 Standoff Relay Filter 6 807 4114 Relay 24V AC Coil Filter 7 807 0922 Holder Screw Type Buss Fuse 807 4765 Harness Control 8 809 0963 Standoff 6 32 14 x 2 00 NP 9 810 1164 Block Screwless Terminal 10 823 6745 Box Component 11 807 2278 Fuse 20 Amp 12 807 1597 Fuse Slo blo Filter 220 250V 13 Transformers 807 0979 208 240V 12V 807 0680 208 240V 807 2180 208 240V 24V 50 80
5. oer aqu pplp cig 29 5 18 6pb 2 HOLMS EE os ms8 p 8p 6 NM 222 pH i aau p 4p EE 7980 661 613 206 24 18 33 24 5 8 29 111 L oisi REID 2192 9701 kz d auo 21 26 p ep DL 220 2201 v THM 7 5 LHN oov D o 18 z 2 000 338 2 1573 pu TA RS 8 2 m OL CVSO 140 086 2 ove mg 22 20 4 Eee 440 50 0 91 ma avoi 2 G 3 80 21 T c 5 093 5 9801 d e 2 o 9 8 g Lon 2 2 NO10A 6 x i B 9 dAfd 9091 az 1 5 753 Ot a E 211 ON 10H1NOO 533 oz9 18 5 Jam 2921 5218 2 21 LH A 099 LHM 0 3 LHM 19 WO _ 9 9 1H A 2821 vao 3JO0 5O 57 1 21 1 13 7 Component Wi
6. 220 L1 1 13 10 Contactor Box Export md 213 4 5 6 7 819 1 R 1 24 21314 5 6 md 9001 1 4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS CHAPTER 2 PARTS LIST 2 1 Accessories ITEM PART COMPONENT 1 809 0985 Thumbscrew 1 4 20 X 1 inch 2 810 2794 Basket Hanger T 230 4318 Basket Hanger KFC 809 0941 Spacer Basket Hanger 3 803 0197 Cleanout Rod 27 inch 4 803 0278 Brush Teflon L shaped 2 Joiner Strip 230 4766 Standard 823 7066 Church s Popeye s 230 5382 Battering Strip Standard 1 per 5 vat or 6 vat unit 823 7100 Battering Strip Church s 1 per 5 vat or 6 vat unit 823 6341 Caster Battering Plate 108 0220 Frypot Cover 108 0217 Frypot Cover Church s 803 0304 Basket Twin 803 0387 Grid Basket Support 810 3066 Grid Basket Support Church s 803 0293 Gloves Hot Oil Neoprene pair 803 0342 Powder Filter 25 count box CON 823 7169 Splash Guard Church s or Popeye s Not illustrated 2 1 2 2 Cabinetry 2 2 1 Back Panels Tilt Housings Top Caps and Doors 2 2 2 2 1 Back Panels Tilt Housings Top Caps and Doors cont ITEM PART COMPONENT 1 Back Cabinet Standard 220 5033 1 220
7. 18 18 bleib 969 ma Pol 118 282 1 p D RN A NUS 291 ma 8 gt 92E 1013 0281 4 2 I Sle 0091 9 gt T 71 CNNO1dO qay 28 F ana 7 HOL AS 111 012 01 019 ma aaa t gt 1v3H 9 aas 14 ozr gt EE aay 38OHd 4 31 4 oor p e p oer Die 18 x LOGS HE 18 pi 2 Seip N N o gt gt 1 140 ose ma 2 ulala lalala Alaavs x vya E ore ma 289 9 or TAIZ 2195 991 1829 1 6 1 g o o 5 1824 1 29 c 921 SS 1 140 D D 131 E qvos 9 13 svg 1 o T n 3 0991 c Nea Z 9 50508 Jo Q o 9 8 9 5 uoloA 066 HA 20191 LHM PT p 7 c d d 9t 18 s 9031 a cr az 3 5 pt 5 o 2 vaa 8 ON TA 11 9231 y18 S dc E l pe en 9 9871 808 lt ouzi LHN
8. BM 816 0637 Cap Vinyl Blue 220 4955 Handle Mount 106 9929 Wiring Harness Drain Flush Not illustrated 2 19 2 6 Heating Element Assemblies and Associated Parts 2 6 1 Element Assemblies and Hardware NOTES Items 17 18 and 19 are shown as associated parts They are not part of the element assembly NOTE These elements apply only to the RE series fryers For the previous model elements see manual PN 819 5990 2 20 2 6 1 Heating Element Assemblies and Associated Parts cont ITEM PART COMPONENT 1 Element Assemblies 106 9757 208 17 106 9974 208 21 106 9961 240 17 106 9963 240 21 106 9962 480V 17kW 106 9964 480V 21kW Elements 807 3652 Element 208V 8 5kW for 17kW 807 4656 Element 208V 10 25kW for 21kW 807 5185 Element 230V 10 25kW for 21kW 807 4711 Element 240V 8 5kW for 17kW 807 4713 Element 240V 10 25kW for 21kW 807 4712 Element 480V 8 5kW for 17kW 807 4714 Element 480V 10 25kW for 21kW T 812 1794 Element Sleeving 2 Temperature Probe 807 4955 Standard 807 4757 FAST 809 0567 Ty wrap 3 816 0681 Grommet Probe 4 816 0480 Plug 375 inch Dome 5 816 0688 Gasket Element 6 230 5041 Bracket Temperature Probe 7 910 2042 Clamp Element Short 8 230 0781 Clamp Element
9. 008 505 005 LHM LHM 226 226 226 526 50151535 5015635 40155 38 50156535 008 uos vos vos OSL 9101 cel Ln Lonen LH IY 3015 1411 305 3015 1411 LHM 2101 1HM 256 2015 3015 1331 1 16 1 13 2 PBI Basket Lift 32018 VNINH3L OL 32018 WNINYAL OL SOLON LHOld 9 Nid OL 221 If 6 Nid OL HOLIMS 1 17 1 13 3 Standard Component Wiring ID Sif IAL 8 ons I O OREO 209 Cans 8209 DRAI I SAFETY OPTIO IAL PROBE HIGH E ame 151 BLI A eo Y YYYY Y Y OPTIO IAL 46 143C 1 ci 1 ORG 1 BLU 1 BLU 1 BLU 1 Ie 8 3 9 g wl g 228259593929 gg 3 88585283285 i 3 8 T A DYA NYA NYA NYA NYA DYA NYA T e t eo o 2 78 19 164 VIVIVIVIVIVIVIVIVIVIVIV ae l r 8051762D HOLND
10. 2 22 23 24 25 26 27 28 29 Remove the covers from the drain safety switch es and disconnect the switch wiring at the switch es At the rear of the fryer unplug the 12 pin connector C 6 and using a pin pusher disconnect the high limit thermostat leads Disconnect the oil return flexline s at the frypot end s Raise the elements to the position and disconnect the element springs Remove the machine screws and nuts that secure the element tube assembly to the frypot Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of the fryer with wire ties or tape Carefully lift the frypot from the fryer and place it upside down on a stable work surface Recover the drain valve s oil return flexline connection fitting s and high limit thermostat s from the frypot Clean threads and apply Loctite PST 567 or equivalent sealant to the threads of the recovered parts and install them in the replacement frypot Carefully lower the replacement frypot into the fryer Reinstall the hex head screw removed in step 7 to attach the frypot to the fryer Position the element tube assembly in the frypot and reinstall the machine screws and nuts removed in step 14 Reconnect the oil return flexlines to the frypot and replace aluminum tape if necessary to secure heater strips to the flexlines Insert the high limit thermostat leads disconnected in step 13 see il
11. When proper operation has been verified reinstall the back panels and the filter pan and lid Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service 1 9 3 Replacing the Filter Transformer or Filter Relay Disconnect the fryer from the electrical power supply Remove the left controller from the fryer to expose the interior of the left component box The filter transformer and relay are behind the controller on a single fryer or just right of the filter in a bank of two or more The filter transformer and relay are located as shown in the illustration below RE Control Box 1 10 Basket Lift Service Procedures High Production RE Series electric fryers may be equipped with automatic basket lifts Basket lifts always come in pairs although each operates independently A modular basket lift illustrated on the following page is a self contained sub assembly consisting of a pair of toothed rods which support removable basket lift arms a pair of reversible drive gear motors and four microswitches The gear motors engage the teeth of the rods moving them up or down depending upon the motors direction of rotation The microswitches at the upper and lower limits of movement stop the motors when the basket 15 in the full up or full down position Timing circuitry in the controller initiates and stops basket lift operation depending upon the variables programm
12. 2 Ball 20 Oil Return Manifold 810 3118 x2 x5 1 810 3121 x3 x5 1 x6 2 810 3120 x4 Not illustrated 2 16 2 5 1 Oil Disposal Wand 108 0528 Oil Disposal Wand Assembly 106 1454 Nozzle assembly with handle 810 1434 Hose assembly 816 0631 Cap red vinyl 823 7153 Handle 810 0487 Coupling d Not illustrated 2 17 2 5 2 Over the Top Oil Return KFC 106 9693 Plumbing Assembly 1 810 3468 Tubing Over the Top 2 810 2513 Tubing Faucet Upper 3 813 0165 Elbow Street 2 x NPT 90 4 810 1668 Adapter Male 58 OD x 5 810 2700 Nipple Quick Disconnect 6 810 2699 Coupling Quick Disconnect 7 106 3470 Valve Solenoid Female Pins 8ump 106 4006 Valve 2 Oil Return 9 826 1712 120V Motor Gasket gt 810 3347 8 GPM Pump 10 810 1159 11 810 1669 12 810 3160 13 810 3257 14 813 0003 2 BM Flexline 5 Oil Return Adapter Female 7s OD x Adaptor NPT 15 Fitting NPT OD 2 18 2 5 3 Drain Flush Plumbing 106 4006 Valve Assembly Oil Return 1 2 200 8929 Handle Oil Return 809 0601 Clevis Clip Rod End 810 1069 Flexline 5 8 x 29 50 Long 810 1668 Adapter Male 5 8 OD x 1 2 810 3160 Adapter 1 2 NPT 813 0022 Nipple 1 2 x Close BM 813 0062 Elbow 1 2 90 813 0165 Elbow Street 1 2 x 1 2 NPT 90 BM 813 0460 Nipple 1 2 x 3 00
13. Buss 2968 3 Pole 10 807 2240 Fuse 60 AMP 300VAC 11 807 0070 Terminal Ground Lug 12 807 0128 Bushing Insulating Heyco 2 9 4 Terminal Blocks Left Hand Right Hand Terminal Block Terminal Block 106 5817 106 5822 5 5 E 9 9 gu 5 o PART COMPONENT 1 823 5631 Box LH Rear Terminal Block 2 823 5632 Box RH Rear Terminal Block 823 5797 Box Single Station Fryer Only see previous page for cover 222 0523 220 0801 Cover Rear Terminal Block Box 807 3970 Block 3 Pole 600V 175A 807 0070 Terminal Ground Lug 807 0128 Bushing Insulating Heyco ON 2 30 2 9 5 Cordsets ITEM PART COMPONENT 807 4658 Domestic x 11295 Generic Export OPT37413 Church s Cord Connect Box Not illustrated 2 10 Wiring 2 10 1 Contactor Box Wiring Assemblies Left Element 1 2
14. Long 37 200 9365 Right 9 Long no drain connection 38 823 7015 Left 12 5 Long 5 823 4844 Left 12 5 Long with coupling 39 200 6615 9 Long no drain connection 40 812 2131 Downspout Multi height 41 816 0772 Sleeve Drain Connecting 42 809 0969 Clamp T bolt T 816 0665 Vinyl Cap 812 1226 Drain Extension 1 25 inch 220 5944 Drain Support for spreader cabinets Not illustrated 2 14 2 5 Oil Return System Components 2 5 Oil Return System Components cont ITEM COMPONENT 1 Oil Return Plumbing Assembly 106 9711 Left Assembly 106 9712 Right Assembly 108 0717 Single Assembly 106 9928 Rear Harness 106 9929 Jumper Harness 2 220 4955 Handle Mount 3 200 8929 Handle Oil Return 4 816 0638 Vinyl Cap Yellow 5 809 0601 Clevis Clip Rod End 6 810 1668 Adapter Male 5 8 OD 7 813 0062 Elbow 2 90 BM 813 0165 Elbow Street 90 BM 8 813 0265 Nipple gt NPT x 27 BM 2 813 0087 Nipple NPT x 17 BM 813 0247 Nipple NPT x 3 5 BM 9 813 0281 Nipple gt NPT x 5 BM 10 810 1067 Flexline 8 5 813 0003 Tee gt NPT BM 11 106 4006 Valve Assembly 12 901 2772 Handle 13 807 2103 Microswitch Straight Lever 14 220 2459 Cover Drain Safety Switch 12 106 3962 Bracket Assembly Microswitch 16 816 0220 Insulation Oil Return Microswitch 17 826 1366 Nut 4 40 Keps Hex Pkg of 25 18 900 2935 Retainer Nut 19 810 0278 Valve
15. Mechanical 24V Coil 21kw 807 2284 Contactor 50 AMP Mechanical 24V Coil 17kw 807 3610 Terminal Block 807 1268 Terminal Block Splicer Single 4 wire 807 4017 Fuse 50 AMP 300 VDC 810 1202 Contactor 40 AMP 3 pole 108 1786 Harness Contactor Box 220 6545 Door Fuse Access 810 0519 Hinge Fuse Access 220 5484 Mount Contactor Box 2 per box Not illustrated Full Vat has three relays 826 1562 Dual Vat has six relays FOS AURAN 2 28 2 9 3 Fuse Boxes Left 22kW and Right 22kW and Single Phase Single Phase Fuse Box Assembly Fuse Box Assembly 106 5505 106 6678 106 5506 106 6679 at QF p 88 e 8 8 E O j 5 i H 5 L ITEM PART COMPONENT 1 200 2334 Door 2 810 0519 Hinge 3 221 0523 Cover LH Fuse Box 4 222 0523 Cover RH Fuse Box Used on Single Station Fryers also 5 809 0434 Nut RH Fuse Holder 6 823 5585 Box LH Fuse 7 823 5557 Box RH Fuse 823 5797 Box Single Station Fryer Only 8 807 3970 Block 3 Pole 600V 175A Terminal 9 807 0501 Fuse Block
16. bushings to correct the problem With the modular basket lift another possible cause of binding is improper positioning of the motor which prevents the gear from correctly engaging the teeth in the rod To correct the problem loosen the screws that hold the motor in place and move it forward or backward until the rod has just enough slack to be rotated slightly MOTOR AND GEAR PROBLEMS With the modular basket lift the most likely problem to be encountered in this category is erratic motion of the lift due to a worn drive gear Failure to keep the lift rod and bushings properly lubricated will cause unnecessary wear of the gear The problem is corrected by replacing the worn gear If the lift cycles correctly but fails to remain in the up position 1 goes up but then slowly settles back down into the frypot the problem is a failed motor brake A failed motor brake cannot be repaired and requires replacement of the motor itself If power is reaching the motor but the motor fails to run the motor is burned out and must be replaced ELECTRONIC PROBLEMS Within this category are problems associated with the relays microswitches capacitors resistors interface board wiring and controls The most common problem in this category is a lift that continuously travels up and down This is usually caused by a microswitch that is out of adjustment Troubleshooting the electronics of a modular basket lift is simply a process of verifying c
17. 140 018 ALaavs N 18 4 KH o 0991 ER 92 o 0291 2921 2 2 LEE N 2 21 LHM voz 2991 LHM ORG 1 20 1 13 6 Component Wiring Fast Ready YLS 5 mcm gt z gt ox 1 80 6 1 408 vua 18 HO1v1 140 99 vag 6 1 014 Ser 94 734 4 2901 8 de S Tauni gt d N NO 140 2 2095 2 20 18 18
18. 35 45 55 6 7 gt 8 gt 9 gt ITEM PART COMPONENT 1 106 9735 6 pin 106 9736 9 2 31 2 10 2 Component Box Filter Pump and Basket Lift Wiring Harnesses ITEM PART COMPONENT 1 106 9930 Component Box Harness Filter 106 9965 Component Box Harness Non filter 807 4765 Component Box Harness Control 106 9918 Filter Pump Harness 106 9924 Drain Safety Harness 108 0255 Drain Safety Harness KFC 1 Popeye s Church s 106 9928 Oil Return Harness Rear ON 2 32 2 11 Wiring Connectors and Pin Connectors FRYMASTER 1 800 551 8633 2302345 COMPONENT 807 1068 2 Pin Female 807 0158 6 Pin Female 807 0156 9 Pin Female 807 0159 12 Pin Female 807 0875 15 Pin Female 807 1067 2 Pin Male 807 0157 6 Pin Male 807 0155 9 Pin Male 807 0160 12 Pin Male 807 0804 15 Pin Male 826 1341 Terminal Female Split Pin pkg of 25 826 1342 Terminal Male Split Pin pkg of 25 807 2518 Plug Mate N Lock Dummy Pin 807 0928 Extract Tool Pin Pusher 806 4855 Pin Pusher Screwdriver Assembly 230 2345 SMT Pin Extractor 807 4660PK SMT Pin Service Repair Kit Not illustrated 2 33 2 12 Fasteners ITEM PART COMPONENT 809 0429 Bolt 4 inch 20 x 2 00 inch Hex Head ZP Tap 809 0514 Capscrew 5 16 inch 18 NC Hex 809 0448 Clip Tinnerman 826 1366 Nut 4 40 Keps Hex Pkg of 25 809 0237 826 1358 Nut 6 32 Keps He
19. 5034 x2 x4 2 x5 1 220 5149 x3 x5 1 x6 2 220 5618 KFC with Over the Top Filtration 2 vat Church s Popeye s 220 5313 1 220 5314 x2 x5 1 x4 2 220 5315 x3 x5 1 x6 2 220 7582 Single Filter Cabinet 220 5617 With Basket Lift 2 Tilt Housing 823 7019 1 823 6947 2 823 6874 3 823 7022 x4 KFC with Over the Top Filtration 823 7014 xl 823 6782 x2 823 7133 x3 Church s Popeye s 823 7022 xl 823 7073 x2 x5 1 823 7074 x3 x5 1 x6 2 823 7075 x4 3 823 5440 Cove Element Tilt Housing 4 Top Cap Frymaster 108 0026 1 106 9429 x2 x5 1 106 9602 x3 x5 1 x6 2 108 0027 x4 Dean 108 0034 1 108 0040 x2 x5 1 108 0042 x3 x5 1 x6 2 108 0036 x4 Church s Popeye s 108 0128 1 108 0126 x2 x5 1 108 0127 x3 x5 1 2 108 0130 x4 5 Control Frame Standard 106 5492 1 106 5907 x2 x5 1 106 6085 x3 x5 1 x6 2 106 4574 x4 Not illustrated 2 3 2 2 1 Back Panels Tilt Housings Top Caps and Doors cont ITEM PART COMPONENT FAST 106 8427 xl 106 7166 x2 6 Computer Bezel Standard 230 0489 1 x3 1 x5 1 210 8175 x2 x3 1 x4 2 x5 2 x6 3 KFC 230 5478 x1 x3 1 x5 1 230 5477 x2 x3 1 x4 Q x5 Q x6 3 K3000 230 7720 1 x3 1 x5 1 230 7721 x2 x3 1 x4 Q x5 Q x6 3 230 4771 With Switch Cut out 1 per wand connection for Church s Popeye s 106 4309 Door Left or Right Left shown move handle to opposite side
20. 809 0988 Washer 1 x 525 ID Teflon 1 200 6116 Strap Drain Valve Connecting 1 gt single unit Drain Valve units NOT equipped with filtration 12 810 2126 Valve 1 Full Port 13 807 2103 Microswitch Straight Lever Drain Safety Switch 14 106 9017 Bracket Drain Safety Switch 15 901 2348 Cover Drain Safety Switch 16 809 0349 Spacer 4 0 mm x 6 0 mm 17 809 0237 Nut 4 40 Keps Hex with extended teeth Drain Valve K3000 18 810 2783 Valve 1 Full Port 19 816 0544 O ring pack of 5 20 807 2103 Microswitch Straight Lever Drain Safety Switch 21 807 4936 Microswitch Gold Plated Sealed 22 823 7749 Handle 23 809 0237 Nut 4 40 Keps Hex with extended teeth 24 200 6116 Strap Drain Valve Connecting 1 gt single unit 25 108 2006 Stud Assembly 26 816 0220 Insulation Drain Safety Switch Drain Safety Harness 106 9924 Standard K3000 108 0250 KFC 807 5123 K3000 106 7718 Wire Assembly Jumper for units with no float switch or drain switch Not illustrated 2 13 2 4 2 Drain System Plumbing ITEM PART COMPONENT Drain Plumbing With Drain Flush 27 812 2078 Downspout Center 28 823 4681 Right 8 Long with coupling 29 823 5188 Right 10 5 Long 30 200 9365 Right 9 Long no drain connection 31 823 4844 Left 12 5 Long with coupling Without Drain Flush 34 812 2078 Downspout Center 35 823 7016 Right 8 Long 36 823 5188 Right 10 5
21. Long 9 230 4902 Support Full Vat Element Rear 10 230 4101 Support Full Vat Element Front use 823 5621 for 17kW Front Support 11 809 0567 Ty Wrap Metal 12 810 1212 Pin 125 X 5 inch Split 13 810 3030 Spring Element Lift Left 810 3031 Spring Element Lift Right 14 220 4860 Bracket Lower Spring 15 220 0733 Bracket Wire Mating 16 810 2189 Handle Element Lift i 108 0317 Tilt Switch Assembly Not illustrated 2 21 2 6 2 Element Tube Assemblies ITEM PART COMPONENT 106 76535 Tube Assembly RE Element Full Vat 1 106 5329 Bracket Assembly LH Element Tube Support 2 106 5330 Bracket Assembly RH Element Tube Support 3 220 0122 Plate Element Tube Support Inner 4 220 0123 Plate Element Tube Support Outer 5 106 7651 Bracket Assembly LH Upper Spring use 106 6569 for 17kW 6 106 7652 Bracket Assembly RH Upper Spring use 106 6570 for 17kW 7 810 2992 Tube FV Element Mounting 8 810 2993 Bushing Tube End Teflon 9 809 0766 Nut 10 32 Hex HD SS gt 106 6587 Magnetic Position Sensor Assembly 106 6588 Magnetic Position Sensor Assembly with Bracket 810 3007 Magnet 230 0794 Bracket Magnetic Position Sensor Wire Not illustrated 2 22 2 7 Frypot Assemblies and Associated Parts High limit Thermostat COMPONENT 1 Frypot Assembly 823 69355 Frypot Non filter 823 6721SP Frypot Filter 823 6936SP Frypot Church s Popeye s 806 8035 Thermostat Assembly Hig
22. Yee 9391 AHIA 0991 LHM O3 LH A m 8 0821 44O 0 T 1 19 1 13 5 Component Wiring 480V Non Filter AJddns 2821 hyo ve 9 VA OZ 5 ZHO9 0S Cc 6 2 8 pe W VA 06 Ne 1 709705 5 MOLINO mee ple 9821 9 1 408 1V3H 513 1 22 140 GO MS LYO14 LHM ers Del gt 6 gt 29 gt 8 D Sous 26 206 9HO oeri 18 29 gt 78 gt MS 111 12 29 OL MS gt Alo 5 dr 58 980 2 gt d A31 TUN LHM gt oo aas gt Hb Siep oer zr re LATHOS H 7 18 osv vo
23. for Right Standard 7 210 8075 Panel Door 8 200 8076 Panel Liner 9 106 4067 Pin Assembly 10 810 0275 Spring Door Hinge Pin 11 210 8077 Handle 12 810 2346 Magnet Not illustrated 2 4 2 2 2 Cabinets Bases Braces and Associated Parts FINAL Three vat unit shown here ITEM PART COMPONENT 1 Base Assembly 106 8224 x1 Filter Cabinet 106 6534 x2 Filter Cabinet 106 5622 x3 Filter Cabinet 106 4424 x4 Filter Cabinet 106 5622 x5 Filter Cabinet 106 5622 x6 Filter Cabinet 106 6643 x1 Non filter Cabinet 106 6436 x2 Non filter Cabinet 106 9425 x3 Non filter Cabinet 2 Oil Return Manifold 810 3118 x2 x5 1 810 3121 x3 x5 1 x6 2 810 3120 x4 3 220 2082 Strap Manifold Brace x2 x3 Not illustrated 2 5 2 2 2 Cabinets Bases Braces and Associated Parts cont ITEM PART COMPONENT Cabinet Sides 4 231 4896 Side Stainless Steel Left 5 232 4896 Side Stainless Steel Right 221 5073 Side Painted Left 222 5073 Side Painted Right 221 5170 Side Inner Left x5 and x6 units 222 5170 Side Inner Right x5 and x6 units 6 220 5983 Divider multi vat units Post 7 220 5112 Front all x2 x4 x5 x6 units and x3 filter cabinet 8 220 2250 Front x3 non filter cabinet 9 220 5032 Rear Standard 220 5210 Rear Church s Popeye s 10 220 4937 Brace Frypot Locating 220 5979 Brace Pump Motor Support 220
24. rv daas gt ag aas 4 01 DIE gt o0 SHO 2 2 gt z 380Hd dA3l TAA oer LHM gt D gt O vl er LATHSH 138 Ses 2 gt gt ETE 5 Goz 28 o 4 gt L 18 140 MS QNVM Dir gt IVNO 140 230 131 ir avol 13ysv4g X Ig 1614 NE z lt Q B 5 68 o 9 41 19 9 8 949 978 1HM HM 1 z xir p 2808 oeei yg 3 9091 mz do X 2942 a 8 KEK T VA So vo 2291 99 Adang 72978 ovs 1 5 2 9 al lt 0 21 2991 929 LHM o LHM 0821 1 112 IVO 140 ALSJVS 1 22 805 1821 213 4 5 6 7 8 9 1 R 1 23
25. 1 ae 9 2 2 N 9 A 9 LI 2 00 S mH _ S O 2 TA uononpojd ustH vA C Frymaster Frymaster a member of the Commercial Food Equipment Service Association recommends using ZN C 3 CFESA CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 JAN 2011 FOLYOOOO www frymaster com E mail service frymaster com NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER A DANGER Copper wire suitable for at least 167 F 75 C must be used for power connections A DANGER The electrical power supply for this appliance must be the same as indicated on the rating and serial number plate located on the inside of the fryer door DANGER This appliance must be connected to the voltage and phase as specified on the rating and serial number plate located on the inside of the fryer door A DANGER All wirin
26. 3 0265 Nipple gt x 2 5 NPT BM 4 813 0298 Nipple gt x 2 0 NPT BM 5 813 0698 Nipple gt x 10 5 NPT BM 6 813 0838 Nipple NPT BM Close 7 813 0304 Bushing 4 x BM Flush 813 0763 Bushing 94 OD ID NPT Flush 5 813 0889 Elbow 1 2 90 8 813 0342 Elbow Street 45 9 813 0165 Elbow Street 5 x 4 NPT 90 BM 10 813 0331 Elbow Side Outlet gt NPT 11 813 0003 Tee 2 x x BM 12 810 3257 Fitting 4 NPT 13 810 1339 Flexline 98 x 4 5 Long 14 810 1680 Flexline 58 OD x 4 5 Long 15 810 1668 Adaptor Male 58 OD x 16 810 1669 Adaptor Female 78 OD x 17 106 3470 Solenoid Valve with Female Pins 813 0436 Plug 2 Counter Sink Not illustrated 2 4 Drain System Components 2 4 4 Drain Valve Assemblies 0179 108 810 2126 0124 108 1999 amp 108 2086 108 2 12 2 4 1 Drain Valve Assemblies cont ITEM PART COMPONENT Drain Valve units equipped with filtration 1 810 2783 Valve 1 Full Port 2 816 0544 O ring pack of 5 3 807 2103 Microswitch Straight Lever Drain Safety Switch 4 106 3745 Bracket Drain Safety Switch 5 200 5694 Cover Drain Safety Switch 6 210 7077 Handle multi vat unit 230 7413 Handle single unit 7 816 0405 Sleeve Drain Handle Red 8 809 0349 Spacer 4 0 mm x 6 0 mm 9 809 0237 Nut 4 40 Keps Hex with extended teeth 10
27. 5490 Mount Contactor Box x1 11 220 4860 Bracket Lower Spring 12 Brace Upper Cabinet Front 220 0274 1 200 9590 x2 x5 1 220 0608 x3 x5 1 x6 2 x4 13 Brace Upper Cabinet Rear 220 0274 1 220 1809 X2 x3 x4 x5 x6 14 Brace Lower Cabinet Front 220 5267 1 220 4999 x2 x3 1 x5 1 200 8100 x3 1 x4 2 x5 3 x6 4 Brace Lower Cabinet Rear 220 4570 x2 220 4569 x3 15 824 1966 Bridge Filter 16 Filter Pan Lid see next section 17 221 2576 Rail Left 18 222 2576 Rail Right 19 823 3347 Frame Slide Base 20 823 6450 Bracket Disconnect 826 1115 Leg Assembly includes 810 3168 826 1118 Caster Assembly with Brake includes 810 0357 826 1117 Caster Assembly without Brake includes 810 0356 5 826 0900 Chain Restraint Kit required for all caster installations Not illustrated 2 6 2 2 3 Basket Lift Assembly and Associated Parts 2 7 2 2 3 Basket Lift Assembly and Associated Parts cont ITEM PART COMPONENT 106 3775 Basket Lift Assembly 100 120VAC 106 4147 Basket Lift Assembly 208 220VAC 106 4148 Basket Lift Assembly 230 240VAC 1 810 1012 Rod Basket Lift 2 813 0035 Bushing Bronze 3 807 2513 Capacitor 12 5 uFarad 330VAC 4 901 8499 Chassis Left Basket Lift 5 902 8499 Chassis Right Basket Lift 6 807 0159 Connector 12 Pin Female 7 900 5529 Gusset Basket Lift
28. 7 2191 V amp F 208 230 240V 12V 807 0800 120V 50 60 Hz 24V 50VA 807 0855 120V 50 60 Hz 12V 20VA 807 3892 440 480V to 12 24V 14 810 3141 Sound Device SMT 2 108 0273 Sound Device KFC Not illustrated 2 26 Contactor Boxes 2 9 2 N 0 0 0j 2 27 NOTES Left and right contactor box assemblies are mirror images of one another With the exception of the box itself most components of a left hand assembly are the same as those in the corresponding right hand assembly and vice versa The configuration illustrated shows most possible components but a particular configuration may not have all the components shown ITEM PART COMPONENT Contactor Box Assemblies for reference only 106 9967 17 kW 3 wire Left 106 9966 17 kW 3 wire Right 106 9756 21kW 3 wire Left 106 9755 21kW 3 wire Right 108 0427 17 kW 4 wire Left 108 0426 17 kW 4 wire Right 108 0037 21 4 wire 108 1861 17kW Single 108 0684 21kW Single 108 0868 21kW 4 wire Single Export Contactor Box Parts 106 9601 Stud Assembly Left Contactor Box 106 9600 Stud Assembly Right Contactor Box 106 9735 Harness 6 pin 106 9736 Harness 9 pin 200 6648 Bracket Fuse Block 200 6809 Bracket Ground Lug Holder 221 5553 Cover 21kw Contactor Box 220 5103 Cover 17kw Contactor Box 807 0070 Terminal Lug 807 0501 Fuse Block 807 2283 Contactor 63 AMP
29. Head 826 1389 Screw 1 4 20 x Hex Head ZP Pkg of 10 809 0131 809 0582 Washer NPT Locking 809 0184 Washer 10 LK ZP 809 0190 Washer 625 X 275 X 40 Flat SS 809 0191 Washer Lock 1 4 Spring ZP 809 0193 Washer Flat 1 4 Nylon 809 0194 Washer Flat 5 16 ZP 3 350304 0944 04 X 04044 X X X X HH He KH HH X X 2 34 Frymaster ant OWOC Frymaster L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 SERVICE HOTLINE 819 6666 PRINTED IN THE UNITED STATES 1 800 551 8633 JAN 2011
30. Motor 8 812 0442 Insulation Microswitch 9 807 2572 Microswitch 10 806 59645 Motor Assembly 208 240 AC Modular Basket Lift 11 200 6455 Mount Modular Basket Lift 12 826 1366 Nut 4 40 Hex Keps Pkg of 25 13 809 0247 Nut 8 32 Hex Keps 14 807 1683 Relay 12VDC 15 Resistor Assembly 806 8530SP 100 120VAC Modular Basket Lift 106 2770SP 208 220VAC Modular Basket Lift 106 2771SP 230 250VAC Modular Basket Lift 16 809 0082 Ring Bushing Retainer 17 826 1374 Screw 10 X 4 inch Hex Washer Head Pkg of 25 18 826 1359 Screw 4 40 X 4 inch Slotted Round Head Pkg of 25 19 826 1361 Screw 8 32 X 1 Slotted Truss Head Pkg of 25 20 826 1371 Screw 8 X inch Drill Point Hex Head Pkg of 25 21 809 0503 Screw 8 32 X inch Hex Head 22 809 0186 Washer Z8 Lock 23 WIR 0166SP Wire Bundle 200 250V AC Basket Lift w Relay 24 910 4776 Cover Modular Basket Lift Rear S S Use 900 4776 for Mild Steel 25 809 0127 Screw 14 20 X inch Slotted Round Head 26 823 2704 Arm Left Basket Lift 27 823 2705 Arm Right Basket Lift 28 810 0179 Button Plug 29 806 91105 Roller Assembly Basket Lift 30 910 8112 Bracket Basket Lift Roller 31 810 0194 Roller Basket Lift 32 810 0374 Spacer Basket Lift Roller 33 809 0508 Bolt 4 20 X 1 Inch 34 809 0190 Washer 4 inch Flat 35 809 0047 Nut 14 20 106 3776 Wiring Harness RE Series Electric Basket Lift Plugs into Item 6 824 1353 Basket Lift Drip Weldment Right 824 1351 Basket Lift D
31. e with the same result A pump seized by debris or hard shortening can usually be freed by manually moving C the gears with a screwdriver or other instrument 1 9 Disconnect power to the filter system remove the input plumbing from the pump and use a screwdriver to manually turn the gears e Turning the pump gears in reverse will release a hard particle e Turning the pump gears forward will push softer objects and solid shortening through the pump and allow free movement of the gears Incorrectly sized or installed paper pads will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter pan Particles large enough to block the suction tube may indicate that the crumb tray is not being used Pan blockage can also occur if shortening is left in the pan and allowed to solidify Blockage removal can be accomplished by forcing the item out with an auger or drain snake Compressed air or other pressurized gases should not be used to force out the blockage 1 9 2 Replacing the Filter Motor Filter Pump and Related Components 1 Drain the frypots into a Shortening Disposal Unit SDU or other appropriate metal container DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear 3 Disconnect the two flexlines running
32. e Requirements EE E ina kW VOLTAGE SERVICE 01 208 3 6 17 208 10 3 6 16 ai 17 229980 4 6 16 26 26 26 17 240415 4 6 16 24 24 17 289400 4 6 16 25 25 25 21 ___ __ 1 25 25 25 21 22880 4 6 16 NA 21 240415 4 6 16 29 29 29 21 23040 4 6 27 27 2 7 m pare AININ o ojojo E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF CONTENTS CAUTIONARY STATEMENTS bie ui ee chip p tue i ELECTRICAL POWER SPECIFICATIONS ii CHAPTER 1 Service Procedures Generalnie rU 1 1 12 oet Satan iet ae 1 1 1 3 Replacing Component Box Components 1 1 1 4 Replacing High Limit 1 3 1 5 Replacing a Temperature Probe esee eco I e D 1 3 1 6 Replacing a Heating Element esent 1 5 1 7 Replacing Contactor Box Components oiu datore Belgie ce defi Ha b Qe dta pdt cu 1 6 1 5 Replacing Bry pot IS ANM ME ER TR eV Fe VR 1 7 1 9 Built In Filtration System Ser
33. ed by the operator When the product button is pressed the timing circuitry activates a coil in the basket lift relay to supply power to the lower microswitch The microswitches stop the motor at the lift s upper and lower travel limits and reverse the direction of current flow thus reversing the motor direction When the product button is pushed on the computer controller current flows through a coil in the basket lift relay causing the lower circuit to be activated The basket lift lowers closing the normally open upper micro switch When the downward moving rod opens the lower normally closed microswitch the power to the motor ceases to flow When the computer controller times out the current to the relay coil is cut allowing the upper circuit to be activated The basket lift then raises and re closes the lower microswitch When the basket lift rod clears the upper microswitch the microswitch reopens power to the circuit is cut and the motor stops Pushing the product button restarts the cycle Problems with the basket lift can be grouped into three categories e Binding jamming problems e Motor and gear problems e Electronic problems 100 120V Configuration BINDING JAMMING PROBLEMS Noisy jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings Apply a light coat of Lubriplate or similar lightweight white grease to the rod and
34. equired spacers insulation washers etc are in place 1 1 NOTE If more room to work is required the control panel frame assembly may be removed by removing the hex head screws that secure it to the fryer cabinet see illustration below If this option is chosen all control panel assemblies must be removed per steps 1 and 2 above The cover plate on the lower front of the component box may also be removed if desired Removing the component box itself from the fryer is not recommended due to the difficulty involved in disconnecting and reconnecting the oil return valve rods which pass through openings in the component box Remove these three Screws at each end X Remove these two screws from the center supports Removing the Control Panel Frame and Top Cap Assembly 7 Reconnect the wiring disconnected in Step 3 referring to your notes and the wiring diagrams on the fryer door to ensure that the connections are properly made Also verify that no other wiring was disconnected accidentally during the replacement process 8 Reverse steps 1 through 4 to complete the replacement and return the fryer to service 1 4 Replacing a High Limit Thermostat 1 Remove the filter pan and lid from the unit Drain the frypots into a Shortening Disposal Unit SDU or other appropriate metal container DANGER DO NOT drain more than one fu
35. er paper verify that the O rings on the pick up tube of the filter pan are in good condition Missing or worn O rings allow the pump to take in air and decrease its efficiency If the pump motor overheats the thermal overload will trip and the motor will not start until it is reset If the pump motor does not start press the red reset switch button located on the rear of the motor at the front of the fryer If the pump starts after resetting the thermal overload switch then something is causing the motor to overheat A major cause of overheating is when several frypots are filtered sequentially overheating the pump and motor Allow the pump motor to cool at least 30 minutes before resuming operation Pump overheating can be caused by Sediment Particle Solidified shortening in the pan or filter lines or O e Attempting to filter unheated oil cold oil is viscous overloading the pump motor and causing it to overheat Oil Flow If the motor runs but the pump does not return oil there is a blockage in the pump Incorrectly sized or installed paper pads will allow food particles and sediment to pass through the filter pan and into the pump Sediment Particle When sediment enters the pump the gears b bind causing the motor to overload again tripping the thermal overload Shortening that has solidified in the pump will also cause it to seiz
36. g connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment Wiring diagrams are located on the inside of the fryer door DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WARNING Do not attach accessories to this fryer unless fryer is secured from tipping Personal injury may result WARNING Frymaster fryers equipped with legs are for permanent installations Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury For a moveable or portable installation Frymaster optional equipment casters must be used Questions Call 1 800 551 8633 or email at service frymaster com WARNING Do not use water jets to clean this equipment WARNING This equipment is intended for indoor use only Do not install or operate this equipment in outdoor areas DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center FASC for part number 826 0900 DANGER Prior to movement testing maintenance and any repair on your Frymaster fryer disconnect all electrical power from the fryer ELECTRICAL POWER SPECIFICATIONS Three 3 Phas
37. h Limit 806 8132 816 0785 Side Insulation 816 0786 Center Insulation 221 7274 Heat Shield Left 222 7274 Heat Shield Right Topcap Heat Shield 220 5464 1 220 5460 x2 x4 2 x5 1 220 5461 x3 x5 1 x6 2 823 7109 Splash Guard Standard 823 7169 Splash Guard Church s Popeye s 108 0213 Float Switch Not illustrated X X X 2 23 2 8 Controllers gt 1 7 Prymaster L 1 2 3 4 5 O 5 e M 2885005555 0000000000 H 8 826 2429 106 4343 826 2329 108 0267 106 4070 108 0232 108 0218 826 2401 108 2087
38. included in the replacement kit Route the probe wires out of the tube assembly following the element wires down the back of the fryer through the Heyco bushings to the 12 pin connector C 6 Secure the wires to the sheathing with wire ties Insert the temperature probe leads into the 12 pin connector C 6 see illustration below For full vat units or the right half of a dual vat unit as viewed from the rear of the fryer the red lead goes into position 3 and the white lead into position 4 of the connector For the left half of a dual vat unit as viewed from the rear of the fryer the red lead goes into position 9 and the white lead into position 10 NOTE Right and left refer to the fryer as viewed from the rear Rib marks Position 1 10 4 Probe Lead Positions Secure any loose wires with wire ties making sure that the lead wires will not interfere with the movement of the springs Rotate the elements up and down making sure that movement is not restricted and that the wires are not pinched Reinstall the tilt housing and back panels reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service 1 6 Replacing a Heating Element l Perform steps 1 3 of section 1 5 Replacing a Temperature Probe 1 4 On dual vat fryers and on full vat fryers where the temperature probe is attached to the element being replaced disconnect the wire harness containing the probe wi
39. ll frypot or two split frypots into the SDU at one time 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer 3 Remove the four screws from both the left and right sides of the lower back panel 1 2 4 Locate the high limit that is being replaced and follow the two black wires to the 12 pin connector C 6 Note where the leads are connected prior to removing them from the connector Unplug the 12 pin connector C 6 and using a pin pusher push the pins of the high limit out of the connector 5 Using a wrench carefully unscrew the high limit thermostat to be replaced 6 Apply Loctite PST 567 or equivalent sealant to the threads of the replacement and screw it securely into the frypot 7 Insert the leads into the 12 pin connector C 6 see illustration below For full vat units or the left half of a dual vat unit as viewed from the rear of the fryer the leads go into positions 1 and 2 ofthe connector For the right half of a dual vat unit as viewed from the rear of the fryer the leads go into positions 7 and 8 In either case polarity does not matter Rib marks Position 1 High Limit Lead Positions 8 Reconnect the 12 pin connecting plug C 6 Use wire ties to secure any loose wires 9 Reinstall the back panels reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service 1 5 Replacing a Temperatu
40. lustration on page 1 3 for pin positions Reconnect the drain safety switch wiring to the switch es in accordance with the diagram below then reinstall the switch covers RIGHT Pin 15 J4 DRAIN SAFETY SWITCH BLUE Pin 1 C6 LEFT DRAIN SAFETY SWITCH ORANGE Pin 7 J4 DUAL VAT ONLY BLUE Pin 7 C6 Reinstall the drain tube assembly Reinstall the top connecting strips top cap control panel component box tilt housing and back panels Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground wires Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply 1 8 1 9 Built in Filtration System Service Procedures 1 9 1 Filtration System Problem Resolution One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the filter screen CAUTION Ensure that filter screen is in place prior to filter paper placement and filter pump operation Improper screen placement is the primary cause of filtration system malfunction Whenever the complaint is the pump is running but no oil is being filtered check the installation of the filter paper and ensure that the correct size is being used While you are checking the filt
41. n above dis regarding any silk screened numbers on the board depicting the location of Pin 1 Pin 1 is located in the bottom right corner of both J1 and J2 These test points are ONLY for RE Series boards with J1 and J2 plugs on the front of the board Meter Setting Pin Pin T atch Contactor Coil R X1 OHMS 5 of J1 3 10 OHMS Heat Contactor Coil R X 1 OHMS 7 of J2 11 15 OHMS Heat Contactor Coil R X 1 OHMS 4 of J1 11 15 OHMS Disconnect 15 Pin harness from the computer controller before testing the probe circuit 1 igh Limi inuity RH igh Limi inuity LH Latch Contactor Coil RH R X 1 OHMS 8 of J2 3 10 OHMS L LH RH LH 1 12 Probe Resistance Chart OHMS 140 1226 60 150 1247 66 155 1258 68 195 1340 91 OHMS C 1195 52 200 205 210 215 220 225 230 235 240 245 250 255 260 265 Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only F 5 C 5 C 1361 96 1371 99 F OHMS 1 13 Wiring Diagrams 1 13 1 BasketLift 3HL 30 IHL WONi LHOW 29 1431 S30N3H3334 212616508 9 29 01 9 Nid 42 OL 219 m 253 16503 iM Noch MOLSIS3N 5015539 219 052 062 926 926 266 MOLSIS3M MOLSIS3H 4015638 4015638
42. r from the lift springs Also ensure that the wire sleeving extends into the tube assembly to prevent the edge of the tube assembly from chafing the wires Press the pins into the connector in accordance with the diagram on the following page and then close the connector to lock the leads in place NOTE It is critical that the wires be routed through the sleeving to prevent chafing 1 5 Index Marker marks Position 1 525222 6L 5L 4L 3L2L 1L 4R 3R 1R 9 Reconnect the element connector ensuring that the latches lock 10 Insert the temperature probe leads into the 12 pin wiring harness connector C 6 see illustration below For full vat units or the right half of a dual vat unit the red lead goes into position 3 and the white into position 4 For the left half of a dual vat unit the red lead goes into position 9 and the white into position 10 NOTE Right and left refer to the fryer as viewed from the rear Rib marks Position 1 Probe Lead Positions 10 Reconnect the 12 pin connector C 6 of the wiring harness disconnected in Step 2 11 Lower the element down onto the basket rack 12 Reinstall the tilt housing upper cover and back panels reposition the fryer under the exhaust hood and reconnect it to the electrical power supply 1 7 Replacing Contactor Box Components 1 If replacing a contactor box component above the built in filter system remove the filter pan and lid from the unit Drain the frypots in
43. re Probe 1 Remove the filter pan and lid from the unit Drain the frypots into a Shortening Disposal Unit SDU or other appropriate metal container DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer 3 Remove the four screws from both sides of the lower back panel Then remove the two screws on both the left and right sides of the back of the tilt housing Lift the tilt housing straight up to remove from the fryer 4 Locate the red and white wires of the temperature probe to be replaced Note where the leads are connected prior to removing them from the connector Unplug the 12 pin connector C 6 and using a pin pusher push the pins of the temperature probe out of the connector 1 3 5 10 11 Raise the element and remove the securing probe bracket and metal tie wraps that secure the probe to the element see illustration below Probe A Leads Es Metal Wire Tie 1 Bracket Gently pull on the temperature probe and grommet pulling the wires up the rear of the fryer and through the element tube assembly Insert the replacement temperature probe wires first into the tube assembly ensuring that the grommet is in place Secure the probe to the elements using the bracket which was removed in Step 5 and the metal tie wraps which were
44. rical power supply and reposition it to gain access to both the front and rear 3 Slide the metal bezel up to release the bottom tabs then slide the bezel down to disengage the upper tabs 4 Remove the two screws from the upper corners of the control panels and allow them to swing down see illustration and photo on page 1 1 5 Unplug the wiring harnesses and ground wires from the backs of the controllers Remove the controllers by lifting them from the hinge slots in the control panel frame 6 Remove the tilt housing and back panels from the fryer The tilt housing must be removed first in order to remove the upper back panel 7 To remove the tilt housing remove the hex head screws from the rear edge of the housing The housing can be lifted straight up and off the fryer 8 Remove the control panel by removing the screw in the center and the nuts on both sides 9 Loosen the component boxes by removing the screws which secure them in the cabinet 10 Dismount the top cap by removing the nuts at each end that secure it to the cabinetry 11 Remove the hex head screw that secures the front of the frypot to the cabinet cross brace 12 Remove the top connecting strip that covers the joint with the adjacent frypot 13 Unscrew the Teflon vent vacuum breaker tube fitting unscrew the nut located on the front of each section of drain tube and remove the tube assembly from the fryer 1 7 14 15 16 17 18 19 20
45. ring KFC 1 3I 2111 408 Nara 1I p m osz vii HOLV1 VO 140 GO ee MS 2041 ma 105 140 153A SSVdAB8 pr O87 LHM 2 gt 18 18 0691 Gay gt 0 2205 0691 ma 596 29 ma 8 2227 SjouSozst 172 gt 7990 216 oeri 219 gt aas 518 PIS MS 111 ay 002 37 21 aas
46. ring Using a pin pusher disconnect the probe wires from the 12 pin connector C 6 Remove screws holding element wiring cover in place and remove cover In the rear of the fryer directly behind the frypot disconnect the 6 pin connector for the left element as viewed from the front of the fryer or the 9 pin connector for the right element Press in on the tabs on each side of the connector while pulling outward on the free end to extend the connector and release the element leads see photo below Pull the leads out of the connector and out of the wire sleeving Raise the element to the full up position and support the elements Remove the hex head screws and nuts that secure the element to the tube assembly and pull the element out of the frypot NOTE Full vat elements consist of two dual vat elements clamped together For full vat units remove the element clamps before removing the nuts and screws that secure the element to the tube assembly If applicable recover the probe bracket and probe from the element being replaced and install them on the replacement element Install the replacement element in the frypot securing it with the nuts and screws removed in Step 5 to the tube assembly Ensure the gasket is between the tube and element assembly Route the element leads through the element tube assembly and into the wire sleeving to prevent chafing Ensure that the wire sleeving is routed back through the Heyco bushing keeping it clea
47. rip Weldment Left Not illustrated 2 8 2 3 1 Filter Pan Assemblies Single vat Filter Assembly Multi vat Filter Assembly 2 9 2 3 1 Filter Pan Assemblies cont ITEM COMPONENT 106 7674SP 823 6943 823 6172 810 3195 106 7330 823 7534 106 8398 823 6508 823 7386 810 3328 108 1029 823 7359 108 0253 823 6466 810 2350 823 7112 810 2583 810 2582 823 7111 11 809 0823 12 810 2805 826 1979 A 826 1979 RR Re AND X X Filter Assembly Multi vat Paper Filtration Lad Filter Pan Crumb Basket Hold down Ring Sana Grid Filter Pan Filter Assembly Single vat Paper Filtration Lad Filter Pan Crumb Basket Hold down Ring Sana Grid Filter Pan Filter Assembly Multi vat Screen Filtration Crumb Basket Filter Screen Leaf Suction Tube Fitting Bottom Filter Screen Leaf Fitting Bulk Head Filter Screen Leaf Filter Pan Nut Caster Roller Kit includes 4 rollers 4 nuts and 4 lock washers Filter Pan Roller Kit four each of Items 7 and 8 Not illustrated 2 10 2 3 2 Filter Pump ITEM PART COMPONENT 1 Filter Pump Components 816 0093 Pump Gasket 810 3347 8GPM Pump 826 1264 4 GPM Pump 826 1712 120V Filter Motor Gasket 826 1756 208V Filter Motor Gasket 826 1270 220 240V Filter Motor Gasket 809 1020 Cap Screw to Connect Pump to Motor 2 106 9918 Harness Assembly Filter Pump 3 81
48. sengage the upper tabs Remove the two screws from the upper corners of the control panel The control panel is hinged at the bottom and swings open from the top Unplug the wiring harness from the connector on the back of the controller and disconnect the grounding wire from terminal adjacent to the connector Remove the control panel assembly by lifting it from the hinged slots in the control panel frame Remove the controller from the control panel assembly and install the replacement controller Reinstall the control panel assembly by reversing steps 1 and 2 1 3 Replacing Component Box Components l 2 Disconnect the fryer from the electrical power supply The controller bezel is held in place by tabs at the top and bottom Slide the metal bezel up to disengage the lower tabs Then slide the bezel down to disengage the upper tabs Remove the two screws from the upper corners of the control panel and allow the control panel to swing down Unplug the wiring harness from the 15 pin connector on the interface board and disconnect the grounding wire from terminal adjacent to the 15 pin connector on the back of the controller Remove the control panel assembly by lifting it from the hinge slots in the control panel frame Disconnect the wiring from the component to be replaced being sure to make a note of where each wire was connected Dismount the component to be replaced and install the new component being sure that any r
49. sese ede 2 24 Electronics and Electrical 5 1 11 21 04 8 44 4 4 4 4 2 25 2 9 1 Component sisemisest ER PAR CI RS ERU 2 25 292 Contactor Boxes eine duet ipsia dendi a Sou s 2 27 2 9 3 BOXES sale ance see 2 29 2 9 4 Terminal esie eia i 2 30 2 9 5 qp HP 2 31 cc EE 2 31 2 10 4 Contactor Box Wiring Assemblies 6 Pin Left amp 9 Right Elements 2 31 2 10 5 Main Wiring eu nee ua Cas 2 32 Pin need reda e Eti De eaten datu enu de 2 33 tm o ue e e ei 2 34 iv 4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS CHAPTER 1 SERVICE PROCEDURES 1 1 General Before performing any maintenance on your Frymaster fryer disconnect the fryer from the electrical power supply When electrical wires are disconnected it is recommended that they be marked in such a way as to facilitate re assembly 1 2 Replacing a Controller l 2 Disconnect the fryer from the electrical power supply The controller bezel is held in place by tabs at the top and bottom Slide the metal bezel up to disengage the lower tabs Then slide the bezel down to di
50. to a Shortening Disposal Unit SDU or other appropriate metal container If replacing a contactor box component in a non filter unit or a frypot that s not over the filter pan drain the frypot above the box into a Shortening Disposal Unit SDU or other appropriate metal container DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time 2 Disconnect the fryer from the electrical power supply 3 Remove the two screws securing the cover of the contactor box The contactor boxes above the filter pan are accessed by sliding under the fryer They are located to the left and right above the 1 6 guide rails see photo below The contactor boxes of non filter units or frypots not over the filter pan are accessed by opening the fryer door directly under the affected frypot 4 The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component 5 After performing necessary service reverse steps 1 4 to return the fryer to operation 1 8 Replacing a Frypot 1 Drain the frypot into the filter pan or if replacing a frypot over the filter system into a Shortening Disposal Unit SDU or other appropriate metal container If replacing a frypot over the filter system remove the filter pan and lid from the unit DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time 2 Disconnect the fryer from the elect
51. to the oil return manifold at the rear of the fryer as well as the pump suction flexline at the end of the filter pan connection see photo below __ Disconnect flexlines indicated by the arrows 4 Remove the cover plate from the front of the motor and disconnect the motor wires 5 Unplug the pump motor assembly 6 pin connector C 2 and using a pin pusher disconnect the vent vacuum breaker solenoid pins 2 and 5 that 1s attached to the oil return manifold 6 10 When complete reverse steps to reinstall the bridge NOTE The black motor wires go on the top terminal the white on the bottom The pump solenoid valve wires go in positions 1 and 4 of the 6 pin connector C 2 the vent vacuum breaker solenoid valve wires go in positions 2 and 5 the red black heater tape wires go into position 3 and the violet white wires go into position 6 see illustration on the following page Disconnect any heater tape wiring from connectors and remove heater tape Motor and pump can be separated and removed individually or as one unit Rib marks position 1 3 701 Ned L JAN 5 Oil Return Solenoid Vent Solenoid and Heater Lead Positions Reconnect the unit to the electrical power supply and verify that the pump is functioning correctly i e when a filter handle is placed in the ON position the motor should start and there should be strong suction at the intake fitting and outflow at the rear flush port
52. urrent flow through the individual components up to and including the motor Using a multimeter set to the 250 VAC range check the connections on both sides of the component for the presence of the applied line voltage The schematic below and the wiring diagram on page 1 16 can identify the components and wiring connection points Modular Basket Lift Schematic e Normally Open Upper limit Microswitch 1or4 77177 e Basket Lift 3 i 1 Relay Normally Closed Lower limit Microswitch To computer controller via interface board 1 11 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter Diagostic LEDs o peo AT A x 179 89 1209 Ce TCMP24VHT AL 9 Diagnostic LED Legend indicates power from 12V transformer indicates power from 24V transformer RH indicates output closed from right latch R32 R33 M Reon B rela HEN FR mmo Wo LH output closed from left latch relay RH indicates output from right heat relay LH indicates output from left heat relay RH indicates output open from right latch relay LH indicates output open from left latch relay PN 106 6664 Test Points J1 Left Right NOTE When testing the test points on J1 and J2 test use the illustratio
53. vice Procedures eere 1 9 1 9 1 Filtration System Problem Resolution 1 9 1 9 2 Replacing the Filter Motor Filter Pump and Related Components 1 10 1 9 3 Replacing the Filter Transformer or Filter Relay eese 1 12 110 Basket Lift Service Procedures aee t ettet eee 1 12 1 11 Interface Board Diagnostic Charts eee Ae ee td eet ened 1 15 V12 Probe R sistance C Dart 1 16 1 13 Wiring 1 17 1 13 1 Basket Lift 480V 120V Control Supply 1 17 1 13 Basket 1 18 1 13 3 Standard Component AR i dni ada 1 18 1 13 4 Component Wiring Single Phase 1 18 1 13 5 Component Wiring 480V 1 21 1 13 6 Component Wiring Fast Ready idt 1 22 1 13 7 Component Wiring KFC 1 ius oce pce pecus 1 23 1 13 8 Contactor Box Domestic 17 KW 1 24 1 13 9 Contactor Box Domestic 21 KW eed 1 24 113 10 Contactor Box Export tede octets eode d peus P dee ups 1 25 CHAPTER 2 Parts List 24
54. x Pkg of 25 809 0049 809 0247 Nut 8 32 Keps Hex 826 1376 Nut 10 32 Keps Hex Pkg of 10 809 0256 809 0766 Nut 10 32 Keps Hex SS 809 0581 Nut NPT Locking 809 0020 Nut Cap 10 24 NP 826 1372 Nut Grip 4 inch 1 4 20 Hex NP Pkg of 10 809 0059 809 0417 Nut Flange 4 inch 1 4 20 Serr 809 0535 Nut T 4 inch 20 x 7 16 SS 809 0540 Nut Lock inch 13 Hex 2 Way 826 1359 Screw 4 40 inch Slotted Round Head Pkg of 25 809 0354 826 1365 Screw 6 32 x inch Slot Head Pkg of 25 809 0095 809 0357 Screw 6 x s inch Phillips Head NP 809 0359 Screw 8 x 14 inch Hex Washer Head 809 0360 Screw 8 x inch Hex Washer Slot Head 826 1371 Screw 8 x inch Hex Head ZP Pkg of 25 809 0361 809 0364 Screw 8 x s inch Hex Washer Head ZP 809 0518 Screw 8 32 x inch Hex Washer Slotted Head SS 809 0104 Screw 8 32 x inch Slotted Head ZP 826 1363 Screw 8 32 x 12 inch NP Pkg of 25 809 0103 826 1360 Screw 10 24 x 5 16 inch Round Slot Head ZP Pkg of 25 809 0024 826 1330 Screw 10 32 x Slot Head SS 809 0117 809 1003 Screw 10 32 x inch Hex Trim Head SS 826 1375 Screw 10 32 x 4 inch Hex Trim Head SS Pkg of 5 809 0401 809 1000 Screw 10 32 x 1 4 inch Hex Sck C S 826 1374 Screw 10 x 5 inch Hex Head Pkg of 25 809 0412 809 0266 Screw 10 x 5 inch Phillips Head ZP 809 0434 Screw 10 x inch Hex Washer Head NP 809 0123 Screw 10 x 4 inch Slot
Download Pdf Manuals
Related Search