Home

Frymaster 45 User's Manual

1. FTIO4LNOO 33133 OL L w P pu A l 905 0 1 28 Computer Controlled Fryer 3 Non 8 1 een ONLLV3H HOLIMS 31949 113 RE HOLIMS 110 NO gt 14N L3 Sv8 13M 134Sva 91919373 H3WIL 215123713 ocv 29v ON WOJ ON ory v 30IA3Q GNNOS 37242 173W HAWIL 31949 LT3A ONILV3H a HOLIMS 330 HOLIMS L13W dy dL FV amd Loannoasia 95 oc 22 LVISOWYSHL 711059 ONILYHJdO lt H rwn A sz YOLIOVdVO 4 391430 GNNOS oe 591 O 31049 173W H3WLL 31949 L13W SVD 3A1TdNOJDOWHIHL y AVLSOWY3HL LIATT IH NOL dO 13375 ave a o
2. HOLIMS 7206 200 068 O88 72 8 098 ONIMIM LIWO CL SNOILVONMddV 13 L3AXSVJ NON 303 ALON OSL OOL ONINIM LIWO CZ 1431 SV9 1431 1915 LIWA 1331 LINO 053908 30V483LNI O Tp puh 9861 O STA ane NOlLdO 5 26 SAOWSY GIA 5037 ole 5260 O zog 5997 B J0 SZA 2q315 V v 108 113 303 a D i 5 9 31dNOJONAIHL NOlLdO HOLIMS 303 SHIM 205 3AOW3M 291 AINO 579 EN AINO 1H9lM oe 948 9 v L AQOL WOO SLIOA 92608 N d HOLMS 907 o xm FIdNOSOWYSHL AINO H9IH 1331 A YSTIONLNOD YO YALNdWOD 104 11145 YSTIONLNOD YO YSLNdWOO 104 TINA W3lV3H 5 906 303 262 929
3. VAOS vZ GION3 1OS gt 6 OL Z 01 M3JLV3H Nid OL OL 3d 034 G OL OL OL OL S31V3H 1134 GIOHINVW NOILONS 1 30 1 8 5 Modular Basket Lift 100 120V LEFT SIDE RIGHT SIDE 930 101C 92C 158 RESISTOR BRN 2 RED 2 SWITCH SWITCH SWITCH SWITCH REFERENCES TO LEFT amp RIGHT ARE FROM THE REAR OF THE FRYER 1 31 1 8 6 Modular Basket Lift 208 250V RIGHT SIDE LEFT SIDE BLK 25ohm 25ohm BRN 2 RED 2 BRN 1 RED 1 101C 125uF ya I 100ehm C 97C 100ohm 95 96C UPPER SWITCH SWITCH SWITCH SWITCH EFT amp RIGHT ARE FROM THE REAR OF THE FRYER EFERENCES TO L 1 32 PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 amp 45 CHAPTER 2 PARTS LIST 2 1 Accessories ITEM PART COMPONENT 810 2793 Wireform Basket Hanger 106 2186 Basket Hanger Burger King 823 4447 Basket Hanger Buffalo Wild Wings and Jack in the Box 809 0171 Basket Hanger Screw basket hanger spacer 809 0921 803 0099 Full Basket 803 0
4. 2 1 2 2 Basket Lift and Associated 2 2 2 3 Cabinet yoe oSA 2 4 2 3 1 Model Cabinetry RECE 2 4 2 3 2 Non filter Model Cabinetry esses ennt 2 6 2 4 Casters Legs and Associated nnns 2 9 2 5 Component 2 10 2 5 1 Component Boxes without Melt Cycle eee aaa aaa aaa 2 10 2 5 2 Component Boxes with MEIUCYCIE 5 AO 2 12 2 5 3 Component Boxes with Standing PI mi ea ooo 2 14 2 5 4 Component Boxes with Electronic Ignition esee eene 2 16 2 6 Control Panel Assemblies Flue Caps and Related Items 2 18 2 7 Controller ASSembli eS na 2 20 2 8 Door C nid 2 22 2 9 Drain System Components oe Do dee ede io POI Mete Lebe Enea a Haka 2 23 2 0 1 Drain TUBE SYSTEM EGRE FEET PROP CHEAP 2 23 2 0 2 Drain Valves FPP EMP Mode lS ete eet te sitter esa terea te Di ev cav 2 24 2 9 3 Dram Valves PMJ Models tech ere a aee 2 26 210 Filter 2 27 Doll Filter RE RE 2 29 PA Pala
5. Dual vat Component Box Assembly 106 4121 106 4122 106 4123 106 4124 Component Box Cover 17 08 200 6956 Illustrations may differ slightly from actual boxes depending upon the configuration of the fryer 2 10 ITEM PART COMPONENT Complete Box Assemblies 100 120V Domestic 106 4117 Full vat 106 4121 Dual vat 120V Domestic 106 4118 Full vat 106 4122 Dual vat 208 240V Domestic 106 4119 Full vat 106 4123 Dual vat 208 250V Export 106 4120 Full vat 106 4124 Dual vat Components 200 6970 Component Box 200 6855 Bracket Component Box Gap 200 6956 Cover Component Box Hole 810 0045 Bushing 875 810 1164 Terminal Block 1 Plc Screwless Terminal 810 1168 Terminal Block Screwless End 816 0217 Insulating Paper Wiring WIRO162 Component Shield Wiring FV DV WIR0349 Microswitch Wiring DV WIRO350 Microswitch Wiring DV Transformers 807 2176 100 120V 12V amp 24V 807 0855 120V 12V 807 0800 120V 24V 807 0680 208 240V 24V 807 1999 208 250V 12V amp 24V 826 1365 Screw 6 32 x Trussed Slotted Head pkg of 25 826 1359 Screw 4 40 x 34 Pan Slotted Head pkg of 25 809 0360 Screw 8 x Hex Washer 826 1366 Nut 4 40 Hex Keps with External Tooth pkg of 25 809 0250 Nut 6 32 Hex Keps Not illustrated See Section 2 17 for thermostats timers and associated knobs 2 11 2 5 2 Component Boxes w
6. Full Vat Dual Vat Left Dual Vat Right ITEM PART COMPONENT 810 1569 Valve 1 25 inch Non filter Full vat Drain 806 79 15SP Valve 1 inch Non filter Dual vat Left Drain 806 79 16SP Valve 1 inch Non filter Dual vat Right Drain 812 1226SP Drain Extension 1 25 inch Full vat 812 1227 Drain Extension 1 inch Dual vat 810 1427 Handle Drain Valve 816 0211 Sleeve Handle Not illustrated 2 26 2 10 Filter Boxes MAMMA 208 240V Assembly 106 3989 120V Assembly 106 3981 208 250V Assembly 106 3988 2 27 ITEM PART COMPONENT Complete Box Assemblies 106 3981 120V see also 806 6912 106 3988 208 250V 106 3989 208 240V Components 200 6836 Filter Box 200 6837 Lid 200 6838 Mount 806 7494 Plug Assembly Non Reversing 806 8021 Plug Assembly Heater Plug 807 0012 Relay 18 Amp 807 0141 Connector Right Angle Transformers 807 0800 120V 24V 807 0680 208 240V 24V 807 1999 208 250V 12V amp 24V 810 1164 Terminal Block I Plc Screwless 812 1704 Conduit Flex Y x 13 5 816 0217 Paper Insulation 826 1366 Nut 4 40 Keps Hex with
7. 131 1338 v8 al 980 1 1 ae NOLLdO NIV3O AL31VS 5 20 968 CivNOlLdO LWA lt LVLSOWYSHL 6 EH ONILVHAdO M 34 31dni09OWH3HL MOLIOVdVO e LYLSOWAJHL LIWN IH 908 Oba 06 Occ 804 6661408 021 v 001 9210208 S IVNIWH3L SOVLIOA YANYOISNVYL LI LYVHO M3JASHOJSNVSL HOLMS 31943 173W HOLIMS 440 NO 1 9NLLV3H py oeg 26 M3Lv3H 59018 VNIW33L LX3N OL 490718 1VNIWY3L 262 AA 3s0H OL ocz OL W HOLIMS 31949 L I3A HOLIMS 440 NO LVA 1H9N 9NILV3H d HOLIMS NANL3H WO 1 3 OL P lt lt lt 3LIHM lt lt HAL1I4 1 29 4 Filter Box 8 1 YOLOW 01 96 997
8. Wg rows M c Mir omms 60 1061 16 80 1101 27 90 1122 32 230 202 0 405 207 lt O O W lt N 1 23 1 7 Troubleshooting Guides The following are only guides They are provided to assist the technician or service professional in the isolation of failures in components and wiring on the fryer 1 7 1 Troubleshooting the 24 VAC Circuit Troubleshooting the 24 VAC Circuit Analog Controller Before troubleshooting verify that the drain valve s is fully closed and move the power switch into the ON position PROBLEM PROBABLE CAUSES 24 VAC not present at gas valve or the power switch Failed 24 volt transformer Coniinuity across the power switch not equal to 0 Failed power switch Coniinuity across the thermostat not equal to 0 Failed thermostat If24 VAC is present at the gas valve go to Troubleshooting the Gas Valve Section 1 7 2 Troubleshooting the 24 VAC Circuit Electronic Ignition Computer Controller Before troubleshooting verify that the drain valve is fully closed then turn on the controller PROBLEM PROBABLE CAUSES No LEDs on the interface board are lit Failed 24 volt transformer Failed interface board Failed or open drain safety switch Failed wiring between components 24 volt LED on the interface board is lit no others Failed interface board
9. ITEM PART COMPONENT Cabinet Assemblies see Section 2 3 3 106 3783 Two Station Fryer Stainless 106 4031 Cold Rolled Steel 106 4016 Three Station Fryer Stainless 106 4032 Cold Rolled Steel 106 4017 Four Station Fryer Stainless 106 4033 Cold Rolled Steel 106 4018 Five Station Fryer Stainless 106 4034 Cold Rolled Steel 106 4525 Applebee s Dump Station Base Assemblies 106 3785 Two Station Fryer 106 4019 Three Station Fryer 106 4020 Four Station Fryer 106 4021 Five Station Fryer Brace Top Cabinet 900 7730 Two Station Fryer 900 9430 Three Station Fryer 900 9318 Four Station Fryer 200 5474 Five Station Fryer Back Panels Upper Use with cabinet assemblies 200 6901 Jse with 106 3783 106 4017 106 4018 106 4031 106 4033 106 4034 200 6906 Jse with 106 4016 106 4018 106 4032 106 4034 210 6608 Jse with 106 3783 106 4017 106 4018 210 6895 Jse with 106 4016 106 4018 Back Panels Lower 200 6905 Use with 106 3783 106 4017 106 4018 106 4031 106 4033 106 4034 200 6908 Jse with 106 4016 106 4018 106 4032 106 4034 U 210 6897 Use with 106 4016 106 4018 U 210 6874 Jse with 106 4034 106 4032 106 4016 106 4018 200 8567 Use with 106 4525 Applebee s Dump Station Side Left Cabinet 211 6893 Side Left Cabinet Stainless Steel 211 6933 Side Left Cabinet Stainless Steel with hole 201 6917 Side Left Cabinet Cold Rolled Steel 201 6934 Side Left Cabinet Cold Rolled Steel with hol
10. E bee 2 30 2 13 Pry pot d decere 2 31 2 13 5 Bry pot Cabinetry ec ete EW RBA GOA 2 31 2 132 MIS Fry pot Cabinetry oso 2 32 2 14 Gas Valves and m ord iter cr Ai di cem eod v 2 33 2 14 1 MJ45 Gas Valves and Burners 10 aaa aaa aaa aaa ener aaa aaa nennen aaa waza entes enne 2 33 2 142 MIJ35 Gas Valves and uoce terre err E O oils zi 2 35 2 15 Return Components ua 2 37 2 10 POWER SHOWER edsg tds 2 39 2 17 Th rmostats LImetrs 2 40 2 18 Wiring Harnesses Pin Terminals and Power Cords 2 41 2 19 Garland Range S35 Parts sai o O W AAAA 2 42 PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 4 45 CHAPTER 1 SERVICE PROCEDURES 1 1 General Performance Pro Series gas fryers formerly Master Jet 35 and 45 series fryers contain a welded stainless steel frypot directly heated by gas flames diffused evenly over its lower surface by ceramic targets The flames originate from orifices in a U shaped burner manifold positioned beneath the frypot They are equipped with either a millivolt gas valve or electromechanical gas valve that regulates gas flow to the manifold For operating information refer
11. Hales EHH gt Frymaster SOLID STATE ITEM PART COMPONENT Computer Magic 5 106 4162 Full vat 106 4164 Full vat CE 106 4163 Dual vat 106 4165 Dual vat CE 106 1218 On hood Remote Computer FV MJ 45 106 1230 In hood Remote Computer FV MJ 45 Buffalo Wild Wings Computer 106 4562 Red overlay 807 4098 106 4561 Green overlay 807 4097 106 4560 Blue overlay 807 4096 Basket Lift Timer 106 4170 Full vat 106 4172 Full vat CE 106 4171 Dual vat 106 4173 Dual vat CE Digital Controller 106 4174 Full vat 106 4176 Full vat CE 106 4175 Dual vat 106 4177 Dual vat CE Solid State Analog Controller 106 3375 Dual vat 106 3369 Full vat overlay 807 0847 Controller Bezel Computer 210 5046 Single Station Fryer 210 5819 Two Station Fryer 210 6698 Three Station Fryer No Computer 210 6960 Single Station Fryer 210 6961 Two Station Fryer 210 6962 Three Station Fryer 210 6766 Applebee s Spreader 210 7
12. 1 17 Filtration Cc 1 19 Wi died 1 20 Basket Litt Malfunction naw zr stunner 1 20 1 5 2 Interpretation of Analog Controller 1 23 I dulci ci cuiii ee Ten 1 23 1 7 Troubleshooting Guides i ei tcr ret ev eti ee i Ee tr o di O ns HE ede Ede Od 1 24 1 7 1 Troubleshooting the 24 VAC Circuit Analog Controller eene 1 24 Troubleshooting the 24 VAC Circuit Electronic Ignition Computer Controller 1 24 Troubleshooting the 24 VAC Circuit Standing Pilot Computer Controller 1 25 1 7 2 Troubleshooting the Ga Valve sies dichte O WO Od Exe ehe ta oko spada e de 1 25 1 7 3 Troubleshooting the Thermostat scoenen EE eene nennen 1 25 1 7 4 Troubleshooting the Temperature 1 26 1 8 Winne Diagrams 1 27 1 8 1 Standing Pilota eee tre 1 27 1 8 2 Electronic UA O A Goo 1 28 1 8 3 Non Computer Controlled rite etre ER 1 29 DARII BOX ao 1 30 1 85 Modular Basket Lift 100 120 wee sa O AE doco 1 31 1 8 6 Modular Basket Lift 208 250 2 2 1 0 0000000 aaa 1 32 PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 4 45 Table of Contents CHAPTER 2 Parts List 2 ACCESSOTIES
13. NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 ofthe FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital aoparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada A DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and servi
14. 1 21 Manual Push Button Modular Basket Lift Simplified Schematic 2 Pole Mech Timer gt N O Upper Limit Microswitch 1075 4076 Lower Limit Microswitch When the timer button is pushed the lower circuit is activated The basket lift lowers closing the normally open upper microswitch The motor loses power when the basket lift rod moves down and opens the lower normally closed microswitch When the timer times out the upper circuit is activated The basket lift rises closing the lower microswitch When the rod clears the upper microswitch it opens and power is again cut to the motor Pushing the timer button again restarts the cycle Computer Controller Modular Basket Lift Simplified Schematic H Upper Limit Microswitch N C Lower Limit To computer controller Microswitch via interface board When the product button is pushed on the computer controller current flows through a coil in the basket lift relay The lower circuit is activated and the basket lift lowers closing the upper normally open microswitch The basket lift rod moves down opening the lower normally closed microswitch and removing power from the motor When the computer controller times out the relay coil loses current and the upper circuit is activated The basket lift rises closing the lower microswitch When the rod opens the upper microswitch power to the motor
15. Misdirected Weak Pilot Flame If popping is consistent during all hours of operation check position of the pilot above the burner orifice and verify that the pilot pressure is correct 1 to 25 to 38 mm flame indicates correct pilot pressure Refer to Section 1 3 3 for information on pilot flame adjustment Clogged Burner Orifices Clogged burner orifices especially those near the pilot are also likely causes of delayed ignition Lack of flame flames that are orange in color and flames that shoot out at an angle from the rest are indications of clogged burner orifices If only one side of the burner is lighting the rear deflector target may be misaligned or missing completely Improper burner pressure may also cause this If there are gaps in burner firing check for clogged burner orifices Inadequate Make up Air Another cause of popping is an insufficient air supply or drafts that are blowing the pilot flame away from the burner Check for negative pressure conditions in the kitchen area If air is flowing into the kitchen area this indicates that more air is entering the kitchen than is leaving it In a negative pressure environment the burners may not be receiving an adequate amount of air to maintain a strong pilot flame Other Causes of Popping Other causes of popping are more ambiguous and may have two or more possible causes to consider If the fryer s gas and air supplies are okay it is likely th
16. Orifices for high altitude and special gasses contact Frymaster 826 1357 1 45 mm Natural Gas pkg of 10 826 1387 86 mm Propane Butane Gas pkg of 10 810 0407 2 15 mm Manufactured Gas 812 1203 1 00 mm MJ Orifice Pilot Assemblies Non CE 810 1830 Natural Gas with Thermopile Twin Push on Terminals 106 1908SP Natural Gas with Thermopile Twin Spade Terminals 106 1909SP Pro But Gas with Thermopile Twin Spade Terminals Pilot Assemblies CE and Export 806 8688SP Natural Gas with Thermocouple Co axial Lead 106 1911 Natural Gas Australian Co axial Lead 810 2071 Natural Gas mV 806 8689SP Pro But Gas with Thermocouple Co axial Lead 106 1912 Pro But Gas Australian Co axial Lead 810 2070 Pro But Gas mV Burner Heat Shield Assemblies 823 5295 Filter Burner Position Left includes bracket 210 9729 823 5296 Filter Burner Position Right includes bracket 210 9729 823 0574 Non Filter Burner Position includes bracket 930 0075 826 2109 Kit Retrofit Filter Lid includes 823 5295 and 823 5296 see Page 2 29 826 2110 Kit Retrofit Filter Lid LH Spreader includes 823 5295 see Page 2 29 826 2111 Kit Retrofit Filter Lid RH Spreader includes 823 5295 see Page 2 29 Thermopile Thermocouple 810 2007 Pilot Thermopile Natural Gas 810 2022 Pilot Thermopile LP Gas 807 3485 Thermopile Generator with Adaptor 810 1873 Thermopile 1TT Non CE Pilot Assemblies 812 1284 Thermocouple Assembly CE component of 826 1527 826 1
17. 1 3 10 I1 12 35 Series Standard 45 Series Non CE Standard Burner Manifold Gas Pressures Burner Manifold Gas Pressures 4 0 W C 3 5 WC WAA 9 0 W C 8 25 WC p 2 24 kPa p 2 05 kPa 35 Series CE Standard 45 Series CE Standard Burner Manifold Gas Pressures Burner Manifold Gas Pressures Natural Gas Lacq Natural Gas Lacq 7 5 mbar G20 under 20 mbar G20 under 20 mbar Natural Gas Gronigue Natural Gas Gronigue 10 mbar G25 under 25 mbar G25 under 25 mbar Natural Gas Gronigue Natural Gas Gronigue 10 mbar G20 under 20 mbar G20 under 20 mbar Propane Propane 20 6 mbar G31 under 37 or 50 mbar 22 5 mbar G31 under 37 or 50 mbar aka Belgian G25 and G20 9 0 mbar Belgian G25 7 0 mbar Use a flat head screwdriver to adjust the gas valve regulator adjustment screw to obtain the prescribed pressure written on the rating plate or one of the charts above Use the diagram on below to locate this screw Turn the screw clockwise to increase gas pressure and counterclockwise to decrease gas pressure On non CE units reinstall the gas valve regulator cap screw when the correct manifold pressure is obtained Place the gas valve in the OFF position Remove the fitting from the pressure tap hole and reinstall the pressure tap plug Place the gas valve in the PILOT position Re light and check for any gas leaks Place the gas valve in the OFF position To a
18. 106 4014 Four Station Fryer 106 4015 Five Station Fryer MJ 35 210 6811 Single Station Fryer 106 4008 Two Station Fryer 106 4009 Three Station Fryer 106 4010 Four Station Fryer 106 4011 Five Station Fryer Burger King 106 4184 Two Station Fryer with buttons 106 4188 106 4185 Three Station Fryer with buttons 106 4189 106 4186 Four Station Fryer with buttons 106 4190 106 4187 Five Station Fryer with buttons 106 4191 824 1440 Applebee s Dump Station Flue Cap 910 3557 Deflector Flue 2 holes 910 3207 Deflector Flue 3 holes 900 3933 Heat Shield Flue 826 1017 Screw Kit Flue Deflector 900 4253 Retaining Strip Flue Cap 200 6584 Support Flue Cap Top Cap 824 1409 Single Station Fryer 824 1410 Two Station Fryer 823 4940 Three Station Fryer 823 4941 Four Station Fryer 823 4942 Five Station Fryer 823 4990 Applebee s Top Cap Control Panel Assembly with Thermostat Access Door MJ 35 106 4050 Complete with Toggle Switch 106 4049 Complete without Toggle Switch see also 106 4591 Thermostat Access Door MJ 35 106 4386SP Toggle Switch Assembly 824 1394 Switch Guard 210 6930 Door Panel 210 8289 Frame with Toggle 210 6832 Frame without Toggle 106 4235 Control Panel MV with Mechanical Timer FPP 210 6946 Control Panel with holes PMJ Not illustrated 2 19 2 7 Controller Assemblies 0 oz 2 gt Frymaster Frymaster
19. 2 5 4 Component Boxes with Electronic Ignition g gt OSA 21 ISMASNOH 27 O 5974 22 6 9 Full vat Component Box Assembly 106 4064 106 4065 gt mW 9 Australian 250V Full vat Component Box Assembly 106 4066 x WI Illustrations may differ slightly from actual shields depending upon the configuration of the fryer 2 16 ITEM PART COMPONENT Complete Box Assemblies 106 4064 Full vat 120V Domestic Shield Assembly 106 4075 106 4065 Full vat 208 240V Domestic Shield Assembly 106 4076 106 4066 Full vat 208 250V Export Shield Assembly 106 4077 Components 106 4088 Component Stud 826 1337 Tab Terminal pkg of 5 807 4037 Ignition Module Domestic 240V and below 807 2971 Ignition Module Export 208 250V 806 5857 PC Board Assembly 810 0045
20. cut to fit 826 1374 Screw 10 x gt Washer Hex Head 809 0173 Clip Tinnerman 809 0170 Screw 14 x 34 Slotted Pan Head 210 0681 Probe Guard 220 0927 Air Heat Shield 31 220 0928 Air Heat Shield 15 2 JOUR Not illustrated 2 32 2 14 Gas Valves and 5 2 14 1 MJ45 Gas Valves and Burners NOTE This style of burner heat shield is only used with the burner above the filter unit All other burners use 823 0574 See Item 6 in the parts list on the next page NOTE Red dot indicates propane butane pilot assembly green dot indicates manufactured gas no dot indicates natural gas f 8 Gas Valve Conversion Kits Non CE Natural to Propane 826 1143 Non CE Propane to Natural 826 1144 CE Natural to Propane 826 1200 CE Propane to Natural 826 1201 COMPONENT 230 1177 Metal Deflector Target without Stiffener Individual 230 1206 Metal Deflector Target Rear Individual 807 1707 Ignitor Natural 807 1708 Ignitor Propane 826 1155 Ignitor Kit Optional Piezo Burner Manifold 810 2710 FV full assembly including targets 106 3246SP 810 2708 DV Left full assembly including targets 106 3245SP 810 2709 DV Right full assembly including targets 106 3245SP Not illustrated 45 Gas Valves and Burners continued on next page 2 33 ITEM PART 4 COMPONENT
21. 4053 200 6908 Use with 106 4037 106 4039 106 4052 210 6874 Use with 106 4037 106 4039 106 4052 210 6897 Use with 106 4037 106 4039 Brace Top Cabinet 900 4813 Single Station Fryer 900 7730 Two Station Fryer 900 9430 Three Station Fryer 900 9318 Four Station Fryer 200 5474 Five Station Fryer Side Left Cabinet 211 6893 Side Left Cabinet Stainless Steel 211 6933 Side Left Cabinet Stainless Steel with hole 201 6917 Side Left Cabinet Cold Rolled Steel 201 6934 Side Left Cabinet Cold Rolled Steel with hole Side Right Cabinet 212 6893 Side Right Cabinet Stainless Steel 212 6933 Side Right Cabinet Stainless Steel with hole 202 6917 Side Right Cabinet Cold Rolled Steel 202 6934 Side Right Cabinet Cold Rolled Steel with hole Not illustrated Non filter Model Cabinetry continued on next page Four station fryers use two backs made for two station fryers Five station fryers use two backs a three station fryer back with a two station fryer back 4 4 4 4 GG a Ee EG GA GER w e 2 7 ITEM PART COMPONENT Other Components 200 6908 Back Lower Cabinet Aluminized three and five station fryers 210 6897 Back Lower Cabinet Stainless Steel three and five station fryers 200 2235 Bracket Component Box 200 1953 Brace Front Cabinet 200 6057 Brace Cabinet Cross 200 6062 Support Cabinet upper Rear 200 6346 Gusset Rear Cabinet 200 6486 Brace Front Cross 200
22. 6894 Post Rear Cabinet Long 200 6911 Post Front Cabinet Long 826 1374 Screw 10 x 2 Washer Hex Head pkg of 25 823 4727 Hinge Assembly Left Upper 823 4728 Hinge Assembly Right Upper 823 4745 Hinge Assembly Left Lower 823 4713 on single fryers 823 4746 Hinge Assembly Right Lower 900 7326 Divider 0293 Joiner Kit Applesbee s Dump Station Not illustrated 2 8 2 4 Casters Legs and Associated Hardware Legs 806 3811 Legs pkg of 4 806 5043 Leg Individual 826 1095 Anchor Strap Kit Casters 810 0357 Caster 5 Swivel with Brake 810 0356 Caster 5 Swivel without Brake with hardware 826 1117 810 0378 Caster 5 Rigid 810 0651 Caster 3 with Brake Filter Cabinet with hardware 826 1130 810 0750 Caster 5 Rigid PMJ units 826 0900 Chain Restraint Kit 823 1113 Fastener Kit one per caster or leg Not illustrated 2 9 2 5 Component Boxes 2 5 1 Component Boxes without Melt Cycle 1 Full vat Component Box Assembly 106 4117 106 4118 106 4119 106 4120
23. 9 Apply Loctite PST56765 thread sealant or equivalent to the S threads of the replacement thermostat Loosen these setscrews and slip the flexible shaft off of the thermostat shaft 10 Reverse Steps 1 8 to install the replacement thermostat 1 4 3 Replacing the Operating Thermostat in Units with Thermostat Access Doors 1 Disconnect the fryer from the electrical power supply Turn off the gas and disconnect the fryer 2 Drain the frypot 3 Usean allen wrench to loosen the setscrew at the side of the thermostat knob Remove the knob 4 Remove the two setscrews on both sides of the thermostat shaft and remove the dial plate 5 Disconnect the thermostat wires from the gas valve 6 Use a slotted socket to unscrew the thermostat from the frypot 7 Apply Loctite M PST56765 thread sealant or equivalent to the threads of the replacement thermostat 8 Reverse Steps 1 7 to install the replacement thermostat 1 8 1 4 4 Replacing the Temperature Probe 1 Disconnect the fryer from the electrical supply AA CAUTION Drain the frypot before pro 2 Drain the frypot ceeding 3 Remove the controller or computer according to the instructions in Section 1 4 1 4 Unplug the 12 pin wiring harness from the front of the interface board 5 Usea pin pusher to remove the temperature probe wires pins 1 and 2 from the 12 pin wiring harness 6 Unscrew the temperature probe from the frypot and remove 7 Apply Loctite P
24. Bushing 875 807 0670 Relay 24V 200 7176 Bracket Relay 810 1164 Terminal Block 1 Plc Screwless 816 0217 Insulating Paper WIR0258 Wiring Component Shield 809 0349 Spacer Interface Board 826 1346 Spacer Ignition Module pkg of 10 Transformers 807 2176 100 120V 12V amp 24V 807 1999 208 240V 24V 208 250V 12V amp 24V 200 6855 Bracket Component Box Gap 809 0328 Screw 4 40 x Pan Slotted Head 809 0247 Nut 8 32 Hex Keps 809 0164 Screw 8 x 1 Hex Washer Slotted Head 809 0102 Screw 8 32 x Trussed Slotted Head 826 1359 Screw 4 40 x 34 Pan Slotted Head pkg of 25 809 0360 Screw 8 x Type B Hex Washer 826 1366 Nut 4 40 Hex Keps with External Tooth pkg of 25 809 0250 Nut 6 32 Hex Keps 200 6956 Cover Component Box Hole see illustration on Page 2 10 806 5879SP Cable Assembly Ignition Module 807 3483 Cable Ignition used with MJ45 ignition cable kit 826 1721 806 5830 Cable Assembly Ignition 807 1928 Flame Sensor Electrode 807 3484 Connector Rajah Not illustrated O PWN GR WDH 2 17 2 6 Control Panel Assemblies Flue Caps and Related Items 2 18 ITEM PART COMPONENT Control Panel Assemblies 106 4062 Single Station Fryer 106 3902 Two Station Fryer 106 3903 Three Station Fryer 106 3904 Four Station Fryer 106 3905 Five Station Fryer 106 4535 Applebee s Control Panel 210 6812 Single Station Fryer 106 4012 Two Station Fryer 106 4013 Three Station Fryer
25. External Tooth pkg of 25 826 1359 Screw 4 40 x 34 Slotted Round Head pkg of 25 809 0360 Screw 8 x 98 Washer Slotted Hex Head 810 1421 Harness Control Circuit Not illustrated 1 2 3 4 5 6 7 8 2 28 2 11 Filter Assembly ITEM PART COMPONENT 106 3796SP Pan Assembly Complete Includes 823 4532 823 4532SP Filter Pan 810 2743 Crumb Tray 813 0568 Plug Socket head Pipe 826 1372 Nut Grip 14 20 Hex pkg of 10 816 0596 O ring 810 2198 Roller Filter Pan Rail 810 2012 Rail Set Filter Pan Rail 826 1979 Kit Filter Pan Roller 809 0191 Washer Spring Lock 4 Other Filter Components 200 2124 Screen Sana Grid 810 2798 Ring Hold Down 823 5291 Lid Filter Pan included in kit 826 2109 826 2110 and 826 2111 823 5292 Splash Shield included in kit 826 2109 826 2110 and 826 2111 106 5141 Bracket Shield Mounting MJ35 809 0173 Clip Tinnerman included in kits 826 2109 826 2110 and 826 2111 200 9732 Lip Suction Fitting included in kits 826 2109 826 2110 and 826 2111 200 9715 Brace Drain Spout included in kits 826 2110 and 826 2111 826 1371 Screw 8 x 1 2 Hex Head Drill Point pkg of 25 809 0785 Screw 14 x 34 Slotted Head 824 0430 Crumb Screen 806 3177 Cover Filter Cabinet 200 6310 Support Rear Pan Rail 809 0743 Screw 4 40 x 1 Pan Head Stainless Steel 803 0170 Filter Paper 16 5 x 25 75 box of 100 sheets 803 0002 Filter Powder box of 80 individual packs Not illus
26. Failed or open drain safety switch Failed wiring between components GV LED on the interface board is lit with or without other LEDs Failed interface board Open high limit thermostat Failed or open drain safety switch Failed wiring between interface board and gas valve Failed gas valve LED 3 is continually lit but LED 2 and LED 4 are not lit Failed heat relay Failed interface board LEDs 2 3 and 4 are lit but 24 VAC is not present at V1S V1D and Failed igition module V2D on dual vat units Failed interface board LEDs 2 3 and 4 are lit and 24 VAC is present at V1S V1D and Failed interface board V2D on dual vat units Ifa failed ignition module is suspected replace the questionable module with one known to be good to isolate the problem If24 VAC is present on pin 6 on J1 but the pilot will not light go to Troubleshooting the Gas Valve Section 1 7 2 If24 VAC is present on 20 of the 20 pin terminal block but not at the gas valve go to Troubleshooting the Gas Valve Section 1 7 2 1 24 Troubleshooting the 24 VAC Circuit Standing Pilot Computer Controller Before troubleshooting verify that the drain valve is fully closed then turn on the controller PROBLEM PROBABLE CAUSES No LEDs on the interface board lit Failed 24 volt transformer Failed interface board Failed or open drain safety switch Failed wiring between compo
27. Head pkg of 25 826 1371 Screw 8 x gt Hex Head Drill Point pkg of 25 826 1374 Screw 10 x 2 Hex Head pkg of 25 809 0503 Screw 8 32 x V Hex Head 810 0172 Plug Stainless Steel Hole 810 1012 Toothed Rod Basket Lift 812 0442 Insulation Microswitch 813 0035 Bushing Bronze 640 ID 816 0033 Ty Wrap Screw Mount 900 5529 Gusset Basket Lift Motor 807 2513 Capacitor Motor 807 2572 Microswitch Resistor Assembly 806 8530SP 100 120V 106 2771 208 250V 806 5964SP Gear Motor Assembly 806 9257SP Roller Guide Bracket Assembly Basket Lift Assemblies 106 1807SP 100 120V without relay 106 1810SP 208 250V KIT6421 Complete 120V Basket Lift Assembly for FPP35 45 KIT7193 Complete 230V Basket Lift Assembly for FPP35 45 KIT7413 Complete 230V Basket Lift Assembly for PMJ35 Not illustrated ZO OO NN l2 BRB N PRR R RE RE RE R R 1 AN FW Diagrams on Pages 1 22 1 31 1 32 in Chapter 1 2 3 2 3 Cabinetry 2 3 1 FPP FMP Model Cabinetry a of Ti E Four station fryer shown LL JM A 2 jl A p i T A Lr m 4 AB zA 2
28. WARNING Drain the frypot or remove the 1 Remove the burner assembly in accordance with Steps 1 10 handle from the drain valve in Section 1 4 9 before proceeding further 2 To replace only the thermopile a Bend the clip at the bottom of the pilot assembly and press the thermopile out of the pilot assembly from the top b Disconnect the thermopile fitting from the gas valve pilot coil c Reverse Steps a and b to install the replacement thermopile 3 To replace the complete pilot assembly Bend the clip to sa the thermopile a Disconnect the pilot tubing from the bottom of the pilot assembly b Remove the screw from the pilot mounting bracket to release the pilot assembly c Disconnect the thermopile fitting from the gas valve pilot coil d Reverse Steps a c to install the replacement assembly 4 Reinstall the burner assembly by reversing Steps 1 8 of Section 1 4 9 1 4 12 Replacing the Frypot 1 2 Drain the frypot Disconnect the fryer from the electrical power supply Turn off the gas supply and disconnect the fryer Remove all accessories 1 frypot covers basket lift arms etc from the fryer If the fryer is equipped with a thermostat control remove the thermostat knob and control panel according to Steps 3 8 in Section 1 4 3 NOTE If the fryer is configured with a melt cycle the thermostat leads will be connected to the PC board rather than to the terminal block and gas valve Disconnect the leads from t
29. is lost again Pushing the product button again restarts the cycle 1 22 1 5 2 Interpretation of Analog Controller Lights Power light ON heat light cycling trouble light OFF and melt light ON If the fryer oil temperature is below 180 F 82 C the lights indicate that the unit is operating normally e If the fryer oil temperature is above 180 F 82 C and the heat light continues to cycle as if in the melt cycle this may indicate a defective probe circuit or low incoming 12 VAC to the controller Power light ON heat light ON trouble light OFF and melt light OFF If the fryer oil temperature is above 180 F 82 C and below the setpoint temperature the lights indicate that the unit is operating normally Ifthe fryer oil temperature is above setpoint and the heat light remains lit this may indicate a defective probe circuit Power light ON heat light OFF trouble light ON and melt light OFF Ifthe fryer oil temperature is below 410 F 210 C the lights indicate one of the following a The probe circuit is defective or b There is a connection problem on pins 2 or 10 on the 15 pin wiring harness e Ifthe fryer oil temperature is above 410 F 210 C the lights indicate a run away heating circuit 1 6 Probe Resistance Chart Probe Forse ith 3 and 45 series Chart For use with 35 and 45 series Forse ith 3 and 45 series manufactured with Minco Thermistor probes only F
30. s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 4 45 Table of Contents CHAPTER 1 Service Procedures CEDE 1 1 1 1 1 Pilot cm 1 1 1 1 2 Electronic So 1 1 1 1 3 Controller Optiot S TE 1 2 1 1 4 Thermostats and Temperature Probes esses enne 1 2 1 2 Eryer for Servicing 1 2 1 3 Diagnostic PIOCedUres or ead rt a HP Ee ERG GRO HEU Po AAA EE 1 3 1 3 1 Cleaning Gas Valve Vent Tube nostre teet te t E e eee ert tos 1 3 1 3 2 Checking the Burner Manifold Gas Pressure essere 1 3 13 3 Adjusting the Pilot Elame etr e ves taret eo der a eere e 1 5 1 3 4 Adjusting Burner Ceramic Target Spacing and Alignment 2 1 5 1 3 5 Calibr ting the Thermostat tesa terrm t 1 5 1 3 6 Testing the Temperature Prode aaa aaa aaa ener enne nnne nn enne 1 7 1 4 Replacing Fryer Components eere eee hase Fe e n 1 7 1 4 1 Replacing a Controller or Computer 2 1 1 7 1 4 2 Replaci
31. to include every issue that might occur this section is intended to provide technicians with a general knowledge of the broad problem categories associated with this equipment and the probable causes of each With this knowledge the technician should be able to isolate and correct any problem encountered 1 5 1 Typical Problems You are likely to encounter problems in these broad categories 1 Pilot Failure 6 Computer Malfunction 2 Ignition Failure 7 Filtration Malfunction 3 Improper Burner Function 8 Leakage 4 Improper Temperature Control 9 Basket Lift Malfunction 5 Gas Valve Malfunction Read the following sections to learn more about each category A series of troubleshooting guides is also included at the end of the chapter to assist in identifying some of the more common problems In addition Section 1 5 2 will guide technicians through interpretation of digital controller lights helpful in diagnosing problems Pilot Failure There are two types of pilot failure no pilot flame and unreliable pilot flame No pilot flame Unreliable pilot flame Insufficient gas supply e Open or grounded high limit Clogged pilot orifice Loose or corroded wire connections e Air in gas lines usually in new installations Low or no voltage out of thermopile Bad gas valve Ignition Failure Ignition failure occurs when the gas valve no longer receives power the gas supply stops or the pilot flame goes out Solid stat
32. to the Performance Pro Series Gas Fryers Models 35 amp 45 Installation and Operation manual P N 819 6042 Furthermore referred to as the Installation and Operation manual 1 1 1 Pilot Ignition The pilot system is the pilot orifice pilot hood and thermopile The pilot serves two purposes lighting the burners and heating the thermopile In operation the thermopile is in contact with the pilot flame and generates millivolts The millivolt output passes through a normally closed high limit switch and energizes the gas valve pilot coil which opens the pilot valve If the pilot flame is extinguished the gas valve pilot coil loses voltage and the pilot valve closes In units equipped with 24 volt electromechanical gas valves a separate 24 volt circuit activated by the fryer power switch provides voltage through the thermostat or controller to the gas valve main coil which opens the main valve The main gas valve will not open if the pilot valve is not open Light the pilot flame manually using a match or the optional built in piezo ignitor after installing the fryer 1 1 2 Electronic Ignition In units configured for electronic ignition an ignition module connected to an ignitor assembly replaces the pilot system The ignition module performs three important functions supply voltage to the gas valve provide an ignition spark and proof the pilot flame The module contains a 4 second time delay circuit and a coil that activates the gas val
33. 002 Blank Bezel Applebee 5 spreader 210 8578 806 3660 Sound Device Not illustrated 2 20 WIRING ASSEMBLIES HARNESSES AND REMOTE CABLE ASSEMBLIES Wiring Assemblies and Harnesses 806 2079SP 100 120V Basket Lift Universal Motor 6 Pin female w 6 wires plus 1 separate wire 806 8555SP 208 240V Modular Basket Lift Motor 6 Pin female w 6 wires plus 4 separate wires 106 1822SP 100 120V Modular Basket Lift Motor 12 pin female w 5 wires 106 1804SP 208 250V Modular Basket Lift Motor 12 pin female w 5 wires plus 3 separate wires 806 4798SP Basket Lift Power Non CE 6 pin male w 6 wires connects to 806 2079SP 806 8555SP 806 6708SP Basket Lift Power CE 6 pin male plus 806 4798 807 3699 Basket Lift Power Non CE CE 12 pin male w 6 wires connects to 106 1822SP or 106 1804SP 806 9777SP Thermostat Control Universal control panel end connections 806 9778SP Thermostat Control Universal component shield end connections 806 9779SP Basket Lift Universal control panel end connections 806 9780SP Basket Lift Universal basket lift end connections 806 9781SP Wiring Bundle Component Shield to Controller and Fryer Components 21 wire bundle 826 1560 Kit 45 Series Wiring contains 806 9777SP through 806 9781SP 806 3549SP Interface Board interface board to fryer components 12 pin male w 5 wires 806 6705SP Non Direct Wiring Power Supply power cords joined in junction box 806 4214SP Fryer to Fryer Drain Safety Switch 2
34. 271 Twin Basket 803 0198 Basket 1 5 Fryer 803 0132 Wire Basket Support Rack Full vat MJ 45 803 0133 Wire Basket Support Rack Dual vat 803 0032 Wire Basket Support Rack without Notches MJ 35 803 0136 Basket Support Screen MJ 45 803 0037 Basket Support Screen MJ 35 810 0088 Flexible Gas Line 1 36 810 0084 Flexible Gas Line 34 48 810 0073 Quick Disconnect Fitting 1 Female 810 0074 Quick Disconnect Fitting 1 Male 803 0188 Sediment Tray Full vat MJ 35 803 0103 Sediment Tray Full vat MJ 45 803 0107 Sediment Tray Dual vat Left MJ 45 803 0108 Sediment Tray Dual vat Right MJ 45 823 3660 Crumb Scoop 910 7443 Top Connecting Strip Frypot 910 6650 Channel Top Connecting Strip 823 1885 Top Connecting Strip and Channel Burger King 210 9291 Top Connecting Strip Fryer to Fryer 910 4617 Top Connecting Strip Fryer to Spreader 806 5518 Cover Frypot or Holding Station 826 0993SP Handle Kit Frypot Cover 826 1351 Nut Retainer 4 20 Nutsert pkg of 10 803 0197 Fryer Friend Clean out Rod 27 803 0209 Brush Fryer OPT32686 Foodwarmer with scoop pan 806 6988 Foodwarmer Kit 106 4786 Spreader Storage Pan 910 3557 Flue Deflector See Section 2 6 for more information and associated items 826 1017 Screw Kit Flue Deflector See Section 2 6 for more information and associated items KIT3647 Applebee s Heat Lamp available as OPT33030 ma 2 3 4 5 6 7
35. 527 Kit Thermocouple with Adapter CE Pilot Assemblies 810 1723 Thermocouple Adapter CE Pilot Assemblies 810 0705 Tube Pilot Gas Use with all burner assemblies except Hong Kong export units 812 0278 Tube Pilot Gas Use with Hong Kong export units only Gas Valves Non CE see Note 1 below 807 1603 mV Natural Gas 807 1604 mV Propane Gas 807 3294 24V Natural Gas for 240V use 807 0025 807 3295 24V Propane Gas for 240V use 807 0759 106 4214 E I Natural 106 4215 E I Propane Gas Valves CE 806 6710 24V Natural Gas see Note 2 below 806 6711 24V Propane Gas see Note 2 below 806 7101 mV Natural Gas 806 7102 mV Propane Gas Mount Assembly gnitor Electrode Flame Sensor Mount Plate 806 5895 Natural Gas Right 806 5896 Natural Gas Left 806 5897 Pro But Gas Right 806 5894 Pro But Gas Left 810 0691 Tube Vent CE 810 1166 NOTES 1 gas valve P N 806 4781 is required on gas valves used on units with thermostat controllers 2 An adapter kit 812 1256SP is required to connect the high limit thermostat to Item 11 It is included with Item 6 on Page 2 40 2 34 2 14 2 MJ35 Gas Valves and Burners NOTE This style of burner heat shield is only used with the burner above the filter unit All other burners use 823 0574 See ltem 6 in the parts list on the next page NOTE Red dot indicates propane butane pilot assembly green dot indicates manufactured gas no dot indicates natural ga
36. 8 9 Not illustrated 2 1 2 2 Basket Lift and Associated Parts Aue 10 ueeq sey eq 15 9816 908 10 1 2 901 Alquiesse 10161591 alijua ay SPUN AOGZ 80Z 104 eq qS0ES8 908 Iquiesse 40151591 alijua y JO peoe de1 eq 1992 09 101SIS81 uoee 021 001 104 eq 16 swej E JO Z Z 6 Swali JOU OP AOSz Obz 0EZ 0181 901 pue 021 001 454081 901 SALON 20 11 20 01 1394Y 052 802 2 2 ITEM PART COMPONENT 910 4776 Enclosure Stainless Steel 900 4776 Enclosure Cold rolled Steel 826 1991 Kit Cold rolled Steel Enclosure with 12 screws 823 06931 Basket Lift Arm Left 823 06932 Basket Lift Arm Right 901 8499 Chassis Left 902 8499 Chassis Right 200 2942 Mount Basket Lift 809 0082 Truarc Retaining Ring 34 826 1361 Screw 8 32 x 1 Slotted Truss Head pkg of 25 809 0127 Screw 14 20 x Slotted Round Head 809 0186 Lock Washer with External Teeth 8 826 1366 Nut 4 40 Hex Keps with External Tooth pkg of 25 809 0247 Nut 8 32 Hex Keps 826 1359 Screw 4 40 x 34 Slotted Round
37. 84 Full vat Shield Assembly 106 4096 106 4111 Dual vat Shield Assembly 106 4091 120V Domestic 106 4085 Full vat Shield Assembly 106 4097 106 4112 Dual vat Shield Assembly 106 4092 208 240V Domestic 106 4086 Full vat Shield Assembly 106 4098 106 4113 Dual vat Shield Assembly 106 4093 208 250V Export 106 4087 Full vat Shield Assembly 106 4099 106 4114 Dual vat Shield Assembly 106 4094 Components 106 4088 Component Stud Shield 826 1337 Tab Terminal pkg of 5 806 4549 PC Board Assembly 809 0349 Spacer Interface Board 200 6855 Bracket Component Box Gap 200 6956 Cover Component Box Hole see illustration on Page 2 10 807 0833 Relay Latch 807 0834 Relay Basket Lift 810 2243 Spring Relay Hold Down 810 1164 Terminal Block I Plc Screwless 816 0217 Insulating Paper 810 0045 Bushing 809 0247 Nut 8 32 Hex Keps 809 0102 Screw 8 32 x Trussed Slotted Head 826 1359 Screw 4 40 x 34 Pan Slotted Head pkg of 25 809 0360 Screw 8 x Type B Hex Washer 826 1366 Nut 4 40 Hex Keps with External Tooth pkg of 25 809 0250 Nut 6 32 Hex Keps Transformers 807 2176 100 120V 12V amp 24V 807 0800 120V 24V 807 0680 208 240V 12V amp 24V 807 1999 208 250V 12V amp 24V Wiring WIRO163 Component Shield Wiring FV WIRO160 Component Shield Wiring DV WIR0329 Component Shield Drainswitch Wiring DV FV Not illustrated 1 2 3 4 5 6 7 8 9 10 11 RH R R R JOU A gt W 2 15
38. ART COMPONENT 806 5778SP Flue Deflector Box Assembly 810 0424 Deflector Rear Burner integral component of Item 1 806 5567SP Flue Assembly MJ45 806 1095SP Front Baffle Assembly 106 5874 Front Baffle Assembly Front Flush Full vat 106 5892 Front Baffle Assembly Front Flush Dual vat 809 0409 Screw Pilot Light Cover 810 0647 Holder Pilot Light Cover Screw 823 5302 Cover with Sight glass Pilot Light without sight glass 900 1090 806 5566SP Rear Combustion Chamber Panel Assembly 900 6441 Panel Combustion Chamber Side 816 0861 Kit Insulation cut to fit 826 1374 Screw 10 x gt Washer Hex Head 809 0173 Clip Tinnerman 809 0170 Screw 14 x 34 Slotted Pan Head 210 0681 Probe Guard 816 0698 Insulation Kaowool Blanket Front Flush 220 0927 Air Heat Shield 31 220 0928 Air Heat Shield 15 12 Not illustrated JOU X X gt gt 2 31 2 13 2 MJ35 Frypot Cabinetry Frypot assemblies located in Section 2 12 All insulation is included 826 0861 and should be cut to fit ITEM PART COMPONENT 106 4430SP Flue Assembly MJ35 900 3267 Flue Deflector Box Assembly 806 4168SP Combustion Chamber Front 106 5898 Front Baffle Assembly Front Flush Full vat 809 0409 Screw Pilot Light Cover 810 0647 Holder Pilot Light Cover Screw 900 1090 Cover Pilot Light with sight glass 823 5302 823 0078SP Combustion Chamber Side 826 0861 Kit Insulation
39. CD D 5 lt 5 o SOLIDS SDUEWIOJIOJ FootPrint 29 SIPON 12414 SEO CFESA aster member AE RU ial Food Equipment Ser mends using CFESA ertified Technicians 24 Hour Service Hotline 1 800 551 8633 APRIL 2006 8196092 IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THE ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER AND DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER AND DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster DEAN Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed
40. Manifold see additional components below 813 0251 Nipple gt x 3 5 BM 823 4739 Bracket Suction Nipple 106 3986 Filter Suction Manifold see additional components below 813 0247 Nipple gt x 3 5 BM 823 4737 Bracket Suction Nipple 810 1668 Adapter Male 810 1339 Flexline 4 5 Included with Filter Return Suction Manifolds 810 1669 Adapter Female 810 1680 Flexline 6 5 810 1160 Flexline x 3 813 0062 Elbow 90 BM 813 0165 Elbow Street gt BM Oil Return Handle 807 2104 Microswitch included with Item 1 200 9065 Handle included with Item 1 816 0644 Grip included with Item 1 Miscellaneous 811 0746 Aluminum 150 roll 811 0861 Foam Tape sold by the foot 807 1472 Heater Strip 120V 40W 56 for 120V fryers 807 1473 Heater Strip 240V 70W 56 for 208 240V fryers Heater Tape 806 8065 100V 25W 18 806 5933 120V 25W 18 806 5934 208 240V 25W 18 806 6733 250V 70W 56 106 5011 Extension Harness 826 2100 Kit Retrofit 120V Heater 823 4743 Connector Female Suction 813 0156 Pipe Plug gt 810 1003 Valve 180 3 way Ball 807 2484 Valve Solenoid Vent 813 0275 Nipple x 9 NPT BM Pipe 813 0087 Nipple gt x 1 5 NPT BM 816 0093 Gasket Pump and Motor 816 0220 Insulation Drain Safety Box included with 1 900 2110 Cover Oil Return Microswitch included with 1 806 8342 Support Oil Return Valve included with 1 806 9385 Support
41. Microswitch Mount FV included with Item 1 Not illustrated Oil Return Components continued on next page 2 38 ITEM PART COMPONENT 900 2112 Support Microswitch Mount DV included with Item 1 826 1376 Nut 10 32 Keps Hex pkg of 10 826 1366 Nut 4 40 Keps Hex with External Tooth pkg of 25 809 0194 Washer Flat 2 16 SAE 809 0056 Nut 16 18 Hex 809 0514 Capscrew 5 16 18 Hex SAE WIR0220 Pump Wiring Assembly 826 1359 Screw 4 40 x 34 Keps Hex pkg of 25 826 2118 Kit 100 VAC Rear Disposal 826 2119 Kit 120 VAC Rear Disposal 826 2120 Kit 220 240 VAC Rear Disposal 826 2121 Kit 250 VAC Rear Disposal Not illustrated 2 16 Power Shower ITEM PART COMPONENT Power Shower Assembly 806 4542SP MJ35 806 4503SP MJ45 Components 823 1522 Power Shower Body MJ35 823 1485 Power Shower Body MJ45 809 0415 Screw Clean out 826 1344 O ring 826 1390 Seal 814 0001 Grip 2 39 2 17 Thermostats and Timers NOTE Leads on Items 1 2 3 5 and 6 are depicted shorter than they actually are ITEM PART COMPONENT Operating Thermostat Assembly Fenwall 4 806 0183 With Two Blue Insulated Push on Terminals 24V MJ35 amp 45 Non CE 806 7972 With One Wire Push on One Fork Spade Terminal Millivolt MJ35 CE 106 7036 With One Wire Push on One Fork Spade Terminal Millivolt MJ45 CE 806 9617 With One Blue Insulated Push on One Fork Spade Terminal Millivolt CE 806 0087SP Thermost
42. NM S A m 1311 8 SNIMIM 3HON 303 OVI 14N L3ASVB 335 Y M vNOlLdO 3174 3HOW 404 XILI 335 1 27 SV9 71 r 3S0H OL IOLINSI Nd e HOLIMS Nd NN 2 NGN Ol gt ion ic Igni 2 Electroni 8 1 HOLIMS AL33VS ON ONIAIM 340W 304 331113 335 IVNOILdO H3L1IH FIONEYWELI 3SN3S 290 6 2000 47 LA 2006 22080 99000000 d Ad AW L O
43. ST56765 thread sealant or equivalent to threads of the replacement probe 8 Screw the new probe into the frypot 9 Reverse Steps 1 5 to reassemble 10 Check the probe according to the instructions in Section 1 3 6 1 4 5 Replacing the High Limit Thermostat in Fryers with Thermostat Controls 1 Disconnect the fryer from the electrical supply A CAUTION Drain the frypot before pro 2 Drain the frypot ceeding 3 Remove the thermostat knob and or control panel as instructed in Section 1 4 2 or 1 4 3 4 Disconnect the high limit thermostat leads from the gas valve pilot coil 5 Unscrew the high limit thermostat from the fryer and remove 6 Apply Loctite PST56765 thread sealant or equivalent to the threads of the replacement high limit thermostat 7 Reverse Steps 1 5 to the install replacement high limit 1 4 6 Replacing the High Limit Thermostat in Fryers with Other Controls 1 Disconnect the fryer from the electrical supply CAUTION Drain the frypot before pro 2 Drain the frypot ceeding 3 Remove the bezel and controller as instructed in Section 1 4 1 Steps 2 and 3 4 Unplug the 15 pin wiring harness and grounding wire from the controller 5 Remove the high limit thermostat wires from the gas valve pilot coil 1 9 9 Unscrew the high limit thermostat from the fryer and remove it Attach the appropriate terminals instructions furnished in the replacement kit to the thermostat leads Apply Locti
44. Shield with Melt Cycle Wiring FV 240V and below WIRO0165 Component Shield Std Wiring FV 208 250 Export only WIRO148 Component Shield with Mechanical Timer Wiring Transformers 807 2176 100 120V 12V amp 24V 807 0855 120V 12V 807 0800 120V 24V 807 0680 208 240V 24V 807 1999 208 250V 12V amp 24V 826 1365 Screw 6 32 x Trussed Slotted Head pkg of 25 826 1359 Screw 4 40 x 34 Pan Slotted Head pkg of 25 Not illustrated 1 2 3 4 5 6 7 8 2 13 2 5 3 Component Boxes with Standing Pilot 41 114 Hid 1 Full vat Component Box Assembly 106 4084 106 4085 106 4086 106 4087 lt Dual vat Component Box Assembly 106 4111 106 4112 106 4113 106 4114 Illustrations may differ slightly from actual boxes depending upon the configuration of the fryer 2 14 ITEM PART COMPONENT Complete Box Assemblies 100 120V Domestic 106 40
45. aneous 816 0625 Boot 809 0969 Clamp 807 2484 Solenoid 811 0932 Tubing O D Plastic 810 1372 90 Fitting O D 811 1071 Tubing 4 O D Plastic 810 2493 90 Fitting 4 810 2492 Straight Fitting 4 O D 816 0630 Vinyl Stud Cap KIT6214 Round Drain Boot Kit includes 2 clamps and 1 boot X X x X X Not illustrated 2 23 2 9 2 Drain Valves Models Compression Washers Full vat Assembly 106 3760 z LA ___ _ Flat Washer _ Dual vat Left Assembly 106 3999 Plastic Washer ia 7 Flat Washer Dual vat Right Assembly 106 4000 2 24 ITEM PART COMPONENT Drain Valve Assemblies 106 3760 Full vat 106 3999 Dual vat Left 106 4000 Dual vat Right Drain Valves 810 1018 Full vat 1 25 inch Drain Valve without Handle 810 1114 Dual vat 1 inch Drain Valve Drain Safety Switch 807 2103 Microswitch 816 0220 Insulation 901 2348 Cover Bracket 806 8137 Full vat 106 2671 Dual vat Left 106 2672 Dual vat Right Miscellaneous 200 6496 Support Drain Tube 900 2934 Retainer Nut 809 0540 Nut 2 way Lock FV 809 0539 Nut 2 way Lock DV 826 0237 Nut 4 40 Keps Hex with External Tooth pkg of 25 Handle Valve 824 1602 Full vat 824 1637 Dual vat Left 824 1636 Dual vat Right 816 0639 Sleeve Handle 816 0135 O ring 810 1165 Washer Teflon 809 0196 Washer Flat 2 25 2 9 3 Drain Valves PMJ Models
46. ard and a melt cycle switch on the control panel In all cases replace the defective component In fryers equipped with other types of controllers the problem may originate in the controller the temperature probe or a malfunctioning heat relay on the interface board For problem isolation techniques refer to the troubleshooting guides Troubleshooting the Thermostat and Troubleshooting the Temperature Probe in Section 1 7 Troubleshooting Failure to Control at Setpoint In fryers equipped with thermostat controls the problem will be in the thermostat Refer to Section 1 3 5 for instructions on calibrating the thermostat Possible causes are that the thermostat is out of calibration the knob or flexible shaft is loose on the thermostat shaft a thermostat wire is disconnected or broken or the thermostat is defective Refer to Section 1 3 5 for instructions on calibrating the thermostat In fryers equipped with other types of controls the problem may originate in the temperature probe or probe circuit the interface board or the controller Refer to Troubleshooting the Temperature Probe Section 1 7 4 for problem isolation techniques Gas Valve Malfunction Occasionally a gas valve may malfunction Use Section 1 7 2 Troubleshooting the Gas Valve to determine if the valve has failed Computer Malfunction Before diagnosing problems related to a computer controller it is important to understand the use and si
47. articles large enough to block the suction tube may indicate that the crumb tray is not being used during filtering Pan blockage can also occur if shortening remains in the pan and solidifies The heater strip on the suction tube prevents solidification of residual shortening left in the tube It will not melt or prevent solidification of shortening in the pan Remove blockages by forcing the item out with an auger or drain snake Compressed air or other pressurized gases should not be used to force out the blockage The Power Shower may need service for clogged openings shortening solidified in the tubes missing clean out plugs and missing or worn O rings To correct these problems clean the unit and replace missing or worn plugs and O rings Leakage When a frypot appears to be leaking suspect the areas where high limit thermostats temperature probes and drain fittings attach to the frypot When installed or replaced seal each of these components with Loctite PST56765 sealant or equivalent to prevent leakage If oil coats the sides or ends of the frypot the most likely cause is spillage over the top of the frypot There may also be oil pooled on the floor below the fryer This is not necessarily a sign that the frypot is leaking It is important to check the joints between round drain sections and all of the fittings If removing a section of drain tube connected to the drain valve for any reason make sure that the O rings are in good
48. assembly with one to four 15 pin female connectors and one to four 15 wire cables with a 15 pin male connector on the free end of each cable 806 8350 One Computer Controller 806 8349 Two Computers Controllers 806 8348 Three Computers Controllers 806 8351 Four Computers Controllers 2 2 2 8 Door Assembly ITEM PART COMPONENT 106 3965 Door Assembly 200 6814 Liner Door 824 1344 Panel Door Outer 210 9739 Handle 823 4728 Hinge Assembly Right Upper 823 4727 Hinge Assembly Left Upper 823 4746 Hinge Assembly Right Lower 823 4745 Hinge Assembly Left Lower 823 4713 on single fryers 210 6739 Pin Door Hinge included in Hinge Assemblies 809 0266 Screw 10 x 12 Phillips Truss Head 810 1105 Magnet Door off set 810 2346 Magnet Horizontal Mount white 106 3931 Door 5 Filter Dump Station xU gt Not illustrated 2 22 2 9 Drain System Components 2 9 1 Drain Tube System ITEM PART COMPONENT Drain Tubes Tube Left Right End Short 823 4625 Full vat 823 4624 Dual vat Tube Left Right Open Short 823 4643 Full vat 823 4642 Dual vat Tube Right End Long 823 4639 Full vat 823 4638 Dual vat Tube Left Right Open Long 823 4641 Full vat 823 4640 Dual vat 200 6473 Spreader Open Long 200 6474 Spreader Open Short 823 4740 Drain Outlet Both Ends Open 823 4741 Drain Outlet One End Closed Miscell
49. at Dial Plate Assembly High Limit Thermostat 806 7908 425 F High limit Non CE 806 7550 218 C High limit CE includes adapter for gas valve hookup See note on Page 2 34 Flex Shaft 810 0999 Flex Shaft Control Panel Mount Assembly 9 14 overall 8 810 2863 810 0345 Shaft 7 25 Thermostat Flexible Extension 810 1651 Shaft 5 50 Thermostat Flexible Extension 810 0276 Shaft 2 25 Thermostat Flexible Extension 823 1330 Mounting Bracket Timers Basket Lift 826 1552 15 minute Electronic Timer 120V 60Hz Push button 826 1667 15 minute Electronic Timer 240V 810 0585 15 minute Mechanical Timer 910 1551 15 minute Mechanical Timer Bezel Knobs 810 1823 Push Button 15 minute Electronic Timer 810 1822 Knob 15 minute Electronic Timer 810 1287 Knob 15 minute Mechanical Timer 810 0110 Knob Fenwal Thermostat with Two Allenhead Screws 810 0334 Knob with Skirt 810 0387 Knob Control 826 1395 Plug Button pkg of 10 810 0388 Knob 1 Black 826 1575 Kit Retrofit 5 minute Timer 807 4134 Butterfly Envelope Adapter CE 106 4386SP Toggle Switch Optional 806 4206 Temperature Probe 210 0681 Probe Guard Not illustrated 2 40 2 18 Wiring Harnesses Pin Terminals and Power Cords ITEM PART COMPONENT Connectors 807 1068 2 pin Female 807 0158 6 pin Female 807 0156 9 pin Female 807 0159 12 pin Female 807 0875 15 pin Female 807 1067 2 pin Male 807 0157 6 pin Male 807 0155 9 pin Male 807 0160 12 pin Male 807 0804 15 pin Mal
50. at the cause of the popping is one of the electrical components Examine the controller for signs of melting distortion and possibly discoloration due to excessive heat buildup in the fryer usually indicating improper flue performance Automatically suspect a discolored or distorted controller and replace it However it is important to diagnose and correct the condition causing excessive heat in the fryer or the problem is likely to recur Fluctuating flame intensity is normally caused by improper or fluctuating gas pressure or the result of variations in the kitchen atmosphere Verify incoming gas pressure in the same way as for popping discussed in the preceding paragraphs Air condition and ventilation units such as hoods starting and stopping throughout the day usually cause variations in the kitchen atmosphere As they start and stop the pressure in the kitchen may change from positive or neutral to negative or vice versa They may also cause changes in airflow patterns that may affect flame intensity Flames rolling out of the fryer are usually an indication of negative pressure in the kitchen The negative air pressure is sucking air out of the fryer enclosure and the flames are following the air If negative pressure is not the cause check for high burner manifold gas pressure in accordance with the procedures in Section 1 3 2 An obstructed flue which prevents the fryer from properly exhausting may also be the cause An unusua
51. burner to cycle on and off at least three times to ensure that it lights at the correct temperature After the calibration is complete place the fryer power switch in the OFF position and disconnect the fryer from the electrical supply Carefully replace the thermostat shaft extension so that the stop screw points straight up Without rotating the flexible shaft tighten the stop screw locking nut and setscrew Close the fryer control panel and replace the screws and bezel Reinstall the thermostat knob Align its pointer with the 325 F 162 C index mark on the temperature dial Reconnect the fryer to the electrical supply 1 6 1 3 6 Testing the Temperature Probe 1 While it is still in the frypot inspect the probe body for damage Inspect the leads for fraying burning breaks or kinks If the probe is bent dented or cracked or if the leads are damaged replace the probe Determine the temperature of the cooking oil using a thermometer or pyrometer placed at the tip of the probe Disconnect the 15 pin wiring harness from the interface board Measure the probe resistance using J2 pins 13 and 14 Resistance should approximately equal the given probe resistance for the corresponding temperature on the chart in Section 1 6 Page 1 23 If not the probe has failed and must be replaced Probes cannot be calibrated NOTE A defective probe will cause inaccurate temperature measurements If the temperature as measured by
52. cal or electrical timer controls voltage to the system Turning a rotary knob sets the cook time and pressing the button in the middle of the knob activates the motor When the timer times down power is supplied to the opposite pole of the motor through the upper microswitch The motor drives the rod upward until it loses contact with the upper microswitch cutting power to the motor and stopping the lift In units configured for basket lift timers or Computer Magic computers the process is almost identical The difference is that the push button mechanical timer is replaced with timing circuitry in the computer or controller The operator programs the specific cook times and other settings into the computer or controller When the product button is pressed the timing circuitry activates a coil in the basket lift relay to supply power to the lower microswitch As with the manually controlled units the microswitches stop the motor at the lift s upper and lower travel limits and reverse the direction of current flow reversing the motor s direction There are three basket lift problem types They are binds and jams motor and gear wear and electronics failure 1 20 Binds and Jams Noisy jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem Another po
53. ccess the pilot adjustment screw on non CE valves this cap must be removed Gas Valve Regulator Adjustment Screw Honeywell Valve Honeywell Valve Non CE Units CE Units Locating the gas valve regulator adjustment screw and pilot adjustment screw 1 4 1 3 3 Adjusting the Pilot Flame WA On non CE valves remove the cap covering the pilot adjustment screw On all valves use a flat tipped screwdriver to turn the pilot adjustment screw counterclockwise to increase the length of the flame or clockwise to decrease the length of the flame Use the diagram on the previous page to locate this screw Adjust the flame to a length of 1 to 1 2 inches 25 to 38 mm On non CE valves reinstall the pilot adjustment screw cap 1 3 4 Adjusting Burner Ceramic Target Spacing and Alignment Proper spacing of the top edge of the ceramic targets is 4 inch 13 mm from the frypot side To adjust target spacing bend the brackets away or toward the frypot as needed A length of board 4 inch thick is useful as a gauge to verify spacing and alignment LI LI LI LI Will 21 ma 34 inch 1 There should be approximately 34 in
54. ce instructions thoroughly before installing or servicing this equipment Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured A DANGER Adequate means must provided to limit the movement of this appliance without depending upon the gas line connection Single fryers equipped with legs must be stabilized by installing anchor straps All fryers equipped with casters must be stabilized by installing restraining chains If a flexible gas line is used an additional restraining cable must be connected at all times when the fryer is in use A DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil A DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other ap pliance A DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier A DANGER The crumb tray in fryers eguipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material A WARNING Do not bang fry baskets or other utensils on the fryer
55. ch spacing between the top edge of the targets and the side of the frypot NJ 1 3 5 Calibrating the Thermostat Fryers with thermostat access doors I Fill the frypot to the lower OIL LEVEL line with cooking oil If using solid shortening pack it tightly into the frypot before starting the calibration procedure Light the pilot See Chapter 3 of the Installation and Operation manual for detailed lighting instructions Insert a thermometer or pyrometer into the frypot about 1 inch from the thermostat Open the thermostat access door and set the thermostat on the fryer to 325 F 162 C When oil reaches 325 F 162 C allow the burners to cycle on and off three times Take a temperature reading when the burners go off for the third time Loosen the setscrews in the thermostat knob and turn the knob to the temperature established by the thermometer pyrometer reading 1 5 8 Allow the burners to cycle on and off three more times and recheck the thermometer pyrometer reading against the thermostat setting Temperature readings should be within 5 F 2 890 of setpoint Fryers with thermostat control panels NOTE Remove the thermostat knob from its shaft to allow the control panel to hinge downward Follow the instructions in Section 1 4 2 to remove the knob and control panel 10 11 12 13 Fill the frypot to the lower OIL LEVEL line with cooking oil If using solid shortening pre melt it before start
56. condition and properly fitted within the drain during reinstallation Ensure that the clamps are tight and that the nut holding them onto the stud of the tube is not stripped or loose Also check that the drain tube runs downward from the drain along its whole length and has no low points where oil may accumulate In very rare cases a leak may develop along one of the welded edges of the frypot When this type of leak is suspected thoroughly inspect the frypot If it is definitely leaking replace the frypot Basket Lift Malfunction Performance Pro series gas fryers may be optionally equipped with automatic basket lifts to ensure uniform cooking time The lifts can be controlled manually or through a basket lift timer or Computer Magic computer Basket lifts will always come in pairs although each operates independently Each basket lift consists of a basket lift arm attached to a toothed rod a reversible drive gear motor and a pair of roller activated microswitches The gear motor engages the teeth on the rod and moves it up or down based on the motor s rotation Microswitches at the upper and lower limits of movement stop the motor when the basket is fully up or down They also reverse the direction of current flow to reverse the motor direction When the manually set or programmed cooking time has elapsed the basket lift receives current and raises the basket out of the oil In units configured for manual push button controls a mechani
57. d 2 3 2 PMJ Non filter Model Cabinetry Front of fryer A R Four station fryer shown 2 6 ITEM PART COMPONENT Cabinet Assemblies 106 4028 Single Station Fryer Stainless 106 4030 Cold Rolled Steel 106 4036 Two Station Fryer Stainless 106 4051 Cold Rolled Steel 106 4037 Three Station Fryer Stainless 106 4052 Cold Rolled Steel 106 4038 Four Station Fryer Stainless 106 4053 Cold Rolled Steel 106 4039 Five Station Fryer Stainless 106 4054 Cold Rolled Steel 106 4525 Applebee s Dump Station Base Assemblies 106 5440 Single Station Fryer 106 4040 Two Station Fryer 106 4041 Three Station Fryer 106 4042 Four Station Fryer 106 4043 Five Station Fryer Back Panels Single 200 6903 Jse with 106 4030 106 4028 200 6904 Jse with 106 4030 106 4028 210 6817 Jse with 106 4028 210 6818 Jse with 106 4028 200 5867 Jse with 105 4525 Applebee s Panels Upper Use with cabinet assemblies 200 6901 Jse with 106 4036 106 4038 106 4039 106 4051 106 4053 200 6902 Jse with 106 4036 106 4051 106 4053 200 6906 se with 106 4037 106 4039 106 4052 200 6907 se with 106 4052 106 4037 210 6608 se with 106 4036 106 4038 106 4039 210 6895 se with 106 4037 106 4039 210 6896 Jse with 106 4037 210 6650 Jse with 106 4036 106 4038 Panels Lower Use with cabinet assemblies 200 6905 Use with 106 4036 106 4038 106 4039 106 4051 106
58. e Side Right Cabinet 212 6893 Side Right Cabinet Stainless Steel 212 6933 Side Right Cabinet Stainless Steel with hole 202 6917 Side Right Cabinet Cold Rolled Steel 202 6934 Side Right Cabinet Cold Rolled Steel with hole Other Components 200 6908 Back Lower Cabinet Aluminized three and five station fryers 210 6897 Back Lower Cabinet Stainless Steel three and five station fryers 200 2235 Bracket Component Box 200 1953 Brace Front Cabinet 200 6057 Brace Cabinet Cross 200 6062 Support Upper Rear Cabinet 200 6310 Support Rear Cabinet Rail 200 6346 Gusset Rear Cabinet 200 6486 Brace Front Cross 200 6892 Post Front Door Long 200 6894 Post Rear Cabinet Long 200 6911 Post Front Cabinet Long 826 1389 Screw 14 20 x 4 Hex Head Not illustrated FPP FMP Model Cabinetry continued on next page Four station fryers use two backs made for two station fryers Five station fryers use two backs a three station fryer back and a two station fryer back 2 5 ITEM PART COMPONENT 826 1374 Screw 10 x 2 Washer Hex Head pkg of 25 809 0417 Nut Flange 823 4727 Hinge Assembly Left Upper 823 4728 Hinge Assembly Right Upper 823 4745 Hinge Assembly Left Lower 823 4746 Hinge Assembly Right Lower 823 4735 Rail Assembly Left 823 4736 Rail Assembly Right 200 6935 Stop Filter Rail 900 7326 Divider 0293 Joiner Applesbee s Dump Station OPT33515 Scoop Pan Rim Cover FMP 45 Not illustrate
59. e 826 1332 Terminal Female Split Pin pkg of 25 826 1333 Terminal Male Split Pin pkg of 25 807 2518 Plug Mate N Lock Dummy Pin 826 1331 Terminal M amp L Female Split Pin pkg of 25 826 1336 Terminal M amp L Male Split Pin pkg of 25 807 0154 Cord Set Not illustrated 2 41 2 19 Garland Range 535 Parts ITEM PART COMPONENT Cabinetry 806 6741 Cabinet Assembly H35 900 2266 Cabinet Back Upper 823 2282 Fluecap 824 0517 806 6765 Door Assembly 806 3943SP Frypot Assembly 106 4430 Flue Assembly 810 1195 Back Guard 806 6985 Wiring Harness 810 1306 1 2 Brass Manual Gas Valve KIT1653 Garland Piezo Ignitor Kit Not illustrated 2 42 Frymaster Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE 819 6092 PRINTED IN THE UNITED STATES 1 800 551 8633 APRIL 2006
60. e controllers indicate ignition failure by illuminating the heat light and trouble light simultaneously Computers and digital timers will read HELP to indicate ignition failure There are three primary areas of focus in diagnosing and correcting ignition failure 1 The gas and electrical power supplies 2 The electronic circuits 3 The gas valve The Gas and Electrical Power Supplies The main indicators that the gas or electrical power supply is the cause of ignition failure are as follows an entire battery of fryers fails to light and or there are no indicator lights illuminated on the fryer experiencing ignition failure Verify that the quick disconnect hose is properly connected the fryer is plugged in the main gas supply valve is open and the circuit breaker for the fryer electrical supply is not tripped The Electronic Circuits If the fryer is receiving gas and electrical power the next most likely cause of ignition failure is a problem in the 24 VAC circuit of the pilot system If the fryer is equipped with a drain valve for filtration purposes check the drain valve to verify that it is fully closed A microswitch attached to the valve must be closed for power to reach the gas valve Often although the valve handle appears to be in the closed position the microswitch is still open If the valve is fully closed or the fryer is not equipped with a filtration system refer to Troubleshooting the 24 VAC Circuit in Section 1 7 1 of thi
61. e removed Take off the topcap by removing the pairs of screws from each tab in the upper corners Pull up to slide it off the fryer It may require a rubber mallet to loosen it Remove the frypot hold down bracket which attaches the front of the frypot to the frame of the fryer It is held in place by three screws two securing it to the frame and one securing it to the frypot Remove the flue cap A CAUTION a Remove all of the screws attaching the back panels to the Clean all threads and apply fryer and remove the panels Loctite PST56765 thread sealant or equivalent when b Remove the screws in the bottom left and right corners of installing the drain valve the flue cap high limit and thermostat or temperature probe on the c Slide the flue cap up to remove it replacement frypot Remove the oil return line from the front of the frypot to be removed Lift the complete frypot assembly frypot burner gas valve and flue from the fryer cabinet Transfer the burner heat shield and burner to the replacement frypot Remove the drain valve thermostat or temperature probe and high limit thermostat and install them on the replacement frypot 1 13 21 In units with multiple frypots add a bead of silicon along the joint between the frypots to ensure a seal Then insert the top connecting strip 22 Reverse Steps 1 25 to reassemble the fryer 1 5 Troubleshooting and Problem Isolation Because it is not feasible
62. e that it is correctly sized and placed Incorrectly sized or installed filter paper will allow particles and sediment to pass through the filter pan and into the pump When sediment enters the pump the gears can bind and cause the motor to overheat If the motor overheats the thermal overload will trip to protect the motor from further damage Reset the motor by pressing the red reset button the end of the motor nearest the operator Sediment cannot enter the pump when the correct filter paper is used properly While you are checking the filter paper verify that the O rings on the filter pan and connectors are present and in good condition Missing worn O rings will allow the pump to suck air and decrease its efficiency A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other tool Sediment Particle 1 Disconnect power to the filter system 2 Remove the input plumbing from the pump 3 Use a screwdriver to manually turn the gears Sediment Particle Turn the pump gears backward to release a hard particle and remove it Turn the pump gears forward to push softer objects and solid shortening through the pump and allow the gears to move freely Removing debris or shortening from a seized pump Incorrectly sized or installed paper will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter carriage P
63. gnificance of sensitivity and recovery Sensitivity and Recovery Sensitivity or stretch time is programmable feature patented by Frymaster which increases or decreases the cook time countdown based on variation in the oil temperature from the setpoint The sensitivity for each product button has ten settings 0 9 Setting sensitivity to 0 will disable the feature completely while a setting of 9 will provide the highest sensitivity or most change The correct sensitivity for any product is based on the type of product its density the setpoint temperature and the customer s own requirements A generic sensitivity chart is located on Page 1 5 of the Frymaster Fryer Controllers manual P N 819 5916 Recovery or rate of rise is a method of measuring a fryer s performance It is the time required for the fryer to increase the oil temperature from 275 F to 325 F 135 C to 163 C This range is the standard since ambient kitchen temperatures can affect the test if lower ranges are used The Computer Magic computer controller performs the recovery test each day as the fryer heats up An operator can view the results of the test any time the fryer is above 325 F 163 C by pressing the Y button and entering the code 1652 The test results display in the computer s LED panel in minutes and seconds The acceptable recovery time is 2 30 or less Extended recovery is a sign that the fryer is not being regularly mainta
64. he PC board if this is the case 1 12 10 11 12 13 14 15 16 17 18 19 20 If the fryer is not equipped with thermostat control remove the controller according to Steps 2 6 in Section 1 4 1 Disconnect the 12 pin plug from the interface board Use a pin pusher to remove the temperature probe wires pins 1 and 2 and the high limit thermostat leads pins 6 and 8 from the plug Leave all other wires connected Remove the control panel frame by removing the screws in the upper left and right corners that secure the control panel to the topcap Remove the screws in the top and bottom holes of each brace of the control panel that secure it to the fryer Pull the control panel straight out of the fryer frame It may require a rubber mallet to loosen it Disconnect the wires from the components in the component shield and mark to facilitate reconnection Disconnect the wires from the gas valve terminal block and mark each to facilitate reconnection Remove the cover from the drain safety switch disconnect the wires from the switch and pull them out of the switch box Pull up and forward on the component shield to clear the rear mounting stud on the front of the frypot and remove it from the fryer by rotating its right side up and to the left Disconnect the pipe union on the bottom of the gas valve On units with filtration disconnect the section of drain connected to the drain valve of the frypot to b
65. iers or a screwdriver and slide the target up and off the bracket Slide the replacement target onto the bracket and bend the locking tabs down A CAUTION Avoid cross threading and stripping when reinstalling the brass orifices To replace the entire target assembly use a 2 inch 13mm box end wrench to remove the two brass orifices that hold the assembly to the burner manifold Position the new assembly and replace the orifices Reverse Steps 1 9 to reinstall the burner assembly Compare spacing and alignment of targets with the parameters in Section 1 3 4 1 4 10 Replacing the Gas Valve 1 Disconnect the fryer from the electrical power supply Turn A WARNING off the gas and disconnect the fryer Drain the frypot or remove the handle from the drain valve Drain the frypot or remove the handle from the drain valve before proceeding further Disconnect the wires from the gas valve terminal block marking each wire to facilitate reconnection Remove the high limit thermostat wire from the gas valve pilot coil 5 Disconnect the pilot gas line fitting from the gas valve 6 Disconnect both pipe union collars from the gas valve and remove the valve 7 Remove the pipefittings from the old gas valve and install them on the replacement valve Use Loctite M PST56765 or equivalent pipe thread sealant on the threads 8 Reverse Steps 1 6 to install the replacement gas valve 1 4 11 Replacing the Pilot Assembly or Thermopile A
66. in the lower slots 1 7 1 4 2 Replacing the Operating Thermostat in Units with Thermostat Control Panels 1 Disconnect the fryer from the electrical power supply Turn A CAUTION off the gas and disconnect the fryer The thermostat flexible shaft must not be rotated while installing the thermostat 3 Loosen the setscrew securing the thermostat knob and remove Shaft extension the knob Remove the screws from the upper left and right corners of the control panel The control panel hinges at the Do not rotate the flexible shaft bottom and will swing open from the top more than two turns in either direction Doing so will cause 4 Disconnect the 9 pin wiring harness and remove the control damage to the thermostat panel from the fryer by disengaging its tabs from the hinge slots in the mounting frame 2 Drain the frypot 5 Loosen the setscrews securing the flexible shaft to the thermostat shaft Slip the flexible shaft off the thermostat shaft 6 Remove the flexible shaft guide by removing the two sheet metal screws securing it to the upper frame 7 Disconnect the thermostat leads from pin 14 in the 20 pin terminal block and from the gas valve terminal NOTE If the fryer has a melt cycle the thermostat leads connect to the PC board rather than to the terminal block and gas valve Disconnect the leads from the PC board if this is the case Ls 8 Unscrew the thermostat from the frypot and remove it z e t
67. ined or it is in need of servicing The recovery time lengthens as fryer health declines This is a useful tool for gauging the condition of the fryer and should be checked regularly Common Computer Complaints Most problems with Computer Magic controllers stem from programming issues There are four common complaints 1 Fryer constantly displays Cause Incorrect low or missing setpoint Fix Press 1650 enter the correct setpoint using the keypad then press L4 to lock in the new setpoint 2 Fryer constantly displays temperature Cause The computer has been programmed to constantly display the temperature Fix Press 1651 3 Fryer displays temperature in Celsius Cause The computer has been programmed to display in Celsius rather than Fahrenheit Fix Press 1658 4 Computer times down too slowly or too quickly Cause The computer is compensating for oil temperature via the sensitivity setting Fix Reprogram the sensitivity setting for each product by following the programming instructions in the Installation and Operation manual or the Frymaster Fryers Controllers manual P N 819 5916 Filtration Malfunction The majority of filtration malfunctions arise from operator error One of the most common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen Inspect the filter paper to ensur
68. ing the calibration procedure Ensure the fryer power switch is in the OFF position and light the pilot Refer to Chapter 3 of the Installation and Operation manual for detailed lighting instructions Insert a thermometer or pyrometer into the frypot so that it A CAUTION touches the thermostat guard The thermostat flexible shaft must not be rotated while Loosen the setscrew and stop screw securing the thermostat installing the thermostat shaft extension to the flexible shaft Remove the extension to shaft extension expose the slot in the end of the flexible shaft Do not rotate the flexible shaft more than two turns in either direction Doing so will cause damage to the thermostat Place the fryer power switch in the ON position NOTE If the burner does not light at this time it does not mean the thermostat is defective Use a small flat head screwdriver to slowly turn the flexible shaft counterclockwise until the burner lights When the oil temperature reaches 325 F 162 C slowly turn the flexible shaft clockwise until the burner turns off Then allow the fryer to sit for a few minutes Repeat Steps 5 and 6 at least three times to ensure that the setting is accurate The thermostat control is considered properly calibrated if the burner lights when the cooking oil cools to 325 F 162 C Do not take the reading when the burner shuts off after raising the temperature Once the thermostat is calibrated allow the
69. it Retrofit Filter Lid includes 823 5295 and 823 5296 see Page 2 29 826 2110 Kit Retrofit Filter Lid LH Spreader includes 823 5295 see Page 2 29 826 2111 Kit Retrofit Filter Lid RH Spreader includes 823 5295 see Page 2 29 Thermopile Thermocouple 810 2007 Pilot Thermopile Natural Gas 810 2022 Pilot Thermopile LP Gas 807 3485 Thermopile Generator with Adaptor 810 1873 Thermopile 1TT Non CE Pilot Assemblies 810 0705 Tube Pilot Gas Use with all burner assemblies except Hong Kong export units 812 0278 Tube Pilot Gas Use with Hong Kong export units only Gas Valves Non CE see note below 807 1603 mV Natural Gas 807 1604 mV Propane Gas 807 3294 24V Natural Gas for 240V use 807 0025 807 3295 24V Propane Gas for 240V use 807 0759 810 0786 E I Natural 810 0787 E 1 Propane 810 0691 Tube Vent NOTE A gas valve capacitor P N 806 4781 is required on gas valves used on units with thermostat controllers 2 36 2 15 Oil Return Components Oil Return Handle Full Vat Assembly Dual Vat 106 4002 5 106 4003 2 37 ITEM PART COMPONENT Handle Assemblies Oil Return Valve 106 4002SP FV Oil Return Assembly 106 4003SP DV Oil Return Assembly Pump and Motor 826 1712 100 120V 60 Hz motor and gasket 826 1756 208V 50 60 Hz motor and gasket 826 1270 230V 50 60 Hz motor and gasket 826 1755 250V 50 60 Hz motor and gasket 826 1264 Pump Viking 4 GPM 2 piece 106 3987 Filter Return
70. ith Melt Cycle Full vat Component Box Assembly 106 4125 106 4126 106 4127 106 4128 m J 5 Dual vat Component Box Assembly 106 4129 106 4130 106 4131 106 4132 Component Box with Mechanical Timer 106 4134 Illustrations may differ slightly from actual boxes depending upon the configuration of the fryer 2 12 ITEM PART COMPONENT Complete Box Assemblies 100 120V Domestic 106 4125 Full vat with Melt Cycle 106 4129 Dual vat with Melt Cycle 120V Domestic 106 4126 Full vat with Melt Cycle 106 4130 Dual vat with Melt Cycle 208 240V Domestic 106 4127 Full vat with Melt Cycle 106 4131 Dual vat with Melt Cycle 208 250V Export 106 4128 Full vat with Melt Cycle 106 4132 Dual vat with Melt Cycle 106 4134 With Mechanical Melt Cycle Timer CE Components 200 6970 Component Box 200 6855 Bracket Component Box Gap 200 6956 Cover Component Box Hole see illustration on Page 2 10 810 0045 Bushing 875 826 1546 Melt Cycle Kit with Mechanical Timer 810 1164 Terminal Block 1 Plc Screwless Terminal 810 1168 Terminal Block Screwless End 816 0217 Insulating Paper 806 9613 Board Melt Cycle Timer Wiring WIRO0161 Component Shield with Melt Cycle Wiring DV WIRO164 Component
71. lers digital controllers basket lift timers or Computer Magic computers In fryers equipped with thermostat control panels the fryer and melt cycle are turned on and off using rocker switches and the temperature is set by a knob connected directly to the frypot mounted thermostat These units have no interface board When the melt cycle switch is placed in the ON position the fryer stays in the melt cycle mode until the switch is manually placed in the OFF position even if the oil is at setpoint temperature In units equipped with thermostat access doors the temperature control knob is located behind the hinged front panel Service procedures for this type of thermostat are slightly different from units with other thermostat controls Fryers equipped with other types of controllers have an interface board located in the component shield behind the control panel 1 1 4 Thermostats and Temperature Probes Performance Pro gas fryers may have different kinds of thermostats depending on their configuration Fryers equipped with thermostat controls have an adjustable controlling thermostat Adjust the temperature at which the thermostat opens and closes by turning the attached knob The Fenwal controlling thermostat used in these fryers is sensitive to 19 changes in temperature Fryers equipped with other types of controls have a temperature probe In these units the probe resistance varies directly with the temperature As the temperature rises so d
72. light when the thermostat is set to the maxi Failed thermostat mum setting Failed wiring If 24 VAC is present at the gas valve but the burner is not lighting go to Troubleshooting the Gas Valve Section 1 7 2 1 25 1 7 4 Troubleshooting the Temperature Probe Follow these guidelines to troubleshoot the temperature probe L While it is still in the frypot inspect the probe body for damage Inspect the leads for fraying burning breaks or kinks If the probe is bent dented or cracked or if the leads are damaged replace the probe Determine the temperature of the cooking oil using a thermometer or pyrometer placed at the tip of the probe Disconnect the 15 pin wiring harness from the interface board Measure the probe resistance using J2 pins 13 and 14 Resistance should approximately equal the given probe resistance for the corresponding temperature on the chart in Section 1 6 Page 1 23 If not the probe has failed and must be replaced Probes cannot be calibrated If the resistance matches the corresponding temperature on the chart measure the resistance through J2 pin 13 and ground Then through J2 14 and ground If the resistance of each pin is 5 megaohms or greater the probe is working correctly If the resistance is less than 5 megaohms it has failed and must be replaced 1 26 iagrams iring D 1 8 1 Standing Pilot 8 Wi 1 LYASNI 13SNI AINO SY3TIONLNOD N04 291439 GNNOS
73. lly noisy burner especially when flames are visible above the flue opening may indicate that the burner gas pressure is too high or that the gas valve vent tube is blocked If the gas pressure is correct and the vent tube is unobstructed the gas valve regulator is probably defective Occasionally a burner may appear to be operating correctly but it shows a slow recovery rate discussed on Page 1 18 The primary causes of this are low burner manifold pressure and misaligned or missing deflector targets In some cases the cause is a gas valve regulator that is out of adjustment Refer to Section 1 3 2 for instructions on checking the burner manifold pressure and Section 1 3 4 for adjusting deflector target positioning Improper Temperature Control Temperature control including that for the melt cycle is a function of several interrelated components each of which must operate correctly The principal component is the thermostat in units equipped with thermostat controls or the temperature probe in fryers equipped with other types of controllers Depending upon the specific configuration of the fryer it may also include an interface board and controller Problems with improper temperature control can be categorized into those issues concerning melt cycle malfunctions and those concerning a failure to control at setpoint Melt Cycle In fryers equipped with thermostat controls the melt cycle is controlled with a solid state melt cycle bo
74. nents 24 volt LED on the interface board is lit no others Failed interface board Failed or open drain safety switch Failed wiring between components GV LED on the interface board is lit with or without other LEDs Failed interface board Open high limit thermostat Failed or open drain safety switch Failed wiring between interface board and gas valve Failed gas Continuity across drain safety switch es not equal to 0 Failed or open drain safety switch 24 VAC is not present at V1S V1D and V2D on dual vat units Failed interface board If24 VAC is present all the way through to the high limit go to Troubleshooting the Gas Valve Section 1 7 2 1 7 2 Troubleshooting the Gas Valve Before troubleshooting verify that the gas main street valve is open and the fryer gasline cutoff valve is open Place the gas valve in the ON position PROBLEM PROBABLE CAUSES Incoming gas pressure is too high or low Problem with gas supply Pilot won t remain lit low millivolt output from thermopile Failed thermopile Pilot won t remain lit good millivolt output from thermopile Failed gas valve Failed high limit If24 VAC is not present at the gas valve go to Troubleshooting the 24 VAC Circuit Section 1 7 1 1 7 3 Troubleshooting the Thermostat Check the calibration of the thermostat before troubleshooting if possible PROBLEM PROBABLE CAUSES The burner does not
75. ng the Operating Thermostat in Units with Thermostat Control Panels 1 8 1 4 3 Replacing the Operating Thermostat in Units with Thermostat Access Doors 1 8 1 4 4 Replacing the Temperature Probe ince rti rti eet rer E E e Det 1 9 1 4 5 Replacing the High Limit Thermostat in Fryers with Thermostat Controls 1 9 1 4 6 Replacing the High Limit Thermostat Fryers with Other Controls 1 9 1 4 7 Replacing the Heat Mode Indicator Light in Fryers with Thermostat Controls 1 10 1 4 8 Replacing the Power or Melt Cycle Switch in Fryers with Thermostat Controls 1 10 1 4 9 Replacing Burner Ceramic Targets sse eene ener enne nnne 1 11 1 4 10 Replacing the Gas Valve eric inem sia 1 11 1 4 11 Replacing the Pilot Assembly or Thermopile serere 1 12 14 12 Replacing the Fry pot waciki ka id Nan oid neta 1 12 1 5 Troubleshooting and Problem 50 enne 1 14 1 5 1 Typical Problems ondes ies tin ses reri er Ee 1 14 Pilot Faure E 1 14 EET 1 14 Improper Burner PUD Ct OT ete esed 1 15 Improper Temperature 2 1 1 2 00 ki 1 17 Gas Valve Maundi 1 17 Computer Malfunction ace
76. oes the amount of resistance at a rate of approximately 2 ohms for every 1 F or of temperature see Probe Resistance Chart Section 1 6 Circuitry in the controller monitors the probe resistance and controls burner firing when the resistance exceeds or falls below programmed temperatures i e setpoint To program temperatures into the fryer use the keypad on the face of the controller When testing temperature probes unplug the 15 pin wiring harness from the controller otherwise the reading may be incorrect due to extra resistance open burner fryers are equipped with a high limit thermostat If the fryer fails to properly control oil temperature the high limit thermostat prevents the fryer from overheating to flash point The high limit thermostat acts as a normally closed power switch that opens when exposed to temperatures between 425 F to 450 F 218 C to 232 C It will automatically reset when the oil temperature drops below 350 F 177 C 1 2 Moving the Fryer for Servicing If it is necessary to move the fryer before servicing complete the following actions 1 Drain the frypot 2 Turn off the gas supply to the unit Unplug any power cords Disconnect the unit from the gas supply 3 Remove attached restraining devices including chain restraints and anchor straps 4 Relocate the fryer to an appropriate area for servicing 1 2 After servicing is complete 2 6 Return the fryer to its original loca
77. pin male w two wires and 2 pin female w two wires 806 4215SP Fryer to Filter Drain Safety Switch 2 pin male w two wires and 2 pin female w two wires NOTE Assemblies 806 2079SP 806 9777SP through 806 9781SP and kit 826 1560 are universal in nature That is they contain all wires and connectors necessary for all configurations of the application described Consequently there may be extra wires that are not needed in a particular configuration Any extra wires should be removed when the assemblies are installed to preclude later confusion Remote Computer Controller to Interface Board Cables Each of these assemblies has two 15 pin male connectors and a 15 wire cable looped through a ferrite ring Only the length of the cable varies 806 2071 1 0 foot 30 5cm For fryer mounted computer 806 3383 15 0 feet 4 6m 806 3388 20 0 feet 6 1m 806 4318 30 0 feet 9 1m Remote Computer Controller Cable Assemblies Each of these assemblies has one 15 pin male connector one 15 pin female connector and a 15 wire cable Only the length of the cable varies 806 3528 7 5 feet 2 3m 806 3529 8 5 feet 2 6m 806 3530 10 5 feet 3 2m 806 3531 12 6 feet 3 8m Remote Computer Controller Cable Assemblies w Junction Box and Mounting Bracket Each of these assemblies consists of a 4 X 4 inch junction box and mounting bracket
78. s Gas Valve Conversion Kits with Honeywell Pilots Non CE Natural to Propane 826 1964 Non CE Propane to Natural 826 1965 2 35 ITEM PART COMPONENT 230 1178 Deflector Target without Stiffener Individual 230 1180 Deflector Target Rear Individual 807 1707 Ignitor Natural 807 1708 Ignitor Propane 826 1155 Ignitor Kit Optional Piezo 810 1862 FV Burner Manifold full assembly including targets 106 4205SP Orifices for high altitude and special gasses contact Frymaster 826 1353 1 7 mm Natural Gas pkg of 10 826 1354 1 05 mm Propane Butane Gas pkg of 10 810 0407 2 15 mm Manufactured Gas 812 1203 1 00 mm MJ Orifice Pilot Assemblies Non CE 810 1830 Natural Gas with Thermopile Twin Push on Terminals 106 1908SP Natural Gas with Thermopile Twin Spade Terminals 106 1909SP Pro But Gas with Thermopile Twin Spade Terminals Pilot Assemblies and Export 806 8688SP Natural Gas with Thermocouple Co axial Lead 106 1911 Natural Gas Australian Co axial Lead 806 8689SP Pro But Gas with Thermocouple Co axial Lead 106 1912 Pro But Gas Australian Co axial Lead Burner Heat Shield Assemblies 823 5295 Filter Burner Position Left includes bracket 210 9729 823 5296 Filter Burner Position Right includes bracket 210 9729 823 0574 Non filter Burner Position includes bracket 930 0075 826 2109 K
79. s manual The Gas Valve If the problem is not in the 24 VAC circuit of the pilot system it is most likely in the gas valve However before replacing the gas valve refer to Troubleshooting the Gas Valve in Section 1 7 2 of this manual Improper Burner Function In these types of instances the burner ignites but exhibits abnormal characteristics such as popping incomplete lighting of the burner fluctuating flame intensity and flames rolling out of the fryer Popping indicates delayed ignition In most cases the main gas valve is opening but the burner is not immediately lighting When ignition does take place excess gas bursts into flame suddenly rather than smoothly igniting The primary causes of popping are Incorrect or fluctuating gas pressure Misdirected or weak pilot flame Clogged burner orifices Inadequate make up air Missing or misaligned burner deflector targets Clogged vent tube causing incorrect gas pressure ON Un oe SNe Incorrect or Fluctuating Gas Pressure If popping occurs only during peak hours the problem may be incorrect or fluctuating gas pressure Verify that the incoming gas pressure to the gas valve is in accordance with the appropriate CE or non CE standard found in the table on Page 1 4 and the pressure remains constant throughout all hours of usage Refer to Checking the Burner Manifold Pressure in Section 1 3 2 for instructions on checking the pressure of gas supplied to the burner
80. ssible cause of binding is the improper positioning of the motor which prevents the gear from correctly engaging the teeth in the rod To correct the problem loosen the screws that hold the motor in place and move it forward or backward until the rod has just enough slack to be rotated slightly Motor and Gear Wear The most likely problem encountered in this category is erratic motion of the lift due to a worn drive gear Failure to keep the lift rod and bushings properly lubricated will cause unnecessary wear of the gear Correct the problem by replacing the worn gear If the lift cycles correctly but fails to remain in the up position 1 goes up but then slowly settles back down into the frypot the problem is a failed motor brake The brake cannot be repaired and the motor must be replaced If the motor fails to run when power is reaching it replace the motor because it has burned out Electronics Failure An electronics failure may be caused by relays microswitches capacitors resistors interface boards wiring and controls Troubleshooting electronics is a process of verifying current flow through the individual components up to and including the motor Using a multimeter set to the 250 VAC range check the connections on both sides of each component for the presence of 120 VAC Examine the diagrams on Pages 1 31 and 1 32 to identify components and wiring connection points See Page 1 22 for simplified basket lift schematics
81. stat knob and control panel by reversing Step 2 Reconnect the fryer to the electrical power supply 1 4 9 Replacing Burner Ceramic Targets 1 2 10 11 12 Disconnect the fryer from the electrical power supply Turn off the gas and disconnect the fryer Drain the frypot or remove the handle from the drain valve A WARNING Drain the frypot or remove the Remove the round drain sections as necessary to expose the handle from the drain valve burners and heat shield before proceeding further Disconnect the wires from the gas valve terminal block marking each wire to facilitate reconnection Remove the high limit thermostat wires from the gas valve pilot coil Disconnect the pipe union collar located on the bottom of the gas valve Remove the burner heat shield hanger screws at the front of the burner and remove the heat shield In units with built in filtration there may be a second heat shield located under the burner manifold Remove the screws holding it in place and remove it Remove the filter pan by sliding it out of the unit and lifting it up and out of the roller track Remove the burner hanger screws and lower the front of the main burner Pull it forward to clear the rear burner hanger and lower the burner to the floor Raise the front of the fryer enough to slide the burner from under the fryer cabinet To replace only the ceramic targets straighten the target locking tabs with a pair ofneedle nose pl
82. te PST56765 thread sealant or equivalent to the threads of the replacement high limit thermostat Reverse Steps 1 6 to install the replacement high limit 1 4 7 Replacing the Heat Mode Indicator Light in Fryers with Thermostat Controls 1 WA YA Disconnect the fryer from the electrical power supply Remove the thermostat knob and control panel as instructed in Section 1 4 2 or 1 4 3 as appropriate Carefully press the light out from the back of the control panel Disconnect one wire at a time and reconnect it to the replacement light before disconnecting the next wire Continue until all wires are transferred Carefully press the light back into the control panel Reinstall the thermostat knob and control panel by reversing Step 2 Reconnect the fryer to the electrical power supply 1 4 8 Replacing the Power or Melt Cycle Switch in Fryers with Thermostat Controls 1 2 Disconnect the fryer from the electrical power supply Remove the thermostat knob and control panel as instructed in Section 1 4 2 Using a flat head screwdriver disconnect the chrome bezel from the tabs on the switch and press the switch out from the front Carefully press the new switch into the chrome bezel making sure the tabs on the switch engage the slots in the bezel Disconnect one wire at a time and reconnect it to the replacement switch before disconnecting the next wire Continue until all wires are transferred Reinstall the thermo
83. the probe varies by more than 5 F 2 8 C from the thermometer or pyrometer reading the probe should be replaced Temperature probes cannot be calibrated 1 4 Replacing Fryer Components 1 4 1 Replacing a Controller or Computer 1 2 10 11 Disconnect the fryer from the electrical power supply Slide the metal bezel up to disengage the lower tabs Then slide the bezel down to disengage the upper tabs Remove the two screws holding the controller to the control panel frame Hinge the controller down to access the 15 pin wiring harness on the back and unplug it Lift the controller up and out of the hinged tab slots Use inch nut driver 802 0352 to remove the nut and green grounding wire from the back of the controller If replacing the 15 pin wiring harness do so now Plug the new 15 pin wiring harness into the interface board with the metal ring on the controller end of the connector Connect the 15 pin wiring harness and the green ground wire to the new controller When the connector on the harness is completely engaged the clips on either side will snap into place Re hinge the controller by inserting the tabs on the bottom into the slots on the control frame panel Move it into the closed position against the control panel frame and replace the screws in the top corners Insert the top tabs on the bezel into the slots on the underside of the top cap Slide the bezel down to engage the lower tabs
84. tion reconnect the unit to the gas supply and open the gas supply valve Be sure to reattach all restraining devices and plug in all electrical cords Refill the fryer with oil 1 3 Diagnostic Procedures 1 3 1 Cleaning the Gas Valve Vent Tube 1 4 Carefully unscrew the vent tube from the gas valve NOTE Straighten the vent tube for easy removal Pass a piece of binding wire 052 inch diameter or equivalent through the tube to remove obstructions Remove the wire and blow through the tube to ensure that it is clear Reinstall the tube and bend it so that the opening is pointing down 1 3 2 Checking the Burner Manifold Gas Pressure 1 4 Ensure that the gas valve knob or button is in the OFF AWARNING position The frypot must be filled with oil or water during this procedure Remove the pressure tap plug from the end of the manifold Connect a manometer or pressure gauge to the port Remove this plug and connect a manometer or pressure gauge to the port Place the gas valve in the PILOT position and light When the burner lights and continues to burn note the gas pressure reading and compare it to the accompanying tables adjust burner gas pressure 5 6 ZA On non CE valves remove the cap from the regulator adjustment screw On all units increase the setting on the thermostat until the burner comes on Monitor the gas pressure reading on the manometer or pressure gauge
85. trated 1 2 3 4 2 29 2 12 Frypots MJ35 Full vat SS MJ45 Full vat SS MJ45 Dual vat SS MJ35 Full vat CRS MJ45 Full vat CRS MJ35 Full vat SS 5 Full vat SS MJ45 Dual vat SS Front Flush Front Flush Front Flush ITEM PART COMPONENT Frypot Assemblies without Insulation 823 4599SP MJ 35 Full vat 439 Stainless Steel 823 3884SP MJ 45 Full vat 439 Stainless Steel 823 3871SP MJ 45 Dual vat 439 Stainless Steel 823 4492SP MJ 35 Full vat 439 Stainless Steel FMP 823 4754 MJ 35 Full vat Cold rolled Steel 823 5114 MJ 45 Full vat Cold rolled Steel 823 5644 MJ 35 Full vat 439 Stainless Steel Front Flush 823 5645 MJ 45 Full vat 439 Stainless Steel Front Flush 823 5646 MJ 45 Dual vat 439 Stainless Steel Front Flush Frypot Assemblies Complete 106 4115 MJ 35 Full vat 439 Stainless Steel 106 2547SP MJ 45 Full vat 439 Stainless Steel 106 2545SP MJ 45 Dual vat 439 Stainless Steel 106 4116 MJ 35 Full vat Cold rolled Steel 106 4838 MJ 45 Full vat Cold rolled Steel 106 5867 MJ 35 Full vat 439 Stainless Steel Front Flush 106 5868 MJ 45 Full vat 439 Stainless Steel Front Flush 106 5869 MJ 45 Dual vat 439 Stainless Steel Front Flush Not illustrated JO MA M 2 30 2 13 Frypot Cabinetry 2 13 1 MJ45 Frypot Cabinetry Frypot assemblies located in Section 2 12 ITEM P
86. ve The ignitor assembly consists of a spark plug a pilot and a flame sensor element At start up the power switch is placed in the ON position supplying 12 VDC to the heat control circuitry in the controller or computer and to one side of the heat relay coil on the interface board If resistance in the temperature probe indicates the temperature in the frypot is below 180 F 82 C the current flows through a melt cycle circuit where a timer switch alternately closes for 3 seconds and opens for 24 seconds If the temperature is 180 F 82 C or above the current flows through a heat circuit bypassing the timer switch In either case current is supplied to the other leg of the heat relay coil which closes an electronic switch in the 24 VAC circuit to provide current to the ignition module Circuitry in the ignition module sends 24 VAC current to the gas valve via a normally closed high limit switch and a drain safety switch Simultaneously the module causes the ignitor to spark for 4 seconds to light the pilot flame A flame sensor verifies that the pilot is lit by measuring the flow of microamps through the flame If the pilot does not light or is extinguished current to the ignition module is stopped preventing the main valve from opening and the ignition module Jocks out until the power switch is turned OFF then back ON 1 1 1 1 3 Controller Options Performance Pro gas fryers may be equipped with thermostat controls analog control

Frymaster 45 User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents