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Fire Magic 25326-016 User's Manual

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1. the center of the valve stem This screw is accessed by removing the valve knob from the valve stem and inserting a small screwdriver down the hollow center of the valve stem IF YOU SMELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If the odor continues immediately call your gas supplier Replacement parts may be obtained from your Fire Magic dealer ROBERT H PETERSON CO Quality Check Orifice MAIN Orifice OTHER Leak Test Burn Test Gas Type NAT PROPANE Date Model Serial Air Shutter Inspector Robert H Peterson Co 14724 East Proctor Avenue City of Industry CA 91746 4
2. 724 East Proctor Avenue City of Industry CA 91746 REV A1 022305 1 No L C2 02505 Item Part Description Qty No No 1 3275 06 Handle assembly 2 3275 04 Lid porcelain OR 3280 04 Lid S S 3 3275 26 Lid stop 2 4 3275 10 Burner grid A 5 3005 Valve w o knob i aae 6 3020 Knob e j re 3275 39 Valve manifold assembly _ 8 3275 35 Gas connector tube i pe 9 3275 32 Side burner assembly complete Comprising of E 9A Orifice housing 9B Ignitor electrode 9C Venturi tube 9D Lock nut 9E Burner base 9F Burner cap 10 3001 49 1 Burner orifice nat gas 49 OR 3001 56 1 Propane gas 56 11 3199 32 ignitor spark generator SIDEBURNER PARTS LIST PREPARING FOR INSTALLATION OF YOUR FIRE MAGIC SIDE BURNER Your Fire Magic Sideburner is designed to complement your Fire Magic Barbecue It provides a convenient efficient cooking surface for side dishes that require bottom heat only TOOLS REQUIRED A pair of wrenches pliers or vice grips for the gas connection CODE AND SUPPLY REQUIREMENTS This burner must be installed in accordance with local codes and ordinances or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 This appliance and its individual shutoff valve must be disconnected from the gas supply piping system when testing the system at pressures in excess of 1 2 psig The appliance must be isolated from the gas sup
3. ANE GAS CYLINDERS Never locate a cylinder under or near the barbecue unless sufficient ventilation and shielding is provided to prevent any heating of the cylinder regulator and rubber hose Propane Cylinder Enclosures To prevent invisible combustible gas from accumulating in your cylinder enclosure you must provide adequate ventilation This is accomplished by EITHER of the following methods One side of the gas cylinder enclosure can be left completely open to the outside OR by providing four 4 ventilation openings Two openings are to be at the cylinder valve level approx 16 above the floor and on opposite walls of the enclosure Two more openings must be at the floor level on opposite sides of the enclosure The floor level openings must start at the floor and shall extend no higher than 5 above the floor Each opening must have a minimum of 10 square inches 64 5 cm of free area To achieve the proper ventilation you may drill a series of holes omit the grout from masonry joints or replace a brick with a hardware cloth screen If the floor in the cabinet is raised and the space beneath the cabinet is open to the outside the lower ventilation openings may be in the floor FOR YOUR SAFETY you must provide these openings for drainage replacement air and cross ventilation of any storage area exposed to possible leakage from gas connections the barbecue or propane cylinder HOUSEHOLD PROPANE GAS SERVICE Consult your
4. BS DURING USE OVERHEATING OF THE KNOBS WILL OCCUR RESULTING IN DAMAGE AND POSSIBLE UNIT MALFUNCTION IF THIS CAUTION IS NOT FOLLOWED LIGHTING INSTRUCTIONS FOR AUTOMATIC LIGHTING 1 Open the lid 2 Make sure the control valve is in the OFF position 3 Open the propane gas tank valve or gas line valve 4 Depress the control valve and turn to the HIGH position 5 Immediately press the spark generator button The burner should light 6 If the burner does not light turn the control valve to the OFF position and WAIT 5 MINUTES 7 Repeat steps 4 and 5 If the burner still does not light turn the control valve to OFF and WAIT 5 MINUTES Then follow the manual lighting instructions below FOR MANUAL LIGHTING 1 Follow steps 1 thru 3 above 2 Insert a long stemmed burning match or a long necked butane lighter to the ports below the burner cap 3 While holding the match or lighter flame next to the burner depress the control valve and turn counterclock wise to HIGH 4 lf the burner does not light immediately turn off the valve WAIT 5 MINUTES before repeating steps 2 and 3 ADJUSTING THE FLAME The valve is on HIGH flame at first click and the LOW flame is in the extreme counterclockwise position You may regulate the height of the flame by adjusting the knob between HIGH and LOW You may also adjust the LOW flame height with the burner in the LOW position by turning the small adjusting screw in
5. DEBURNER Each time you use your sideburner ensure that 1 The area around the unit is clear and free from flamable vapors liquids and other combustable materials 2 There is no blockage of air flow around the burner 3 When using propane gas a The special ventilation openings in the enclosure are kept free and clear of debris b If connected to a propane cylinder the rubber hose attached to the regulator is carefully inspected before each use c The propane cylinder regulator and rubber hose are installed in a location not subject to heating above 125 F 51 C 4 Burner flames are burning evenly around the burner cap with a steady flame mostly blue with yellow tipping PRESERVING YOUR SIDE BURNER FOR YEARS OF CAREFREE USE The sideburner surfaces may be cleaned with any common acid free household cleaner Occasionally remove the burner cap and if necessary use a soft stiff brush an old toothbrush to clean the ports in the burner and the underside of the burner cap CAUTION Never use acid chemicals or abrasive pads to clean porcelain or aluminum surfaces Do not operate the burner with the cover closed The valve igniter and burner on your Fire Magic Sideburner have been pre assembled and tested before shipping We suggest you follow and practice these instructions for safe lighting of your Fire Magic Sideburner CAUTION DO NOT ALLOW A COOKING POT OR PAN TO GET TOO CLOSE TO OR COVER THE IGNITOR OR FLAME ADJUSTMENT KNO
6. Fire Magic SIDEBURNER 15 000 BTU Natural Gas or Propane Gas SIDEBURNER SHELF MODELS 25326 016 amp 25336 016 DROP IN MODELS 3275 amp 3280 BRICK OPENING 8 3 4 x 14 1 4 x 4 deep Side shelves and connector kits for mounting side burners on portable carts or in countertop enclosures are packaged separately INSTALLER Please leave these instructions with the consumer CONSUMER Retain for future reference INSTALLATION AND OPERATING INSTRUCTIONS FOR YOUR SAFETY FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity WHAT TO DO IF YOU SMELL GAS of this or any other appliance 1 Shut off the gas to the appliance 2 Extinguish any flame 3 Open lid WARNING Improper installation 4 lf odor continues immediately call adEernent a eranion eae your gas supplier or fire department maintenance can cause injury or property damage Refer to this manual For assistance 9r additional information consult qualified reproduced translated or published in any electronic professional installer service agency or the or machine readable form in whole or in part without This manual may not be copied photocopied gas supplier prior written approval of Robert H Peterson Co We reserve the right to amend product 7 aa specifications without prior notice Certified to ANSI 221 58 Oregon USA OMNI Test Laboratories Inc Robert H Peterson Co 14
7. connector Do not use a rubber hose or plastic hose within the enclosure for your sideburner it will leak resulting in an explosion and or serious injury NOTE For installation in a portable barbecue cart see the installation instructions packed with the sideburner shelf and connector kit Also refer to the portable cart instruction section for attaching shelves c Be sure the gas supply is OFF Connect the pipe adapter fitting supplied with the flex connector to the gas supply stub Use pipe joint compound which is resistant to all gasses on the pipe fitting Tighten fitting to gas supply and connector flare nut securely Note pipe joint compound should not be used on flare fitting connections d Connect the flex connector flare nut to the sideburner manifold elbow flare fitting Be sure to tighten securely Use a second wrench to Support the manifold to avoid damaging the manifold e Check all gas connections for leaks with a brush and soapy water solution before lighting NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS f Lower the unit into the enclosure 3 POSITIONING THE BURNER CAP AND GRILL Place the burner cap so it is centered over the burner Be sure the notches in the burner cap fit over the studs protruding from the burner see Figure 3 The burner cap and grill are coated with a high temperature porcelain finish that prevents rust and can be cleaned with oven cleaner SAFETY TIPS IN USING YOUR SI
8. gas supplier for ventilation and regulator requirements when connecting to a HOUSEHOLD propane supply EXHAUST REMOVAL When installed under a patio roof the side burner area should be under a hood with an exhaust fan GAS SUPPLY PLUMBING REQUIREMENTS Rigid 1 2 black steel pipe is required to conduct the gas supply into the masonry opening for connection to the unit Apply pipe joint compound resistant to all gasses to all male pipe fittings and tighten all joints securely Do not use pipe joint com i 14 1 4 E pound to connect COUNTER C E 525527275006 flare fittings The TOP pipe should enter enclosure either from bottom or from any side at least 4 below the countertop see Figure 1 NOTE Any protrusion into the enclosure higher than 4 below countertop will obstruct the frame and prevent the unit from dropping into place SAFETY NOTE An external valve with a removable key in the gas line is recommended for safety GAS SUPPLY AND MANIFOLD PRESSURES For Natural Gas normal 7 water column minimum 5 maximum 10 1 2 For Propane Gas normal 11 water column minimum 8 maximum 13 A REGULA TOR MUST BE PROVIDED AT THE BOTTLE OR GAS SOURCE FOR USE WITH PROPANE GAS 6 CLEARANCE ALSO ALLOW SPACE FOR HOOKUP SIDE VIEW Figure 1 INSTALLING YOUR FIRE MAGIC SIDE BURNER BUILT IN APPLICATION 1 CHECKING FUEL AND PROPER ORIFICES Your Fire Magic Sideburner is equipped with orifices for natu
9. ply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply system at pressures up to and including 1 2 psig WHERE TO INSTALL YOUR SIDEBURNER Fire Magic Sideburners are designed for outdoor use only WARNING Sideburners must be installed in masonry or other type of fireproof enclosure The unitis not insulated and therefore must be installed with 18 of side and back clearance from unprotected combustible materials such as wood plastic or stucco with wood framing Do not install under overhead unprotected flammable construction A 4 clearance to any back wall is required to open the lid properly This is a drop in type unit The unit must be removable for gas hookup servicing and burner adjustment PROPER VENTILATION Proper ventilation of your sideburner must be maintained to ensure proper performance Do not operate with lid closed VENTILATION OF ENCLOSURES When using propane gas take EXTREME CAUTION to ensure ample ventilation of gas vapor Propane vapor is invisible and heavier than air A DANGEROUS EXPLOSION could occur resulting in SERIOUS INJURY ORLOSS OF LIFE if propane gas is allowed to accumulate and then ignite Only one propane gas cylinder may be located in an enclosure Extra or spare cylinders must be stored outdoors out of the reach of children and outside of any building garage or other enclosed area READ AND FOLLOW ALL WARNINGS PROVIDED WITH PROP
10. ral gas unless otherwise indicated For propane gas smaller orifices must be installed to avoid hazardous overheating The orifice size for Natural Gas is 49 drill size and for Propane Gas the orifice size is 56 drill size Check the orifice size by removing the burner cap Item 9F and the venturi tube Item 9C and looking down through the hole in the center see Figure 2 for the location of the orifice The drill size is stamped on the orifice If the number is not visible you may have to remove the orifice as detailed below in order to read the number stamped on the side of the orifice To remove or change an orifice you need a 3 8 nut driver or small wrench Loosen the orifice using the nut driver approaching from above or by approaching from underneath the burner using a small wrench Figure 2 ORIFICE Remove check the number on the side if needed and replace with the correct sized orifice for your gas type BURNER TOP VIEW 2 CONNECTING THE GAS SUPPLY TO YOUR FIRE MAGIC SIDEBURNER a The burner manifold has a 3 8 male flare fitting gas inlet elbow A 3 8 female flare fitting connector nut is required to hook the gas supply to the burner b Use a stainless steel flex connector to bring the gas supply from the gas line stub or propane gas tank to the sideburner manifold A 3 8 x 24 or 36 flex connector is suitable for most installations CAUTION Use only a C S A listed stainless steel flex

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