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Ferris Industries IS1500Z User's Manual

1. To Adjust the Handle Alignment Loosen the mount bolts A Figure 26 and pivot the lever s C to align with each other To Adjust the Handle Placement Loosen the jam nuts and adjust the placement bolt B Figure 26 in or out to properly adjust the lever end spacing To Adjust the Handle Height Remove the mounting hardware and reposition the handle either up or down from its original position You will need to readjust the handle alignment as described above SPEED BALANCING ADJUSTMENT Figure 26 Control Lever Adjustment A Alignment Hardware If the rider veers to the right or left when the ground B Placement Hardware speed control levers are in the maximum forward C Ground Speed Control Lever position the top speed of each of these levers can be balanced by turning the adjustment bolt s A Figure 27 Only adjust the speed of the wheel that is traveling faster To Reduce the Speed of the Faster Wheel 1 Loosen the securing nut 2 Turn the top speed adjustment bolt COUNTER CLOCKWISE to reduce the speed 3 Retighten the securing nut when adjustment is complete AWARNING DO NOT adjust the tractor for a faster overall speed forward or reverse than it was designed for Huljooysajgnody Figure 27 Top Speed Adjustment A Top Speed Adjustment Bolt B Control Lever Base i i E 2 2 i i Troubleshooting Adjustment amp Se
2. 7 Completely grease and oil unit as outlined in the Normal Care section 8 Clean up unit and apply paint or rust preventative to any areas where paint is chipped or damaged 9 Be sure the battery is filled to the proper level with water and is fully charged Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If battery is left in unit disconnect the negative cable 24 A WARNING Never store the unit with gasoline in engine or fuel tank in a heated shelter or in enclosed poorly ventilated enclosures Gasoline fumes may reach an open flame spark or pilot light such as a furnace water heater clothes dryer etc and cause an explosion Handle gasoline carefully It is highly flammable and careless use could result in serious fire damage to your person or property Drain fuel into an approved container outdoors away from open flame or sparks 10 Drain fuel system completely or add a gasoline stabilizer to the fuel system If you have chosen to use a fuel stabilizer and have not drained the fuel system follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of gasoline fumes Remember gasoline fumes can travel to distant sources of ignition and ignite causing risk of explosion and fire NOTE Gasoline if permitted to stand unused for extended periods 30 days or more may develop gummy
3. 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto slope Use extra caution when operating on slopes with rear mounted grass catchers Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE o Mow across slopes not up and down Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles 4 Use slow speed Choose a slow speed so that you will not have to stop or change speed while on the slope 5 Use extra care with grass catchers or other attachments These can change the stability of the unit 6 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction 7 See your authorized dealer for recommendations of available weights to improve stability on O0 Safety Rules amp Information Not Avoid starting stopping or turning on a slope tires lose traction i e machine stops forward motion on a slope disengage the blade s PTO and drive slow off the slope 2 Do not turn on slopes unless necessary and then turn slowly and gradually uphill if possible Never mow down slopes 3 Do not mow near drop offs ditches or embankments The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch o
4. 13 Drain fuel amp replace with fresh fuel Engine starts hard or runs poorly 1 Fuel mixture too rich 1 Clean air filter Check choke adjustment 2 Spark plug faulty fouled or 2 Clean and gap or replace incorrectly gapped See engine manual Engine knocks 1 Low oil level 1 Check add oil as required 2 Using wrong grade oil 2 See engine manual Excessive oil consumption 1 Engine running too hot 1 Clean engine fins blower screen and air cleaner 2 Using wrong weight oil 2 See engine manual 3 Too much oil in crankcase 3 Drain excess oil Engine exhaust is black 1 Dirty air filter 1 Replace air filter See engine manual 2 Engine choke control 2 Open choke control 30 is in closed position www ferrisindustries com Rider Troubleshooting Continued PROBLEM Engine runs but rider will not drive Troubleshooting Adjustment amp Service CAUSE 1 Hydraulic release valve s in open position REMEDY Turn valve s clockwise to close 2 Belt is broken 2 See Drive Belt Replacement 3 Drive belt slips 3 See problem and cause below 4 Brake is not fully released 4 See authorized service dealer Rider drive belt slips 1 Pulleys or belt greasy or oily 1 Clean as required 2 Tension too loose 2 Adjust spring tension See Drive Belt Replacement 3 Belt stretched or worn 3 Replace belt Brake will not hold 1 Brake is incorrectly adjusted 1 See Brake Ad
5. 5 Repair or replace the spindle 6 Blades are installed incorrectly 6 Reinstall the blades correctly 1 Deck is not leveled correctly 1 Level the deck correctly 2 Blades are dull or worn 2 Sharpen or replace the blades 3 Blades are damaged 3 Replace the blades 4 Deck is clogged with grass 4 Clean out the deck clippings 5 Deck shell is damaged 5 Repair or replace the deck 6 Mower spindle is bent or loose 6 Repair or replace the spindle 5 7 Blades are installed incorrectly 7 Reinstall the blades correctly S 8 Tires are not properly inflated 8 Check and inflate the tires 1 Blades are not sharp or nicked 1 Sharpen your blades 2 Blades are worn down too far 2 Replace your blades 7 3 Engine speed is too slow 3 Always mow at full throttle amp 4 Ground speed is too fast 4 Slow down 5 Deck is plugged with grass 5 Clean out the mower nar z Wit 32 www ferrisindustries com Troubleshooting Adjustment amp Service SEAT ADJUSTMENT See Figure 25 The seat can be adjusted forward and back Move the lever towards the left position the seat as desired and release the lever to lock the seat into position GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers can be adjusted in three ways The a Seat Adjustment alignment of the control levers the placement of the Lever levers how close the ends are to one another and the height of the levers can be adjusted
6. Disconnect the cables from the battery negative black cable first B 3 Clean the battery terminals and cable ends with a wire brush until shiny 4 Reinstall the battery and reattach the battery cables positive red cable first A 5 Coat the cable ends and battery terminals with petroleum jelly or non conducting grease 6 Reposition the oil reservoir and secure in place with the hardware previously removed 28 Figure 20 Checking Hydraulic Oil Level A Hydraulic Oil Reservoir B Reservoir Cap Cx Figure 21 Battery Compartment Positive Cable amp Terminal Negative Cable amp Terminal Reservoir Mounting Hardware Hydraulic Oil Reservoir Hydraulic Oil Filter A WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool moov www ferrisindustries com Regular Maintenance SERVICING THE MOWER BLADES 1 Blades should be sharp and free of nicks and dents If not sharpen blades as described in the following steps 2 To remove blade for sharpening use a 1 wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15 16 wrench Figure 22 3 Use a file to sharpen b
7. Electrical wiring damage 1 Locate amp repair damaged wire 2 PTO clutch not adjusted 2 See PTO Clutch Adjustment section 3 Battery voltage too low 3 Recharge battery and check alternator See Battery Maintenance section y 42 7 g e 31 Troubleshooting Adjustment amp Service TROUBLESHOOTING COMMON CUTTING PROBLEMS PROBLEM CAUSE REMEDY Streaking 1 Blades are not sharp 1 Sharpen your blades 2 Blades are worn down to far 2 Replace your blades 3 Engine speed is too slow 3 Always mow at full throttle 4 Ground speed is too fast 4 Slow down 5 Deck is plugged with grass 5 Clean out the mower 6 Not overlapping cutting rows 6 Overlap your cutting rows EPEC SWART A N A enough 7 Not overlapping enough when 7 When turning your effective cutting width turning decreases overlap more when turning 1 Lawn is uneven or bumpy 1 Roll or level the lawn 2 Mower deck cutting height is 2 Raise the cutting height set too low 3 Ground speed is too fast 3 Slow down 4 Deck is not leveled correctly 4 Correctly level the deck 5 Tire pressure is low or uneven 5 Check and inflate the tires 1 Deck is not leveled correctly 1 Level the deck correctly 2 Tires are not properly inflated 2 Check and inflate the tires 3 Blades are damaged 3 Replace the blades 4 Deck shell is damaged 4 Repair or replace the deck 5 Mower spindle is bent or loose
8. j EZ 9 D 5 om Operation ZERO TURN DRIVING PRACTICE The lever controls of the Zero Turn rider are responsive and learning to gain a smooth and efficient control of the rider s forward reverse and turning movements will take some practice Spending some time going through the maneuvers shown and becoming familiar with how the unit accelerates travels and steers before you begin mowing is absolutely essential to getting the most out of the Zero Turn rider Locate a smooth flat area of your lawn one with plenty of room to maneuver Clear the area of objects people and animals before you begin Operate the unit at mid throttle during this practice session ALWAYS operate at full throttle when mowing and turn slowly to prevent tire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers You must release the parking brake prior to moving the control levers inward BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If necessary top speed can be balance adjusted see the Speed Balancing Adjustment in the Adjustments section near the back of this manual Smooth Travel The lever controls of
9. the Zero Turn rider are responsive The BEST method of handling the ground speed control levers is in three steps as shown in Figure 3 FIRST place your hands onto the levers as shown SECOND to go forward gradually push the levers forward with your palms THIRD to speed up move the levers farther forward To slow down smoothly slowly move the levers toward neutral Figure 3 Move Control Levers Gradually Reverse Travel Practice LOOK DOWN amp BEHIND then gradually move both ground speed control levers evenly BACK from neutral Slow down and repeat NOTE Practice backing up for several minutes before attempting to do so near objects The rider turns sharply in reverse as well as forward and backing up straight takes practice Forward Travel Or LJ Reverse Travel Figure 4 Forward Travel 18 Figure 5 Reverse Travel www ferrisindustries com Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral Repeat several times NOTE To prevent pivoting directly on the tire tread it is best to keep both wheels going at least slightly forward Operation Practice Turning In Place To turn in place Zero Turn gradually move one ground speed control lever forward from neutral and one lever b
10. and guide wires Never remove the roll bar from the vehicle Do not exceed the machine weight rating of the roll bar Read and follow all of the instructions shown below regarding the inspection and maintenance of the roll bar structure and the seat belt AWARNING Failure to properly inspect and maintain the ROLL BAR protective structure can cause serious injury or death INSPECTION OF THE ROLL BAR PROTECTIVE STRUCTURE A ROLL BAR like any other safety device needs to be periodically inspected to verify that the integrity of the device has not been compromised through normal machine use misuse age degradation modifications or a roll over To maintain operator roll over protection and roll bar effectiveness e If a ROLL BAR becomes damaged for any reason such as a collision roll over or impact the ROLL BAR must be replaced Small undetectable cracks can reduce the effectiveness of the ROLL BAR Never weld straighten or repair the ROLL BAR e e e e Safety Rules amp Information Never alter the ROLL BAR by welding anything to it or by drilling additional holes BEFORE FIRST TIME USE Inspect the ROLL BAR structure and mounting hardware for 1 Check to make sure the machine GVW Gross Vehicle Weight including attachments restrained payload fuel and operator is not in excess of the maximum weight specified on the ROLL BAR label 2 Make sure there isn t any missing damaged or loose mounti
11. and slowly raise the rear suspension to relieve the pressure on the upper shock mounting bolts Troubleshooting Adjustment amp Service POSITION 1 FACTORY SET POSITION 2 Peay Figure 29 Rear Suspension Adjustments AWARNING Use two hands when adjusting the shock springs This will prevent the wrench from slipping while pressure is being applied NOTE This will require small adjustments to the Jack s position The shock should move freely on the mounting bolt when the pressure is relieved 4 Remove the upper shock mounting hardware and pivot the shock to the position 2 see Figure 29 Adjust the jack to align the shock mounts to the shocks 5 Reinstall the upper shock mounting hardware and tighten securely 6 Remove the jack from under the suspension cross member 7 Remove the jackstands from under the machine 35 42 7 g e i E 2 2 i i Troubleshooting Adjustment amp Service Figure 30 PTO Clutch Adjustment A Adjustment Window Qty 3 one shown B Adjustment Nut PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after the initial 25 hour break in period and then after every 100 hours of operation Also perform the following procedure if the clutch is slipping or will not engage or if a new clutch has been installed 1 Remove key from ignition switch
12. best method of making certain a battery is fully charged but not over charged is to measure 42 the specific gravity of a cell once per hour The battery is fully charged when the cells are gassing freely at low charging rate and less than 0 003 change in specific gravity occurs over a three hour period Jump Starting With Auxiliary Booster Battery Jump starting is not recommended However if it must be done follow these directions Both booster and dis charged batteries should be treated carefully when using jumper cables Follow the steps below EXACTLY being careful not to cause sparks Refer to Figure 43 1 Both batteries must be of the same voltage 2 Position the vehicle with the booster battery adjacent to the vehicle with the discharged battery so that booster cables can be connected easily to the batteries in both vehicles Make certain vehicles do not touch each other 3 Wear safety glasses and shield eyes and face from batteries at all times Be sure vent caps are tight Place damp cloth over vent caps on both batteries 4 Connect positive cable to positive post of discharged battery wired to starter or solenoid 5 Connect the other end of same cable to same post marked positive on booster battery 6 Connect the second cable negative to other post of booster battery 7 Make final connection on engine block of stalled vehicle away from battery Do not lean over batteries 8 Start the
13. chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life Tire Pressure Front 25 psi 1 72 bar Rear 15 psi 1 03 bar Figure 14 Checking Tire Pressure CHECKING ADDING FUEL To add fuel A WARNING 1 Remove the fuel cap see Figure 1 Gasoline is highly flammable and must be 2 Fill the tank to the bottom of the filler neck This handled with care Never fill the tank when the will allow for fuel expansion engine is still hot from recent operation Do not NOTE Do not overfill Refer to your engine manual allow open flame smoking or matches in the for specific fuel recommendations area Avoid over filling and wipe up any spills 3 Install and hand tighten the fuel cap Do not remove fuel filter when engine is hot as FUEL FILTER spilled gasoline may ignite DO NOT spread hose clamps further than necessary Ensure clamps grip hoses firmly over filter after installation The fuel filter is located in the fuel line between fuel tank and carburetor near the fuel pump If filter is dirty or clogged replace as follows 1 Disconnect the negative battery cable Do not use gasoline containing METHANOL 2 He a container below the filter to catch spilled S gasohol containing more than 10 ethanol 3 Using a pliers open and slide hose clamps from
14. engine of the vehicle with the booster battery Wait a few minutes then attempt to start the engine of the vehicle with the discharged battery 9 If the vehicle does not start after cranking for thirty seconds STOP PROCEDURE More than thirty seconds seldom starts the engine unless some mechanical adjustment is made 10 After starting allow the engine to return to idle speed Remove the cable connection at the engine or frame Then remove the other end of the same cable from the booster battery Remove the other cable by disconnecting at the discharged battery first and then disconnect the opposite end from the booster battery 12 Discard the damp cloths that were placed over the battery vent caps 1 www ferrisindustries com Troubleshooting Adjustment amp Service THIS HOOK UP FOR NEGATIVE GROUND VEHICLES To Starter Switch To C Starter Switch Jumper Cable Starting Vehicle Battery To Ground Discharged Vehicle Battery S J Engine Block MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 43 Jump Starting A WARNING Any procedure other than the preceding could result in 1 personal injury caused by electrolyte squirting out the battery vents 2 personal injury or property damage due to battery explosion 3 damage to the charging system of the booster vehicle or of the immobilized vehicle Do not attempt to jump start a vehicle having a frozen battery because the batter
15. in material or workmanship under normal use and service If you wish to file a claim under this limited warranty you must provide prompt notice of your claim to an authorized Ferris dealer during the warranty period Ferris obligation under this limited warranty is at Ferris option to repair or replace any part or parts of the mower which in the judgment of Ferris are found to be defective and covered by this limited warranty An authorized Ferris dealer will repair or replace the defective part or parts at the dealer s place of business at no charge for the labor or parts This limited warranty applies only to mowers sold in the United States and Canada and is subject to the following limi tations Covered Parts Warranty Period All Mowers 2 years 24 months from date of retail purchase by the original purchaser for parts amp labor 90 days for rental mowers Except as noted below Belts Tires Brake Pads 90 days from date of retail purchase by the original purchaser And Hoses Battery Blades Attachments 1 year from date of retail purchase by the original purchaser Engine If the engine manufacturer provides any warranty on the mower s engine Ferris will assign that warranty to the original purchaser of the mower if such assignment is reasonably practicable Please refer to the engine man ufacturer s warranty statement if any that is included in the owner s packet We are not authorized to handle warranty adjustments or
16. injury In addition a hazard icon may be used to represent the type of hazard An explanation of hazard levels and icons are as follows 4 DANGER This indicates a hazard which if not avoided will result in serious injury or death 4 amp WARNING This indicates a hazard which if not avoided could result in serial injury or death 4 CAUTION This indicates a hazard which if not avoided might result in minor or moderate injury CAUTION or NOTICE These messages presented without the alert symbol indicate a situation where the unit or property could be damaged NORTH AMERICAN SAFETY ICONS Amputation Foot in Blade Objects Read the Maintain a Manual safe distance children surface Protective Amputation Hand in Blade Rollover Overhead Hazard Obstacles 13 Features amp Controls 9 a tE EK 1 K Ei Figure 1 Control Locations CONTROL FUNCTIONS v A S O Ds The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section Ground Speed Levers These levers control the ground speed of the rider The left lever controls the left rear drive wheel and the right lever controls the right rear drive wheel Moving a lever forward inc
17. recuts clippings into tiny particles and which then blows them down INTO the lawn These tiny particles decompose rapidly into by products your lawn can use UNDER PROPER CONDITIONS your mulching mower will virtually eliminate noticeable clippings on the lawn surface NOTE When mulching under heavy cutting conditions a rumbling sound may be present and is normal MULCHING REQUIRES EXCELLENT MOWING CONDITIONS Mulching mowers cannot function properly if the grass is wet or if the grass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amount is cut Do not use the mower as a mulching mower during the first two or three mowings in the spring The long grass blades quick growth and often wetter conditions are more suitable for broadcasting side discharging or grass bagging operation ENGINE SPEED amp GROUND SPEED FOR BROADCASTING Use full engine throttle matched with a slow ground speed so that clippings will be finely cut Ground speed while mulching should be HALF of the speed that would be used when broadcasting side discharging under similar conditions Since mulching requires more horsepower than broadcasting using a slower ground speed is vitally important for proper mulching operation HOW MUCH GRASS TO MULCH The best mulching action typically results from cutting only the top 1 2 inch to 3 4 inch of grass blade This provides short clipping
18. repairs on engines Ferris offers NO WARRANTY on mower engines Ferris does not guarantee or represent that any engine manufacturer will comply with the terms of its warranty Items and Conditions Not Covered This warranty does not cover and Ferris makes NO WARRANTY regarding the following Mowers or their parts if a complete and accurate Ferris Product Registration has not been received by Ferris Loss or damage to person or property other than that expressly covered by the terms of this limited warranty Pickup and delivery charges and risk of loss or damage in transit to and from any authorized Ferris dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such as but not limited to filters fuel lubricants tune up parts and adjustments Claims arising due to failure to follow Ferris written instructions or improper storage or maintenance Any repairs necessary due to use of parts accessories or supplies including gasoline oil or lubricants incompatible with the mowing equipment or other than as recommended in the operator s manual or other written operational instructions provided by Ferris Use of non Ferris approved parts or accessories Any overtime or other extraordinary repair charges or charges relating to repairs or replacements Rental of like or similar replacement equipment during the period of any warranty repa
19. the alternator is not charging the battery properly If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section Charging a Completely Discharged Battery 1 Be aware of all the safety precautions you should observe during the charging operation If you are unfamiliar with the use of a battery charger and hydrometer have the battery serviced by your dealer 2 Add distilled water sufficient to cover the plate fill to the proper level near the end of the charge If the battery is extremely cold allow it to warm before adding water because the water level will rise as it warms Also an extremely cold battery will not accept a normal charge until it becomes warm 3 Always unplug or turn the charger off before attaching or removing the clamp connections 4 Carefully attach the clamps to the battery in proper polarity usually red to positive and black to negative 5 While charging periodically measure the temperature of the electrolyte If the temperature exceeds 125 F 51 6 C or if violent gassing or spewing of electrolyte occurs the charging rate must be reduced or temporarily halted to prevent battery damage 6 Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte temperature is at least 60 F The
20. the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine See the information on the following pages for instructions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer TROUBLESHOOTING THE RIDER CAUSE PROBLEM Engine will not turnover or start 1 Parking brake not engaged REMEDY 1 Engage parking brake 2 PTO electric clutch switch 2 Place in OFF position in ON position 3 Out of fuel 3 If engine is hot allow it to cool then refill the fuel tank 4 Engine flooded 4 Move choke control to closed position 5 Fuse blown 5 Replace fuse 6 Battery terminals require 6 Clean the battery terminals cleaning 7 Battery discharged or dead 7 Recharge or replace 8 Wiring loose or broken 8 Visually check wiring amp replace broken or frayed wires Tighten loose connections 9 Solenoid or starter motor faulty 9 Repair or replace See authorized dealer 10 Safety interlock switch 10 Replace as needed See authorized faulty service dealer 11 Spark plug s faulty fouled 11 Clean and gap or replace or incorrectly gapped See engine manual 12 Water in fuel 12 Drain fuel amp replace with fresh fuel 13 Gas is old or stale
21. to properly check the neutral position 5 Once the lever alignment has been adjusted lock jam nut against the clevis NEUTRAL ADJUSTMENT If the tractor creeps while the ground speed control levers are locked in NEUTRAL then it may be necessary to adjust the linkage rod NOTE Perform this adjustment on a hard level surface such as a concrete floor 1 Disengage the PTO engage the parking brake and turn off the engine 2 There are three nuts B Figure 33 on the linkage rod The first two are to be used together to turn the rod and the third towards the front of the machine is used to lock the rod in place Loosen the jam nut that locks against the ball joint B Figure 33 and turn the linkage rod A to adjust If the machine creeps forward turn the rod CLOCKWISE while standing at the rear of the machine facing forward if the machine creeps backward turn the rod COUNTER CLOCKWISE 3 Lock the jam nut B against the ball joint when neutral is achieved NOTE This adjustment should not be performed while the machine is running It may take several attempts to achieved neutral depending upon how much the machine creeps Troubleshooting Adjustment amp Service Figure 32 Neutral Spring Return Adjustment A Clevis B Jam Nut C Neutral Return Rod W a SZD X R aN VR Si T A D lt S FA WA or aN S AS S Q Figure 33 Neutra
22. ANDO LA GARRA 8 PELIGRO DE ANTIVUELCO EST ABAJO OBST CULOS Baje la barra antivuelco solamente cuando sea ec ite QUE CUELGAN MUY ABAJO intur n de Seguridad cuando la barra Revise el espacio libre ananiona Sad siaja arriba de su cabeza antes de conducir por debajo de alg n objeto NO permita que la barra antivuelco entre en contacto con obst culos que cuelgan muy abajo como las ramas de los rboles NO salte de la podadora cuando sta se vuelque Le cables guia peraci n v advertencias ahi i i Evite lesiones Avoid serious aios ola ROLL OVER ESTRUCTURA injury or death PROTECTIVE PROTECTORA muerte por from rollover STRUCTURE CONTRA volcaduras VOLCADURAS Do not operate No opere la without the rollbar podadora sin antes Para mantener protegido installed and instalar la barra Srann certificaci n de la barra anti ani da NO intente repararla ni e antivuelcoy 9 operational revisar que est funcional NO exceda la clasifica 12 www ferrisindustries com SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches These safety systems are present for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regularly Operational SAFETY Checks Test 1 Engine should NOT crank if e PTO switch is engaged OR e Parking brake is not engaged OR e Motion control
23. ECT TO FERRIS PRODUCTS OR FERRIS ACTS OR OMISSIONS OR OTHERWISE It is the express wish of the parties that this agreement and any related documents be drafted in English Il est la volont expresse des parties que cette convention et tous les documents s y rattachent soient r dig s en anglais OPERATOR S MANUAL I1S1500Z Series Zero Turn Riding Mower Product Quick Specs ENGINE BELTS AND BLADES TRACTOR 19 HP Kawasaki Pump Drive Belt 5100555 Make Kawasaki Model FH580V Oil Capacity 3 8 US pt 1 8L w Filter 44 MOWER DECK Deck Drive Belt 5023496 21 HP Kawasaki Mower Blade 5061827 Make Kawasaki Model FH641V 48 MOWER DECK Oil Capacity 3 8 US pt 1 8L w Filter Deck Drive Belt 5023297 2 Mower Blade 5020843 25 HP Kawasaki Make Kawasaki Model FH721V 52 MOWER DECK Oil Capacity 4 0 US pt 1 9 L w Filter Deck Drive Belt 5023435 Mower Blade 5021227 CHASSIS Fuel Tank Capacity 6 Gallons 22 7 L Rear Wheels Tire Size 22 x 11 00 10 Inflation Pressure 15 psi 1 03 bar Front Wheels Tire Size 13 x 5 00 6 Inflation Pressure 25 psi 1 72 bar Ferris Industries 5375 North Main Street Munnsville NY 13409 800 933 6175 www ferrisindustries com
24. FERRIS Model Number 5900605 5900606 5900607 Ferris Industries 5375 North Main Street Munnsville NY 13409 800 933 6175 OPERATOR S MANUAL IS1500Z Series Zero Turn Riding Mower Description IS1500ZKAV1944 19HP 44 Cut Zero Turn Riding Mower IS1500ZKAV2148 21HP 48 Cut Zero Turn Riding Mower IS1500ZKAV2552 25HP 52 Cut Zero Turn Riding Mower 5100792 Revision 01 Rev Date 9 2006 TP 100 7305 01 15 F Thank you for purchasing this quality built Ferris product We re pleased that you ve placed your confidence in the Ferris brand When operated and maintained according to the instructions in this manual your Ferris product will provide many years of dependable service This manual contains safety information to make you aware of the haz ards and risks associated with this machine and how to avoid them This machine is designed and intended to be used and maintained according to the manual and operated by trained professionals for finish cutting of established lawns and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to start or oper ate this equipment PRODUCT REFERENCE DATA Unit Model Number Unit SERIAL Number Mower Deck Model Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number See Pag
25. Height Adjustment cceeeeeeeees 38 Foot Pedal AdjUStMent cccccceeeesetteeeeeeees 38 Deck Leveling Adjustment ccssseeeeeeeeees 39 Hydraulic Pump Drive Belt Replacement 40 Mower Belt Replacement ccccceceeeeeeeteees 41 Battery Service cccccccecessseceeseeneeeeesesneeeeeeeeaes 42 Specifications ccssssccsccseecececensneeesesnnecees 44 NOTE In this manual left and right are referred to as seen from the operating position uoleiadg D mj wD D o q gt unooysajqnolL suoieayivads Safety Rules amp Information Operating Safety Congratulations on purchasing a superior quality piece of lawn and garden equipment Our products are designed and manufactured to meet or exceed all industry standards for safety Do not operate this machine unless you have been trained Reading and understanding this operator s manual is a way to train yourself Power equipment is only as safe as the operator If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer Read the Manual The operators manual cont
26. TION Figure 35 Foot Pedal Adjustment A Deck Lift Foot Pedal B Pedal Mount Tab C Pedal Mount Hardware www ferrisindustries com Troubleshooting Adjustment amp Service DECK LEVELING ADJUSTMENT face at Parent ie H 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake Rear tires must be inflated to 15 psi 1 03 bar front tires to 25 psi 1 72 bar 2 To check the lift rod timing measure and record Ty f N J Measure the distance between the lift pivots and the rod 4 Second P Measure i we pivots Repeat for other side of unit See Figure a G i M First y 3 If the measurements are equal skip to Step 5 If the measurements are NOT equal greater than 1 8 3 17mm difference adjustment is required continue with Step 4 4 Refer to Figure 37 To adjust the lift rod timing adjust the 5 8 hex nuts on either side of the front lift pivot until the measurements are equal Repeat for other side 5 Place the deck height adjustment pin in the 4 10 2 cm position 6 Place 2 x 4 blocks under each corner of the mower deck with the 3 1 2 sides being vertical Place a 1 4 0 64 cm thick spacer on top of the rear 2 x 4 blocks See Figure 38 7 Adjust the front eyebolts until the chains are tight and the deck is still resting on the 2 x 4 s Tighten jam nuts See Figu
27. WING 1 Engage the parking brake Make sure the PTO switch is disengaged the motion control levers are locked in the NEUTRAL position and the operator is on the seat Start the engine see STARTING THE ENGINE Set the mower cutting height Set the throttle to FULL Engage the PTO by pulling up on the PTO switch Begin mowing See Section LC for tips on mowing patterns lawn care and trouble shooting information When finished shut off the PTO 8 Stop the engine see STOPPING THE TRACTOR AND ENGINE MOWING RECOMMENDATIONS Several factors can affect how well your machine cuts grass Following proper mowing recommendations can improve the performance and life of your machine oak WwW PY N Height of Grass Often cutting height is a matter of personal preference Typically you should mow the grass when it is is between three and five inches high The proper cutting height range for a specific lawn will depend upon several factors including the type of grass the amount of rainfall the prevailing temperature and the lawn s overall condition Cutting the grass too short causes weak thin grass plants which are easily damaged by dry periods and pests Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and
28. ack from neutral simultaneously Repeat several times NOTE Changing the amount each lever is pulled forward or back changes the pivot point you turn on Executing Turns Turning In Place Figure 6 Turning Around a Corner ADVANCED DRIVING Figure 7 Turning in Place Executing an End Of Row Zero Turn Your Zero Turn Rider s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y turn before starting a new row For example to execute a left end of row zero turn 1 Slow down at the end of the row 2 Move the RIGHT ground speed control lever forward slightly while moving the LEFT ground speed control lever back to center and then slightly back from center 3 Begin mowing forward again This technique turns the rider LEFT and slightly overlaps the row just cut eliminating the need to back up and re cut missed grass As you become more familiar and experienced with operating the Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Zero Turn will be Figure 8 Executing an End Of Row Turn 19 EZ 9 D 5 Som 2 Operation MO
29. ains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the product s features and controls and maintenance information is included to help you get the most out of your equipment investment Be sure to completely read the Safety Rules and Information found on the following pages Also completely read the Operation section Children Tragic accidents can occur with children Do not allow them anywhere near the area of operation Children are often attracted to the unit and mowing activity Never assume that children will remain where you last saw them If there is a risk that children may enter the area where you are mowing have another responsible adult watch them 2 www ferrisindustries com Safety Rules amp Information Slope Operation Operation on slopes can be dangerous Using the unit on a slope that is too steep where you do not have adequate wheel traction and control can cause sliding loss of steering control and possible rollover You should not operate on a slope greater than a 3 5 foot rise over a 20 foot length 10 degrees Always mow across slopes not up and down to maintain traction on the wheels and avoid sudden turns or rapid speed changes Reduce speed and use extreme caution on ALL slopes Also note that the surface condition you are on can greatly impact your ability to
30. and disconnect spark plug wires to prevent the possibility of accidental starting while the PTO is being adjusted 2 See Figure 30 Note the position of the 3 adjustment windows A in the side of the brake plate and the nylock adjustment nuts B 3 Insert a 016 018 0 40 0 45mm feeler gauge C through each window positioning the gauge between the rotor face and the armature face as shown in Figure 31 4 Alternately tighten the adjustment nuts B Figure 30 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosening the adjustment nuts NOTE The actual air gap between the rotor and armature may vary even after performing the adjustment procedure This is due to dimensional variations on component parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a complete stop within seven 7 seconds after the electric PTO switch is turned off 36 Figure 31 Adjust PTO Clutch A Window B Adjustment Nut C 016 018 0 40 0 45mm Feeler Gauge AWARNING To avoid serious injury perform adjustments only with engine stopped key removed and tractor on level ground Blade Brake Check Mower blades and mower drive belt should come to a complete stop within seven 7 seconds aft
31. d or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine 5 Never allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label Safety Rules amp Information SERVICE AND MAINTENANCE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Safe Handling of Gasoline 1 Extinguish all cigarettes cigars pipes and other sources of ignition 2 Use only approved gasoline containers 3 Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling 4 Never fuel the machine indoors 5 Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance 6 Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling 7 Remove gas powered equipment
32. d warranty Ferris will not reimburse the purchaser for any expenses incurred by the purchaser in repairing correcting or replacing any defective products except for those incurred with Ferris prior written permission and in accordance with this limited warranty Ferris sole and exclusive liability with respect to this limited warranty and the purchaser s exclusive remedy shall be repair or replacement as set forth herein All warranty work must be performed by an authorized Ferris dealer using only Ferris approved replacement parts FERRIS SHALL HAVE NO LIABILITY FOR ANY OTHER COST LOSS OR DAMAGE INCLUDING BUT NOT LIMITED TO ANY INCIDENTAL COMPENSATORY INDIRECT PUNITIVE SPECIAL OR CONSEQUENTIAL LOSS OR DAMAGE FERRIS AGGREGATE LIABILITY WITH RESPECT TO A DEFECTIVE PROD UCT OR PART SHALL BE LIMITED TO AN AMOUNT EQUAL TO THE MONIES PAID BY THE PURCHASER FOR THAT DEFECTIVE PRODUCT OR PART THIS LIMITED WARRANTY AND FERRIS OBLIGATIONS HEREUNDER ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WAR RANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE FERRIS SHALL NOT BE LIABLE TO THE PURCHASER OR TO ANYONE CLAIMING UNDER THE PURCHASER FOR ANY OTHER OBLIGATIONS OR LIABILITIES INCLUDING BUT NOT LIMITED TO OBLIGATIONS OR LIABILI TIES ARISING OUT OF BREACH OF CONTRACT OR WARRANTY NEGLIGENCE OR OTHER TORT OR ANY THEORY OF STRICT LIABILITY WITH RESP
33. deposits which can adversely affect the engine carburetor and cause engine malfunction To avoid this condition add a gasoline stabilizer to the fuel tank and run the engine a few minutes or drain all fuel from the unit before placing it in storage STARTING AFTER LONG TERM STORAGE Before starting the unit after it has been stored for a long period of time perform the following steps 1 Remove any blocks from under the unit 2 Install the battery if it was removed 3 Unplug the exhaust outlet and air cleaner 4 Fill the fuel tank with fresh gasoline See engine manual for recommendations 5 See engine owner s manual and follow all instructions for preparing engine after storage 6 Check crankcase oil level and add proper oil if necessary If any condensation has developed during storage drain crankcase oil and refill 7 Inflate tires to proper pressure Check fluid levels 8 Start the engine and let it run slowly DO NOT run at high speed immediately after starting Be sure to run engine only outdoors or in well ventilated area www ferrisindustries com Regular Maintenance MAINTENANCE SCHEDULE The following schedule should be followed for normal care of your rider and mower You will need to keep a record of your operating time Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter SAFETY ITEMS Before Each Use Check Safety Interlock System Check R
34. draulic hoses and lines are in good condition before applying pressure to the system If leaks occur have the unit serviced immediately by your authorized dealer 26 WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized technician 2 s www ferrisindustries com 27 Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap ROLL BAR INSTRUCTIONS For models equipped with factory installed Roll Over Protection System ROPS AWARNING In order to avoid serious injury or death from roll over it is important to follow the warnings listed below OPERATIONAL WARNINGS Always use the seat belt when the roll bar is in the raised position Never use the seat belt when the roll bar is in the down position Remember there is no roll over protection when the roll bar is in the down position so it is very important to always keep the roll bar in the raised position whenever possible Lower the roll bar to the down position only when it is absolutely necessary Check for overhead clearances before driving under any objects Do not allow roll bar to contact low overhanging obstacles such as tree branches
35. e 11 for the location of Identification Numbers DATE PURCHASED AWARNING Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Copyright 2006 Briggs amp Stratton Corporation Milwaukee WI USA All rights reserved The Ferris logo is a trademark of Briggs amp Stratton Corporation Milwaukee WI USA Contact Information Ferris Industries 5375 N Main St Munnsville NY 13409 4003 800 933 6175 www ferrisindustries com Table of Contents Safety Rules amp Information scssccesssseeeeees 2 Identification Numbers ccccesseeeeeeeeeeeeees 11 Safety Decals iiu ciccsie ene hee eee ee 12 Safety Interlock SysStem cssecccesesseeeeeeeeeees 13 Features amp COntrols ccccccsesssssseseeeeseeecseeesenees 14 Control FUNCtIONS ccccccccccececeseceeeeeneeeueeeaeeeees 14 0 071 6 1 1 9 9 stcr taniariki Renae aeaaeai 16 GON lal hering eea a aaa aaa eA EATEN 16 Checks Before Starting cccccsceeeseeseseeeteees 16 Starting the Engine ccccececeeeseeeeeeeeeeeseeeeaees 17 Stopping the Rider ccceeceeeeeeeeeeteeeeeneeeeeaees 17 Pushing the Rider by Hand 17 Zero Turn Driving Practice eee 18 MOWING ana n e Beciths A tartan A A ESEE 20 Mowing Reccomendations eee 20 Mowing MethodS sssssseessrerseserireerrrenrererennesrnena 21 Attaching a Trail
36. e approximately 4 10 cm below top of the filler neck 4 If necessary add either Mobil 1 15W 50 synthetic oil or Castrol Syntec 5W 50 oil DO NOT use conventional oils 5 Reinstall the reservoir cap CHANGE HYDRAULIC OIL FILTER Change Interval Every 250 Hours Filter Part Number 1719168 NOTE Removing the oil filter from the filter base will drain the oil reservoir Have a suitable container ready to catch any spilled oil Ferris recommends this be a dealer only service item N 1 Locate the transmission oil filter E Figure 21 at the rear of the battery compartment under the seat 2 Lubricate the new filter base with a few drops of transmission oil Fill the filter half full of oil 3 Clean the area around the filter base and remove the filter Do NOT drain the hydraulic system oil 4 Thread the new filter onto the filter base until the gasket makes contact then tighten 3 4 of a turn more 5 Run the unit for several minutes and check the transmission oil level IMPORTANT NOTE Use caution after changing the filter air in the hydraulic system may affect the responsiveness of the control levers Repeat step 5 until the air is out of the system BATTERY MAINTENANCE NOTE This unit is equipped with a maintenance free BCIU1 battery Cleaning the Battery and Cables 1 Remove the hydraulic oil reservoir mounting hardware C Figure 21 and move the reservoir D forward to expose the battery 2
37. ear mount grass bagger system is installed which will provide a stiffer more rigid ride To adjust the spring pre load 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake 2 Raise the rear of the machine and secure with jackstands Chock the front wheels to prevent the machine from rolling 3 Remove the rear drive tires 4 See Figure 29 Using the supplied spanner wrench p n 5022853 insert the tip of the wrench into the notch in the pre load adjuster While holding the wrench in place with one hand turn COUNTER CLOCKWISE to increase the pre load turn CLOCKWISE to decrease the pre load Make sure both shocks are set to the same amount of pre load 5 Reinstall the rear drive tires Torque the lug bolts to 85 95 ft lbs 115 129 Nm Remove the jackstands from under the machine NOTE Spanner wrench is located under the seat on the right hand side of the machine NOTE It is recommended that the rear suspension be adjusted stiffer due to the added weight of the collection system To adjust the upper mounting position 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake 2 Raise the rear of the machine and secure with jackstands The jackstands must under the bumper Chock the front wheels to prevent the machine from rolling 3 Position the jack under the cross member that ties the suspension arms together
38. er electric PTO switch is turned off 1 With parking brake engaged PTO disengaged and an operator in the seat start the engine 2 Have an assistant observe the mower drive belt through the open end of the left hand arbor cover Engage the PTO and wait several seconds Disengage the PTO and check the amount of time it takes for the mower drive belt to stop 3 If the mower drive belt does not stop within seven 7 seconds perform the PTO Clutch Adjustment If the belt still does not stop within seven 7 seconds see your dealer www ferrisindustries com RETURN TO NEUTRAL ADJUSTMENT To determine if it is necessary to adjust the neutral return perform the following steps 1 Disengage the PTO engage the parking brake and turn off the engine 2 Move the ground speed control levers into the operating position pull levers rearward and release 3 Move the ground speed control levers out towards the neutral position If the levers do not align with the notches in the neutral lock plate it is necessary to adjust the neutral return rod C Figure 32 Adjustment 1 Loosen the jam nut B locked against the clevis A 2 Turn the neutral return rod C to adjust handle position 4 Pull lever rearward and release to check position again Adjust as necessary to align levers with notches It is important to note that after every adjustment of the neutral return rod the lever must be pulled rearward and released
39. er secrrorirertavanesnr oiai 22 Raise amp Lower the Roll Bar ccccceceeeseeeeeees 23 ELS eea e M E T cegvisisena decsisteieecd indians 24 Starting After Long Term Storage c cceee 24 Regular Maintenance ssecceeessseeeeeeeeeens 25 Maintenance Schedule cccccccceeeeeeeeeeeeenenes 25 Checking Tire Pressures 25 Checking Adding Fuel 26 TE A E AS EEE EATE A ETE E 26 Oil amp Filter Change eeeeeneereeerere 26 Lubrication sn eeseannnneesennnnnnsnnnereesnnnrrrersnnnrrrenenn 27 Check Hydraulic Oil Level 28 Hydraulic Oil Filter Change eeeeeeeeee 28 Battery Maintenance eeeceeeeseeeeeeeeeneeeeeeeaes 28 Servicing the Mower Blades cceeeeeeeees 29 Troubleshooting Adjustments amp Service 30 Troubleshooting the Tractor 30 Troubleshooting the Mowet cccceeeeeeeeeees 31 Troubleshooting Common Cutting Problems 32 Seat AdjUStMent cccccccecessseeeessesteeeeesssteeeeeees 33 Ground Speed Control Lever Adjustment 33 Speed Balancing Adjustment cccceeseeeees 33 Parking Brake Adjustment eseeeeeeeeees 34 Rear Suspension Adjustment ccsceeeeeees 35 PTO Clutch Adjustment cccsccccessssseeeeeeees 36 Return to Neutral Adjustment ceeeeeeees 37 Neutral Adjustment cecceeeeeeeeeeeeeeeeeeees 37 Mowing
40. from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle 8 Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device 9 If fuel is spilled on clothing change clothing immediately 10 Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive 12 If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated 13 Replace all fuel tank caps and fuel container caps securely 1 wi Maintenance and Storage 1 Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage 2 Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods 3 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 4 Never store the machine or fuel container inside where there is an open flame such as in a water heater Allow unit to cool before storing 5 Shut off fuel while storing or transporting Do not sto
41. gasoline additives p Sae gasoline or fuel filter white gas because engine fuel system Remove hoses from filter damage could result Install new filter in proper flow direction in fuel line Secure with hose clamps Reconnect the negative battery cable when finished CHANGE OIL amp FILTER 1 Warm engine by running for a few minutes Refer to the engine operators manual for oil amp filter replacement instructions 2 Remove the oil drain hose A Figure 15 from the cable clamp C on the right hand side of the frame and route the hose towards the rear of the machine as shown in Figure 15 3 Place a small pan under the oil drain hose to catch the oil Using the appropriate tools remove the cap B Figure 15 from the oil drain hose A and drain the engine oil 4 After draining replace the cap and wipe up any spilled oil Reinstall the oil drain hose into the NO of rt a cable clamp to retain the hose during normal Figure 15 Engine Oil Drain operation A Oil Drain Hose 5 Place an absorbent shop cloth under the engine B Cap oil filter Remove the engine oil filter and replace C Cable Clamp with a new one 6 Remove the shop cloth and wipe up any spilled ENGINE MAINTENANCE oil Refer to engine owner s manual for all engine maintenance procedures and recommendations 26 www ferrisindustries com LUBRICATION Lubricate the unit at the locatio
42. gency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE RIDER STOPPING THE RIDER 1 Returning the ground speed control levers to the middle position will stop rider movement Pivot the levers outward and lock them in NEUTRAL 2 Disengage the PTO by pushing down on the PTO switch 3 Engage the parking brake by pulling the handle up until it locks into position 4 Move the throttle control to mid throttle position and turn the ignition key to OFF Remove the key Operation PUSHING THE RIDER BY HAND DO NOT TOW RIDER Towing the unit will cause hydraulic pump and wheel motor damage Do not use another vehicle to push or pull this unit 1 Disengage the PTO engage the parking brake turn the ignition OFF and remove the key 2 Lift the seat plate to gain access to the hydraulic pumps 3 To disengage the pumps free wheel position turn the hydraulic release valves A Figure 2 located on the pumps COUNTER CLOCKWISE a maximum of 2 full turns 4 Disengage the parking brake The tractor can now be pushed by hand 5 After moving the tractor re engage the pumps drive position by turning the release valves CLOCKWISE and tighten to 80 120 in lbs of torque Figure 2 Hydraulic System By Pass A Hydraulic Release Valve left hand pump shown 17
43. handles are not in the NEUTRAL position Test 2 Engine SHOULD crank if e PTO switch is NOT engaged AND e Parking brake is engaged AND e Motion control handles are locked in the NEUTRAL position Test 3 Engine should SHUT OFF if e Operator rises off seat with PTO engaged OR e Operator rises off seat with parking brake disengaged e Operator moves motion control handles out of their neutral positions before disengaging parking brake Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within seven 7 seconds after electric PTO switch is turned off or operator rises off seat If mower drive belt does not stop within seven 7 seconds see your dealer NOTE Once the engine has stopped PTO switch must be turned off parking brake must be engaged and the motion control handles must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine AWARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Safety Icons amp Interlock System Safety Icons The alert symbol is used to identity safety information about hazards that can result in personal injury A signal word DANGER WARNING or CAUTION is used with the alert symbol to indicate the likelihood and the potential severity of the
44. here possible make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and walks j 3 9 D 5 The remainder of the mowing should be done in the opposite direction so that the clippings are dispersed OUT onto the area of lawn previously cut MOWING METHODS Proper Broadcast Mowing Broadcasting or side discharging disperses fine clippings evenly over the entire lawn Many golf courses use this method Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn ENGINE SPEED amp GROUND SPEED FOR BROADCASTING Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems ALWAYS use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a slower ground speed HOW MUCH GRASS TO CUT OFF WHEN BROADCASTING Mow when the grass is 3 5 inches long Do not cut the grass shorter than 2 to 2 1 2 inches Do not cut off more that 1 inch of grass in a single pass 21 om Operation Proper Mulching Mulching consists of a mower deck which cuts and
45. ider Brakes Check Mower Blade Stopping Time RIDER MAINTENANCE Before Each Use Check Rider Mower for loose hardware Clean Deck amp Check Replace Mower Blades Check Adjust PTO Clutch Lubricate Rider amp Mower Clean Battery amp Cables Check Tire Pressure Check Hydraulic Oil Change Hydraulic Oil Filter ENGINE MAINTENANCE Check Engine Oil Level Check Clean Cooling Fins amp Intake Service Air Filter Change Oil amp Filter Check Replace Spark Plugs Check Replace Fuel Filter CALATE UTAT Refer to engine owner s manual Change original engine oil after initial break in period More often in hot over 85 F 30 C weather or dusty operating conditions Service after the first 25 hours of operation then every 100 hours of operation CHECK TIRE PRESSURES Tire pressure should be checked periodically and maintained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life Tire Pressure Front 25 psi 1 72 bar Rear 15 psi 1 03 bar Figure 11 Checking Tire Pressure 25 Regular Maintenance CHECK TIRE PRESSURES Tire pressure should be checked periodically and maintained at the levels shown in the
46. ir or replacement work Loss of revenue time or use of the mowing equipment Travel telephone or other communication charges Damage from continued use of defective mowing equipment Freight charges on replacement parts Any mowing equipment or part which in the judgment of Ferris has been altered or tampered with in any way or has been subjected to misuse abuse abnormal usage unauthorized repair neglect or accident damage in transit or has had the serial numbers altered effaced or removed e Any equipment part or item not mentioned under Covered Parts above General Conditions Ferris is continually striving to improve its products and therefore reserves the right to make improvements or changes without incurring any obligation to make changes or additions to products sold previously Any oral or written description of Ferris products is for the sole purpose of identifying the products and shall not be construed as an express warranty No warranty claim shall give rise to a right for the purchaser to cancel or rescind any sale No person is authorized to make any warranty or assume for Ferris any liability not strictly in accordance with this limited warranty Any assis tance Ferris provides to or procures for the purchaser outside the terms limitations or exclusions of this limited warranty will not constitute a waiver of the terms limitations or exclusions of this limited warranty nor will such assistance extend or revive the limite
47. isplacement Electrical System CCA Oil Capacity Kawasaki FH641V 21 3600 rpm 41 2 Cu in 675 cc 12 Volt 13 amp Alternator Battery 340 3 8 US pt 1 8L w Filter 25 HP Kawasaki Make Model Horsepower Displacement Electrical System CCA Oil Capacity Kawasaki FH721V 25 3600 rpm 41 2 Cu in 675 cc 12 Volt 13 amp Alternator Battery 340 4 0 US pt 1 9 L w Filter Engine Power Rating Information CHASSIS Fuel Tank Rear Wheels Front Wheels Capacity 6 Gallons 22 7 L Tire Size 22 x 11 00 10 Inflation Pressure 15 psi 1 03 bar Tire Size 13 x 5 00 6 Inflation Pressure 25 psi 1 72 bar TRANSMISSIONS HydroGear PG 3H HGM 12C Type Hydraulic Fluid Speeds 3400 rpm Continuous Torque Output Maximum Weight on Axle Pump and Wheel Motor Mobil 1 15W 50 synthetic oil or Castrol Syntec 5W 50 oil Forward 0 10 MPH 0 16 09 km h Reverse 0 5 MPH 0 8 05 km h 222 ft Ibs 301 N m 750 Ibs 340 Kg DIMENSIONS Overall Length 80 203 cm Overall Width 61 155 cm 48 models 65 165 cm 52 models Height 44 112 cm Weight apx With 44 Mower Deck With 48 Mower Deck With 52 Mower Deck 945 Ibs 429 kg 978 Ibs 444 kg 1012 Ibs 459 kg The gross power rating labels for individual gas engine models meet or exceed SAE Society of Automotive Engineers code J1940 Small Engine Power amp Torque Rating Proced
48. justment 2 Brake pads worn 2 Replace with new brake pads Rider steers or handles poorly 1 Steering linkage is loose 1 Check and tighten any loose connections 2 Improper tire inflation 2 See Regular Maintenance Section TROUBLESHOOTING THE MOWER CAUSE PROBLEM Mower will not raise 1 Lift linkage not properly attached or damaged REMEDY See authorized service dealer for repair Engine stalls easily with a Engine speed too slow a Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4 Cut grass with discharge pointing toward with cut grass previously cut area Excessive mower vibration 1 Blade mounting bolts are loose 1 Tighten to 70 ft lbs 94 N m 2 Mower blades arbors 2 Check and replace as necessary or pulleys are bent 3 Mower blades are out 3 Remove sharpen and balance blades of balance See Maintenance Section 4 Belt installed incorrectly 4 Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys 1 Repair or replace 2 Using incorrect belt 2 Replace with correct belt Mower drive belt slips 1 Idler pulley spring broken or not 1 Repair or replace as needed or fails to drive properly attached 2 Mower drive belt broken 2 Replace drive belt Mower does not engage 1
49. l Adjustment RH side shown A Adjustment Linkage Rod B Nuts 37 y 42 7 g e oS i E 2 2 i i Troubleshooting Adjustment amp Service MOWING HEIGHT ADJUSTMENT The cutting height adjustment pin A Figure 34 controls the mower cutting height The cutting height is adjustable between 1 3 4 4 4 cm and 5 12 7 cm in 1 4 0 64 cm increments 1 Depress the deck lift foot pedal B until it locks into the 5 12 7 cm position 2 Place the cutting height adjustment pin in the desired cutting height 3 Depress the deck lift foot pedal then push the lock lever C towards the right to release the lock 4 Release the deck lift foot pedal until it comes to rest against the cutting height adjustment pin FOOT PEDAL ADJUSTMENT The deck lift foot pedal can be adjusted to accommodate the operator s height for optimal comfort To adjust pedal position 1 Remove the foot pedal A Figure 35 from the pedal mount tab B 2 Remove the pedal mount hardware C and rotate the tab 180 degrees 3 Reinstall the pedal mount hardware and tighten securely 4 Reinstall the foot pedal on the pedal mount tab in the proper orientation as shown in Figure 35 38 Figure 34 Mowing Height Adjustment A Cutting Height Adjustment Pin B Deck Lift Foot Pedal C Deck Lift Lock lever OPTIONAL POSI
50. lade to fine edge Remove all nicks and dents in blade edge If blade is severely damaged it should be replaced 4 Balance the blade as shown in Figure 23 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 5 Reinstall each blade with the tabs pointing up Figure 22 Removing the Blade toward deck as shown in Figure 24 Secure with a bolt and flat washer and torque bolts to 70 ft lbs 94 N m AWARNING Mower blades are sharp For your personal safety do not handle mower blades with bare hands Careless or improper handling of blades may result in serious injury For your personal safety blade mounting bolts must each be installed with a flat washer then securely tightened Torque blade mounting bolts to 70 ft Ibs 94 N m LOOSEN ALATES UTAT Figure 24 Installing The Blade A Blade Bolt B Flat Washer 29 oS i E 2 2 i i Troubleshooting Adjustment amp Service TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly The troubleshooting guide below lists the most common problems their causes and remedies A WARNING To avoid serious injury perform maintenance on the tractor or mower only when the engine is stopped and
51. lector in place 8 Slow down and use caution when making turns and when changing directions on slopes 9 Never raise deck with the blades running 10 Never leave a running unit unattended Always disengage the PTO set parking brake stop engine and remove keys before dismounting Keep hands and feet away from the cutting units Turn off the PTO switch to disengage the blades when not mowing 12 Never operate with guards not securely in place Be sure all interlocks are attached adjusted properly and functioning properly 13 Never operate with the discharge deflector raised removed or altered unless using a grass catcher 14 Do not change the engine governor setting or overspeed the engine 15 Stop on level ground lower implements disengage drives engage parking brake shut off engine before leaving the operator s position for any reason including emptying the grass catchers or unclogging the chute 16 Stop equipment and inspect blades after striking objects or abnormal vibration occurs Make necessary repairs before resuming operations 17 Keep hands and feet away from the cutting units 18 Look behind and down before backing up to be sure of a clear path 19 Never carry passengers and keep pets and bystanders away 20 Do not operate the unit while under the influence of alcohol or drugs 21 Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing 22 Use ca
52. mmable and vapors are explosive a Use only an approved container b Never remove fuel cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke c Never refuel or drain the machine indoors 5 Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly OPERATION 1 Never run an engine in an enclosed area The triangle g in text signifies important cautions or warnings which must be followed 2 Mow only in the daylight or with good artificial light keeping away from holes and hidden hazards 3 Be sure all drives are in neutral and parking brake is engaged before starting engine Only start engine from the operator s position Use seat belts if provided 4 Be sure of your footing while using pedestrian controlled equipment especially when backing up Walk don t run Reduced footing could cause slipping 5 Slow down and use extra care on hillsides Be sure to travel in the recommended direction on hillsides Turf conditions can affect the machines stability Use caution when operating near drop offs 6 Do not mow in reverse unless absolutely necessary Always look down and behind before and while traveling in reverse 7 Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the def
53. n longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass 3 Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions 4 Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Mowing Patterns Always start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes and grades must also be considered 1 Cut long straight strips overlapping slightly 2 Where possible change patterns occasionally to eliminate matting graining or a corrugated appearance 3 For a truly professional cut mow across the lawn in one direction then recut the lawn by mowing perpendicular to the previous cut Note Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a slower ground speed Operation W
54. n an enclosed trailer garage or other enclosed areas Clean up spilled fuel Do NOT smoke while operating this machine AVOID CARBON J MONOXIDE POISONING Do NOT operate the engine in unventilated area 5100090 4 PELIGRO EVITE LOS PELIGROS DE INCENDIO Mantenga la unidad libre de pasto hojas y aceite excesivo NO cara DETENGA el motor y d jelo enfriar durante 5 minutos antes de cargar combustible NO cargue combustible en espacios cerrados como remolques cocheras u otras reas cerradas Limpie el combustible que se derrame NO fume mientras opere esta maquina ue combustible mientras el motor est caliente o encendido EVITELA INTOXICACI N POR MON XIDO DE CARBONO NO opere el motor en un rea sin ventilaci n sine PINCH POINT To avoid injury from loaded spring read operator s manual before removing spring PUNTO PUNZANTE Para que no sufra una lesi n por el resorte bajo presi n lea el manual del operador antes de quitar el resorte ai Check for overhead clearances before driving under any objects Do NOT allow roll bar to contact low overhanging obstacles such as tree branches and guide wires aimer AVOID SERIOUS Ki EVITE LESIONES DEATH FROM ROLL OVER VOLCADURAS Manonga atara Keep rol varin te raised postion and eat ae ise seat belt cintur n de seguridad THERE IS NO ROLL NO TENDR PROTECCI N CU
55. ng hardware 3 Make sure the ROLL BAR has been correctly and completely installed EVERY 100 HOURS Inspect the ROLL BAR structure and mounting hardware for 1 Any cracks in the structure structural members and or welds 2 Significant corrosion on any part of the ROLL BAR structure or hardware 3 Missing damaged or loose mounting hardware 4 Mounting hardware that is of a grade lesser than specified 5 Machine GVW Gross Vehicle Weight including attachments restrained payload fuel and operator in excess of the maximum weight specified on the ROLL BAR label 6 Any modifications that have been made such as unauthorized welds and holes 7 Any permanent deformation or twisting of the ROLL BAR structure 8 That the ROLL BAR label is still in place and is readable 9 That the ROLL BAR on product warning labels are still on the ROLL BAR and are readable If there is any doubt as to the condition of the ROLL BAR remove the machine from service and contact your dealer for assistance Safety Rules amp Information AWARNING INSPECT BUCKLE Failure to properly inspect and maintain the in seat belt can cause serious injury or death INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT e The seat belt like the ROLL BAR needs to be periodically inspected to verify that the integrity has not been compromised through normal machine use misuse age degradation modifications or a roll over If the
56. ns shown in Figures 16 through 19 as well as the following lubrication points Grease e front caster wheel axles amp yokes e deck lift pivot blocks e mower deck spindles e mower deck idler arm Use grease fittings when present Disassemble parts to apply grease to moving parts when grease fittings are not installed Not all greases are compatible Ferris Red Grease p n 5022285 is recommended automotive type high temperature lithium grease may be used when this is not available Oil 4 Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before and after lubrication e control handle pivots e seat plate pivots e deck lift pivots e discharge chute hinge Regular Maintenance Pivots Figure 18 Deck Lift Linkage Pivots RE PACK BEARINGS ANUALLY Figure 19 Front Caster amp Wheel 27 CALATE UTAT feb S WS S S Regular Maintenance CHECK HYDRAULIC OIL LEVEL 1 Before removing the reservoir cap make sure the area around the reservoir cap and fill neck of the reservoir is free of dust dirt or other debris Unscrew the reservoir cap B Figure 20 3 Look down the filler neck of the hydraulic oil reservoir A Figure 20 and observe the oil level When cold the oil level should b
57. o the 5 12 7 cm position Place the adjustment pin in the desired cutting height and release the lift lock lever 4p Throttle Control The throttle controls engine speed Move the throttle forward to increase engine speed and back to decrease engine speed Always operate at FULL throttle Choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require choking Pull the knob UP to close the choke Push to knob DOWN to open the choke X Hour Meter Maintenance Reminder Measures the time of the PTO being engaged The hour meter measures the number of hours the PTO has been engaged The hour meter will flash an initial oil change indicator at 5 hours and a lubrication reminder every 50 hours These reminders display for approximately two hours and will automatically reset themselves Note The hour meter will register the passage of time only when the PTO is engaged The hour meter has a self contained power source so the total hours are always visible Features amp Controls B Fuel Tank Cap To remove the cap turn counterclockwise HR Fuel Level Gauge Displays the fuel level in the tank 15 s Operation GENERAL OPERATING SAFETY Before first time operation e Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower e Become familiar with all of the control
58. other problems However allowing grass to grow too high can cause thin turf and additional problems Cutting off too much at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time The amount of grass you are able to cut in one pass is also effected by the type of mowing system you are using for example broadcasting with side discharge decks can process a much larger volume of grass than mulching does 20 viv M ali Ms TIT aliul V7 v pa Figure 9 Proper Cutting Height Tall Grass Requires Incremental Cutting For extremely tall grass set the cutting height at maximum for the first pass and then reset it to the desired height and mow a second or third time Don t cover the grass surface with a heavy layer of clippings Consider using a grass collection system and starting a compost pile Cut Here On Cut First Pass Here On Second Pass Nv tf 17 HA AL AMAA Figure 10 Incremental Cutting www ferrisindustries com When and How Often to Mow The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines 1 Mow when the grass is between three and five inches high 2 Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly tha
59. out of the retainer pins B 2 Push or pull the top of the roll bar C forward against the rubber stops D and remove the retainer pins B 3 Lower the roll bar and reinstall the retainer pins and hair pin clips to secure the roll bar in the down position see insert Figure 13 To raise the roll bar 1 Pull the hair pin clips A out of the retainer pins B and remove the retainer pins 2 Raise the roll bar C until the rubber stops D contact the upright tubes 3 Push or pull the top of the roll bar forward against the rubber stops and reinstall the retainer pins and hair pin clips to secure the roll bar in the raised position Figure 13 Raise amp Lower the Roll Bar A Hair Pin Clip B Retainer Pin A WARNING C Roll Bar D Rubber Stop AVOID SERIOUS INJURY OR DEATH FROM ROLL OVER Keep roll bar in the raised position and use seat belt THERE IS NO ROLL OVER PROTECTION WHEN THE ROLL BAR IS DOWN Lower the roll bar only when necessary and NEVER remove it Do NOT use seat belt when the roll bar is down Raise the roll bar as soon as clearance permits Do NOT jump off if mower tips j T 9 D 5 23 Som s a Operation STORAGE Temporary Storage 30 Days Or Less Remember the fuel tank will still contain some gasoline so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source F
60. r if an edge caves in Do not mow on wet grass Reduced footing or traction could cause sliding Do not try to stabilize the unit by putting your foot on the ground ride on units Do not mow excessively steep slopes Do not use grass catcher on steep slopes Do not mow slopes if you cannot back up them ited EQUIPMENT RIDE ON UNITS Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight limit for towed equipment and towing on slopes See attaching a trailer under OPERATION 3 Never allow children or others in or on towed equipment 4 On slopes the weight of the towed equipment 5 6 OND oO A may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry children even with the blade s off They may fall off and be seriously injure
61. re 39 8 Loosen the nuts and allow the rear of the deck to rest on the 2 x 4 s and 1 4 spacers Slide the chains in the slots until the chains are tight and tighten the nuts See Figure 39 9 Remove all 2 x 4 blocks and spacers from under the mower deck Figure 38 2 x 4 Locations 42 7 g e Figure 39 Hanger Chain Adjustment 39 Troubleshooting Adjustment amp Service HYDRAULIC PUMP DRIVE BELT REPLACEMENT 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Remove the PTO drive belt see MOWER BELT REPLACEMENT for removal instructions 3 Remove the hardware that secures the clutch anchor pad to the PTO clutch 4 Loosen the nut towards the front of the machine on the spring anchor hook G Figure 40 to release the majority of the belt tension Use caution and remove the nut to completely release the tension 5 Remove the old belt and replace it with the new Figure 40 Hydraulic Pump Drive Belt one Make sure the V side of the belt runs in the Replacement grooves of the crankshaft pulley and pump pulleys A Pump Drive Belt B amp B Crankshaft Pulley 6 Reinstall the anchor hook G into the anchor tab e a and loosely fasten the nut Adju
62. re fuel near flames or drain indoors 6 Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals 7 Never tamper with safety devices Check their proper operation regularly 8 Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing 9 Clean grass and debris from cutting units drives mufflers and engine to prevent fires Clean up oil or fuel spillage 10 Let engine cool before storing and do not store near flame 11 Stop and inspect the equipment if you strike an object Repair if necessary before restarting 12 Park machine on level ground Never allow untrained personnel to service machine 13 Use jack stands to support components when required 14 Carefully release pressure from components with stored energy 15 Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last 16 Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing them Only replace blades Never straighten or weld them 17 Keep hands and feet away from moving parts If possible do not make adjustments with the engine running 18 Charge batteries in an open well ventilated area a
63. re when loading or unloading the machine into a trailer or truck 1 l www ferrisindustries com 23 Use care when approaching blind corners shrubs trees or other objects that may obscure vision 24 To reduce fire hazard keep unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials 25 The engine in this unit is not factory equipped with a spark arrester It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws Other states or federal area may have similar laws 26 OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period CAUTION SF This machine produces sound levels in excess of 85 dBA at the operator s C3 ear and can cause hearing loss Y though extended periods of exposure Wear hearing protection when operating this machine SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not drive on it AWARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet
64. rea can result in serious injury or death Safety Rules amp Information Fuel and Maintenance Always disengage all drives shutoff the engine and remove the key before doing any cleaning refueling or servicing Gasoline and its vapors are extremely flammable Do not smoke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or any other enclosed area that is not well ventilated Gasoline spills should be cleaned up promptly and before operation begins Gasoline should be stored only in sealed containers approved for fuel Proper maintenance is critical to the safety and performance of your unit Keep the unit free of grass leaves and excess oil Be sure to perform the maintenance procedures listed in this manual especially periodically testing the safety system Safety Rules amp Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects TRAINING 1 Read understand and follow all instructions in the manual and on the unit before starting If the operator s or mechanic s can not read English it is
65. reases the FORWARD speed of the associated wheel and pulling back on a lever increases the REVERSE speed Note The further a lever is moved away from the neutral position the faster the drive wheel will turn See the Operating the Zero Turn Rider section for steering instructions 14 Seat Adjustment Lever The seat can be adjusted forward and back Move the lever towards the left position the seat as desired and release the lever to lock the seat in position Ignition Switch The ignition switch starts and stops the engine it has three positions OFF Stops the engine and shuts off the electrical system RUN Allows the engine to run and powers the electrical system START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN position with the engine stopped this drains the battery www ferrisindustries com OJ Parking Brake DISENGAGE ENGAGE Pull the parking brake lever back to engage the parking brake Move the lever fully forward to disengage the parking brake NOTE To start the unit the parking brake must be engaged Releases the parking brake Locks the parking brake PTO Power Take Off Switch The PTO switch engages and disengages the mower Pull UP on the switch to engage and push DOWN to disengage Deck Lift Pedal Cutting Height Adjustment Pin amp Deck Lift Lock Lever These control the cutting height of the mower deck Depress the pedal until it locks int
66. refully release the tension on the breaker bar 5 Remove the old belt and replace with a new one Figure 42 Mower PTO Belt Routing Make sure the V side of the belt runs in the pulley A Spindle Pulley grooves Figure 42 B PTO Drive Belt 6 Install the drive belt on the PTO pulley the spindle C Spring loaded Idler Pulley pulleys and all idler pulleys except the stationary D Stationary Idler Pulley pulley B Figure 41 Carefully rotate the breaker bar clockwise and install the belt on the stationary idler pulley B Carefully release the tension on the breaker bar 7 Reinstall the mower deck guards 8 Run the mower under no load condition for about 5 minutes to break in the new belt y 42 7 g e 41 S i E 2 2 i i Troubleshooting Adjustment amp Service BATTERY SERVICE A WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging Checking Battery Voltage A voltmeter can be used to determine condition of battery When engine is off the voltmeter shows battery voltage which should be 12 volts When engine is running the voltmeter shows voltage of charging circuit which normally is 13 to 14 volts A dead battery or one too weak to start the engine may not mean the battery needs to be replaced For example it may mean that
67. rvice PARKING BRAKE ADJUSTMENT 1 Disengage the PTO engage the parking brake stop the engine and remove the ignition key 2 Raise the seat plate Locate the brake spring A Figure 28 4 With the parking brake engaged measure the compressed spring length The spring should be 1 15 16 2 4 9 5 1 cm when compressed 5 If the spring is not within this range release the parking brake and turn the adjustment nut B to compress or release the spring 6 Engage the parking brake and remeasure the spring CAUTION Do not adjust the spring to be shorter than 1 15 16 4 9 cm when compressed This may damage the brake mechanism a If this does not correct the braking problem see your Ferris dealer 34 MESS 1 15 16 2 NN 4 9 5 1cm N Figure 28 Parking Brake Adjustment A Brake Spring B Adjustment Nut www ferrisindustries com REAR SUSPENSION ADJUSTMENT The shock assembly can be adjusted in two ways to allow the operator to customize the ride according to operator s weight and or operating conditions You have the option of adjusting the spring pre load and or the upper mounting position Items to consider before adjusting the suspension e Less spring pre load should be used with light weight operators which will provide a softer more cushioned ride More spring pre load or upper mounting position 2 should be used with heavy weight operators or when a r
68. s and how to stop the unit e Drive in an open area without mowing to become accustomed to the unit AWARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto a slope Use extra caution when operating on slopes with a rear mounted grass catcher Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE A WARNING Never allow passengers to ride on the unit Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills 16 CHECKS BEFORE STARTING e Check that crankcase is filled to full mark on dipstick See the engine Operator s Manual for instructions and oil recommendations e Make sure all nuts bolts screws and pins are in place and tight e Adjust the seat position and make certain you can reach all controls from operator s position e Fill
69. s from the date of purchase the Ferris Product Registration You must properly service and maintain your Ferris product as described in the operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense The Ferris equipment including any defective part covered by this limited warranty must be returned to an authorized Ferris dealer within the warranty period for warranty service This limited warranty extends only to equipment operated under normal conditions and in accordance with Ferris instruc tions Warranty Start Date The limited warranty coverage begins on the day you buy your new Ferris commercial mowing equipment An authorized Ferris dealer will assist you in filling out a Ferris Product Registration with specific information for the model you purchase and your personal information which must be returned to Ferris Limited Warranty The limited warranty set forth below is a written guarantee by Ferris during the warranty period to repair or replace parts which have a substantial defect in materials or workmanship The warranty is limited because it is for a specified period of time applies to the original pur chaser only and is subject to other restrictions FERRIS LIMITED WARRANTY Ferris Industries Ferris warrants in accordance with the provisions below to the original purchaser only for the periods described below that the commercial mower shall be free from substantial defects
70. s which decompose properly much more quickly than longer clippings The ideal cutting height will vary with climate time of year and quality of your lawn We recommend that you experiment with both the cutting height and ground speed until you achieve the best cut Start with a high cutting height and using progressively lower settings until you find a cutting height that is matched to your mowing conditions and preferences ian al Figure 11 Mulching Action 22 ATTACHING A TRAILER The maximum weight of a towed trailer should be less than 200 Ibs 91kg Secure the trailer with a appropriately sized clevis pin A Figure 12 and clip B Excessive towed loads can cause loss of traction and loss of control on slopes Reduce towed weight when operating on slopes The surface being driven on greatly impacts traction and stability Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn Carefully evaluate the surface conditions before operating the unit and trailer and never operate on slopes greater than 10 See SLOPE OPERATION and TOWED EQUIPMENT in the safety section of this manual for additional safety information 3 4 1m 20 6m T Figure 12 Trailer Weight Recommendations A Clevis Pin B Clip www ferrisindustries com Operation RAISE amp LOWER THE ROLL BAR To lower the roll bar 1 Pull the hair pin clips A Figure 13
71. safely operate this machine Operating on wet or slippery slopes can cause sliding and loss of steering and control Do not operate on slopes that are slippery wet or have soft soil conditions If you feel unsure about operating the unit on a slope don t do it It s not worth the risk Thrown Objects This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is running If someone does enter the area shut the unit off immediately until they leave Moving Parts This equipment has many moving parts that can injure you or someone else However if you stay in the operator zone stay seated in the seat and follow the safety rules in this operators manual the unit is safe to operate The mower deck has spinning mower blades that can amputate hands and feet Do not allow anyone near the unit while it is running Keep safety devices guards shields and switches in place and working To help you the operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the sys
72. seat belt does lt INSPECT WEBBING gt CON ai not pass all of the following tests it should be replaced BEFORE EACH USE Conduct the following inspections maintenance of the seat belt and retraction mechanism 1 Check for dirt or debris in the retraction mechanism If dirt or debris is found it should be removed 2 Check to make sure the retraction mechanism retracts easily and completely 2 Check for damage to any part of the seat belt such as nicks cuts loose stitching or fraying Check that the buckle and latch operate properly and that the latch plate is not excessively worn deformed or the buckle is damaged or cracked The seat belt should latch and release easily 10 www ferrisindustries com Identification Numbers identification Numbers AY FERRIS INDUSTRIES AJNNSVILLE NY 13409 WARE INTHE USA J Identification Tag When contacting your authorized dealer for replacement parts service or information you MUST have these numbers Record your part number serial number and engine serial numbers in the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual 11 Safety Decals SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in ou
73. st the anchor meted a i E Idler Arm hook until a measurement of 8 3 8 21 2 cm is F Spring achieved from the outside if the spring hooks G Spring Anchor Hook Tighten nut 7 Reinstall the clutch anchor pad to the PTO clutch and secure with the hardware previously removed 8 Reinstall the PTO drive belt i i E 2 2 i i 40 www ferrisindustries com Troubleshooting Adjustment amp Service MOWER BELT REPLACEMENT To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Lower the mower deck to its lowest cutting position and remove the mower deck guards 3 Using a 1 2 breaker bar place the square end in the square hole located in the end of the idler arm A Figures 41 Carefully rotate the breaker bar clockwise which will relieve the tension on the belt exerted from the idler arm AWARNING Use extreme caution when rotating the idler arm with the breaker bar due to the increased tension in the spring as the idler arm is being rotated Injury may result if the breaker bar is prematurely released while the spring is under tension Figure 41 Mower PTO Belt A Idler Arm B Stationary Idler Pulley 4 Slide the drive belt over the edge of the stationary idler pulley B Ca
74. tdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit A PELIGRO SLIPPERY SLOPES CAN EAUSE SLING AND Loss ol A NRL AMPUTATION AND A PELIGRO PELIGRO DE AMPUTACI N All DANGER WARNING CAUTION and 0 race at i i i DANGER A PELIGRO eating blades stay aces es eR instructional messages on your rider and mower _ 3 QN ay omer mere should be carefully read and obeyed Personal bodily HARD in yee injury can result when these instructions are not rag te say AY Jasons cen sree ae followed The information is for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation A DANGER AVOID FIRE HAZARD Keep unit free of grass leaves and excess oil Do NOT add fuel while engine is hot or running STOP engine and allow to cool for 5 minutes prior to adding fuel Do NOT add fuel indoors i
75. tem does not pass all the safety interlock system tests found in this manual Safety Rules amp Information Retaining Walls Drop offs and Water Retaining walls and drop offs around steps and water are a common hazard Give yourself a minimum of two mower widths of clearance around these hazards and hand trim with a walk behind mower or string trimmer Wheels dropping over retaining walls edges ditches embankments or into water can cause rollovers which may result in serious injury death or drowning Roll Bar Use Keep the roll bar in the raised position and fasten the seat belt There is no roll over protection when the roll bar is down Do not jump off if the mower tips it is safer to be secured by the seat belt with the roll bar raised Lower the roll bar only when necessary such as to temporarily clear a low overhanging obstacle and NEVER remove it Do NOT use the seat belt when the roll bar is down Raise the roll bar as soon as clearance permits Overhead Obstacles Check for overhead clearances before driving under any objects Do not allow the roll bar to contact low overhanging obstacles such as tree branches and guide wires www ferrisindustries com Enclosed Areas Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed a
76. the fuel tank with fresh fuel Refer to engine manual for fuel recommendations A WARNING Do not load this zero turn rider on a trailer or truck using two separate ramps Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider This rider has a zero turning radius and the rear wheels could fall off the ramps or the rider could tip over injuring the operator or bystanders www ferrisindustries com A WARNING If you do not understand how a specific control functions or have not yet thoroughly read the FEATURES amp CONTROLS section do so now Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls STARTING THE ENGINE 1 While sitting in the operator s seat engage the parking brake and make sure the PTO switch is disengaged and the motion control handles are locked in the NEUTRAL position 2 NOTE A warm engine may not require choking Set the engine throttle control to FAST throttle position Then fully close the choke by pulling the knob OUT fully 3 Insert the key into the ignition switch and turn it to START 4 After the engine starts gradually open the choke push knob down fully Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the rider 5 After warming the engine ALWAYS operate the unit at FULL THROTTLE when mowing In the event of an emer
77. the owner s responsibility to explain this material to them 2 Become familiar with the safe operation of the equipment operator controls and safety signs 3 All operators and mechanics should be trained The owner is responsible for training the users 4 Only allow responsible adults who are familiar with the instructions to operate the unit 5 Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator 6 The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property 7 Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury PREPARATION 1 Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Use only accessories and attachments approved by the manufacturer 2 Wear appropriate clothing including safety shoes safety glasses and ear protection Long hair loose clothing or jewelry may get tangled in moving parts 3 Inspect the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine 4 Use extra care when handling gasoline and other fuels They are fla
78. uel vapor is also toxic if inhaled so never store the unit in any structure used for human or animal habitation Here is a checklist of things to do when storing your unit temporarily or in between uses e Keep the unit in an area away from where children may come into contact with it If there s any chance of unauthorized use remove the spark plug s and put in a safe place Be sure the spark plug opening is protected from foreign objects with a suitable cover e If the unit can t be stored on a reasonable level surface chock the wheels e Clean all grass and dirt from the mower Long Term Storage Longer Than 30 Days Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps 1 Drain crankcase oil while engine is hot and refill with a grade of oil that will be required when unit is used again 2 Prepare the mower deck for storage as follows a Remove mower deck from the unit b Clean underside of mower deck c Coat all bare metal surfaces with paint or light coat of oil to prevent rusting 3 Clean external surfaces and engine 4 Prepare engine for storage See engine owner s manual 5 Clean any dirt or grass from cylinder head cooling fins engine housing and air cleaner element 6 Cover air cleaner and exhaust outlet tightly with plastic or other waterproof material to keep out moisture dirt and insects
79. ure and rating performance has been obtained and corrected in accordance with SAE J1995 Revision 2002 05 Actual gross engine power may be lower and is affected by but not limited to ambient operating conditions and engine to engine variability Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment the gas engine will not develop the rated gross power when used in a given piece of power equipment actual on site or net horsepower This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel pump etc application limitations ambient operating conditions temperature humidity altitude and engine to engine variability 44 www ferrisindustries com Ferris Industries a division of Simplicity Manufacturing Inc Owner s Limited Warranty Information Effective 04 28 2004 Thank you for purchasing Ferris commercial mowing equipment Please take a few minutes to read this limited warranty information It contains all the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur Owner s Responsibilities As a condition to our obligations under this limited warranty you shall have read the operator s manual and you shall have completed and submitted to Ferris within 20 day
80. way from spark and flames Unplug charger before connecting or disconnecting from battery Wear protective clothes and use insulated tools 19 Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturers recommended parts when necessary 20 Check brake operation frequently Adjust and service as required Use only factory authorized replacement parts when making repairs 22 Always comply with factory specifications on all settings and adjustments 23 Only authorized service locations should be utilized for major service and repair requirements 24 Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty 25 Units with hydraulic pumps hoses or motors WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid connections are tight and all hy
81. y may rupture or explode If a frozen battery is suspected examine all fill vents on the battery If ice can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen A WARNING For your personal safety use extreme care when jump starting Never expose battery to open flame or electric spark battery action generates hydrogen gas which is flammable and explosive Do not allow battery acid to contact skin eyes fabrics or painted surfaces Batteries contain a sulfuric acid solution which can cause serious personal injury or property damage When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool To avoid engine damage do not disconnect battery while engine is running Be sure terminal connections are tight before starting 43 y 42 7 r e e ZA o a 2 7e Specifications NOTE Specifications are correct at time of printing and are subject to change without notice ENGINE 19 HP Kawasaki Make Model Horsepower Displacement Electrical System CCA Oil Capacity Kawasaki FH580V 19 3600 rpm 35 7 Cu in 585 cc 12 Volt 13 amp Alternator Battery 340 3 8 US pt 1 8L w Filter 21 HP Kawasaki Make Model Horsepower D

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