Ferris Industries BGF48KAV15 User's Manual
Contents
1. re Every 50 Hours Check Mower Drive Belt Tension p22 foo Check Gearbox Drive Beit Tension 23 Lubricate Mower Ko o o ee o O da Check Tire Pressure l e 7e Check Fuel Filter al o 0 T Je Clean amp Sharpen Mower Blades ae Ff ff S ooo See the engine manufacturer s owner s manual Perform maintenance after first 5 hours of operation More often in hot over 85 F 30 C weather or dusty operating conditions CHECK TIRE PRESSURE Tire Pressure should be checked periodically and main tained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life re Pressure Rear 15 psi 1 03 bar Figure 2 Checking Tire Pressure 13 Regular Maintenance CHECKING ADDING FUEL To add fuel e Remove the fuel cap e Fill the tank Do not overfill Leave approximately 1 of room in the tank below the bottom of the filler neck for fuel expansion Refer to your engine manual for specific fuel recommendations e Install and hand tighten the fuel cap FUEL FILTER The fuel filter is located in the fuel line between the fuel shut off valve and the carburetor If filter is dirty or clogged replace as follows e Shut off the fuel valve on the bottom of the fuel tank e Place a containe2. 17 Operating On A SIlope rmrrvrrvrrrvrverrnvrrververversenen 11 Troubleshooting the MOWET cee 17 Stopping the Mower ceccessessessesessessessesseseeeeee 11 Troubleshooting the Mower Deck 18 MOWING POON 11 Steering Lever Adjustment 19 Pushing the Rider by Hand c cc cccescesseseereeeeee 11 Brake AdjUStMent ccccseseeeeeeeeeeeeeeeeseeeeesaees 20 Se 10 e e e neeee 12 Mowing Height Adjustment ieee eee 20 Starting After Long Term Storage cceeeees 12 PTO Clutch Adjustment ccccecsseeeeeeeeeeeneeees 21 PTO Drive BOW simessnsicucuniusevsaceuicenndidauvetiasinnnatecstus 22 Gearbox Drive Belt cccccsssesecccseeeeeeeeeeeeeeeeeees 23 Lawn Care amp Mowing Information LC 1 NOTE In this manual left and Tight are referred to as seen from the operating position A WARNING You must read understand and comply with all safety and operating instructions in this manual before attempting to set up and operate your machine A WARNING Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Failure to comply with all safety and operating instructions can result in loss of machine control serious personal injury to you and or bystanders and risk of equipment and property damage The triangle in the text signifies important cauti
3. C Clutch Lock Levers These lock levers will disengage the power to the ground drive belts To engage the clutch lock levers squeeze both steering levers and push the lock levers forward To disengage the clutch lock levers squeeze both steer ing levers and pull the lock levers backward NOTE When disengaging the clutch lock levers with the ground speed selector lever in gear release both steer ing levers gradually and evenly to prevent the unit from lunging forward or reverse D Operator Presence Handles This control deactivates the engine kill system when depressed Release the handles to activate the engine kill system The engine will shut off if the operator releases the handles with the PTO engaged or the ground speed selector lever in gear E Engine Ignition Switch Rotate the key switch to the ON position before pulling on the starter rope F Throttle Control The throttle controls engine speed Move the throttle for ward to increase engine speed and back to decrease engine speed Always operate at FULL throttle G Choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require chok ing Pull the knob up to close the choke H PTO Engagement Switch The PTO Engagement Switch engages and disengages the mower blades To engage the mower blades pull up on the switch To disengage the mower blades push down on the switch When the PTO engagement swit
4. 24 GENERAL INFORMATION Proper mowing is an important part of maintaining your lawn in the best possible condition A healthy and well maintained lawn is better able to resist drought weeds and other stresses But too much maintenance is as detrimental to your lawn as neglect Proper care for your lawn involves more than just cutting the grass To have a healthy lawn you need to know TYPES OF GRASS CLIMATE AND CONDITIONS A variety of grasses are commonly grown in household lawns but two main groups known as cool season grasses varieties of bluegrass ryegrass and fescue and warm season grasses typically bermuda buffalo grass and zoysia varieties are the most common The cool season grasses are better suited to cooler cli mates and do not endure hot and dry weather as well as warm season grasses but conversely the warm season grasses do not grow as well in cooler climates Most resi dential lawns are typically seeded with a mixture of these grasses A local nursery or lawn center may help you to identify what kind of grass your lawn contains from a sample Knowing your climate and conditions is also important to proper lawn care Drier climates or conditions will require additional watering while wetter climates may require more frequent mowing HOW AND WHEN TO WATER FERTILIZE amp AERATE Every lawn s watering needs are unique and are depen dent upon the type of grass and soil the amount of
5. 3 Remove sharpen and balance blades of balance See Maintenance Section 4 Belt installed incorrectly 4 Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys 1 Repair or replace 2 Using incorrect belt 2 Replace with correct belt 18 Troubleshooting Adjustment amp Service STEERING LEVER ADJUSTMENT There should be approximately 2 5 1cm of clearance in between the handle bars and the steering levers when the clutch lock levers are disengaged see Figure 10 To adjust 1 Remove the hair pin and washer that retains the bar rel nut in the clutch plate see Figure 10 Turn the barrel nut up or down the rod and reinstall the barrel nut washer and hair pin 3 Remeasure the distance and repeat adjustment until desired measurement is achieved 4 Repeat adjustment procedure for other side of machine DS lian N med ADJUST HERE Figure 10 Steering Lever Adjustment 19 Troubleshooting Adjustment amp Service BRAKE ADJUSTMENT When the levers are fully engaged squeezed there should be 1 4 0 6cm of clearance in between the han dle bars and brake handles see Figure 11 To adjust 1 Turn the wing nut figure 11 to adjust the distance between the handle bars and steering levers 2 Fully engage squeeze the brake lever and remea sure the distance Repeat adjustment until desired measurement is achieved 3 Repeat adjustment procedure for othe
6. REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE e DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND e LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING e AVOID SUDDEN 5 e GO ACROSS SLOPES NOT UP AND DOWN If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a con stant visual reminder to you and others who may use the equipment to follow the safety instructions neces sary for safe effective operation e BE SURE BLADES AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADES WHEN LEAVING MACHINE SHUT OFF ENGINE AND REMOVE KEY DO NOT PARK ON A SLOPE UNLESS REAR WHEELS ARE BLOCKED DO NOT ADD FUEL WHILE THE ENGINE IS HOT OR RUNNING e DO NOT FILL FUEL TANK INDOORS e DO NOT OPERATE THIS MACHINE UNLESS YOU ARE TRAINED Decal Dash Panel Part No 48963 KEEP HANDS AWAY FROM ROTATING PARTS Decal Warning Part No 20337 DANGER f i i ROTATING CUTTING BLADE Do not put hands or feet under mower deck while blade is rotating Decal Danger Part No 1704276 4 DANGER i i m ROTATING CUTTING BLADE Do not operate mower without deflector or entire grass catcher in place Decal Danger Part No 1704277 01 SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches and other safety devices These safe
7. blades correctly Scalping I f J fil af AUT iat ER i W iy vif M if bil fit 1 SOLUTION Roll or level the lawn Raise the cutting height Slow down Correctly level the deck Check and inflate the tires Stingers REN N J AL sul 1 SOLUTION Sharpen your blades Replace your blades Always mow at full throttle Slow down Clean out the mower Common International Symbols e Choke Fast Throttle ye Slow Throttle FH Throttle Fuel Technical Manuals 2 PTO Clutch Ver Parking Brake Brake Mower Cutting Height Adjustment Headlights Additional Technical Literature Available Operators Manuals Additional copies of this manual are available and as part of 6 C5 our product support commitment we maintain a stock of z im printed operators manuals going back many years Pee BSS Parts Manuals Fully illustrated parts manuals are also available these manuals show all of the product s components in ma exploded views 3D illustrations which show the relationship of the parts and how they go together as well as giving the replace ment part numbers and quantities used Important assembly notes and special torque values are included in these manuals For the applicable manuals currently available for Model your model contact your local dealer Have the information listed in the box at the right available when making your request S
8. changes or additions to products sold previously Any oral or written description of Ferris products is for the sole purpose of identifying the products and shall not be construed as an express warranty No warranty claim shall give rise to a right for the purchaser to cancel or rescind any sale No person is authorized to make any warranty or assume for Ferris any liability not strictly in accordance with this limited warranty Any assis tance Ferris provides to or procures for the purchaser outside the terms limitations or exclusions of this limited warranty will not constitute a waiver of the terms limitations or exclusions of this limited warranty nor will such assistance extend or revive the limited warranty Ferris will not reimburse the purchaser for any expenses incurred by the purchaser in repairing correcting or replacing any defective products except for those incurred with Ferris prior written permission and in accordance with this limited warranty Ferris sole and exclusive liability with respect to this limited warranty and the purchaser s exclusive remedy shall be repair or replacement as set forth herein All warranty work must be performed by an authorized Ferris dealer using only Ferris approved replacement parts FERRIS SHALL HAVE NO LIABILITY FOR ANY OTHER COST LOSS OR DAMAGE INCLUDING BUT NOT LIMITED TO ANY INCIDENTAL COMPENSATORY INDIRECT PUNITIVE SPECIAL OR CONSEQUENTIAL LOSS OR DAMAGE FERRIS AGGREGATE LIABILITY WITH RES
9. compost is working properly 4 After 5 6 weeks fork materials into a new pile turning the outside of the old heap into the center of the new one Add water if necessary The compost should be ready to use within three to four months when dark brown crumbly and earthy smelling LC 5 Lawn Care amp Mowing Information SOLUTIONS FOR COMMON MOWING PROBLEMS Streaking Streaking is when thin strips of uncut grass are left behind the mower Streaking is usually caused by operator error or poor blade maintenance CAUSE Blades are not sharp Blades are worn down too far Engine speed is too slow Ground speed is too fast Deck is plugged with grass Not overlapping cutting rows enough Not overlapping enough when turning Stepped Cutting Stepped cutting is sharp ridges or uneven levels left in the lawn surface Stepped cutting is usually caused by mower deck damage or misadjustment or damage to mower blades CAUSE Deck is not leveled correctly Tires are not properly inflated Blades are damaged Deck shell is damaged Mower spindle is bent or loose Blades are installed incorrectly LC 6 Streaking SOLUTION Sharpen your blades Replace your blades Always mow at full throttle Slow down Clean out the mower Overlap your cutting rows When turning your effective cutting width decreases overlap more when turning Stepped Cutting Pi hee Ny KN ON wwe Ar A Hilt SOLUTION Level the deck
10. more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems However allowing grass to grow too high can cause thin turf and additional problems AL AAA i N L all 1 NAL AM ada LAN nen Cutting off too much at one time shocks the plant s growth system and weakens the grass plants good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time The amount of grass you are able to cut in one pass is also effected by the type of mowing system you are using for example broadcasting with side discharge decks can process a much larger volume of grass than mulching does NOTE We cover some specific mowing instructions for mulching and broadcasting later in this Lawn Care section Proper Cutting Height Cut Here On f i First Pass rut on Tall Grass Requires Incremental Cutting Second For extremely tall grass set the cutting height at maxi Pass mum for the first pass and then reset it to the desired height and mow a second or third time W 1 Ji Wil A M fo Don t cover the grass surface with a heavy layer of clippings Consider using a grass collection system and starting a compost pile LC 2 WHAT MOWING PATTERNS TO USE Always start mowing on a smooth level area T
11. required 14 Carefully release pressure from components with stored energy 15 Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative termi nal first and the positive last Reconnect positive first and negative last 16 Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing them Only replace blades Never straighten or weld them 17 Keep hands and feet away from moving parts If possible do not make adjustments with the engine running 18 Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear pro tective clothes and use insulated tools 19 Grass catcher components are subject to wear dam age and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary 20 Check brake operation frequently Adjust and service as required 21 Use only factory authorized replacement parts when making repairs 22 Always comply with factory specifications on all set tings and adjustments 23 Only authorized service locations should be utilized for major service and repair requirements 24 Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous opera tion equipment da
12. service or parts such as but not limited to filters fuel lubricants tune up parts and adjustments Claims arising due to failure to follow Ferris written instructions or improper storage or maintenance Any repairs necessary due to use of parts accessories or supplies including gasoline oil or lubricants incompatible with the mowing equipment or other than as recommended in the operator s manual or other written operational instructions provided by Ferris Use of non Ferris approved parts or accessories Any overtime or other extraordinary repair charges or charges relating to repairs or replacements Rental of like or similar replacement equipment during the period of any warranty repair or replacement work Loss of revenue time or use of the mowing equipment Travel telephone or other communication charges Damage from continued use of defective mowing equipment Freight charges on replacement parts Any mowing equipment or part which in the judgment of Ferris has been altered or tampered with in any way or has been subjected to misuse abuse abnormal usage unauthorized repair neglect or accident damage in transit or has had the serial numbers altered effaced or removed e Any equipment part or item not mentioned under Covered Parts above General Conditions Ferris is continually striving to improve its products and therefore reserves the right to make improvements or changes without incurring any obligation to make
13. source Fuel vapor is also toxic if inhaled so never store the unit in any structure used for human or animal habitation Here is a checklist of things to do when storing your unit temporarily or in between uses e Keep the unit in an area away from where children may come into contact with it If there s any chance of unau thorized use remove the spark plug s and put ina safe place Be sure the spark plug opening is protected from foreign objects with a suitable cover e f the unit can t be stored on a reasonable level surface chock the wheels e Clean all grass and dirt from the mower Long Term Storage Longer Than 30 Days Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps Drain crankcase oil while engine is hot and refill with a grade of oil that will be required when unit is used again Prepare the mower deck for storage as follows a Remove mower deck from the unit b Clean underside of mower deck c Coat all bare metal surfaces with paint or light coat of oil to prevent rusting Clean external surfaces and engine Prepare engine for storage See engine owner s manual Clean any dirt or grass from cylinder head cooling fins engine housing and air cleaner element Cover air cleaner and exhaust outlet tightly with plastic or other waterproof material to keep out moisture dirt and insects Co
14. the new belt and re check the belt tension 22 GEARBOX DRIVE BELT Adjust Belt Tension 1 First check the belt tension A 10lbs 13 5Nm force is required to deflect the belt 3 16 4 7mm See Figure 15 Loosen the idler mount bolt A and slide the idler pulley C to adjust the belt tension Retighten the mount bolt Removal amp Replacement 1 Remove the PTO drive belt see PTO Drive Belt Service section for instructions 2 Unplug the electric clutch from the wire harness 3 Remove the hardware that fastens the rubber clutch anchor pad to the anchor Loosen the idler mount bolt A to remove the ten sion on the belt and then remove the belt from the gearbox input pulley B Completely remove the drive belt and replace with a new one Make sure the V side of the belt runs in the pulley grooves Tighten the idler mount bolt A and check the belt tension A 10lbs 13 5Nm force is required to deflect the belt 3 16 4 7mm See Figure 15 Reinstall the clutch anchor pad and plug the PTO clutch into the wire harness Reinstall the PTO drive belt see PTO Drive Belt Service section for instructions 23 Troubleshooting Adjustment amp Service CHECK TENSION HERE lt Figure 15 Gearbox Drive Belt UOU gt Idler Mount Bolt Gearbox Input Pulley Idler Pulley Engine Pulley
15. 24 months from date of retail purchase by the original purchaser for parts amp labor 90 days for rental mowers Except as noted below Belts Tires Brake Pads 90 days from date of retail purchase by the original purchaser And Hoses Battery Blades Attachments 1 year from date of retail purchase by the original purchaser Engine If the engine manufacturer provides any warranty on the mower s engine Ferris will assign that warranty to the original purchaser of the mower if such assignment is reasonably practicable Please refer to the engine man ufacturer s warranty statement if any that is included in the owner s packet We are not authorized to handle warranty adjustments or repairs on engines Ferris offers NO WARRANTY on mower engines Ferris does not guarantee or represent that any engine manufacturer will comply with the terms of its warranty Items and Conditions Not Covered This warranty does not cover and Ferris makes NO WARRANTY regarding the following Mowers or their parts if a complete and accurate Ferris Product Registration has not been received by Ferris Loss or damage to person or property other than that expressly covered by the terms of this limited warranty Pickup and delivery charges and risk of loss or damage in transit to and from any authorized Ferris dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance
16. Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage Always follow the engine manual instructions for stor age preparations before storing the unit for both short and long term periods Always follow the engine manual instructions for proper start up procedures when returning the unit to service Never store the machine or fuel container inside where there is an open flame such as in a water heater Allow unit to cool before storing Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals Never tamper with safety devices Check their prop er operation regularly Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing Clean grass and debris from cutting units drives mufflers and engine to prevent fires Clean up oil or fuel spillage 10 Let engine cool before storing and do not store near flame 11 Stop and inspect the equipment if you strike an object Repair if necessary before restarting 12 Park machine on level ground Never allow untrained personnel to service machine 13 Use jack stands to support components when
17. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine 5 Never allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals Known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label Safety Rules amp Information SERVICE AND MAINTENANCE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Safe Handling of Gasoline 1 2 3 12 13 Extinguish all cigarette
18. G THE MOWER DRIVING THE MOWER e Make sure the PTO switch is disengaged and the ground speed selector lever is in neutral Make sure clutch lock levers are engaged e Start the engine see STARTING THE ENGINE e Set the throttle control to FULL e Grasp the operator presence handles and the handle bar grips at the same time to deactivate engine kill system e Select the appropriate ground speed gear e Disengage the clutch lock levers by squeezing both steering levers and pull the lock levers backward e Release both steering levers gradually and evenly to prevent the unit from lunging forward or reverse e Squeezing both levers together will slow the unit by de clutching the drive belts and engage the brake OPERATING ON A SLOPE While it is not recommended traveling up and down slopes may be required from time to time These guide lines are listed for your safety Traveling Up a Slope Since the hill climbing ability of the machine will probably far exceed any other machine you may have operated caution should be observed e Never make abrupt speed or directions changes on a slope e Never push down on the handle bars while going up a grade A slight lifting pressure is recommended to keep the front wheels on the ground Traveling Down a Slope A very slow ground speed should always be used when traveling down a slope This can be accomplished by GENTLY moving the ground speed control levers towards the rever
19. OPERATOR S MANUAL UltraBelt GD Series Belt Drive Walk Behind Mower Beginning S N 5409 amp above awd 4 y T eo i ee ke he LEV ie Model Number BGF36KAV15 BGF48KAV15 Ferris Industries 23230 5375 North Main Street Revision 02 Munnsville NY 13409 Rev Date 8 2004 800 933 6175 TP 100 7131 02 UB F Table of Contents Safety Rules amp Information annernnnnnevnnnnnnnnnnnnr 2 Regular Maintenance nnrnnnnnnnvnnnvnnnnnnnnnnnnnnnnnn 13 identification Numbers cocccccccccccccccccccccccccccccccccucce 7 Maintenance Schedule arnunnnnnnnnnnnnnevnnnnnennnnene 13 Features amp ControlsS nannnnnvnvnnnnnvnnnnnnnnnnnnnnnnnnnne 8 Checking Tire PreSSUre ssececececeetsteetteeeesens 13 Control FUnCtions 0 c cccceeeesesessesesessesesesseseseeveees 8 Checking Adding FUEI cette 14 Safety Interlock System EEE 9 Fuel Filter nannaanannnannnnnannnnnnnnnnnnnnnnnnnnnnnnnnnrnnnnnnnn 14 Oil amp Filter Change rrrnnnnnnnnnennnnnrrnnnnnennnnnrnnnnnnen 14 Operating the Walk Behind Mower 1 Ge EEE ic Check Change Air Filter 14 Checks Before Starting c cccccccssssesessesesesseseseseeee 10 Lubrication EE 15 Starting the Engine swrsvervvrrvervrervvervvervversrerveer 10 Servicing the Mower Blades sseeeeeee 16 Driving the MOWED cccccceeesscceeeeeeeeeeseceeessaaes 11 Troubleshooting Adjustments amp Service
20. PECT TO A DEFECTIVE PROD UCT OR PART SHALL BE LIMITED TO AN AMOUNT EQUAL TO THE MONIES PAID BY THE PURCHASER FOR THAT DEFECTIVE PRODUCT OR PART THIS LIMITED WARRANTY AND FERRIS OBLIGATIONS HEREUNDER ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WAR RANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE FERRIS SHALL NOT BE LIABLE TO THE PURCHASER OR TO ANYONE CLAIMING UNDER THE PURCHASER FOR ANY OTHER OBLIGATIONS OR LIABILITIES INCLUDING BUT NOT LIMITED TO OBLIGATIONS OR LIABILI TIES ARISING OUT OF BREACH OF CONTRACT OR WARRANTY NEGLIGENCE OR OTHER TORT OR ANY THEORY OF STRICT LIABILITY WITH RESPECT TO FERRIS PRODUCTS OR FERRIS ACTS OR OMISSIONS OR OTHERWISE It is the express wish of the parties that this agreement and any related documents be drafted in English II est la volont expresse des parties que cette convention et tous les documents s y rattachent soient r dig s en anglais OPERATOR S MANUAL UltraBelt GD Series Belt Drive Walk Behind Mower Beginning S N 5409 amp above Ferris Industries 5375 North Main Street Munnsville NY 13409 800 933 6175 www ferrisindustries com Copyright 2004 Ferris Industries All Rights Reserved Printed in USA
21. STARTING AFTER LONG TERM STORAGE Before starting the unit after it has been stored for a long period of time perform the following steps e Remove any blocks from under the unit e Unplug the exhaust outlet and air cleaner e Fill the fuel tank with fresh gasoline See engine manual for recommendations e See engine owner s manual and follow all instructions for preparing engine after storage Check crankcase oil level and add proper oil if necessary If any condensation has developed during storage drain crankcase oil and refill Inflate tires to proper pressure Check fluid levels Start the engine and let it run slowly DO NOT run at high speed immediately after starting Be sure to run engine only outdoors or in well ventilated area 12 Regular Maintenance MAINTENANCE SCHEDULE amp PROCEDURES The following schedule should be followed for normal care of your rider and mower You will need to keep a record of your operating time Determining operating time is easily accomplished by multiplying the time it takes to do one job by the number of times you ve done the job or you can install an hour meter See Before Before Every Spring Check Safety Interlock System gled o Check Mower Blade Stopping Time aloo o See Before Before Every Spring Check Mower for loose hardware p e fo Check Engine Oil Level w e e el Check Engine Air Filter l fel re Change Engine Oil amp Filter
22. ag of clippings contains about 1 4 Ib of usable organic nitrogen COMPOSTING The best way to recycle excess clippings and leave your lawn looking immaculate is to collect them with an effi cient collection system and deposit them in a compost pile A compost pile is a collection of grass leaves and other organic wastes which when properly tended decompose into an odorless topsoil material This material in turn acts as an inexpensive fertilizer for your lawn and garden How to start a healthy compost pile 1 Build a bin using bricks fencing cement blocks etc or pur chase a prefabricated bin from a garden store The bin should also have venting on each side and from the bottom to the top 2 Fill the bin with alternating layers of yard waste Follow this recipe First layer 3 4 inches of chopped brush or other coarse he material Ev EA Ak Ni Second layer 6 8 inches of mixed leaves grass clippings AN sawdust etc Materials should be sponge damp N LEDNING Third layer 1 inch of soil to add micro organisms that help break down organic matter Fourth layer 1 2 inches of manure to provide the nitrogen needed by micro organisms Keep adding layers until the bin is almost full Top off with a 4 6 inch layer of straw and scoop out a basin to catch rain water 3 Four or five days later the pile will reach temperatures of 140 160 degrees At this time you ll notice it settling a good sign your
23. aining METHANOL gasohol containing more than 10 ethanol gasoline additives premium gasoline or white gas because engine fuel system damage could result Figure 3 Oil Drain amp Filter Locations A Oil Drain Cap B Oil Filter C Oil Fill Cap Regular Maintenance LUBRICATION Lubricate the unit at the locations shown in Figures 4 through 6 as well as the following lubrication points Grease e front caster wheel axles e front caster wheel pivots e blade spindles e clutch plate pivots brake arm pivots Use grease fittings when present Disassemble parts to apply grease to moving parts when grease fittings are not installed Not all greases are compatible Ferris Red Grease P N 22285 is recommended automotive type high tempera ture lithium grease may be used when this is not avail able Figure 4 Handle Bar Pivots amp Gearbox Couplers Oil e operator presence handle pivots e steering lever pivots e clutch lock lever pivots e discharge chute pivots Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before and after lubrication Figure 5 Brake Levers amp Clutch Plate Pivots OG Figure 6 Mower Deck Lubrication Points 15 Regular Maintenance SERVICING THE MOWER BLADES Blades should be sharp and free of nicks and dents If not sharpen blades as
24. ch is in the Engaged position the Engine Kill system is activated I Fuel Tank Cap To remove cap turn counterclockwise Features amp Controls Operation GENERAL OPERATING SAFETY Before first time operation Be sure to read all information in the Safety and Operation sections before attempting to operate this mower e Become familiar with all of the controls and how to stop the unit e Drive in an open area without mowing to become accustomed to the unit CHECKS BEFORE STARTING e Check that crankcase is filled to full mark on dipstick See the engine Operator s Manual for instructions and oil recommendations e Make sure all nuts bolts screws and pins are in place and tight e Fill the fuel tank with fresh fuel Refer to engine manual for fuel recommendations e Make sure fuel shut off valve is in the ON position A WARNING Before leaving the operator s position for any reason disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills A WARNING If you do not understand how a sp
25. correctly Check and inflate the tires Replace the blades Repair or replace the deck Repair or replace the spindle Reinstall the blades correctly Uneven Cutting Uneven cutting is waviness or smooth troughs in the lawn surface Uneven cutting is usually caused by mower deck damage or misadjustment CAUSE Deck is not leveled correctly Blades are dull or worn Blades are damaged Deck is clogged with grass clippings Deck shell is damaged Mower spindle is bent or loose Blades are installed incorrectly Scalping Scalping is when the mower deck comes close to or hits the ground Scalping can be caused by the mower deck misadjustment unevenness in the lawn or by mower deck bouncing because the ground speed is too fast CAUSE Lawn is uneven or bumpy Mower deck cutting height is set too low Ground speed is too fast Deck is not leveled correctly Tire pressure is low or uneven Stingers Stingers are sparse patches of uncut grass left behind the mower Stingers are usually caused by operator error or poor blade maintenance CAUSE Blades are not sharp or are nicked Blades are worn down too far Engine speed is too slow Ground speed is too fast Deck is plugged with grass LC 7 Lawn Care amp Mowing Information Uneven Cutting SOLUTION Level the deck correctly Sharpen or replace the blades Replace the blades Clean out the deck Repair or replace the deck Repair or replace the spindle Reinstall the
26. described in following steps 1 Remove the deck guard 2 Raise the mower deck and secure with jackstands 3 To remove blade for sharpening use two 2 15 16 wrenches to remove the nut from the top of the blade bolt Figure 7 4 Use a file or hand held grinder sharpen blade to fine edge Remove all nicks and dents in blade edge If blade is severely damaged it should be replaced 5 Balance the blade as shown in Figure 8 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 6 Reinstall each blade with the tabs pointing up toward Figure 7 Removing the Blade deck as shown in Figure 9 The blade spacers blade washer and bolt must be reinstalled in the exact same order in which they were removed Torque bolts to 70 90 ft Ibs 94 120 N m WARNING Mower blades are sharp For your personal safety do not handle mower blades with bare hands Careless or improper handling of blades may result in serious injury For your personal safety blade mounting bolts must each be installed with a flat washer then securely tightened Torque blade mounting bolts to 70 90 ft Ibs 94 120 N m Figure 8 Balancing The Blade Figure 9 Installing The Blade A Bolt B Flat Washer 16 TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be perform
27. e grass catchers or unclogging the chute 16 Stop equipment and inspect blades after striking objects or abnormal vibration occurs Make neces sary repairs before resuming operations 17 Keep hands and feet away from the cutting units 18 Look behind and down before backing up to be sure of a clear path 19 Never carry passengers and keep pets and bystanders away 20 Do not operate the unit while under the influence of alcohol or drugs 21 Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing 22 Use care when loading or unloading the machine into a trailer or truck 23 Use care when approaching blind corners shrubs trees or other objects that may obscure vision 24 To reduce fire hazard keep unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials 25 The engine in this unit is not factory equipped with a spark arrester It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meeting any applica ble local or state laws Other states or federal area may have similar laws 26 OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period CAUTION This machine produces so
28. ecific control functions or have not yet thoroughly read the FEATURES amp CONTROLS section do so now Do NOT attempt to operate the mower without first becoming familiar with the location and function of ALL controls 10 STARTING THE ENGINE e Make sure the PTO switch is disengaged and the ground speed selector lever is in neutral e Set the engine throttle control to FAST throttle posi tion Then fully close the choke by pulling the knob OUT fully NOTE A warm engine may not require choking e Insert the key into the ignition switch and turn it to RUN e Grasp recoil handle and pull cord briskly You may have to pull several times before engine starts If engine fails to start within a reasonable number of attempts discontinue and check engine manual for further instructions NOTE Be sure recoil cord retracts fully into recoil unit A slack recoil cord can cause serious personal injury and or damage the unit e After the engine starts gradually open the choke push knob down fully Warm up the engine by running it for at least a minute before engaging the PTO lever switch or driving the mower After warming the engine ALWAYS operate the unit at FULL THROTTLE when mowing In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPIN
29. ect themselves and others from seri OUS injury PREPARATION 1 Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Use only accessories and attach ments approved by the manufacturer 2 Wear appropriate clothing including safety shoes safety glasses and ear protection Long hair loose clothing or jewelry may get tangled in moving parts 3 Inspect the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine 4 Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved container b Never remove fuel cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke c Never refuel or drain the machine indoors 5 Check that operators presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly TP 600 7124 03 UV F OPERATION 1 Never run an engine in an enclosed area 2 Mow only in the daylight or with good artificial light keeping away from holes and hidden hazards 3 Be sure all drives are in neutral and parking brake is engaged before starting engine Only start engine from the operator s position Use seat belts if provid ed 4 Be sure of your footing while using pedestrian con trolled equipment e
30. ed to allow it to continue operating properly The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for instruc tions on how to perform most of these minor adjust ments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer Troubleshooting Adjustments amp Service TROUBLESHOOTING THE MOWER A WARNING To avoid serious injury perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine PROBLEM CAUSE REMEDY Engine will not turnover or start 1 PTO electric clutch switch 1 Place in OFF position in ON position 2 Out of fuel 2 If engine is hot allow it to cool then refill the fuel tank 3 Engine flooded 3 Move throttle control out of CHOKE position 4 Wiring loose or broken 4 Visually check wiring amp replace broken or frayed wires Tighten loose connections 5 Safety interlock switch 5 Replace as needed See authorized faulty service dealer 6 Spark plug s faulty fouled 6 Clean and gap or replace or incorrectly gapped See engine manual 7 Water in fuel 7 Drain fuel amp refill with fres
31. erial No Your Name Address City State Zip Visa Mastercard No Card Expiration Date LC 8 Ferris Industries Inc Owner s Limited Warranty Information Effective 04 28 2004 Thank you for purchasing Ferris commercial mowing equipment Please take a few minutes to read this limited warranty information It contains all the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur Owner s Responsibilities As a condition to our obligations under this limited warranty you shall have read the operator s manual and you shall have completed and submitted to Ferris within 20 days from the date of purchase the Ferris Product Registration You must properly service and maintain your Ferris product as described in the operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense The Ferris equipment including any defective part covered by this limited warranty must be returned to an authorized Ferris dealer within the warranty period for warranty service This limited warranty extends only to equipment operated under normal conditions and in accordance with Ferris instruc tions Warranty Start Date The limited warranty coverage begins on the day you buy your new Ferris commercial mowing equipment An authorized Ferris dealer will assist you in filling out a Ferris Product Registration with speci
32. ers Record your model serial number and engine serial numbers on the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual Identification Numbers PRODUCT REFERENCE DATA Unit Model Number Unit SERIAL Number Mower Deck Model Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number Safety Decals GENERAL This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important e READ OPERATOR S MANUAL S KNOW LOCATION AND FUNCTION OF ALL CONTROLS KEEP SAFETY DEVICES GUARDS SHIELDS amp SWITCHES IN PLACE AND WORKING e
33. fic information for the model you purchase and your personal information which must be returned to Ferris Limited Warranty The limited warranty set forth below is a written guarantee by Ferris during the warranty period to repair or replace parts which have a substantial defect in materials or workmanship The warranty is limited because it is for a specified period of time applies to the original pur chaser only and is subject to other restrictions FERRIS LIMITED WARRANTY Ferris Industries Inc Ferris warrants in accordance with the provisions below to the original purchaser only for the periods described below that the commercial mower shall be free from substantial defects in material or workmanship under normal use and service If you wish to file a claim under this limited warranty you must provide prompt notice of your claim to an authorized Ferris dealer during the warranty period Ferris obligation under this limited warranty is at Ferris option to repair or replace any part or parts of the mower which in the judgment of Ferris are found to be defective and covered by this limited warranty An authorized Ferris dealer will repair or replace the defective part or parts at the dealer s place of business at no charge for the labor or parts This limited warranty applies only to mowers sold in the United States and Canada and is subject to the following limi tations Covered Parts Warranty Period All Mowers 2 years
34. h fuel 8 Gas is old or stale 8 Drain fuel amp replace with fresh fuel Engine starts hard or runs poorly 1 Fuel mixture too rich 1 Clean air filter Check choke adjustment throttle control 2 Spark plug faulty fouled or 2 Clean and gap or replace incorrectly gapped See engine manual Engine knocks 1 Low oil level 1 Check add oil as required 2 Using wrong grade oil 2 See engine manual Excessive oil consumption 1 Engine running too hot 1 Clean engine fins blower screen and air cleaner 2 Using wrong weight oil 2 See engine manual 3 Too much oil in crankcase 3 Drain excess oil Engine exhaust is black 1 Dirty air filter 1 Replace air filter See engine manual 2 Engine choke control 2 Open choke control is in closed position Engine runs but mower will 1 Hydraulic release valve rod 1 Return release rod to DRIVE position not drive in open position 2 Belt is broken 2 See Drive Belt Replacement 3 Drive belt slips 3 See problem and cause below 4 Brake is not fully released 4 See authorized service dealer Brake will not hold 1 Brake is incorrectly adjusted 1 See authorized service dealer Mower drives or handles poorly 1 Steering levers incorrectly 1 Adjust steering levers adjusted 2 Improper tire inflation 2 See Regular Maintenance Section 17 Troubleshooting Adjustment amp Service TROUBLESHOOTING THE MOWER DECK PROBLEM CAUSE REMEDY Mower drive belt s
35. he size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes and grades must also be considered Cut long straight strips overlapping slightly Where possible change patterns occasionally to eliminate matting graining or a corrugated appear ance For a truly professional cut mow across the lawn in one direction then recut the lawn by mowing perpen dicular to the previous cut The remainder of the mowing should be done in the opposite direction so that the clippings are dispersed OUT onto the area of lawn previously cut Lawn Care amp Mowing Information WHEN AND HOW OFTEN TO MOW The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines Mow when the grass is between three and five inches high Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Where possible make one or two passes around the
36. inions vary on the need for fertilizing when and how much to fertilize will be more a factor of the condition of the lawn and soil than any routine Remember that over fertilizing can cause harm and that most fertilizing should be applied in the spring so that it will release into the lawn through the summer For more information check with a local nursery or lawn care specialist and read and follow the fertilizer manufacturer s instructions AERATING YOUR LAWN Consider aerating your lawn in spring Using an aerator to remove cores of soil from the lawn increases the speed of clipping decomposition and encourages deeper root growth by opening up the soil and permitting greater movement of water fertilizer and air LC 1 Lawn Care amp Mowing Information HOW HIGH TO MOW THE GRASS Often cutting height is a matter of personal prefer ence Typically you should mow the grass when it IS is between three and five inches high The proper cutting height range for a specific lawn will depend upon several factors including the type of grass the amount of rainfall the prevailing temperature and the lawn s overall condition Cut less than Optimal cutting point at less than 1 3 from top of grass blade Cutting down to this area contributes to thatch problems Cutting the grass too short causes weak thin grass plants which are easily damaged by dry periods and pests Cutting too short is often
37. lips 1 Clutch is out of adjustment 1 See PTO CLutch Adjustment Section or fails to drive 2 Pulleys or belt greasy or oily 2 Clean as required 3 Belt tension not properly adjusted 3 Adjust deck drive belt tension 4 Belt stretched or worn 4 Replace drive belt 5 Mower drive belt broken 5 Replace drive belt Mower cut is uneven 1 Blades not properly fastened 1 See Servicing the Mower Blades to spindles 2 Drive tires not inflated 2 See Regular Maintenance Section equally or properly Mower cut is rough looking 1 Engine speed too slow 1 Set throttle to full 2 Ground speed too fast 2 Decrease Ground Speed 3 Blades are dull 3 Sharpen or replace blades See Mower Blade Service 4 Mower drive belt slipping 4 Clean or replace belt as necessary because it is oily or worn 5 Blades not properly fastened 5 See Servicing the Mower Blades to spindles Engine stalls easily with 1 Engine speed too slow 1 Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute plugged 4 Cut grass with discharge pointing toward with cut grass previously cut area Excessive mower vibration 1 Blade mounting bolts 1 Tighten to 70 90 ft lbs 94 120 N m are loose 2 Mower blades spindle shafts 2 Check and replace as necessary or pulleys are bent 3 Mower blades are out
38. local rainfall and other conditions Most lawns are watered too often but with too little water However too much water can allow development of diseases with your lawn It is best to water the lawn only when necessary and then to water it slowly evenly and deeply imitating a slow soaking rain WHEN TO WATER YOUR LAWN When the lawn begins to wilt the grass s color dulls or footprints stay compressed for more than a few seconds the lawn is beginning to dry out and needs additional moisture The best time to water is early morning to allow the water to soak deeply into the lawn and reduce the amount that evaporates in the hot afternoon sun TP 600 7000 01 UV FD Lawn Care amp Mowing information Types of Grass Climate and Conditions e How and When to Water Fertilize amp Aerate How High to Mow the Grass When and How Often to Mow e What Mowing Patterns to Use e Proper Mowing Methods How to Solve Common Mowing Problems HOW TO WATER YOUR LAWN The best method of watering a lawn is to imitate a slow soaking rain applying about 1 inch of water A method of verifying the amount that you have watered is to place several empty tin cans low shallow cans work best in various spots around the lawn and check the depth of water in the can during the watering process HOW TO FERTILIZE YOUR LAWN Fertilizing with a slow release fertilizer provides missing nutrients which help create slow even growth While op
39. mage and voiding of manufactur er s warranty 25 Units with hydraulic pumps hoses or motors WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid con nections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system If leaks occur have the unit serviced imme diately by your authorized dealer 26 WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized techni cian 27 Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the Cap Identification Numbers SV INDUSTRIES INC APyysviite NY 13409 ig IN THE USA MODEL NO en NO HEN KO When contacting your authorized dealer for replace ment parts service or information you MUST have these numb
40. mpletely grease and oil unit as outlined in the Normal Care section Clean up unit and apply paint or rust preventative to any areas where paint is chipped or damaged WARNING Never store the unit with gasoline in engine or fuel tank in a heated shelter or in enclosed poorly ventilated enclosures Gasoline fumes may reach an open flame spark or pilot light Such as a furnace water heater clothes dryer etc and cause an explosion Handle gasoline carefully It is highly flammable and careless use could result in serious fire damage to your person or property Drain fuel into an approved container outdoors away from open flame or sparks e Drain fuel system completely or add a gasoline stabiliz er to the fuel system If you have chosen to use a fuel stabilizer and have not drained the fuel system follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of gasoline fumes Remember gasoline fumes can trav el to distant sources of ignition and ignite causing risk of explosion and fire NOTE Gasoline if permitted to stand unused for extended periods 30 days or more may develop gummy deposits which can adversely affect the engine carburetor and cause engine malfunction To avoid this condition add a gasoline Stabilizer to the fuel tank and run the engine a few minutes or drain all fuel from the unit before placing it in storage
41. ny particles and which then blows them down INTO the lawn These tiny parti cles decompose rapidly into by products your lawn can use UNDER PROPER CONDI TIONS your mulching mower will virtually eliminate noticeable clippings on the lawn surface IE fil ii MV NOTE When mulching under heavy cutting conditions a rumbling sound may be present and is normal MULCHING REQUIRES EXCELLENT MOWING CONDITIONS Mulching mowers cannot function properly if the grass is wet or if the grass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amount is cut Do not use the mower as a mulching mower during the first two or three mowings in the spring The long grass blades quick growth and often wetter conditions are more suitable for broadcasting side discharging or grass bagging operation ENGINE SPEED amp GROUND SPEED FOR BROADCASTING Use full engine throttle matched with a slow ground speed so that clippings will be finely cut Ground speed while mulching should be HALF of the speed that would be used when broadcasting side discharging under similar conditions Since mulching requires more horse power than broadcasting using a slower ground speed is vitally important for proper mulching operation Mulching Action HAMA TO slowing down you are mowing too fast use a slower ground speed HOW MUCH GRASS TO CUT OFF WHEN BROADCASTING M
42. o improve stability Safety Rules amp Information Do Not 1 Avoid starting stopping or turning on a slope If tires lose traction i e machine stops forward motion on a slope disengage the blade s PTO and drive slow off the slope Do not turn on slopes unless necessary and then turn slowly and gradually uphill if possible Never mow down slopes 3 Do not mow near drop offs ditches or embank ments The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced footing or trac tion could cause sliding Do not try to stabilize the unit by putting your foot on the ground ride on units Do not mow excessively steep slopes Do not use grass catcher on steep slopes Do not mow slopes if you cannot back up them Lee EQUIPMENT RIDE ON UNITS Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturers recommendations for weight limit for towed equipment and towing on slopes See attaching a trailer under OPERATION 3 Never allow children or others in or on towed equip ment 4 On slopes the weight of the towed equipment may 5 6 NO OND oOo A cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill
43. ons or warnings which must be followed Safety Rules amp Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle 44 in text signifies important cautions or warnings which must be followed TRAINING 1 Read understand and follow all instructions in the manual and on the unit before starting If the opera tor s or mechanic s can not read English it is the owner s responsibility to explain this material to them 2 Become familiar with the safe operation of the equip ment operator controls and safety signs 3 All operators and mechanics should be trained The owner is responsible for training the users 4 Only allow responsible adults who are familiar with the instructions to operate the unit 5 Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator 6 The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property 7 Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should eval uate their ability to operate the riding mower safely enough to prot
44. outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and walks Note Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cut ting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a slower ground speed LC 3 Lawn Care amp Mowing Information MOWING METHODS Proper Broadcast Mowing Broadcasting or side discharging disperses fine clip pings evenly over the entire lawn Many golf courses use this method Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn ENGINE SPEED amp GROUND SPEED FOR BROADCASTING Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cut ting efficiency of the blades and prevents many common cutting problems ALWAYS use an appropriate ground speed for the thick ness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine Proper Mulching Mulching consists of a mower deck which cuts and recuts clip pings into ti
45. ow when the grass is 3 5 inches long Do not cut the grass shorter than 2 to 2 1 2 inches Do not cut off more that 1 inch of grass in a single pass HOW MUCH GRASS TO MULCH The best mulching action typical ly results from cutting only the top 1 2 inch to 3 4 inch of grass blade This provides short clip I IN pings which decompose properly MVA much more quickly than longer clippings The ideal cutting height will vary with climate time of year and quality of your lawn We recommend that you experiment with both the cutting height and ground speed until you achieve the best cut Start with a high cutting height and using progressively lower settings until you find a cutting height that is matched to your mowing conditions and prefer ences LC 4 Lawn Care amp Mowing Information TIPS On Dealing With Clippings Reduce the evaporation of water from your lawn Provide a cushioning layer to reduce lawn wear Moderate soil temperature Clippings are beneficial to your lawn A common mis conception about clippings is that they automatically lead to thatch this is untrue Short clippings produced Clippings act as a safe non polluting and inexpen by broadcasting and clippings produced by mulching sive fertilizer that nourishes your lawn Fresh cut methods actually contribute to a healthy lawn grass blades are 85 water and are a rich source because they of nitrogen which is essential to lush growth And one garbage b
46. r below the filter to catch spilled fuel e Using pliers open and slide hose clamps from fuel filter e Remove hoses from filter e Install new filter in proper flow direction in fuel line e Secure with hose clamps OIL amp FILTER CHANGE 1 Warm engine by running for a few minutes Refer to the engine operators manual for oil amp filter replace ment instructions 2 Park machine on a flat level surface 3 Place a small pan under the engine deck below the drain hole to catch the oil Using the appropriate tools remove the cap A from the oil drain pipe and drain the engine oil After draining replace the cap and wipe up any spilled oil Place a small pan or cup under the engine oil filter B Remove the engine oil filter and replace with a new one 8 CHECK CHANGE AIR FILTER Refer to engine owners manual REPLAGE SPARK PLUG Refer to engine owners manual Remove the pan or cup and wipe up any spilled oil 14 WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Do not remove fuel filter when engine is hot as spilled gasoline may ignite DO NOT spread hose clamps further than necessary Ensure clamps grip hoses firmly over filter after installation Do not use gasoline cont
47. r side of machine MOWING HEIGHT ADJUSTMENT The mowing height is determined by three factors the mount position of the mower deck the number of blade spacers above the spindle and the number of caster spacers above the caster arm Refer to the chart to the right for the correct settings to obtain the desired height of cut Remember the Blade Spacers and Caster Spacers columns refer to the number ABOVE the spindle and caster arm 20 N AE ADJUST HERE Figure 11 Brake Adjustment Height Of Cut Mount Position rr yr yr jy Cy Cy Cy Cyc Blade Spacers AIOI BY S PO Go PO PO Caster Spacers CO CO CO a PO PO DO GW amp Figure 12 PTO Clutch Adjustment A Adjustment Window Qty 3 one shown B Adjustment Nut PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after the initial 50 hour break in period and then after every 250 hours of opera tion Also perform the following procedure if the clutch is slipping or will not engage or if a new clutch has been installed 1 Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of acciden tal starting while the PTO is being adjusted 2 See Figure 12 Note the position of the 3 adjustment windows A in the side of the brake plate and the nylock adjustment nuts B 3 Insert a 016 018 0 40 0 45mm feeler gauge C through each window positioning
48. rive belt to stop 3 If the mower drive belt does not stop within five sec onds perform the PTO Clutch Adjustment If the belt still does not stop within 5 seconds see your dealer NOTE The mower deck is operated with the deck guard removed for observing the mower drive belt during this test only NEVER operate the mower during normal mowing conditions with the deck guard removed Troubleshooting Adjustment amp Service CHECK TENSION HERE Figure 14 PTO Drive Belt A Belt Tension Adjustment Nut B Spindle Pulley C Tensioning Idler Pulley D Stationary Idler Pulley PTO DRIVE BELT To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS Adjust Belt Tension 1 Remove the deck guard 2 Turn the adjustment nut A until a 10Ibs 13 5Nm force is required to deflect the belt 1 2 1 3cm between the spindle pulleys see Figure 14 3 Reinstall the deck guard Removal amp Replacement 1 Remove the deck guard 2 Loosen the adjustment nut A until the belt is slack enough the remove from one of the spindle pulleys 3 Remove the old belt and replace with a new one Make sure the V side of the belt runs in the pulley grooves see Figure 14 4 Tighten the adjustment nut A until a 10lbs 13 5Nm force is required to deflect the belt 1 2 1 3cm between the spindle pulleys see Figure 14 5 Reinstall the deck guard 6 Run the mower under no load condition for about 5 minutes to break in
49. s cigars pipes and other sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refu eling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possi ble then refuel such equipment on a trailer with a portable container rather than from a gasoline dis penser nozzle Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com plete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi 10 11 ately Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tank caps and fuel container caps securely Maintenance and Storage 1
50. se direction STOPPING THE MOWER e Engage the clutch lock levers by squeezing both steering levers and push the lock levers forward Disengage the PTO Return the ground speed selector lever to neutral Release the operator presence handles Move the throttle control to mid throttle position and turn the ignition key to OFF Remove the key 11 Operation MOWING e Make sure the PTO switch is disengaged e Start the engine see STARTING THE ENGINE e Set the throttle control to FULL e Grasp the operator presence parking brake handles and the handle bar grips at the same time to deacti vate engine kill system and disengage the parking brake e Engage the PTO by pulling up on the PTO switch e Begin mowing See Lawn Care Section in the back of this manual for tips on mowing patterns lawn care and trouble shooting information e When finished disengage the PTO e Stop the engine see STOPPING THE MOWER PUSHING THE MOWER BY HAND DO NOT TOW MOWER Towing the unit will cause gearbox and drive belt damage Do not use another vehicle to push or pull this unit e Disengage the PTO engage the clutch lock levers turn the ignition OFF and remove the key e The mower can now be pushed by hand Operation STORAGE Temporary Storage 30 Days Or Less Remember the fuel tank will still contain some gasoline so never store the unit indoors or in any other area where fuel vapor could travel to any ignition
51. specially when backing up Walk don t run Reduced footing could cause slipping 5 Slow down and use extra care on hillsides Be sure to travel in the recommended direction on hillsides Turf conditions can affect the machines stability Use caution when operating near drop offs 6 Do not mow in reverse unless absolutely necessary Always look down and behind before and while trav eling in reverse 7 Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflec tor in place 8 Slow down and use caution when making turns and when changing directions on slopes 9 Never raise deck with the blades running 10 Never leave a running unit unattended Always disen gage the PTO set parking brake stop engine and remove keys before dismounting Keep hands and feet away from the cutting units 11 Turn off the PTO switch to disengage the blades when not mowing 12 Never operate with guards not securely in place Be sure all interlocks are attached adjusted properly and functioning properly 13 Never operate with the discharge deflector raised removed or altered unless using a grass catcher 14 Do not change the engine governor setting or over speed the engine 15 Stop on level ground lower implements disengage drives engage parking brake shut off engine before leaving the operator s position for any reason includ ing emptying th
52. the gauge between the rotor face and the armature face as shown in Figure 13 4 Alternately tighten the adjustment nuts B Figure 12 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosen ing the adjustment nuts NOTE The actual air gap between the rotor and arma ture may vary even after performing the adjustment pro cedure This is due to dimensional variations on compo nent parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a com plete stop within five seconds after the electric PTO switch is turned off 21 Troubleshooting Adjustment amp Service Figure 13 Adjust PTO Clutch A Window B Adjustment Nut C 016 018 0 40 0 45mm Feeler Gauge WARNING To avoid serious injury perform adjustments only with engine stopped key removed and tractor on level ground Blade Brake Check Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off 1 With the gearbox in neutral and PTO disengaged and the deck guard removed start the engine engine 2 Observe the mower drive belt Engage the PTO and wait several seconds Disengage the PTO and check the amount of time it takes for the mower d
53. trols Please take a moment and familiarize your self with the name location and function of these controls so that you will better under stand the safety and operating instructions provided in this manual Figure 1 Control Locations Ground Speed Selector Lever Steering Levers Clutch Lock Levers Operator Presence Handles Engine Ignition Switch Throttle Control Choke PTO Engagement Switch Fuel Tank Cap r ommogow gt CONTROL FUNCTIONS The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section A Ground Speed Selector Lever This unit is equipped with a 6 speed gearbox This lever control the ground speed of the mower From the neutral position moving a lever towards the right engages the FORWARD TRAVEL gears The high er the number gear selected the higher the speed of the mower From the neutral position pushing the lever down and to the left engages the REVERSE TRAVEL gear B Steering Levers These levers are used to steer the unit Gently squeezing the right steering lever will turn the unit right Gently squeezing the left steering lever will turn the unit left Squeezing both levers together will slow the unit by de clutching the drive belts and engage the brake
54. ty systems are present for your safety do not attempt to bypass safety switch es and never tamper with safety devices Check their operation regularly Operational SAFETY Checks Your unit is equipped with an operator presence switch safety system Check the operator presence switch operation every fall and spring with the following tests Test 1 Engine WILL NOT start if e PTO switch is engaged and ground speed selector lever is in gear Test 2 Engine WILL start if e PTO switch is NOT engaged and ground speed selector lever is in NEUTRAL Test 3 Engine should SHUT OFF if e Operator releases the operator presence handles with PTO engaged e Operator releases the operator presence handles with ground speed selector lever in gear Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off or operator releases operator pres ence handles If mower drive belt does not stop within five seconds see your dealer NOTE Once the engine has stopped PTO switch must be turned off and or the ground speed selector lever returned to neutral in order to start the engine 44 WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system 01 Safety Interlock System Features amp Con
55. und levels in excess of 85 dBA at the operator s ear and PINN can cause hearing loss though extended XY periods of exposure Wear hearing protection when operating this machine SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not drive on it WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto slope Use extra caution when operating on slopes with rear mounted grass catchers Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE D 1 Mow across slopes not up and down 2 Remove obstacles such as rocks tree limbs etc 3 Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obsta cles 4 Use slow speed Choose a slow speed so that you will not have to stop or change speed while on the slope 5 Use extra care with grass catchers or other attach ments These can change the stability of the unit 6 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction 7 See your authorized dealer for recommendations of available weights t
Download Pdf Manuals
Related Search