Emerson Fisher M Series Installation Instructions
Contents
1. spring precompression e Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment e The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing hardware or packing rings or when loosening the packing box pipe plug e Check with your process or safety engineer for any additional measures that must be taken to protect against process media If the rim force required to rotate the handwheel exceeds the rim force listed in table 2 3 or 4 check for the following conditions Insufficient lubrication Seized actuator parts e e e Excessive pressure drop across the valve e Obstruction to the valve disc rotation If the manual actuator does not seem to control the process fluid the worm or drive sleeve gear teeth may be broken the handwheel pin may be sheared or the valve parts may be broken Purchase a replacement manual actuator if necessary Refer to the valve instruction manual if valve maintenance is needed Lubrication The interior parts of the M Series actuator should be lubricated on a regular schedule with a quality gear lubricant The interior parts should also be lubricated whenever difficulty in handwheel rotation indicates a need for lubrication 1 Isolate the control valve from the line pressure release pressure from b2. 0 20 2 3 4 2147 19 000 9KE 24 440 99 16 3 390 30 000 8474 75 000 10KE 6 18 516 116 72 8 474 75 000 24 2 3 4 8474 75 000 10KE 6 18 516 116 72 8 474 75 000 1 Maximum recommended torque for the valve actuator combination is based on valve shaft rating actuator rating and rim force 2 Rim force required to produce Maximum recommended torque 3 This column shows the number of times the handwheel must be turned to close the valve 90 degrees 4 Shaft rating of the A31A valve Instruction Manual i Form 5454 M Series Actuator November 2007 Table 4 M Series Gear Actuator for A41 SHAFT ACTUATOR SHAFT RATING eg RIM FORCE re RATING OF AeTUATOR SIZE SIZE INCHES nem Ibein INCHES n Ib CLOSE Nem Lbfein 1 2 OKE D1 58 515 8 441 21 5 8 OKE D2 138 1 230 8 227 51 6 271 2 400 3 4 OKE D3 240 2 120 8 391 88 1 2KE D4 468 4 140 12 325 73 9 5 678 6 000 1 1 4 6KE D5 1 110 9 820 24 365 82 1 1 2 6KE D6 1 356 12 000 24 445 100 19 de 12000 1 3 4 9KE D7 2 658 23 520 36 365 82 16 3 390 30 000 1 Rim force required to produce shaft rating torque 2 This column shows the number of times the handwheel must be turned to close the valve 90 degrees Table 5 M Series Mounting Plate to Gearbox Type M Actuator Bolt Size Bolt Torque nem Bolt Torque Ibef A11 and A31A Compatible 1KE 1 2 91 67 2KE 1 2 91 67 5KE 1 2 91 67 7KE 5 8 163 120 9KE
3. 5 8 163 120 10KE 6 5 8 163 120 A41 Compatible OKE D1 5 16 22 16 5 OKE D2 5 16 22 16 5 OKE D3 5 16 22 16 5 2KE D4 3 8 39 29 6KE D5 3 8 39 29 6KE D6 5 8 163 120 9KE D7 3 4 258 190 Operation Maintenance After the actuator and control valve assembly are fAWARNNG y O N installed the manual actuator is ready for operation AN WARNING Avoid personal injury from sudden release of process pressure Before performing any maintenance CAUTION operations e Always wear protective gloves clothing and eyewear when Applying too much torque to the performing any maintenance actuator and valve parts could cause operations to avoid personal injury damage to the parts To avoid such es e Disconnect any operating lines damage do not exceed the rim force rts i listed in table 2 3 and 4 or any other providing air pressure electric power or a control signal to the actuator Be torque limitation of internal valve parts Also do not use wrenches or sure the actuator cannot suddenly m I open or close the valve other devices on the handwheel or handwheel shaft to increase operating e Use bypass valves or completely force shut off the process to isolate the Instruction Manual Form 5454 November 2007 M Series Actuator valve from process pressure Relieve process pressure on both sides of the valve Drain the process media from both sides of the valve e Vent the power actuator loading pressure and relieve any actuator
4. Instruction Manual Form 5454 November 2007 M Series Actuator M Series Manual Handwheel Gear Actuator Contents Introduction 0000 eee eee eee 1 Scope of Manual 222 2 000 1 Description cerris tasei ani iaaa eee eee 1 Specifications e nno eanan eana 1 Installation caiat ia oi ue E Ea 2 Operation 00sec eee ees 4 Maintenance 2 00 cee reece eee 4 LUDriCAtION 65 5 aie wl eee ee is 5 Parts Ordering 000eee eee eee eee 5 Introduction Scope of Manual This instruction manual includes installation operation maintenance and parts ordering information for M Series manual handwheel gear actuators Refer to separate manuals for instructions covering the valves used with these actuators Do not install operate or maintain an M Series handwheel gear actuator without first amp being fully trained and qualified in valve actuator and accessory installation operation and maintenance and e carefully reading and understanding the contents of this manual If you have any questions about these instructions contact your Emerson Process Management sales office before proceeding Description M Series handwheel gear actuators figure 1 are totally enclosed weatherproof worm gear actuators for reliable manual operation with Type A11 A31A and A41 High Performance Butterfly Valves The M actuator consists of a body housing cover worm gear input shaft a
5. Responsibility for the selection use and maintenance of any product remains with the purchaser and end user Emerson Process Management Marshalltown lowa 50158 USA K Cernay 68700 France 2n Sao Paulo 05424 Brazil ss Singapore 128461 www Fisher com EM ERSON u Process Management Fisher Controls International LLC 1998 2007 All Rights Reserved Printed in USA
6. ce Maximum recommended torque 3 This column shows the number of times the handwheel must be turned to close the valve 90 degrees 4 Shaft rating of the A11 valve Table 3 M Series Gear Actuator for A31A VALVE MAXIMUM NUMBER VALVE HANDWHEEL MAXIMUM TORQUE RECOMMENDED RIM FORCE size Nps SHAFT TORQUE ACTUATOR DIAMETER OF TURNS RATING OF ACTUATOR SIZE SIZE INCHES TO INCHES nem Ibein n Ib CLOSE Nem Lbfein CL150 644 5 700 2KE 12 445 100 9 5 271 6 000 14 1 3 16 847 7 500 5KE 12 445 100 12 5 904 8 000 1287 11 390 4 7KE 18 418 94 13 5 2 260 20 000 644 5 700 2KE 12 445 100 9 5 271 6 000 16 1 1 4 847 7 500 5KE 12 445 100 12 5 904 8 000 1 579 13 970 4 7KE 18 512 115 13 5 2 260 20 000 1356 12 000 7KE 18 440 99 13 5 2 260 20 000 18 1 1 2 2188 19 370 4 9KE 24 449 101 16 3 390 30 000 2188 19 370 10KE 6 18 133 30 72 8 474 75 000 1356 12 000 7KE 18 440 99 13 5 2 260 20 000 20 1 3 4 2147 19 000 9KE 24 440 99 16 3 390 30 000 2555 22 620 4 10KE 6 18 156 35 72 8 474 75 000 24 2 1 4 2147 19 000 9KE 24 440 99 16 3 390 30 000 8 474 75 000 10KE 6 18 516 116 72 8 474 75 000 CL300 14 4 3 4 1356 12 000 7KE 18 440 99 13 5 2 260 20 000 2555 22 620 4 9KE 24 525 118 16 3 390 30 000 16 4 3 4 1356 12 000 7KE 18 440 99 13 5 2 260 20 000 2555 22 620 4 9KE 24 525 118 16 3 390 30 000 18 2 1 4 2147 19 000 9KE 24 440 99 16 3 390 30 000 6 985 61 830 10KE 6 18 423 95 72 8 474 75 00
7. l Form 5454 M Series Actuator November 2007 POSITION 1 VALVE BODY J FLOW DIRECTION FOR RIGHT HAND gt MOUNTING POSITION 2 i y y qo POSITION 4 FLOW DIRECTION FOR LEFT HAND MOUNTING 30B0668 A A7133 1L POSITION 3 NOTE ONLY POSITIONS 1 AND 3 ARE APPLICABLE TO TYPE A41 Figure 2 Available Mounting Positions Instruction Manual Form 5454 November 2007 M Series Actuator x GEAR BOX MOUNTING BRACKET Figure 3 Typical M Series Assembly Instruction Manual Form 5454 M Series Actuator November 2007 Fisher is a mark owned by Fisher Controls International LLC a member of the Emerson Process Management business division of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability We reserve the right to modify or improve the designs or specifications of such products at any time without notice Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use and maintenance of any product
8. nd handwheel The housing is grease packed W4715 1 IL Figure 1 M Series Handwheel Gear Actuator Specifications Specifications for the M Series manual handwheel gear actuators are shown in table 1 Note Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use and maintenance of any product Responsibility for the selection use and maintenance of any product remains with the purchaser and end user r FI EMERSON www Fisher com Process Management D500237X012 M Series Actuator Instruction Manual Form 5454 November 2007 Table 1 Specifications Actuator Sizes See tables 2 3 and 4 Valve Compatibility E Accepts Type A11 valve square end shafts from 10 3 to 34 9 mm 13 32 to 1 3 8 inches keyed shafts from 38 1 to 44 5 mm 1 1 2 to 1 3 4 inches E Accepts Type A31A valve keyed shafts from 44 5 to 57 2 mm 1 3 4 to 2 1 4 inches E Accepts Type A41 valve Double D shafts from 12 7 to 44 5 mm 1 2 to 1 3 4 inches Maximum Torque Output See Bulletin 22 2 M Handwheel Rotation Clockwise handwheel rotation closes the valve produces clockwise rotation of the valve shaft Construction Materials Housing and Cover Cast iron Worm Steel Worm Gear Manganese Bronze Input Shaft Steel 303 SST on request Handwheel Cast Iron Mounting Positions See figure 2 Dimensions and Approximate Weights See Bulle
9. oth sides of the valve body and drain the process media from both sides of the valve 2 Remove the cap screws that secure the gearbox cover plate and remove the gearbox cover plate 3 Coat the worm the drive sleeve gear teeth and the bearing surfaces of the gearbox housing and worm with a quality gear lubricant 4 Replace the cover plate and cap screws using the bolt torques listed in table 5 5 Replace the manual actuator on the valve Adjust the actuator travel stop to limit the open and closed positions of the valve disc following the steps in the appropriate valve instruction manual Parts Ordering When corresponding with your Emerson Process Management sales office indicate the size of the M Series actuator The size is stamped on the gearbox You should also provide the serial number of the valve Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher valve because they will void your warranty might adversely affect the performance of the valve and could give rise to personal injury and property damage Note Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use and maintenance of any product Responsibility for the selection use and maintenance of any product remains with the purchaser and end user Instruction Manua
10. tin 22 2 M Options E Locking plates with padlock for fixed positioning E Stops are typically set every 10 but can be special ordered with stops set up to 45 from both ends E Handwheel extensions 1 As an option CL600 NPS 10 with 1 1 2 inch keyed shaft and NPS 12 with 1 3 4 inch shaft Type A11 valves require a keyed connection if being used with size 9KE or 10KE 6 actuators Installation To avoid personal injury or property damage resulting from the sudden release of pressure do not install the actuator where service conditions could exceed the limits given in this manual or on the appropriate nameplates Use pressure relieving devices as required by government or accepted industry codes and good engineering practices Always wear protective gloves clothing and eyewear when performing any installation operations to avoid personal injury Check with your process or safety engineer for any additional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual The M Series gear actuator is normally mounted on a valve at the factory However the actuator can be field mounted it can be mounted in any position on the Type A11 or A31A and it can be mounted in positions 1 and 3 on the Type A41 as shown in figure 2 Make clearance considerations before mounting the ac
11. tuator to determine the most suitable mounting position The M Series actuator has a direct stab on design Simply insert the valve shaft into the broached area of the body housing Then attach the mounting bracket to the actuator using the torques listed in table 5 and attach the mounting bracket to the valve Instruction Manual Form 5454 November 2007 M Series Actuator Table 2 M Series Gear Actuator for A11 CL600 MAXIMUM NUMBER MAXIMUM TORQUE VALVE RECOMMENDED HANDWHEEL RIM FORCE 2 OF RATING OF See Ape SHAFT SIZE TORQUE ree OR DIAMETER TURNS ACTUATOR i INCHES INCHES TO nem Ibein n Ib CLOSE 3 Nem Lbfein 3 13 32 113 1 000 1KE 12 80 18 9 5 452 4 000 4 5 8 303 2 690 4 1KE 12 209 47 9 5 452 4 000 6 7 8 643 5 700 2KE 12 445 100 9 5 678 6 000 765 6 780 4 5KE 400 90 12 5 904 8 000 643 5 700 2KE 12 445 100 9 5 678 6 000 8 1 846 7 500 5KE 12 445 100 12 5 904 8 000 1349 11 960 4 7KE 18 436 98 13 5 2 260 20 000 1 3 8 1354 12 000 7KE 18 440 99 13 5 2 260 20 000 10 1 1 2 2144 19 000 9KE 24 440 99 16 3 390 30 000 1 1 2 3520 31 160 4 10KE 6 18 214 48 72 8 474 75 000 1 3 8 1354 12 000 7KE 18 440 99 13 5 2 260 20 000 12 1 3 4 2144 19 000 9KE 24 440 99 16 3 390 30 000 1 3 4 3520 31 1604 10KE 6 18 214 48 72 8 474 75 000 1 Maximum recommended torque for the valve actuator combination is based on valve shaft rating actuator rating and rim force 2 Rim force required to produ
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