Emerson Fisher Baumann 84000 Instruction Manual
Contents
1. Note Whenever a gasket seal is disturbed by removing or shifting gasketed parts install a new gasket during reassembly This provides a good gasket seal because the used gasket may not seal properly Flow Direction The preferred flow direction for self draining is shown in figures 8 and 9 Installation 1 Before installing the valve in the pipeline thoroughly clean the line of all dirt welding chips scale oil or grease and other foreign material A micron size filter is recommended upstream of the valve 2 Install valve so that the controlled fluid will flow through the valve body in the direction selected in figures 8 and 9 The leak detection port should be located at the lowest point in the installed position 3 A three valve bypass must be used to permit removal of the control valve from the line without shutting down the system 4 To detect if leakage or breakage of the diaphragm has occurred a pressure gauge may be installed in the 1 8 NPT port key 14 in the bonnet see figures 4 5 and 6 To avoid personal injury or property damage do not attempt to do any work on a valve while the system is in operation the valve must be isolated 100 from the active system and the isolated line voided of pressure and or hazardous fluids 84000 Valve Air Piping 1 For an air to extend actuator air to close action connect the actuating air pressure line to the 1 4 NPT opening in the upper diaphragm case Fo2. Stem Sub Assembly Ov 2 Piston Stem Sub Assembly one 00 HII Nep x DL e Wave Spring ern Wave Spring gt pm Came 8 4 em 18 4 HexHeadCapSuew 8 7 2 Baumann 54 Actuator 24299 24299 Instruction Manual Eee E1319 E1318 NPS 1 INLINE VALVE BODY POSITIONED FOR FORWARD FLOW SELF DRAINING FROM PORT NPS 1 ANGLE VALVE BODY POSITIONED FOR FORWARD FLOW SELF DRAINING FROM PORT A E1318 E1319 NPS 1 ANGLE VALVE BODY POSITIONED FOR NPS 1 INLINE VALVE BODY POSITIONED FOR FORWARD FLOW SELF DRAINING FROM PORT A FORWARD FLOW SELF DRAINING FROM PORT TO A BONNET ROTATED 90 TO SHOW TELL TALE PORT BONNET ROTATED 90 TO SHOW TELL TALE PORT Figure 8 Preferred Flow Directions for Self Draining Instruction Manual ee E1321 A 4 NPS 1 1 2 AND 2 ANGLE VALVE BODY POSITIONED FOR SELF DRAINING FROM E1320 NPS 1 1 2 AND 2 ANGLE VALVE BODY RECOMMENDED FOR PROCESSES WHERE ATMOSPHERIC OR SLIGHT VACUUM IS PRESENT DOWNSTREAM OF PORT B PORTS A AND B MUST BE DRAINED SEPARATELY Figure 9 NPS 1 Angle and Inline Valve Body Orientations 10 Instruction Manual June 2010 Rm 216 08 5 E1371 84000 ANGLE VALVE BODY WITH BAUMANN 32 ACTUATOR ATO FC ACTION 216 08 5 84000 ANGLE VALVE BODY WITH BAUMANN 32 ACTUATOR ATC FO ACTION DUAL STOP AND FIE
3. engineering practices careful when removing the stem connector to release all loading on the actuator stem whether it be from air pressure on the diaphragm or compression in the actuator springs Check with your process or safety engineer for any additional measures that must be taken to protect against process media Likewise take similar care when adjusting or removing any optional travel stop Refer to the relevant actuator Maintenance Instructions If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual If hoisting the valve take care to prevent people from being injured in CAUTION case the hoist or rigging slips Be sure to use adequate sized hoists and This valve is intended for a specific CHAINS Or SINGS ONA Valve range of pressures temperatures and Applying different pressures and A WARNING temperatures to the valve could result in parts damage malfunction of the Personal injury could result from control valve or loss of control of the packing leakage Valve packing is process Do not expose this product to tightened before shipment however service conditions or variables other the packing might require some than those for which the product was readjustment to meet specific service intended If you are not sure what conditions Instruction Manual June 2010 84000 Valve Maintenance Avoid personal injury and pro
4. manual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management sales office before proceeding www Fisher com W9838 Figure 1 84000 Inline Sanitary Valve with Baumann 32 Actuator W9839 Figure 2 84000 Angle Sanitary Valve with Baumann 32 Actuator and FIELDVUE DVC2000 Digital Valve Controller W9840 Figure 3 84000 Angle Sanitary Valve with Baumann 54 Actuator and FIELDVUE DVC6000 Digital Valve Controller gt lt gt EMERSON Process Management Instruction Manual nee ee these conditions are you should AN WARNING contact your Emerson Process Management sales office for more Always wear protective gloves complete specifications Provide the clothing and eyewear when performing product serial numbers shown on the any installation operations to avoid nameplate and all other pertinent personal injury information Personal injury or property damage or bursting of pressure retaining parts A WARNING may result if service conditions exceed those for which the product was If you move or work on an actuator intended To avoid injury or damage installed on a valve with loading provide a relief valve for over pressure pressure applied keep your hands and protection as required by government tools away from the stem travel path to or accepted industry codes and good avoid personal injury Be especially
5. Instruction Manual D103370X012 June 2010 84000 Valve Baumann 84000 Sanitary Diaphragm Angle and Inline Control Valve Contents PCT 1 Scope of Manual 1 Safety Precautions 2 Maintenance 3 FOW DINCCHON 3 Installation 3 Alr PIPING eee Goes 4 Valve Body 4 Actuator Removal 4 Bonnet Disassembly 4 Bonnet Reassembly 4 Valve Calibration 5 Parts 6 Dimensions and Weights 11 Introduction The Baumann 84000 sanitary control valve figures 1 2 and 3 is designed to satisfy the stringent demands of the pharmaceutical and biotechnology industries These valves are in compliance with 3 A Sanitary Standards Inc requirements Scope of Manual This instruction manual includes installation maintenance and parts information for the Baumann 84000 sanitary control valve Do not install operate or maintain Baumann 84000 control valves without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all the contents of this
6. LDVUE DVC2000 DIGITAL VALVE BAUMANN 32 ACTUATOR WITH FIELDVUE DVC2000 TOP VIEW 84000 Valve F 216 08 5 ef Lo E1372 1 3 5 8 84000 INLINE VALVE BODY WITH BAUMANN 32 ACTUATOR ATC FO ACTION DUAL STOP 249 9 8 216 08 5 31 1 24 84000 INLINE VALVE BODY WITH BAUMANN 32 ACTUATOR ATC FO ACTION DUAL STOP AND 3660 3661 POSITIONER CONTROLLER NOTE ACTUATOR REMOVAL REQUIRES 115mm 4 5 INCHES VERTICAL CLEARANCE FOR PROPER ADJUSTMENTS DUAL TRAVEL STOPS REFER TO ACTUATOR INSTRUCTIONS inch Figure 10 Dimensional Drawings for Baumann 84000 NPS 1 Angle and Inline Valves 11 Instruction Manual meen eee 359 14 5 279 011 0 mm E1323 E inch E1373 NOTE ACTUATOR REMOVAL REQUIRES 115mm 4 5 INCHES VERTICAL CLEARANCE FOR PROPER ADJUSTMENTS TO DUAL TRAVEL STOPS REFER TO ACTUATOR INSTRUCTIONS Figure 11 Dimensional Drawing for Baumann 84000 NPS 1 1 2 and 2 Angle Valve with FIELDVUE DVC6010 Digital Valve Controller Table 2 Dimensions for NPS 1 1 2 and 2 Angle Valve Body VALVE SIZE 2 19 ss sos 200 35 639 2516 4783 185 4 08 5 22 Baumann Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other
7. aphragm key 8 rim must fit into the body groove for proper centering b The NPS 1 bolted flange configuration should be tightened for metal to metal contact between the flange and the valve body Be sure to use 45 Ibfeft when tightening the valve body bolts on the NPS 1 valve c For NPS 1 1 2 and 2 valves apply the clamp key 11 and tighten the nut gradually checking for an even amount of PTFE over the valve body between the bonnet and clamp for proper centering d The gap between the clamp ends should be approximately 1 2 inch or less for proper diaphragm compression DO NOT OVERTIGHTEN THE CLAMP e Examine through port B to ensure the diaphragm is centered on the seating area 84000 Valve Valve Calibration After the valve is assembled per the previous instructions install the properly configured actuator reference the Baumann Pneumatic Actuators instruction manual D103352X012 making sure to engage the piston stem key 3 as much as possible into the actuator stem Tighten the drive nut key 9 Refer to figures 8 and 9 for the preferred flow direction Calibration of Fail Close Air to Open Actuator 1 Apply 50 psi air or nitrogen to port B Apply 3 psi air signal to the actuator a Slowly turn the piston stem assembly key 3 out of the actuator stem until flow stops Note When adjusting the valve stem do not grip the stem directly with pliers or a wrench This will damage the surface of the
8. es office about this equipment always mention the valve serial number When ordering replacement parts also specify the key number part name and desired material using the following parts tables Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely affect the performance of the valve and could cause personal injury and property damage Note Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for the selection use and maintenance of any product remains with the purchaser and end user Instruction Manual June 2010 SO9GO99 E1314 Figure 4 Baumann 84000 NPS 1 Angle Valve Body Sub Assembly 00590600 E1315 Figure 5 Baumann 84000 NPS 1 Inline Valve Body Sub Assembly 84000 Valve MBG 9 WOOO 9 E1316 Figure 6 Baumann 84000 NPS 1 1 2 and 2 Angle Valve Body Sub Assembly E1317 Figure 7 Baumann 84000 Linkage Mechanism Instruction Manual E ewe Table 1 Common Parts KEY VALVE SIZE po 0 0 en mens mens NPS I Agi sz Valve lt 30 Microinch 82128 82128 2 82125 Piston Stem Sub Assembly Cv 4 SEH 1 gt Piston
9. ey 2 2 Orient the drive mechanism as shown in figure 7 3 Verify that the machined surfaces at the end of the rectangular plates are in full contact with the machined recess inside the bonnet key 2 Instruction Manual June 2010 4 IMPORTANT Verify that the recessed roller bearings in the drive mechanism key 4 rest against the flats of the piston stem assembly key 3 5 Install the compressor key 5 per figures 4 5 and 6 with the flat side resting against the extended roller bearings 6 Drop the wave springs key 6 into place prongs down the NPS 1 valve requires two wave springs The NPS 1 1 2 and 2 valves require three wave springs Oppose the spring opening 180 degrees when installing the wave springs 7 Retain all parts by installing the retaining ring key 7 into the bonnet groove 8 The gap in the retaining ring key 7 should align with the crest of the wave spring key 6 9 Push down on the bonnet assembly to drive the piston stem assembly key 3 firmly into the drive mechanism key 4 to provide some tension 10 Insert the O ring key 15 NPS 1 1 2 and 2 valves only so that it rests on the retaining ring key 7 11 Lubricate the screw thread and the cone of the diaphragm key 8 with sterile food grade lubricant 12 Screw the diaphragm key 8 onto the compressor key 5 snugly DO NOT OVERTIGHTEN 13 Place the complete bonnet assembly onto the valve body key 1 a The di
10. ipe the diaphragm key 8 with a clean soft cloth and examine for wear 6 Inspect the valve body sealing surfaces If valve leakage becomes excessive replacement of the diaphragm key 8 may be necessary Instruction Manual June 2010 Actuator Removal To remove the actuator unscrew the drive nut key 9 and loosen the jam nuts key 27 Unscrew the piston stem key 3 from the actuator stem CAUTION Avoid personal injury or property damage from sudden release of pressure or bursting of parts Remove the actuator before attempting to disassemble the valve Bonnet Disassembly Actuator Removed Remove the diaphragm key 8 and the bonnet O ring key 15 NPS 1 1 2 and 2 valves only per instructions under the previous Valve Body Removal section Proceed as follows 1 Turn over the bonnet assembly key 2 2 Pry out the retaining ring key 7 using a small flat screwdriver 3 Remove the wave springs key 6 compressor key 5 and drive mechanism key 4 4 Push out the piston stem assembly key 3 Clean and replace as required Note For NPS 1 1 2 amp 2 valves measure the gap between the free ends of the clamp key 11 and return to this position upon reassembly to minimize change in zero calibration Bonnet Reassembly Actuator Removed For correct orientation of the sub assemblies to the bonnet refer to figure 7 exploded view 1 Insert the piston stem assembly key 3 into the bonnet k
11. key 3 out of the actuator stem until flow stops b Check the valve for leaks with 50 psi air under the diaphragm port B Leakage should be less than 1 cc min The valve should start to leak or low flow at a maximum pressure signal to the actuator If it takes more than the maximum pressure to open then screw the piston stem key 3 further into the actuator stem If the valve is not tight at 15 psi signal screw the piston stem key 3 out of the actuator stem further Next calibrate Zero on the travel indicator scale with maximum pressure signal to the actuator Check for full travel at minimum pressure signal If the leak persists increase the force on the clamp key 11 to compress the diaphragm key 8 by tightening the clamp nut For NPS 1 valves tighten the bolts key 18 on the bonnet flange key 11 using 45 Ibfeft CAUTION The stem should travel below zero by approximately 1 16 to 1 8 inch after the signal is increased above 15 psi IF THE VALVE DOES NOT CLOSE PROPERLY INCREASE THE CLAMP COMPRESSION AROUND THE DIAPHRAGM key 8 by tightening 1 2 turn DO NOT tighten to the point that the diaphragm wrinkles Instruction Manual June 2010 Note When using a Baumann 32 actuator with dual stops or a Baumann 54 actuator the shaft collar key 25 can also be set at intermediate positions to provide a minimum opening valve travel stop Parts Ordering When corresponding with your Emerson Process Management sal
12. marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent ME4 4QZ UK FJ Dubai United Arab Emirates lt gt Singapore 128461 Singapore _ O EMERSON eeng ACC n p AT n VLESS IVidiidatucilic OFisher Controls International LLC 2009 2010 All Rights Reserved J 9
13. perty damage from sudden release of process pressure or bursting of parts Before performing any maintenance operations e Do not remove the actuator from the valve while the valve is still pressurized e Always wear protective gloves clothing and eyewear when performing any maintenance operations e Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve e Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure on both sides of the valve Drain the process media from both sides of the valve e Depending on the actuator construction it will be necessary to manage the pneumatic actuator spring pre compression It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of the actuator from the valve e Use lock out procedures to be sure the above measures stay in effect while you work on the equipment e The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing hardware or packing rings or when loosening the packing box pipe plug e Check with your process or safety engineer for any additional measures that must be taken to protect against process media
14. r an air to retract actuator air to open action connect the actuating air pressure line to the 1 4 NPT in the lower diaphragm case 2 Use 6 4 mm 1 4 inch O D tubing or equivalent for all air lines If the air line exceeds 8 m 25 ft in length 9 5 mm 3 8 inch tubing is preferred Air lines must not leak Air pressure should not exceed 2 5 bar 35 psig Valve Body Removal Reference figures 4 5 and 6 Not Required For Actuator Reversal For field replacement of the diaphragm key 8 follow steps 1 through 4 below Note Do not squeeze the valve body ina vise 1 For fail closed action air to open stroke the actuator up to take pressure off from the diaphragm pushing against seat For fail open action air to close there is no need to stroke actuator 2 Remove the bonnet screws key 18 for NPS 1 valves or the clamp key 11 for NPS 1 1 2 or 2 valves 3 Lift the bonnet assembly key 2 with the actuator from the valve body key 1 4 Once disassembled for fail closed action ONLY release pressure from the actuator to be able to unscrew the diaphragm for fail open action you must pressurize the actuator to unscrew the diaphragm This is the only action required for inspection or cleaning 5 Stroke the actuator down to exert some pressure and remove the diaphragm key 8 by unscrewing the diaphragm key 8 from the compressor key 5 Remove the bonnet O ring key 15 NPS 1 1 2 and 2 valves only W
15. stem Instead counter tighten the two locknuts on the stem together This will allow you to turn the stem by turning the locknuts with a wrench b Check the valve for leaks with 50 psi air under the diaphragm port B Leakage should be less than 1 cc min The valve should start to leak or low flow at a minimum pressure signal to the actuator If it takes more than minimum pressure to open then screw the piston stem assembly key 3 further into the actuator stem If the valve is not tight at 3 psi signal screw the piston stem assembly key 3 out of the actuator stem further Next calibrate Zero on the travel indicator scale with a minimum pressure signal to the actuator Check for full travel at the maximum pressure signal If the leak persists increase the force on the clamp key 11 to compress the diaphragm key 8 by tightening the clamp nut For NPS 1 valves tighten the bolts key 18 on the bonnet flange key 11 using 45 Ibfeft CAUTION The stem should travel below zero by approximately 1 16 to 1 8 inch after the signal is decreased below 3 psi IF THE VALVE DOES NOT CLOSE PROPERLY INCREASE THE CLAMP COMPRESSION AROUND THE 84000 Valve DIAPHRAGM key 8 by tightening 1 2 turn DO NOT tighten to the point that the diaphragm wrinkles Calibration of Fail Open Air to Close Actuator 2 Apply 50 psi air pressure or nitrogen to port B Apply 15 psi air signal to actuator a Slowly turn the piston stem assembly
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