Emerson 2000X Brochure
Contents
1. 4 2000X aed 2000X ae X X 2000X ae Actuator Model 2000X aod 2000X ao X X X X X X X X X X X X X X X X X X 4 4 Actuator Model 2000X aod 2000X ao 2000X 2000X aol X X X X X X X X X X X X X X X X X X 6 6 2000 2000X aol 2000X Series Model 2000X d Ultrasonic Assembly System Maximum Precision Control and Connectivity Offering our most precise control the Model 2000X d features a solid state Digital Power Supply electronic S Beam load cell that allows you to set the trigger point for the Full VGA Touch Screen actuator s applied force with maximum precision in pounds or Newtons Interface The load cell can also display all force data in the weld graphs In addition the 2000X d features an electronic encoder that measures the collapse distance of the part being welded and the absolute distance the actuator travels allowing you to set the welder to weld by a specific collapse distance while displaying the collapse distance and velocity in the weld graphs Advanced Process Control Multiple Weld Modes Weld by time peak power energy distance absolute and collapse and Built in Cycle Counters to track production Sixteen Nameable Presets for ease of setup and ground detect changeover of applications Amplitude Stepping for optimization of weld strength and appearance Fig 2 Password Protection2. 900 m 800 7a m m 700 Under Welded Weld Strength Ibs 600 500 1 ae 15 10 5 0 5 10 15 Relative Line Voltage 96 Without Regulation With Regulation Password Protection Feature for lock out of unauthor ized process changes once the equipment is set up for a specific application Built in Cycle Counters Track production throughput and alarms Selectable Pre triggering Auto distance and time System Protection Monitor SPM Five levels of power supply protection are provided 1 Phasing 2 Over voltage 3 Over current 4 Over temperature 5 Power Automation Interface Available for direct hookup with PLCs and PCs Required automation 1 05 are provided through a 24V DC logic interface Branson 2000 Standard Features cont d USB The addition of this port allows for a USB device External VGA Port Allows for the addition of either to be linked to the unit including mouse memory a remote monitor or touch screen to the system Choice of Language for Message Display English X Net An embedded VNC client that allows remote French German Italian Spanish Japanese Korean monitoring and networking through Ethernet traditional and simplified Chinese communications Simple Navigation through easy access touch keys Process Graphing with Graph Overlay Capability Graphing of power collapse distance amplitud
3. 1 96kN 640 Ibs 2 84kN 440 Ibs 1 96kN 640 Ibs 2 84kN Dynamic triggering 5 159 Ibt 22 707N 15 180 Ibt 67 800N 15 180 Ibt 67 800N 15 180 Ibt 67 800N 15 180 Ibt 67 800N 5 159 Ibf 22 707N 5 282 Ibf 22 1 25kN 10 440 Ibf 44 1 96kN 10 636 Ibf 44 2 83kN 10 725 Ibf 44 3 22kN 5 159 Ibf 22 707N 5 180 Ibf 22 800N 15 180 Ibf 67 800N 15 180 Ibf 67 800N 15 180 Ibf 67 800N 5 159 Ibf 22 707N 5 282 Ibf 22 1 25kN 10 440 Ibf 44 1 96kN 10 636 Ibf 44 2 83kN 15 180 Ibf 67 800N 15 180 Ibf 67 800N 10 440 Ibf 44 1 96kN 10 636 Ibf 44 2 83kN Dynamic follow through range 15 180 Ibf 67 800N 15 180 Ibf 67 800N 15 180 Ibf 67 800N 15 180 Ibf 67 800N 15 180 Ibf 67 800N 5 159 Ibf 22 707N 5 282 Ibf 22 1 25kN 10 440 Ibf 44 1 96kN 10 500 Ibf 44 2 22kN 10 500 Ibf 44 2 22kN 15 180 Ibf 67 800N 15 180 Ibf 67 800N 15 180 Ibf 67 800N 15 180 Ibf 67 800N 15 180 Ibf 67 800N 15 159lbf 67 707N 5 282 Ibf 22 1 25kN 10 440 Ibf 44 1 96kN 10 500 Ibf 44 2 22kN 15 180 Ibf 67 800N 15 180 Ibf 67 800N 10 440 Ibf 44 1 96kN 10 500 Ibf 44 2 22kN 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 4 101 6 mm 6 152 4 mm 6 152 4 mm 6 152 4 mm 6 152 4 mm Pneumatic Requirement Clean 5 micron filtered dry non lubricated air between 35 and 100 psi 130 69
4. to not only engineering and supplying ultrasonic plastics welding systems to meet your needs but also to providing applications support employee training troubleshooting and ongoing customer service so that your equipment continually operates as expected To learn more about the 2000X Series Ultrasonic Assembly Systems contact your BRANSON representative or call the BRANSON office in your area Americas Europe Asia Branson Ultrasonics Corp Branson Ultraschall Branson Ultrasonics Shanghai Co Ltd 41 Eagle Road Niederlassung der Emerson 758 Rong Le Dong Road Danbury CT 06810 USA Technologies GmbH amp Co OHG Song Jiang Shanghai PRC 201613 T 203 796 0400 Waldstrasse 53 55 T 86 21 3781 0588 F 203 796 0450 63128 Dietzenbach Germany F 86 21 5774 5100 www bransonultrasonics com T 49 6074 497 0 www branson com cn F 49 6074 497 199 www branson eu All specifications are subject to change without notice All dimensions are nominal All units comply with FCC rules and regulations governing radio frequency interference CE units are available Note All sales shall be subject to the Supplier s terms and conditions of sale in Branson s quotations and sales contracts The Emerson logo is a trademark and service mark 2000X Branson Ultrasonics Corporation 2014 of Emerson Electric Co Revised and printed in the U S A 0014 14
5. 0 kPa In pounds Ibs and Newtons Specifications for 2000X Power Supplies 2000X Power Supply Models d ea and t share the following specifications Power Supply 20 1 25 20 1 2 5 Output Power 1250 Watts 2500 Watts 4000 Watts 750 Watts 1500 Watts 400 Watts 800 Watts Line Voltage 100 120 V AC 200 240 V 200 2240 V AC 100 120 V AC 100 120 V AC 100 120VAC 100 120 V AC 50 60 Hz 10 50 60Hz1 50 60Hz1 50 60Hz10 50 60Hz10 50 60Hz1 50 60Hz 10 Max Current 14 max 14amps max 25 10 26 5 10 Receptacle NEMA 5 15R NEMA L6 20R NEMA L6 20R NEMA 16 20 NEMA L6 20 NEMA L6 20 NEMAL6 20 Required 5 15R 5 20R 5 15R 5 15R Frequency 20 kHz 20 kHz 20 kHz 30 kHz 30 kHz 40 kHz 40 kHz Max Cycle Rate 80 cpm application dependent Ambient Temp Range 41 122 F 5 50 C 200 240 V AC optional Branson is the Recognized Leader in Ultrasonics Worldwide For more than 60 years Branson has been a leader in the development of advanced ultrasonic plastics welding technologies Our reputation for innovation manufacturing excellence and reliable performance is unsurpassed And our global network of distributors ensures you will have the equipment options accessories supplies and support you need to meet the most demanding or unique application BRANSON 2000X Series BRANSON Branson is committed
6. BRANSON Ultrasonic Plastic Welding Assembly Systems Digital Customizable Plastics Welding Technology N e a NJ EMERSON Industrial Automation Branson 2000 Series Leads the Way in Digital Adaptable Precision Control Plastic Welding Technology Branson 2000X Series ultrasonic assembly systems offer you a range of system models with varying process control levels and functionalities to match your application needs Whether you choose our most fully featured 2000X d the advanced functionality of the 2000X ea or the basic features of our 2000X t you are assured of robust reliable performance and precision control In addition the 2000X system s power supply offers multiple weld mode control levels time energy peak power distance and ground detect three output ultrasonic frequencies 20 30 or 40 kHz and the flexibility to combine with one of several actuator options to create an ultrasonic assembly system that reflects the precise level of performance control and value your application needs The Branson 2000X Series can be adapted to automation systems or as a stand alone complete system in an assembly cell er em m 1 P Branson 2000X Standard Features True Digital Autotune with Memory AT M Provides fully automatic tuning and stores horn frequency at the end of each weld Total Amplitude Control Utilizing Branson s digital p
7. cise carriage with only the adjustment knob exposed allowing trigger setting in pounds or Newtons and displays 360 horn rotation without interference for alignment all force data in weld graph if required Distance Encoder aed aod and aodl Allows for Ease of Setup and Changeover The converter booster setting absolute and collapse distance with maximum horn stack is easily installed and removed from the front of precision while displaying collapse distance and the carriage assembly without repositioning the actuator velocity in weld graphs The stack may be rotated a full 360 in the carriage for horn alignment with the workpiece Settable Pressure and Down Speed Cast Aluminum Carriage Door Single turn Flow Control Allows for accurate downspeed setting and easier resetting during application changeover Available Actuator Options Ground Detection Kit Available for use with thin film or fabric applications Low Profile Door 2000 Standard Actuator Features Comparison Standard Feature Variable Dynamic Triggering Rigidity Built in Mechanical Stop Easy Setup Settable Pressure and Down Speed Single turn Flow Control Dynamic Triggering Follow Through Distance Encoder S Beam Load Cell Remote Pneumatic Controls Stroke Length standard Actuator Power Supply Compatibility Power Supply 2000X d 2000X ea 2000X t BRANSON 2000X aed gt lt x
8. e force velocity and frequency PMC Power Match Curve A feature that allows the user to develop a standard power graph then set limits for process monitoring Two Write in Fields for Additional Setup Information Horn Signature Graph with comparison of up to three graphs Full VGA Touch Screen Available Options SPC Software e Touch Screen Monitor Base mounted Leveling Plate for Horn Fixture Part Alignment Solid mount Boosters Longer Columns 4 to 6 Lengths Ground Detect Cable e X Port 2000 Series Standard Features Comparison Standard Feature 2000X d 2000X ea 2000 Digital Power Supply Digital Autotune w Memory X X X Total Amplitude Control X X X Programmable Starting Ramp X X X Energy Braking X X X Auto Seek X X X Line Load Regulation X X X System Protection Monitor X X X User Interface amp Communications Automation Interface X X X USB Port X X X X Net X X X External VGA Port X X X Touch Screen Interface X X X Weld Results Display X X X Multiple Languages X X X Welder Process Control 20 30 40 kHz X X X Amplitude Settings 10 100 X External Amplitude Profiling X X X Number of Presets 16 12 2 Weld by Time X X Weld by Energy amp Power X Weld by Distance absolute amp collapse X Weld by Ground Detect X X X Distance amp Force Readings X Amplitude Stepping X X Self diagnostics Monitoring X X Built in Cycle Counters X X Selectable Pre trigge
9. feature for lock out of unauthorized process changes once the equipment is setup for a specific application Fig 2 9 100 Total Cycle Time Can Displayed in weld results screen Weld Results Screen allows user to monitor key operating parameters or VQS Visual Quality Screen provides basic real time quality monitoring Amlitude um N B5 0 500 1000 1500 Time mS Model 2000X d combines with actuator Models aed ae aod ao aol and aodl To determine what actuator model best suits your application you can review the 2000X Actuator Features Comparison Chart on the previous page and discuss your application with your Branson representative Model 2000X ea Ultrasonic Assembly System Robust Precision Performance for More Demanding Applications The 2000X ea system offers enhanced performance and reliability Digital Power Supply needed to withstand the demands of applications requiring precise Multiple Weld Modes control robust reliability and fast cycle times The 2000X ea also Weld by time peak power offers all the control communications and user interface features energy and ground detect that are standard to all 2000X assembly systems 12 Nameable Presets Model 2000X ea combines with any one of three actuator models ae ao and aol To determine what actuator model best suits your application you can review the 2000X Actuator Features Comparison Chart
10. on an earlier page and discuss your application with your Branson representative Model 2000X t Ultrasonic Assembly System Reliable Performance for Less Demanding Applications For applications that do not require highly advanced process controls Digital Power Supply the 2000X t is the right choice Featuring many of the same robust e Multiple Weld Modes performance capabilities highlighted in our more technologically Weld by time and ground sophisticated models this affordable workhorse promises years of detect reliable precision performance 2 Nameable Presets Model 2000X t combines actuator models ae ao and aol To determine what actuator model best suits your application you can review the 2000X Actuator Features Comparison Chart on an earlier page and discuss your application with your Branson representative 2000X Series Specifications for 2000X Actuators de aed aod aol aodl Cylinder size 1 5 2 0 2 9 3 0 3 25 1 5 2 0 20 3 0 3 25 1 5 2 0 25 3 0 3 25 1 5 2 0 2 9 3 0 2 5 3 0 2 5 3 0 Max clamp force at 100 psig 690 kPa and 4 stroke 130 Ibs 578 N 270 bs 1 2kN 440 Ibs 1 96kN 640 Ibs 2 84kN 770 Ibs 3 42kN 130 Ibs 578 N 270 bs 1 2kN 440 Ibs 1 96kN 640 Ibs 2 84kN 770 Ibs 3 42kN 130 Ibs 578 N 270 bs 1 2kN 440 Ibs 1 96kN 640 Ibs 2 84kN 770 Ibs 3 42kN 130 Ibs 578 N 270 bs 1 2kN 440 Ibs 1 96kN 640 Ibs 2 84kN 440 Ibs
11. ower supply technology you have complete control of amplitude throughout the weld cycle programmable starting ramp digital setting of weld amplitude and energy braking Programmable Starting Ramp Adjustable starting ramps from 10 milliseconds to 1 0 second to accommo date starting characteristics of a wide range of horns This feature makes it easier to start more difficult horns When utilizing smaller horns you can minimize the starting ramp reducing cycle times Auto Seek Automatically measures stack frequency and stores it in memory Five selectable Auto Seek choices are available Energy Braking A controlled stopping of the ultrasonic stack This feature eliminates the traditional ring down of the stack creating a more consistent energy input into the parts Small horns can actually be stopped faster increasing throughput in high speed automation Self diagnostics and Monitoring Visual audible and logic output alarms Multiple Weld Modes Depending on the control level selected weld by time peak power energy or distance absolute or collapse Fig 1 Line Load Regulation Corrects for variations due to power line fluctuations and varying load conditions through Branson s closed loop amplitude control Output amplitude is maintained with a variation of only 2 with line voltage variations of 10 regardless of load improving weld consistency Fig 1 1200 1100 Over Welded 1000
12. ring X X BRANSON 2000X Series A Broad Choice of Actuators Branson offers six actuator models that are compatible with our 2000X power supplies Standard features on all Branson actuators e Variable Dynamic Triggering Provides consistent weld Dynamic Triggering and Follow Through quality by triggering ultrasonic vibrations after a preset Provides consistent weld quality and smooth force As melting of the plastic occurs dynamic follow efficient transmission of ultrasonic energy through ensures the smooth efficient transmission of by maintaining horn part contact into the part by maintaining horn part enhanced Ergonomic to actuator controls with improved visibility Rigidity Further enhanced with three mounting points on the back plane of the actuator Additionally the optional fixed actuator support for column mounting is designed to solidly support the assembly Configuration Flexibilty May be operated vertically horizontally or inverted 1 5 2 0 2 5 and 3 0 Diameter Cylinders Built In Adjustable Locking Mechanical Stop with Adjustable Knob When properly set the stop prevents Models aed aod and aodl offer the horn from touching the fixture or nest when no work enhanced standard features piece is in place The stop may also be used to control depth of weld or final part height It is internal to the S Beam Load Cell Provides pre
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