Emerson Process Management 51000 User's Manual
Contents
1. INSTALLATION 1 Before installing the valve in the pipeline thoroughly clean the line of all dirt welding chips scale oil or grease and other foreign materials 2 Install valve so the controlled fluid will flow through the valve body in the direction indicated by the arrow 3 A three valve bypass permits removal of the control valve from the line without shutting down the system 4 In case of a heat insulated installation insulate the valve body only not the bonnet ACTUATOR REMOVAL Refer to Figures 1 2 amp 6 1 For air to open actuators lift actuator travel with air to lessen tension on the upper clamp nut 10 NOTE For Air to Close This is NOT required 2 Gently tap upper clamp nut 10 With slight downward pressure on top of the actuator unscrew the upper clamp nut 10 completely 3 Type 16 actuator assembly must be unscrewed from stem adapter 26 PLUG AND PACKING REPLACEMENT Refer to Figures 1 and 2 CAUTION When adjusting the valve stem do not grip the stem directly with pliers or a wrench This will damage the surface of the stem and cause damage to the packing in the valve 1 Forvalves supplied with type 16 actuators remove travel indicator disc 58 With hex jam nuts 27 still tight loosen stem adapter 26 from stem adapter nut 31 and unthread stem adapter 26 from plug stem 4 For valves with rated Cv s less than 1 0 unscrew packing nut 11 and gently pull plug2. 8 05 205 159 11 48 292 DVC2000 POSITIONER DVC6010 Type 16 Actuator Type 16 Actuator Type 16 Actuator with 3660 3661 Positioner with DVC2000 Digital with Hart DVC6010 Digital Valve Controller Valve Controller with Advanced Diagnostics Figure 5 Dimensions inches millimeters Table 5 DIMENSIONS AND WEIGHTS BODY SUBASSEMBLY VALVE SIZE a APPROXIMATE WEIGHTS Instruction 51 LF IM U UCTI April 2007 Baumann 51000 Series Instructions 6 98 TA6000 98 TRANSDUCER 334 D 1 2 NPT Figure 6 Dimensions inches millimeters of Type 16 Actuator with TA6000 Electropneumatic Transducer Top View on Right Table 6 WEIGHTS ACTUATOR AND INSTRUMENTS ONLY APPROXIMATE WEIGHT me EE ELE FIELDVUE DVC6010 Aluminum FIELDVUE DVC6010 St Steel FIELDVUE Fisher and Baumann are marks owned by Fisher Controls International LLC a member of the Emerson Process Management business division of Emerson Electric Co Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners This product is covered under the following patent 5 516 079 or under pending patent applications The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or s
3. 4 out through top of bonnet 6 For valves with rated Cv s greater than or equal to 1 0 follow the VALVE DISASSEMBLY instructions to first remove the bonnet 6 before removing the plug 4 2 Inspect or replace packing 9 and stem guide 8 3 Inspect valve plug 4 for wear or particle accumulation Baumann 51000 Series Instructions VALVE DISASSEMBLY Refer to Figures 1 and 2 NOTE Actuator must be removed from the valve body before valve body disassembly CAUTION The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing hardware or packing rings or when loosening the packing box pipe plug Remove bonnet hex nuts 7 and lift bonnet 6 off valve body 1 which may include packing 9 and plug assembly 4 For alloy bodies lift bonnet flange 34 off from bonnet 6 and then lift bonnet 6 off valve body 1 Remove bonnet gasket 5 and replace The cage subassembly 3 can be removed by unscrewing with a flat screwdriver using the outer screw slot and lifting out of valve body 1 The cage subassembly should be inspected and cleaned with water or an approved solvent For valves with rated Cv s gt 1 0 remove and inspect plug guide 33 for wear Replace if necessary Replacement of the entire assembly will be necessary if excessive leakage or wear has
4. occurred in service NOTE The seat cage gasket 2 must be replaced when the cage subassembly 3 has been removed The seat cage will appear oblong this is to prevent loosening of the soft seat VALVE REASSEMBLY l 2 Place cage gasket 2 and cage subassembly 3 in body 1 Tighten the cage 3 hand tight plus 1 8 of a turn For valves with rated Cv s greater than or equal to 1 0 insert plug guide 33 Seat plug 4 in body 1 Place bonnet gasket 5 in body 1 Look at bonnet 6 and body 1 for correct bonnet orientation Place bonnet 6 on valve body 1 and secure with hex nuts 7 For alloy bodies place bonnet 6 on valve body 1 then place bonnet flange 34 over Baumann NV 51000 Series Instructions LIL L GJ C T OSOOGL OOGG Ih Figure 1 51000 Body Subassembly 0 25 Soft Seat Table 1 BODY ASSEMBLY PART NUMBERS QTY 0 25 N10276 Nickel Alloy 51102 51201T002 51601 N A 51607 A DESCRIPTION Z O Body 51114 Seat Cage Gasket Soft Seat Cage Subassy 4 Plug Bonnet Gasket Bonnet Hex Nut Stem Guide V Ring V Ring Packing Kit Clamp Nut Packing Follower Nut Stud Plug amp Stem S A Plug Guide Flange Bonnet Stem Adapter Hex Jam Nut Stem Adapter Jam Nut Travel Indicator Disc NO esch oo Wu 91302 NJ O 51602 ech NO N EA 3 KS 5 WH RE WE 33 58 58 J D O SI
5. and maintenance of any product Responsibility for the selection use and maintenance of any product remains with the purchaser and end user NIT Always wear protective gloves clothing and eye wear when performing any installation operations to avoid personal injury Personal injury or property damage caused by sudden release of pressure or bursting of pressure retaining parts may result if service conditions exceed those for which the product was intended To avoid injury or damage provide relief valve for over pressure protection as required by government or accepted industry codes and good engineering practices Check with your process or safety engineer for any additional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual This valve is intended for a specific range of pressures temperatures and other application specifications Applying different pressures and temperatures to the valve could result in parts damage malfunction of the control valve or loss of control of the process Do not expose this product to service conditions or variables other than those for which the product was intended H you are not sure what these conditions are you should contact your Fisher sales office for more complete specifications Provide the product serial numbers shown o
6. Instruction 51 LF IM April 2007 Baumann 51000 Series Instructions Baumann 51000 Series Low Flow Control Valve Instructions CONTENTS MOO COIN DE 1 EHE E1 e eege 1 Safety Precautions ccccccccccccecesceceseeseeeeeeeseneess 1 Mamtenance 2 NAS Tall OM EE 3 Actuat r Removal sssrinin 3 Plug and Packing Hepiacement Auen 3 Disassembly Of Valve ENEE 3 Reassembly of Vahye 3 Body Assembly Part Number 4 Type 16 Actuator Part Numbere 6 DIMENSIONS and VWeghte 7 8 INTRODUCTION The Baumann 51000 series control valve is optimally designed for demanding low flow control and is a perfect fit where space is at a premium This compact package provides the connection integrity of flanged body globe valves while being significantly lighter and easier to install SCOPE OF MANUAL This instruction manual includes installation maintenance and parts information for the 51000 series control valve and type 16 actuator No person may install operate or maintain a 51000 series control valve without first being fully trained and qualified in valve actuator and accessory installation operation and maintenance and carefully reading and understanding the contents of this manual If you have any questions about these instructions contact your Fisher sales office before proceeding NOTE Neither Emerson Emerson Process Management Fisher nor any of their affiliated entities assumes responsibility for the selection use
7. el Alloy A Stainless Steel S31600 51401 9 51401 9 1 mom TO1 T02 T03 T04 T05 T06 TO7 T08 TO9 T10 T11 T12 T13 T14 T15 T16 17 Instruction 51 LF IM Baumann NV 51000 Series Instructions April 2007 EZ TETES S h AS SE E 47 Figure 3 V Ring Packing Kit Figure 4 Type 16 Actuator Table 3 51000 V RING PACKING KIT 51607 Table 4 TYPE 16 ACTUATOR PART NUMBERS PART NUMBER KEY N10276 316 SS Body Nickel Alloy Bod 51604 Disc Spring 51605 P N 51604 used by itself for 0 5 N10276 Nickel Alloy Packing QTY DESCRIPTION PART NUMBER z O Yoke Machined 81811 Spring 1 2 Stroke 4 15 psi 81860 Spring 1 2 Stroke 3 15 psi 81860 Actuator Stem 81840 Hex FLEXLOC Nut 81844 011759 001 686 81850 1 81820 81823 81824 81825 Diaphragm Diaphragm Plate Lower Actuator Case Upper Actuator Case Hex Head Cap Screw Hex Nut O Ring FKM Fluorocar bon Coupling 24080 81830 983674 001 250 81812 81891 25861 24 24147 81870 Travel Scale Pan Head Machine Screw Serial Plate Washer Vent Plug ZTZlolatala a IAIARIA gt AIAlaAal lolon N fa PVI ININISIRA o lalajo lojlololo mM IN 0O j W Collar Collar Upper Stop Not shown Drive Screw ech esch 81842 ER BER oO 24686 Instruction 51 LF IM D April 2007 Baumann 51000 Series Instructions Le 8 35 212 e 4 93 125 La
8. ervices described herein or their use or applicability We reserve the right to modify or improve the designs or specifications of such products at any time without notice Neither Emerson Emerson Process Management Fisher nor any of their affiliated entities assumes responsibility for the selection use and maintenance of any product Responsibility for the selection use and maintenance of any product remains with the purchaser and end user Emerson Process Management Fisher Controls International LLC 130 International Drive Portsmouth NH 03801 D T 1 603 766 8500 F 1 603 766 8590 j www baumann com EM ERSON Fisher Controls International LLC 2007 All Rights Reserved Printed in USA Pro cess Ma nagement 8
9. g 3 D 5 a D CO LD D D D T g o See Table 2 51715 25705M 51815 51703 Instruction 51 LF IM April 2007 Figure 2 51000 Body Subassembly 0 5 Alloy Body Integral Seat P 5 N1027 Nickel Alloy Integral Seat Screwed Seat screwed Seat 51127 51126 A A 51201T002 51303 51608 51601 51608 51604 N A 51602 1 See Table 2 PART NUMBER 0 5 SS Integral Seat 0 5 N10276 Nickel Alloy N N 51206 51206 1 N A 51304 51304 Type 16 Actuator Mounting Kit Part Number MTG51T16 N A 91304 Instruction 51 LF IM April 2007 Baumann 51000 Series Instructions bonnet confirm correct orientation then secure 8 Install packing rings over the stem one at a time with hex nuts 7 DO NOT TIGHTEN AT THIS Use the packing follower nut 11 to push each POINT packing ring in individually to avoid jamming 6 Install stem guide 8 and packing kit 9 on the 9 With all required packing 9 in place tighten plug stem 4 in the proper order as shown in figure the packing follower nut 11 until it becomes 3 page 6 stiff DO NOT OVERTIGHTEN THE PACKING 7 Carefully press into top of bonnet 6 making sure FOLLOWER 11 each part is seated properly 10 Now tighten hex nuts 7 Table 2 51000 PLUG SELECTION NO SIZE ASTM A479 S21800 ANNEALED N10276 NICKEL ALLOY CODE 51401 8 51401 8 1 51401 7 51401 7 1 MATERIAL CODES Stamped on Plugs B Nitronic 60 C N10276 Nick
10. gnal to the actuator Take precautions to prevent actuator from suddenly opening or closing the valve e Use bypass valves or completely shut off the process to isolate the valve from the process pressure Relieve the process pressure from both sides of the valve e Depending on the actuator construction it will be necessary to manage the pneumatic actuator spring pre compression It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of the actuator from the valve e Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment e The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing hardware or packing rings or when loosening the packing box pipe plug e Whenever a gasket seal is disturbed by removing or shifting gasketed parts install a new gasket during reassembly This provides a good gasket seal because the used gasket may not seal properly Avoid personal injury or property damage by thoroughly cleaning the line of all dirt welding chips scale oil or grease and other foreign material Failure to do so could result in damage to the seating and sealing surfaces of the valve and result in damage to the valve and release of process materials Instruction 51 LF IM April 2007
11. n the nameplate and all other pertinent information EMERSON Process Management Baumann 51000 Series Instructions If you move or work on an actuator installed on a valve with loading pressure applied keep your hands and tools away from the stem travel path to avoid personal injury Be especially careful when removing the stem connector to release all loading on the actuator stem whether it be from air pressure on the diaphragm or compression in the actuator springs Likewise take similar care when adjusting or removing any optional travel stop Refer to the relevant actuator Maintenance Instructions If hoisting the valve take precautions to prevent personal injury or property damage that could result if the rigging slips Be sure to use adequate sized hoists and chains or slings to handle the valve Personal injury could result from packing leakage Valve packing is tightened before shipment however the packing might require some readjustment to meet specific service conditions MAINTENANCE NIT NO Avoid personal injury or property damage from sudden release of process pressure or bursting of parts Before performing any maintenance operations e Always wear protective gloves clothing and eye wear when performing any maintenance operations to avoid injury e Disconnect any operating lines providing air pressure electric Instruction 51 LF IM April 2007 power or a control si
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