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Electrolux - Gibson 617000 User's Manual
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1. PERFORMANCE EXHAUST SYSTEMS INSTRUCTION MANUAL CAT BACK STAINLESS DUAL REAR EXHAUST SYSTEM 04 06 DODGE MAGNUM 5 7L HEMI 2006 DODGE CHARGER 5 7L HEMI 04 06 CHRYSLER 300C 5 7L HEMI PART 617000 e E Ee s A Bi D B c RE USE FACTORY CLAMPS D A n f i MUFFLER HANGERS ITEM PART OTY DESCRIPTION A 1004 700767S a 2 STAINLESS X PIPE MUFFLER ASSEMBLY B 1005 700768S A 2 S S DRIVERSIDE TAILPIPE MUFFLER ASSEMBLY C 1006 7007695 1 2 S S PASS SIDE TAILPIPE MUFFLER ASSEMBLY D 5757 4 2 CLAMP Thank you for purchasing our GIBSON PERFORMANCE EXHAUST SYSTEM for your vehicle If you need further assistance please do not hesitate to call our Technical Department at 800 528 3044 Monday through Friday 8 00 am to 5 00 pm 0106 EXHAUST INSTALLATION 617000 When installing this exhaust system make sure to use proper safety precautions Use jack stands when under the truck set parking brake block tires and use safety glasses and gloves DO NOT WORK WITH HOT PIPES SUGGESTED TOOLS 1 2 9 16 15mm wrench and socket Wd 40 Hacksaw J ack Stand Lay out the exhaust on the floor so it looks like the drawing and compare parts with manual To remove the stock exhaust first you must remove the crossmember under the X pipe Then unbolt and remove driver side tailpipe at the flange Now unbolt and cut tack welds on factory clamps at the X pipe and carefully remove factory exhaust
2. save clamps for new exhaust installation Leave all rubber grommets on hangers Use WD 40 to help remove hangers Install X pipe assembly A assembly on to your front factory pipes and secure with factory clamps Use a jack stand to support mufflers Do not tighten Install driver side tailpipe muffler assembly B Insert all welded hangers into rubber grommets Secure tailpipes with clamp D Do not tighten nstall passenger side ailpipe muffler assembly C Insert all welded angers into rubber jyrommets Secure tailpipe with clamp D Do not ighten Now go back and make sure the first two mufflers in the middle are level Then tighten X pipe Next with both tailpipes in place tighten all bolts and clamps securely MAKE SURE YOU HAVE A 1 CLEARANCE FROM ALL BRAKE LINES SHOCK BOOTS TIRES FUEL LINES ETC
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