Echo GT-200 R User's Manual
Contents
1. 4 1 kg 9 041b Engine Type Air cooled two stroke single cylinder gasoline engine Bore 32 2mm 1 27 in Stroke 26 0mm 1 02 in Displacement 21 2cc 1 29cu in Exhaust System Spark Arrestor Muffler Carburetor Zama diaphragm model RB w primer Ignition System Flywheel magneto capacitor discharge Spark Plug NGK BPM 8Y Gap0 65 mm 0 026 in Fuel Mixed Gasoline and Two stroke Oil Fuel Oil Ratio 50 1 two stroke air cooled engine oil Gasoline 89 Octane unleaded DO NOT use fuel containing methyl alcohol more than 10 ethyl alcohol or 15 MTBE Oil Power Blend Premium Universal 2 Stroke Oil Fuel Tank Capacity 0 45 lit 15 2 US fl oz Starter System Automatic Rewind Starter Clutch Centrifugal Type Drive Shaft 1 4 in Flex Shaft Rotating Direction Clockwise viewed f2. NOTE When installing the cover be certain the tabs of the deflector shield are in the slot of the cover EXHAUST SYSTEM Spark Arrestor Screen Level 2 Tools Required Cross head screwdriver soft metal brush Parts Required ScreenP N 14586240630 Gasket P N 14586642031 T l ie aiman WARNING DANGER During operation the muffler or catalytic muffler and surrounding cover become hot Always keep exhaust area clear of flammable debris during transportation or when storing otherwise serious property damage or personal injury may result 1 Remove engine cover see Cooling System Cleaning pages 18 and 19 for step by step instructions 2 Remove spark arrestor screen cover A gasket B and screen C from muffler body 3 Clean carbon deposits from muffler components 4 Replace screen if it is cracked plugged or has holes burned through 5 Assemble components in reverse order 20 MECHO Cylinder Exhaust Port Level3 IMPORTANT The cylinder exhaust port must be inspected and cleaned of excess carbon every 3 months or 90 hours of operation in order to maintain this engine within the emissions durability period ECHO strongly recommends that you return your unit to your ECHO dealer for this important maintenance service CARBURETOR ADJUSTMENT Engine Break In New engines must be operated a minimum duration of two tanks of fuel break in before carburetor adjustments can be made Du
3. MECHO Grass Trimmer Operator s Manual MODEL GT 200R Serial Number 05001001 05147300 WARNING DANGER WARNING A The engine exhaust from this The muffler or catalytic muffler and surrounding cover may become product contains chemicals known to the State of California to cause Wibi extremely hot i Always keep clear of exhaust and muffler area cancer birth defects or other reproductive harm otherwise serious personal injury may occur WARNING A DANGER Readrules for safe operation and instructions carefully ECHO provides an Operator s Manual and a Safety Manual Both must be read and understood for proper and safe operation X7702277201 X770000661 10 03 2 MECHO INTRODUCTION Welcome to the ECHO family This ECHO product was designed and manufactured to provide long life and on the job dependability Read and understand this manual and the SAFETY MANUAL you found in the same package You will find both easy to use and full of helpful operations tips and SAFETY messages THE OPERATOR S MANUAL Read and understand this manual before operation Keep it in a safe place for future reference It contains specifications and information for operation starting stopping maintenance storage and assembly specific to this product THE SAFETY MANUAL Read and understand this manual before operation Keep it in a safe place for future reference It explains possible hazards involved with the use of Grass
4. Trimmers and Brush cutters and what measures you should take to make their use safer TABLE OF CONTENTS Introduction Operation The Operator s Manual Starting Cold Engine The Safety Manual Starting Warm Engine Manual Safety Symbols and Important Information Stopping Engine Maintenance Decals Skill Level International Symbols Maintenance Intervals Safety Instructions Personal Conditions and Safety Equipment Extended Operation Extreme Conditions Equipment Safe Operation Emission Control Description Air Filter Fuel Filter Spark plug Cooling System Exhaust System Carburetor Adjustment Lubrication Contents List Troubleshooting Specifications Storage Assembly Servicing Information Plastic Shield Installation Nylon Head Installation Nylon Line Installation Front Loop Handle Pre Operation Service ECHO Consumer Product Support Warranty Card Additional or Replacement Manuals Specifications descriptions and illustrative material in this literature are as accurate as known at the time of publication but are subject to change without notice Illustrations may include optional equipment and accessories and may not Copyright 2003 By Echo Incorporated include all standard equipment All Rights Reserved GRASS TRIMMER OPERATOR S MANUAL MANUALSAFETY SYMBOLS AND IMPORTANT INFORMATION Throughout this manual and on the product itself you will find safety alerts and helpf
5. and children and animals prevented from coming nearer than 15 m 50 ft while the unit is in use Keepa Firm Grip e Hold the front and rear handles with both hands with thumbs and fingers tightly encircling the handles Keep a Solid Stance e Maintain footing and balance at all times Do not stand on slippery uneven or unstable surfaces Do not work in odd positions or on ladders Do not over reach GRASS TRIMMER OPERATOR S MANUAL EMISSION CONTROL EPA Phase 2 The emission control system for this engine is EM Engine IMPORTANT ENGINE INFORMATION Modification ENGINE FAMILY 3EHXS 0214EA DISPLACEMENT 21 2cc EMISSION COMPLIANCE PERIOD 300 HRS THIS ENGINE MEETS U S EPA PHASE 2 EMISSION REGULATIONS FOR SMALL NONROAD ENGINES REFER TO OWNER S MANUAL FOR MAINTENANCE SPECIFICATIONS An Emission Control Label is located on the engine This is an AND ADJUSTMENTS EXAMPLE ONLY information on label varies by engine FAMILY KOFITZ CORP O77 PRODUCT EMISSION DURABILITY The 300 hour emission durability compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual DESCRIPTION The ECHO product you purchased has been partially assembled for your convenience Due to packaging restrictions installation of the plastic debris shield
6. eye protection that meets ANSI Z87 1 or CE requirements whenever you operate the unit Hand Protection Wear no slip heavy duty work gloves to improve your grip on the blower handle Gloves also reduce the transmission of machine vibration to your hands Hearing Protection ECHO recommends wearing hearing protection whenever unit is used Hot Humid Weather Heavy protective clothing can increase operator fatigue which may lead to heat stroke Schedule heavy work for early morning or late afternoon hours when temperatures are cooler EXTENDED OPERATION EXTREME CONDITIONS Vibration and Cold It is believed that a condition called Raynaud s Phenomenon which affects the fingers of certain individuals may be brought about by exposure to vibration and cold Exposure to vibration and cold may cause tingling and burning sensations followed by loss of color and To reduce the risk of RSI CTS do the following Avoid using your wrist in a bent extended or twisted position Instead try to maintain numbness in the fingers The following precautions are strongly recommended because the minimum exposure which might trigger the ailmentis unknown e Keep your body warm especially the head neck feet ankles hands and wrists Maintain good blood circulation by performing vigorous arm exer cises during frequent work breaks and also by not smoking e Limit the hours of operation Try to fill each day with jobs where operating th
7. in Ib COOLING SYSTEMS CLEANING Level 2 Tools required Cross head screwdriver 3 mm Hexagon wrench pointed wood wtick 25 50 mm 1 2 in cleaning brush Parts Required None IMPORTANT To maintain proper engine operating temperatures cooling air must pass freely through the cylinder fin area This flow of air carries combustion heat away from the engine Overheating and engine seizure can occur when e Air intakes are blocked preventing cooling air from reaching the cylinder e Dust and grass build up on the outside of the cylinder This build up insulates the engine and prevents the heat from leaving Removal of cooling passage blockages or cleaning of cooling fins is considered Normal Maintenance Any failure attributed to lack of maintenance is not warranted 1 Remove spark plug lead from spark plug 2 Remove muffler cover bolt A 3 Remove four screws that retain the engine cover Two at the top of the Recoil Starter two on either side of the front Lift the cover from the engine sy W i i a F 7 NOTE The spark plug lead and grommet remain in the engine cover GRASS TRIMMER 1 9 OPERATOR S MANUAL IMPORTANT DO NOT use a metal scraper to remove dirt from the cylinder fins 4 Use the brush to remove dirt from the cylinder fins 5 Remove grass and leaves from the grid between the recoil starter and fuel tank 6 Assemble components in reverse order
8. is factory assembled to the Drive Shaft assembly but must be re positioned for proper cutting attitude and operator comfort DRIVESHAFT ASSEMBLY Factory Assembled to the Power Head Includes the Rear right hand Handle Assem bly Bearing Housing Assembly Throttle Trigger Front loop left hand Handle Assembly Flexible Drive Cable and Safety Decals RAPID LOADER HEAD Contains replaceable nylon trimming lines PLASTIC DEBRIS SHIELD ASSEMBLY Included in plastic bag co pack MUST be installed on unit before use see Assembly Instructions Shield assembly includes the Cut Off Knife Mounts on the Gear Housing Assembly just above the cutting attachment Helps protect the operator by deflecting debris produced during the trimming opera tion CUT OFF KNIFE Trims line to the correct length THROTTLE TRIGGER Spring loaded to return to idle when released During acceleration press trigger gradually for best operating technique STOP SWITCH TOGGLE SWITCH mounted on the engine Move switch UP to RUN DOWN to STOP ARM REST Provides arm rest during operation and protects arm from hot engine SPARK ARRESTOR CATALYTIC MUFFLER MUFFLER The muffler or catalytic muffler controls exhaust noise and emission The spark arrestor screen prevents hot glowing particles of carbon from leaving the muffler Keep exhaust area clear of flammable debris FUEL TANK Contains fuel and fuel filter RECOIL STARTER HANDLE Pull handle slowly until rec
9. reduce fuel spillage Contact your ECHO dealer for ordering information After refueling e Wipe any spilled fuel from the unit e Move at least 3 m 10 ft from refueling location before starting the engine After use e DO NOT store a unit with fuel in its tank Leaks can occur Return unused fuel to an approved fuel storage container Storage Fuel storage laws vary by locality Contact your local government for the laws affecting your area As a precaution store fuel in an approved air tight container Store in a well ventilated unoccupied building away from sparks and flames Do not store fuel longer than 30 days IMPORTANT Stored fuel ages Do not mix more fuel than you expect to use in thirty 30 days ninety 90 days when a fuel stabilizer is added IMPORTANT Stored two stroke fuel may separate ALWAYS shake fuel container thoroughly before each use 14 ECHO OPERATION STARTING COLD ENGINE WARNING A DANGER The attachment will operate immediately when the engine starts and could result in loss of control and possible serious injury Keep movable parts of the attachment off the ground and away from objects that could become entangled or thrown 1 Stop Switch Move stop switch A away from the STOP position 2 Choke Move choke B to Cold Start Position 3 Primer Pump primer bulb C until fuel will be visible and flows freely in the clear fuel tank return line Pump b
10. M 50 FT P N 89031744530 CHOKE CONTROL COLD START POSITION CHOKE CLOSED CHOKE CONTROL RU N POSITION CHOKE OPEN PRIMER BULB DO NOT EXCEED 10 000 RPM DO NOT OPERATE WITHOUT GUARDS AND SHIELDS IN PLACE DO NOT USE BLADES STRING LINE ONLY EMERGENCY STOP IGNITION ON OFF CARBURETOR ADJUSTMENT HIGH SPEED MIXTURE CARBURETOR ADJUSTMENT LOW SPEED MIXTURE CARBURETOR ADJUSTMENT IDLE SPEED BEWARE THROWN RICOCHET OBJECTS GRASS TRIMMER OPERATOR S MANUAL SAFETY INSTRUCTIONS PERSONAL CONDITION AND SAFETY EQUIPMENT WARNING A DANGER Trimmer Brush Cutter users risk injury to themselves and others if the trimmer brush cutter is used improperly and or safety precautions are not followed Proper clothing and safety gear must be worn when operating a trimmer Proper Clothing Wear snug fitting durable clothing e Pants should have long legs shirts with long sleeves e DONOT WEAR SHORTS e DONOT WEAR TIES SCARVES and JEWELRY Wear sturdy work shoes with nonskid soles e DONOT WEAR OPEN TOED SHOES e DONOTOPERATE UNIT BAREFOOTED Keep long hair away from engine and blower intake Retain hair with cap or net Physical Condition Your judgment and physical dexterity may not be good e if you are tired or sick e if you are taking medication e if you have taken alcohol or drugs Operate unit only if you are physically and mentally well Eye Protection Wear
11. approved attachments Serious injury may result from the use of a non approved attachment combi nation ECHO INC will not be responsible for the failure of cutting devices attachments or accessories which have not been tested and approved by ECHO Read and comply with all safety instructions listed in this manual and safety manual Check unit for loose missing nuts bolts and screws Tighten and or replace as needed Inspect fuel lines tank and area around carburetor for fuel leaks DO NOT operate unit if leaks are found Inspect shield for damage and ensure that the cut off knife is securely in place Replace if either is damaged or missing Check that the cutting attachment is firmly attached and in safe operating condition Check that front oop handle and optional shoulder waist harness are adjusted for safe comfortable operation See Assembly for proper adjustment e Have repairs done only by an authorized ECHO Service Dealer e Keep exhaust area clear of flammable debris Avoid contact during and immediately after operation SAFE OPERATION WARNING A DANGER Do not operate this product indoors or in inadequately ventilated areas Engine exhaust contains poisonous emissions and can cause serious injury or death Read the Manuals e Provide all users of this equipment with the Operator s Manual and Safety Manual for instructions on Safe Operation Clear the Work Area e Spectators and fellow workers must be warned
12. b an additional 4 or 5 times 3 Recoil Starter Lay the unit on a flat area and keep movable attachment parts clear of all obstacles Rapidly pull recoil starter handle rope D until engine fires NOTE If engine does not start after 5 pulls use Cold Start Procedure STOPPING ENGINE 1 Throttle Release throttle and allow engine to return to idle before shutting off engine 2 Stop Switch Move stop switch button A backward to STOP position WARNING DANGER If engine does not stop when stop switch is moved to STOP position close choke COLD START position to stall engine Have your ECHO dealer repair stop switch before using trimmer again 16 MECHO MAINTENANCE Your ECHO trimmer is designed to provide many hours of trouble free service Regular scheduled maintenance will help your trimmer achieve that goal If you are unsure or are not equipped with the necessary tools you may want to take your unit to an ECHO Service Dealer for maintenance To help you decide whether you want to DO IT YOURSELF or have the ECHO Dealer do it each maintenance task has been graded If the task is not listed see your Echo dealer for repairs SKILL LEVEL Levell Easy to do Most required tools come with unit Level2 Moderate difficulty Some specialized tools may be required Level3 Experience required Specialized tools are required ECHO recommends that the unit be returned to your ECHO dealer for servicing ECHO o
13. e a clean cloth over the spark plug hole required l B Pull the recoil starter handle 2 3 times to distribute 5 Tighten all the screws and nuts the oil inside the engine 6 Drain the fuel tank completely and pull the recoil C Observe the piston location through the spark plug starter handle several times to remove fuel from the hole Pull the recoil starter handle slowly until the carburetor piston reaches the top of it s travel and leave it there 8 Install the spark plug do not connect spark plug cable SERVICING INFORMATION PARTS Genuine ECHO Parts and ECHO REPOWER Parts and Assemblies for your ECHO products are available only from an Authorized ECHO Dealer When you do need to buy parts always have the Model Number Type and Serial Number of the unit with you You can find these numbers on the engine housing For future reference write them in the space provided below Model No Type SN SERVICE Service of this product during the warranty period must be performed by an Authorized ECHO Service Dealer For the name and address of the Authorized ECHO Service Dealer nearest you ask your retailer or call 1 800 432 ECHO 3246 Dealer information is also available on our Web Site When presenting your unit for Warranty service repairs proof of purchase is required ECHO CONSUMER PRODUCT SUPPORT If you require assistance or have questions concerning the application operation or maintenance of this product you
14. e air cleaner cover Clean and inspect the element for damage If element is fuel soaked and very dirty replace 3 If element can be cleaned and reused be certain it e still fits the cavity in the air cleaner cover e is installed with the original side out NOTE Carburetor adjustment may be needed after air filter cleaning replacement See Carburetor Adjustment Section FUEL FILTER Level 1 Tools required 200 250mm 8 10in lengthofwire with one end bent into a hook clean rag funnel and an approved fuel container Parts required 90008 REPOWER AIR amp FUEL FILTER KIT WARNING A DANGER Fuelis VERY flammable Use extreme care when mixing storing or handling 1 Use a clean rag to remove loose dirt from around fuel cap and empty fuel tank 2 Use the fuel line hook to pull the fuel line and filter from the tank 3 Remove the filter from the line and install the new filter GRASS TRIMMER OPERATOR S MANUAL 17 18 MECHO SPARK PLUG Level2 Tools Required Spark Plug socket wrench and screw driver feeler gauge soft wire brush Parts Required REPOWER Tune Up Kit P N90074 1 Remove spark plug and check for fouling worn and rounded center electrode 2 Clean the plug or replace with a new one DO NOT sand blast to clean Remaining sand will damage engine 3 Adjust spark plug gap by bending outer electrode 0 026 in 4 Tighten spark plug to 145 155 kg cm 125 135
15. e trimmer or other hand held power equipment is not required e If you experience discomfort redness and swelling of the fingers followed by whitening and loss of feeling consult your physician before further exposing yourself to cold and vibration Repetitive Stress Injuries It is believed that overusing the muscles and tendons of the fingers hands arms and shoulders may cause soreness swelling numbness weakness and extreme pain in those areas Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury RSI An extreme RSI condition is Carpal Tunnel Syndrome CTS which could occur when your wrist swells and squeezes a vital nerve that runs through the area Some believe that prolonged exposure to vibration may contribute to CTS CTS can cause severe pain for months or even years a straight wrist position Also when grasping use your whole hand not just the thumb and index finger Take periodic breaks to minimize repetition and rest your hands Reduce the speed and force in which you do the repetitive movement Do exercises to strengthen the hand and arm muscles Immediately stop using all power equip ment and consult a doctor if you feel tingling numbness or pain in the fingers hands wrists or arms The sooner RSI CTS is diagnosed the more likely perma nent nerve and muscle damage can be prevented 5 6 UECHO EQUIPMENT WARNING DANGER Use only ECHO
16. efect Warranty Explanation IMPORTANT Echo premium Power Blend Universal 2 Stroke Oil may be mixed at 50 1 ratio for application in all Echo engines sold in the past regardless of ratio specified in those manuals Mixing Instructions 1 Fill an approved fuel container with half of the required amount of gasoline Add the proper amount of 2 stroke oil to gasoline Close container and shake to mix oil with gasoline Add remaining gasoline and remix Install fuel container cap and wipe any spilled fuel from container and surrounding area MW BR Wh Handling Fuel WARNING A DANGER Fuelis VERY flammable Use extreme care when mixing storing or handling or serious personal injury may result e Use an approved fuel container e DO NOT smoke near fuel e DO NOT allow flames or sparks near fuel e Fuel tanks cans may be under pressure Always loosen fuel caps slowly allowing pressure to equalize e NEVER refuel a unit when the engine is HOT e NEVER refuel a unit with the engine running e DO NOT fill fuel tanks indoors ALWAYS fill fuel tanks outdoors over bare ground e Securely tighten fuel cap after refueling e Inspect for fuel leakage If fuel leakage is found do not start or operate unit until leakage is repaired GRASS TRIMMER OPERATOR S MANUAL 13 IMPORTANT Spilled fuel is a leading cause of hydrocarbon emissions Some states may require the use of automatic fuel shut off containers to
17. ffers REPOWER Maintenance Kits and Parts to make your maintenance job easier Just below each task heading are listed the various part numbers required for that task See your ECHO dealer for these parts MAINTENANCE INTERVALS COMPONENT MAINTENANCE eee EVERY oe SYSTEM PROCEDURE ice REFUEL HOURS Recommended Echo Dealer Maintenance Procedures OOOO eene ence emus OOOO e feee Ts p omreoamror roen e mee feee Ts ve gt e femm foe e l S wen ome a e arser en ves p ve frances meee PP s nra foen e e ee eene eree vee MAINTENANCE PROCEDURE LETTER CODES I INSPECT R REPLACE C CLEAN IMPORTANT NOTE Time intervals shown are maximum Actual use and your experience will determine the frequency of required maintenance MAINTENANCE PROCEDURE NOTES 1 Replacement will be required for Commercial use after 600 hours For Consumer use cleaning every 6 months is required 2 Apply ECHO LUBE every 50 hours of use 3 Apply ECHO LUBE every 15 25 hours of use All recommendations to replace are based on the finding of damage or wear during inspection AIR FILTER Level 1 Tools required 25 or50mm 1 or 2 in Cleaning brush Parts required 90008 REPOWER AIR amp FUEL FILTER KIT 1 Close choke Cold Start Position This prevents dirt from entering the carburetor throat when the air filter is removed Brush accumu lated dirt from the air cleaner area 2 Remove th
18. ling Gusion Cooling system Extended operation in I 9Y dirty plugged dirty dusty locations Spark Arrestor Spark arrestor Normal wear Replace Screen screen plugged Engine does Internal engine problem See your Echo dealer not crank WARNING A DANGER Fuel vapors are extremely flammable and may cause fire and or explosion Never test for ignition spark near an open spark plug opening otherwise serious personal injury may result GRASS TRIMMER 2 3 OPERATOR S MANUAL STORAGE Long Term Storage over 30 days WARNING DANGER During operation the muffler or catalytic muffler and surrounding cover become hot Always keep exhaust area clear of flammable debris during transportation or when storing otherwise serious property damage or personal injury may result Do not store your unit for a prolonged period of time 30 days or longer without performing protective storage mainte nance which includes the following 1 Store unit in a dry dust free place out of the reach of children WARNING A DANGER Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark 2 Place the stop switch in the OFF position 7 Remove the spark plug and pour 7 cc 1 4 oz of 3 Remove accumulation of grease oil dirt and debris fresh clean two stroke engine oil into the cylinder from exterior of unit through the spark plug hole 4 Perform all periodic lubrication and services that are A Plac
19. may call the ECHO Consumer Product Support Department at 1 800 673 1558 from 8 30am to 4 30 pm Central Standard Time Monday through Friday Before calling please know the model and serial number of your unit to help your Consumer Product Support Representative WARRANTY REGISTRATION You may register your Echo equipment using the warranty registration card or register on line at www echo usa com Registering provides a direct link between you and ECHO if we find it necessary to contact you ADDITIONAL OR REPLACEMENT MANUALS DEALER Call 1 800 432 ECHO or www echo usa com CONSUMER PRODUCT SUPPORT 1 800 673 1558 8 30 4 30 Mon Fri C S T Safety Manuals in English Spanish or English French are available free of charge from your ECHO dealer or at www echo usa com Operator s and Parts Manuals are available by e Downloading free from www echo usa com e Purchasing from your Echo Dealer e Manuals are available by sending a written request stating the model number and serial number of your Echo unit part number of the manual your name and address and mail to the address below Safety Videos are available from your Echo dealer A 5 00 shipping charge will be required for each video Available Parts Catalog GT 200R S N 05001001 05999999 Part Number 99922203366 MEGHO ECHO INCORPORATED 400 Oakwoop Roap Lake ZuricH IL 60047 1564 www echo usa com
20. mounting screw B and remove gear case from drive housing 3 Pull the flexible drive shaft C from the drive housing wipe clean and recoat with a thin coating 1 2 oz 15 ml of grease 4 Slide the flexible drive shaft back in the drive housing being careful not to get dirt on the flexible drive shaft 5 Install the bearing housing and shield 22 MECHO TROUBLESHOOTING ENGINE PROBLEM TROUBLESHOOTING CHART Penem cree sue coe ame No fuel at carburetor Fuel strainer clogged Clean or replace Fuel at carburetor Fuel line clogged Clean or replace Carburetor See your Echo dealer Muffler wet with fuel Fuel Mixture too rich Open choke Engine Fuel at cylinder Clean replace air filter cranks Adjust carburetor Starts hard See your Echo dealer doesn t start Spark at end of plug wire No fuel at cylinder No spark Stop switch off Turn switch to ON Electrical problem See your Echo dealer Interlock switch See your Echo dealer No spark Spark gap incorrect Adjust to 65mm 0 026 in Spark at plug Covered with carbon Clean or replace Fouled with fuel Clean or replace Plug defective Replace plug Air filter Air filter dirty Clean or replace l Fuel filter dirty Contaminants residues in Replace Fuel filter fuel Fuel vent plugged Contaminants residues in Clean or replace Fuel vent fuel Engine runs oa put i a Spark Plug Plug dirty worn Clean and adjust or replace O accelerate Goo
21. nylon line head and positioning of the front handle are necessary After opening the carton check for damage Immediately notify your retailer or ECHO Dealer of damaged or missing parts Use the contents list to check for missing parts Some units may be factory pre assembled No assembly tools are needed and the nylon line head plastic debris shield and mounting hardware shown in the contents list are pre assembled to the unit Only the front handle may need to be re positioned for comfortable operation CONTENTS LIST Trimmer Assembly Power Head Drive Shaft Assembly Plastic Bag Co Pack Operator s Manual Safety Manual Warranty Card amp Limited Warranty Locking Tool P N 89751801131 head locking tool Safety Glasses Echo Power Blend 2 stroke oil sample 12pcs 8 in x 080 Pre cut Nylon Line Rapid Loader 2 line Head Shield Assembly Line Head Mounting Hardware 3 8 24 Locknut Small Washer Large Washer Locking Tool P N 89751801131 wrench handle Wrench 17x 14 5 P N X60200003 1 k MH H yy 8 MWECHO A video D 10 11 12 13 14 15 16 17 18 19 GRASS TRIMMER OPERATOR S MANUAL POWER HEAD Factory Assembled to the Driveshaft assembly Includes the Engine Clutch Fuel System Ignition System and Recoil Starter GRIP Rear right hand handle FRONT HANDLE The Front loop handle
22. oil starter engages then quickly and firmly When engine starts return handle slowly DO NOT let handle snap back or damage to unit will occur FUEL TANK CAP Cover and seals fuel tank opening PRIMER BULB Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carbure tor for starting Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line Pump bulb an additional 4 or 5 times AIR CLEANER Contains replaceable filter element CHOKE Located at the rear of the air cleaner housing Move choke lever to Cold Start b to close choke for cold starting Move choke lever to Run position to open choke SPARK PLUG Provides spark to ignite fuel mixture SAFETY VIDEO Not included with unit P N 99922202540 English version and P N 99922203508 Spanish version are available at a cost of 5 00 from ECHO INC or any authorized ECHO dealer The video overviews safety precau tions and proper operating techniques and is supplemental to the Safety Manual Read and understand the Safety Manual for complete information on safe operation 9 10UELHOG SPECIFICATIONS MODEL GT 200R Length 1400mm 55 1 in Width 310mm 12 2in Height 385mm 15 2 in Weight dry w Cutter Head
23. perator s and Safety Manuals which are provided in Spanish 890228 09560 3 4 MECHO Shaft Decal WARNING A DANGER e This unit can be dangerous and cause serious injury if improperly used To reduce injury risk to operator helpers and bystanders read and understand the Operator s and Safety manuals e Blindness can occur from objects that are thrown or ricocheted even with shield in place Operators helpers and bystanders must wear ANSI Z87 1 approved eye protection e Always wear hearing protection when operating unit e Prevent accidental contact with unit and any cutting attachment Maintain a 15m 50 ft radius DANGER ZONE surrounding the operator ONLY the operator dressed in proper protective clothing should be in the DANGER ZONE e DONOTINSTALL METAL BLADES ON GT GRASS TRIMMER MODELS e Cutting attachment does not stop immediately after releasing throttle Keep hands and feet clear of blade cutting attachment unless engine is shut off and cutting attachment is not moving INTERNATIONAL SYMBOLS SYMBOL SYMBOL FORM SYMBOL DESCRIPTION APPLICATION SHAPE DESCRIPTION APPLICATION Read and understand FUEL AND OIL Operator s Manual MIXTURE WEAR EYES EARS AND HEAD FINGER SEVERING PROTECTION WEAR SLIP RESISTANT FOOT WEAR HOT SURFACE WEAR HAND AND DO NOT SMOKE FOOT PROTECTION NEAR FUEL DO NOT ALLOW FLAMES OR SPARKS NEAR FUEL SAFETY ALERT KEEP BYSTANDERS AND HELPERS AWAY 15
24. ring the break in period your engine performance will increase and exhaust emissions will stabilize Idle speed can be adjusted as required High Altitude Adjustment High altitude adjustment is not required for proper operation of this engine Level2 Tools required Screwdriver Tachometer ECHO P N 99051130017 Parts required None NOTE Every unit is run at the factory and the carburetor is set in compli ance with emissions regulations This carburetor does not have acceleration and high speed adjustment needles 1 Before adjusting the carburetor clean or replace the air filter and spark arrestor screen 2 Start engine and run for several minutes to reach operating temperature 3 Check idle speed and reset if necessary If a tachometer is avail able idle speed screw A should be set to the specifications found on page 10 Specifications of this manual Turn idle screw A clockwise to increase idle speed counter clockwise to decrease idle speed WARNING A DANGER When carburetor adjustment is completed the cutting attachment should not turn at idle otherwise serious personal injury may result GRASS TRIMMER 2 1 OPERATOR S MANUAL LUBRICATION Level 1 Tools Required 8mm Open end wrench screwdriver clean rag Sa Parts Required ECHO LUBE 8 oz P N 91014 or Lithium Base Grease 1 Remove plastic shield 2 Loosen bearing housing locating screw A at the top of the housing loosen
25. rom top Cutter Head Nylon line head 2 line with 080 Line capacity 203 mm 8 in Handle Left D Loop Right Grip Shoulder Harness Optional P N 99944200201 Idle Speed RPM 2 400 3 200 RPM Wide Open Throttle Speed W O T with Nylon Line Head RPM 6 800 8 800 RPM GRASS TRIMMER 1 1 OPERATOR S MANUAL ASSEMBLY Tools Required Locking Tools 2 Wrench 17 x 14 5 9 16 in Parts Required Rapid Loader Head Large washer Small washer 3 8 24 Locknut 2 Pre cut Nylon Line 8 in x 080 in WARNING A DANGER Cut off knife on debris shield has sharp edges Avoid contact when installing or removing line head PLASTIC SHIELD INSTALLATION 1 Remove wing nut A washer B and bolt C 2 Snap the shield over the bearing housing 3 Install bolt C washer B and wing nut A NYLON LINE HEAD INSTALLATION 1 Remove plastic threaded shaft sleeve from threaded PTO shaft 2 Align locating hole in upper plate with hole in bearing housing and insert 5 mm 3 16 in diameter locking tool A 3 Place large washer B then line head C on threaded shaft followed by small metal washer D and locknut E 4 Install 3 8 24 locknut using 14 5 mm 9 16 in wrench Turn locknut clockwise and tighten securely IMPORTANT Remember to remove
26. the locking tool 12 MECHO NYLON LINE INSTALLATION 1 Shut engine off Lay unit on the ground with head assembly up 2 Remove old nylon line through center recess of head 3 Thread new lines through outside holes A in housing until ends meet in center of recess NOTE Insert cutting line ends to center of head recess to insure easy removal of used lines FRONT LOOP HANDLE NOTE Front handle is pre installed Re positioning and tightening is all that is required 1 Position front handle A in comfortable operating position and tighten wing nut B The cutting attachment should be 5 7 5 cm 2 3 in above the ground and as level as possible Pre OPERATION FUEL Fuel Requirements Gasoline Use 89 Octane R mid grade or higher gasoline known to be good quality Gasoline may contain up to 15 MTBE methyl tertiary butyl ether Gasohol containing methyl wood alcohol is NOT approved Two Stroke Oil A two stroke engine oil meeting ISO L EGD ISO CD 13738 and J A S O FC Standards must be used Echo brand premium Power Blend Universal 2 Stroke Oil meets these standards Engine problems due to inadequate lubrication caused by failure to use an ISO L EGD and J A S O FC certified oil such as Echo premium Power Blend will void the two stroke engine warranty Emission related parts only are covered for two years regardless of two stroke oil used per the statement listed in the Emission D
27. ul informational messages preceded by symbols or key words The following is an explanation of those symbols and key words and what they mean to you This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal injury to operator and bystanders IMPORTANT The enclosed message provides information necessary for the protection of the unit The circle with the slash symbol means whatever is NOTE This enclosed message provides shown within the circle is prohibited tips for use care and maintenance of the unit SAFETY Hot Decal near muffler DECALS Locate these safety decals on your unit Make sure the decals are legible and that you understand and follow the instructions on them If a decal cannot be read a new one can be ordered from your ECHO dealer See PARTS ORDERING instructions for specific information P N 89016006361 ENGLISH TRANSLATION SPANISH DECAL ADVERTENCIA 4 PELIGRO Esta unidad puede ser peligrosa y producir lesiones personales graves si no se usa en WARNING DANGER This unit can be dangerous and cause serious forma adecuada Para reducir el riesgo de lesionarse los operadores los ayudantes y los espectadores deben leer y comprender el Manual Del Operador y los Manuales De Seguridad que se entregan escritos en espa ol injury if improperly used To reduce injury risk to operator helpers and bystanders read and understand the O
28. ulb an additional 4 or 5 times 4 Recoil Starter Lay the unit on a flat area and keep movable attachment parts clear of all obstacles Firmly grasp right hand grip with left hand and fully depress throttle trigger to wide open position Rapidly pull recoil starter handle rope D until engine fires or maximum five 5 pulls 5 Choke After engine fires or five 5 pulls move choke lever back to Run position Hold throttle trigger fully depressed and pull starter handle rope until engine starts and runs Release throttle trigger and allow unit to warm up at idle for several minutes NOTE If engine does not start with choke in Run position after 5 pulls repeat instructions 6 After engine warm up gradually depress throttle trigger to increase engine RPM to operating speed GRASS TRIMMER 1 5 OPERATOR S MANUAL STARTING WARM ENGINE The starting procedure is the same as Cold Start except DO NOT close the choke and do not depress throttle trigger to wide open position WARNING A DANGER The attachment should not move at idle otherwise serious personal injury may result NOTE If attachment moves readjust carburetor according to Carburetor Adjustment instructions in this manual or see your ECHO Dealer 1 Stop Switch Move stop switch A away from the STOP position 2 Primer Pump primer bulb C until fuel will be visible and flows freely in the clear fuel tank return line Pump bul
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