DKS Enterprises 6500 User's Manual
Contents
1. AC Power Bak Model 6500 1 2 HP 230 460 Convenience Open Magnetic E Magnetic Remote Treminal Close Open im Sensor Sensor CO 1 2 rown Yellow Drane 50uf Capacitor Orange Blue m Orange Yellow Diode Blue Red White Ground 6 por Purple D 8 D 6 Orange um 6 2 2 3 IS n Q 63 E ALI 14 5 ak c 15 Motor CD m To Black White In m E 7 8 AA Batteries Power HE Reunite Brown Ground S gt Blue E z amp S S 5 o Mut Bs HOT HOT NEU HOT e Power 230 460 VAC Secondary Secondary Interface Terminal Current Sensor Blue Black CAUTE Li emer 230 Red Yello 5 I 230 White Reset N i Blue Blue White X Black Alarm P Brown ue hite DC Power 7 ee 6500 065 7 08 Model 6500 1HP 115 VAC Magnetic2. lt 8 1 Bora ENSE Gate opens approximately 12 seconds Concrete Pad Location 36 ae Operator Installation 6500 065 K 7 08 Compact Installation Recommended for smaller gates up to 10 feet opening 90 902 165 2 22 29 5 hd Concrete Pad Gate opens in approximately seconds Concrete Pad Location 27 gt Operator Installation Gates Opening Wider than 90 Installation 90 Plus Installation requires the Standard Compact Installation s concrete pad to be moved 2 away from the gate s open position This distance of the gate s arm will vary depending on how far the gate will open He 16 Gate q desired s s open WW position A ers 28 9 22 oi Gate s opening time will vary Concrete Pad is 2 away from open gate Concrete Pad Location Operator Installation e 6500 065 K 7 08 1 4 Securing Operator to Pad Permanently attach the operator to the concrete pad using four 4 3 8 x 3 sleeve anchors not supplied 1 5 Attach Gate Bracket Release hub with release tool DO NOT REMOVE HUB Bolt crank arm to operator Slide elbow assembly on crank ar
3. Brown Yellow Orange Orange Orange Yellow Ground FS EE EE FS I FS E EE FS FS 88 ES T E FS E Fe E Power Push to Operate Brown Ground 5155207 Neutral e KC 9 e J J j NSN HOT NEU NEU HOT e e 230 460 VAC Secondary Secondary Interface Terminal Current Blue D ae Sensor Red Yellow 230 J To Blue Black White White Reset 460 VAC Blue Black Brown Alarm Bl fo Blue AC Power nite 6500 065 K 7 08 Model 6500 1 230 460 Convenience Open Magnetic E 1HP Remote Treminal Close Open tits Sensor Sensor m Yellow Orange Orange Blue White Orange Yellow Diode 5 Ground Purple Rem e 2 e B 78 Z PW eel Q 5 65 Af P BE c i HAN B DC Motor Black White 12V Yi O gt
4. Amp Hr JE A il 0 Batteries e E m n A Push to Operate Beanie Brown Ground sal 8 S 2 2 5 5 Blue zl S A ci l AS sb ib is sb Ib is HOT HOT NEU NEU HOT e e 230 460 VAC Secondary Secondary Interface Terminal Current Sensor Blue cM Black Red Yellow 230 Hack White Ma White Reset aS mm Blue Blue White X Black 460 Alarm 5 VAC DC Power AC Power 6500 065 7 08 Model 6500 1 2 HP Secondary Operator Magnetic Sensor H Model 6500 1 2 HP Secondary Operator Convenience Open 1 2 HP Magnetic E Magnetic Close Open s a 50 Capacitor Sensor Sensor es tees c SPINA 5 OS SIS Ground o Black White DC Power 6500 065 K 7 08 Model 6500 1 HP Secondary Operator Magnetic E F Magnetic Close Open Sensor Sensor Ground 2 Model 6500 1 Secondary Operator Convenience Open 1 HP Magnetic Magnetic Close Open Sensor Sensor Diode Orange 92 7 1 i i i Be O Purple f White SOD
5. Closed Gate If space is greater than 4 inches entrapment protection in this area is required ASTM F2200 7 1 1 1 and 7 1 1 2 With the hinge mounted on the corner of the pilaster the entrapment area 15 eliminated and protection is not required for this area If space is less than 16 inches entrapment protection in this area is required ASTM F2200 7 1 1 1 and 7 1 1 2 Opened Gate Opened Gate Gates shall have smooth bottom edges with vertical bottom edged protrusions not exceeding 0 50 inches ASTM F2200 4 3 GP 6500 065 K 7 08 Non contact Sensor Minimizes the potential Reverse Loop of the gate closing on Minimizes the potential of the gate vehicular or other traffic closing when a vehicle is present that loops cannot sense Number and placement of loops is dependent on the application D ES L LI Warning Signs Shadow Loop Permanently mounted Provides a hold open command to and easily visible from the operator s only if the gate s either side of the gate are at the full open position Moving Gate Can Cause Serious Injury or Death Reverse Loop Minimizes the potential of the gate closing when a vehicle is present Number and placement of loops is dependent on the application Separate Pedestrian Walkway Located so pedestrians cannot come in contact with the vehicular gate _ E 2 2
6. Dry Relay Contact i 5 0 Loop Detector Gha s A Uw 9409 0407 95 Reverse Sensor Adjust reversing sensitivity for PRIMARY single and SECONDARY dual operators Dry relay contacts terminals 10 11 can be set for Normally Open Pina NO or Normally Closed NC operation by placing the relay shorting bar on the N O or N C pins respectively e Max 5 6500 065 K 7 08 e Max 3 2 DIP Switch Settings The two DIP switches located on the circuit board are used to program the operator to operate in various modes and to turn on or off various operating features Whenever a switch setting is changed power to the operator must be turned OFF and then turned back on for the new setting to take affect Check and review ALL switch settings prior to applying power to the operator SW 1 8 Switches Switch Function Setting Description 2 1 Prmay Direction operator should cycle open upon initial power up and open command 2 Secondary Direction operator should cycle open upon initial power up and open command Open loop OFF Terminal 4 is the output from the open detector Logic Output ON Terminal 4 is an open input Auto Close OFF Auto close timer is OFF Manual input required to close gate Timer ON Auto close timer is ON Adjustable from 1 23 seconds Reverse Loop OFF Terminal 6 is a Revers
7. Optional will provide open command to the gate operator s when a vehicle is exiting the property 6500 065 K 7 08 SECTION 1 INSTALLATION Prior to beginning the installation of the swing gate operator we suggest that you become familiar with the instructions illustrations and wiring guide lines in this manual This will help insure that your installation is performed in an efficient and professional manner The proper installation of the vehicular swing gate operator is an extremely important and integral part of the overall access control system Check all local building ordinances and building codes prior to installing this operator Be sure your installation is in compliance with local codes 1 1 Underground Conduit Requirements Primary Operator Primary Secondary Interconnection Cable Dual Operator Application Only Secondary Operator Position Low Voltage Control and or P A M S Wires High Voltage Power SweePS 3 4 Inch Minimum The conduit requirements are for a typical swing gate operator installation the secondary operator is shown for those applications where a secondary operator may be used The conduit requirements for your application may vary from this depending on your specific needs Use only sweeps for conduit bends Do not use 90 connectors as t
8. Owner s Manual Vehicular Copyright 2008 DoorKing Inc All rights reserved SPECIFICATIONS Class of Operation 1 Model 6500 UL325 Class 11 Ill IV Type of Gate Vehicular Swing Gates Only Horsepower 1 2 or 1 HP Voltage Phase 115 VAC Single Phase 230 VAC Single Phase 460 VAC Single Phase Current Ve HP 5 4 Amps 120V 2 7 Amps 230V 1 35 Amps 460V 1 HP 9 7 Amps 120V 4 9 Amps 230V 2 5 Amps 460V Max Gate Weight 1 2 HP 600 Lbs 1 HP 800 Lbs Gate Length 1 1 2HP 18Ft 1 HP 22 Ft Cycles Per Hou 1L 60 Per Hour Speed 90 in approximately 12 14 seconds Entrapment Protection Primary Inherent entrapment sensing system Type A Secondary Provision for connection of a non contact sensor Type B1 This manual is for 6500 operators manufactured after July 12 2008 5 8 18 3 2 23 1 4 Use this manual with the following models only 6500 080 6500 081 6500 082 6500 083 6500 084 6500 085 6500 086 6500 087 6500 088 6500 089 6500 090 6500 091 6500 092 6500 093 6500 094 6500 095 6500 096 6500 097 6500 098 6500 099 Optional Convenience Open System DoorKing Inc reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing Inc to notify any persons of any such revisions or changes Additionally DoorKing
9. 42 Shutdown Conditions 26 21 Soft Shutdown Hard Shutdown 43 Manual Gate Operation 28 Emergency Vehicle Access Conditions Manual Release SECTION 5 OPTIONAL CONVENIENCE OPEN ADJUSTMENTS 29 9 1 Operating Mode 29 9 2 DCSystem Description 30 5 3 DIP Switch Settings 30 SECTION 6 MAINTENANCE AND TROUBLESHOOTING 31 61 Maintenance 31 6 2 Troubleshooting 32 33 6 3 Built in Diagnostics 34 6 1 Accessory Items 34 Model 65005 Wiring Diagrams 30 44 6500 065 K 7 08 qe Vehicular gates should be constructed and installed in accordance with ASTM F2200 Standard Specification for Automated Vehicular Gate Construction For a copy of this standard contact ASTM directly at 610 832 9585 service astm org or www astm org Important Safety Instructions WARNING To reduce the risk of injury or death 1 READ AND FOLLOW ALL INSTRUCTIONS 2 Never let children operate or play with gate controls Keep the remote control away from children 3 Always keep people and objects away from gate NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE 4 Test the operator monthly The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non contact sensors After adjusting the force or the limit of travel retest the gate operator Failure to adjust and retest the gate operator properly can increase the risk of injury or death 5 Use the emergency release only when the gate is not moving
10. A m SO 9 x 2340 4 Black White DC Power S C 6500 065 K 7 08 Owner s Manual Vehicular Swing Gate Operator INC DoorKing Inc 120 Glasgow Avenue Inglewood California 90301 U S A Phone 310 645 0023 Fax 310 641 1586 6500 065 K 7 08 www doorking com
11. Inc makes no representations or warranties with respect to this manual This manual is copyrighted all rights reserved No portion of this manual may be copied reproduced translated or reduced to any electronic medium without prior written consent from DoorKing Inc 6500 065 K 7 08 SPECIFICATIONS 1 Gate Construction 4 Important Safety Instructions 4 Instructions regarding intended installation 4 Important Notices 9 01325 Entrapment Protection 6 Glossary 1 Swing Gate Requirements 8 Swing Gate Protection 9 SECTION 1 INSTALLATION 10 11 Underground Conduit Requirements 10 12 Concrete Pad 10 13 Type of Installations 11 12 14 Securing Operator to Pad 13 19 Attach Gate Bracket 13 16 Determining Arm Lengths 14 17 Installation of Warning Signs 14 SECTION 2 WIRING 21 High Voltage Wire Runs 15 22 High Voltage Terminal Connections 15 2 3 Control Wiring 16 24 Loop Detector Wiring 29 Auxiliary Device Wiring 18 26 Primary Secondary Dual Gate Connection 19 21 Main Terminal Description 20 6500 065 7 08 28 Auxiliary Terminal Description 21 2 9 Secondary Operator Terminal Description 21 34 Circuit Board Adjustments 22 3 2 DIP Switch Settings 23 3 3 Limit Sensing System Adjustment 24 3 4 Inherent Entrapment Sensing Adjustment 24 3 5 Secondary Entrapment Protection System Connection 24 41 Power and Reset Switches 25
12. 7 08 2 5 Auxiliary Device Wiring Terminal 5 required only if the tracker board will activate the gate operator Refer to the manual 2351 065 for detailed information Using a 2351 010 Tracker Expansion Board operator data can be sent to the access controller Models 1833 1835 1837 or 1838 only Refer to the manual 2351 065 for detailed information J White E The Remote Alarm Reset Station Model 1404 080 MUST be mounted in the line of sight of the gate operator 18 6500 065 7 08 2 6 Primary Secondary Dual Gate Connection Connect the Primary Secondary interconnection wiring as shown Wire colors are based on DoorKing interconnection cable P N 2600 75x Power is supplied to the secondary operator by the interconnection cable All control loop detector safety and auxiliary devices are wired to the primary operator Secondary operator contains NO control board Interconnection Cable Wiring Primary Operator Secondary Operator Red Motor 1 Motor 1 Red Blue Motor 2 Motor 2 Blue White Neutral 3 Neutral White QABAN Bd 27 525 Operator Chassis Ground Purple 24VAC 4 24VAC 4 Purple Yellow Limit 5 Limit 5 Yellow Brown Spare 6 Spare 6 Brown Orange Limit 7 Limit 7 Orange Gray C
13. contact sensors shall be located where the risk of entrapment or obstruction exist such as the perimeter reachable by a moving gate or barrier 6500 065 7 08 For gate operators utilizing contact sensors 1 One or more contact sensors shall be located where the risk of entrapment or obstruction exist such as at the leading edge trailing edge and post mounted both inside and outside of a vehicular horizontal slide gate 2 or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate 3 One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate 4 A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage 5 A wireless contact sensor such as one that transmits radio frequency RF signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures natural landscaping or similar obstructions A wireless contact sensor shall function under the intended end use conditions 6 One or more contact sensors shall be located at the bottom edge of a vertical barrier arm Vehicular gate operator products provide convenience and security However gate operators must use high levels of force to move gates and most people underestimate the power
14. 5 Entrapment Protection Class A vehicular gate operator or system intended for use ina home of one to four single family dwelling or a garage or parking area associated therewith Class Ill A vehicular gate operator or system intended for use industrial location or building such as a factory or loading dock area or other locations not intended to service the general public Class Il A vehicular gate operator or system intended for use ina commercial location or building such as a multi family housing unit five or more single family units hotel garages retail store or other building servicing the general vehicular gate operator system intended for use guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public in which unauthorized access is prevented via Supervision by security personnel This table illustrates the entrapment protection requirements for each of the four 1329 classes UL325 Horizontal Slide Vertical Lift Vertical Pivot CO a f memo ame f ameo Classifications A Inherent entrapment protection system A Swing and Vertical Barrier arm B1 Provision for connection of or supplied with a non contact sensor photoelectric sensor or the equivalent When used as the PRIMARY device must be monitored B2 Provision for connection of or supplied with a
15. 6 KEEP GATES PROPERLY MAINTAINED Read the owner s manual Have a qualified service person make repairs to gate hardware 7 The entrance is for vehicles only Pedestrians must use separate entrance 8 SAVE THESE INSTRUCTIONS Install the gate operator only if 1 The operator is appropriate for the construction of the gate and the usage class of the gate 2 All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet 1 22 m above the ground to prevent a 2 inch 57 2 mm diameter sphere from passing through the openings anywhere in the gate and in that portion of the adjacent fence that the gate covers in the open position 3 All exposed pinch points are eliminated or guarded 4 Guarding is supplied for exposed rollers The operator is intended for installation only on gates used for vehicles Pedestrians must be supplied with a separate access opening The pedestrian access opening shall be designed to promote pedestrian usage Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment Swinging gates should not open into public access areas The gate must be properly installed and work freely in both directions prior to
16. AC power is restored an input push button loop radio receiver etc is required to return the gate to normal operation ON When AC power is restored a 1 second pulse is sent to the gate operator input to automatically restore normal operation Operator Type ON Must be in the ON position Not Used OF Not Used OF 1 Operation Automatic Power up Activation E 6500 065 K 7 08 SECTION 6 MAINTENANCE AND TROUBLESHOOTING Inspection and service of this gate operator by a qualified technician should be performed anytime a malfunction is observed or suspected High cycle usage may require more frequent service checks When servicing the gate operator always check any secondary external reversing devices loops photo eyes etc for proper operation If external reversing devices cannot be made operable do not place this operator in service until the malfunction can be identified and corrected Always check the inherent reversing system when performing any maintenance If the inherent reversing system cannot be made operable remove this operator from service until the cause of the malfunction is identified and corrected Keeping this operator in service when the inherent reversing system is malfunctioning creates a hazard for persons which can result in serious injury or death should they become entrapped in the gate When servicing this gate operator always turn power OFF If gearbox requires oil use o
17. CLOSE DIRECTION NON CONTACT SENSOR Photocell Stops the gate in the closing cycle Gate resumes closing when the input obstruction is cleared Interconnection Cable 1 Motor Red 2 Motor Blue 3 Neutral White 4 24VAC Purple 5 Limit Yellow 6 Spare Brown 7 Limit Orange 8 COM Gray SECTION 3 ADJUSTMENTS The switch settings and adjustments in this chapter should be made after your installation and wiring to the operator s is complete Whenever any of the programming switches on the circuit board are changed power must be shut off and then turned back on for the new setting to take effect 3 1 Circuit Board Adjustments DIP Switches Auto Close Timer Self Test Auto close timer when turned on SW 1 switch 4 Self test mode is for bench checks only The operator will Mode continually cycle the gate Set the DIP switches on the circuit board to the desired setting See switch setting charts on next page Adjust from 1 SW 1 second full counter clockwise to approximately 23 seconds full clockwise The jumper must be set at normal mode to function D SOO 5 TIME OTT DELS E j o s hey Selen SECONDARY PRIMARY ei 4 m a SHADOW OUTPUT 24001 2 REVERSE SHADOW H BE Rx
18. Capacitor Yellow Orange Orange Orange Yellow e Ground Purple Orange Green FS EE S EE FS ES ES ES F EE 88 E o FS E FS E DC Motor Black White Red White Batteries e Power Push to Operate Red White Brown Ground S s s s s s Secondary Interface Terminal chassis NEU HOT Ground 115 VAC Neutral Secondary Current Sensor Yellow Alarm DC Power AC Power ED 6500 065 K 7 08 6500 065 7 08 Model 6500 1 2 HP 230 460 VAC Magnetic Remote Treminal Close Open Sensor Sensor CO 1 2 Brown 50uf Capacitor Yellow Orange Orange Orange Yellow e Ground 9 200 Ot FS EE I EE ES ES ES EE E FE 88 E T E FS E FS F z Power Push to Operate Brown Ground punosy sisseu Neutral eB bj sb ib is sb Ib is HOT HOT NEU NEU HOT e e 230 460 VAC Secondary Secondary Interface Terminal Current Bue m Sensor Bag te Red Yellow FEE 230 VAC ToBlue Black White I White Reset EE Blue o White 460 VAC 0 Blue Blue Black Brown
19. OM 8 COM 8 Gray Primary Operator Second Terminal 2 4 J 20000060006 6 NN 22227 ue e Motor Motor Neutral 24VAC Limit c Spare Limit J Primary secondary interconnection cable in underground conduit AC Power Conduit to Primary Operator Only 6500 065 K 7 08 19 2 1 Main Terminal Description D i 1 LOW VOLTAGE COMMON ACTIVATION 250 ma maximum SHADOW INPUT 7 GATE TRACKER DATA 8 GATE TRACKER BUSY 9 MAGNETIC LOCK OUTPUT 10 DRY RELAY CONTACT 11 DRY RELAY CONTACT 12 LOW VOLTAGE COMMON 13 LOW VOLTAGE COMMON 14 ALARM 15 ALARM RESET 16 SECONDARY OPERATOR CURRENT SENSOR 17 MOTOR 18 MOTOR 19 115 VAC HOT 20 115 VAC NEUTRAL 2 RADIO RELAY SINGLE BUTTON this input is identical to Single Button Activation 3 24 VAC Radio Receiver Power Only OFF SW 1 6 REVERSE SAFETY INPUT If SW 1 switch 3 is ON this terminal becomes the logic output of the OPEN 4 SINGLE BUTTON ACTIVATION INPUT loop detector OPEN LOOP LOGIC OUTPUT 5 SINGLE BUTTON ACTIVATION When gate is closed input will open gate When gate is open and auto close timer SW 1 switch 4 is turned on input w
20. OPERLY MAINTAINED Read the owner s manual Have a qualified service person make repairs to gate hardware 7 The entrance is for vehicles only Pedestrians must use separate entrance 8 SAVE THESE INSTRUCTIONS 4 1 Power and Reset Switches Unlock the power switch cover and open to access the MAIN POWER DC POWER and the operator RESET switch Reset Switch Used to turn off the entrapment alarm and to reset the operator after a hard shutdown has occurred Ac E POWER q Alarm Speaker OT AC Power Switch Powers the operator l ON toggle up or OFF toggle down OFF OFF DC Power Switch Turns the DC system power ON toggle up or OFF toggle down This switch is only installed on model 6500 operators with the DC convenience open system installed 6500 065 K 7 08 n 4 2 Shutdown Conditions Under various entrapment conditions the operator will assume either a soft or hard alarm shutdown To determine what type of reset action is required you will need to understand how the different entrapment conditions affect the gate operator Soft Shutdown This occurs in various situations where the inherent or secondary entrapment protection devices have been activated In a soft shutdown condition the operator will not respond to any input that was present when the entrapment protection device sensed an obstruction If the gate stops at the open position the operator will not respond to the automatic close ti
21. Open Sensor Magnetic Close Sensor Remote Treminal White CO Brown Yellow Orange Orange Orange Yellow fp Ground FS EE F ES FS E ES 23 EE FS EE 33 ES 12 E FS E FS E e Power Push to Operate Brown Ground S s ONE he Secondary Interface Terminal Chassis NEU HOT Ground 115 VAC Neutral o o Secondary Current Sensor Yellow Alarm AC Power 6500 065 K 7 08 ED Model 6500 1 HP 115 Convenience Open Magnetic Close Sensor Magnetic Open Sensor Remote Treminal White CO CO Brown Yellow _ Orange Orange Orange Yellow fp Ground Orange Green FS EE S ES ES FS S ES 8 EE 83 ES o FS Es FS E Motor Black White Batteries Power Red White Push to Operate Red White Brown Ground b s s s s s Secondary Interface Terminal Chassis NEU HOT Ground 115 VAC Neutral Current Sensor Yellow Alarm DC Power AC Power CD 6500 065 K 7 08 Model 6500 1 230 460 Magnetic Close Sensor Magnetic Open Sensor Remote Treminal White CO
22. R CLASS IV A vehicular gate operator or system intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public in which unauthorized access is prevented via supervision by security personnel VEHICULAR BARRIER ARM OPERATOR OR SYSTEM An operator or system that controls a cantilever type device or system consisting of a mechanical arm or barrier that moves in a vertical arc intended for vehicular traffic flow at entrances or exits to areas such as parking garages lots or toll areas VEHICULAR HORIZONTAL SLIDE GATE OPERATOR OR SYSTEM A vehicular gate operator or system that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance and exit to a drive parking lot or the like VEHICULAR SWING GATE OPERATOR OR SYSTEM A vehicular gate operator or system that controls a gate which moves in an arc in a horizontal plane that is intended for use for vehicular entrance and exit to a drive parking lot or the like SYSTEM In the context of these requirements a system refers to a group of interacting devices intended to perform a common function WIRED CONTROL A control implemented in a form of fixed physical interconnections between the control the associated devices and an operator to perform predetermined functions in response to input signals WIRELESS CONTROL A control i
23. a back up system DC power failure low charged or dead batteries for example the system must have a release system to allow the gate to be manually Operated 6500 065 K 7 08 sure that power is removed or shut off prior to placing the gate operator in manual operation Unlock the cover and rotate sliding door Remove release tool and place where shown Release hub Gate can now be manually operated A CAUTION DO NOT REMOVE HUB D 6500 065 K 7 08 SECTION 5 OPTIONAL CONVENIENCE OPEN ADJUSTMENTS The optional convenience open system installed in your vehicular gate operator is designed as a convenience enhancement only It is not designed or intended to provide continuous gate operation during a power outage Its sole purpose is to provide a method to open the vehicular gate to allow unimpeded traffic flow when the gate and access control system is without power If your access control system requires 100 power backup and continuous operation when primary AC power has failed a power inverter backup system such as DoorKing s Model 2000 is required The convenience open system cannot provide continuous gate operation during a power outage This system cycles the gate to the open position one time only after AC power failure The convenience open system requires testing on a monthly basis to insure the batteries are fully charged and that the system is operational The conv
24. ay clock P N 2600 795 365 day clock Torsion Rods Torsion rod assembly is used on uphill swing gates for counter balance P N 1203 084 Hinges Heavy duty ball bearing hinges provide easy swing gate operation P N 1200 009 P N 1200 019 P N 1200 039 Surge Devices High and low voltage surge suppressors help prevent circuit board failure caused by lightning strikes and power surges P N 1876 010 High Voltage P N 1878 010 Low Voltage Gate Scale Use to test torque required to move gate P N 2600 225 Speed Bumps Prefabricated six foot speed bump reduces traffic speed through gate system P N 1610 150 6500 065 K 7 08 Model 6500 1 2 HP 115 VAC Magnetic Close Sensor Magnetic Open Sensor Remote Treminal Re 1 2 HP CO 50 1 Capacitor Yellow Orange Orange Orange Yellow e Ground FS EE S E FS ES ES EE 8 EE 83 E 2 FS s FS E Power Push to Operate Brown Ground S s s S sp Secondary Interface Terminal Chassis NEU HOT Ground 115 VAC Neutral Current Yellow Sensor Alarm AC Power 6500 065 K 7 08 Model 6500 1 2 HP 115 WAC Convenience Open Magnetic Close Sensor Magnetic Open Sensor Remote Treminal 1 2 HP 5 row 7 CO a 50uf
25. being checked If LED lights and gate opens problem is with the keying device If LED does not light replace control board Check motor as described on previous page Gate starts to close Check that the reverse sensitivity is properly adjusted then reverses to Disconnect the gate from the operator and check that the gate operates freely without any binding open Check the loop detector LEDs and input LEDs Any that flash ON will cause the gate to reverse e shadow loop is used check for proper wiring A mis wired shadow loop detector will cause the gate to reverse Replace the circuit board Gate closes and then Check for any input or loop detector LEDs that are ON re opens Checkthat the operator is running in the proper direction see gate closes but will not open above Alarm sounds for5 Operator is in a hard shutdown condition Reset switch must be activated to return operator to minutes and then normal operation beeps once every 5 seconds Operator will not run DC open system will Check if the DC system is set to open gate automatically or requires an input to open not open gate upon Check that the DC system power switch is in the ON position AC power outage Check the batteries for proper voltage Replace if necessary Replace the DC system circuit board 6500 065 K 7 08 This gate operator is designed with built in diagnostics that will alert you to potential
26. contact sensor edge device or the equivalent When used as the PRIMARY device must be monitored Inherent adjustable clutch or pressure relief device D Provision for connection of or supplied with an actuating device requiring continuous pressure to maintain opening or closing motion of the gate E An inherent audio alarm 6500 065 K 7 08 Glossary GATE A moving barrier such as a swinging sliding raising lowering or the like barrier that is a stand alone passage barrier or is that portion of a wall or fence system that controls entrance and or egress by persons or vehicles and completes the perimeter of a defined area RESIDENTIAL VEHICULAR GATE OPERATOR CLASS A vehicular gate operator or system intended for use in a home of one to four single family dwelling or garage or parking area associated therewith COMMERCIAL GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II A vehicular gate operator or system intended for use in a commercial location or building such as a multi family housing unit five or more single family units hotels garages retail store or other building servicing the general public INDUSTRIAL LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III A vehicular gate operator or system intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public RESTRICTED ACCESS VEHICULAR GATE OPERATO
27. control devices are installed in violation of these restrictions immediately remove the gate operator from service and contact your installing dealer Loops and loop detectors photo cells or other equivalent devices must be installed to prevent the gate from closing on vehicular traffic The speed limit for vehicular traffic through the gate area is 5 MPH Install speed bumps and signs to keep vehicular traffic from speeding through the gate area Failure to adhere to posted speed limits can result in damage to the gate gate operator and to the vehicle Besure that all persons who will use the gate system are familiar with the proper use of the gate and gate operator and are familiar with the possible hazards associated with the gate system sure that warning signs are permanently installed on both sides of the gate in an area where they are fully visible to traffic Itis your responsibility to periodically check all entrapment protection devices If any of these devices are observed to function improperly remove the operator from service immediately and contact your installing or servicing dealer Follow the recommended maintenance schedule Do not allow children to play in the area of the operator or to play with any gate operating device To remove the gate operator from service operate the gate to the full open position and then shut off power to the operator at the service panel 6500 065 K 7 08 n UL32
28. dio alarm will chirp every 5 seconds This indicates that the operator is in a hard shutdown condition and the reset switch must be activated to reset the operator and silence the alarm cC 6500 065 K 7 08 Resetting Hard Shutdown When the operator is in a hard shutdown condition audio alarm activated or audio alarm chirps every 5 seconds the only way to reset the gate operator and return it to normal operation is to activate the alarm reset input auxiliary terminals 2 and 3 An alarm reset switch can be mounted external of the gate operator provided that it is installed in the line of sight of the gate and gate operator Before resetting a hard shutdown determine why the shutdown occurred Inspect the gate for any obstructions along its path that could have activated the inherent entrapment sensing system Inspect the gate and gate hardware NOTE DoorKing operators have a built in alarm reset push button mounted on the operator above the power ON OFF toggle switch Activating this button will return the gate operator to normal operation but will not activate the gate operator Once the gate has been reset an open or close command is needed to start the gate operator Most activating commands will cause the gate operator to cycle to the open position This includes activation of a key switch or open command and activation of an open loop Activation of a close command will run the gate to the closed position 4 3 Manual Ga
29. e input Shadow Loop ON Terminal 6 is a Shadow input Switch must be OFF for single operator Dual Operators Switch must be ON when bi parting dual gates are used 7 OFF 8 OFF Relay activates when gate is open 7 OFF 8 ON Relay activates when gate is not closed Tani 8 7 ON 8 OFF Relay activates when gate is opening and open 7 ON 8 ON Relay activates when gate is opening and closing Switch 1 Sets direction of the primary operator so that the operator cycles open upon initial power up and open command If the operator begins to cycle close upon initial power up and open command turn power off and change the setting on this switch Switch 2 Sets direction of the secondary operator so that the operator cycles open upon initial power up and open command If the operator begins to cycle close upon initial power up and open command turn power off and change the setting on this switch Switch 3 Determines if the output of the loop detector DoorKing loop detectors only plugged into the EXIT port will be sent directly to the microprocessor to open the gate or if the output is directed to Terminal 4 where it can then be connected to other input terminals Switch 4 Turns the auto close timer on or off Maximum time that the close timer can be set for is approximately 23 seconds Switch 5 This switch sets the input at Terminal 6 to act as a normal reverse input or to act as a shadow input A shadow input will only hold the gate o
30. enience open system uses two 12 volt 3 0 amp hour gel cell batteries These batteries should be replaced every two years on average or sooner if required Batteries are affected by temperature Cold temperatures will reduce the effectiveness of the batteries High temperatures will result in a shortened battery life Batteries are not covered under warranty 9 1 Operating Mode This convenience open system consist of a control board 2340 010 motor and power supply batteries providing a completely redundant drive system to open the gate should a power outage occur This system is not designed to maintain continuous gate operation rather it provides a convenient method to open a gate ONCE during adverse conditions If continu ous gate and access control system operation is required refer to the DoorKing Model 2000 Inverter Backup Power System Automatic Open after loss of AC Power Turn switch 1 ON and the system will automatically open the gate approximately 3 seconds after loss of AC power Automatic mode is always used for for gates in general access applications such as gated communities apartment complexes etc Switch 1 OFF is not used DIP Switches Restart Options once AC Power is restored Once AC power is restored the system s control board can set to automatically the gate operator switch 3 ON to establish normal operation or can be DIP Switches 6500 065 K 7 08 set to
31. f gate and gate operating system a 6500 065 K 7 08 6 2 Troubleshooting Have a good VOM meter to check voltages and continuity A Meg Ohm meter capable of checking up to 500 meg ohms of resistance is necessary to properly check the integrity of the ground loops When a malfunction occurs isolate the problem to one of three areas 1 the operator 2 the loop system 3 the keying devices Use caution when checking high voltage areas terminals 17 through 20 the motor capacitor and the motor 1 Check the input indicator LEDs They should only come ON when a keying device card reader push button etc is activated If any of the input LEDs are ON continuously this will cause the gate operator to hold open Disconnect the keying devices one at a time until the LED goes OFF 2 Check any external secondary entrapment protection devices Any short or malfunction in these devices can cause the gate operator to stop or to hold open 3 A malfunction in a loop or loop detector can cause the gate operator to hold open or to not detect a vehicle when it is present over the loop The LEDs next to the loop detector ports on the operator circuit board will light only when the loop has detected an object above it If the LEDs stays on after the object has gone then the loop detector has malfunc tioned Pull the loop detector circuit boards from the loop ports on the operator circuit board If the malfunction persists the problem is not with t
32. h a 14 AWG insulated jumper wire CAUTION HIGH VOLTAGE The motor should run With power ON momentarily jumper terminal 19 to terminal 17 with a 14 AWG insulated jumper wire CAUTION HIGH VOLTAGE The motor should run in the opposite direction of the above step If the motor runs in both steps above replace the control board If the motor does not run or runs in only one direction problem can be a bad motor motor capacitor wire connections from the control board to the motor or a bad control board Secondary operator Check that SW 1 switch 6 is ON motor will not run Remove circuit board Momentarily jumper terminal 19 to the primary secondary connection terminal block terminal 1 then to terminal 2 with a 14 AWG insulated jumper wire CAUTION HIGH VOLTAGE The secondary motor should run one way then the other way as power is applied to each terminal If the secondary motor runs in both directions replace the control board If secondary motor does not run or runs in only one direction problem can be in the wiring from the primary to secondary operator bad secondary motor or motor capacitor 6500 065 K 7 08 Gate will not reverse Check ERD setting when an obstruction Make sure operator hub does not slip when gate encounters an obstruction is encountered Gate opens a short Check the reversing sensitivity distance then stops Disconnect the gate from the gate operator and check that the gate swings f
33. he loop system For more information on trouble shooting loops and loop detectors refer to your loop detector instruction sheet and to the DoorKing Loop and Loop Detector Information Manual 4 Check to be sure that there are no shorted or open control wires from the keying devices to the gate operator Ifa keying device fails to open the gate momentarily jumper across terminals 1 and 2 or 1 and 5 on the gate operator circuit board If the gate operator starts this indicates that a problem exist with the keying device and is not with the gate operator 5 Check the high voltage supply A voltage drop on the supply line usually caused by using too small supply voltage wires will cause the operator to malfunction Refer to the wire size chart in section 2 1 Operator will not run Check that power to the operator is turned ON Power LED is OFF Transformer may be overheated Turn power off and allow board to cool for several minutes then retest Check for low 115 VAC power and low voltage shorts Check for 115 VAC at terminals 19 and 20 If voltage measures OK check the terminal strip or replace the circuit board Operator will not run Push test button or momentarily jumper terminal 1 to terminal 2 or 1 to 5 If the input LED does Power LED is ON not come ON check the terminal strip or replace the circuit board If LED does come ON proceed to next steps Remove circuit board With power ON momentarily jumper terminal 19 to terminal 18 wit
34. his will make wire pulls very difficult and can cause damage to wire insulation We suggest that minimum 3 4 inch conduit be used 1 2 Concrete Pad Conduit Location 28 Concrete Pad Length BE Loop Lead In Wires Concrete Pad Be sure that all conduits are installed in accordance with local codes NEVER REMOVE HUB CIN after manual release w 4 Concrete pad MUST level 31 Note Bevel the Back up Motor Plate Electronics Box 19 22 Concrete Pad Width Conduit Area Underground depth of the concrete is determined by soil conditions and local building codes Reinforced 2 concrete recommended 0 edges of concrete pad to eliminate water puddling under the operator 4 minimum Approximate 2 Conduit Position 6500 065 K 7 08 1 3 Type of Installations Standard Installation Recommended for all gate lengths opening 90 ur L gt Y opens in approximately 15 seconds Concrete Pad 46 Standard Compact Installation 2 Recommended for gates up to 14 feet opening 90 Concrete Pad Location as 13 gt
35. ill re set and hold timer When gate is open and auto close timer SW 1 switch 4 is turned off input will close gate When gate is closing input will SW 1 reverse gate When gate is closed this input has no affect on the gate operator When gate is open and auto close timer SW 1 switch 4 is turned ON input will re set and hold timer When gate is open and auto close timer SW 1 switch 4 is turned OFF input will prevent gate from closing When gate is closing input will reverse gate if SW 1 switch 5 is OFF When gate is closing input has no affect on the gate operator if SW 1 switch 5 is ON set for shadow input 24 volt DC magnetic lock power is provided constantly except when the gate is opening or open Operation of relay is dependent on setting of SW 1 switches 7 and 8 Relay contacts can be set for Normally Open NO or Normally Closed NC operation Contact rating is 1 amp maximum at 24 volts DC 6500 065 K 7 08 This terminal is used to connect the secondary operator a dual gate application 3 Not used 2 8 Auxiliary Terminal Description 1 2 3 4 6 7 3 Operator e Chassis ee Ground z 6500 065 K 7 08 2 1 OPEN DIRECTION NON CONTACT SENSOR Photocell Stops gate movement in the open cycle Gate resumes normal operation when the input obstruction is cleared 2
36. in the same conduit Keep them in separate conduits 22 High Voltage Terminal Connections 115 VAC Models 230 VAC A60 Models e 2 2 hz e e e 5 2 s SE gt e S i Lo O D e Route incoming high voltage D power through conduit and into the operator as shown E gt 29 D e Be sure wiring is installed in AL T Chassis accordance with local codes Ground sure to color code all wiring e It is recommended that a surge suppressor be installed on the high voltage power lines to help protect the operator and circuit board from surges and power For 230 and 460 fluctuations Volt 3 phase input use only Electrical Box Secondary operator in a dual two legs of the Knock outs operator application gets power incoming 3 phase through the 8 wire connector that power links the 2 operators together See 2 7 Primary Secondary dual gate Conduit connection DO NOT cycle the operator without the OPEN and CLOSE limit sensors in their specific open and close positions The limit sensors or the AC power switch are the only ways to stop the operator once an open cycle has started This could cause damage to the gate and or operator if the gate opens too far 6500 065 K 7 08 Gm 2 3 Control Wiring Diagram at right is for illustration purposes The actual placement of the secondary protection devices
37. is dependent on the specific installation requirements Secondary entrapment protection devices must be installed with this gate operator This protection may be provided by non contact or contact sensors ora combination of both Secondary device wiring shows inputs to the circuit board only Photo cells must be supplied with power I Refer to the safety instructions in the front of this manual for more information Controls must be installed a minimum of 10 feet from the gate or installed in such a way that the person using the control cannot come in contact with the gate or gate operator All inputs to the 4405 circuit board are Normally Open N O LV open direction non contact sensor Stops the gate in the open cycle only Gate resumes normal operation when the obstruction is cleared LJ Close direction non contact sensor Reverses gate during the closing cycle only Holds gate in the full open position until obstruction is cleared U I ey Pr uM TI TJ gt z 8 189 2 DJ E eq a ET 18 2 d a Radio Receiver power only l Power is limited to 250 ma Cm ere Com Remote Terminal 24 Volt Magnetic Lock Power 24 V
38. is sensing an obstruction the operator will stop the gate and assume a soft shutdown condition When the photocell clears the operator will return to normal operation When the operator is in a soft shutdown activation of any intended input will reset the operator An intended input includes any command any standard safety input and any loop input Activating any of these inputs will reset the gate At that point the gate will return to normal operation If the gate is open the automatic close timer will then time out and close the gate Hard Shutdown A hard shutdown condition occurs when the inherent entrapment protection system has sensed two consecutive obstructions before the gate reaches the full open or closed position Example The gate is closing and the inherent entrapment protection system senses an obstruction and causes the gate to reverse direction As the gate begins to run in the open direction a second obstruction is sensed prior to the gate reaching the full open position Once the second obstruction has been sensed the operator will stop the audio alarm will be activated and all standard inputs are shut down including open commands safety commands loop inputs etc NOTE The audio alarm will remain activated for a maximum of five minutes or until the operator receives a reset input The hard shutdown condition will remain in affect even if the audio alarm shuts off after five minutes After 5 minutes the au
39. m Bolt control arm to gate bracket Slide control arm into elbow assembly KEEP ARM ASSEMBLY LEVEL Bolt gate bracket to gate 1 assembly and gate bracket MUST be level for gate to function correctly 6500 065 K 7 08 1 6 Determining Arm Lengths Slide eloow assembly back and fourth manually opening and closing gate until satisfied with the gate s 90 open and fully closed positions Mark and cut off excess arms Secure arms to elbow assembly with 6 allen screws Tighten hub and release tool Install This DoorKing Swing Gate Operator is shipped with two warning signs The purpose of the warning sign is to alert uninformed persons and to remind persons familiar with the gate system that a possible hazard exists so that appropriate action can be taken to avoid the hazard or to reduce exposure to the hazard Permanently install the supplied warning signs in locations so that the signs are visible by persons on both sides of the gate Use appropriate hardware such as wood or sheet metal screws not supplied to install the warning signs Before attempting to connect any wiring to the operator be sure that the circuit breaker in the electrical panel is in the OFF position Permanent wiring must be installed to the opera
40. mer Example 1 A time clock keys the gate open in the morning and an entrapment protection device senses an obstruction prior to the gate reaching the full open position If the entrapment is sensed by the inherent system the gate will reverse and run back to the closed position The time clock input is still present but the gate will not re open NOTE In some systems the time clock input comes from the telephone entry system relay This same relay may also provide open commands for a card reader MicroPLUS transmitters and the visitor telephone entry If so these devices will also be disabled in a soft shutdown condition Example 2 If the gate is closing and an entrapment protection device is activated the gate will either stop or reverse and run back to the open position depending upon if the secondary or inherent device was activated The automatic close timer will not close the gate Example 3 Vehicle arrives at open loop and gate runs towards the open position The inherent entrapment protection is activated The gate reverses and runs back to the closed position If the vehicle is still present at the open loop a soft shutdown condition does not occur The loop input provides an immediate reset of the operator and the gate will again run to the open position Resetting a Soft Shutdown In some conditions a soft shutdown will reset as soon as the entrapment condition clears For example if a non contact sensor photo cell
41. mplemented in means other than fixed physical interconnections such as radio waves or infrared beams between the control the associated devices and an operator to perform predetermined functions in response to input signals INHERENT ENTRAPMENT PROTECTION SYSTEM A system examples being a motor current or speed sensing system which provides protection against entrapment upon sensing an object and is incorporated as a permanent and integral part of the operator EXTERNAL ENTRAPMENT PROTECTION DEVICE A device examples being an edge sensor a photoelectric sensor or similar entrapment protection device which provides protection against entrapment when activated and is not incorporated as a permanent part of an operator ENTRAPMENT The condition when an object is caught or held in a position that increases the risk of injury 6500 065 K 7 08 Swing Gate Requirements The operator is intended for installation only on gates used for vehicles Pedestrians must be supplied with a separate access opening The pedestrian access opening shall be designed to promote pedestrian usage Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate ref UL325 56 8 4 b 22222222 BW BRRX BWw BRBR up Closed Gates DVVVV Closed Gate
42. nly SYNTHETIC SHC 629 Oil Do not completely fill gearbox with oil Gearbox should be half full only Do not exceed this level Component Maintenance Ca e Activate the primary inherent reverse system by blocking the gate with a solid object When the gate reverses block the gate in the opposite direction prior to the limit being reached The Z entrapment alarm should activate Press the reset button to silence the alarm Check set screws and nuts Check bushings for wear Batteries If operator is equipped with optional DC open system check the batteries for any leakage or loose connections Batteries should be replaced every two years DC System If operator is equipped with optional DC open system check to d be sure the system opens the gate upon loss of AC power Drive Belt Check for alignment tightness and wear Fire Dept Check emergency vehicle access device for proper operation Inspect for damage Check gate hinges for wear and grease if necessary ES u C G Primary Reverse System Check that the gate reverses on contact with an object in both the opening and closing cycles Adjust the reversing sensor if necessary lt Check vehicular reverse and shadow loops for proper operation Release Check manual release for proper operation ra Secondary Reverse Device Check secondary external reverse device s stop or reverse the gate when activated Complete System Complete check o
43. of these systems and do not realize the potential hazards associ ated with an incorrectly designed or installed system These hazards may include Pinch points Entrapment areas Reach through hazards Absence of entrapment protection devices Improperly located access controls Absence of vehicle protection devices Absence of controlled pedestrian access In addition to these potential hazards automated vehicular gate systems must be installed in accordance with the UL 325 Safety Standard and the ASTM F2200 Construction Standard Most lay persons are unaware of or are not familiar with these standards If an automated vehicular gate system is not properly designed installed used and maintained serious injuries or death can result Be sure that the installer has instructed you on the proper operation of the gate and gate operator system Be sure that the installer has trained you about the basic functions of the required reversing systems associated with your gate operating system and how to test them These include reversing loops inherent reversing system electric edges photoelectric cells or other external devices This Owner s Manual is your property Keep it in a safe place for future reference Be sure that all access control devices are installed a minimum distance of 10 feet away from the gate and gate operator or in such a way that a person cannot touch the gate or gate operator while using the device If access
44. olt DC and logic output Power is shut off 5 sec prior to gate starting and remains off while gate is opening and in the open position Note All stand alone Key Switch Stand Alone Keypad Stand Alone Card Reader and telephone entry devices must use a separate power source 6500 065 K 7 08 2 4 Loop Detector Wiring f other detectors are used use a Separate power Loops and loop detectors MUST be installed with this gate supply to power these detectors operator to help prevent the gate from accidentally closing Loop layout shown is for a typical swing gate on vehicular traffic application with two way traffic or one way exit Loop detector wiring is shown for DoorKing plug in loop only traffic Refer to the Loop Information Manual available from www dkaccess com for more information on loops and loop detectors detectors only If other loop detectors are used refer to the installation instructions supplied with those detectors for wiring instructions N Automatic exit loop lead in wires are twisted approx 6 Note SW 1 switches 5 twists per foot se eel 2 2 Shadow loop lead wires are twisted approx 6 twists per wires twisted approx 6 twists per foot and are wired in Shadow Loop Output Com 6500 065 K
45. onnected to Terminals 9 and 12 This applies magnetic lock power and logic to these terminals Switch 3 Spare switch not used Leave in OFF position Switch 4 Spare switch not used Leave in OFF position 6500 065 K 7 08 eG 3 3 Limit Sensing System Adjustment The hub must not slip during operation Tighten bolt to stop any slipping Magnetic sensor activator must be directly above the limit sensors to activate them 36 Close Limit Sensor Loosen the set screws to adjust the limit sensors to the open and closed positions of the operator arm Magnetic Open Limit Sensor 3 4 Inherent Entrapment Sensing Adjustment This vehicular gate operator is equipped with an inherent adjustable reversing sensor Type A Secondary Primary that is used as the primary entrapment sensing system The gate will reverse upon sensing an obstruction in either the opening or closing gate cycle and will cause the gate operator to D reverse direction should an obstruction be encountered For the reverse system to function 7 exes correctly THE HUB MUST NOT SLIP when the gate encounters an obstruction The gate must CY be properly installed and work freely in both directions good set of roller bearing hinges is Min Max Min Max essential for proper swing gate operation The ideal adjustment will allow the operator to move the gate through its entire
46. ontact Sensors For use as a secondary entrapment protection device Miller Edge Inc MGO20 MGR20 MGS20 Photo Cell Non contact photo cells sensors for use as a Secondary entrapment protection device Inc Model IR55 P N 8080 010 Inc Model 60 278 P N 8080 011 Carlo Gavazzi Type 12 P N 8080 030 Carlo Gavazzi Type PMT P N 8080 031 Loop Detector Detectors plug directly into ports on circuit board simplifying wiring P N 9410 010 Single channel detector P N 9409 010 Two channel detector Magnetic Lock Magnetic Gate Lock Kit provides an excellent means to secure swing gates and is a fail safe device allowing emergency vehicle access upon power outage P N 1216 080 and P N 1216 081 Remote Reset Provides a remote station to reset an operator in a hard shutdown condition Must be mounted in line of site of the gate and operator Includes visual and audible signals P N 1404 080 Control Station Interior station mounts into single gang electrical box Provides open and hold open manual operation of the gate P N 1200 017 Interconnect Cable Interconnect wire cable contains all the necessary wires to interconnect primary secondary operators Cable length 30 feet P N 2600 755 Cable length 40 feet P N 2600 756 Cable length 50 feet P N 2600 757 Time Clock 7 day and 365 day time clocks can be used to automatically open gate at pre set time and days Compact clock fits inside the operator P N 2600 791 7 d
47. or existing problems that the microproces sor has detected Specific fault conditions are checked and the operator will signal that a fault exist through the built in alarm Constant tone is heard when power is applied This indicates that the limit switch wire harness is not connected to the circuit board In this condition the operator will not run and the tone will continue until the fault is corrected Check to be sure that the limit switch plug is properly inserted into P2 Constant tone is heard This indicates that the operator is in a hard shutdown condition The tone will continue to sound for five minutes and then will beep once every five seconds The operator reset button must be pressed or power must be removed and then reapplied to return the operator to normal operation Short tone is heard every five seconds This indicates that the operator has been in a hard shutdown condition in excess of five minutes This will continue until the operator reset button is pressed or until power is removed from the operator Operator runs for 1 second and stops two short tones are heard This indicates that there may be a fault with the current sensor circuit Check that the black current sensor wire has been passed through the hole in the current sensor donut with the correct number of loops 1 2 HP motor 2 loops 1 HP motor 1 loop 6 4 Accessory Items The following accessory items are available for the model 6500 swing gate operator C
48. perator in the open position once it is in the full open position A shadow input will not reverse the direction of the gate operator once it begins its close cycle Switch 6 Sets up the circuit board for single or primary secondary dual gate operation Switches 7 8 These work in conjunction with each other and determine when the relay on the board will be activated This relay can be used as a switch for various functions such as illuminating a warning light when the gate is moving or turning on a green light when the gate is full open This relay is not available for these uses if it is being used for the shadow loop function SW 2 Bottom 4 Switches Gate Overlap OFF Primary and secondary operators start at the same time ON Secondary operator starts 1 2 seconds prior to the primary operator OFF Magnetic lock is not used J Magnetic lock is used and connected to terminals 9 and 12 0 0 O Switch 1 Used in primary secondary applications turning this switch ON will cause the start of the primary operator to be delayed 1 2 seconds This allows the secondary gate to reach the full closed position prior to the primary gate which is desirable when the gates are constructed with an overlap or if a magnetic lock is used to secure the gates Switch 2 If a magnetic lock is not used with the gate operator leave this switch in the OFF position Turn this switch ON if a magnetic lock is used and c
49. reely without any and reverses binding Replace the circuit board Gate opens but will Checkthe input LEDs Any ON will hold the gate open and indicates a problem with a keying device not close e Check the secondary safety devices Any activated will hold the gate open and indicates a problem with the safety device Check the loop detectors Any activated can hold the gate open and indicates a problem with the loop detector or ground loop Operator may be in a soft shutdown Activate any keying device to determine if operator returns to normal operation f automatic close is desired be sure SW 1 switch 4 is ON Check motor as described on previous page Gate closes but will Operator may be in a soft shutdown Check input LEDs If any are ON momentarily disconnect not open then re connect the wire going to the respective terminal Operator should open Check to be sure that the operator is running in the proper direction Turn power OFF and then back ON Activate a keying device Operator should run in the open direction If operator runs in the close direction turn power OFF and change direction switch SW 1 switches 1 and or 2 Go to above section if operator now opens but will not close Besure that the respective LED on the control board lights when the keying device connected to the respective terminal is activated If LED does not light momentarily place a jumper wire from terminal 1 to the input terminal
50. require manual input switch 3 OFF before the operator resumes normal operation 5 2 DC System Description Do Not Adjust Timer Not Used Do Not Adjust Batteries Charging LED Gate will automatically OPEN and stay open 2340 during an AC power failure DIP Switch 3 p sss N setting will determine how operator will return to normal operation once AC power ean can has been restored ic Le gt cans LIT D edn eD _ 2x i b 2x IL s i 1 a qi NOWINOD OVA vz pesn 10N NOININOO JON u3MOd OlQvH DC ON OFF Power Switch Black White INdLAO 3ALIV93N YOLOW 9G Red White To Primary or Single Operator To Secondary Operator 9 0 to P2 Plug on Circuit Board Orange to Second Terminal 5 White to Main Terminal 13 White to Second Terminal 7 Purple to Main Terminal 3 Purple to Second Terminal 8 Green to Main Terminal 5 Green not used Switch Function Setting Description OFF Not Used ON Gate will automatically open when a power outage occurs Changes 2 Open Direction OFF Set so that the gate cycles to the open direction upon loss of AC power When
51. te Operation This operator is equipped with a manual release system that will allow the gate to be pushed open in the event of a power outage or equipment failure NEVER remove the hub from the operator after manually releasing it Never attempt to manually push open any gate with an operator attached to it until you have verified that power to the operator has been shut off Emergency Vehicle Access Conditions The automatic vehicular gate system must be designed to allow access to emergency vehicles under different operating conditions 1 During normal powered operation emergency vehicles access the gate by use of the emergency vehicle access device installed on your gate system The type of device that is used in your community is dependent on your city codes These devices may include but are not limited to Fire Department lock boxes Click 2 Enter radio receivers strobe light sensors siren sensors etc 2 In the event of a power failure the emergency vehicle access device may not be functional because the gate operator is un powered If the gate operator is equipped with a convenience open system this system will automatically open the gate when primary AC power is removed NOTE DC convenience open systems are optional and your gate system may or may not be equipped with one Check with your installer to determine if your gate system is equipped with a convenience open system 3 In the event of a primary AC power failure and
52. the installation of the gate operator Do not over tighten the operator clutch pressure relief valve or reduce reversing sensitivity to compensate for a damaged gate For gate operators utilizing Type D protection 1 The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving 2 A warning placard shall be placed adjacent to the controls 3 An automatic closing device such as a timer loop sensor or similar device shall not be employed 4 No other activation device shall be connected Controls intended for user activation must be located at least ten feet 10 away from any moving part of the gate and where the user is prevented from reaching over under around or through the gate to operate the controls Outdoor or easily accessible controls should have a security feature to prevent unauthorized use The Stop and or Reset button must be located in the line of sight of the gate Activation of the reset control shall not cause the operator to start A minimum of two 2 WARNING SIGNS shall be installed one on each side of the gate where easily visible For gate operators utilizing a non contact sensor 1 See the instructions on the placement of non contact sensors for each type of application 2 Care shall be exercised to reduce the risk of nuisance tripping such as when a vehicle trips the sensor while the gate is still moving in the opening direction 3 One or more non
53. tor as required by local electrical codes It is recommended that a licensed electrical contractor perform this work Since building codes vary from city to city we highly recommend that you check with your local building department prior to installing any permanent wiring to be sure that all wiring to the operator both high and low voltage complies with local code requirements THIS GATE OPERATOR MUST BE PROPERLY GROUNDED 6500 065 7 08 2 1 High Voltage Wire Runs The distance shown in the chart is measured in Feet from the operator to the power source If power wiring is greater than the maximum distance shown it is recommended that a service feeder be installed When large gauge wire is used a separate junction box must be installed for the operator connection The wire table is based on stranded copper wire Wire run calculations are based on a 110 VAC power source with 3 voltage drop on the power line plus an additional 10 reduction in distance to allow for other losses in the system This table illustrates the high voltage wire size and distance requirements Amps Wire Size Distance in Feet Tyne Required Required G500V2HP 15 sa 69001 2HP 90 27 65001 2HP 40 15 69001HP 115 97 65001HP 20 49 1 100 1 600 659001HP 460 25 1 500 2 500 4 000 6 500 Reduce the wire distance in half for primary secondary dual gate applications Never run high voltage and low voltage wires
54. travel cycle without reversing but will reverse upon contact with an obstruction with no more than 40 Lbs of force This force can be measured with a gate scale DoorKing P N 2600 225 3 9 Secondary Entrapment Protection System Connection In addition to the inherent reversing a sensor system this operator has O provisions for the connection of a non contact type B1 secondary Q entrapment protection device secondary entrapment protection device must be installed with this operator Photo Cells OX 2 Entrapment Protection u0n3ajoJg 1 H j t 6500 065 7 08 SECTION 4 OPERATING INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS WARNING 70 reduce the risk of injury or death 1 READ AND FOLLOW ALL INSTRUCTIONS 2 Never let children operate or play with gate controls Keep the remote control away from children 3 Always keep people and objects away from gate NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE 4 Test the operator monthly The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non contact sensors After adjusting the force or the limit of travel retest the gate operator Failure to adjust and retest the gate operator properly can increase the risk of injury or death 5 Use the emergency release only when the gate is not moving and power has been shut off 6 KEEP GATES PR
Download Pdf Manuals
Related Search