Dixon 115 338927R1 User's Manual
Contents
1. USE FULL THROTTLE WHEN MOWING for best mower performance and battery charging 8050 006 Throttle control Ignition Switch The ignition key is placed on the control panel and is used to start and stop the engine IMPORTANT INFORMATION Do not run the starter for more than five seconds each time If the engine does not start wait about 10 seconds before retrying 8050 006 Ignition switch 19 CONTROLS Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture For cold starts the throttle knob should be pushed forward all of the way WARNING Gasoline is highly flammable Observe caution and fill the tank outdoors see the safety instruction Refueling Read the safety instructions before refueling The machine has one fuel tank just behind the seat The tank volume is 3 gallons 11 4 liters Make sure the fuel cap is properly tightened and the cap gasket is not damaged The engine will run on a minimum of 85 octane unleaded gasoline no oil mix Environmentally adapted alkylate gasoline can be used See also Technical Data concerning ethanol fuel Methanol fuel is not allowed Do not use E85 alcohol based fuel Damage to engine and components may occur IMPORTANT INFORMATION Experience indicates that alco2. 8058 075 Mower blade control lever locked into blade engagement OPERATION Operating on Hills Read the Safety Instructions Driving on Slopes in the Safely Instructions WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive across slopes e The slowest speed possible should be used before starting up or down hills e Avoid stopping or changing speed on hills e f stopping is absolutely necessary pull drive levers into the neutral position and push to the 8050 020 outside of the unit and engage the parking brake Start conditions e To restart movement release the parking brake e Pull the control levers back to the center of the mower and press forward to regain forward motion e Make all turns slowly IMPORTANT INFORMATION When in reverse control levers return to neutral when released This may cause the mower to suddenly stop 29 OPERATION Mowing Tips 30 Observe and flag rocks and other fixed objects to avoid collisions Begin with a high cutting height and reduce it until the desired mowing result is attained The average lawn should be cut to 21 64 mm during the cool season and over 3 76 mm during the hot months For healthier and better looking lawns mow often after moderate growth For best cutting performance grass over 6 15 cm in height shou
3. SOLENOID il YEL n VEL GRN RED BLK YEL BRN BRAKE RED BLK SWITCH oh s 20 AMP 2 B ENGINE PIGTAIL MOTION WHT PUR CONTROL A1 LEVER dd GRY CT BRN E od WHT ale n BLK YEL WHT BLU BLK LEFT 1 GRN GRN MOTION N CONTROL LEVER PUR BLK YEL 7 I YEL RED BRN BRN L BRN HOURMETER p BLU tS ae a PTO 7 5 AMP SWITCH e e ELECTRIC PUR CLUTCH HOURMETER BLK BLK e re ACCESSORY V BLK OUTLET ENGINE GROUND KEY SWITCH POSITIONS POSITION 1 OFF POSITION 2 RUN1 POSITION 3 RUN2 POSITION 4 START 8053 002 Engine crankshaft bolt Deck pulley bolts Lug nuts Blade bolt Standard 1 4 fasteners Shank Size Diameter in inches fine or coarse thread TECHNICAL DATA Torque Specifications 50 ft lb 67 Nm Standard 16 fasteners 18 ft lb 25 Nm 150 ft lb 203 Nm Standard s fasteners 33 ft lb 44 Nm 75 ft lb 100 Nm Standard 7 16 fasteners 52 ft lb 70 Nm 90 ft lb 122 Nm Standard fasteners 80 ft lb 110 Nm 9 ft Ib 12 Nm HEX HEAD CAP SCREWS The torque values shown should be used as a general guideline when specific torque values are not given U S Standard Hardware SAE Grade 5 SAE Grade 8 Nm Flangelock Screw w Flangelock Nut ft lIbs N 3 AJN e Ln l w 1410 Grade 5 Minimum commercial quality lower quality not recommended Shank Size Diameter in millimeters fine or coarse thread Metric Standard Hardware Grade 8 8 Grade 10
4. sse 16 jen sls Hehe eine 17 Control Locations sessseeeeneeene 17 Steering Control Leaves sese eee eee eee 18 Parking Brake retten 19 Throttle Control Lie itte reset 19 Ignition Re iniecto rei erre rto dette totes oa 19 Choke Controls aree oce nee ttn 20 iz Te E 20 Fuel Shut Off Valve sse 21 Mower Deck Lifting Lever sss sese ee eee eee 21 TRACKING 21 Blade Control Lever essere 22 Manual Transport 22 OPERALQODN 2 Lee epe ines eret iterat in d rentre dus 23 BU 23 cer E 23 Before Starting essen 24 Starting the ae Ta 24 Jumper cables esses 27 Ft nnlng secte cerit centre beret ean teaa 28 Operating on Hills teet 29 MOWING TIDS 5 iori eerie tei teri eren 30 Stopping the Engine essseeeese 31 Manual Trans pOT 32 MAINTENANGE iiir en ise eb usen o Pepe e vane ane 33 Maintenance Schedule sees eree 33 ru M 35 Safety T essere 36 Tire Pressures t i LAR ie plies 36 Parking Brake eet 37 VibeltS wii nei Bia eine need 37 Deck Bell ence de irte e reet Perito rni 37 T EE ated 38 Cutting Blades eiii tette rit 38 Blade replacement 38 Adjusting the Mower Deck sese eee eee 39 Leveling Deck iios 39 Caster Wheels T 40 Cleaning P 40 uuo Tl P M 40 LUBRICATION iiit ctun et ettet ore
5. 2 5 cm 10 6 cm Standard L 570 Ibs 258 kg 75 191 cm 40 102 cm 43 112 cm 43 109 cm 58 147cm 49 CONFORMITY CERTIFICATES USA requirements Labels are placed on the engine and or in the engine compartment stating that the machine will fulfill the requirements This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual Take care of them as they are valuable documents CE requirements If required the vibration data corresponding to Directive 2002 44 EC is given in the Technical Data Section The Declaration of Conformity is included in the literature packet 50 SERVICE JOURNAL Action Date mtr reading stamp sign Delivery Service 1s BOO m o N QA 12 13 14 15 Charge battery Adjust tire pressure of all wheels according to Technical Data Mount the steering controls in the normal position Connect the contact box to the cable for the seat s safety switch Check that the right amount of oil is in the engine Adjust the position of the steering controls Fill with fuel and open the fuel shut off valve Start the engine Check that there is drive to both wheels Check the mower deck adjustment 11 Check The safety switch for the parking brake The safety switch for
6. DIOT Dar Operator Manual SZ4216 CA 966505101 Please read the operator s manual carefully and make sure you understand the instructions before using the machine In order to implement improvements specifications and designs can be altered without prior notification Note that no legal demands can be placed based on the information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent from the manufacturer Modifications to the unit may cause unsafe operations or damage the unit When this product is worn out and no longer used it should be returned to the reseller or other party for recycling 2010 Dixon All rights reserved Beatrice NE Printed in U S A CONTENTS INTROBUGCTION T 5 General igesi rH 5 Driving and Transport on Public Roads 5 TOWING eec ine ien eee ae eh pe t rsen Ee eee 5 Operating eR 5 Good Te hie le ie 6 Manufacturing Number esses 6 SYMBOLS AND DECALS eese 7 AY e iiie iet 9 Safety Instr ctions iiie i aa 9 Personal Safety Equipment sese eee eree 11 Slope Op ration ueniet icri es 11 Safe Handling of Gasoline 13 General Maintenance sse 14 WANS DOM T 16 TOWING TT 16 Spark Arrestor
7. 9 ft lbs nbs Nm 05 2 22 52 7 75 82 u 2 e 24 2 Grade 12 9 fos Nm Nm eo 235 323 440 628 794 N N LO Oo on h O sk c zx Qn m 21 8 43 5 75 119 176 3s 9 x 92 4 ea s wo ws 133 5 3 2 M 4 76 53 30 20 2 5 3 300 50 4 498 5 520 w s4 96 o Nm 2 2 3 4 5 7 5 10 12 f 25 A 47 83 02 269 75 366 90 520 98 664 74 Nm 2 4 7 11 18 32 58 94 60 68 70 707 42 30 71 96 04 1205 47 TECHNICAL DATA Engine T SAE 10W30 10W30 5W30 API SF SJ Min 86 octane unleaded Maxethanol 5 Max MTBE 15 Fuel tank capacity 3 gallons 11 3 liters Wemmism HS The power rating of the engines indicated is the average net power output at specified rpm of a typical production engine for the engine model measured to SAE standard J1349 1801585 Mass production engines may differ from this value Actual power output for the engine installed in the final machine will depend on the operating speed environmental conditions and other variables 48 TECHNICAL DATA Cutting width Cutting height Number of blades Blade length Sprung seat Blade engagement Deck construction Productivity Output Overall dimensions Weight Base machine length Base machine width Base machine height Overall width chute up Overall width chute down jl 1 4
8. and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If the engine runs too fast there is risk for damaging the machine components Be very careful when handling battery acid Acid on skin can cause serious corrosive burns If battery acid is spilled on skin rinse immediately with water Acid in the eyes can cause blindness contact a doctor immediately Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury or damage Ensure that the equipment is in good condition and that all nuts and bolts especially those fastening the blade attachments are properly tightened and torqued 8011 515 Never drive the machine in an enclosed space A WARNING Use protective glasses for maintenance work WARNING The battery contains lead and lead compounds chemicals that are considered to cause cancer birth defects and other r
9. approved fastening equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow children or others in or on towed equipment Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control Follow the manufacturer s recommendation for weight limits for towed equipment Do not tow near ditches canals and other hazards Operating This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones tree stumps etc The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer Operating instructions for the accessories are provided with delivery All other types of uses are incorrect The manufacturer s directions concerning operation maintenance and repairs must be carefully followed Lawn mowers and all power equipment can be potentially dangerous if used improperly Safety requires good judgement careful use in accordance with these instructions and common sense The machine must only be operated maintained and repaired by persons familiar with the machine s special characteristics and who are also knowledgeable about the safety instructions Use only approved repair par
10. at hand when using the machine e Never use the machine when barefoot e Always wear protective shoes or boots preferably with steel toe caps e Always wear approved protective glasses or a full visor when assembling or driving e Always wear gloves when handling the blades e Never wear loose clothing that can get caught in moving parts e Use ear protectors to avoid damage to hearing Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or 8011 670a death Operation on all slopes requires extra caution Personal protective equipment If you cannot back up the slope or if you feel uneasy on it do not mow it e Mow up and down slopes 10 degrees maximum eee ee not across a e Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles e Choose a low ground speed so that you will not have to stop while on the slope e Do not mow on wet grass Tires may lose traction e Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope e Keep movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause machine to roll over e Use extra care while operating machine with grass catchers or other attachments they can affect the stability of t
11. day Lubricate with grease gun Oil change 25h 50h 100h 200h 300h 8058 112 Lubricate with oilcan W Level check e Filter change General Remove the ignition key to prevent unintentional movements during lubrication When lubricating with an oil can it must be filled with engine oil When lubricating with grease unless otherwise stated use a high grade molybdenum disulphide grease For daily use the machine should be lubricated twice weekly Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning it must be replaced Gasoline or other petroleum products must not be used to clean belts 41 LUBRICATION Front Wheel Mount Lubricate with a grease gun one zerk for each wheel mount until the grease is forced out Use only good quality bearing grease Grease from well known brand names petrochemical companies etc usually maintains a good quality Front Wheel Bearings Lubricate with a grease gun one zerk for each set of wheel bearings until the grease is forced out Use only good quality bearing grease IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces Engine Lubrication Refer to the e
12. for dusty operating conditions Change engine oil Lubricate according to lubrication chart Check adjust the parking brake 100 Hour Service 1 Perform the 25 hour service 2 Perform the 50 hour service 3 Change the engine oil filter Clean replace the spark plugs Replace the fuel filter Clean the cooling fins on the engine and transmission Check V belts Check tighten caster wheel axle bolts every 200 hours o MN OO s Change the air filter s paper cartridge 53 SERVICE JOURNAL Action Date mtr reading stamp sign NO oO om 300 Hour Service 1 Perform the 25 hour service Perform the 50 hour service Perform the 100 hour service Check adjust the mower deck Clean the combustion chamber and grind the valve seats Check the engine valve clearance Replace the air cleaner s prefilter foam o MN OA FF WO Iv At Least Once Each Year 1 Clean the engine s cooling air intake 25 hours Replace the air cleaner s pre filter foam 300 hours Replace the air filter s paper cartridge Change the engine oil 50 hours Replace the engine oil filter 100 hours Check adjust the cutting height Check adjust the parking brake 50 hours Clean change the spark plugs 100 hours Change the fuel filter 100 hours 10 Clean the cooling fins 10
13. lifted by hand Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow children or others in or on towed equipment Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control Follow the manufacturer s recommendation for weight limits for towed equipment Do not tow near ditches canals and other hazards Spark Arrestor A spark arrestor for the muffler is available through your authorized Dixon dealer 16 WARNING Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport Ensure that the machine is well fastened to the transport vehicle Always reverse the machine onto the transport vehicle to avoid tipping it over A WARNING This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested bush covered or grassy lands unless the engine s system is equipped with a spark arrestor meeting applicable local or state laws if any CONTROLS This operator s manual describe
14. the mower deck The safety switch in the seat The safety switch in the steering controls Parking brake functionality Driving forward Driving backward Engaging the blades Check the idle speed Check the engine high idle speed Inform the customer about The need and advantages of following the service schedule The need and advantages of leaving the machine for service every 300 hours The effects of service and maintaining a service journal on the machine s resale value Application areas for Mulching Fill in the sales papers Delivery service has been carried out No remaining notes Certified 51 SERVICE JOURNAL Action Date mtr reading stamp sign After the First 10 Hours 1 Change engine oil 25 Hour Service 1 Check the fuel pump s air filter Check the hydraulic system s oil level Check the tire pressures Lubricate the belt adjuster mower deck Lubricate the belt adjuster hydraulic pumps Check clean the engine s cooling air intake Doc om Clean air filter dust cap 52 SERVICE JOURNAL Action Date mtr reading stamp sign 50 Hour Service 1 Perform the 25 hour service 2 Clean replace the air cleaner s filter cartridge paper filter shorter intervals
15. 0 hours 11 Check the engine valve clearance 54 P N 115 338927R1 01 27 10
16. Charging time depends on battery capacity condition age temperature and efficiency of charger 4 Rinse the battery with plain water and dry 5 Clean terminals and battery cable ends with wire brush until shiny 6 Coatterminals with grease or petroleum jelly A WARNING 7 Reinstall battery Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc IMPORTANT INFORMATION Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary Positive terminal must be connected first to prevent sparks from accidental grounding Always use two wrenches for the terminal screws Replacing battery 1 Lift seat and rotate forward 2 Remove the terminal guard 3 Using two wrenches disconnect BLACK battery cable then RED battery cable 4 Unscrew the knob and remove battery hold down Carefully remove the battery from the mower 6 Install new battery with terminals in the same position as the old battery 7 Reinstall battery hold down 8 First connect RED battery cable to positive battery terminal with hex bolt and hex nut 9 Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and hex nut 8050 109 10 Fit the terminal guard Battery cleaning and installation 11 Lower seat e 35 MAIN
17. E f dsn Ism ea ot dit e LHS jt e Sl 8011 642 Jumper cable connection 27 OPERATION Running 1 Release the parking brake by moving the lever downward NOTE The mower is equipped with an operator presence system When the engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine 2 Move the steering controls to the neutral position N 3 Select the cutting height by placing the lever into the desired notch WARNING Ensure that no one is near mower when engaging blade control lever 4 Engage the mower blade by sliding the lever upwards and into the lock notch 5 Move throttle control to full throttle 6 The machine s speed and direction are continuously variable using the two steering controls When both controls are in the neutral position the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Turning on the spot zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position 28
18. Raise the deck into the highest cutting position c e Pull the EZT bypass linkages out and into the slots Release linkages to hold in the bypass position e Release park brake e To reengage the EZT s to drive reverse the above procedure 8050 018 Set bypass linkages into slots on both sides 22 OPERATION Read the Safety section and following pages if you are unfamiliar with the machine Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its own power Additionally we suggest when first operating the mower use a reduced throttle speed and reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation or until operator becomes comfortable with controls We also suggest first time users or new users to Zero Turn mowers to become familiar with the mower s movement on a hard surface such as concrete or blacktop PRIOR to attempting to operate on turf Until operator becomes comfortable with mower controls and zero turning capability they may damage turf due to overly aggressive maneuvers IMPORTANT INFORMATION When control levers are in the reverse position they return to neutral when released This may cause the mower to suddenly stop Steering To move forward and backwar
19. TENANCE Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions The engine can only be started when 1 The mower deck is disengaged 2 The steering controls are in the outer locked neutral position 3 The driver is sitting in the driver s seat 4 The parking brake is on Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again If the machine starts when one of these conditions is not met turn the machine off and repair the safety system before using the machine again Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat Tire Pressures All tires should be at 15 psi 103 kPa 1 bar 36 8050 020 Start conditions IMPORTANT INFORMATION In order to be able to drive the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position otherwise the engine will stop 8011 564 Tire pressures MAINTENANCE Parking Brake Visually check that no damage is found on the lever links or switch belonging to the parking brake Perform a standstill test and check t
20. The engine s model e The engine s type e Code Please have these available when ordering spare parts The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear SYMBOLS AND DECALS These symbols are found on the machine and in the operator s manual Study them carefully so that you know what they mean IMPORTANT INFORMATION XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX WARNING XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX Used in this publication to notify the reader of a risk of material damage particularly if the reader should neglect to follow instructions given in the manual Used also when there is a potential for misuse or misassembly RN 4 e II i Used in this publication to notify the reader of a risk of personal injury or death particularly if the reader should neglect to follow instructions given in the manual Reverse Neutral Fast Slow Choke Fuel Warning Parking Brake CE conformity Warning Rotating blades Do not touch parts marking Only for keep away from the European market discharge deck Battery acid is corrosive explosive and flammable Do not stand here Noise emissions to the surroundings in accordance with the European Union s directive The machine s emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European market Use protective gla
21. brake 9 First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours n dusty conditions cleaning and replacement are required more often 9 For daily use the machine should be lubricated twice weekly Performed by authorized service workshop Described in this manual oe Not described in this manual B See engine manufacturers Owners Manual 33 MAINTENANCE Daily Weekly At Maintenance interval in least hours once Maintenance Before After each year 25 50 100 300 Check adjust throttle cable Check the condition of belts belt pulleys o Change the engine oil E E Replace the engine oil filter G H Clean replace the spark plugs a a Check the caster wheels every 200 hours e Check adjust the mower deck e e Check the engine valve clearance Perform the 300 hour service Lubricate according to Lubrication Schedule e e e e e 9 First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours 2 n dusty conditions cleaning and replacement are required more often 9 For daily use the machine should be lubricated twice weekly 9 Performed by authorized service workshop Described in this manual I Not described in this manual B See engine manufacturers Owners Manual WARNING Befor
22. d The direction and speed of the mower s movements is effected by the movement of the control lever s on each side of mower The left control lever controls the left wheel The right control lever controls the right wheel First time users should push mower see Manual Transport in the Operation section to an open flat area without other people or vehicles obstacles nearby In order to move unit under its own power the operator must be in the seat start engine see Before Starting in Operation section adjust engine speed to idle disengage parking brake do not engage blades at this time rotate control levers inward As long as the control levers have not been moved forward or backwards mower will not move Slowly move both control levers forward slightly This will allow mower to start moving forward in a straight line Pull back on control levers to the neutral position and mower should stop moving Pull back slightly on control levers this will allow mower to start moving backwards Push forward on control levers to the neutral position and mower should stop moving To turn to the right While moving in a forward direction pull the right lever back towards the neutral position while maintaining the position of the left lever this will slow the rotation of the right wheel and cause the machine to turn in that direction To turn to the left While moving in a forward direction pull the left lever back towards the neutral p
23. de 2 Cutter housing 3 Blade bolt special Blade attachment MAINTENANCE Adjusting the Mower Deck WARNING Before performing any service or adjustment checklist 1 Engage the parking brake Place the Blade switch in the disengaged position Turn ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling Check the tire pressure before adjustment of the mower deck See Checking Tire Pressure in Maintenance Faulty mower deck adjustments will cause an uneven mowing result Leveling Deck 1 Position the mower on a level preferably concrete surface 2 Check the pressure in all four tires See Technical Data section 3 Rotate blade to align side to side 4 Turn front adjuster nut s to level deck side to side 8050 015 Side to side adjuster nut IMPORTANT INFORMATION This procedure will place the mower in a base measurement position Additional adjustment may be required to achieve desired cut for the type of grass or conditions involved 39 MAINTENANCE Caster Wheels Check every 200 hours Check that wheels rotate freely If wheels do not rotate freely take the unit to your dea
24. down position OPERATION Move the steering controls outward to the locked outer neutral position 8050 028 Place controls in neutral position Move the throttle to the middle position 8050 008 Set the throttle If the engine is cold the choke control should be pushed forward to its extent 8050 007 Choke control 25 OPERATION Open the fuel valve 8050 010 Open the fuel valve Press in and turn the ignition key to the start position 8050 135 Turn to START position When the engine starts immediately release the ignition key back to the run position IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time If the engine does not start wait approximately 10 seconds before retrying 8050 136 Release ignition to the RUN position 26 OPERATION Slowly slide the choke control back to the middle position when the engine has started Set the desired engine speed with the throttle Allow the engine to run at a moderate speed half throttle for 3 5 minutes before loading it to heavily USE FULL THROTTLE WHEN MOWING no choke WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive syst
25. e e Blades are incorrectly balanced e Engine is loose STORAGE Winter Storage At the end of the mowing season the machine should be readied for storage or if it will not be in use for longer than 30 days Fuel allowed to stand for long periods of time 30 days or more can leave sticky residues that can plug the carburetor and disrupt engine function Fuel stabilizers are an acceptable option as regards to the sticky residues that can occur during storage Add stabilizer to the fuel in the tank or in the storage container Always use the mixing ratios specified by the manufacturer of the stabilizer Run the engine for at least 10 minutes after adding the stabilizer so that it reaches the carburetor Do not empty the fuel tank and the carburetor if you have added stabilizer WARNING Never store an engine with fuel in the tank indoors or in poorly ventilated spaces where fuel vapor can come in contact with open flames sparks or a pilot light such as in a boiler hot water tank clothes drier etc Handle the fuel with care It is very flammable and can cause serious personal injury and property damage Drain the fuel into an approved container outdoors and far away from open flame Never use gasoline for cleaning Use a degreaser and warm water instead To ready the machine for storage follow these steps i Thoroughly clean the machine especially under the mower deck Touch up damage to the paint and spray a
26. e Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it if it has been worked hard Avoid idling the engine for longer periods as there is a risk of the spark plugs fouling e Disengage the mower deck by sliding the blade control lever out of the lock notch and down into the lower position e Raise the mower deck by pulling the lifting lever upward to the transport position e When the machine is standing still activate the parking brake by pulling the lever backward e Move the throttle to the minimum position tortoise symbol Turn the ignition key to the stop position Never use choke to stop the engine e Move the steering controls outward e Remove key Always remove key when leaving the mower to prevent unauthorized use IMPORTANT INFORMATION Leaving the ignition switch in any other position than OFF will cause the battery to be discharged Raise the mower deck with the lifting lever 8058 085 31 OPERATION Manual Transport When pushing or pulling the mower be sure to engage the EZT Hydrogear bypass linkages The EZT bypass linkages are located on the rear of the frame below the rear engine guard e Raise the deck into the highest cutting position e Pull the EZT bypass linkages out and into the slots Release linkages to hold in the bypass position e Release park brake e To reengage the EZT s to drive reverse the above pr
27. e performing any service or adjustment checklist s Engage the parking brake e Place the Blade switch in the disengaged position Turn the ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug 34 MAINTENANCE Battery Your mower is equipped with a maintenance free battery that does not need servicing However periodic charging of the battery with an automotive type battery charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight Always use protective glasses when handling the battery e Recharge at 6 10 amperes for 1 hour STANDARD STATE APPROXIMATE BATTERY CHARGING TIME TO FULL CHARGE AT 80 F 27 C To clean battery and terminals RATIER BF Maximum Rate at Corrosion and dirt on the battery and terminals can CHARGE so Amps 30 Amps 20Amps 10 Amps cause the battery to leak power 12 6V 100 FULL CHARGE 1 Open the terminal access doors 12 4V 75 20min 35min 48min 90min 2 Remove the red terminal guard 12 2V 5096 45 min 75 min 95 min 180 min 3 Disconnect BLACK battery cable first then the Jey Zoe Sorti Smin Smin eso nin RED battery cable and remove the battery from Wes 0 Sain i So mine SSmi omn the machine
28. em damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See Battery in the Maintenance section If jumper cables are used for emergency starting follow this procedure Jumper cables 1 Connect each end of the RED cable to the POSITIVE terminal on each battery taking care not to short against chassis 2 Connect one end of the BLACK cable to the NEGATIVE terminal of the fully charged battery 3 Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order 1 Remove BLACK cable first from chassis and then from the fully charged battery 2 Remove RED cable last from both batteries 8050 007 Use full throttle when mowing IMPORTANT INFORMATION Your mower is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use your mower to start other vehicles aK C m D pem Ad ij LI Le P ipai far HI
29. entage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free of grass leaves or other debris buildup which can touch hot exhaust or engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage 8011 520 Never take passengers WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is an odorless colorless poisonous gas Do not use the machine in enclosed spaces SAFETY Personal Safety Equipment WARNING When using the machine approved personal protective equipment shown in illustrations shall be used Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your retailer for help in choosing the right equipment e Make sure that you have first aid equipment close
30. eproductive system damage Wash your hands after handling the battery SAFETY Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable normally negative black is removed from the battery e Use protective goggles e Ensure that the fuel filler cap is mounted tightly and no flammable substances are stored in an open vessel WARNING A Avoid electrical sparking and its consequences by the following routines e Never work with the starter circuit if there is spilled fuel e Disconnect the negative cable from the battery first and reconnect it last e Do not make a bridge short circuit across the starter relay to run the starter e Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas e Stop to inspect the equipment if the machine runs over or into anything If necessary make repairs before starting e Never make adjustments with the engine running e The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Only use approved repair parts for the machine e The blades are sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them e Check the parking brake s funct
31. et eaaet equi 41 Front Wheel Mount terrre 42 Front Wheel Bearings esses 42 Engine Lubrication eee 42 Steering Control Shae sees eee eee 42 TROUBLESHOOTING 2 cua totiens 43 Winter lt eT Te seen 45 STORAGE 3 otc eei eet es 45 Gon 45 SCHEMATIGS iiia entente iien ea repere rites 46 TECHNICAL DATA rentre ence 47 Torque Specifications sees eee eee eee 47 CONFORMITY CERTIFICATES eee 50 SERVICE JOURNAL 2 treten tct 51 WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must allow only trained persons who understand these instructions to operate the mower Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling INTRODUCTION Congratulations Thank you for purchasing a Dixon ride on mower This machine
32. f valve in the OPEN position Mower Deck Lifting Lever The lifting lever is used to place the mower deck in the transport position or one of the 6 different cutting height positions The cutting height is set by placing a lever in the notch for the desired cutting height The lifting lever can also be used to temporarily adjust the cutting height such as when passing a minor bump in the lawn IMPORTANT INFORMATION Always use the high position F to transport 8058 085 The mower deck s lifting lever Tracking If the mower is not tracking straight check the air pressure in both rear tires Recommended air pressure is 15 psi 1 bar Tracking must be checked on a flat and level concrete or blacktop surface If the unit still does not track straight contact your Dixon workshop for adjustments 21 CONTROLS Blade Control Lever To engage the mower blades slowly lift the lever up and into the the lock notch WARNING No adjustments or maintenance to be carried out unless e the engine stopped 8058 074 Mower deck blade control lever in the disengaged position the ignition key removed the parking brake activated Manual Transport M La When pushing or pulling the mower be sure to TE engage the EZT Hydrogear bypass linkages The EZT A bypass linkages are located on the rear of the frame L below the rear engine guard e
33. hat there is sufficient braking action To adjust the parking brake contact the Dixon service workshop WARNING Faulty adjustment can result in reduced braking ability and can cause an accident V belts Check every 100 hours of operation Check for severe cracking and large nicks NOTE The belt will show some small cracks in normal operation The belts are not adjustable Replace belts if they begin to slip from wear Deck Belt To replace deck belt Deck belt removal 1 Parkon a level surface Apply park brake 2 Lower the deck to the lowest cutting position 3 Disengage the clutch by sliding the blade control lever downwards 8058 074 4 Carefully lift the belt away from belt keepers and off deck pulleys and remove from deck 5 Replace belt refer to the belt routing decal on the deck and re engage clutch 8050 013 Check deck belt for excessive wear 37 MAINTENANCE EZT Belt To replace EZT belt Park the mower on a level surface Engage the park brake EZT belt removal NOTE Be careful not to damage the fan blades on the EZT as this can affect cooling or damage the EZT 1 Remove the deck belt see To Replace Deck Belt in this section of the manual 2 Create slack in the belt by pushing the spring loaded idler arm inward Rotate arm to release belt tension 3 The belt should now be able to be removed from the engine pulley and EZT pulleys Belt installa
34. he machine WARNING e Do not use on steep slopes e Do not try to stabilize the machine by putting a foot on the ground e Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in 6003 004 Mow up and down not side to side Do not drive up or down hills with slopes greater than 10 degrees Do not drive across any slopes 11 SAFETY Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain out of the path of danger e Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator e Be alert and turn machine off if a child enters the area e Before and while backing look behind and down for small children e Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children Keep children away from work area who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine e Never allow children to operate the machine e Use extra care when approaching blind corners shrubs trees or other objects that may block the view of a child 8011 518 8011 517 Never allow chi
35. hol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel the next season See Storage Instructions for additional information Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur 20 8050 007 Choke control 8050 012 Fuel tank WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at least two 2 minutes before refueling WARNING Fill to bottom of filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame CONTROLS Fuel Shut Off Valve The fuel shut off valve is located in the fuel line under the seat Tilt seat forward for access The fuel valve is ON when the valve is parallel to the fuel line Rotate the valve turn clockwise to turn fuel OFF IMPORTANT INFORMATION In order to obtain an even cutting height it is important that the air pressure is 15 psi in all tires 8050 010 Fuel shut of
36. ionality regularly Adjust and service as necessary e The mulch blades should only be used in familiar areas when higher quality mowing is desired e Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine e Allow the machine to cool before putting it in storage e Regularly clean deck and underside of deck avoid spraying engine and electrical components with water I Tamil Tis ei 1 MTT ed LS T CELA a ES a Uma 6003 009 Do not smoke when performing maintenance on the battery The battery can explode and cause serious injury damage 8009 728 8011 514 Regularly clean deck 15 SAFETY Transport e The machine is heavy and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer e Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands chains or straps when transporting e Do not operate this machine on public roadways e Check and abide by local traffic regulations before transporting the machine on any road e Do not tow this machine it may cause damage to the drive system e Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to be
37. is built for superior efficiency to rapidly mow primarily large areas A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine s performance This manual is a valuable document Read the contents carefully before using or servicing the machine The following of instructions use service maintenance etc by all who operate this machine is important for the safety of the operator and others It can also considerably increase the life span of the machine and increase its resale value If you sell your machine be sure to give the operator s manual to the new owner The final chapter of this operator s manual provides a Service Journal Ensure that service and repair work are documented A well kept service journal reduces service costs for the maintenance and affects the machine s resale value Please contact your dealer for more information Take the operator s manual along when the machine is taken to your dealer for service General In this operator s manual left and right backward and forward are used in relation to the machine s normal driving direction Continuous dedication to improve our products require that specifications and design are subject to change without notice Driving and Transport on Public Roads Check applicable road traffic regulations before transporting on public roads If the machine is transported you must always use
38. is loose Defective ignition cable Defective spark plug electrode Defective spark plug connection Rich fuel mixture or fuel air mixture Wrong fuel type Water in fuel Clogged air filter 43 TROUBLESHOOTING Problem The engine seems weak The engine overheats Battery not charging The machine moves slowly unevenly or not at all Mower deck not engaging Uneven mowing results The machine vibrates 44 Cause e Clogged air filter e Fouled spark plugs e Carburetor incorrectly adjusted e Clogged air intake or cooling fins e Engine overloaded e Poor ventilation around engine e Defective engine speed regulator e Soot in the combustion chamber e Too little or no oil in the engine e Fouled spark plug e Poor contact with battery terminal cable connectors e Parking brake on e Hydraulic pump bypass linkage engaged e Drive belt for the transmission gears slack or has come off e Defective hydraulic system e Airin hydraulic system e Drive belt for the mower deck has come loose e Contact for the electromagnetic coupling has loosened e Blade switch is faulty or has come loose from the cable contact e Fuse has blown e Different air pressure in the tires on left and right sides e Bent blades e Suspension for the mower deck is uneven e Blades are dull e Driving speed too high e Grass is too long e Grass collected under the mower deck e Blades are loos
39. ld be mowed twice Make the first cut relatively high the second to the desired height The mowing result will be best with a high engine speed the blades rotate rapidly and low speed the rider moves slowly If the grass is not too long and dense the driving speed can be increased without negatively affecting the mowing result The finest lawns are obtained by mowing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results Avoid mowing wet lawns The mowing result is poorer because the wheels sink into the soft lawn clumps build and the grass clippings fasten under the cowling Hose the mower deck underside with water after each use When cleaning the mower deck shall be raised into the transport position Make sure the mower is cooled and the engine is off Use compressed air to clean top surface of the deck Avoid flooding water on top surface engine and electrical components When the mulching kit is used it is important that the mowing interval is frequent WARNING Clear the lawn of stones and other objects that can be thrown out by the blades 8011 603 Mowing pattern WARNING Never drive the rider on terrain that slopes more than 10 degrees Mow slopes up and down never side to side Avoid sudden directional changes OPERATION Stopping th
40. ldren to operate the machine 12 SAFETY WARNING The engine must not be started when the driver s floor plate or any protective plate for the mower deck s drive belt is removed Safe Handling of Gasoline To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition e Use only approved gasoline container e Never remove gas cap or add fuel with the engine running Allow engine to cool at least two 2 minutes before refueling e Never fuel the machine indoors e Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance e Before beginning to refuel minimize the risk of 8011 516 static electricity by touching a metal surface Never fill the fuel tank indoors e Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from the vehicle when filling e Remove gas powered equipment from the truck WARNING or trailer and refuel it on the ground If this is not possible refuel such equipment with a portable container rather than from a gasoline dispenser The engine and the exhaust system become very hot during operation nozzle There is risk for burns if touched e Keep the nozzle in contact with the rim
41. ler for service Foam filled tires or solid tires will void the warranty Removal and installation of caster wheel 1 Remove nut 1 and caster bolt 2 2 Pullthe wheel out of the fork and take care of the sleeve 3 3 Reinstall in reverse order Tighten caster bolt IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the tires Excessive loads created by foam filled tires will cause premature failures Only use O E M specified tires Cleaning Regular cleaning and washing especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it is cooled before the debris sticks Use compressed air to clean the top side of mower deck For cleaning the underside of the deck use the cleanout port Attach the quick connect from the accessory packet to any garden hose After mowing snap the hose to the cleanout port and turn on water Restart the mower and engage the blades to use the spinning action to wash away debris Make sure the hose is away from the mower blades Avoid spraying water on the engine and electrical components Use protective glasses when cleaning and washing Hardware Check daily Inspect the entire machine for loose or missing hardware 40 8050 001 Caster wheels 8058 084 Clean regularly LUBRICATION 12 12 1 52 1 365 12 12 Every year 1 52 Every Week 1 365 Every
42. ngine manufacturer s manual for maintenance and service instructions Steering Control Shafts Tip the driver s seat Lubricate with a grease gun one zerk for each steering control shaft until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 42 8050 009 Lubricating the wheel bearings 8058 076 Lubricating the steering control shafts TROUBLESHOOTING Problem The engine will not start The starter does not turn the engine over The engine runs rough Cause Blade lever is engaged Steering controls are not locked in neutral position Driver is not sitting in driver s seat Parking brake is not activated Battery is dead Contamination in carburetor or fuel line Fuel supply is closed or tap for fuel tank is in wrong position Clogged fuel filter or fuel line Dead battery Poor contacts on the battery terminal cable connections Fuse blown Ignition system faulty Fault in the starter safety circuit See Checking the Safety System in the Maintenance section Faulty carburetor Choke control used with warm engine Defective valves Defective piston cylinder piston ring or cylinder head seal Oylinder head bolts are loose Clogged fuel filter or jet Clogged ventilation valve on fuel cap Fuel tank nearly empty Fouled spark plug Spark plug
43. ocedure 32 9 8050 018 Set bypass linkages into slots on both sides MAINTENANCE Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine For those points not described in this manual visit an authorized service workshop An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation Read Maintenance in the Safety section Daily Weekly At Maintenance interval in least hours once Maintenance Before After each year 25 50 100 300 Check the parking brake e Check the engine s oil level every refueling E Check the safety system e Check for fuel and oil leakages Check clean the engine s cooling air intake E Check the mower deck e Check for loose hardware screws nuts e Clean under the mower deck e Start the engine and blades listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts belt pulleys Check the tire pressures e Check battery e Sharpen replace mower blades e Clean the engine s cooling air intake m E Clean the air cleaners pre filter foam E E Clean the air cleaner s filter cartridge paper filter E H Check adjust the parking
44. of the fuel Allow engine and exhaust system to tank or container opening at all times until fueling cool at least two 2 minutes before is complete Do not use a nozzle lock open refueling device e If fuel is spilled on clothing change clothing immediately e Never overfill fuel tank Replace gas cap and tighten securely e Do not start the engine near spilled fuel e Never use gasoline as a cleaning agent e If leaks arise in fuel system engine must not be started until problem has been resolved e Check the fuel level before each use and leave space for the fuel to expand as the heat from the engine and the sun may otherwise cause the fuel to expand and overflow 13 SAFETY General Maintenance 14 Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If the machine strikes a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s recommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves
45. op machine if anyone enters the area 8011 512 e Never carry passengers The machine is only Read the operator s manual before starting the machine intended for use by one person e Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing e Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces e Do not operate machine without the entire grass catcher discharge guard or other safety devices in place and working e Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting e Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard 8011 513 Clear the area of objects before mowing 10 SAFETY Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Data indicates that operators age 60 years and above are involved in a large perc
46. osition while maintaining the position of the right lever this will slow the rotation of the left wheel and cause the machine to turn in that direction To zero turn While moving in a forward direction first pull both control levers back until the mower stops or slows dramatically Then by alternating one lever slightly to the forward position and the other in the reverse position 23 OPERATION Before Starting Read the sections Safety Instructions and Controls before starting the machine Perform the daily maintenance before starting see Maintenance Schedule in the Maintenance section Check that there is sufficient fuel in the fuel tank Adjust the seat to the desired position The following conditions must be fulfilled before the engine can be started The driver must be seated on the seat The blade control lever for engaging the mower blades must be down in the lower position The parking brake must be on Both steering controls must be in the locked outer neutral position Starting the Engine ili 2 3 Sit on the seat Raise the mower deck by pulling the lifting lever upward to the transport position F Activate the parking brake Disengage the mower blades by lowering the blade control lever out of the lock notch and into the down position 24 8050 020 Start conditions 8058 074 Set the blade control lever to the
47. s the Dixon Zero Turn Transmission from the engine is made via belt driven Rider The rider is fitted with a four stroke overhead hydraulic pumps Using the left and right steering valve engine controls the flow is regulated and thereby the direction and speed Control Locations 9 O9 LEIPZU O 8058 094 Cutting height handle Park brake Choke throttle control Ignition switch Motion control levers Blade control lever Fuel tank cap Fuel shut off valve Bypass linkage Mn UM gt CAND 17 CONTROLS Steering Control Levers The machine s speed and direction are continuously variable using the two steering controls The steering controls can be moved forward or backward about a neutral position Furthermore there is a neutral position which is locked if the steering controls are moved outward When both controls are in the neutral position N the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position The rotation direction when
48. sses Use protective gloves SYMBOLS AND DECALS Read Shut off engine and Keep a safe Use on slopes No passengers Operator s remove key before distance from no greater Manual performing any the machine than 10 maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up Careful going exposure to and toes remove safety watch for other forward watch for thrown objects shields while people other people engine is running DANGER KEEP HANDS AND FEET AWAY Moving sharp blades under cover SAFETY Safety Instructions These instructions are for your safety Read them carefully WARNING WARNING A THIS CUTTING MACHINE IS CAPABLE This symbol means that important OF AMPUTATING HANDS AND FEET safety instructions need to be AND THROWING OBJECTS FAILURE emphasized It concerns your safety TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH General Operation e Read understand and follow all instructions on the machine and in the manual before starting e Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades e Be sure the area is clear of bystanders before operating St
49. thin layer of oil on the underside of the mower deck to avoid corrosion Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose Change the engine oil dispose of properly Empty the fuel tanks or add a fuel stabilizer Start the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor Remove the spark plug and pour about a tablespoon of engine oil into the cylinder Turn over the engine so that the oil is evenly distributed and then refit the spark plug Lubricate all grease zerks joints and axles Remove the battery Clean charge and store the battery in a cool place but protect it from direct cold Store the machine in a clean dry place and cover it for extra protection Service When ordering spare parts please specify the purchase year model type and serial number Always use genuine Dixon spare parts An annual checkup at an authorized service workshop is a good way to ensure that the machine performs its best the following season 45 WIRING DIAGRAM NOTES 1 SEAT UNOCCUPIED 2 BRAKE SWITCH IN OFF POSITION 3 MOTION CONTROL LEVERS OUT 4 PTO IN OFF POSITION
50. tion 1 Wrap the EZT belt around the EZT pulleys 2 Route the belt around the inside of the idler pulley 3 Wrap the belt around the engine pulley Cutting Blades In order to attain the best mowing effect it is important that the blades are well sharpened and not damaged Bent or cracked blades or blades with large nicks should be replaced Damaged blades should be replaced when hitting obstacles that result in a breakdown Let the service workshop decide whether the blade can be repaired ground or must be replaced Balance the blades after sharpening Check the blade mounts Blade replacement 1 Remove blade bolt by turning counterclockwise 2 Install new or resharpened blade with stamped GRASS SIDE facing towards ground grass down or THIS SIDE UP facing deck and cutter housing 3 Install and tighten blade bolt securely 4 Torque blade bolt to 45 55 ft Ibs 60 75 Nm IMPORTANT INFORMATION Special blade bolt is heat treated Replace with a Dixon bolt if required Do not use lower grade hardware than specified WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at least two 2 minutes WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling The sharpening of blades should be carried out by an authorized service workshop 8052 007 1 Bla
51. ts to maintain this machine Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage INTRODUCTION Good Service Dixon s products are sold all over the world and only adjusted by your retailer See the certificate in the in specialized retail stores with complete service This Service Journal in this operator s manual ensures that you as a customer receive only the best When you need spare parts or support in service support and service Before the product is delivered questions warranty issues etc please consult the machine has for example been inspected and the following professional Manufacturing Number This Operator s Manual belongs to the machine with Engine Transmission the manufacturing number The machine s manufacturing number can be found on the printed plate affixed to the left in the engine compartment Stated on the plate from the top are e The machine s type designation I D e he manufacturer s type number Model e The machine s serial number Serial no Please have the type designation and serial number available when ordering spare parts The engine s manufacturing number is stamped on one of the valve covers The plate states e
52. zero turning is determined by which steering control is moved backward behind the neutral position If the left steering control is pulled backward the machine turns to the left Use extra care when using this maneuver If the steering controls are in uneven positions when standing still or do not fit in the slots for moving the controls outward they can be adjusted 18 8050 003 Steering controls WARNING The machine can turn very rapidly if one steering control is moved much further forward than the other 8050 004 1 Forward 2 Neutral 3 Neutral slot Neutral lock 4 Reverse Motion control lever right side CONTROLS Parking Brake The parking brake is found on the right side of the machine Pull the lever backward to activate the brake and forward to release it IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake Always set the parking brake before dismounting Release the parking brake before moving the mower 8050 005 Parking brake not activated Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades In order to increase or decrease the engine speed the control is moved forward or back respectively Avoid idling the engine for long periods as there is a risk of fouling the spark plugs
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