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Datalogic Scanning Matrix 400 User's Manual

1. Se T 5 Power MX4000 Main Serial Interface RS485 Half Duplex Auxiliary Serial Interface Local Echo RS232 Host External Trigger for One Shot or Phase Mode 0 ee E Figure 109 Multiplexer Layout The auxiliary serial interface of the slave readers can be used in Local Echo communication mode to control any single reader visualize collected data or to configure it using the VisiSet utility Each reader has its own reading phase independent from the others When One Shot or Phase Mode operating mode is used the reader can be activated by an External Trigger for example a pulse from a photoelectric sensor when the object enters its reading zone 90 TYPICAL LAYOUTS 6 6 ETHERNET CONNECTION MATRIX 400 XXX 010 MODELS ONLY For Matrix 400 XXX 010 models the Ethernet connection is possible in two different layouts In both layouts before proceeding with the connection it is necessary to configure the reader Ethernet parameters via VisiSet For further details see the Ethernet Folder in the VisiSet Help On Line In Point to Point layout the reader is connected to a local host by using a CAB ETH MOx cable with a crossover adapter Crossover Adapter CAB ETH M0x Ec 50 rr gt Ee Host Matrix 4007 PG 6000 3 2 Ethernet Interface with Crossov
2. Pin Name Function M RTX RS485 Receive Transmit Data N RTX RS485 Receive Transmit Data L GND Ground MATRIX MULITPLEXER RTX485 RTX485 RS485REF Earth Ground Earth Ground Figure 80 RS485 Half duplex Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via serial channel by the VisiSet utility or by the Host Programming Mode 67 p MATRIX 400 REFERENCE MANUAL The figure below shows a multidrop configuration with Matrix 400 readers connected to a Multiplexer AN This is an example of multidrop wiring Consult the multiplexer manual for complete wiring instructions CAUTION Reader 1 0021 XEN e1qe9 TO PG 6000 C CX A2 MULTIDROP 120 Onm MULTIDROP MULTIDROP Multiplexer TIDROP GND E Reader di a 6000 Multidrop Cable SHIELD Main Interface Figure 81 Matrix 4007 Multidrop Connection to a Mutiplexer 68 19 PIN CONNECTOR ELECTRICAL CONNECTIONS 5 5 ID NET INTERFACE Pin Name Function R ID ID NET network P ID ID NET network L GND Ground 5 5 1 ID NET Cables The following instructions are referred to Figure 83 Figure 84 and Figure 85 general cable type specifications are CAT5 twisted pair additional CAT5 twist
3. 104 ayeupneg 19J2M 91985 LAN dI 73 5 MATRIX 400 REFERENCE MANUAL 5 5 3 ID NET Network Termination The network must be properly terminated by a 120 Ohm resistor at the first and last reader of the network 5 6 AUXILIARY RS232 INTERFACE The RS232 auxiliary interface is available for Point to Point Pass Through or Master Slave connections When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet The parameters relative to the aux interface baud rate data bits etc as well as particular communication modes such as LOCAL ECHO can be defined through the Communication folder of the VisiSet utility program The following pins of the M16 19 connector are used for auxiliary interface communication Pin Name Function TX Transmitted data S RX Received data L GND Ground MATRIX USER INTERFACE RX i TX GND i Chassis SHIELD Earth Ground Earth Ground Figure 86 RS232 Auxiliary Interface Connections Using 19 pin Connector 74 19 PIN CONNECTOR ELECTRICAL CONNECTIONS e 5 7 ETHERNET INTERFACE MATRIX 400 XXX 010 MODELS ONLY The Ethernet Interface can be used for TCP IP communication with a remote or local host computer by connecting the reader to either a LAN or directly to a host PC The following is an example of a connection to LAN using CAB ETH MOx
4. Connection 08100820 on 172 16 11 12 Reader Status OFF LINE MODE Figure 123 Capture and Decoding Functions 8 6 STATISTICS Statistics on the reading performance can be viewed by enabling the Statistics parameter and selecting the View Statistics item in the File menu One of three different windows appears depending on the operating mode Refer to the VisiSet Help On Line for more details Ka Statistics Total Samples Acquisition Counter Complete Read Counter Complete Reads Last Samples Acquisition Counter Complete Read Counter Complete Reads 2 Reading Performance Mean Decoding Time ms Max Decoding Time ms Frame Rate Images s Last Decoded Code Symbology Data Matrix ECC 200 Code Data Datalogic 2D Code Reader Figure 124 Code Statistics 120 MAINTENANCE a 9 MAINTENANCE 9 1 CLEANING Clean the reading window see Figure A 1 periodically for continued correct operation of the reader Dust dirt etc on the window may alter the reading performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the window and avoid any abrasive substances 121 Tun MATRIX 400 REFERENCE MANUAL 10 TROUBLESHOOTING 10 1 GENERAL GUIDELINES e When wiring the device pay careful attention to the signal name acronym on the CBX100 500 spring clamp connectors chp 4 If you are conne
5. MATRIX 400 REFERENCE MANUAL PDF417 Standard and Micro PDF417 Data Matrix ECC 200 Australia Post Code 128 EAN 128 Standard and Direct Marking Royal Mail 4 State Customer Code 39 Standard and Full ASCII QR Code Kix Code Interleaved 2 of 5 Standard and Direct Marking Japan Post Codabar MAXICODE PLANET Code 93 Aztec Code POSTNET Pharmacode Microglyph POSTNET BB EAN 8 13 UPC A E this symbology requires Intelligent Mail including Addon 2 and Addon 5 activation procedure contact your GS1 DataBar RSS Family local Datalogic Automation Composite Symbologies distributor for details X PRESS Human Machine Interface Configuration Methods Windows based SW VisiSet via serial or Ethernet link Serial Host Mode Programming sequences CODE QUALITY VERIFICATION Standard Supported Symbologies ISO IEC 16022 Data Matrix ECC 200 ISO IEC 18004 QR Code ISO IEC 15415 Data Matrix ECC 200 QR Code ISO IEC 15416 Code 128 Code 39 Interleaved 2 of 5 Codabar Code 93 EAN 8 13 UPC A E AS9132A Data Matrix ECC 200 AIM DPM Data Matrix ECC 200 QR Code USER INTERFACE LED Indicators Power Ready Good Trigger Com Status Ethernet Network Green Spot Keypad Button Configurable via VisiSet 126 GLOSSARY AIM Association for Automatic Identification and Mobility AIM Global is the international trade association representing automatic identification and mobility technology solution providers AIM DPM
6. Do not leave floating see par 4 2 2 for connection details 44 CBX ELECTRICAL CONNECTIONS D d To avoid electromagnetic interference when the reader is connected to a CBX connection box verify the jumper positions in the CBX as indicated in its Installation Manual 4 1 POWER SUPPLY Power can be supplied to the reader through the CBX100 500 spring clamp terminal pins as shown in Figure 49 Power Supply VGND V Earth in Ground aE m m QU GND REF ID POWER N Figure 49 Power Supply Connections The power must be between 10 and 30 Vdc only It is recommended to connect the device CHASSIS to earth ground Earth by setting the appropriate jumper in the CBX connection box See the CBX Installation Manual for details 4 2 MAIN SERIAL INTERFACE AN Do not connect to the Main Interface spring clamp terminals if using Host Interface Modules with the CBX500 The signals relative to the following serial interface types are available on the CBX spring clamp terminal blocks The main serial interface type and its parameters baud rate data bits etc can be defined by the user via VisiSet software The RS485 half duplex is automatically set whenever MUX32 communication protocol is enabled For more details refer to the Communication folder in the VisiSet Help On Line Details regarding the connections and use of the interfaces are given in the next pa
7. Decode On Decode CS 2D Codes 1D Codes Postal Codes Image Processing Miscellaneous Screen Mode Data Collection Match Code Symbol Verification Communication Decoded Image Reading System Layout Ethernet Fieldbus Display Diagnostics Code Position Only Operating Modes Calibration Digitall 0 LEDsAndKeypad RASE IMAGE ACQUISITION SETTING Self Tuning Disabled Internal Lighting Mode Very High Power Strobed Bottom Right Exposure Time x10us 50 Image Acquisition Information 750 Acquisition Setting Self Tuning Disabled Gain Image Polarity Inversion Disabled Decoding Results Region Of Interest Top 10 Symbology Data Matrix ECC 200 Selected Code I a Region Df Interest Bottom 1209 Code Data Datalogic 2D Code Reader 5 Code X Y 798 573 Region Of Interest Left 10 Code Orientation 0 Quality Index Region Of Interest Right 1508 EE EIER Image Filter Disabled Exposure Index Lighting Index Underexposed OK Overexposed TX RX Close Figure 121 Example Over Exposure Too Light 114 SOFTWARE CONFIGURATION lt Moving code out of the Field of View To correct this result and have the code completely visible in F O V it is possible to follow one or both the procedures listed below e reposition the reader e use the Acquisition Trigger Delay by tuning the Delay Time 100 8 Calibration To
8. 124 TECHNICAL FEATURES 11 TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply Voltage 10 to 30 Vdc Power Consumption 0 8 to 0 27 A 8 W max 0 5 to 0 17 A 5 W typical Communication Interfaces Main RS232 2400 to 115200 bit s RS485 full duplex 2400 to 115200 bit s RS485 half duplex 2400 to 115200 bit s Auxiliary RS232 2400 to 115200 bit s ID NET Up to 1MBaud Ethernet Ethernet Models only 10 100 Mbit s Inputs Input 1 External Trigger and Input 2 Opto coupled and polarity insensitive Max Voltage 30 Vdc Max Input Current Outputs Output 1 and Output 2 Opto coupled Vou 0 MA Max 30 Vde Vout ILoad 10 mA Max 1 8 Vdc Po Vout Max 170 mW Lighting System LED Safety Cass ENVIRONMENTAL FEATURES Operating Temperature 0 to 50 C 32 to 122 F high ambient temperature applications should use metal mounting bracket for heat dissipation Storage Temperature 20 to 70 C 4 to 158 F Max Humidity Vibration Resistance 14 mm 2 to 10 Hz 1 5 mm 13 to 55 Hz Bump Resistance 30g 6 ms Shock Resistance 30g 11 ms EN 60068 2 27 3 shocks on each axis Protection Class IP67 EN 60529 PHYSICAL FEATURES Dimensions 123 x 60 5 x 87 mm 4 85 x 2 38 x 3 43 in with lens cover Weight 482 g 17 oz with lens and internal illuminator Material Aluminium when correctly connected to IP67 cables with seals and the Lens Cover is correctly mounted 125
9. ET 35 INSTALLATION 5 o ch v ER sao sumed Cog bana qub ees 39 Package nn dns dt ee 39 Mechanical Dimenslorns ae dE 40 Mounting and Positioning Matrix 4007 42 CBX ELECTRICAL CONNECTIONS 1 eese nennen nnn nnn nnns 44 Power Supply o C n Gee aus 45 Main Serial Lane 45 EE E TEE 46 RS485 Full Duplex Interface 47 RS485 Halt Duplex 48 lau E A EE E AE EE 50 DENI a R E ol O E T 50 ID NE T RESPONSE Times ot Te teer RE er Tee b 51 ID NET Network Termination nennen nennen nnne nnne 55 Auxiliary R9232 Interface co tene inue Eee i tue eet eee oue adea id dea 55 lere PPM 56 Ee 59 External Lighting Systetris its eno rrt Ro ali dg ice petit 61 User Interface Host etre eee three eto Pone t teer a ru red 62 MATRIX 400 CONNECTOR ELECTRICAL CONNECTIONS 63 M16 19 Pin Connechor 63 M12 D 4 Pin Connector Ethernet het anses 64 Power T 64 Main Serial Interface 64 R9232 Interface EE 65 RS485 Full Duplex Interface 66 RS485 Halt Duplex 67 R I WM EE 69 ID NET Cea NOS utu Ret tei ed dde d
10. Terminal D Main Serial Interface 5232 RS485 Full Duplex Auxiliary Serial Interface Local Echo RS232 External Trigger for One Shot or Phase Mode Figure 100 Serial Interface Point to Point Layout 82 TYPICAL LAYOUTS In this layout a single reader functions as a Slave node on Fieldbus network The data is transmitted to the Host through an accessory Fieldbus interface board installed inside the CBX500 connection box Reader configuration can be accomplished through the Auxiliary interface using the VisiSet configuration program or Host Mode programming In Local Echo communication mode data is transmitted on the RS232 auxiliary interface independently from the Fieldbus interface selection When One Shot or Phase Mode operating mode is used the reader can be activated by an External Trigger photoelectric sensor when the object enters its reading zone Power 95 500 l Matrix 4007 Ene ai Fieldbus Interface Profibus DeviceNet etc Q Auxiliary Serial Interface Local Echo RS232 Host External Trigger for One Shot or Phase Mode Figure 101 Fieldbus Interface Point to Point Layout 10 es 0 OL A 0 o 0 o es es 83 MATRIX 400 REFERENCE MANUAL 6 2 PASS THROUGH Pass through mode allows two or more d
11. for fine focusing See Step 8 NOTE For far reading distances the Diaphragm ring be set to values between F2 and F4 to increase image lighting and Blue Diamond visibility 6 RAPID CONFIGURATION Blue in focus Figure 8 Focus Function Using Blue Diamonds 6 Exit the Focus function by pressing the X PRESS push button once The Blue Diamonds turn off 7 Replace the lens cover screwing it tightly to the base STEP 5 CALIBRATE IMAGE DENSITY In order to function correctly to the fullest extent of its capabilities Matrix 400 must acquire information regarding image density or PPI pixels per inch This calibration takes place through the X PRESS Interface and the Grade A Barcode Test Chart included in the package This procedure is necessary for the first time installation if the lens type is changed or if the focal distance is changed Locate 1 Enter the Focus function by pressing and holding the X PRESS push button until the Focus LED is on 2 Release the button to enter the Focus function The Blue Diamonds turn on 3 From the Grade A Barcode Test Chart select the longest code whose length fits between the two Blue Diamonds Rotate the code 90 degrees and position the code at the center of the FOV equidistant from the Blue Diamonds TIER 2 9 ANVHO 1531 30028v8 4
12. 60000 te 8 _ uwe mzs29mm w f Leine mm AE Iessen rs ss os sw The viewing angle has a tolerance of 1 depending on the focus distance FOV 2 6 35 mm tan a 2 where FOV horizontal vertical or diagonal FOV horizontal vertical or diagonal viewing angles d focus distance FOV plane Figure 112 Reading Distance References 93 MATRIX 400 REFERENCE MANUAL Example The FOV for a Matrix 400 600 0x0 base using the 16 mm lens at a focus distance of 200 mm is FOVy 2 200 mm 35 mm tan 24 2 100 mm FOVy 2 200 mm 35 mm tan 18 2 74 mm 7 2 HORIZONTAL FOV VS READING DISTANCE DIAGRAMS The following graphs represent the Horizontal Field of View FOV and Reading Distance based on the combination of a certain sensor Matrix 4007 base model and a certain lens Each point represents the maximum achievable Field of View with the selected code resolution in this point DOF is limited The following diagrams are given for typical performance at 25 using high quality grade A symbols according to ISO IEC 15416 1D code and ISO IEC 15415 2D code print quality test specifications Testing should be performed with actual application codes in order to maximize the application performance 7 2 1 How to Use the Diagrams For a given code resolutio
13. At the end of each reading phase a single data message is transmitted to the host Thanks to ID NET data communication among readers is highly efficient so that an immediate result will be available 25 MATRIX 400 REFERENCE MANUAL ID NET M S Multidata Multiple stations single reader ID ID NET interface allows connection of readers reading objects placed on independent conveyors All readers are typically located far away from each other and they use a dedicated presence sensor At the end of each reading phase each reader transmits its own data message to the host Thanks to ID NET data collection among readers is accomplished at a high speed without the need of an external multiplexing device This leads to an overall cost reduction and to a simple system wiring 2 3 4 How To Setup Configure the Reader Network A complete ID NET reader network can be easily setup through VisiSet as follows Mounting amp Connection 1 Mechanically mount install all the readers refer to par 3 2 and 3 3 2 Wire ID NET refer to par 4 3 or 5 5 3 Power up the entire system Configuration of Slaves 1 Connect a PC equipped with VisiSet to the Main Auxiliary or Ethernet interface of the planned Slave reader Launch VisiSet and connect to the Slave reader From the VisiSet Device Menu select Parameter Setup Set the Role of the Slave reader Synchronized Multidata from t
14. Inputs SGND Auxiliary Interface Reference Input 2 A polarity insensitive Input 2 B polarity insensitive Network Reference Power Reference Inputs ID NET network Shield ID NET network Shield Network Cable Shield Main Interface RS232 RS485Full Duplex RS485 Half Duplex Do not leave floating see par 4 2 2 for connection details Do not connect GND SGND and REF to different external ground references GND SGND and REF are internally connected through filtering circuitry which can be permanently damaged if subjected to voltage drops over 0 8 Vac CAUTION MATRIX 400 REFERENCE MANUAL 19 pin Connector Pinout for Matrix 400 The table below gives the pinout of the 19 pin M16 male connector for connection to the power supply and input output signals Use this pinout when the Matrix 400 reader is connected by means of the 19 pin connector Figure 3 19 pin M16 Male Connector 19 pin M16 male connector pinout Power supply input voltage GND Power supply input voltage CHASSIS Cable shield internally connected by capacitor to the chassis External Trigger A polarity insensitive External Trigger B polarity insensitive Input 2 A polarity insensitive I2B Input 2 B polarity insensitive Output 1 O1 Output 1 O2 Output 2 O2 Output 2 RX Auxiliary RS232 RX EE es 000000002 ID ID NETTM network ID ID NE
15. Match Code Symbol Verification Communication Decoded Image Reading System Layout Ethernet Fieldbus Display Diagnostics Code Position Only Operating Modes Calibration Digtall O LEDsAndKeypad Camera Mode CLE wen Bottom Right Does face ACQUISTTONSETTNG sas id Centre Eons Tine eu Pen Image Acquisition Information Acquisition Setting 1 Self Tuning Disabled EpoweTimehlu 10 Gain 400 Image Polarity Inversion i Decoding Results Region Of Interest Top A s Symbology Data Matrix ECC 200 Selected Code fl P Region Df Interest Bottom Code Data Datalogic 2D Code Reader E SS Code Orientation 0 Quality Index Region Of Interest Right Image Filter i Image Lighting Quality Exposure Index Lighting Index Underexposed OK Overexposed Statistical information on the last 10 samples TX RX Figure 120 Example Under Exposure Too Dark 113 lt gt MATRIX 400 REFERENCE MANUAL Over exposure To correct this result it is recommended to change the following parameters in their order of appearance 1 decrease the Gain 2 decrease the Exposure Time Calibration Tool 9 Parameter Setup Stop Image Acquisition File Device Mode Disabled After Any Capture Get Send Send Defaults Permanent
16. Exit the Focus function by pressing the X PRESS push button once The Blue Diamonds turn off wg green green yellow yellow red LEARN SETUP 2 5 aA o 9 SI a OM TEST UI Figure 9 X PRESS Interface Locate Function lt MATRIX 4007 REFERENCE MANUAL Setup 5 Enter the Setup function by pressing and holding the X PRESS push button until the Setup LED is on Release the button to enter the Setup function The Setup LED will blink until the procedure is completed The Setup procedure ends when the Image Acquisition parameters are successfully saved in the reader memory the Setup LED will remain on continuously and Matrix 400 M emits high pitched beeps If the calibration cannot be reached after a timeout of about 5 five seconds Matrix 4007 will exit without saving the parameters to memory the Setup LED will not remain on continuously but it will just stop blinking In this case Matrix 4007 emits a long low pitched beep Exit the Setup function by pressing the X PRESS push button once Learn 8 10 Enter the Learn function by pressing and holding the X PRESS push button until the Learn LED is on Release the button to enter the Learn function The Learn LED will blink until the procedure is completed The Learn procedure ends when the Image Density value is successfully saved in the reader memory the
17. NO TX RX OUTPUTS INPUT2 AUX 3 Figure 66 PNP Input 2 Using External Power 58 CBX ELECTRICAL CONNECTIONS Input Device Pulled up to External Input Device Power Input Signal a fo AN AM Ot Om 2 BA GB V rx RX OUTPUTS INPUT2 aux Figure 67 NPN Input 2 Using External Power 4 6 OUTPUTS Two optocoupled general purpose outputs are available The meaning of the two outputs Output 1 and Output 2 can be defined by the user They are typically used either to signal the data collection result or to control an external lighting system CBX100 500 Function V Power Source Outputs O1 Output 1 O1 Output 1 O2 Output 2 O2 Output 2 V Power Reference Outputs The electrical features of the two outputs are the following Vcg 30 Vdc max Ice 40 mA continuous max 130 mA pulsed max VCE saturation 1 max 10 mA Pp 80 mW Max 45 ambient temp By default Output 1 is associated with the Partial Read and No Read events which activates when the code s signaled by the external trigger are not decoded and Output 2 is associated with the Complete Read event which activates when all the selected codes are correctly decoded The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two Refer to the Digital UO folder in the Visi
18. connector on the Matrix 4007 side and in a 25 pin male D sub connector on the CBX side We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection easy device replacement and filtered reference signals d If you require direct wiring to the reader the details of the connector pins and relative connections are indicated in Chaper 5 NOTE The table below gives the pinout of the CBX100 500 terminal block connectors Use this pinout when the Matrix 400 reader is connected by means of the CBX100 500 CBX100 500 Terminal Block Connectors Input Power Power Supply Input Voltage Power Supply Input Voltage Protection Earth Ground Power Source External Trigger External Trigger A polarity insensitive External Trigger B polarity insensitive Power Reference External Trigger Power Source Inputs Input 2 A polarity insensitive Input 2 B polarity insensitive Power Reference Inputs TV Power Source Outputs Power Reference Outputs Output 1 Output 1 Output 2 Output 2 O1 O1 O2 O2 Auxiliary Interface TX RX SGND Auxiliary Interface TX Auxiliary Interface RX Auxiliary Interface Reference ID NET REF Network Reference ID ID NET netwrk 0 0 000 O Main Interface RS485 RS485 C _ ER 74 12 RTX ___ RIS 1 RT 1 SGND SGEND 1 SGND 9
19. control database access special programs supervisory programs or programming languages Image Processing Any form of information processing for which the input is an image and the output is for instance a set of features of the image Image Resolution The number of rows and columns of pixels in an image The total number of pixels of an image sensor Image Sensor Device converting a visual image to an electric signal It is usually an array of CCD Charge Coupled Devices or CMOS Complementary Metal Oxide Semiconductor pixel sensors IEC International Electrotechnical Commission Global organization that publishes international standards for electrical electronic and other technologies IP Address The terminal s network address Networks use IP addresses to determine where to send data that is being transmitted over a network An IP address is a 32 bit number referred to as a series of 8 bit numbers in decimal dot notation e g 130 24 34 03 The highest 8 bit number you can use is 254 128 ISO International Organization for Standardization A network of the national standards institutes of several countries producing world wide industrial and commercial standards LED Light Emitting Diode A low power electronic light source commonly used as an indicator light It uses less power than an incandescent light bulb but more than a Liquid Crystal Display LCD LED Illuminator LED technology used as an extended lighti
20. exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data CBX100 500 Function RTX RS485 Receive Transmit Data RTX RS485 Receive Transmit Data SGND Signal Ground USER INTERFACE RTX485 SGND 485 OON EI Q ET ID SOND RTS RX ils POWER 25 MAIN R TX R TX RX RX READER SGND RTX RTX Figure 54 RS485 Half duplex Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via serial channel by the VisiSet utility or by the Host Programming Mode Figure 55 shows a multidrop configuration with Matrix 400 readers connected to Multiplexer AN This is an example of multidrop wiring Consult the multiplexer manual for complete wiring instructions CAUTION 48 C BX ELECTRICAL CONNECTIONS Max2m 100 500 48 7 RS485 HD Termination Resistor ON Reader X up to 31 6000 GND CBX100 500 Reader 1 Reader 0 1200m wurtipRop Multiplexer WULTIDROP GND 4B PG 6000 2 1 Multidrop Cable SHIELD E gt Figure 55 Matrix 400 Multidrop Connection to a Multiplexer 001 dojupniniw 49 MATRIX 400 REF
21. ize Figure 26 Dot Peening Marking on Metal Surface with Multi dot per Code Element Figure 27 Directly Marked Dot Matrix Code Characterized by Outstanding Separation Distance between Adjacent Code Elements e 9 Figure 28 DataMatrix Code Directly Marked on PCB Surface by Using Laser Etching Technology Figure 29 Dot Matrix Code Directly Marked on PCB Copper Pad by Using Ink Jet Technology 34 INTRODUCTION 2 8 EXTERNAL LIGHTING SYSTEMS In some direct part marking applications best reading results are obtained by using an external lighting system A series of accessory illuminators are available which cover a variety of applications The LT 100 Cone Lighting System provides a circular symmetrical light source designed for the following applications e with uneven or noisy background surfaces e where dot peening or laser etching codes are directly marked onto metal surfaces or PCBs and need to be highlighted e in the presence of highly reflective surfaces metal glass etc causing direct reflections Figure 30 LT 100 Cone Lighting System The LT 200 Spot Lighting System provides a high intensity light source designed for the following applications e with uneven noisy and scratched surfaces e where dot peening or laser etching codes are directly marked onto metal surfaces or PCBs and need to be highlighted Here the use of more than one Spot Light can remove any shadowing effect e in the presen
22. than those acceptable for RS232 communications or in electrically noisy environments The following pins of the M16 19 connector are used for RS485 full duplex communication Pin Name Function M RS485 Transmit Data N TX RS485 Transmit Data U RX RS485 Receive Data T RX RS485 Receive Data L GND Ground MATRIX USER INTERFACE Reference Ground Earth Ground Earth Ground Figure 78 RS485 Full duplex Connections d For applications that do not use RX485 signals do not leave these lines floating but connect them to GND as shown below NOTE MATRIX USER INTERFACE RX i GND Chassis SHIELD Earth Ground IL Earth Ground Figure 79 RS485 Full duplex Connections using Only TX Signals 66 19 PIN CONNECTOR ELECTRICAL CONNECTIONS 5 4 3 RS485 Half Duplex Interface d This interface is provided for backward compatibility We recommend using the more efficient ID NET network for Master Slave or Multiplexer layouts NOTE The RS485 half duplex 3 wires shield interface is available for polled communication protocols It can be used for Multidrop connections with a Datalogic Multiplexer see par 6 5 exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data The following pins of the M16 19 connector are used for RS485 half duplex communication
23. Composite Symbologies Consist of a linear component which encodes the item s primary data and an adjacent 2D composite component which encodes supplementary data to the linear component Dark Field Illumination Lighting of surfaces at low angles used to avoid direct reflection of the light in the reader s lens Decode To recognize a barcode symbology e g Codabar Code 128 Code 3 of 9 UPC EAN etc and analyze the content of the barcode scanned 127 Depth of Field The difference between the minimum and the maximum distance of the object in the field of view that appears to be in focus Diffused Illumination Distributed soft lighting from a wide variety of angles used to eliminate shadows and direct reflection effects from highly reflective surfaces Direct Part Mark DPM A symbol marked on an object using specific techniques like dot peening laser etching chemical etching etc EEPROM Electrically Erasable Programmable Read Only Memory An on board non volatile memory chip Element The basic unit of data encoding in a 1D or 2D symbol A single bar space cell dot Exposure Time For digital cameras based on image sensors equipped with an electronic shutter it defines the time during which the image will be exposed to the sensor to be acquired Flash Non volatile memory for storing application and configuration files Host A computer that serves other terminals in a network providing services such as network
24. Connection 91 Ethernet Interface 75 External Lighting Systems 35 G General View x Glossary 127 H Handling viii ID NET 86 ID NET Cables 50 69 ID NET Interface 50 69 ID NET Network Termination 55 74 ID NET Response Time 51 70 Image Capture and Decoding 120 Inputs 56 76 Installing VisiSet 102 L Layouts 82 M12 D 4 Pin Connector Ethernet 64 M16 19 Pin Connector 63 130 Main Serial Interface 45 64 Maintenance 121 Mechanical Dimensions 40 Model Description 30 Mounting and Positioning Matrix 400 42 Multiplexer 90 Optical Accessory Selection 93 Outputs 59 79 P Package Contents 39 Pass Through 84 Patents vi Point to Point 82 Power Supply vii 45 64 R Rapid Configuration 1 Reader Configuration 106 Reading Features 93 References vi RS232 Interface 46 65 RS232 Master Slave 89 RS485 Full Duplex 47 66 RS485 Half Duplex 48 67 S Service and Support vi Software Configuration 102 Statistics 120 T Technical Features 125 Troubleshooting 122 V VisiSet Options 104 amp DATALOGIC DECLARATION OF CONFORMITY C j Datalogic Automation S r l Via S Vitalino 13 40012 Lippo di Calderara Bologna Italy dichiara che declares that the d clare que le bescheinigt da das Ger t declare que el Matrix 4XX YYY ZZZ e tutti i suoi modelli and all its models et tous ses mod les und seine Modelle y
25. External Fieldbus interface through the CBX500 and to its communication channels Display Sets the Display language and Layout of the BM150 Display when using the CBX500 connection box Diagnostics Enables various diagnostic messages formatting and actions Reading System Layout Allows configuring the device according to the desired layout Standalone ID NET or Master Slave RS232 Image Processing Sets the image processing parameters shared by all available symbologies 1D amp 2D Postal Codes Sets the characteristics of the code symbologies to be read Data Collection Defines the code collection parameters and the output message format Digital I O Configures the reader input output parameters Match Code Allows setting a user defined code and relative parameters to which the read code will be compared matched Miscellaneous Sets the reader name and the saved image format Symbol Verification Sets the parameters relative to the various specifications in the Standards which regulate code validation LEDs And Keypad Sets the X PRESS LED and Keypad parameters related to their selected Functions Beeper Green Spot Setup Positioning etc 108 SOFTWARE CONFIGURATION lt When all the configuration parameters are set correctly save them to the Matrix 400 reader by pressing the Send button See Figure 118 For successive con
26. Host When One Shot or Phase Mode operating mode is used the reader can be activated by an External Trigger photoelectric sensor when the object enters its reading zone 0 9 Master Slave 2 D Main Serial Interface RS232 or RS485 Auxiliary Serial Interface RS232 G External Trigger for One Shot or Phase Mode ID NET Figure 103 Pass Through On ID NET Layout 85 MATRIX 400 REFERENCE MANUAL 6 3 ID NET The ID NET connection is used to collect data from several readers to build a multi point or a multi sided reading system there can be one master and up to 31 slaves connected together The slave readers are connected together using the ID NET interface Every slave reader must have an ID NET address in the range 1 31 The master reader is also connected to the Host on the RS232 RS485 main serial interface For a Master Slave Synchronized layout the External Trigger signal is unique to the system there is a single reading phase and a single message from the master reader to the Host computer It is not necessary to bring the External Trigger signal to all the readers In the Master Slave Synchronized layout the Master operating mode can only be set to Phase Mode The main auxiliary and ID NET interfaces are connected as shown in the figure below Slave n D Main Serial Interface RS232
27. INSTALLATION Ia Matrix 4007 is able to decode code labels at a variety of angles however significant angular distortion may degrade reading performance When mounting Matrix 4007 take into consideration these ideal label position angles Pitch or Skew 10 to 20 and Tilt 0 Note Since Matrix 4007 is omni directional on the code plane the Pitch and Skew angles have the same significance with respect to the code plane However in some advanced code reading applications performance can be improved by modifying the Skew angle Follow the suggestions below for the best orientation The Pitch and Skew angles are represented by the values P and S in Figure 46 and in Figure 47 Position the reader in order to avoid the direct reflection of the light emitted by the Matrix 400 reader it is advised to assure at least 10 for one of these angles In some cases such as low contrast or low illumination it can be useful to use a Pitch or Skew angle 0 Assure at least 10 Figure 46 Pitch angle Figure 47 Skew angle The Tilt angle is represented by the value T in Figure 48 Matrix 4007 can read labels with any tilt angle See par 7 2 for FOV vs Reading Distance considerations 43 MATRIX 400 REFERENCE MANUAL 4 CBXELECTRICAL CONNECTIONS All Matrix 400 models be connected to a CBX connection box through one of the available CAB MSxx accessory cables These accessory cables terminate in a 19 pin
28. Learn LED will remain on continuously the Green Spot is activated and Matrix 400 emits 3 high pitched beeps If the calibration cannot be reached after a timeout of about 3 three minutes Matrix 400 will exit without saving the parameters to memory the Learn LED will not remain on continuously but it will just stop blinking In this case Matrix 400 emits a long low pitched beep Exit the Setup function by pressing the X PRESS push button once 2 7 green LEARN GOOD TRIGGER yellow COM yellow STATUS A Figure 10 X PRESS Interface Setup Function READY green GOOD green TRIGGER yellow COM yellow STATUS A Figure 11 X PRESS Interface Learn Function RAPID CONFIGURATION lt STEP 6 X PRESS CONFIGURATION Once Matrix 400 has calibrated image density you can configure it for optimal code reading relative to your application This configuration can be performed either through the X PRESS Interface or the VisiSet configuration program Locate READY 1 Enter the Focus function by pressing and holding the X PRESS push button until the Focus LED 9 een GOOD is on 2 Release the button to enter the Focus function 9 The Blue Diamonds turn on TRIGGER 3 Select a code from your application Position yellow the code at the center of the FOV equidistant from COM the Blue Diamonds yellow 4 Exit the Focus function
29. Matrix 400 600 0x0 UXGA 95 MATRIX 400 REFERENCE MANUAL 9 mm 12 5 mm 16 mm 25 20 Horizontal FOV cm a 30 35 40 45 50 55 60 65 70 75 80 Reading Distance cm UXGA 9 mm e UXGA 12 5 mm amp UXGA 16 mm 1D Codes Matrix 400 600 0x0 UXGA 25 20 25 35 50 Horizontal FOV cm 96 Reading Distance cm 6 UXGA 25 mm UXGA 35 mm 4 amp UXGA 50 mm Code Resolution Conversion 0 10 mm 4 mils 0 12 mm 5 mils 0 15 mm 6 mils 0 20 mm 8 mils 0 25 mm 10 mils 0 30 mm 12 mils 0 33 mm 13 mils 0 38 mm 15 mils 0 50 mm 20 mils 85 90 95 100 105 110 0 10 mm 4 mils 0 12 mm 5 mils 0 15 mm 6 mils 0 20 mm 8 mils 0 25 mm 10 mils 0 30 mm 12 mils 0 33 mm 13 mils 0 38 mm 15 mils 0 50 mm 20 mils READING FEATURES 7 2 3 2D Bi dimensional Codes Horizontal FOV cm Horizontal FOV cm 2D Codes Matrix 400 400 0x0 SXGA 9 mm 12 5 mm 16 mm 20 15 10 Code Resolution Conversion 0 10 mm 4 mils 0 12 mm 5 mils 0 15 mm 6 mils 5 0 20 mm 8 mils 0 25 mm 10 mils 0 30 mm 12 mils 0 33 mm 13 mils 0 38 mm 15 mils 0 50 mm 20 mils 0 5 10 15 20 25 30 35 Reading Distance cm SXGA 9 mm SXGA 12 5 mm 4 SXGA 16 mm 2D Codes Matrix 4
30. Once entered the imager starts a procedure to automatically detect and recognize codes which are presented to it The Learn LED will blink until the procedure is completed The Learn procedure ends when the Image Processing and Decoding parameters are successfully saved in the reader memory the Learn LED will remain on continuously and Matrix 400 M emits high pitched beeps If the calibration cannot be reached after a timeout of about 3 three minutes Matrix 400 will exit without saving the parameters to memory the Learn LED will not remain on continuously but it will just stop blinking In this case Matrix 400 emits a long low pitched beep 2 5 MODEL DESCRIPTION The Matrix 400 reader is available in different versions according to the following characteristics MATRIX 400 XXX 0X0 Sensor Size llluminators Lens Interface 4 SXGA 1280x1024 0 BS Base No Illuminator 0 C Mount No Lens 0 Serial 6 UXGA 1600x1200 1 Ethernet 30 INTRODUCTION lt gt 2 6 ACCESSORIES The following accessories can be used with the Matrix 400 reader Intemallluminators o Internal Illuminator Red Narrow Angle Internal Illuminator White Wide Angle 93A401022 External illuminators o Filters 00010 24 Cables 14 Connection Boxes Power Supplies o o Sensors o o G 00 Brackets ooo o G y Accessories compatible with Matrix 400 application software 5 20
31. Quality Guideline Standard applicable to the symbol quality assessment of direct part marking DPM performed in using two dimensional bar code symbols It defines modifications to the measurement and grading of several symbol quality parameters AS9132 Standard defining uniform quality and technical requirements for direct part marking DPM using Data Matrix symbologies Barcodes 1D Codes A pattern of variable width bars and spaces which represents numeric or alphanumeric data in machine readable form The general format of a barcode symbol consists of a leading margin start character data or message character check character if any stop character and trailing margin Within this framework each recognizable symbology uses its own unique format BIOS Basic Input Output System A collection of ROM based code with a standard used to interface with standard PC hardware Bit Binary digit One bit is the basic unit of binary information Generally eight consecutive bits compose one byte of data The pattern of O and 1 values within the byte determines its meaning Bits per Second bps Number of bits transmitted or received per second Byte On an addressable boundary eight adjacent binary digits 0 and 1 combined in a pattern to represent a specific character or numeric value Bits are numbered from the right O through 7 with bit the low order bit One byte in memory can be used to store ASCII character
32. configuration parameters grouped in a series of folders Each parameter can be modified by selecting a different item from the prescribed list in the box or by typing new values directly into the parameter box By right clicking the mouse when positioned over the name of a specific Parameter or Group a pop up menu appears allowing you to directly manage that particular parameter or group You can View the Selected Value for each parameter You can Restore the Default Value of each parameter or of all the parameters of a group Get Properties gives information about the parameter in the form of a pop up hint that describes the default value and the range list of valid values The Short Help gives information about the parameter in the form of a pop up hint Ga Parameter Setup File Device Mode Get Send Send Defaults Permanent 2D Codes 1D Codes Postal Codes Image Processing Miscellaneous Reading System Layout Ethernet Fieldbus Display Diagnostics Es Operating Modes T LEDs And Keypad Data Collection Match Communication CODE COLLECTION Number Of Codes Code Collection Filters EE DATA FORMAT Code Field Justification D Statistics Field Separator String 1 Disabled Disabled Disabled ER View Selected value Restore Default Value Single group parameter management Get Properties right click Statis
33. connector or at spring clamp Vdc and GND for CBX One Shot or Phase Mode Checkif you are referring to the 19 pin connector or to using the Input 1 External the CBX spring clamp connectors Trigger or Input 2 15 the sensor connected to the Input 1 or Input 2 the TRIGGER LED is not Is power supplied to the photo sensor blinking while the External For NPN configuration is power supplied to one of the Trigger is switching two 11 or I2 signals B e For PNP configuration is one of the two 11 or I2 signals grounded A or B Are the photo sensor LEDS if any working correctly e ls the sensor reflector system aligned if present In the Digital UO folder check the EXTERNAL TRIGGER or INPUT 2 Debounce Filter parameter setting e In the Operating Mode folder check the settings for Reading Phase ON Acquisition Trigger and Reading Phase OFF parameters 122 TROUBLESHOOTING c TROUBLESHOOTING GUIDE Problem Suggestion One Shot or Phase Mode using serial trigger source the TRIGGER LED is not blinking e In the Operating Mode folder check the settings for Reading Phase ON Acquisition Trigger and Reading Phase OFF parameters Are the COM port parameters Baud Rate Parity Data Bits Stop Bits Handshake correctly assigned In the communication folder check the settings of Reading Phase ON String Acquisition Trigger String and Reading Phase OFF S
34. exposure time Four different lighting levels can be set To avoid LED array overheating for Power Strobed settings the program automatically limits the range of allowed values for the Exposure Time parameter Therefore after changes to Internal Lighting Mode recheck Exposure Time 100 READING FEATURES SWIHW Limit 1 SW Limit 3 D SE g ch E Texp min 1 Line Speed Readable Blurring Texp iS the minimum Exposure Time value obtainable for the specific application It can be evaluated in static reading conditions and depends on the Matrix reader model selected for the application internal lighting system optical lens diaphragm aperture reading distance and on any external lighting system It may also depend on code printing quality and reader position 101 lt gt MATRIX 400 REFERENCE MANUAL 8 SOFTWARE CONFIGURATION Software configuration of your Matrix 400 for static reading or simple code reading applications can be accomplished by the Rapid Configuration procedure using the X PRESS HMI which requires no external configuration program or by using the VisiSet Setup Wizard for easy setup These procedures are described in chapter 1 For all other applications use VisiSet through the reader serial ports or Ethernet port for Matrix 400 Ethernet models only Before using VisiSet via Ethernet it is necessary to configure Matrix 400 Ethernet port
35. operate in different positions The twelve screw holes M4 x 5 on the body of the reader are for mechanical fixture Figure 41 The diagram below gives the overall dimensions of the reader and may be used for its installation Refer to par 3 3 for various mounting solutions and correct positioning and par 7 2 for FOV vs Reading Distance considerations 123 2 961 02 40 Figure 41 Overall Dimensions 40 INSTALLATION 61 7 1 97 12 5 12 5 0 49 0 49 1 1 i log os e 5 t ee 4 45481 M 9 e N 1 lod NX pue 1 ex vi 2 E d Y Y 0 16 7 mm E in ces e 42 70 3 0 12 41 5 1 63 1 04 26 5 Figure 42 Mounting Bracket Overall Dimensions 41 MATRIX 400 REFERENCE MANUAL Using the Matrix 4007 mounting brackets you can obtain rotation on the various axes of the 3 3 MOUNTING AND POSITIONING MATRIX 4007 reader as shown in the diagram below K N Positioning with Mounting Bracket Back Figure 44 Positioning with Mounting Bracket Side Figure 43 Figure 45 Positioning with Mounting Bracket Front 42
36. parameters using VisiSet via Main or Auxiliary serial port for further details refer to the VisiSet Help on line NOTE 8 1 VISISET SYSTEM REQUIREMENTS To install and run VisiSet you should have a Laptop or PC that meets or exceeds the following e Pentium processor e Win 98 2000 NT 4 0 XP or Vista e 32MB Ram e 5 free HD space e one free RS232 serial port with 115 Kbaud SVGA board 800x600 or better using more than 256 colors 8 2 INSTALLING VISISET To install VisiSet proceed as follows 1 Turn on the Laptop or PC that will be used for configuration connected to the Matrix 400 communication ports 2 After Windows finishes booting insert the CD ROM provided Launch VisiSet installation by clicking Install Follow the instructions in the installation procedure 102 SOFTWARE CONFIGURATION lt 8 3 STARTUP After completing the mechanical and electrical connections to Matrix 4007 you begin software configuration as follows 1 Power on the Matrix 4007 reader Wait for the reader startup The system bootstrap requires a few seconds to be completed The reader automatically enters Run Mode Run the VisiSet program Press Connect on the VisiSet menu bar The PC will automatically connect to the Matrix 4007 reader Upon connection Matrix 400 exits Run Mode and displays the Main Menu on VisiSet with all the commands necessary to monitor your reader
37. s performance You can select these commands using the mouse or by pressing the key corresponding to the letter shown on the button See Figure 113 i t EQ cti VisiSet File Edit Connect Disconnect Device Options Tools Help M Setup Wizard F Calibration Tool V Symbol Verification A Run Mode B Capture Image C Decode Last Image D View Last Image E Download Last Image H Upload Bitmap Image Q Image Buffer 3 Button Function Menu Commands Window Device Matrix 400 Model 600 010 Communication Port Auxiliary IP Address 172 16 11 12 Subnet Mask 255 255 0 0 Gateway 172 16 0 254 DHS1 172 16 0 21 DHS2 0 0 0 0 Menu Bar Terminal Window Status Bar Standard Application Program for Matrix Family Rel 5 40 Standard Application Program for Ethernet Board Rel MACHUM 0007BE004389 DHCP disabled 3 03 Connection 08100820 on COMI at 115200 N 8 1 Reader Status OFF LINE MODE Log OFF Figure 113 Main Window 103 lt gt MATRIX 400 REFERENCE MANUAL 8 3 1 VisiSet Options The Options item from the VisiSet menu see Figure 113 presents a window allowing you to configure the logging function Log VisiSet window properties Environment VisiSet communication channel Communication D visiset Options Save Exit Log Environment Communication Log options Log File Name SS
38. the Parameter Setup window in off line mode Advanced configuration is addressed to expert users being able to complete a detailed reader configuration The desired parameters can be defined in the various folders of the Parameter Setup window and then sent to the reader memory either Temporary or Permanent File Edit Connect Disconnect t Device Options Tools Help MAIN MENU ES File Device Mode E Operating Modes 1 Get Send Send Detautts n Permanent Interactive H 2D Codes 1D Codes l Postal Codes Image Processing Miscellaneous Data Collection MatchCode SymbolVerification Communication Reading System Layout Ethernet Fieldbus l Display Diagnostics Calibration Digtal O LEDsAndKeypad OPERATING MODE D Operating Mode Reading Phase ON Acquisition Trigger Reading Phase OFF Image Acquisition Buffer Size 2 ACQUISITION TRIGGER DELAY 1 Disabled Decode Last Image D View Last Image E Download Last Image Phase Mode Ext Trig Leading Edge Continuous Ext Trig Trailing Edge H Upload Bitmap Image Q Image Buffer 3 Button Function Menu Status Connect tion 08100820 on COMI at 115200 N 8 1 Reader Status OFF LINE MODE Log OFF Figure 18 VisiSet Parameter Setup Window Host Mode Programming The reader can also be configured from a host computer using the Host Mode programming procedure by commands via the serial interface See th
39. 00 reader The lens and either an internal or an external illuminator must be used This procedure shows an internal illuminator AN Matrix 400 must be disconnected from the power supply during this procedure CAUTION 1 In a dust free environment remove the Matrix 400 Lens Cover by unscrewing it Do not touch the sensor aperture lens glass or lens cover glass These areas must be kept clean Avoid any abrasive substances that might damage CAUTION these surfaces during cleaning Remove the sensor protection label by pulling it off of the base Mount the lens by screwing it tightly onto the base If using an internal illuminator a Mount the 4 internal illuminator spacers into the holes provided on the base b Align and mount the Illuminator board tightly onto the spacers using the 4 screws provided in the illuminator package The spacers are positioned asymmetrically to avoid incorrect alignment 5 To keep dust and dirt off of the lens during mounting temporarily replace the lens cover Locking Knobs Internal Illuminator Lens Cover Figure 1 Assembling Matrix 400 Accessories lt MATRIX 4007 REFERENCE MANUAL Required Accessories The following table shows the correct lens illuminator combinations to be used for Matrix 4007 imager assembly only for Matrix 400 600 0x0 models 93A401022 LT 004 White Wide Angle 93A401022 LT 004 White Wide Angle 93A401022 LT 004 White Wide Ang
40. 00 REFERENCE MANUAL Ease of Setup Quick installation without PC by using X PRESS interface for easy and intuitive setup Blue Diamonds aiming and focusing system Automatic Imager calibration and Code Settings Calibration Tool to verify exact code positioning in the Field of View and to maximize the reading performance Windows based VisiSet software to configure the reader parameters via PC serial or Ethernet interface User defined database of Image Acquisition Settings parameter sets Smart Fast Bracket Ease of Use X PRESS interface LEDs provide operational and performance feedback Green Spot and beeper for immediate Good Read feedback Different operating modes to suit various application requirements Multi Image Acquisition Settings for higher reader flexibility Run Time Self Tuning for extreme reader flexibility Image saving and storage with buffering capability Diagnostic software tools Flexible Solution Modular design Adjustable C Mount lenses Complete set of Accessories like external lighting systems light filters mounting brackets connection boxes cables and photocells Ethernet Connectivity with TCP IP socket for reader parameter configuration data and image transfer HTTP server FTP and mail client etc 3 serial communication interfaces Main Auxiliary ID NET V General purpose optocoupled l Os Versatility 22 Excellent reading performance on Direct Part Marked DPM symbols Co
41. 00 400 0x0 SXGA 25 mm 35 mm 50 mm 20 4 Code Resolution Conversion 0 10 mm 4 mils 0 12 mm 5 mils 0 15 mm 6 mils 5 0 20 mm 8 mils 0 25 mm 10 mils 0 30 mm 12 mils 0 33 mm 13 mils 0 38 mm 15 mils 0 50 mm 20 mils 0 10 20 30 40 50 60 70 Reading Distance cm SXGA 25 mm SXGA 35 mm amp SXGA 50 mm 97 Horizontal FOV cm Horizontal FOV cm 98 MATRIX 400 REFERENCE MANUAL 2D Codes Matrix 400 600 0x0 UXGA 9 mm 12 5 mm 16 mm Reading Distance cm 9 UXGA 9 mm UXGA 12 5 mm 4 UXGA 16 mm 2D Codes Matrix 400 600 0x0 UXGA 25 mm 35 mm 50 mm 80 90 100 110 120 Reading Distance cm 9 UXGA 25 mm UXGA 35 mm amp UXGA 50 mm Code Resolution Conversion 0 10 mm 4 mils 0 12 mm 5 mils 0 15 mm 6 mils 0 20 mm 8 mils 0 25 mm 10 mils 0 30 mm 12 mils 0 33 mm 13 mils 0 38 mm 15 mils 0 50 mm 20 mils 0 10 mm 4 mils 0 12 mm 5 mils 0 15 mm 6 mils 0 20 mm 8 mils 0 25 mm 10 mils 0 30 mm 12 mils 0 33 mm 13 mils 0 38 mm 15 mils 0 50 mm 20 mils READING FEATURES lt 7 3 MAXIMUM LINE SPEED AND EXPOSURE TIME CALCULATIONS The Exposure Time or Shutter parameter defines the time during which the image will be exposed to the reader sensor to be acquired This parameter d
42. 09 lt MATRIX 4007 REFERENCE MANUAL Environmental Parameters regard the device Identity and Position in a Network ID NET Master Slave RS232 MUX 32 Ethernet and are not influenced by the Send Default Configuration and Send Configuration commands This allows individual devices to be configured differently without affecting their recognized position in the network The following is a list of the Environmental Parameters READING SYSTEM LAYOUT Device Network Setting Number of Slaves DEVICE NETWORK SETTINGS Topology Role ID NET Slave Address Network Baud Rate EXPECTED SLAVE DEVICES Status Device Description Device Network Name MAIN PORT Communication Protocol Multidrop Address ETHERNET SYSTEM Status DHCP Client IP Address Subnet Mask Gateway Address DNS1 Address DNS2 Address MISCELLANEOUS Reader Name User Name Line Name Lens Type amp S N Internal Lighting System amp S N Diaphragm Aperture Focus Distance mm 110 SOFTWARE CONFIGURATION lt For device replacement it is necessary to send the previously saved configuration both Configuration and Environmental parameters to the new device To do this select Send Configuration with Options from the Device Menu and check the Environmental Parameters checkbox H Send Options Do you want to send current configuration to device Parameter Selection 7 In order to r
43. 1 cm viii GENERAL VIEW a saaria sce eife Sa ail as Dn ee eiu etas T cR etui x RAPID CONFIGURATION 422 7e too ocio uo tuc oc o ee EN Soros nc 1 Step 1 Assemble the Header 1 Step 2 Connect the System EE 2 Step Mount and Position the Header 5 Step 4 Focus the 6 Step 5 Calibrate Image 2 2 444 7 Step 6 X PRESS e en te Le EE 9 Step 7 Installing VisiSet Configuration 11 Step 8 Configuration Using Setup Ward 12 Step 9 Test Mode 5 ee n devas SEENEN Un Xe ERR 18 Advanced Reader Configuration 19 INTRODUCTION oneri iier es once ene dr vein par vwd 20 Product Description nennen nennen enn enne 20 Indicators and Keypad BULQED ste tacta tinte tr iR ER 24 e E MEME S M c 25 How To Setup Configure the Reader Network 26 X PRESS Human Machine Interface Ree 28 X PRESS Functions ore n rent sk Ere Racer dites 28 Model nennen nnne nnns 30 tee 31 Application Examples eri ertt t ce S ERE CETERI DRE re HERRERA 32 External
44. 22 Example out of FOV 115 lt gt MATRIX 400 REFERENCE MANUAL 8 4 4 Multi Image Acquisition Settings When controlled variable conditions occur in the application Multiple Image Acquisition Settings up to 10 can be defined to create a database of parameter groups that handle each specific application condition This database of pre defined settings functions cyclically and therefore automatically improves system flexibility and readiness For example an application may have two stable but different lighting conditions which require different lighting options One Image Acquisition Setting could enable and use an internal illuminator and a second setting could enable and use an external lighting system These two groups will be used cyclically on each acquisition in order to automatically capture the correctly lighted image Image Acquisition Settings are found in the VisiSet Calibration parameter setup menu By selecting a different number and enabling its Status you can define the parameters for a new group 8 4 5 Run Time Self Tuning RTST Run Time Self Tuning RTST increases Matrix s flexibility in the presence of uncontrolled variable conditions lighting code contrast etc by automatically adjusting its acquisition parameters Self Tuning Calibration In the Calibration parameter setup menu the Self Tuning parameters manage the Image Acquisition Setting parameters dynamically Self Tuning provides automatic adjustm
45. 400 REFERENCE MANUAL 8 5 IMAGE CAPTURE AND DECODING By using the Capture Image and Decode Last Image functions from the VisiSet Main menu you can get information about the image decodable codes in terms of Symbology encoded Data Position and Orientation Decode Time and Code Quality Assessment Metrics DO visiset File Edit Connect Disconnect Device Options Tools Help Image captured 1600x1200 using Acquisition Setting 1 Self Tuning disabled dodeieeeieeeieeeieek Image Processing started 1 MAIN MENU M Setup Wizard Hew Code 1 1 F Calibration Tool Symbology Data Matrix ECC 200 Humber of Characters 24 V Symbol Verification Code Center Position 805 604 Pixel per Element 10 6 A Run Mode Module Size 24 0 mils Focus Distance Decoding Time ms Capture image Code Orientation 0 Code Bounds TL 679 485 TR 930 485 BL 679 723 BR 932 723 Symbol Size 20x20 Print Growth 7 Code Quality Index 100 E Download Last Image ISO0 IEC 15415 Quality Indicators verall Grade A 4 0 18 660 4 H Upload Bitmap Image Decode A Symbol Contrast A G Store Match Code Axial Hon Uniformity A Unused Error Correction A Q Image Buffer Modulation A A r C Decode Last Image D View Last Image Fixed Pattern Damage 3 Button Function Menu Grid Non Uniformity Data Datalogic 2D Code Reade Image Exposure Quality 80 Image Processing Time ms 323 Image Processing completed 1
46. 5 V 30 V 10 mA The active state of these inputs are selected in software Refer to the VisiSet Help On Line An anti disturbance filter is implemented in software on both inputs so that the minimum pulse duration is 0 5 milliseconds This value can be increased through the software parameter Debounce Filter see the Digital UO folder in the VisiSet Help On Line for further details These inputs are optocoupled and can be driven by both NPN and PNP type commands Polarity insensitive inputs assure full functionality even if pins A and B are exchanged The connections are indicated in the following diagrams Pin Name Function A Vdc Power Supply input voltage B 11A External Trigger A polarity insensitive C 11B External Trigger B polarity insensitive L GND Power Supply input voltage The yellow Trigger LED Figure 19 5 is on when the active state of the External Trigger corresponds to ON 76 19 PIN CONNECTOR ELECTRICAL CONNECTIONS EXTERNAL TRIGGER INPUT PNP PH 1 Matrix 4007 PNP PH 1 wires i i brown 10 30 Vde black NO blue 0V Figure 88 External Trigger Using PNP PH 1 Photocell EXTERNAL TRIGGER INPUT CONNECTIONS USING MATRIX 400 POWER EXTERNAL TRIGGER Matrix 400 Signal Ground Figure 89 External Trigger PNP Using Matrix 400 Power EXTERNAL TRIGGER Matrix 400 Figure 90 External Trigger NPN Usin
47. 7 RTS 4 RTS 8 CTS 5 CTS How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections M16 19 pin female 9 pin D sub female Matrix 40014 Power Supply Power GND VS 10 30 VDC Trigger H Figure 99 Test Cable for Matrix 400 81 MATRIX 4007 REFERENCE MANUAL 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations However they also require the correct setup of the software configuration parameters Dotted lines in the figures refer to optional hardware configurations within the particular layout 6 1 POINT TO POINT In this layout the data is transmitted to the Host on the main serial interface The RS232 auxiliary interface can be used for reader configuration by connecting a laptop computer running VisiSet Host Mode programming be accomplished either through the main interface or the Auxiliary interface In Local Echo communication mode data is transmitted on the RS232 auxiliary interface independently from the main interface selection When One Shot or Phase Mode operating mode is used the reader can be activated by an External Trigger for example a pulse from a photoelectric sensor when the object enters its reading zone PG6000 CAB MSxx Matrix 400
48. Coaxial Lighting System is an axial diffuse illuminator designed for reading codes produced by Dot Peening or Laser Etching on flat parts having a matte specular or mixed surface reflectivity Figure 36 LT 410 Coaxial Lighting System The LT 510 Mini Dome Lighting System is a diffuse mini dome light designed for reading printed label or Direct Marking codes on small parts with a curved or specular surface Figure 37 LT 510 Mini Dome Lighting System 37 MATRIX 400 REFERENCE MANUAL The LT 511 Dome Lighting System is a diffuse dome light designed for reading printed label or Direct Marking codes on parts with a curved surface Figure 38 LT 511 Dome Lighting System The LT 630 Four Bar Lighting System is designed for Code verification applications according to ISO IEC 15415 or ISO IEC 15416 specifications Figure 39 LT 630 Four Bar Lighting System 38 INSTALLATION gt 3 INSTALLATION 3 1 PACKAGE CONTENTS Verify that the Matrix 400 reader and all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes m LI LI LI LI Matrix 400 reader Quick Reference Guide Test Charts 2 Matrix family CD ROM Mounting Kit Mounting Screws 4 3 e Washers 2 Mounting Brackets 2 Figure 40 Package Contents 39 MATRIX 400 REFERENCE MANUAL 3 2 MECHANICAL DIMENSIONS Matrix 400 can be installed to
49. DATALOGIC MATRIX 400 Reference Manual V DAULALOGCIC Datalogic Automation S r l Via S Vitalino 13 40012 Lippo di Calderara di Reno Bologna Italy Matrix 4007 Reference Manual Ed 12 2008 ALL RIGHTS RESERVED Datalogic reserves the right to make modifications and improvements without prior notification Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies Datalogic is a registered trademark of Datalogic S p A in many countries and the Datalogic logo is a trademark of Datalogic S p A Datalogic Automation S r l 2007 2008 12 12 08 CONTENTS 4 2 3 REFERENCES m SE vi Eier Lei EE vi Reference Documentation vi 5 ire doeet ev deve Tero CT ved de ba vi Ix vi EE vii EMG Compliance tree Pr et rere red re vii Power Supply dice re eerte de ag eee dude eU aea RARE vii LED Cla wis RE E vii CE enne le Le vii One Ue a OLS Mike he auto set Re vii HANDU
50. EADY green LED indicates that the reader is ready to operate Figure 19 3 GOOD green LED confirms successful reading Figure 19 4 TRIGGER yellow LED indicates the status of the reading phase Figure 19 5 COM yellow LED indicates active communication on the main serial port Figure 19 6 STATUS red LED indicates a NO READ result Figure 19 7 When connected to a Fieldbus network through the CBX500 the COM LED is always active even in the absence of data transmission because of polling activity on the Fieldbus network During the reader startup reset or restart phase these five LEDs blink for one second In X PRESS Configuration mode the colors and meaning of these five LEDs are described in par 2 4 The keypad button Figure 19 8 is software programmable By default it starts the X PRESS interface for quick installation without using a PC see chp 1 24 INTRODUCTION 2 3 ID NET The ID NET network is a built in high speed interface dedicated for high speed reader interconnection ID NET is in addition to the Main and Auxiliary serial interfaces ID NET The following network configurations are available ID NET M S Synchronized Single station multiple readers ID NET interface allows local connection of multiple readers reading different sides of the same target All readers share a single presence sensor and activate deactivate simultaneously
51. EE 102 rig EE 103 VisiSetM ODtIOFS eee a EC E eT e ette De pets 104 Configuration e tai 106 Edit Reader Parameters nennen nennen enne nennen 107 Send Configuration ni stetit 109 Ot 112 Multi Image Acquisition Settings 116 Run Time Self Tuning RTST iie eae nat 116 10 10 1 11 Region Of Interest Windowing em 117 Direct Part Marking Applcattons 118 Image Capture and Decodlng Dos Hte i te pated 120 DLAUSUCS i sn 120 MAINTENANCE E 121 eria EE 121 e TR e Tele LE 122 General 122 TECHNICAL FEAT URES 1 2 tuto aan ront ina bn FE kin naa 125 GLOSSARY Me PES 127 INDEX M RN 130 REFERENCES CONVENTIONS This manual uses the following conventions User refers to anyone using a Matrix 4007 reader Reader refers to the Matrix 400 reader You refers to the System Administrator or Technical Support person using this manual to install configure operate maintain or troubleshoot a Matrix 400 reader REFERENCE DOCUMENTATION For further details refer to the VisiSet Help On Line Matrix Readin
52. ERENCE MANUAL 4 3 ID NET INTERFACE Network Cable Shield ID NET network ID NET network Network Reference 4 3 1 ID NET Cables The following instructions are referred to Figure 57 Figure 58 and Figure 59 general cable type specifications are CAT5 twisted pair additional CAT5 twisted pair shielded cable AWG 24 or AWG 22 stranded flexible We recommend using DeviceNet cables drop or trunk type to the following reference standards AN50325 IEC 62026 UL STYLE 2502 80 30V e Cable Shield MUST be connected to earth ground ONLY at the Master e NEVER use ID NET cable shield as common reference The ID NET max cable length depends on the baudrate used see the Baudrate Table below Common Power Connections use only 2 wires ID and ID DC Voltage Power cable Vdc GND should be handled as a signal cable i e do not put it together with AC cable Wire dimensioning must be checked in order to avoid voltage drops greater than 0 8 Volts Cable should lie down as near as possible to the ID NET cable avoiding wide loops between them e Reader s chassis be connected to earth e Network inside the same building Baudrate Table Baud Rate 125 kbps 250 kbps 500 kbps Cable Length 1200 m 900 m 700 m Application dependent contact your Datalogic Automation representative for details The default ID NET baudrate is 500 kbps
53. Each slave reader transmits the messages received by the auxiliary interface onto the main interface All messages will be passed through this chain to the Master The Master reader is connected to the Host on the RS232 RS485 main serial interface There is a single reading phase and a single message from the master reader to the Host computer In this layout the Master operating mode can be set only to Phase Mode The Phase ON OFF signals must be brought only to the Master It is not necessary to bring them to the Slave readers The main and auxiliary ports are connected as shown in the figure below Slave 1 m Slave n G aa ET D Main Serial Interface Slaves RS232 only Host Auxiliary Serial Interface RS232 External Trigger Power Master Figure 108 RS232 Master Slave Layout 89 MATRIX 400 REFERENCE MANUAL 6 5 MULTIPLEXER d This interface is provided for backward compatibility We recommend using the more efficient ID NET network for Master Slave or Multiplexer layouts NOTE Each reader is connected to a Multiplexer for example MX4000 with the RS485 half duplex main interface through a CBX connection box Before proceeding with the connection it is necessary to select the MUX32 communication protocol and the multidrop address for each reader nnmnnn O mummuumunz t
54. IONS e 4 2 2 RS485 Full Duplex Interface The RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances max 1200 m 3940 ft than those acceptable for RS232 communications or in electrically noisy environments The CBX pinout follows CBX100 500 Function TX RS485 Transmit Data RX RS485 Receive Data TX RS485 Transmit Data RX RS485 Receive Data SGND Signal Ground USER INTERFACE RX485 TX485 SGND 485 485 OON als sis urs s H ce ES READER SGND TX TX RX Figure 52 RS485 Full duplex Connections d For applications that do not use RX485 signals do not leave these lines floating but connect them to SGND as shown below NOTE USER INTERFACE RX485 SGND 485 OOOOlON aj 6 ee e BERS c ID SGND TX RTS RX CTS POWER MAIN R TX R TX RX READER SGND TX TX Figure 53 RS485 Full duplex Connections using Only TX Signals 47 MATRIX 400 REFERENCE MANUAL 4 2 3 RS485 Halt Duplex Interface d This interface is provided for backward compatibility We recommend using the more efficient ID NET network for Master Slave or Multiplexer layouts NOTE The RS485 half duplex 3 wires shield interface is used for polled communication protocols It can be used for Multidrop connections with a Datalogic Multiplexer see par 6 5
55. Lower ID NET baudrates allow longer cable lengths The baudrate is software configurable by authorized Datalogic Automation personnel only 50 CBX ELECTRICAL CONNECTIONS e 4 3 2 ID NET Response Time The following figure shows the response time of the ID NET network This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host ri E E E o c o Q o c CONDITIONS Max ID NET Response Time 240 220 200 180 A9 D RB D 160 140 x A 120 K __ __ 80 60 40 20 0 1 2 3 4 5 6 7 8 9 10 11 Number of Nodes 500 kbps 250kbps Figure 56 Response Time e ID NET M S Synchronized layout e message length 50 bytes per node 12 13 14 15 16 125 kbps 51 52 Reader Slave up to 31 Reader Slave Reader Master MATRIX 400 REFERENCE MANUAL CBX400 500 ID NET Termination Resistor ON yu bus 10 9 qe ojeupneg oj 31985 LAN dI Termination ue Resistor ON See Main Interface Figure 57 ID NET Network Connections with isolated power blocks CBX ELECTRICAL CONNECTIONS Max 0 3 m CBX100 500 ID NET Termination Resistor ON Reader Slav
56. PRESS interface combined with Blue Diamonds aiming and focusing system and a Good Read Spot enhance the ease of setup and use Rugged construction IP67 protection and max 50 C operative temperature make the Matrix 400 the ideal product for industrial applications Matrix 400 M has been developed for use in numerous industries like Automotive DPM Direct Part Marked Reading and Verification Tires Sorting Electronics Large PCB Board Tracking Electronics Product Tracking Distribution amp Retail Industry Presentation Scanner Small Objects Tracking amp Sorting Warehouse applications Medical amp Pharmaceutical Medical Devices Traceability Pharmaceutical and Medicine Manufacturing Chemical amp Biomedical Analysis Food amp Beverage Work in Progress Traceability Code Quality Control This technology intrinsically provides omni directional reading 20 INTRODUCTION aU Standard Application Program A Standard Application Program is factory loaded onto Matrix 400 This program controls code reading data formatting serial port and Ethernet interfacing and many other operating and control parameters It is completely user configurable from a Laptop or PC using the dedicated configuration software program VisiSet provided on CD ROM with the reader There are different programmable operating modes to suit various code reading system requirements Quick automatic focus posi
57. Set Help On Line for further details 59 MATRIX 400 REFERENCE MANUAL OUTPUT CONNECTIONS USING MATRIX 400 POWER AN Power is available directly to the Output Device independently from the Power Supply Switch inside the CBX CAUTION Output Device Power to Output Output device Signal Output device Reference dir gell 2 Figure 68 Open Emitter Output Using MATRIX 4007 Power Output Device Power to Output device Output device Reference Output Signal 60 522 Figure 69 Open Collector Output Using MATRIX 4007 Power OUTPUT CONNECTIONS USING EXTERNAL POWER Output Device Pulled up to External Output Device Power Output Signal cs 93 T V O1 O1 O24 O2 v I2A 12B N TX RX OUTPUTS INPUT2 AUX 3 Figure 70 Output Open Emitter Using External Power Output Device Output Signal Pulled down to External Output Device Reference SS 03 093 03 V AM O1 01 02 02 V 12 12B V TX RX OUTPUTS INPUT2 AUX 3 Figure 71 Output Open Collector Using External Power 60 CBX ELECTRICAL CONNECTIONS e 4 7 EXTERNAL LIGHTING SYSTEMS If an External Illuminator is used it can be powered from the CBX connection box It must be connected to the Vdc and GND terminal clamps AN Power is available directly to the Illuminator independently from the Power Supply Switch inside t
58. T network ee orem nM dime Full Duplex Half Duplex MAIN TX TX RTX INTERFACE RX RX SW RTS TX RTX SELECTABLE CTS RX em On Do not leave floating see par 5 4 2 for connection details RAPID CONFIGURATION lt STEP 3 MOUNT AND POSITION THE READER 1 To mount the Matrix 400 use the mounting brackets to obtain the most suitable position for the reader Two of the most common mounting configurations are shown in the figures below Other mounting solutions are provided in par 3 3 skew Figure 5 Positioning with Mounting Bracket Side 2 When mounting the Matrix 400 take into consideration these three ideal label position angles Pitch or Skew 10 to 20 and Tilt 0 although the reader can read a code at any tilt angle L y Gp 755 22 06 Assure at least 10 Figure 6 Pitch Skew and Tilt Angles lt MATRIX 4007 REFERENCE MANUAL 3 Refer to the Reading Features table in chp 7 for FOV calculation and minimum distance requirements according to the base lens combination used for your application Rapid Configuration of the Matrix 400 reader can be made either through the X PRESS interface steps 4 6 which requires no PC connection or by using the VisiSet Setup Wizard steps 7 8 Select the procedure according to your needs STEP 4 FOCUS THE READER Matrix 400 provides a built in tool called Blue Diamon
59. VisiSet configuration program or Host Mode programming See par 2 3 1 for details Power E od Slave 1 5 Slave n S Ok Master 1 WEL Host Fieldbus Interface d A External Trigger for One Shot or Phase Mode i ID NET up to 16 devices practical limit o o o o Figure 106 ID NET Fieldbus M S Synchronized Layout Power Master JO e Slave 1 e Terminal LOT LT 10 5 0 Fieldbus Interface Auxiliary Serial Interface Local Echo RS232 ojo To o External Trigger for One Shot or Phase Mode ID NET up to 32 devices max network extension of 1000 m o Figure 107 ID NET Fieldbus M S Multidata 88 TYPICAL LAYOUTS 6 4 RS232 MASTER SLAVE d This interface is provided for backward compatibility We recommend using the more efficient ID NET network for Master Slave or Multiplexer layouts NOTE The RS232 master slave connection is used to collect data from several readers to build either a multi point or a multi sided reading system there can be one master and up to 9 slaves connected together The Slave readers use RS232 only on the main and auxiliary serial interfaces
60. XTERNAL POWER PNP Photocell Input Signal Pulled down to External Input Device Reference OON Q lt REF 1 ID V MA POWER ID NET TRIGGER Figure 64 PNP External Trigger Using External Power NPN Photocell Pulled up to External Input Device Power Input Signal OON joo Vdc GND lt REF POWE ID NET Figure 65 NPN External Trigger Using External Power 57 MATRIX 400 REFERENCE MANUAL CBX100 500 Function V Power Source Inputs 12 Input 2 A polarity insensitive I2B Input 2 B polarity insensitive V Power Reference Inputs INPUT 2 CONNECTIONS USING MATRIX 400 POWER A Power is available directly to the Input Device independently from the Power Supply Switch inside the CBX CAUTION Input Device Power to Input Device Input Input Device Signal Reference jet joo TV V 015 1 02 02 DA 12 OUTPUTS INPUT2 TAE PNP Input 2 Using MATRIX 4007 Power Input Device Power to Input Input Device Signal Input Device Reference SS 3I je Je T V 01 01 02 02 DA 12B V TX RX OUTPUTS INPUT2 AUX 3 NPN Input 2 Using MATRIX 400 Power INPUT 2 CONNECTIONS USING EXTERNAL POWER Input Device Input Signal Pulled down to External Input Device Reference V V 01 01 O2 02 v IA 12
61. ameter Repeat this step for all planned Slave devices If necessary set the ID NET baudrate from the Reading System Layout gt Device Network Setting gt Network Baud Rate parameter 500 kbs default Configure the other device parameters via VisiSet Operating Mode Calibration Data Collection parameters etc If using the CBX connection box equipped with a BM100 Backup module perform Device Backup at the Master From the VisiSet Device Menu select ID NET Status Window and click on the Look For Devices On Network button to check the status of the expected Slave devices within the ID NET network 4 Status Window Stop Devices Network Searching Slave Address Requested Status Cures Status Device Description Serial Number Enabled Present Matrix400 CO7HO1516 Enabled Present Matrix400 C07H01513 The reader network is ready 27 MATRIX 400 REFERENCE MANUAL 2 4 X PRESS HUMAN MACHINE INTERFACE X PRESS is the intuitive Human Machine Interface designed to improve ease of installation and maintenance Status information is clearly presented by means of the five colored LEDs whereas the single push button gives immediate access to the following m relevant functions Term e Learn to self detect and auto configure for reading unknown codes S os TRIGGER Setup to perform Exposure Time and Gain calibration d COM e Focus Locate to turn on the Blue Dia
62. and later 31 MATRIX 400 REFERENCE MANUAL The following table shows the correct lens illuminator combinations to be used for Matrix 400 imager assembly only for Matrix 400 600 0x0 models 93A401022 LT 004 White Wide Angle 93A401022 LT 004 White Wide Angle 93A401022 LT 004 White Wide Angle 93A401021 LT 003 White Narrow Angle 93A401021 LT 003 White Narrow Angle 2 7 APPLICATION EXAMPLES Matrix 400 is profitably used in the omnidirectional reading of 2D stacked linear and postal codes for example in automated document handling and mail processing systems see Figure 20 E e m Figure 20 Address Coded in Datamatrix Symbology for Automated Mail Processing The Matrix 400 high resolution image sensors allow the reading of many small codes in a single image see 96 vial application in Figure 21 Figure 21 96 Vial Rack 32 INTRODUCTION Matrix 4007 assures the reading of deformed and or overprinted codes even though damaged or printed on high reflective surfaces see Figures 22 23 24 Figure 24 Barcode Printed on Curved Surface Readable by Matrix 4007 in spite of Image Optical Distortion Matrix 400 is also very powerful in reading low contrast direct part marked codes see Figures 25 26 27 28 and 29 Figure 25 Dot Matrix Code Directly Marked on Metal Surface by Using Dot Peening Technology 33 MATRIX 400 REFERENCE MANUAL
63. arameters as follows 1 Press the Calibration Tool button from the Main Menu Matrix 4007 will download its permanent memory configuration parameters with the default values if it is the first time to VisiSet The Calibration Tool window will be displayed together with the Parameter Setup window working in Interactive Mode see par 8 4 1 and par 8 4 3 2 Edit the Matrix 400 configuration parameters according to your application requirements 3 Use the Calibration Tool to fine tune the reading performance See par 8 4 3 4 Close the Calibration Tool window and disable the Interactive Mode by pressing the interactive button 5 Save the new configuration to the reader permanent memory by pressing the Send button 6 Close the Parameter Setup window and press Disconnect on the VisiSet menu bar see Figure 113 or launch Run Mode from the VisiSet Main menu Disconnect exits closing communication between Matrix 4007 and VisiSet and causes Matrix 400 to enter Run Mode The disconnected reader serial port is now available Run command does not close communication between Matrix 400 and VisiSet and causes Matrix 4007 to enter Run Mode In this case the reader output messages are displayed on the VisiSet terminal and the statistics are displayed in the Statistics window Statistics enabled 106 SOFTWARE CONFIGURATION lt 8 4 1 Edit Reader Parameters The Parameter Setup window displays the
64. ble digital output 1 positive pin F O1 Configurable digital output 1 negative pin G O2 Configurable digital output 2 positive pin 2 Configurable digital output 2 negative pin The electrical features of the two outputs are the following OUTPUT Vout Open 0 mA 30 Vdc Max Closed 10 mA 1 8 Vdc Max Pp x loLoad 170 mW Max By default Output 1 is associated with the Partial Read and No Read events which activates when the code s signaled by the external trigger are not decoded and Output 2 is associated with the Complete Read event which activates when all the selected codes are correctly decoded 79 5 MATRIX 400 REFERENCE MANUAL The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two Refer to the Digital UO folder in the VisiSet Help On Line for further details MATRIX USER INTERFACE Vext 30 Vdc max E Figure 97 Open Emitter Output Connection MATRIX USER INTERFACE Vext 30 Vdc max Figure 98 Open Collector Output Connection 80 19 PIN CONNECTOR ELECTRICAL CONNECTIONS 5 10 USER INTERFACE RS232 PC side connections 1 13 14 25 6 9 9 pin male connector 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND
65. by pressing the X STATUS PRESS push button once The Blue red e Diamonds turn off Figure 12 X PRESS Interface Locate Function Setup 5 Enter the Setup function by pressing and holding the X PRESS push button until the Setup LED is on READY 6 Release the button to enter the Setup function green The Setup LED will blink until the procedure is completed SETUP The Setup procedure ends when the Image SEH Acquisition parameters are successfully saved in TRIGGER the reader memory the Setup LED will remain on yellow continuously and Matrix 4007 emits 3 high pitched COM If the calibration cannot be reached after a timeout STATUS of about 5 five seconds Matrix 4007 will exit reg e without saving the parameters to memory the Setup LED will not remain on continuously but it will just stop blinking In this case Matrix 400 emits a long low pitched beep 7 Exit the Setup function by pressing the X PRESS push button once Figure 13 X PRESS Interface Setup Function lt MATRIX 4007 REFERENCE MANUAL Learn 8 Enter the Learn function by pressing and holding the X PRESS push button until the Learn LED is on 9 Release the button to enter the Learn function READY The Learn LED will blink until the procedure is green completed GOOD The Learn procedure ends when the Image green Processing Decoding parameters TRIGGER successfull
66. ce of highly reflective surfaces metal glass etc causing direct reflections Low light path to surface angles strongly reduce direct reflections Figure 31 LT 200 Spot Lighting System 35 MATRIX 400 REFERENCE MANUAL The LT 210 Mini Spot Lighting System provides a high intensity light source designed for the following applications e with uneven noisy and scratched surfaces e where dot peening or laser etching codes are directly marked onto metal surfaces or PCBs and need to be highlighted Here the use of more than one Spot Light can remove any shadowing effect e in the presence of highly reflective surfaces metal glass etc causing direct reflections Low light path to surface angles strongly reduce direct reflections Figure 32 LT 210 Mini Spot Lighting System The LT 300 Ring Lighting System is designed for reading codes produced by Dot Peening or Laser Etching on flat reflective parts Figure 33 LT 300 Ring Lighting System The LT 314 45 Dark Field Ring Lighting System is designed for reading codes produced by Dot Peening or Laser Etching on flat reflective parts Figure 34 LT 314 45 Dark Field Ring Lighting System 36 INTRODUCTION The LT 316 60 Dark Field Ring Lighting System is designed for reading codes produced by Dot Peening especially by a 120 stylus or Laser Etching on flat reflective parts Figure 35 LT 316 60 Dark Field Ring Lighting System The LT 410
67. cting directly to the Matrix 4007 M16 19 pin connector pay attention to the pin number of the signals chp 5 e f you need information about a certain reader parameter you can refer to the VisiSet program help files Either connect the device and select the parameter you re interested in by pressing the F1 key or select Help Paramters Help from the command menu e f you re unable to fix the problem and you re going to contact your local Datalogic office or Datalogic Partner or ARC we suggest providing if possible Application Program version Parameter Configuration file Serial Number and Order Number of your reader You can get this information while VisiSet is connected to the reader the Application Program version is shown in the Terminal Window the Parameter Configuration can be saved to an ini file applying the gt Configuration File command in the Parameter Setup window Serial Number and Order Number can be obtained by applying the respective command in the Tools menu TROUBLESHOOTING GUIDE Problem Suggestion Power ON e 15 power connected the POWER LED is not lit e f using a power adapter like PG6000 is it connected to wall outlet e f using rail power does rail have power f using CBX does it have power check switch and LED Check if you are referring to the M16 19 pin connector or to the CBX spring clamp connectors Measure Voltage either at pin A and pin L for 19 pin
68. de Quality Verification according to ISO IEC 16022 ISO IEC 18004 ISO IEC 15415 ISO IEC 15416 and AS9132 and AIM DPM standards Match Code option with a user defined match code database INTRODUCTION Industrial Strength Industrial compact 2D reader Rugged full metal construction Sealed circular connectors IP67 protection class 50 C max operating temperature Supply voltage ranges from 10 to 30 Vdc The reader is particularly suitable for industrial environments where protection against harsh external conditions is required The reader is contained in an aluminum housing with its internal illuminator C Mount lens and protective cover the mechanical dimensions are 123 x 60 5 x 87 mm and it weighs about 482 g Electrical connection of Power Host interfaces and I O signals is provided through an M16 IP67 19 pin connector Figure A 9 A standard M12 D Coded IP67 Ethernet connector is present on Matrix 400 XXX X1X models Figure A 10 23 MATRIX 400 REFERENCE MANUAL 2 2 INDICATORS AND KEYPAD BUTTON Figure 19 Indicators The following LED indicators are located on the reader NET yellow LED indicates connection to the on board Ethernet network for Ethernet models Figure 19 1 PWR blue LED indicates that the reader is connected to the power supply Figure 19 2 In normal operating mode the colors and meaning of the five LEDs are illustrated in the following table R
69. ds to aid focusing the reader The Blue Diamonds are accessed through the X PRESS Interface Remove the lens cover in order to focus the reader 2 Prepare the correct accessory lens for your application a Loosen the two Locking Knobs on the lens b Adjust the Focus ring to the Far position and the Diaphragm ring to the F4 number setting which is the preferred setting for installation 3 Power the reader on During the reader startup reset or restart phase all the LEDs blink for one second On the connector side of the reader near the cable the POWER ON LED blue indicates the reader is correctly powered 4 Enter the Focus function by pressing and holding the X PRESS push button until the Focus LED is on 5 Release the button to enter the Focus function The Blue Diamonds turn on 2 lt The procedure is as follows green LEARN GOOD A Adjust the Focus ring towards the Near position until the Blue Diamonds are perfectly in focus see 9 99 Figure 8 TRIGGER yellow s At long focal distances a skew angle may cause a noticeable difference in focus between the two diamonds in this case select the best possible focus Yellow both diamonds slightly out of focus E Tighten the Focus Locking Knob red Tighten the Diaphragm Locking Knob Figure 7 X PRESS Interface Focus Function d If necessary you can use the Fine Focusing Tool in the VisiSet Setup Wizard
70. e up to 31 VacJGND Termination Resistor ON 12 24 Vdc u1Buo 104 9 qe oje1pneg 19 94 Vdc GND POWER Figure 58 ID NET Network Connections with Common Power Branch Network Main Interface 919895 L3N O 53 MATRIX 400 REFERENCE MANUAL Max 0 3 m CBX100 500 ID NET Termination Resistor ON Reader Slave up to 31 VacJGND u1Buo 104 9 qe oje1pneg 19 94 Termination Resistor ON Vdc GND POWER Figure 59 ID NET Network Connections with Common Power Star Network 12 24 Vdc Main Interface 54 919895 L3N O CBX ELECTRICAL CONNECTIONS e 4 3 3 ID NET Network Termination The network must be properly terminated in the first and last reader of the network This is done by setting the ID NET Termination Resistance Switch in the CBX100 500 to 4 4 AUXILIARY RS232 INTERFACE The RS232 auxiliary interface is available for Point to Point Pass Through or Master Slave connections When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet The parameters relative to the aux interface baud rate data bits etc as well as particular communication modes such as LOCAL ECHO can be defined through the Communication folder of the VisiSet utility program The 9 pin female Auxiliary Interface connector inside the CBX is the preferred connec
71. e Host Mode Programming file on the CD ROM Alternative Layouts If you need to install an Ethernet network ID NET network Fieldbus network Pass Through network Multiplexer network or an RS232 Master Slave refer to the Matrix 4007 Reference Manual Code Quality Verification Matrix 400 can be used as a Code Quality Verifier according to the ISO IEC 15415 ISO IEC 15416 AS9132 and AIM DPM Standards For more details see the Matrix 400 Code Quality Verifier Solution manual on the CD ROM 19 MATRIX 4007 REFERENCE MANUAL 2 INTRODUCTION 2 1 PRODUCT DESCRIPTION Matrix 400 is a Datalogic industrial compact 2D imager designed and produced to be a high performance affordable solution for both linear and two dimensional code reading applications Matrix 4007 uses imaging technology and provides complete reading system functions by integrating image capturing decoding and communicating in a single compact and versatile product Matrix 4007 sets a new standard in 2D imager technology offering high performance with improved reading flexibility thanks to its intrinsic modularity Matrix 400 features excellent reading and verifying performance thanks to 1 3 and 2 0 Mega pixel sensors and smart proprietary decoding libraries The modular combination of Mega pixels sensors powerful lighting and adjustable C Mount lenses provide high flexibility in covering application with various requirements Innovative X
72. e minimum pulse duration is 0 5 milliseconds This value can be increased through the software parameter Debounce Filter see the Digital UO folder in the VisiSet Help On Line for further details These inputs are optocoupled and can be driven by both NPN and PNP type commands Polarity insensitive inputs assure full functionality even if pins A and B are exchanged The connections are indicated in the following diagrams CBX100 500 Function V Power Source External Trigger External Trigger A polarity insensitive 11B External Trigger B polarity insensitive V Power Reference External Trigger The yellow Trigger LED Figure 19 5 is on when the active state of the External Trigger corresponds to ON 56 CBX ELECTRICAL CONNECTIONS e EXTERNAL TRIGGER INPUT CONNECTIONS USING MATRIX 400 POWER AN Power is available directly to the Input Device independently from the Power Supply Switch inside the CBX CAUTION PH 1 Photocell PNP brown black blue OON aE ee REF ID ID V sGND 2 5 ID NET TRIGGER AUX Figure 62 PH 1 External Trigger Using MATRIX 4007 Power NPN Photocell Power to Input Photocell Signal Photocell Reference a 5 em 005565 Figure 63 NPN External Trigger Using MATRIX 4007 Power EXTERNAL TRIGGER INPUT CONNECTIONS USING E
73. ed pair shielded cable AWG 24 or AWG 22 stranded flexible We recommend using DeviceNet cables drop or trunk type to the following reference standards AN50325 IEC 62026 UL STYLE 2502 80 C 30V e Cable Shield MUST be connected to earth ground ONLY at the Master e NEVER use ID NET cable shield as common reference The ID NET max cable length depends on the baudrate used see the Baudrate Table below e Common Power Connections use only 2 wires R and P DC Voltage Power cable Vdc GND should be handled as a signal cable i e do not put it together with AC cable Wire dimensioning must be checked in order to avoid voltage drops greater than 0 8 Volts Cable should lie down as near as possible to the ID NET cable avoiding wide loops between them e Reader s chassis be connected to earth e Network inside the same building Baudrate Table Baud Rate 125 kbps 250 kbps 500 kbps Cable Length 1200 m 900 m 700 m Application dependent contact your Datalogic Automation representative for details The default ID NET baudrate is 500 kbps Lower ID NET baudrates allow longer cable lengths The baudrate is software configurable by authorized Datalogic Automation personnel only 69 MATRIX 4007 REFERENCE MANUAL 5 5 2 ID NET Response Time The following figure shows the response time of the ID NET network This time is defined as the period b
74. ent in run time of different acquisition parameters Exposure Time and or Gain for each captured image based on calculations performed on previous acquisitions These dynamic settings will be used instead of the static settings saved in memory An gt From to Not Readable Readable For more details see the Matrix 400 Help On Line Self Tuning Image Processing In the Image Processing parameter setup menu the Self Tuning parameters manage the Image Processing and Symbology related parameters They perform different processing attempts on the same captured image according to the selected Self Tuning Mode parameter value Symbologies Only Processing Modes Only Decoding Methods Only Code Contrast Levels Only Image Mirroring Only or General Purpose For more details see the Matrix 400 Help On Line 116 SOFTWARE CONFIGURATION lt 8 4 6 Region Of Interest Windowing In order to satisfy very high throughput applications higher frame rates can be achieved using the powerful Region Of Interest Windowing parameters in the Calibration parameter setup menu Region Of Interest Windowing allows defining a region or window within the reader FOV The Top Bottom Left and Right parameters allow to precisely define the image window to be processed visualized and saved In Matrix 4007 600 0x0 models the frame rate is dependent on the number of lines or rows in the defined window In Matrix 400 400 0x0 models the f
75. epends heavily on the environmental conditions external lighting system image contrast etc In general a longer time corresponds to a lighter image but is susceptible to blurring due to the code movement a shorter exposure time corresponds to a darker image The following considerations must be applied only when the internal lighting system and 2D codes are used The Maximum line speed allowed for linear codes or postal code reading applications heavily depends on the direction of symbol movement When the direction of movement is parallel to the elements of the code the maximum speed is greater Assuming e X Code Resolution mm Exposure Time s e LS Line Speed mm s The essential condition to avoid blurring effects between two adjacent elements in a dynamic reading application is LS Ton lt X The maximum theoretical line speed LS can be calculated as follows A I Texp max LS max Example A Matrix 4007 600 010 using Internal Lighting Mode Very High Power Strobe Exposure Time x10 us 10 100 us Code Resolution X 0 254 mm 10 mils has a maximum line speed of 0 254 0 0001 s 2540 mm s Likewise max is the maximum Exposure Time value that can be used without blurring for the given application line speed and code resolution Therefore X I LS max Texp max 99 MATRIX 400 REFERENCE MANUAL Texp max and LS max are represented in t
76. er Adapter Auxiliary Serial Interface Local Echo RS232 External Trigger for One Shot or Phase Mode Figure 110 Ethernet Point to Point Layout 91 lt gt MATRIX 400 REFERENCE MANUAL When using a Local Area Network LAN one or more Matrix 400 XXX 010s can be connected to the network by using CAB ETH MOx straight through cables Matrix 4007 T CAB ETH M0x 1 x 2 5 d O el i CBX D i Power HOST NETWORK Ethernet Interface Straight Through Cables Auxiliary Serial Interface Local Echo RS232 G External Trigger for One Shot or Phase Mode Figure 111 Ethernet Network Layout 92 READING FEATURES 7 READING FEATURES 7 1 OPTICAL ACCESSORY SELECTION Referring to Figure 112 and the formula below use the data in the following table to calculate the FOV for your application Viewing Angle Viewing Angle Viewing Angle Min Focus Distance Horizontal Diagonal mm ease ss s ar x aes 8 2 25 w 18s i 299 O 5 _ eege os SE eegen o r s sm _ runs 10056mm sos aes m s eene se as s varao insan 125mm 90 w O 8
77. erformance of the installed Matrix 400 reader The Parameter Setup window works in Interactive Mode in order to cause each parameter setting to be immediately effective If you want to save the temporary configuration to permanent memory you must first close the Calibration Tool window Then you must disable the Interactive Mode and select the Permanent Memory option from the Send Configuration item in the Device menu 112 SOFTWARE CONFIGURATION lt The following examples show some of the typical conditions occurring during the installation Under exposure To correct this result it is recommended to change the following parameters in their order of appearance 1 increase the Exposure Time 2 increase the Gain In general a longer exposure time corresponds to a lighter image but is susceptible to blurring due to code movement Exposure time is also limited by the Internal Lighting mode parameter Longer esposure times can be set if the power strobe level is lowered High gain settings may produce a grainy image that may affect the decoding process ro 5 1 eo Calibration Tool E x Parameter Setup Top Left pee File Mode Get Se faults _ Permanent Interactive Stop Image Acquisition Disabled C After Any Capture OnNo Decode OnDecode 2D Codes 1D Codes Postal Codes Image Processing Miscellaneous Screen Mode Data Collection
78. eturn a device to its absolute default parameters including Environmental parameters the following Send Default Configuration with Options dialog must be used H Send Defaults Options Do you want to restore default configuration to device Parameter Selection 7 111 lt gt MATRIX 400 REFERENCE MANUAL 8 4 3 Calibration VisiSet provides a Calibration Tool to maximize the reading performance by tuning the acquisition parameters and the time of the delayed triggers By selecting the Calibration Tool from the VisiSet Main Menu F the following window appears together with the Parameter Setup window e Calibration Tool tern Stop Image Acquisition C Disabled After Any Capture C No Decode C On Decode Screen Mode Ze Decoded Image C Code Position Only Camera Mode Arm Trigger 8510 View Image Download Image Bottom Right Image Acquisition Information Acquisition Setting Self Tuning Disabled Exposure Time 10 Gain 403 Decoding Results Symbology Data Matrix ECC 200 Selected Code H Code Data Datalogic 2D Code Reader Code Center Y 811 613 Code Orientation 0 Quality Index Image Lighting Quality Exposure Index Lighting Index Underexposed OK Overexposed Statistical information on the last 10 samples T A Figure 119 Calibration OK This tool provides a real time image display while Matrix 400 is reading It also gives immediate results on the p
79. etween the Trigger activation and the beginning of data transmission to the Host Max ID NET Response Time 240 220 200 Oe Bi 4 180 Ri D at 160 4 D D D D of 140 120 100 __ r Response Time ms 80 E 60 40 20 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Number of Nodes 500 kbps 250kbps mm 125 kbps Figure 82 ID NET Response Time CONDITIONS e ID NET M S Synchronized layout e message length 50 bytes per node 70 1 9 PIN CONNECTOR ELECTRICAL CONNECTIONS Max 0 3 m 120 Ohm me Reader Slave up to 31 u3Buo 104 9 qe ojeupneg 19J9Y 91489 L3N Gl PG 6000 Main Interface Figure 83 ID NET Network Connections with isolated power blocks 71 MATRIX 400 REFERENCE MANUAL Reader Slave up to 31 u3Buo 104 9 qe oyeupneg 19J2M 31989 LAN CI 12 24 Vdc GND Cable Shield POWER CIO Main Interface Figure 84 ID NET Network Connections with Common Power Branch Network 72 1 12 24 Vdc 9 PIN CONNECTOR ELECTRICAL CONNECTIONS Reader Slave up to 31 Vdc GND Cable Shield POWER CO Main Interface Figure 85 ID NET Network Connections with Common Power Star Network
80. evices to be connected to a single external serial interface Each reader transmits the messages received by the Auxiliary interface onto the Main interface All messages will be passed through this chain to the host When One Shot or Phase Mode operating mode is used the reader can be activated by an External Trigger for example a pulse from a photoelectric sensor when the object enters its reading zone Applications can be implemented to connect a device such as a hand held reader to the Auxiliary port of the last reader in the chain for manual code reading capability The Main and Auxiliary ports are connected as shown in the figure below Device 1 Power Host Device 2 is O Main Serial Interface RS232 only Q Auxiliary Serial Interface RS232 External Trigger for One Shot or Phase Mode Figure 102 Pass Through Layout 84 TYPICAL LAYOUTS D An alternative Pass Through layout allows the more efficient ID NET network to be used This layout is really an ID NET Master Slave Multidata layout which also allows each reader Master and Slaves to accept input on the Auxiliary interface for example to connect a device such as a hand held reader for manual code reading capability Each Matrix 400 transmits its own messages plus any messages received by its Auxiliary interface onto the ID NET interface The Master passes all messages to the
81. figuration of other readers or for backup archive copies it is possible to save the configuration onto your PC by selecting the Save Configuration File option from the File menu From the File menu you can also Save Configuration As Text File for a human readable version Load Configuration File available in the File menu allows you to configure a reader from a previously saved configuration file ini 8 4 2 Send Configuration Options The device parameters are divided into two main classes Configuration and Environmental which are effected differently by the Send Configuration and Send Default Configuration commands Configuration Parameters regard parameters that are specific to the device These parameters are influenced by the Send Configuration and Send Default Configuration commands that is they are overwritten by these commands The same parameters are modified by the following Send Configuration with Options and Send Default Configuration with Options dialogs from the Device Menu tH Parameter Setup File 753 Get Configuration Interactive Send Configuration Send Configuration With Options ng Miscellaneous Send Default Configuration n BEEN E icati Send Default Configuration With Options LEDs And Keypad Select Next Parameter Ctrl F1 Select Previous Parameter Ctrl F2 Ext Trig Leading Edge ReadngPhaseOFF Ext Trig Trailing Edge Image Acquisition Buffer Size 2 1
82. g Matrix 400 Power EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER 30 Vdc max EXTERNAL TRIGGER Matrix 4007 Signal Figure 91 External Trigger PNP Using External Power 77 e MATRIX 400 REFERENCE MANUAL Matrix 4007 Vext 30 Vdc max EXTERNAL TRIGGER Figure 92 External Trigger NPN Using External Power Pin Function A Vdc Power Supply input voltage D 2 Input 2 A polarity insensitive E 2 Input 2 B polarity insensitive L GND Power Supply input voltage INPUT 2 CONNECTIONS USING MATRIX 400 POWER Matrix 4007 INPUT DEVICE Ground Figure 93 Input PNP Using Matrix 400 Power Matrix 4007 INPUT DEVICE Figure 94 Input NPN Using Matrix 400 Power 78 19 PIN CONNECTOR ELECTRICAL CONNECTIONS INPUT 2 CONNECTIONS USING EXTERNAL POWER Vext 30 Vdc max INPUT DEVICE Matrix 4007 Figure 95 Input PNP Using External Power Matrix 4007 Figure 96 Input NPN Using External Power 5 9 OUTPUTS Vext 30 Vdc max INPUT DEVICE Two opto coupled general purpose outputs are available on the M16 19 pin connector The meaning of the two outputs Output 1 and Output 2 can be defined by the user They are typically used either to signal the data collection result or to control an external lighting system The pinout is the following Pin Function H 1 Configura
83. g Methods Matrix Host Mode Programming Matrix SW Parameter Guide Matrix Code Quality Verifier Solution provided as supplementary documentation on CD ROM SERVICE AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www automation datalogic com and click on the links indicated for further information including e PRODUCTS Search through the links to arrive at your product page where you can download specific Manuals and Software amp Utilities VisiSet a utility program which allows device configuration using a PC It provides RS232 and Ethernet interface configuration e SERVICES amp SUPPORT Datalogic Services Warranty Extensions and Maintenance Agreements Authorised Repair Centres e CONTACT US E mail form and listing of Datalogic Subsidiaries PATENTS This product is covered by one or more of the following patents U S patents 6 512 218 B1 6 616 039 B1 6 808 114 B1 6 997 385 B2 7 102 116 B2 7 282 688 B2 European patents 999 514 B1 1 014 292 B1 1 128 315 B1 Additional patents pending vi COMPLIANCE For installation use and maintenance it is not necessary to open the reader EMC COMPLIANCE In order to meet the EMC requirements e connect reader chassis to the plant earth ground by means of a flat copper braid shorter than 100 mm e for CBX connections connect the pin Earth to a good Earth Ground e for direct connections co
84. he Reading System Layout gt Device Network Setting gt Topology Role parameter 5 Set the Slave Address according to the desired value 0 31 the Reading System Layout gt Device Network Setting gt Slave Address parameter Each reader must have a different Address on the ID NET Network 6 If necessary set the ID NET baudrate from the Reading System Layout gt Device Network Setting gt Network Baud Rate parameter 500 kbs default 26 INTRODUCTION T Configure the other device parameters via VisiSet Operating Mode Calibration Data Collection parameters etc If using the CBX connection box equipped with a BM100 Backup module perform Device Backup at the Slave The Slave device is now Configured Repeat these steps for each Slave reader in the ID network Configuration of Master 1 Connect PC equipped with VisiSet to the Main Auxiliary or Ethernet interface of the planned Master reader Launch VisiSet and connect to the Master reader From the VisiSet Device Menu select Parameter Setup Set the Role of the Master reader Synchronized or Multidata from the Reading System Layout Device Network Setting Topology Role parameter Enable the planned Slave device from the Reading System Layout gt Expected Slave Device gt Status parameter and if desired set the related identification string from the Expected Slave Device ZN Device Description par
85. he CBX CAUTION In the case of the LT 100 LT 200 or LT 300 illuminators one of the available digital outputs must be connected as the control signal In VisiSet configure the Output Line Function parameter to External Lighting System and the Matrix Output x External Lighting System Mode parameter to Triggered Control Signal for LT 100 LT 200 or LT 300 illuminators LEE 20 00000090 E 9 OI REF 1 ID V 2 ID NET TRIGGER AUX Power to External Illuminator Figure 72 External Lighting System Connections Below is a table summarizing the various External Illuminator wiring and power requirements Illuminator Wire Color CBX Matrix Signal Meaning LT 100 Red Vdc 10 to 30 Vdc LT 200 Black GND Ground Blue O1 or 02 Control Signal White 1 or O2 Control Signal Brown Vdc 10 to 30 Vdc Black GND Ground Yellow Green Earth Shield Earth Ground Blue O1 or O2 Control Signal White O1 or O2 Control Signal LT 210 LT 314 White 24 Vdc LT 316 LT 410 Black Ground LT 510 LT 511 Shield Shield Earth Ground 61 g s MATRIX 400 REFERENCE MANUAL 4 8 USER INTERFACE HOST The following table contains the pinout for standard RS232 PC Host interface For other user interface types please refer to their own manual RS232 PC side connections 1 5 1 13 6 9 14 25 9 pin ma
86. he graph below as the curved line for X code resolution Values above the curve result in blurring In practice the application values are somewhere below the theoretical line in the green area due to environmental and other conditions SW Limit Limit E Speed Texp SWIHW Limit Line Speed Readable Blurring For example the maximum target speed in the application is also affected by these conditions Code Background Contrast maximum speed decreases when decreasing image contrast poor quality codes reflective transparent coverings different supports and printing techniques e Code Resolution maximum speed increases when decreasing code resolution i e 2X There is a decrement of overlapping effects between two adjacent elements e Tilt Angle maximum speed decreases when increasing Tilt angle from 0 to 45 degrees The Internal Lighting Mode parameter allows setting the operating mode of the internal lighting system The possible values are Disabled the built in LED array is turned off all the time This option can be useful if using an external lighting system e Always ON the built in LED array is turned on all the time at the lowest power level This option is useful if the LED array blinking Strobed operating mode disturbs the operator e Very High High Medium Low Power Strobed the built in LED array is on only during the image
87. le 93A401021 LT 003 White Narrow Angle 93A401021 LT 003 White Narrow Angle STEP 2 CONNECT THE SYSTEM To connect the system in a Stand Alone configuration you need the hardware indicated in Figure 2 In this layout the data is transmitted to the Host on the main serial interface Data can also be transmitted on the RS232 auxiliary interface independently from the main interface selection When One Shot or Phase Mode Operating mode is used the reader is activated by an External Trigger photoelectric sensor when the object enters its reading zone PG 6000 CAB MS01 Matrix 4007 H cd External Trigger or Presence Sensor P S VO AUX for One Shot or Phase Mode Figure 2 Matrix 400 in Stand Alone Layout RAPID CONFIGURATION lt CBX100 CBX500 Pinout for Matrix 400 The table below gives the pinout of the CBX100 CBX500 terminal block connectors Use this pinout when the Matrix 400 reader is connected by means of the CBX100 CBX500 Power Supply Input Voltage V Power Source Outputs Power Supply Input Voltage V Power Reference Outputs Protection Earth Ground O1 Output 1 O1 Output 1 O2 Output 2 Power Source External Trigger O2 Output 2 External Trigger A polarity insensitive External Trigger B polarity insensitive TX Auxiliary Interface TX Power Reference External Trigger RX Auxiliary Interface RX Power Source
88. le connector 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS 62 19 PIN CONNECTOR ELECTRICAL CONNECTIONS 5 MATRIX 400 CONNECTOR ELECTRICAL CONNECTIONS 5 1 M16 19 PIN CONNECTOR The Matrix 400 reader is equipped with an M16 19 pin male connector Binder 423 Series for connection to the power supply serial interfaces and input output signals The details of the connector pins are indicated in the following table Power supply input voltage Power supply input voltage Cable shield internally connected by capacitor to the chassis External Trigger A polarity insensitive External Trigger B polarity insensitive Input 2 A polarity insensitive Input 2 B polarity insensitive Output 1 Output 1 Output 2 Output 2 en TX Auxiliary RS232 TX ID ID NET network Pn Name mm Hatt Duplex Full Duplex Half Duplex MAIN TX INTERFACE RX SW SELECTABLE A K B C D E H F G On Do not leave floating see par 5 4 2 for connection details In order to meet EMC requirements e connect the reader chassis to the plant earth ground by means of a flat copper braid shorter than 100 mm e connect the main interface cable shield to pin K of the 19 pin connector 63 MATRIX 400 REFERENCE MANUAL 5 2 M12 D 4 PIN CONNECTOR ETHERNET In Matrix 400 xxx x1x models a
89. mit des produits aux normes suivantes Diese Erkl rung basiert darauf daR das Produkt den folgenden Normen entspricht Esta declaraci n se basa en el cumplimiento de los productos con las siguientes normas EN 55022 Class A ITE September 1998 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 September 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS Lippo di Calderara January 29th 2008 Lorenzo Girotti Product amp Process Quality Manager 2 E ads Ed 2 LC www automation datalogic com
90. monds to aid focusing and a positioning E A IM e Test with bar graph visualization to check static reading performance 2 4 1 X PRESS Functions Quick access to the following functions is provided by READY an easy procedure using the push button green 1 Press the button the Status LED will give a GooD visual feedback green 2 Hold the button until the specific function LED is TRIGGER on Test Focus Setup or Learn yellow rocus COM 3 Release the button to enter the specific function yellow resr STATUS red Once button is pressed the cycle of LEDs activation is as follows E 9 READY READY green green green GOOD GOOD GOOD green green green TRIGGER TRIGGER TRIGGER yellow yellow yellow COM COM COM yellow yellow yellow STATUS STATUS STATUS e A gt gt gt Release button Release button Release button to Exit to enter Test Mode to enter Focus Locate Mode 28 INTRODUCTION READY GOOD READY GOOD 2 d lt green LEARN GOOD TRIGGER TRIGGER TRIGGER COM COM COM STATUS STATUS STATUS e A Release button to enter Setup Mode Release button to enter Learn Mode gt cycle Release button to Exit Test Mode Function 1 Once entered the Bar Graph on the five LEDs is activated and if the imager starts reading codes the Bar Graph shows the Good Read Rate In case of a NO READ condi
91. mputer it allows both transmission of code data and reader configuration by VisiSet The following pins of the M16 19 pin connector are used for RS232 interface connection Pin Name Function M TX Transmit Data U RX Receive Data N RTS Request To Send T CTS Clear To Send L GND Ground It is always advisable to use shielded cables The overall maximum cable length must be less than 15 m 49 2 ft MATRIX USER INTERFACE RXD RX TXD RTS Handshaking Signals CTS GND Reference Ground Chassis SHIELD Earth Ground Earth Ground Figure 76 RS232 Main Interface Connections The RTS and CTS signals control data transmission and synchronize the connected devices START OF END OF jy TRANSMISSION TRANSMISSION RTS v J4 DATA DATA M TRANSMISSION TRANSMISSION TX DATA 014 02 D4 05 V 7 Ge TRANSMISSION STOPPED ENABLED ENABLED V CTS y DLE DISABLED IDLE Figure 77 RS232 Control Signals If the RTS CTS handshaking protocol is enabled Matrix 400 activates the RTS output to indicate a message is to be transmitted The receiving unit activates the CTS input to enable the transmission 65 lt MATRIX 4007 REFERENCE MANUAL 5 42 RS485 Full Duplex Interface The RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances max 1200 m 3940 ft
92. n ILIUM the blue line represents the maximum Horizontal FOV The reading distance can be selected by changing the lens Horizontal FOV cm code resolution You can read this resolution code with the same at shorter distances but sacrificing FOV 0 10 20 30 40 50 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 honing Distance cm SXGA 25 mm SXGA 35 mm 4 SXGA 50 mm 94 READING FEATURES lt 7 2 2 1D Linear Codes 1D Codes Matrix 400 400 0x0 SXGA 9 mm 12 5 mm 16 mm 40 35 o N a N a Horizontal FOV cm Code Resolution Conversion 0 10 mm 4 mils 0 12 mm 5 mils 0 15 mm 6 mils 0 20 mm 8 mils 0 25 mm 10 mils 0 30 mm 12 mils 5 0 33 mm 13 mils 0 38 mm 15 mils 0 50 mm 20 mils Reading Distance cm SXGA 9 mm SXGA 12 5 mm amp SXGA 16 mm 1D Codes Matrix 400 400 0x0 SXGA 25 mm 35 mm 50 mm Code Resolution Conversion 0 10 mm 4 mils 0 12 mm 5 mils 0 15 mm 6 mils 0 20 mm 8 mils 0 25 mm 10 mils 0 30 mm 12 mils 0 33 mm 13 mils 0 38 mm 15 mils 0 50 mm 20 mils Horizontal FOV cm 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 Reading Distance cm SXGA 25 mm SXGA 35 mm 4 SXGA 50 mm 1D Codes
93. n M12 D Coded connector is provided for the on board Ethernet connection This interface is IEEE 802 3 10 BaseT and IEEE 802 3u 100 BaseTx compliant See par 5 7 for connection details Ideen Te 4 3 Figure 74 M12 D Coded Female Ethernet Network Connector M12 D Coded Ethernet Network Connector pinout Transmitted data Received data Transmitted data Received data 5 3 POWER SUPPLY Power is supplied to the reader through the pins provided on the M16 19 pin connector see Figure 75 MATRIX USER INTERFACE V 10 30 Vdc V Ground CHASSIS Earth Ground Earth Ground Figure 75 Power Supply Connection The allowed supply voltage range is 10 to 30 Vdc 5 4 MAIN SERIAL INTERFACE The signals relative to the following serial interface types are available on the M16 19 pin connector The main serial interface type and its parameters baud rate data bits etc can be defined by the user via VisiSet software The RS485 half duplex is automatically set whenever MUX32 communication protocol is enabled For more details refer to the Communication folder in the VisiSet Help On Line Details regarding the connections and use of the interfaces are given in the next paragraphs 64 19 PIN CONNECTOR ELECTRICAL CONNECTIONS e 5 4 1 RS232 Interface The RS232 interface can be used for Point to Point Pass Through or Master Slave connections When it is connected to the host co
94. ng source in which extra optics added to the chip allow it to emit a complex radiated light pattern Matrix Symbologies 2D Codes An arrangement of regular polygon shaped cells where the center to center distance of adjacent elements is uniform Matrix symbols may include recognition patterns which do not follow the same rules as the other elements within the symbol Multidrop A communication protocol for connecting two or more readers in a network with a concentrator or controller and characterized by the use of individual device addresses Multi row or Stacked Symbologies Symbologies where a long symbol is broken into sections and stacked one upon another similar to sentences in a paragraph RAM Random Access Memory Data in RAM can be accessed in random order and quickly written and read Symbol Verification The act of processing a code to determine whether or not it meets specific requirements Transmission Control Protocol Internet Protocol TCP IP A suite of standard network protocols that were originally used in UNIX environments but are now used in many others The TCP governs sequenced data the IP governs packet forwarding TCP IP is the primary protocol that defines the Internet 129 INDEX A Accessories 31 Application Examples 32 Auxiliary RS232 Interface 55 74 Calibration 112 CBX Electrical Connections 44 Compliance vii E Edit Reader Parameters 107 Electrical Connections 63 Ethernet
95. nnect the main interface cable shield to pin of the 19 pin connector POWER SUPPLY ATTENTION READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT This product is intended to be installed by Qualified Personnel only This product is intended to be connected to a UL Listed Computer which supplies power directly to the reader or a UL Listed Direct Plug in Power Unit marked LPS or Class 2 rated 10 to 30 V minimum 1 A LED CLASS Class 1 LED Product to EN60825 1 2001 CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment This device complies with PART 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference which may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not i
96. nstalled and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense vii HANDLING The Matrix 400 is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage e avoid that the readers are dropped exceeding shock limits do not fine tune the positioning by striking the reader or bracket viii do not weld the reader into position which can cause electrostatic heat or reading window damage do not spray paint near the reader which can cause reading window damage GENERAL VIEW Matrix 400 matri Figure A 1 Device Class Label 6 HMI X PRESS Interface 2 Mounting Holes 12 7 POWER ON LED Lens Cover Power Serial Interfaces UO Connector a Lens separate accessory Ethernet Connector Ethernet Models Only 5 Internal Illuminator separate accessory 10 Ethernet Connection LED Ethernet Models Only RAPID CONFIGURATION lt 1 RAPID CONFIGURATION STEP 1 ASSEMBLE THE READER The first step to perform is to assemble the accessories that make up the Matrix 4
97. o the host Is the serial cable wiring correct If using CBX be sure the RS485 termination switch is OFF Are the host serial port settings the same as the reader serial port settings In VisiSet Digital I O folder COM LED can be configured to indicate MAIN COM port TX or MAIN COM port RX Communication data transferred to the host Are the host serial port settings the same as the reader serial port settings 123 MATRIX 4007 REFERENCE MANUAL TROUBLESHOOTING GUIDE Problem Suggestion are incorrect corrupted or In VisiSet Communication folder check the settings of incomplete Header and Terminator String parameters e In VisiSet Data Collection folder check the settings of DATA FORMAT parameter group How do obtain my reader The reader Serial Number consists of 9 characters one Serial Number letter 2 numbers another letter followed by 5 numbers The reader Serial Number is printed on a label that is affixed on the bottom case near the reading window e The Serial Number can also be obtained by selecting Tools Get Reader Serial Number from the command menu in VisiSet A dedicated window will appear How do obtain my reader The reader Order Number consists of 9 numbers Order Number e The reader Order Number can be obtained by selecting the Tools Get Reader Order Number from the command menu in VisiSet A dedicated window will appear
98. oan Browse Default Open State 4 Delete old log file G OFF C ON 6 OFF ON Log Print Level Everything Only Codes C Only Errors Figure 114 Options Log EH visiSet Options Save Exit Log Environment Communication Font amp Background Text example Change Background Restore Factory Settings Figure 115 Options Environment 104 SOFTWARE CONFIGURATION lt Ka VisiSet Options Save Exit Log Environment Communication Communication Channel Serial port C USB C Ethernet Port COMI v COMI COM v C come COM3 Po COM4 sU Autoconnect parts Starting port configuration for auto search Baud rate bps Stop hits C 2400 41 C 4800 C 9600 C 19200 C 38400 57600 115200 Figure 116 Options Communication Serial Port D viisiset Options Save Exit Log Environment Communication Communication Channel Serial port C USB Device Ethernet Channel Address IP Port Number 1 72 16 11 12 172 16 11 15 172 16 11 16 172 16 11 171 IP Address 172 16 11 12 File IP Port Number Ethernet Stop Device Network Searching 0007BE004389 0007be003fc9 0007BE003E3C 0007BE002D9E Figure 117 Options Communication Ethernet 105 lt MATRIX 4007 REFERENCE MANUAL 8 4 CONFIGURATION Once connected to Matrix 4007 as described in par 8 3 you can modify the configuration p
99. oding Results Symbology Data Matrix ECC 200 Selected Code I a Code Data Datalogic 2D Code Reader Code Center X Y 2 798 598 Code Setting procedure completed 1 code s found Code Orientation Quality Index Coder a mno TETEA l Data Matrix ECC 200 Setu Result Image Lighting Quality Processing Mode Standard p Rectangular Formats Disabled Exposure Index Lighting Index EH Code Color Black Underexposed Overexposed Image Mirroring Disabled Code Contrast 2D Standard Code Setting procedure in progress TX RX Decoding Method Standard E Close RAPID CONFIGURATION lt 8 Select Saving Options choice and press the Save button DO Setup Wizard Positioning Send Defaults Calibration Mode 2 Calibration Ze Change Exposure Time And Gain Static Mode C Change Gain Only Fine Focusing Code Setting Mode 3 Code Setting Add New Symbology Replace Current Symbologies Saving ptions e Permanent Memory Temporary Memory etup Result Code Setting procedure completed 1 code s found Code Symbologies l Data Matrix ECC 200 Processing Mode Standard Rectangular Formats Disabled Code Color Black Inage Mirroring Disabled Code Contrast 2D Standard Decoding Method Standard Checking configuration 0K Configuration saved in Permanent memory 9 Close the Setup Wizard If your application has been configured using the VisiSet Setup Wizard you
100. ol Top Left Ka Parameter Setup File Mode Get Is ma J Permanent Jl 2D Codes 1D Codes Postal Codes Image Processing Miscellaneous Data Collection Match Code Symbol Verification Communication Stop Image Acquisition Disabled C After Any Capture On No Decode OnDecode Screen Mode Decoded Image Bie fa Code Position Only Camera Mode Bottom Right fester Reading System Layout Ethernet Fieldbus Display Diagnostics perating Modes Calibration Digital 1 0 LEDs And Keypad IMAGE ACQUISITION SETTING ZE BENT A Enabled Disabled Very High Power Strobed 30 450 Internal Lighting Mode Exposure Time x10us PRE PRE Image Acquisition Information Acquisition Setting 1 Self Tuning Disabled Exposure Time bi Ous 30 x1 Gain 450 Image Polarity Inversion 10 Decoding Results Region Of Interest Top Region Of Interest Bottom Gain Increasing Symbology Data Matrix ECC 200 Selected Code hou Code Data Datalogic 2D Code Reader Coda X Y 2 1495 679 Region Df Interest Left 10 Code Orientation 358 Quality Index 0 Region Of Interest Right Image Filter Image Lighting Quality Exposure Index L Lighting Index Wa Underexposed OK Overexposed Statistical information on the last 10 samples TX RX Figure 1
101. on Setting 1 z z New Exposure Tine xl0us 26 Image Lighting Quality New Gain 479 Exposure Index 7 Lighting Index Underexposed Dr Overexposed TX RX Close 5 Press the Fine Focusing button to activate the Fine Focusing Tool The reader continuously acquires images and gives visual feedback on the focusing quality in the Focusing Tool window A Focusing Tool White 255 DI E Black 0 Focus information Current Focus Quality Maximum Grey Level Light 233 Maximum Session Value Minimum Grey Level Dark 57 Cursor Position 800 Grey Value 102 Stop Image Acquisition Line Scan Viewer Disabled C Enabled 2 Zoom 11 Panoramic View Close Rotate the Focusing ring on the lens The Current Focus Quality Bar green together with the vertical optimal focus line green increase together until the optimal focus is reached the vertical optimal focus line stops 14 RAPID CONFIGURATION Continue rotating the Focusing ring on the lens a little farther the Current Focus Quality Bar decreases red see below A Focusing Tool Focus information Current Focus Quality Maximum Grey Level Light Minimum Grey Level Dark Stop Image Acquisition Disabled C Enabled White 255 LP sj Black Maximum Session Value Cursor Position 800 Grey Value 27 Line Scan Viewer 12 Zoom 11 Close Panoramic View Ro
102. or DataMatrix and QR code the Decoding Method parameter selects the decoding algorithm according to the printing marking technique used to create the symbol and on the overall printing marking quality The Direct Marking selection improves the decode rate for low quality Direct Part Mark codes and in general for Direct Part Mark codes with dot peening type module shapes Washed out and Axial Dot Peening On Distortion Scratched Surface Low Contrast Problem Background Marked On Curved Axial Problems Shiny Surface distortion Shiny surface Low contrast noisy background noisy background Half moon effects All the previous examples are successfully read selecting the Direct Marking Decoding Method 118 SOFTWARE CONFIGURATION m Image Filter Sets the filter to be applied to the image before being processed This parameter can be used to successfully decode particular ink spread printed codes ex direct part mark codes A different filter can be applied to each Image Acquisition Setting The Erode Filter enlarges the image dark zones to increase readability Before No Read After Readable Erode The Dilate Filter enlarges the image white zones to increase readability Before No Read After Readable Dilate The Close filter eliminates dark areas defects in the white zones of the image The Open filter eliminates white areas defects in the dark zones of the image 119 lt MATRIX
103. or RS485 External Trigger ID NET up to 16 devices practical limit Figure 104 ID NET M S Synchronized Layout 86 TYPICAL LAYOUTS lt For Master Slave Multidata layout each reader has its own reading phase independent from the others each single message is sent from the master reader to the Host computer 0 Master Slave Terminal E E Power Host D Main Serial Interface RS232 or RS485 Auxiliary Serial Interface Local Echo 88232 External Trigger for One Shot or Phase Mode z ID NET up to 32 devices max network extension of 1000 m Figure 105 ID NET M S Multidata The auxiliary serial interface of the slave readers can be used in Local Echo communication mode to control any single reader visualize collected data or to configure it using the VisiSet utility The ID NET termination resistor switches must be set to ON only in the first and last CBX connection box 87 MATRIX 400 REFERENCE MANUAL Alternatively the Master reader can communicate to the Host as a Slave node on a Fieldbus network This requires using an accessory Fieldbus interface board installed inside the CBX500 connection box System configuration can be accomplished through the Auxiliary interface of each individual reader internal CBX500 9 pin connector using the
104. r reader is ready If necessary you can use VisiSet for advanced reader configuration NOTE 17 lt MATRIX 4007 REFERENCE MANUAL STEP 9 TEST MODE Use a code suitable to your application to test the reading performance of the system 1 Enter the Test function by pressing and holding the X PRESS push button until the Test LED is on 2 Release the button to enter the Test function Once entered the Bar Graph on the five LEDs is activated and if the reader starts reading codes the Bar Graph shows the Good Read Rate In case of no read condition only the STATUS LED is on and blinks green LEARN Jn 9 8 green SETUP TRIGGER yellow i yellow STATUS Figure 17 X PRESS Interface Test Function 3 To exit the Test press the X PRESS push button once d By default the Test exits automatically after three minutes NOTE The Bar Graph has the following meaning READY GOOD TRIGGER COM STATUS gt 20 18 RAPID CONFIGURATION lt ADVANCED READER CONFIGURATION For further details on advanced product configuration refer to the VisiSet Help On Line The following are alternative or advanced reader configuration methods Advanced Configuration Using VisiSet Advanced configuration be performed through the VisiSet program by selecting Device Get Configuration From Temporary Memory to open
105. ragraphs 45 MATRIX 400 REFERENCE MANUAL 4 2 1 RS232 Interface The RS232 interface can be used for Point to Point Pass Through or Master Slave connections When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet The following pins are used for RS232 interface connection CBX100 500 Function TX Transmit Data RX Receive Data RTS Request To Send CTS Clear To Send SGND Signal Ground It is always advisable to use shielded cables The overall maximum cable length must be less than 15 m 49 2 ft USER INTERFACE SGND RXD TXD CTS RTS OON sis sis urs s H ge e RER Dee D TX RTS RX CTS MAIN R TX RJTX RX RX READER SGND TX RTS CTS Figure 50 RS232 Main Interface Connections Using Hardware Handshaking The RTS and CTS signals control data transmission and synchronize the connected devices START END OF DE y TRANSMISSION TRANSMISSION RTS V DATA DATA ay TRANSMISSION TRANSMISSION mia B TRANSMISSION STOPPED ENABLED ENABLED V CTS IDLE DISABLED BE Figure 51 RS232 Control Signals If the RTS CTS handshaking protocol is enabled the Matrix 4007 activates the 5 output to indicate a message is to be transmitted The receiving unit activates the CTS input to enable the transmission 46 CBX ELECTRICAL CONNECT
106. rame rate is dependent on the number of rows and columns in the defined window The smaller the window the lower the frame period and consequently the higher the frame rate In general the Image Processing time can be reduced by reducing the window dimensions HH Calibration Tool 4 Parameter Setup Top Left Stop Image Acquisition Disabled After Any Capture Interactive OnNo Decode OnDecode Data Collection Match Code Symbol Verification Communication Screen Mode Reading System Layout Ethernet Fieldbus Display Diagnostics Decoded Image 2D Codes 1D Codes PostalCodes Image Processing Miscellaneous Code Position Only perating Modes Calibration Digital 1 0 LEDsAndKeypad s cele IMAGE ACQUISITION SETTING 1 Very High Power Strobed Creche D f Bottom Right Acquisition Setting 1 Self Tuning Disabled Exposure Time 10us Gain 450 Decoding Results Symbology Code 128 Selected Code Code Data 0 20 mm Code Center X Y 793 600 Code Orientation 0 Region Of Interest Left Region Of Interest Right mage Filter Image Acquisition Information Image Lighting Quality Exposure Index Lighting Index Underexposed OK Overexposed Statistical information on the last 10 samples TX RX 117 MATRIX 4007 REFERENCE MANUAL 8 4 7 Direct Part Marking Applications Decoding Method Direct Marking F
107. straight through cable M12 D Coded Connector Pinout Pin Name Function 1 TX Transmitted data positive pin 2 RX Received data positive pin 3 TX Transmitted data negative pin 4 RX Received data negative pin MATRIX LAN Figure 87 Straight Through Cable For direct connection to a PC use the CAB ETH MOx cable with a crossover adapter On the Matrix 400 Ethernet interface the following communication channels are available e Data Socket e Image Socket e WebSentinel Socket e Image FTP Client e HTTP Server Email Client e Ethernet IP For further details refer to the Ethernet Folder in the VisiSet Help On Line and to the Matrix Ethernet Service Guide pdf document provided as supplementary documentation 75 MATRIX 400 REFERENCE MANUAL 5 8 INPUTS There are two optocoupled polarity insensitive inputs available on the M16 19 pin connector of the reader Input 1 External Trigger and Input 2 a generic input The External Trigger can be used in One Shot Mode or in Phase Mode Its main functions are e acquisition trigger in One Shot Mode reading phase ON reading phase OFF command in Phase Mode The main functions of the general purpose Input 2 are second external trigger in Phase Mode e match code storage command when the Match Code option is enabled The electrical features of both inputs are INPUT IV a Min IV Max in Max Open OV 2V 0 mA Closed 4
108. t to values between F2 and F4 to increase image lighting Bottom Right Self Tuning Disabled Selected Code 5 Setup Wizard Calibration Mode e Change Exposure Time And Gain Static Mode C Change Gain Only Code Setting Mode JL Setup Result Add New Symbology Replace Current Symbologies Saving Options C Permanent Memory e Temporary Memory 13 lt MATRIX 4007 REFERENCE MANUAL 4 Select a Calibration Mode choice and press the Calibrate button The reader flashes once acquiring the image and auto determines the best exposure and gain settings If the code symbology is enabled by default the code will also be decoded Setup Wizard E CN H Setup Wizard Top Left E Positioning Send Defaults Calibration Mode 4 2 Calibration Change Exposure Time And Gain Static Mode C Change Gain Only 5 Fine Focusing 0 20 mm Capture Image Code Setting Mode 3 Code Setting Add New Symbology View Image EXE Replace Current Symbologies ownload Image n Boni Saving Options Image Acquisition Information 45 C Permanent Memory Acquisition Setting 1 Self Tuning Enabled CINE Exposure Time 10us Status Completed 478 Setup Result Decoding Results e Si Symbology Selected Code n Code Data Code Center Temporary Memory Calibration procedure in progress Calibration procedure completed using Image Acquisiti
109. tate the Focusing ring in the opposite direction The Current Focus Quality Bar green increases towards the vertical optimal focus line green until the optimal focus is reached the Current Focus Quality Bar touches the vertical optimal focus line indicating the best focus A Focusing Tool Loi d qm D Focus information Current Focus Quality Maximum Grey Level Light Minimum Grey Level Dark Stop Image Acquisition Disabled C Enabled White 255 Ir mmm zj Black 0 Maximum Session Value Cursor Position 800 Grey Value 23 Line Scan Viewer 2 Zoom 11 Close Panoramic View Tighten the Locking Knobs on the lens and press the Close button to return to the Setup Wizard 15 lt MATRIX 4007 REFERENCE MANUAL 6 7 16 Select a Code Setting Mode choice and press the Code Setting button Using the Grade A Barcode Test Chart this step performs image density calibration in order for Matrix 4007 to function correctly and to the fullest extent of its capabilities The Setup Result section of the Setup Wizard window shows the code type results and the image density calibration settings Ka Setup Wizard 8 Setup Wizard Top Left Positioning Send Defaults Calibration Mode 2 Calibration Change Exposure Time And Gain Static Mode Change Gain Only 0 15 mm i H Fine Focusing 9 4 Capture Image Code Setting Mode 6 3 Code Set
110. tics Field Format Symbology Identifiers STATISTICS Figure 118 Editing Parameters Short Help 107 lt MATRIX 4007 REFERENCE MANUAL Parameters to verify modify Operating Mode Sets the parameters which customize the reader operating mode starting from three main modes One Shot acquires a single image based on the selected value for the Acquisition Trigger and Acquisition Trigger Delay Continuous continuously acquires images with a rate up to the maximum allowable frame rate per second for the given sensor depending on the decoding time and the Region of Interest settings Phase Mode acquires images during the reading phase depending on the selected value for the Acquisition Trigger and Acquisition Trigger Delay The Reading Phase ON and Reading Phase OFF events mark respectively the beginning and end of the reading phase m Calibration Calibrates the acquisition parameters to maximize the reading performance see par 8 4 3 Communication Configures the parameters relative to each serial port regarding the transmission message formatting and string receiving Any change to the VisiSet communication port parameters baud rate data bits etc is effective as soon as the reader is disconnected from VisiSet Ethernet Sets the parameters related to the Ethernet interface and to its communication channels Fieldbus Sets the parameters related to the
111. ting Save Add New Symbology Replace Current Symbologies r Saving Options C Permanent Memory Temporary Memory Setup Result Decoding Results Symbology Code Data Code Center Selected Code Image Lighting Quality 12 RAPID CONFIGURATION lt 2 Remove the lens cover in order to focus the reader loosen the two Locking Knobs the lens Adjust the Focus ring to the Far position and the Diaphragm ring to the F4 number setting which is the preferred setting for installation Place the Grade A Barcode Test Chart in front of the reader at the correct reading distance see step 3 and the Optical Accessory Selection table in the par 7 1 3 Press the Positioning button The reader continuously acquires images and gives visual feedback in the view image window Select the largest code from the chart that completely fits into the view image window Move the reader or code to center it The code must be aligned across the X axis reference line at the center of the FOV See figure below Press the Positioning button again to stop positioning EH Setup Wizard Top Left Image Acquisition Information Acquisition Setting Exposure Time x10us Gain Decoding Results Symbology Code Data Code Center Image Lighting Quality 1 650 a For far reading distances the Diaphragm ring can be se
112. ting Add New Symbology View Image Replace Current Symbologies Download Image Bottom Right Saving Options uc Information SES C Permanent Memory Acquisition Setting 1 Self Tuning Disabled Temporary Memory Exposure Time 10us 26 Gain 479 Setup Result Decoding Results Symbology Code 128 Galected Ende 2 Code Setting procedure in progress Code Data 0 20 mm Code Setting procedure completed 3 code s found Code Center X Y 807 592 Code Syubologies x 1 128 Code Orientation 0 Boas 156 Image Lighting Quality 3 Code 128 Processing Mode Standard Exposure Index Lighting Index Undetexposed ok Overexposed Image Density calibration procedure completed Image Density PPI 464 TX RX Field Of View 88 mm x 66 mm El Close Place the application specific code in front of the reader at the same reading distance and repeat steps 3 4 and 6 Ka Setup Wizard m Ka Setup Wizard Positioning Send Defaults Calibration Mode 2 Calibration Change Exposure Time And Gain Static Mode C Change Gain Only Capture Image Code Setting Mode 6 3 Code Setting Add New Symbology View Image Replace Current Symbologies Download Image aee Saving Options Image Acquisition Information Permanent Memory Acquisition Setting Self Tuning Disabled Exposure Time 10us Garr 403 Setup Result Temporary Memory Dec
113. tion only the Status LED is on and blinks The Bar Graph has the following meaning READY GOOD gt 95 TRIGGER COM gt 40 STATUS gt 20 To exit the Test Mode press the X PRESS push button once d By default the Test exits automatically after three minutes NOTE Focus Locate Function 2 This function causes the Blue Diamonds to turn on The Blue Diamonds can be used to focus the lens at the desired reading distance and since they are centered on the FOV they can also be used to position the imager on the code The Focus LED blinks to indicate this state To exit the Focus Locate Mode press the X PRESS push button once The Blue Diamonds turn off 29 c MATRIX 400 REFERENCE MANUAL Setup Function 3 Once entered the imager automatically performs Image Acquisition parameter calibration for the specific code presented to it The Setup LED will blink until the procedure is completed The Setup procedure ends when the Image Acquisition parameters are successfully saved in the reader memory the Setup LED will remain on continuously and Matrix 400 emits 3 high pitched beeps If the calibration cannot be reached after a timeout of about 5 five seconds Matrix 400 will exit without saving the parameters to memory the Setup LED will not remain on continuously but it will just stop blinking In this case Matrix 400 emits a long low pitched beep Learn Function 4
114. tioning calibration and code setting of the imager can be accomplished using the X PRESS button and LEDs on top of the reader without the necessity of a PC The previous functions can also be performed through VisiSet through the Setup Wizard This tool includes visual feedback from the reader VisiSet provides a Calibration Tool to verify the exact positioning of the reader and to maximize its reading performance Statistics on the reading performance can also be visualized through a dedicated window in VisiSet Symbol Verification can be performed through VisiSet when the reader has been installed and setup as a Verifier station For details see the Matrix Code Quality Verifier Solution manual Programmability If your requirements are not met by the Standard Application Program Custom Application Programs can be requested at your local Datalogic distributor Some of the main features of this reader are given below Excellent Performance e 1 3 MPixels SXGA amp 2 0 MPixels UXGA models e Adjustable focus through C Mount lenses e Powerful Internal Lighting Systems e Outstanding decoding capability on 1D 2D Stacked Postal symbologies e Excellent performance on DPM applications Omni directional reading e Frame Rate up to 27 frames sec for SXGA models and 15 frame sec for UXGA models Region Of Interest Windowing for higher frame rate e Upto 100 readable codes in a single frame 21 c MATRIX 4
115. todos sus modelos sono conformi alle Direttive del Consiglio Europeo sottoelencate are in conformity with the requirements of the European Council Directives listed below sont conformes aux sp cifications des Directives de l Union Europ enne ci dessous der nachstehend angef hrten Direktiven des Europ ischen Rats cumple con los requisitos de las Directivas del Consejo Europeo segun la lista siguiente 89 336 EEC EMC Directive e 92 31 EEC 93 68 EEC emendamenti successivi and further amendments et ses successifs amendements und sp teren Ab nderungen y succesivas enmiendas Basate sulle legislazioni degli Stati membri in relazione alla compatibilit elettromagnetica ed alla sicurezza dei prodotti On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety Bas e sur la l gislation des Etats membres relative la compatibilit lectromagn tique et la s curit des produits ber die Ann herung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Vertr glichkeit und Produktsicherheit entsprechen Basado en la aproximaci n de las leyes de los Pa ses Miembros respecto a la compatibilidad electromagn tica y las Medidas de seguridad relativas al producto Questa dichiarazione basata sulla conformit dei prodotti alle norme seguenti This declaration is based upon compliance of the products to the following standards Cette d claration repose sur la confor
116. tor for device configuration or communication monitoring Figure 60 9 pin female connector If permanent system wiring is required the following pins are used to connect the RS232 auxiliary interface CBX100 500 RX Auxiliary Interface Receive Data TX Auxiliary Interface Transmit Data SGND Auxiliary Interface Reference USER INTERFACE RX TX eee 8 SR ID V MA MB AM POWE TRIGGER Reference Figure 61 RS232 Auxiliary Interface Connections d Do not connect the Aux Interface to the CBX spring clamp connectors and the 9 pin connector simultaneously 55 MATRIX 400 REFERENCE MANUAL 4 5 INPUTS There are two optocoupled polarity insensitive inputs available on the reader Input 1 External Trigger and Input 2 a generic input The External Trigger can be used in One Shot Mode or in Phase Mode Its main functions are e acquisition trigger in One Shot Mode reading phase ON reading phase OFF command in Phase Mode The main functions of the general purpose Input 2 are second external trigger in Phase Mode e match code storage command when the Match Code option is enabled The electrical features of both inputs are 30 Vdc max lin 10 mA reader 12 mA max The active state of these inputs are selected in software Refer to the VisiSet Help On Line An anti disturbance filter is implemented in software on both inputs so that th
117. tring parameters Is the serial trigger source correctly connected Phase Mode the TRIGGER LED is correctly blinking but no image is displayed VisiSet Calibration Tool window Is the Phase frequency lower than the maximum frame rate Continuous Mode the TRIGGER LED is not blinking Verify the correct software configuration settings Any Operating Mode the TRIGGER LED is correctly blinking but no result is transmitted by the reader at the end of the reading phase collection In the Data Collection folder check the settings for the CODE COLLECTION DATA FORMAT and STATISTICS parameter groups Image not clear verify the Focus procedure Image focused but not verify the Calibrate Image Density prodcedure decoded Reading Run the Rapid Configuration procedure in chapter 1 the reader always transmits Position the reader as described in par 3 3 and through the No Read Message the VisiSet Calibration Tool Tune the ACQUISITION TRIGGER DELAY if the moving code is out of the reader field of view Gei the Continuous Operating Mode if no external trigger source is available Tune the IMAGE ACQUISITION SETTING to improve the code image quality Check the parameter setting in Decoding 2D Codes 1D Codes and Postal Codes folders View the full resolution code image to check the printing or marking quality Communication reader is not transmitting anything t
118. use taux tale 69 ID NET Response 70 ID NET Network Termination nennen nnne nnne 74 Auxiliary R9232 Interface eidem ete rtu tert ete acea Paene n due me dE 74 Ethernet Interface Matrix 400 XXX 010 models only 75 mE 76 eh eed 79 User Interface rect nement net etant eut 81 TYPICAL EN d a EE 82 Point to POolnt re ans inea b eaa ete TTE Tete ro ovs 82 84 DANI IR NC EM Irc CE 86 RS232 Masierf lave 89 lte 90 Ethernet Connection Matrix 400 XXX 010 models oh 91 READING FEATURES nni ege Re vi cepi te dere ege 93 Optical Accessory Selector EE 93 Horizontal FOV vs Reading Distance 94 How to Use the Dear rare c 94 del Ree 7 95 2D Bi dimensional CodeS EE 97 Maximum Line Speed and Exposure Time Calculations 99 SOFTWARE nennen nennen innt nennen nnne 102 VisiSet System 2 22222 1 2 11 1 22 2 2 01 492442 102 installing WE
119. uxiliary port After installing and running the VisiSet software program the following window Press Connect to configure the reader Reader Status NOT CONNECTED 104 OFF Figure 15 VisiSet Opening Window 11 lt MATRIX 400 REFERENCE MANUAL Set the communication parameters from the Options menu Then select Connect the following window appears File Edit Connect Disconnect Device Options Tools Help MAIN MENU Device Matrix 400 Model 600 010 Communication Port Auxiliary Standard Application Program for Matrix Family Rel Standard Application Program for Ethernet Board Rel MACHUM 0007BE004389 DHCP disabled IP Address 172 16 11 12 Subnet Mask 255 255 0 0 Gateway 172 16 0 254 DNS1 172 16 0 21 DHS2 0 0 0 0 5 40 3 03 Connection 08100820 on COMI at 115200 8 1 Reader Status OFF LINE MODE Figure 16 VisiSet Main Window After Connection STEP 8 CONFIGURATION USING SETUP WIZARD The Setup Wizard option is advised for rapid configuration or for new users It allows reader configuration in a few easy steps 1 Select the Setup Wizard button from the Main menu D Wizard a gt Setup Wizard Change Exposure Time And Gain Static Mode Change Gain Only Fine Focusing CodeSetlinpMode 3 Code Setting Bottom Right Image Acquisition Information Acquisition Set
120. y saved in the reader memory the Learn LED will remain on continuously the Green Spot is activated and Matrix 4007 emits 3 high pitched beeps yellow test yellow s de If the calibration cannot be reached after a timeout STATUS of about 3 three minutes Matrix 4007 will exit without saving the parameters to memory the Learn LED will not remain on continuously but it will Figure 14 X PRESS Interface just stop blinking In this case Matrix 400 emits a Learn Function long low pitched beep 10 Exit the Setup function by pressing the X PRESS push button once If you have used this procedure to configure Matrix 400 go to step 9 10 RAPID CONFIGURATION lt STEP 7 INSTALLING VISISET CONFIGURATION PROGRAM VisiSet is a Datalogic reader configuration tool providing several important advantages Setup Wizard for rapid configuration and new users Defined configuration directly stored in the reader e Communication protocol independent from the physical interface allowing to consider the reader as a remote object to be configured and monitored To install VisiSet turn on the PC that will be used for the configuration running Windows 98 2000 NT XP or Vista then insert the VisiSet CD ROM wait for the CD to autorun and follow the installation procedure This configuration procedure assumes a laptop computer running VisiSet is connected to the reader s a

Datalogic Scanning Matrix 400 User's Manual

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