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Craftsman 315.10136 User's Manual

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1. parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES Hoid tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Additional Rules for Safe Operation m Know your power tool Read operator s manual carefully Learn its applications and limitations as well as the specific potential hazards related to this tool Following this rule will reduce the risk of electric shock fire or serious injury E Always wear safety glasses Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses Following this rule will reduce the risk of serious personal injury Protect your lungs Wear a face or dust mask if the operation is dusty Following this rule will reduce the risk of serious personal injury WE Protect your hearing Wear hearing protection dur ing extended periods of operation Following this rule will reduce the risk of serious personal injury Inspect tool cords periodically and if damaged have repaired at your nearest Factory Service Center or other Authorized Service Organiza tion Constantly stay aware of cord location Following this rule will reduce the risk of electric shock or fire E Check damaged parts Before further use of the tool a guard or other par
2. convenience and ease of starting threads the hex nut has been trapped inside the molded slot in the auxiliary handle Mi Unplug your drill A WARNING Failure to unplug your drill could result in accidental starting causing serious injury m Remove auxiliary handle assembly from plastic bag Page 8 Loosen handle enough to make opening large enough to fit over chuck E Slide ring of handle over chuck Note Handle fits on neck of gear housing m Rotate handle to desired operating position Securely tighten by turning the auxiliary handle clockwise TO INCREASE SPEED PULL SWITCH TRIGGER Fig 5 INDICATOR GEAR HOUSING GAGE CLAMP DEPTH GAGE ROD AUXILIARY HANDLE ASSEMBLY Fig 6 OPERATION To Adjust E To adjust loosen the auxiliary handle assembly by turning the handle counterclockwise E Rotate auxiliary handle assembly to desired operating position M Securely tighten by turning the auxiliary handle clockwise USING DEPTH GAGE ROD See Figure 7 Note When installing depth gage rod align teeth on depth gage rod with the teeth indicator on the depth gage clamp A depth gage rod has been packed with your hammer drill to assist you in controlling the depth of drilled holes E Install depth gage rod thru depth gage clamp as shown in figure 7 E Adjust depth gage rod so that the drill bit extends beyond the end of the rod to the required drilling depth E Securely tighten a
3. into the material When drilling through holes place a block of wood behind the workpiece to prevent ragged or splintered edges on the back side of the hole E Do not lock the trigger ON for jobs where your hammer drill may need to be stopped suddenly METAL DRILLING E For maximum performance use high speed steel bits for metal or steel drilling Fig 14 Slide adjustment button on hammer drill down for normal drilling action drili mode E Begin drilling at a very low speed to prevent the bit from slipping off the starting point M Maintain a speed and pressure which allows cutting without overheating the bit Applying too much pressure will Overheat the drill Wear the bearings Bend or burn bits and Produce off center or irregular shaped holes When drilling large holes in metal we recommend that you drill with a small bit first then finish with a larger bit Also lubricate the bit with oil to improve drilling action and increase bit life MASONRY DRILLING E For maximum performance use carbide tipped masonry impact bits when drilling holes in brick tile concrete etc Slide adjustment button on hammer drill up for hammer mode E Apply light pressure and medium speed for best results in brick E Apply additional pressure for hard materials such as concrete M When drilling holes in tite practice on a scrap piece to determine the best speed and pressure Page 11 OPERATION CHUCK REMOV
4. reduce the risk of electric shock fire or serious personal injury Save these instructions Refer to them frequently and use them to instruct others who may use this tool If you loan someone this tool loan them these instructions also A WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles SAVE THESE INSTRUCTIONS Page 4 SYMBOLS Important Some of the following symbols may be used on your tool Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the too better and safer SYMBOL NAME DESIGNATION EXPLANATION ee C No Load Speed Rotational speed at no load Class li Construction Designates Double Insulated Construction tools Revolutions or Reciprocation Per Minute Revolutions strokes surface speed orbits etc per minute Indicat
5. start your drill Do not lock the switch ON for jobs where your drill may need to be stopped suddenly E Move the drill bit into the workpiece applying only enough pressure to keep the bit cutting Do not force your drill or apply side pressure to elongate a hole Let your drill and bit do the work See Figure 17 A WARNING Be prepared for binding or break through When these situations occur drill has a tendency to grab and kick in the opposite direc tion and could cause loss of control when break ing through material This loss of control can result in possible serious injury Do not lock the trigger on jobs where your drill may need to be stopped suddenly When drilling hard smooth surfaces use a center punch to mark the desired hole location This will prevent the drill bit from slipping off center as the hole is started When drilling metals use a light oil on the drill bit to keep it from overheating The oit will prolong the life of the bit and increase the drilling action If the bit jams in the workpiece or if your drill stalls stop the tool immediately Remove the bit from the workpiece and determine the reason for jamming WOOD DRILLING E For maximum performance use high speed steel bits for wood drilling E Slide adjustment button on hammer drill down for normal drilling action E Begin drilling at a very low speed to prevent the bit from slipping off the starting point Increase the speed as the drill bit bites
6. will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing acces sories or storing the tool Such preventive safety measures reduce the risk of starting the tool acciden tally Store idle tools out of the reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Page 3 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many acci dents are caused by poorly maintained tools E Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service E Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replace ment parts Follow instructions in the Mainte nance section of this manual Use of unauthorized
7. AL MALLET See Figure 12 P The chuck must be removed in order to use some accessories To remove Unplug your drill A WARNING Failure to unplug your drill could result in accidental starting causing serious injury E Insert a8 mm 5 16 in or larger hex key into the chuck of your drill and tighten chuck jaws securely E Tap the hex key sharply with a mallet in a counterclockwise direction See Figure 12 This will loosen the chuck on the spindle E It can now be unscrewed by hand See Figure 12 W Open chuck jaws and remove hex key TO RETIGHTEN A LOOSE CHUCK The chuck may become loose on the spindle and develop a wobble To tighten follow these steps E Unplug your drill A WARNING Failure to unplug your drill could result in accidental starting causing serious injury Open the chuck jaws E Insert hex key into chuck and tighten chuck jaws securely Tap hex key sharply with a mallet in a clockwise direction E This will tighten the chuck on the spindle E Open the chuck jaws and remove the hex key Page 12 MAINTENANCE GENERAL Only the parts shown on parts list page 17 are intended to be repaired or replaced by the customer All other parts represent an important part of the double insulation system and should be serviced only at a Sears Service Center Avoid using solvents when cleaning plastic parts Most plastics are susceptible to damage from various types of commercial solvents and may b
8. Operator s Manual CRAFTSMAN 1 2 in HAMMER DRILL Double Insulated Model No 315 101360 Save this manual for future reference A CAUTION Read and follow e Safety all Safety Rules and Operating Features Instructions before first use of Operation this product Maintenance Customer Help Line 1 800 932 3188 e Parts List Sears Roebuck and Co 3333 Beverly Rd Hoffman Estates IL 60179 USA Visit the Craftsman web page www sears com craftsman UL 972000 996 4 02 TABLE OF CONTENTS Table of Contents 00 0 0 cccceccesescecessecsseecsecseeseaeeesees General Safety Rules ce cessessecetseseereresnseseenenes Specific Safety Rules cee ccssseccessesessetersreseeenenes SVMS sees 55 oesss skis fedds E e A NA aea FO AtUreS TA T TS Oparatosrsiieiseirirariee iee niei Maintenance n iie eae e tenes eee ACCOSSONIOS omoia derete rindai aoas aens ra aeie Warranty s sutistehin as betes taeae aaan aa banira naai Exploded View and Repair Parts List cceseceeees Parts Ordering Service cee eescccesesessceseeeeerseessersees GENERAL SAFETY RULES WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmo sphere
9. ble at Sears retail stores E High Speed Bits For wood or metal 1 2 in Max E Masonry Bits 3 4 in Max E Wood Boring Bits 1 1 2 in Max E Hole Saws 2 1 2 in Max E 1 2 in Chuck 9 2980 A WARNING The use of attachments or accessories not listed might be hazardous A WARNING WEAR YOUR The operation of any drill can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning power toot operation always wear safety goggles or safety glasses with side shields and a full face shield when needed We 4 me recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses meanest with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 WARRANTY FULL ONE YEAR WARRANTY ON CRAFTSMAN DRILL if this CRAFTSMAN Drill fails to give complete satisfaction within one year from the date of purchase RETURN IT TO THE NEAREST SEARS STORE IN THE UNITED STATES and Sears will repair it free of charge If this CRAFTSMAN Drill is used for commercial or rental purposes this warranty applies for only 90 days from the date of purchase This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817WA Hoffman Estates IL 60179 SAVE THESE INSTRUCTIONS Page 14 NOTES Page 15
10. cessecssesssercessessseeseeceeeesnesvees 025 SWIC opea aA Variable Speed Reversible DEPTH ADJUSTMENT GAGE ROD BUTTON LEVEL LOCK ON BUTTON SWITCH TRIGGER FORWARD REVERSE LEVER A Fig 1 A WARNING Do not allow familiarity with tools to make you careless Remember that a careless fraction of a second is sufficient to inflict severe injury Page 6 OPERATION SWITCH See Figure 2 To turn your hammer drill ON depress the switch trigger Release switch trigger to turn your hammer drill OFF LOCK ON BUTTON See Figure 2 Your hammer drill is equipped with a lock on feature which is convenient when continuous drilling for extended periods of time is required To lock on depress the switch trigger push in and hold the lock on button located on the side of the handle then release switch trigger Release lock on button and your drill will continue running To release the lock depress the switch trigger and release it Fig 2 if you have the lock on feature engaged during use and your drill becomes disconnected from power FORWARD REVERSE LEVER supply disengage the lock on feature immediately A WARNING Before connecting your hammer drill to power supply source always check to be sure it is not in lock on position depress and release switch trigger Failure to do so could result in accidental starting of your drill resulting in possible serious injury Also do not lock the trigger on j
11. e damaged by their use Use clean cloths to remove dirt carbon dust etc A WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts They contain chemicals that can damage weaken or destroy plastic It has been found that electric tools are subject to accelerated wear and possible premature failure when they are used on fiberglass boats sports cars wallboard spackling compounds or plaster The chips and grindings from these materials are highly abrasive to electric tool parts such as bearings brushes commutators etc Consequently it is not recommended that this too be used for extended work on any fiberglass material wallboard spackling compounds or plaster During any use on these materials it is extremely important that the tool is cleaned frequently by blowing with an air jet LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further lubrication is required A WARNING Always wear safety goggles or safety glasses with side shields during power tool opera tion or when blowing dust If operation is dusty also wear a dust mask DOUBLE INSULATION Double insulation is a concept in safety in electric power tools which eliminates the need for the usual three wire grounded power cord All exposed metal pa
12. es danger warning or caution Safety Alert Symbol It means attention Your safety is involved The purpose of safety symbols is to attract your attention to possible dangers The safety symbols and the explanations with them deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures SYMBOL MEANING SAFETY ALERT SYMBOL Indicates danger warning or caution May be used in conjunction with other symbols or pictographs DANGER Failure to obey a safety warning will result in serious injury to yourself orto others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury WARNING Failure to obey a safety warning can result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury NOTE Advises you of information or instructions vital to the operation or maintenance of the equipment CAUTION Failure to obey a safety warning may result in property damage or personal injury to Page 5 FEATURES KNOW YOUR HAMMER DRILL See Figure 1 Before attempting to use your hammer drill familiarize yourself with all operating features and
13. han the drill bit you intend to use Also raise the front of your drill slightly to keep the drill bits from falling out of the chuck jaws E Insert drill bit into chuck the full length of the jaws A WARNING Do not insert drill bit into chuck jaws and tighten as shown in figure 10 This could cause drill bit to be thrown from your drill resulting in pos sible serious personal injury or damage to your chuck E Tighten chuck jaws securely using the chuck key provided DO NOT use a wrench to tighten or loosen the chuck jaws E Store chuck key on cord with chuck key strap TO REMOVE BITS E Unplug your hammer drill A WARNING Failure to unplug your hammer drill could result in accidental starting causing serious injury E Loosen chuck jaws using the chuck key provided DO NOT use a wrench to tighten or loosen the chuck jaws E Remove drill bit from chuck jaws E Store chuck key on cord with chuck key strap Page 10 OPERATION DRILLING See Figure 11 E Depress and release switch trigger to be sure your drill is in OFF position before connecting it to power supply Check the direction of rotation lever for correct setting forward or reverse See Figure 3 E Secure the material to be drilled in a vise or with clamps to keep it from turning as the drill bit rotates E Plug your hammer drill into power supply source E Hold your drill firmly and place bit at point to be drilled E Depress the switch trigger to
14. nal Safety E Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating power tools may result in serious personal injury E Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair cioth ing and gloves away trom moving parts Loose clothes jewelry or long hair can be caught in moving parts E Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents E Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the too in unexpected situations E Use safety equipment Always wear eye protec tion Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions GENERAL SAFETY RULES Tool Use and Care E Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool
15. obs where your drill may need to be REVERSE stopped suddenly SWITCH TRIGGER REVERSIBLE See Figure 3 Your hammer drill has the feature of being reversible FORWARD The direction of chuck rotation is controlled by a lever located above the switch trigger With your drill held in normal operating position the rotation lever should be Fig 3 positioned to the left of the switch for drilling The 9 direction of rotation is reversed when the lever is to the right of the switch The design of the switch will not permit changing the direction of rotation while the drili is running Release the switch trigger and allow the drill to stop before changing its direction Note Your hammer drill will not run unless the switch lever is pushed fully to the left or right CHUCK KEY See Figure 4 A chuck key has been provided for use when installing or removing bits It is also used when removing the chuck See chuck removal section CHUCK KEY STORAGE See Figure 4 When not in use the chuck key can be placed in the sal chuck key strap CHUCK KEY Fig 4 Page 7 OPERATION E Form a loop by forcing end with round holes through slotted hole opposite end E Place the loop over the cord and pull it tight Mount the chuck key by inserting the geared end through the hole in the holder Large keys in the larger hole smaller keys in the small hole VARIABLE SPEED See Figure 5 Your hammer drill has a variable s
16. peed control switch that delivers higher speed with increased trigger pres sure Speed is conirolled by the amount of switch trigger depression Avoid running your hammer drill at low speeds for extended periods of time Running at low speeds under constant usage may cause your drill to become over heated If this occurs cool your drill by running it without a load and at full speed The following guidelines may be used in determining correct speed for various applications Low speed is ideal when minimum speed and power is required For example starting holes without center punching driving screws mixing paint and drilling in ceramics E Medium speed is suitable for drilling hard metals plastics and laminates E High speed produces best results when maximum power is required For example drilling in wood soft metals such as aluminum brass and copper and when using driving accessories A WARNING Your hammer drill should never be connected to power supply when you are assem bling parts making adjustments installing or removing drill bits or when not in use Discon necting your drill will prevent accidental starting that could cause serious injury INSTALLING AUXILIARY HANDLE ASSEMBLY See Figure 6 An auxiliary handle is packed with your drill for ease of operation and to help prevent loss of control The handie can be rotated 360 and it can also be mounted on the opposite side for left hand use Note For
17. rts are isolated from the internal metal motor components with protecting insulation Double insulated tools do not need to be grounded IMPORTANT Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician For service we suggest you return the tool to your nearest Sears store for repair Always use original factory replacement parts when servicing EXTENSION CORDS The use of any extension cord will cause some loss of power To keep the loss to a minimum and to prevent tool overheating use an extension cord that is heavy enough to carry the current the tool will draw Awire gage size A W G of at least 16 is recommended for an extension cord 100 feet or less in length When working outdoors use an extension cord that is suitable for outdoor use The cord s jacket will be marked WA A CAUTION Keep extension cords away from the drilling area and position the cord so that it will not get caught on lumber tools etc during drilling operation A WARNING Check extension cords before each use If damaged replace immediately Never use tool with a damaged cord since touching the damaged area could cause electrical shock result ing in serious injury Extension cords suitable for use with your drill are available at your nearest Sears Retail Store Page 13 ACCESSORIES The following recommended accessories are currently availa
18. s such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Electrical Safety Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation D eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigera tors There is an increased risk of electric shock if your body is grounded Don t expose power tools to rain or wet condi tions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the toois or pull the plug from an outlet Page 2 Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immedi ately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Perso
19. safety requirements See Figure 1 A CAUTION Carefully read through this entire operator s manual before using your new drill Pay close attention to the Rules For Safe Operation Warnings and Cautions If you use your drill properly and only for what it is intended you will enjoy years of safe reliable service ELECTRICAL CONNECTION Your hammer drill has a precision built electric motor It should be connected to a power supply that is 120 volts 60 Hz AC only normal household current Do not operate this tool on direct current DC A voltage drop of more than 10 percent will cause a loss of power and the motor will overheat If your tool does not operate when plugged into an outlet double check the power supply DEPTH GAGE CLAMP CHUCK KEY CHUCK KEY STRAP AUXILIARY HANDLE APPLICATIONS Use only for the purposes listed below E Hammer drilling in concrete and masonry E Drilling in wood E Drilling in ceramics plastics fiberglass and laminates E Drilling in both hard and soft metals Using driving accessories such as driving screws with screwdriver bits PRODUCT SPECIFICATIONS Chuck Capacity 0 0 0 ceceeecceeseeeeeeees 5 64 in to 1 2 in M PDUP rr paer a a aatia 120 Volts AC 60 Hz Ra eua aaa 6 0 Amperes No Load Speed snsseeessesrrerrssrresessrnrsrenra 0 1 000 RPM Hammer Speed ccsecesesessecsesessceseeees 0 43 000 BPM Hammer Travel cecss
20. t that is damaged should be carefully checked to determine that it will operate properly and perform its intended func tion Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center Following this rule will reduce the risk of electric shock fire or serious injury Don t abuse cord Never carry the tool by the cord or yank it to disconnect it from the recep tacle Keep cord away from heat oil and sharp edges Following this rule will reduce the risk of electric shock or fire Make sure your extension cord is in good condi tion When using an extension cord be sure to use one heavy enough to carry the current your product will draw A wire gage size A W G of at least 16 is recommended for an extension cord 100 feet or less in length A cord exceeding 100 feet is not recommended If in doubt use the next heavier gage The smaller the gage number the heavier the cord An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Inspect for and remove all nails from lumber before drilling Following this rule will reduce the risk of serious personal injury Drugs alcohol medication Do not operate tool while under the influence of drugs alcohol or any medication Following this rule will
21. uxiliary handle against depth gage clamp This secures depth gage rod at desired depth of cut It aiso secures auxiliary handle When drilling holes with the depth gage rod installed the desired hole depth has been reached when the end of the rod comes in contact with the surface of the material being drilled TO ADJUST DRILLING MODE See Figure 8 To adjust for type of drilling slide adjustment button on top of motor housing hammer mode or drilling mode For your convenience a hammer symbol and drill bit symbol have been molded into adjustment button A WARNING Your hammer drill has not been designed for reverse hammering We recommend that you use carbide tipped bits and select hammer mode when drilling in hard materials such as brick tile concrete etc We recommend that you select normal drill mode when drilling with twist drills hole saws etc in soft materials Page 9 TO DECREASE DEPTH DRILLING DEPTH GAGE TO DEPTH TO GAGE ROD TIGHTEN INCREASE CLAMP AUXILIARY DRILLING HANDLE DRILLING DEPTH AND CLAMP DEPTH en TO LOOSEN AUXILIARY HANDLE AND CLAMP Fig 7 PUSH FOR HAMMER MODE ADJUSTMENT PUSH FOR DRILLING MODE Fig 8 OPERATION TO INSTALL BITS See Figure 9 Unplug your hammer drill A WARNING Failure to unplug your hammer drill could result in accidental starting causing serious injury E Open or close the chuck jaws to a point where the opening is slightly larger t

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