Craftsman 137.2191 User's Manual
Contents
1. POSITIONING THE TABLE AND WORKPIECE FIGURE AA and BB 1 Lock the table 1 to the column 2 at a position so the tip of the drill bit 3 is just above the top of the workpiece 4 2 ALWAYS place a BACK UP MATERIAL scrap wood on the table beneath the workpiece This will prevent splintering or heavy burring on the underside of the workpiece To keep the back up material from spinning out of control it MUST contact the LEFT side of the column To prevent the workpiece or backup material from being torn from your hands while drilling you MUST position it against the left side of the column If the workpiece or the backup material is not long enough to reach the column use the fence provided with the drill press to brace the workpiece or clamp it to the table Failure to do this could result in personal injury Fig AA z eo 4 3 i ot 3 For small pieces that cannot be clamped to the table use a drill press vise optional accessory ihe drill press vise MUST be clamped or bolted to the table to avoid injury from a spinning workpiece or damaged vise or bit parts Hemove the drill press fence when it interferes with other drili press accessories rig B5 HOLDING A DRILLING LOCATION 1 Using a centerpunch or sharp nail make an indentation in the workpiece where you want the hole 2 Using the feed handles bring the drill down to align with the indentation before turning the drill O2. Maximum Developed s 540 3600 R P UTION e Safety insi Before using this Drill Press installation read this manual and follow e Operation all its Safety Rules and Operating instructions Sears Roebuck and Co Hoffman Estates IL 60179 USA Part No 13721910001 SECTION oM mo m A Warranty Product Specifications Safety instructions Accessories and Attachments Carton Contents Know Your Drill Press Glossary of Terms Assembly and Adjustments Operation Maintenance we Troubleshooting quide Paris Espanol Ll a n K a x t 0 n s y e p m Pd x R N m tx FULL ONE YEAR WARRANTY will repair it free of charge purchase P a 0 U GS Mw XH Ld m y Ww n ox Contact a Sears Service Center for repair if this product is used for commercial or rental purposes this warranty applies only for 90 days from the date of DIEM ow ad p nom Ww Ww Ww M x m 4 Ww omo t aR 5o m o p X TW T uo o ow ow ON OM OW n M 4 x Y Ww M w Ww f FF WW 42 A X Ww Ww A m x man ww s AA WV HM ou 4 5 HH ua HH SB A uz e Ek A p rx k R AZ 5 NH NM a um e gu u Wk p 4A 8 n b AX N 21 m M W 4 U c sonno ouo gg xu n s H n ox x B a H hM H B n h Uu W amp u B HF Wow x M if this product fails due to a defect in mater al or workmanship within one year from the date of pur
3. Ca j Feed spring p Depth stop Cover nee Column collar Spindle ma oan Bevel scale ON OFF switch w key Motor Belt tension knob Feed handle S Head lock Chuck moa screw Table crank handle Bavel lock Support lock handle Base Table Rack Fence endstop Fence backstop Column support e K BASE Supports the drill press For additional stability holes are provided in the base to bolt the drill press to the floor See Specific Safety instructions for Drill Presses BACKUP MATERIAL A piece of scrap wood placed between the workpiece and table The backup board prevents wood in the workpiece from splintering when the drill passes through the backside of the workpiece It also prevents drilling into the table top BELT GUARD ASSEMBLY Covers the pulleys and belt during operation of the drill press BELT TENSION Refer to the Assembly Section Installing and Tensioning Belt BELT TENSION KNOB Tightening the knob locks the motor bracket support maintaining correct belt distance and tension BEVEL SCALE Shows the degree of table tilt for bevel operations The scale is mounted on ihe side of the arm CHUCK Holds the drill bit or other recommended accessory to perform desired operations CHUCK KEY A self ejecting chuck key which will pop out of the chuck when you let go of it This action is designed to help prevent throwing of the chuck key from
4. COLUMN SUPPORT TO BASE FIG A 1 Position base 1 on floor 2 Place column 2 on base aligning holes in column support with holes in base 3 lt Locate four long hex bolts 3 from loose parts bag 4 Place a bolt in each hoie through the column support and the base Tighten with an adjustable wrench Fig A fe TABLE TO COLUMN ASSEMBLY FIG B THROUGH F 1 Locate the worm gear table crank and table support lock handle from the loose parts bag 2 insert the worm gear 1 into the table crank handle hole 2 from inside the table support 3 Make sure the worm gear 1 meshes with the inside ge r 3 Insert the table support lock handle 4 into the hole at the rear of the table support Tighten MOTE Table removed from support in illustration for clarity Fig B 4 Place the rack 5 in position inside the table support 3 making sure the worm gear 1 on the inside of the d table support is engaged with the teeth of the rack YA ten memmen aa a y RUSE CEA Tone creme ANA N Patt hz IS tmp atts aed dna aata ad 044 Aten a painat Aq P3 E39 FAT Bo eu r Te Slide the table support assembly with the rack 1 3 5 together onto the column engage the bottom of the rack 5 with ihe lip of the column support 6 Tighten the support lock handle 4 to lock the table support assembly to the column Fig D E E H AS a A Pt Ip 4 install the collar 7
5. Clean tapered surfaces on the spindle 2 CAUTION Make sure there are no foreign particles sticking to the surfaces The slightest piece of dirt on any of these surfaces will prevent the chuck from seating properly This will cause the drill chuck and bit to wobble If tapered hole is extremely dirty use a cleaning solvent Fig i 3 Lower the spindle 2 by turning the feed handles 3 counterciockwise 4 Push the chuck up onto the spindle 2 Tap gently to ensure seat 5 Open the jaws of the chuck 1 by rotating the chuck sleeve clockwise To prevent damage make sure the jaws are completely receded into the chuck Fig J aint 42 SX 6 Using a rubber mallet piastic tipped hammer or a block of wood and a hammer firmly tap the chuck upward into position on the spindle shaft Fig K MOUNTING DRILL PRESS TO WORK SURFACE FIG L 1 tf mounting the drill press to a workbench a solid wood bench is preferred over a plywood board to reduce noise and vibration 2 Holes should be pre drilled through the supporting surface 3 The hardware to mount this drill press is NOT supplied with the tool The hardware as shown in the illustration should be used Fig L 1 Drill press base TT 2 Bolt a mam 3 Flat washer se Ln 4 Hubber washer T 5 Worksurface T 6 Flat washer E 7 Lockwasher E 8 Hex nut i 9 Jam nut E VLLL 6 5 1 7 Ie 8 s eC PN REA n etre rmn mr ame nor nena
6. make certain the receptacle in question is properiv grounded If you are not sure have a certified electrician check the receptacle This dri ls press is Tor indoor use oniy Do not expose to rain or use in damp locations ig A D Prong Plug Grounding Prong Properly Grounded 3 Prong Receptacle Make Sure This is Connected to a Known Ground i i EI u 2 Prong Receptacle kane Thi is ib mius b grounded while in use to protect the operator from electrical shock Ampere Rating more than not morethan 100 180 0 6 16 16 14 6 10 16 14 12 10 120 161412 12 16 12 Notrecommended AVAILABLE ACCESSORIES Use only accessories recommended for this drill press Follow instructions that accompany accessories Use of improper accessories may cause hazards Visit your Sears Hardware Department or see the Sears Power and Hand Tool Catalogue for the following accessories e Drill bits e Hold Down and Guide Drill Press Vises e Clamping Kit AAP A FATE fone eer ts SED Psa et AES TN A 2 0 Ff n Kk D 1 n HT su 3 St ER sh Be d EEUU Em UI DERI SEE Re rate ANE SET Use only accessories designed for this drill press to avoid iniury from thrown broken parts or workpieces Sears may recommend other accessories not listed in this manual See your nearest Sears store or Power and Hand Tool Catalogue for other accessories Do not lise any
7. 10306512 50 2001226203 51 10306704 52 10306901 53 10307005 54 2135CNQ132 55 8204121104 PERE NETHER ER TEP TEN AAT UA AE OP HEE DEEP PEE En ymrcamrympam AN PP RRARADRAR Sas MrasAamsatu a SAUN EM AEE ENO 44d umrv muu cwsaevuwsatersaevustit Always order by PART NUMBER not by key number Description Size Base Column holder Body column Hex hd bolt MBx1 25 25 Table bracket Gear Gear shaft Worm Crank handle ass y Hex soc sef screw Mex1 0 10 Hex hd boit 1 2x12UNC 7 8 Location pin Hex nut 1 4x20UNC T 4 7 Titing scale Drive screw Table lock handie Table Rack Hack ring Hex soc set screw M 6x1 0 8 Head Hex soc set screw M8x1 25 8 Motor rad Shifter boit Motor base Spring washer Hex nut M10x1 5 T 8 Hub Feed shaft Spring pin Not issue Handle bar Gripe Scale ring Coil spring Spring cap Shaft seat Spring retainer Hex nut Quill set screw Hex nut Quili Rubber washer Spindle Ball bearing Bali bearing C ring Gring Driving sieeve Ball bearing Collar Pulley set nut Spindie pulley Chuck Motor U2x20UNF T 8 M8 amp x1 25 18 M8x1 25 T 6 5 Qty SEUSS RES T4 FE X4N 49 RAE DASE R HERE ERO ERE EPG EHHEGE PERE DEER Rh e we EERE EP ERP OR PEER PD wed em eT ARPT EERE SEEDER RF EEE DATTA DHE TTA DEE AT Ee Pd de ew EE ORO REFER EAD ERED RATA HEAT A RE RHE REO ER RECT EHH IE APSR PRT ERSTE ENE T A ELT E PERE Em ERR E EEE RTT EERE RET ERT AAR ERS
8. Hex hd bolt Fiat washer Hex nut Motor pulley Parallel key Hex soc set screw Clamp cord Gr re pan hd screw Power cable Terminal Hocker switch Switch box Cr re pan hd screw Pulley ass y Cr re round washer hd screw Hex soc set screw Knob Clamp cord Cr re pan hd screw Chuck key holder Cr re round washer hd screw V belt Switch cover Cr re truss hd tapping screw Chuck key Spring pin Lock knob Flat washer Parailel bracket Wing nut Cap hd sq neck boit Wing nut Nol issue Size Qty 5 16x7 8 5 64 MB8x1 25 16 5 MEx1 0 8 M5x0 8 12 1OR2PAUNC 3 8 MBx1 25 8 M5x0 8 8 MOx1 0 18 MBx1 25 M6x1 0 16 Cr re pan hd screw M5x0 8 8 External tooth lock washer Hex nut MO6x1 0 T 5 Set bolt Nut MiOx1 5 2B Pointer Hex soc hd cap bolt MExO 8 16 Set ring Wrench hex Wrench hex Switch key Scale Strain relief Owners manual Any attempt to repair or replace electrical parts on this Drill Press may create a HAZARD unless repair is done by a PEE NH EEE HE CENT NOME OEE EF VV FEST ast ee EUAN ME RAAT ORI WKH EV HEHE EME HEM HSER EME EEEPIE SERPS EE OY PPEEED HATERS HEE PPT E TEP HT EP PEP RRR AM Mem PR REE PAPER PSE FERED F2 Bedl bbewmsmurmwu eTnangapstbRaduunsuucsnuney 945 4ASESEARAOSASEAAREZENAMSNSEQNIDAA 10 DRILL PRESS PARTS LIST MODEL NO 137 219100
9. accessory unless you have completely read the instruction or owners manual for that accessory UNPACKING AND CHECKING CONTENTS FLA ar rs tect NAS el OS EAE TLR a ae UNA erase aa GS Se atquo gi TN t WE 3 7 xui j te Dj t Bi 4 t A AE tin d ELS ELA If any part is missing or damaged do not plug the drill press in until the missing or damaged part is replaced and assembly is complete Carefully unpack the drill press and all its parts and compare against the illustration below To protect the drill press from moisture a protective coating has been applied to the machined surfaces Remove this coating with a soft cloth moistened with kerosene or WD 40 To avoid fire or toxic reaction never use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the drill press TABLE OF LOOSE PARTS ITEM DESCRIPTION QUANTITY Head assembly Base Table Column assembly Collar Rack Loose parts bag Feed handies Worm gear Crank handle Lock handie Hex bolts Fence assembly Triangle knobs Wing nuts Washers Hex keys nmmoom Pen M REM EP UU ne Ozzrm5sc ro BO AD BO mi En md e Q9 Box Chuck key Chuck 1 DO Motor pulley spindle pulley Depth scale pointer Depih scale stop nuts Cord clamp m Me f Depth scale B am s un AN Feed stop rod Belt tension TE knob Spring E ML
10. damage ALWAYS wear Safety Goggles not glasses that comply with ANSI safety standard 287 1 Everyday eyeglasses have only impact resistant lenses They ARE NOT safety glasses Safety Goggles are available at Sears NOTE Glasses or goggles not in compliance with ANSI 287 1 could seriously hurt you when they break TF IUCTIONS SPECIFIC SAFETY INSTRUCTIONS FOR THE DRILL PRESS For y your own safety do not try to use your drill press or plug it in until it is completely assembled and installed according to the instructions and until you have read and understood this instruction manual 4 YOUR DRILL PRESS MUST BE BOLTED securely to a workbench In addition if there is any tendency for your drill press to move during certain operations bolt the workbench to the floor 2 THIS DRILL PRESS is intended for use in dry conditions indoor use only 3 WEAR EYE PROTECTION USE face or dust mask along with safety goggles if drilling operation is dusty USE ear protectors Sony during extended periods of operation 4 DO NOT wear gloves neckties or loose clothing 5 DO NOT try to drill material too small to be securely held 6 ALWAYS keep hands out of the path of a drill bit Avoid awkward hand positions where a sudden slip could cause your hand to move into the drill bit 7 DO NOT install or use any drill bit that exceeds 175 mm 7 in length or extends 150 mm 6 below the chuck jaws They can suddenly b
11. key before turning the power ON With the switch OFF and the yellow switch key removed open the chuck jaws 1 using the chuck key 2 Turn the chuck key counterclockwise to open the chuck jaws Insert the drill bit 3 into the chuck far enough to obtain maximum gripping by the jaws but not far enough to touch the spiral grooves flutes of the drill bit when the jaws are tightened Make sure that the drill is centered in the chuck Turn the chuck key clockwise to tighten the jaws y MMC de LM Ric D nm d 7 dri Chg eas tenuis EINE 1 i NK d 4 ls M I A Rud IS Paretai To prevent the workpiece or backup material from being torn from your hands while drilling you MUST position the workpiece against the LEFT side of the column If the workpiece or the backup material is not long enough to reach the column clamp them to the table or use the fence provided with the drill press to brace the workpiece Failure to secure the workpiece could result in personal injury USING THE FENCE FIG W The fence provides a way of accurately and quickly setting up the workpiece for more precision or repetitive drilling operations Using the centerpunch or sharp nail make an indentation in the workpiece where you want to drill 2 Lower the drill bit to align with the indentation on the workpiece See HOLDING A DRILLING LOCATION page 19 3 Loosen the knobs 1 and slide the fence b
12. may be necessary to lubricate the drill bit tip with motor oil to prevent burning the tip Ex Pour own sci iy turn the switch OFF and remove the plug from the power source outlet before maintaining or lubricating your drill press Frequently blow out using an air compressor or dust vacuum any dust that accumulates inside the motor A coat of automotive paste wax applied to the fable and column will help to keep the surfaces clean To eae shoc ny or fire hazard if the power cord is a worn or cut in any way have it replaced immediately LUBRICATION Ail of the drill press ball bearings are packed with grease at the factory They require no further lubrication Periodically lubricate the gear and rack table elevation mechanism of the spindle and the rack teeth of the quill L M J To avoid injury om an accidental start turn the switch OFF and always remove the plug from the power source before making any adjustments e Consult your local Sears Service Center if for any reason the motor will not run PROBLEM Noisy operation Drill bit burns Run out of drill bit point drilled hole not round Wood splinters on underside Workpiece torn loose from hand Drill bit binds in workpiece Excessive drill bit runout or wobble PORTAE Pal Quill returns too slow or too fast Chuck will not stay attached to spindle It falls off when t
13. square 3 place one edge flat on the table and align the other edge vertically beside the rod 1 4 Figure Q if an adjustment is necessary TIGHTEN the nut 4 on the locking pin clockwise to RELEASE it from the table support 5 Loosen the large hex head bevel locking bolt 5 To up injury pba sure to hold the table amp table arm assembly so it will not swivel or tilt 6 Align the square to the rod by rotating the table until the square and rod are in line 7 RHetighten the large hex boit 5 Fig O BEVEL SCALE FIG P NOTE The bevel scale has been included to measure approximate bevel angles If precision is necessary a square or other measuring tool should be used to position the table To use the bevel scale 6 1 TIGHTEN the nut 4 on the locking pin clockwise to HELEASE it from the table support 2 Loosen the large hex head bevel locking bolt 5 3 Tilt the table aligning the desired angle measurement to the zero line opposite the scale 6 4 Tighten the bevel locking bolt 5 5 To return the table to its original position loosen the bevel locking bolt 5 Realign the bevel scale 6 to the 0 position Return nut 4 on locking pin to the OUTSIDE END OF THREADS Gently tap locking pin until it is seated in the hole Finger tighten nut 4 NOTE The table has been removed from the illustration for clarity Fig P SPINDLE QUILL FIG Q Rotate the feed handles count
14. work freehand hand holding the _ workpiece rather than supporting it on the table except when polishing i e Securely lock the head and table support to the column and the table to the table support before operating the drili press Never move the head or the table while the tool is running g Before starting an operation jog the motor switch to make sure the drill or other cutting tool does not wobble or cause vibration If a workpiece overhangs the table so it will fall or tip if not held clamp it to the table or provide auxiliary support Use the fence provided or other fixtures for unusual operations to adequately hold guide and position workpiece ij Use the SPINDLE SPEED recommended for the specific operation and workpiece material Check the panel on the inside pulley cover or the chart below for drilling speed information For accessories refer to the instructions provided with each accessory Never climb on the drill press table it could break or pull the entire drill press down on you Turn the motor switch OFF and put away the switch key when leaving the drill press To avoid injury from thrown work or tool contact do not perform layout assembly or set up work on the table while the cutting tool is rotating DRILLING SPEED TABLE rpm Drill Bit Material i finches Alum Zinc Brass lronSteel 3600 3600 3600 2610 880 a 880 540
15. A ERR RE ee ee EEE EAE RETR EEE ER REUARE SEUSS CRE PA RE UPAR GED PASE EASE ETA EER OER TEED EEE OO a Re EE ERT RRP REE NHK MIR HHO MRM OM EKA EEE HEE EEE EE EER OEE EEE ERASE HAH EE HEHE FREE ERR EERE REE ROE E MOEA OPEN EEE OR EERE HEE A HEHE EEE HEHE MEEVEE HEP E EE PHS EMP MMAR EV MEME sewed rveb bat res Pe Nts eNes SAU dM Ae bdsm emer aH EARS toT HELE MESH EAHA EGE EEE HOGER SM Ose naconaaacnsaacnsaavvnit v ic t k t led ee i ee ehh hn A ARTE ECTS hk F 9 dal S da nduevmasaecsusaconqaacnonsaecvnsaevnsaat t SMe tat EEE EN HE TNH ENTER HOD da Ew EOE EET THEE H RAEN HE RAMEE HEHE PED ECAOO 4vdadhvmaacmieaiwensatttihendh eti DPE EPYEEHIMAT HURT RH Mew EmarEEAFFEPEEE ESHA RD DEA eww Rw ERE ERE ER NETTET TTET TEETER ED POSER RATE SE APESCEEPSERNPECE ED Key No Part No 1 16300105 2 10300202 3 10300401 4 2601BBDA90C 5 10300603 6 10300701 7 10300801 8 10300901 9 10601009A1 10 2603BBLAS38 11 2601QBDS81 12 10601401 13 2701QZ2D5006 14 10301603 15 2658MZDU365 16 10602001 1 10302135 18 10302210 19 10302301 20 2603BBLA37 2t 10302510 22 e603BBLA52 23 10303202 24 16804201 25 10303401 26 2502ABC410 27 2701FBD110 28 10303701 29 10303825 30 2536MBE61 1 3i 32 10304301 33 10304411 34 10304502 35 10304901 36 10305001 a7 10305114 38 10305208 39 2701QZD611 40 10305401 41 e701FBD113 42 10305602 43 10305701 44 10305807 45 2001226201 46 2001526201 47 2570BBN111 48 2570BBN117 49
16. E RFE A ARAMA nmmihntimiiHiuemu tesuu tt ndevt nd vetdduwtunmit u avet me HERES OH EERE ETE HERERO RARE COARSE AEE OE DERE RT ee ERT EE RSE RERRE RES RIAD RHE MEERA ERRKK EN KRHA HREM EEAAEKED SERENA ERR HAHAH ELERA TEREST ERENT THAR EL EAR ER RETR a WOOP EEE EE EAE REP we me REE EERE EE EP Rage RERERO EMER EATER PART APE EAE AE TEE OE EET ORES TEAST TREE EE EHH EMH EME KO EPMO EOE Ee TP OT RRND Ears APEEEASTAVAETVIEKNATEEVWITeIHAVEEFFRWFV VC FW0V FU kV VF cee Terre Sere eee rere re eee Per ee ere eee eee re eee er eee rr rr rer rer rer Tra SEE ERATE EME EEE EEE TEE UH EEE TUK E ES ENE EE EES he ee OURO EAN MAN AMMO EUS HEP OREO E PEED ESSE SEARO EAEAPE SEEDY ancien c r bttvhes v wt unbht e vt s hbHnttttubbbi iilbrriirvebk mimmewsa amnausmapseltA unduunumsuayguhuaas y b dutemsurrmatuyvrmuamvves uymsu umn Key No 56 of 58 59 Part No 2601 BBDAAQ 2501NBDN27 2 01FBD113 10307908 2571MNC307 2603BBL A37 10808301 2668BBDA24 28078B06H2 2805U5HN16 2898DH7G06 10308805 2668BBDA24 1030900941 2641 BBDA4 2603BBLAS2 2501 NNVNT11 10208302 2668BBDA23 10511201 2641BBDA39 2572ARK320 10312704 2661MBDET11 2136ABD103 2536MBE623 16932802 2501NBDN31 10838201 2702FBB108 2672BBDA4O 10838501 2702FBD106 2668BZDA23 2504MZCOQ5 10301004 10518401 10201201 2602DBLA27 103617061 2138MBL703 2138MBL704 2B605AFI07 1 10384901 2801ABRFO4 137219100001 Not shown Description
17. G UNATTENDED TURN THE POWER OFF Don t leave the tool until it comes to a complete stop 16 NEVER STAND ON TOOL Serious iniury could occur if the tool is tipped or if the cutting tool is unintentionally contacted 17 DON T OVERHIE ACH Keep proper footing and balance at all times 18 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 19 CHECK FOR DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving paris binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 20 MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys 21 DO NOT operate the too if you are under the influence of any drugs alcoho or medication that could affect your ability to use the toot properly 22 Dust generated from certain materials can be hazardous to your health Always operate the drill press in a well ventilated area and provide for proper dust removal Use dust collection systems whenever possible 20 ALWAYS WEAR EYE PROTECTION Any drili press can throw foreign objects into ihe eyes which could cause permanent eye
18. N TILTING THE TABLE FIGURE CC NOTE The table and support 1 has a predrilled hole with a locking pin inserted for locking the table into a predetermined 0 horizontal position 1 To use the table in a bevel tilted position TIGHTEN the nut 2 on the locking pin clockwise to RELEASE it from the table support 2 Loosen the large hex head bevel locking bolt 3 uA b Ae af Fugit EET REGES To prevent injury be sure to hold the table amp table arm assembly so it will not swivel or tilt Fig CC 4 eo Tilt the table aligning the desired angle measurement io the zero line opposite the scale 4 Tighten the bevel tocking bolt 4 To return the table to its original position loosen the bevel locking boit 3 Realign the bevel scale 4 to ihe O position Loosen the nut 2 on the locking pin to tne OUTSIDE END OF THREADS Gently tap the locking pin until it is seated in the hole Finger tighten the nut Ln To avoid injury from spinning work or tool breakage always clamp workpiece and backup material securely to the table before operating the drill press with the table tilted FEEDING 1 Pull down the feed handles with only enough effort to allow the drill bit to cut 2 Feeding too slowly might cause the drill bit to burn Feeding too rapidly might stop the motor cause the beit or drill to slip or tear the workpiece loose and break the drill bit 3 When drilling metal it
19. RESS OPERATION Support workpiece or clamp it See Section BASIC DRILL PRESS OPERATION Support workpiece or clamp it See Section BASIC DRILL PRESS OPERATION 2 Adiust tension See Section ASSEMBLY TENSIONING BELT Use a straight drill bit Heplace bearings install drill properly See Section BASIC DRILL PRESS OPERATION and ASSEMBLY instai chuck properly See Section ASSEMBLY INSTALLING THE CHUCK gt Oa 1 Adjust spring tension See Section ASSEMBLY ADJUSTMENTS QUILL RETURN SPRING 1 Using a household detergent clean the tapered surface of the chuck and spindle to remove all dirt grease and oil See Section ASSEMBLY INSTALLING THE CHUCK 10 DRILL PRESS PARTS LIST When servicing use only CRAFTSMAN replacement parts Use of any other parts may create a HAZARD or cause product damage MODEL NO 137 219100 qualified service technician Repair service is available at your nearest Sears Service Center EAE GOAT TON HAA AE AT EMT EA ME ETE DEERE SHEERS KAMER USE EPAPER P E RAPE RARE eh ree ee RENO RENE EER ESO OEE SOTERA weer hated OER SOE A RESET AOE TOR AES E NOTE ASRS EEO he RRR PEEVE EE ame EEO REESE HERE EEE SHES EEE DEES S OE SESO ESTEE ona FUN AEAN RAMEN AMEN ARHAA PTA HEMMER EM ER OE RP HEHE RS EEN AP REE REA x kqn X k 4Anx eAunNktARnHnkWKAnBPERERAATEAAREENASM ANP THERE T ERNE EERE EATER ER ETN ERAT CA AO H4 AA
20. ack stop 2 firmly against the long side of the workpiece Tighten the knobs when in position 4 Loosen the wing nut 3 and slide the end stop 4 along the fence until it is firmly against the left side of the workpiece Tighten the wing nut 59 Check the accuracy by drilling a scrap workpiece Adjust if needed 6 Hold with your hand or clamp the top surface of the workpiece firmly to prevent it from lifting off the table when the bit is raised Fig W DRILLING TO A SPECIFIC DEPTH Drilling a blind hole not ali the way through workpiece to a given depth can be done two ways Workpiece method FIG X and Y i Mark the depth of the hole on the side of the workpiece 1 2 With the switch OFF bring the drill bit 2 down until the tip is even with the mark 3 Hold the feed handle at this position 4 Spin the lower nut 3 down to contact the depth stop lug 6 on the head 5 Spin the upper nut 5 down and tighten against the lower nut 3 x 6 The drill bit will now stop after traveling the distance marked on the workpiece Depth scale method FIG Y NOTE With the chuck up the tip of the drill bit must be just slightly above the top of the workpiece 1 With the switch OFF turn the feed handle until the pointer 7 points to the desired depth on the depth scale 4 Hold the feed handles in that position 2 Spin the lower nut 3 down to contact the depth stop lug 6 on the head 3 Spin
21. c shock This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local cades and ordinances DO NOT MODIFY THE PLUG PROVIDED If It will not fit the receptacle have id Droper GCSE installed by a quse electricia IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary DO NOT connect the equipment grounding conductor to a live terminal CHECK with a qualified electrician or service personnel if you do not completely understand the grounding instructions ot if you are not sure the tool is Paope grounded USE ONLY 3 WIRE EXTENSION CORDS THAT HAVE 3 PRONG GROUNDING PLUGS AND 3 POLE RECEPTACLES THAT ACCEPT THE TOOL S PLUG REPAIR OR REPLACE DAMAGED OR WORI IMMEDIATELY M CORD GUIDELINES FOR EXTENSION CORDS Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table below shows the correct size to use ac ccording to cord length and nameplate ampere ra
22. chase Sears This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817 WA Hoffman Estates i 60179 CHUCK SIZE 1 2 3 SPEEDS errr adde 5 540 3 600 RPM To avoid eiectricai hazards fire hazards or damage to MOTOR DRESS 120V 60 HZ 6 AMPS the tool use proper circuit protection HORSEPOWER iriga 1 2 HP Max Developed Your drill press is wired at the factory for 120V operation obi M gii soa canis canal ees iptum TABLE TILT 45 RIGHT OR LEFT or fire replace power cord immediately if it is worn cut or SPINDLE TRAVEL 2 3 8 damaged in any way THROAT o BASE SIZE 14 3 8 x 8 1 4 HEIGHT llus 28 3 8 44720 824437 EV PDA DARKS ES DHI ER AISAN CTI EIAS Petre el etel ed me OATS Hh ALS PY ERS ANTE UATE CINTA BE ae 4 S rs e PEN ve Un e GENERAL SAFETY INSTRUCTIONS BEFORE USING THE DRILL PRESS Safety is a combination of common sense staying alert and knowing how to use your drill press To avoid mistakes that could cause serious injury do not plug the drill press in until you have read and understood the following 1 READ and become familiar with this entire instruction manual LEARN the tool s applications limitations and possible hazards 2 KEEP GUARDS IN PLACE and in working order 3 DON T USE IN A DANGEROUS ENVIRONMENT Don t
23. elihood of personal injury follow these instructions for operating your drill press A WARNING For your own safety always observe the safety INSTRUCTIONS listed here and on pages 3 4 and 5 of the instruction manual YOUR PROTECTION To avoid being pulled into the power tool do not wear loose clothing gloves neckties or jewelry Always tie back long hair 1 If any part of your drill press is missing malfunctioning damaged or broken stop operation immediately until that part is properly repaired or replaced 2 Never place your fingers in a position where they could contact the drill bit or other cutting tool The workpiece may unexpectedly shift or your hand could slip To avoid injury from parts thrown by the spring follow instructions exactly when adjusting the spring tension of the quill 4 To prevent the workpiece from being torn from your Can hands thrown spun by the tool or shattered always properly support your workpiece as follows a Always position BACKUP MATERIAL used beneath workpiece so that it contacts the left side of the column or use the fence provided and clamp to brace a smaller workpiece b Whenever possible position the WORKPIECE to contact the left side of the column If it is too short or the table is tilted use the fence provided or clamp solidly to the table using the table slots c When using a drill press vise always fasten it to the table d Never do any
24. end outward or break 8 DO NOT USE wire wheels router bits shaper Cutters circle fly cutters or rotary planers on this drill press 9 WHEN ccutting a large piece of material make sure it is fully supported at the table height 10 DO NOT perform any operation freehand ALWAYS hold the workpiece my against the table so it will not rock or twist Use clamps or a vise for nstebie workpieces MAKE SURE there are no nails or foreign objects in the part of the workpiece to be drilled poe w 1 12 CLAMP WORKPIECE OR BRACE against the left side of the column to prevent rotation If it is too short or the table is tilted clamp solidly to ine table and use the fence provided 13 IF THE WORKPIECE overhangs the table such that it will fall or tip if not held clamp it to tne table or provide auxiliary support 14 15 t6 TE 19 20 2i 22 23 24 29 26 27 SECURE WORK Use clamps or a vise to hold the work when practical Its safer than using your hand and it frees both hands to operate tool WHEN using a drill press vise always fasten to the table MAKE SURE all clamps and locks are firmly tightened before drilling SECURELY LOCK THE HEAD and table support to the column and the table to the table support before operating the drill press NEVER turn your drill press on before clearing the table of all objects tools scraps of wood etc BEFORE STARTING the
25. eration Fig T Belt Pulley Position APM Chart 1600 RPM 880 RPM ON OFF SWITCH FIG U The ON OFF switch has a removable yellow plastic key With the key removed from the switch unauthorized and hazardous use by children and others is minimized i Toturn the drill press ON insert key 1 into the siot of the switch 2 and move the switch upward to the ON position i 2 To turn the drill press OFF move the switch downward E 3 To lock the switch in the OFF position grasp the end or yellow part of the switch toggle and pull it out 4 With the switch key removed the switch will not operate 5 if the switch key is removed while the drill press is running it can be turned OFF but cannot be restarted without inserting the switch key bap erecta rrr Dormers AGER des TE ka 5 v Sarei s VAR Herbs oie ae Always lock the switch OFF when the drill press is not in use Remove the key and keep it in a safe place In the event of a power failure blown fuse or tripped circuit breaker turn the switch OFF and remove the key preventing an accidental startup when the power comes on INSTALLING DRILL BIT IN CHUCK FIG V 1 B To avoid injury or accident by the chuck key ejecting forcibly from the chuck when the power is turned ON use only the self ejecting chuck key supplied with this drill press Always recheck and remove the chuck
26. erclockwise to lower spindle to its lowest position Hand support the spindle securely and move it back and forth around its axis If there is too much play do the following 1 Loosen lock nut 1 2 Turn the screw 2 clockwise to eliminate the play but without obstructing the upward movement of the spindle A little play in the spindle is normal 3 Tighten the lock nut 1 Fig Q Vh pata e het AA TINT Cs nnn n TN ette e QUILL RETURN SPRING FIG R The quill return spring may need adjustment if the tension causes the quill to return too rapidly or too slowly i Lower the table for additional clearance 2 Place a screwdriver in the lower front notch 1 of the spring cap 2 Hold it in place while loosening and removing only the outer jam nut 3 3 With the screwdriver still engaged in the notch loosen the inner nut 4 just until the notch 5 disengages from the boss 6 on the drill press head CAUTION DO NOT REMOVE THIS INNER NUT because the spring will forcibly unwind 4 Carefully turn the spring cap 2 counterclockwise with the screwdriver engaging the next notch 5 Lower the quill to the lowest position by rotating the feed handle in a counterclockwise direction while holding the spring cap 2 in position 6 Ifthe quill moves up and down as easily as you desire tighten the standard nut 4 with the adjustable wrench if too loose repeat steps 2 through 5 to tighten If too tight reve
27. operation jog the motor switch to make sure the drill bit does not wobble or vibrate LET THE SPINDLE REACH FULL SPEED before starting to drill f your drill press makes an unfamiliar noise or if it vibrates excessively stop immediately turn the drill press off and unplug Do not restart until the Prone is corgeteg DO NOT perform layout assembly or set up work on the table while the drill press Is in operation USE RECOMMENDED SPEED for drill accessory and workpiece material SEE INSTRUCTIONS that come with the accessory WHEN DRILLING large diameter holes clamp the workpiece firmly to the table Otherwise the bit may grab and spin the workpiece at high speed DO NOT USE fly cutters or multiple part hole cutters as they can come apart or become unbalanced in use MAKE SURE the spindie has come to a complete stop before touching the workpiece TO AVOID INJURY from accidental starting always turn the switch OFF and unplug the drill press before installing or removing any accessory or attachment or making any adjustment KEEP GUARDS IN PLACE and in working order USE ONLY SELF EJECTING TYPE CHUCK KEY as provided with the drill press paanan ay Free SMARTEST MEST OEY ADR I a c aep t HHEAH HAN mann ate On et PR rete DH Rr ARTI RA ee em A e m o GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides a path of least resistance for electric current and reduces the risk of electri
28. ouch the lower belt guard housing 4 Retighten the belt by pulling the motor 4 toward or away from the drill press head until the belt deflects approximately 1 2 inch when pressed in the center NOTE Hefer to the chart inside the belt guard cover for recommended drilling speeds and belt pulley positions 5 Lock the belt tension lock knobs 2 by turning clockwise NOTE When the belt is new it may be difficult to move the belt As the machine is used the belt will gain more elasticity and will be easier to adjust Fia N one aes qum ER ran 071 T ee hA NP RUAMHAM SHE AAA MBA HA AH a r ar T a B RR ET x h AePAWI I e MEL AH REIS BREE ARO SP arr rr TT T UU UU aga T MEME A Q P4 P P ae dee beers NEARNE SINANA a d p ERST I TEPENE ae RT Duo eee e aE ena ee Cad 4 d t 4 bi ele DT tette Sree we Sead ak e mio o I eE al To prevent personal injury always disconnect the plug from the power source when making any adjustments 6 SQUARING TABLE TO HEAD FIG O P NOTE The table and support has a predrilled hole with a locking pin inserted for locking the table to a predetermined O horizontal position It must be loosened to change the angle of the table 1 Insert a 1 4 or larger diameter precision ground steel rod 1 approximately 3 long into the chuck 2 Tighten the chuck jaws 2 Raise table to working height and lock 3 Using the combination
29. rse steps 4 and 5 DO NOT OVERTIGHTEN and restrict quill movement 7 Replace the jam nut 3 and tighten against the standard nut 4 to prevent the standard nut from reversing To avoid injury from an accidental start ALWAYS make sure the switch is in the OFF position the switch key is removed and the plug is not connected to the power source outlet before making belt adjustments BELT TENSION FIG S Make sure puileys are aligned properly as shown in Aris O on page 13 To unlock the beft tension loosen the belt tension lock knobs 1 on both sides of the drill press head 2 Move the motor 2 toward the front of the drill press to loosen the belt 3 Position the belt on the correct pulley steps for the desired speed 4 Pull the motor away from the drill press head until the belt is properly tensioned NOTE Belt tension is correct if the belt deflects approximately 1 2 inch when pressed at the center 5 Tighten the belt tension lock knobs 1 on both sides of the drill press head Fig S D MEME c up uu uu 1 BASIC DRILL PRESS OPERATIONS SPEEDS AND BELT PLACEMENT FIG T This drill press has 5 speeds as listed below 880 RPM 1600 RPM 3600 RPM 540 RPM 2610 RPM See inside of the belt guard for specific placement of the belts on the pulleys to change speeds A WARNING To avoid possibie injury keep guard closed in place and in proper working order while tool is in op
30. rying to install Fa NRC paa c HEN 4 A Het r R WC ds Incorrect belt tension Dry spindle Loose spindle pulley Loose motor pulley Incorrect speed Chips not coming out of hole Dull drill bit Feeding too slowly Not lubricated Hard grain in wood or lengths of cutting flutes and or angles not egual Bent drill bit No backup material under workpiece Not supported or clamped propery Workpiece pinching drill bit or excessive feed pressure Improper belt tension Bent drill bit Worn bearings Drill bit not properly installed in chuck Chuck not properly installed Dirt grease or oil on the tapered inside surface of chuck or on the nee S tapered surface Spring has improper tension PROBABLE CAUSE REMEDY Adjust tension See Section ASSEMBLY TENSIONING BELT 2 Lubricate spindle See Section LUBRICATION 3 Check tightness of retaining nut on pulley and 4 tighten if necessary Tighten set screw in motor pulley Change speed See Section BASIC DRILL PRESS OPERATION SPINDLE SPEEDS 2 Retract drill frequently to clear chips 3 Hesharpen drill bit 4 Feed fast enough allow drill to cut 5 Lubricate drill See Section BASIC DRILL PRESS OPERATION FEEDING Hesharpen drill bit correctly Replace drill bit Use backup material See Section BASIC DRILL P
31. s FE j 2 NCE ASSEMBLY FIG M Determine the desired location for the fence 4 Align ihe mounting holes of the fence over the table top slots Place a washer 2 on the threaded end of the knob 3 insert the knob through the mounting hole of the fence and the table slot Place a washer and wing nut 4 on the knob from under the table Hepeat for the other knob and tighten Fig M ee eee S TREE NN SUP it Sls RL TR REM Y ADJUSTMENT INSTRUCTIONS CAUTION All the adjustments for the operation of ihe drill press have been completed at the factory Due to normal wear and use some occasional readjustments may be necessary sure the switch is in the OFF position the switch key is removed and the plug is not connected to the power source outlet before making belt adjustments ALIGNING THE BELT PULLEYS FIG N Open the head cover of the Drill Press Check alignment of the pulleys with a straight edge 5 such as a framing square a level or a piece of wood Lay the straight edge across the top of the pulleys If all three pulleys are NOT aligned 1 Release belt pressure by loosening the belt tension lock knobs 2 on either side of the head counterclockwise 2 Loosen the motor mount nuts 3 Lift or lower the motor 4 until the pulleys are in line 3 Tighten the motor mount nuts 3 Using an adjustable wrench NOTE To avoid ratties or other noise the motor housing should not t
32. s the head to the column ALWAYS lock the head in place while operating the drill press RACK Combines with gear mechanism to provide easy elevation of the table by the hand operated table crank REVOLUTION PER MINUTE R P M The number of turns completed by a spinning obiect in one minute SPINDLE SPEED The R PM of the spindie SPRING CAP Adjusts quill spring tension TABLE Provides working surface to support workpiece TABLE BEVEL LOCK Locks the table in any position from 9 45 TABLE CRANK HANDLE Elevates and lowers table Turn clockwise to elevate table Support lock musi be released before operating crank TABLE SUPPORT LOCK Tightening locks the table support to the column Always have it locked in place while operating tne drill press TABLE SUPPORT Rides on the column to support ihe table WORKPIECE Material being drilled For your own outlet until all assembly and adjustment steps are completed and you have read and understood the safety and operating instructions TOOLS NEEDED eer EE ur E Decne nn gc a AO Slotted screwdriver 8 amp 10 Adjustable wrenches Combination wrench DOZ Pr eer M i iqasm hse SA maa a uw c Pas MM Socket wrench with 23 mm socket Craming square ipese ir desen S Sys Das The Drill Press is very heavy and MUST be lifted with the help of 2 PEOPLE OR MORE to safely assemble it
33. the chuck when the power is turned ON Do not use any other key as a substitute order a new one if damaged or lost COLUMN Connects the head table and base on a one piece tube for easy alignment and movement COLUMN COLLAR Holds the rack to the column Rack remains movable in the collar to permit table support movements COLUMN SUPPORT Supports the column guides the rack and provides mounting holes for column io base DEPTH SCALE indicates depth of nole being drilled DEPTH SCALE POINTER indicates the drilling depth by pointing to the depth scale DEPTH SCALE STOP NUTS Locks the depth scale to selected depth DRILL BIT The cutting tool used in the drill press to make holes in a workpiece DRILL ON OFF SWITCH Has locking feature This feature is intended to help prevent unauthorized and possible hazardous use by children and others Insert the key into the switch to turn the drill press on DRILLING SPEED Changed by placing the belt in any of the steps grooves in the pulleys See the gpindle Speed Chart inside the belt quard FEED HANDLE Moves the chuck up or down If necessary one or two of the handles may be removed whenever the workpiece is of such unusual shape that it interferes with the handles FENCE Attaches to the table to align the workpiece er for fast repetitive drilling Removabla Remove fence when it interferes with other drill press accessories HEAD LOCKS Lock
34. the upper stop nut 5 against the lower stop nut and tighten 4 The and drili bit will now stop after traveling the distance selected on the depth scale Drilling a hole Using a center punch or a sharp nail dent the workpiece where you want the hole Before turning the switch on bring the drill bit down to the workpiece lining it up with the hole location Turn the switch on and pull down on the feed handles with only enough effort to allow the drili to cut FEEDING TOO SLOWLY might cause the drill bit to turn FEEDING TOO RAPIDLY might stop the motor cause the beit or drill to slip tear the workpiece loose or break the drill bit When drilling metal it will be necessary to lubricate the tip of the drill bit with oil to prevent it from overheating Fig Y H3 d qij n umm REMOVING CHUCK FIG Z 1 With the switch OFF open the jaws of the chuck as wide as possible by turning the chuck counterclockwise 2 Tap the chuck 1 lightly with a plastic tipped hammer at the top of chuck until the chuck releases NOTE Place one hand below the chuck to catch it when it falls out Fig Z A WARNING M To avoid injury from an accidental start ALWAYS make sure the switch is in the OFF position the switch key is removed and the plug is not connected to the power source outlet before removing or installing the chuck BASIC OPERATION INSTRUCTIONS To get the best results and minimize the lik
35. ting If in doubt use the next heavier gauge The smalier tne gauge number the heavier the cord Be sure your extension cord is properly wired and in good condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas Use a separate electrical circuit for your tools This circuit must not be less than 12 wire and should be protected with a 15 Amp time lag fuse Before connecting the motor to the power line make sure the swich is in the OFF position and the electric current is rated the same as the current stamped on the motor namepiate Running at a lower voltage will damage the motor SAVE THESE IN This tool is intended for use on a circuit that has a receptacie ike the one illustrated in FIGURE A FIGURE A shows a 3 prong electrical plug and receptacle that has a grounding conductor lf a properly grounded receptacle is not availabie an adapter FIGURE B can be used to temporarily connect this plug to a 2 contact ungrounded receptacle The adapter FIGURE B has a rigid lug extending from it that MUST be connected to a permanent earth ground such as a properly grounded receptacle box The temporary adapter should be used only untii a properly grounded outlet can be installed by a qualified electrician The Canadian Electrical Code orohibiis the use of adapters CAUTION in all cases
36. to the top end of the rack 5 on the column IMPORTANT The bottom of the collar MUST NOT be pushed all the way down onto the top of the rack MAKE SURE the top of the rack is under the bottom of the collar and that there is enough clearance to allow the rack to freely rotate around the column Tighten the set screw 8 CAUTION To avoid column or collar damage DO NOT OVERTIGHTEN the set screw Fig E 8 7 5 3 Install the tabie crank handie 8 to the worm gear shaft 1 on the side of the table support 6 9 Line up the flat side of the shaft with the set screw 10 in the crank handle and tighten the screw with a hex wrench Fig F INSTALLING THE HEAD FIG G The Drill Press is very heavy and MUST be lifted with the help of 2 PEOPLE OR MORE to safely assemble it 1 Carefully lift head above the column 2 and slide it onto the column Make sure the head slides down over the column as far as possible Align the head with the base 2 Using the hex wrench tighten the two head lock set screws 3 on the right side of the head Fig G m S AMETS BES 3 Ar ES 4 Pek Ue Se ae ee ee ee INSTALLING FEED HANDLES FIG H 1 Locate three feed handles in the loose parts bag 2 Screw the feed handles 1 into the threaded holes 2 in the hub 3 Tighten Fig H O INSTALLING THE CHUCK FIG i J and K 1 Clean out the tapered hole in the chuck 1 with a clean cloih 2
37. use power tools in damp or wet locations or expose them to rain Keep work area well lighted 4 DO NOT use power tools in the presence of flammabie liquids or gases 5 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 6 KEEP CHILDREN AWAY All visitors should be kept at a safe distance from the work area 7 DON T FORCE THE TOOL It will do the job better and safer at the rate for which it was designed 8 USE THE RIGHT TOOL Don t force tool or the attachment to do a job for which it was not designed 9 WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 10 WEAH A FACE MASK OR DUST MASK Drilling operation produces dust 11 DISCONNECT TOOLS before servicing and when changing accessories such as blades bits cutters and the like 12 REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure the switch is in DFF position before plugging in 13 USE RECOMMENDED ACCESSORIES Consult the owners manual for the recommended accessories The use of improper accessories may cause risk of injury to persons SAVE THESE INS 14 REMOVE ADJUSTING KEYS AND WRENCHES From the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON 15 NEVER LEAVE TOOL RUNNIN
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