Cornelius FlavorFusion Series User's Manual
Contents
1. 5 8 ON SfINO8 ON HUM G3SN LON HUM GISA LON MNOL40 TWNOLO 2 83 9 83 IONOS agas ma aonnos msn z BON Coup GO u ons W O 8 me LO OMRON d g y Gl e e Ey n L e e Co a 9c qT E T D T i I T I8 1 man Luo t L men vo Lua uo ig 3 2 Tr 8 E T Pes man amp We V l n e Ly Ure ure LEE VET anas dnas dns dts soa anwas m 13005 A H a 13005 a Pe n ion Oo olf O oll HOLIMS E jd 2 H LJ LJE aws 7 e q E ie P F LE a f HLM aasn LON C O H w d l op i 4 8 2 E 8 oO FF 0 H bO roH o Emot cO Emot o na fi JHM 1HM f xia ji E z ma n O B EE Quo zi e J T mE ee ae p E 5 Y f sns SAT Pd tz sj E C m e uod E U3WHOJSNVUL O O U3WHOJSNVUL O mt ke D WOLDVdV2 NJ x n 45 ren HONEN n yd ue o ue UP an dw o dd Low E ba p M i ws nio RET J umom lt 2 PU mm Gis Nua Xe mng 8 ona 3 3 mg LINA DNIDIAH3S 3180438 YaMOd 23 7 4 2 213 N 1HM FIGURE 9 Wiring Diagram 120V Unit 2005 2006 IMI Corneliu2. 2005 2006 IMI Cornelius Inc 7 Publication Number 621057601INS FlavorFusion Installation Manual G Adjusting Syrup Water Ratio Brix Timed Dispense Procedure 1 7 Enter programming mode for the valve block by simultaneously pressing and holding both programming buttons for 4 seconds see FIGURE 4 The LED s for flavors 1 4 should flash off and then back on The drink icon should turn off Set the valve block to a 4 second pour mode by simultaneously pressing and holding Flavor 1 and Flavor 4 buttons until the flash pattern for all for buttons changes Place the water end of the ratio cup under the appropriate nozzle and press the left program button for a 4 second dispense of carbonated water Push the right program button for still water pour Place the syrup end of the ratio cup under the nozzle and press the appropriate flavor button for a 4 second dispense of syrup The fill line should be the same for both water and the syrup Adjust the syrup flow control if necessary then empty cup and repeat steps 3 and 4 Repeat for all syrups in valve bank Exit 4 second pour mode by simultaneously pressing and holding Flavor 1 and Flavor 4 buttons until the flash pattern for all for buttons changes Exit programming mode by simultaneously pressing and holding both programming buttons for 4 seconds Setting a Button to Dispense Non carbonated Water Only 1 2 Program the designated button to dispense non carbona
3. IN IN IN Q3TIH NON 7 1 SdNYAS QNY8 IN3ISW NW 11 Publication Number 6210576011NS FIGURE 8 Flow Diagram 2005 2006 IMI Cornelius Inc FlavorFusion Installation Manual iagram D iring W 1HM
4. Geha D FlavorFusion Installation Manual INSTALLATION MANUAL FlavorFusion with Cold Carbonation DESCRIPTION The FlavorFusion series of dispensers solves your ice and beverage service needs in a sanitary space saving economical way Designed to be manually filled with ice from any remote ice making source these dispensers will dispense cubes up to 1 1 4 inch in size cubelets and compressed not flaked ice In addition the units include beverage faucets a cold plate an internal carbonator tank and an external pump for the carbonator and are designed to be supplied direct from syrup tanks with no additional cooling required frozen into large chunks can void warranty The dispenser agitator is not designed to be an ice crusher Use of large chunks of ice which jam up inside the hopper will cause failure of the agitator motor and damage to the hopper If bagged ice is used it must be carefully and completely broken into small cube sized pieces and left to temper or warm up for a minimum of 20 minutes in room temperature before loading into the dispenser hopper CAUTION Dispenser cannot be used with crushed or flaked ice Use of bagged ice which has SPECIFICATION Model Descriptions B Beverage C Coldplate H Internal Cold Carb Z No Drip Tray Ice Storage 255 Pounds Maximum Number of Faucets 4 nozzles with 4 brands each 16 brands Available 2 nozzles with 4 bonus flavors each 8 bonus fl
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6. Inoperable reed switch Replace reed switch Electrical board driver circuit is defective Replace main control board Gear motor has open circuit Replace gear motor Reed switch is not activated Improper assembly of upper ice chute to lower chute Check to make sure tongue of upper chute engages into the back of the lower chute ensure upper chute engages outside the lower chute and snap front of chute into place Broken wire in the 2 wire harness leading to the reed switch Repair of replace 2 wire harness Bad connection at main control board J3 pins 2 amp 3 Repair connection or replace 2 wire harness Ice dispenses continuously Ice gate mechanism is stuck in open position Inspect gasket for proper position Examine gate plate to see if it slides freely behind the lower ice chute Stuck or bent ice lever does not allow gate to close and open reed switch Examine ice dispense lever to see if it is bent Slushy ice or water in hopper Blocked drains in cold plate Remove access covers in cold plate cover amp inspect clean drains Poor ice quality due to water quality or ice maker problems Correct water quality or repair ice maker Publication Number 621057601INS 14 2005 2006 IMI Cornelius Inc lt gt FlavorFusion Installation Manual Beverage does not dispense No 24VAC to valves Restore 24 VAC to valves N
7. m VALVE 6 TOUCHPAD HIGH LEVEL PROBE LOW LEVEL PROBE GROUND am Bee FIGURE 10 Wiring Schematic 249 Publication Number 6210576011NS FlavorFusion Installation Manual C Geta TROUBLESHOOTING IMPORTANT Only qualified personnel should service internal components or electrical wiring applicable product tank then relieve the system pressure before proceeding If repairs are to be WARNING If repairs are to be made to a product system remove quick disconnects from the made to the CO system stop dispensing shut off the CO supply then relieve the system pressure before proceeding If repairs are to be made to the refrigeration system make sure electrical power is disconnected from the unit Should your unit fail to operate properly check that there is power to the unit and that the hopper contains ice If the unit does not dispense check the following chart under the appropriate symptoms to aid in locating the defect Dispenser Troubleshooting Symptom Cause Remedy Blown fuse or circuit breaker Short circuit in electrical wiring Repair Wiring Inoperable agitator motor shorted motor Replace gear motor Agitator does not turn No power Restore power or plug in unit Improperly installed upper ice chute assembly Reed switch is not being activated Check the upper ice chute assembly for proper assembly and operation
8. This work should be done by a qualified service person 2005 2006 IMI Cornelius Inc 3 Publication Number 621057601INS FlavorFusion Installation Manual NOTE See applicable Flow Diagram see FIGURE 8 or Decal on the lower front of the unit for the location of syrup and water connections 6 Clean the hopper interior see CLEANING INSTRUCTIONS in Owner s Manual 7 Connect the unit power cord to a 120 volt 60 cycle 3 wire grounded receptacle For 220 240 Volt International Units a 3 wire power cord is provided An adapter plug for the particular country will need to be provided by the Installer ADJUST CARBONATOR CO REGULATOR AND TURN WATER INLET SUPPLY LiNE ON CAUTION Before connecting the CO regulator assembly to a CO cylinder turn the regulator adjusting screw to the left counterclockwise until all tension is relieved from the adjusting screw spring 1 Open counterclockwise CO cylinder valve slightly to allow lines to slowly fill with gas then open the valve fully to back seat the valve Back seating the valve prevents leakage around the valve shaft 2 The carbonator CO regulator is fixed at a nominal 75 psi Open one of the post mix dispensing valves to exhaust trapped air inside the carbonator tank 4 Open the water inlet supply line shutoff valve UNiT OPERATION WARNING The unit must be electrically grounded to avoid possible fatal electrical shock or serious A injury to the oper
9. push button pads can become slightly out of synchronization B Unplugging the unit and performing a power up will re synchronize the lighting sequence Keypad LED lighting is not working A Poor connection between interface board and keypad PCB A Turn the keyswitch to disconnect power at the interface boards Check harness connections at each interface board B Keypad LED s are burnt out B Turn the keyswitch to disconnect power at the interface boards Unplug the ribbon cable from one interface board and test it by plugging it into the neighboring interface board If the keypad still doesn t light up replace the keypad PCB C Interface board is defective C Turn the keyswitch to disconnect power at the interface boards Unplug the ribbon cable from one interface board and test it by plugging it into the neighboring interface board If the LED s light up the interface board is defective Replace the interface board D Corrosion at connector between keypad and ribbon cable D Replace keypad circuit board and ribbon cable E Main control board is defective E Replace the main control board During standby mode the brand and bonus LED icons do not alternate back and forth instead they light together Bonus buttons are incorrectly programmed as brand buttons or vice versa Check the programming of each keypad and set each button as CW PW or timed dispe
10. types 3 through 6 are used The six 6 dispense types are described below and shown in a timing diagram in FIGURE 2 Dispense Type 1 Carbonated water dispense Solid LED Dispense Type 2 Non carbonated dispense Flashing LED 1 5 seconds ON 1 5 seconds OFF Dispense Type 3 1 second flavor shot LED flashes once for 1 4 second followed by 3 seconds OFF Dispense Type 4 2 second flavor shot LED flashes twice for second ON 1 2 second OFF followed by 3 seconds OFF Dispense Type 5 3 second flavor shot LED flashes three 3 times for 14 second ON 1 2 second OFF followed by 3 seconds OFF Dispense Type 6 4 second flavor shot LED flashes four 4 times for 14 second ON 1 2 second OFF followed by 3 seconds OFF 1 Carbonated water dispense 2 Non carbonated dispense 3 1 second flavor shot 4 2 second flavor shot 5 3 second flavor shot 6 4 second flavor shot Start Exit proramming programming mode mode dox E Time seconds Publication Number 621057601INS FIGURE 2 2005 2006 IMI Cornelius Inc eines D FlavorFusion Installation Manual Setting Water Flow Rate Setting the water flow rate will require a timed dispense To accomplish this the following procedure should be followed 1 Enter programming mode for the valve block by simultaneously pressing and holding both programming buttons for 4 seconds see FIGURE 4 The LED s for flavors 1
11. 4 should flash off and then back on The drink icon should turn off 2 Setthe valve block to a 4 second pour mode by simultaneously pressing and holding Flavor 1 and Flavor 4 buttons until the flash pattern for all four buttons changes 3 Place an empty ratio cup under the appropriate nozzle and press the left program button for a 4 second dispense of carbonated water There should be approximately 10 oz dispensed 4 f necessary adjust the water flow control see FIGURE 3 empty ratio cup and repeat step 3 Otherwise empty ratio cup and repeat step 3 using the right program button for plain water 5 Exit 4 second pour mode by simultaneously pressing and holding Flavor 1 and Flavor 4 buttons until the flash pattern for all for buttons changes 6 Exit programming mode by simultaneously pressing and holding both programming buttons for 4 seconds Flow Adjuster Detail Water FIGURE 3 Valve with Flow Adjusters see plumbing diagram for plumbing and valve configuration Brand Flavor Programming Buttons Left and Bonus Flavor Right Programming Buttons Left and Right Optional Drink Icon Bonus Flavor Icon Optional Bonus Flavor Button 1 Optional Brand Flavor Button 1 Bonus Flavor Button 2 Optional Brand Flavor Button 2 Bonus Flavor Button 3 Optional Brand Flavor Button 3 Brand Flavor Button 4 Bonus Flavor Button 4 Optional Bonus Flavor Nozzle Optional Brand Flavor Nozzle FIGURE 4
12. NDED COUNTER OPENING SIZE 9 X 12 FOR UTILITIES AND BEVERAGE TUBING OPENING CAN BE LOCATED ANYWHERE WITHIN SHADED AREA FIGURE 6 FlavorFusion Mounting Template 2005 2006 IMI Cornelius Inc 9 Publication Number 621057601INS Publication Number 621057601INS FlavorFusion Installation Manual DRIP TRAY DRAIN ASSEMBLY SS a DRAIN LINE 1 1 D PLASTIC TUBING I 6 WITH INSULATION Ua FIGURE 7 Drip Tray Drain Assembly 2005 2006 IMI Cornelius Inc FlavorFusion Installation Manual C DIAGRAMS Flow Diagram amp rere ge ge ey a ee ge on Cos NC CCS CLR OC bF sr s ma 1 I I rm S sa d l 954011 I I sss s ss s WOLVInO38 AW I I D s 095 818 i EE esci I Ww 8 iv 4 8 5 8 I if
13. ard B Replace wire harness C Defective liquid level probes C Replace both liquid level probes Publication Number 621057601INS 16 2005 2006 IMI Cornelius Inc lt gt DiAGNOSTICS GUIDE FOR THE MAIN CONTROL BOARD FlavorFusion Installation Manual Observed State continuously has run continuously for 5 minutes CONDITION State of Red LED Sensor Input Control Response Service Remedy 0 Flash rate 3 Both probes read wet Standby mode Pump No service required seconds OFF 1 Flash rate Pump is OFF and Waiting for level to No service required 1 2 second HIGH probe reads dry drop below LOW and LOW probe reads probe Pump OFF wet 2 Flash rate Both HIGH and LOW Normal mode No service required 1 2 second probes read dry Pump ON 3 Flash rate Entered when HIGH Normal mode No service required 1 2 second probe does not detect Pump ON liquid and LOW probe does detect liquid and pump is ON 4 Flash rate 1 Entered when HIGH THIS IS AN ERROR Check electrical second probe reads wet and CONDITION connections at the LOW probe reads dry carbonator tank and at connector J4 on the main control board Black wire should be connected to the LOW probe and also to Pin 4 of Connector J4 Reverse the connections if incorrect Replace harness if necessary 5 ON Poor signal connection Able to continue to Check the harness continuously
14. ator The unit power cord is equipped with a three prong plug If a three hole grounded electrical outlet is not available use an approved method to ground the unit CAUTION Never operate the carbonator pump with the water inlet supply line shutoff valve closed Dry running the water pump will burn out the pump A pump damaged in this manner is not covered by warranty 1 Connect electrical power to the Unit 2 Locate the switch on the junction box of the carbonator pump and turn it ON The water pump will start and fill the carbonator tank with carbonated water The water pump will stop when the carbonator tank is full 3 Check for water and CO leaks and tighten any loose connections 4 Dispense several drinks until the carbonator pump cycles on The refill time should be about 5 7 seconds 5 Ifthe carbonator pump appears to be short cycling meaning a refill time of 1 2 seconds refer to the Troubleshooting section Publication Number 621057601INS 4 2005 2006 IMI Cornelius Inc CG D FlavorFusion Installation Manual GATE RESTRICTOR PLATE AND ADJUSTMENT The rate at which ice is dispensed can be adjusted by varying the opening of the gate restrictor plate as illustrated in FIGURE 1 Reducing the dispense rate of ice is especially desirable when using glasses or other containers with small openings To adjust the gate restrictor plate loosen the 4 nuts that hold the ice chute assembly to the bin The restrictor plate
15. avors Built in Cold Plate Yes Electrical 120 1 60 9 3 Amps of Total Unit Draw 220 1 50 4 7 Amps of Total Unit Draw Dimensions 30 inch 30 11 16 inch 39 inch to top of bin 41 10 16 inch to top of lid Z Models 30 inch 23 1 16 inch 39 inch to top of bin 41 10 16 inch to top of lid CO Operating Pressure 75 psig max for carb tank and brand syrup pumps 25 psig max for bonus flavor pumps Revision Date February 6 2006 Revision B 2005 2006 IMI Cornelius Inc 1 Publication Number 621057601INS C Geta FlavorFusion Installation Manual SAFETY INSTRUCTIONS Read and Follow all Safety Instructions Read and follow all safety instructions in this manual and on the machine decals labels and laminated cards Read and understand all applicable OSHA Occupation Safety and Health Administration safety regulations before operating the machine Recognize Safety Alerts This is the safety alert symbol When you see it in this manual or on the machine be alert to the potential of personal injury or damage to the machine Different Types of Alerts There are 3 types of safety alerts DANGER Indicates an immediate hazardous situation which if not avoided WILL result in seri ous injury death or equipment damage WARNING Indicates a potentially hazardous situation which if not avoided COULD result in serious injury death or equipment damage CAUTION Indicates a potentially hazardous situation whi
16. can now be moved up or down When the restrictor plate is fully up the ice gate opening is 2 1 2 in height and the maximum rate of ice dispense is available approximately 3 oz sec Retighten the 4 nuts to set the desired restrictor plate opening DO NOT EXCEED 40 IN LB of torque REMOVING OR ADJUSTING RESTRICTOR DISCONNECT POWER BEFORE INSTALLING INSTALL PLATE Q ON STUDS a FIGURE 1 Gate Restrictor Plate NOTE Tighten 4 nuts for fastening lower ice chute in place to 40 in Ibs max Draw all four nuts tight uniformly 2005 2006 IMI Cornelius Inc 5 Publication Number 621057601INS FlavorFusion Installation Manual C Geta PRocRAMMING MODE The programming mode is exactly the same for both brand and bonus keypads To enter the programming mode press and hold the two program buttons see FIGURE 4 at the top of the keypad for approximately 4 seconds All keypad LEDs will flash off for approximately 1 second to indicate the start of the programming mode To exit programming mode press and hold the two program buttons for approximately 4 seconds All keypad LEDs will flash off for approximately 1 second resuming normal operation mode Programming Mode Flashing Sequences Once in programming mode each dispense button LED flashes in a sequence cycle according to one 1 of six 6 dispense types For Brand Keypads only dispense types 1 and 2 are used For Bonus Flavor Keypads dispense
17. ch if not avoided MAY result in minor or moderate injury or equipment damage Safety Tips e Carefully read all safety messages in this manual and safety signs on the machine Keep safety signs in good condition and replace missing or damaged safety signs Learn how to operate the machine and how to use the controls properly Do not let anyone operate the machine without proper training This appliance is not intended for use by very young children or infirm persons without supervision Young children should be supervised to ensure that they do not play with the appliance Keep your machine in proper working condition and do not allow unauthorized modifications to the machine Qualified Service Personnel CAUTION Only trained and certified electrical plumbing and refrigeration technicians should service this unit ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES CO Carbon Dioxide Warning WARNING CO Displaces Oxygen Strict Attention must be observed in the prevention of CO gas leaks in the entire CO and soft drink system If a CO gas leak is suspected particularly in a small area immediately ventilate the contaminated area before attempting to repair the leak Personnel exposed to high concentration of CO gas will experience tremors which are followed rapidly by loss of consciousness Shipping And Storage CAUTION Before shipping storing or relocating the Unit syrup systems must be sa
18. he outline dimensions on the counter using the template drawings Cut openings in counter Apply a continuous bead of NSF International NSF silastic sealant Dow 732 or equal approximately 1 4 inch inside of the unit outline dimensions and around all openings Then position the unit on the counter within the outline dimensions All excess sealant must be wiped away immediately 2 The beverage tubes drain tube and power cord are routed through the large opening in the bottom of the unit See the MOUNTING TEMPLATE FIGURE 6 for locating the required clearance opening in the counter for these utility lines 3 DRIP TRAY DRAIN ASSEMBLY see FIGURE 7 Route the drain tube to an open drain with the end of the tube above the flood level of the drain Use the tubing fittings clamps and insulation provided with the Dispenser to assemble the drain The completed drain line must pitch continuously downward and contain no traps or improper drainage will result NOTE IMI Cornelius Inc recommends that a water shutoff valve and water filter be installed in the plain water inlet supply line A Cornelius Water Filter P N 313860000 and QUICK DISCONNECT SET P N 313867000 are recommended line MINIMUM FLOW RATE MUST BE AT LEAST 125 GALLONS PER HOUR If flow rate is less than 125 gallons per hour starving off the carbonator water pump will occur Starving will allow the carbonator water pump to overheat causing the safety thermostat on the pump out
19. let to stop the water pump motor Overheating could occur if the plain water supply line flow rate drops below 125 gallons per hour INCOMING PLAIN WATER INLET SUPPLY LINE WATER TO PUMP PRESSURE MUST REMAIN A MINIMUM OF 10 psi BELOW CARBONATED CO OPERATING PRESSURE Example Carbonator CO operating pressure is 75 psi and the maximum water pressure can be no more than 65 psi etc Water over pressure higher CO operating pressure can cause carbonator flooding malfunction and leakage through the carbonator relief valve If water is exceeding maximum pressure specifications a Water Pressure Regulator Kit must be installed in the plain water inlet supply line If fitting connector is not available tap into the plain water supply line with a 3 8 flare saddle valve CAUTION Check the minimum flow rate and the maximum pressure of the plain water inlet supply 4 Locate the carbonator pump assembly and connect to power cord from the Ice Drink Unit to the pump The cord is connected to the unit s electrical box and has an electrical connector on the end that plugs into a receptacle in the junction box at the carbonator pump assembly Connect inlet water to pump and pump outlet to Ice Drink Unit using 3 8 inch food grade tubing Disable the pump from operating by switching the switch in the carbonator pump assembly junction box to the OFF position 5 Connect the beverage system product tubes as indicated in applicable Flow Diagram FIGURE 8
20. nitized and all sanitizing solution must be purged from the syrup systems All liquids after sanitizing must be purged from the unit A freezing ambient environment will cause residual sanitizing solution or water remaining inside the Unit to freeze resulting in damage to the internal components Publication Number 621057601INS 2 2005 2006 IMI Cornelius Inc Geha FlavorFusion Installation Manual INSTALLATION IMPORTANT TO THE INSTALLER It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI ASME A112 1 2 1979 or an approved vacuum breaker or other such method as proved effective by test Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local laws 1 Locate the dispenser indoors on a level counter top A LEG OPTION Unpack the four 4 legs and install them into the threaded holes provided in the bottom of the unit The installer must provide flexibility in the product and utility supply to permit shifting the position of the dispenser sufficiently to clean the area beneath it B COUNTER MOUNTING The ice drink dispenser must be sealed to the counter The template drawing see FIGURE 6 indicates where openings can be cut in the counter Locate the desired position for the dispenser then mark t
21. nse based upon the flavor lineup Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system Publication Number 621057601INS 2005 2006 IMI Cornelius Inc
22. o CO pressure Restore CO pressure Beverage is too sweet Valve brix requires adjustment Adjust valve brix Carbonator is not operating Repair carbonator No CO in carbonator Restore CO pressure in carbonator City water pressure supply low or inconsistent Booster pump must be used if dynamic water pressure drops below 40 psig Unit will not dispense carbonated drinks Dispenses syrup only CO pressure in carbonator tank is too high Check CO pressure regulator setting 75 psig recommended Relieve pressure from carbonator tank Water valve will not open Check electrical connection to water valve Check resistance of coil should be 9 ohms Check for voltage at coil when brand button is depressed Unit will not dispense carbonated drinks Spurts CO and syrup only Carbonator tank is empty because tank was emptied while power was applied to unit 5 minute time out of carbonator pump motor occurred and carbonator pump is locked off Unplug the unit and reconnect the unit Main control board will reset ice agitation will occur and carbonator tank will refill to normal level Note that this can occur while the water filter system is serviced or water supply is shutoff If drinks are drawn from the dispenser while water pressure is shutoff the carbonator pump starts and runs continuously then shuts off on the 5 minute timeout 1 low water pressu
23. re switch deactivates carbonator pump 2 after 5 minutes reset and retry carbonator pump If water supply is restored the 5 minute timeout will not occur Repeat reset a second time but on a third time then lockout carbonator pump which will generate a service call Carbonated drinks are flat low on carbonation CO is out Replace CO Carbonator tank is 100 filled because the city water pressure exceeds the carbonator tank CO pressure regulator setting CO setting for the carbonator tank is 75 psig max water pressure is 60 psig If necessary install a water pressure regulating valve Low water pressure Could be caused by excessively long runs over 40 ft of 3 8 water supply line Increase line size to 1 2 Low water pressure Add water pressure booster pump Plugged water filter Change water filter Water booster bladder has burst Replace water booster tank bladder 2005 2006 IMI Cornelius Inc Publication Number 6210576011NS FlavorFusion Installation Manual C Gne No Syrup or Syrup supply is empty Replace BIB Watered down drink dispensed BIB pump not working Replace BIB pump No CO or compressed air supply to Check CO pressure regulator setting BIB pump or not enough pressure 65 psig recommended Replace CO tank or fix compressor Carbonator Troubleshooting Symptom Cause Remedy Carbonator p
24. s Inc 12 Publication Number 621057601INS FlavorFusion Installation Manual Wiring Schematic L1 uL IM EARTH L1 IN CARB MOTOR L2 L2_IN CARB MOTR_L2 CARB MOTR l AGITATOR CARB EARTH L AGITATOR MOTOR AGITATOR M L1 BALLAST AGITATOR EARTH 9 OPTIONAL LIGHTING FLOURESCENT LIGHT Dump BALLAST BALLAST L2 L1 HEATER XFORMER L1 E BOARD 2005 2006 IMI Cornelius Inc ICE CUBE LED E BOARD Z em A Ern STARTER ie LAA l Excite db ti ee HEATER A N A P 120V Pri MALA XFRMR1 KEY O24V Sec LOCK 80 VA HEATER_L2 tp L2 XFORMER tp E BOARD 6 INTERFACE BOARD INTERFACE BOARD e INTERFACE BOARD Jom Op VALVE 6 I BIN VALVE 6 TOUCHPAD 120V Pri TOUCHPAD n LC VALVE 6 E TOUCHPAD LAA XFRMR2 YY KEY NO24V Sec LOCK ip 80VA INTERFACE BOARD INTERFACE BOARD TT mu e LP J7 J3 34 E VALVE 6 TOUCHPAD lt gt CN 6 VALVE 6 TOUCHPAD ICE GATE SWITCH CARB TANK
25. ted water see Programming Mode Do not connect a syrup source to the inlet circuit of the designated button 1 14 or A1 A2 If circuit 1 through 14 is chosen leave the coldplate inlet circuit plugged with the red cap If circuit A1 or A2 is chosen plug the end of the inlet tube with a red cap from the coldplate or with tape Setting a Button to Dispense Carbonated Water Only 1 2 Program the designated button to dispense carbonated water see Programming Mode Do not connect a syrup source to the inlet circuit of the designated button 1 14 or A1 A2 If circuit 1 through 14 is chosen leave the coldplate inlet circuit plugged with the red cap If circuit A1 or A2 is chosen plug the end of the inlet tube with a red cap from the coldplate or with tape NOTE The ambient circuits A1 and A2 do not give up a cold plate circuit Back Room Package Position BRP KCE Ik ILO Pimps EFODO MI N Q1 R BIB Racks FIGURE 5 Publication Number 621057601INS 8 2005 2006 IMI Cornelius Inc C Gne FlavorFusion Installation Manual MouNTING TEMPLATE 7 16 DIA lt 30 gt 1 13 16 wot lt 26 3 8 gt 1 6 TE EE A A lt 12 gt 9 18 5 8 21 1 4 31 1 2 Y x 23 1 16 Ye pne hes e Y 31 2 rm 4 9 1 2 sk 11 gt Z Style z 23 SR REMOVABLE SINK P Y X Z RECOMME
26. to the carbonator tank function but connections of the red but flickers May result in short carbonator pump signal wire at both ends every 3 cycling of the short cycles Pump 1 atthe carbonator ring seconds carbonator pump will come on each time terminal and a drink is drawn THIS 2 at Pin 5 of the J4 SITUATION SHOULD connector at the main BE CORRECTED control board 6 ON Entered when pump THIS IS AN ERROR Unplug the unit and plug it back in This will reset the unit s main control board and restart the carbonator pump 2005 2006 IMI Cornelius Inc Publication Number 6210576011NS FlavorFusion Installation Manual C Geta DIAGNOSTICS GUIDE FOR FLAVORFUSION KEYPAD LIGHTING Observations of LED Lighting on Customer Interface Keypad Symptom Cause Remedy Bonus Flavor Icon and or Drink Icon LEDs see FIGURE 4 are ON continuously with four quick flashes every 30 seconds A This indicates a poor connection in the lighting synchronization harness that connects the interface boards together A Turn the keyswitch to disconnect power to the interface boards Check the electrical connections between the harnesses that interconnect the right side of all interface boards together Turn back the keyswitch to reconnect power Bonus Flavor Icon and or Drink Icon LEDs see FIGURE 4 are not in sync with the lighting sequence B This may result over time as the lighting sequence between
27. ump does not start to fill tank Power cord for the carbonator pump motor is not connected Carbonator pump is powered off the main control board inside the electrical box of the unit Check that the umbilical cord is connected from the unit to the pump motor terminal box Power cord is connected but carbonator pump does not run Carbonator pump motor is disabled Check the enable disable switch on the carbonator pump terminal box and enable it if necessary Probes were dry unit was powered up water was not turned on and carbonator did not fill This results in a 5 minute timeout Unplugging the unit and plugging it in will reset the unit and start the carbonator pump Water service was interrupted for more than 5 minutes Unplugging the unit and plugging it in will reset the unit and start the carbonator pump Carbonator pump is short cycling with every drink drawn Lower liquid level probe reads dry while upper probe reads wet Check color of leads going to probes Black should go to bottom probe and white to top probe Reverse if incorrect Carbonator tank overfills overflows through relief valve and pump shuts off after 5 minutes A Poor electrical connections between carbonator tank and main control board A Check connections at carbonator tank and at connector J4 on the main control board B Broken wires between carbonator tank and main control bo
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