Chicago Electric 98332 User's Manual
Contents
1. 14 e POWer Tools 20 GALLON PARTS WASHER WITH WHEELS SET UP AND OPERATING INSTRUCTIONS Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Keep this manual for the safety warn ings and precautions assembly operat ing inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provid ed with this product This is the safety alert symbol It is used to alert you to p2. SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication BEFORE EACH USE inspect the general condition of the tool Check for leaks loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wir ing and any other condition that may affect its safe operation Page 10 2 AFTER USE clean external surfaces of the tool with clean cloth 3 AWARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician Replacing the Cleaning Solvent 1 When the solvent has become dirty it will not clean effectively and must be replaced 2 To drain solvent place a sturdy con tainer that is large enough to contain at least 20 gallons of solvent under the Drain Plug 11 3 aware that when the Drain Plug 11 is removed some solvent will be splashed and spilled Prepare the area to contain spilled solvent 4 Remove the Drain Plug 11 by turn ing it counterclockwise 5 Solvent will pour out of the Body 7 into the container 6 When the solvent is all drained replace the Drain Plug 11 and wipe out the Parts Washer with a clean dry rag 7 Dispose of the cleaning solvent prop erly Check with your local authority for proper disposal method Cleaning Parts Washer Components
3. 1 Flexible Pipe 24 Pump Hous ing Cover 15 Screen 17 and other components may occasional need to be cleaned After draining the Parts Washer of solvent remove these parts and blow clean with dry compressed air Wipe the components clean and rein stall before refilling the Parts Washer with clean solvent SKU 98332 For technical questions please call 1 800 444 3353 Page 11 PARTS LIST Description Cover Work Basket Spring Pan Safety Plate Work Shelf 7 Body Spring Washer Nut O ring Drain Plug Shelf Pan Screw Pump Housing Cover Filter Cover Screen Pump Housing Electric Cord Strain Relief 9 0 U rs EA EA 12 ES N PARTS LIST Description Switch Box Screw Switch Flexible Pipe Elbow Seat Elbow Plastic Washer Spigot Seal Ring Pump Nut Spring Washer Toothed Washer Flat Washer Rubber Sheath Hex Screw N woj jv v v v VININININININININJIN olal 7 Locking Caster foster Te AJN PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT I
4. 3353 Page 7 SPECIFICATIONS Electrical Requirements 120 V 60 Hz Fluid Capacity 20 Gallons Maximum Flow ae per Minute Fusible Link Tested at 185 F UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible List of contents Middle Shelf Parts Washer Tank Pump with Cord and Switch Support Legs Swivel Casters Work Basket INSTRUCTIONS FOR PUTTING INTO USE Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product SKU 98332 For technical questions please call 1 800 444 3353 TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly 1 Assemble the four Legs 13 to the Shelf 12 using Pan Screw 14 Washer 8 and Nut 9 Tighten loosely 2 Attach the Legs Shelf assembly to the Body 7 using Screw 14 Wash er 8 and Nut 9 Tighten securely 3 Tighten the Fasteners ho
5. INJ SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Prior to use the tool must be filled with up to 20 gallons of suitable solvent not included Appropriate solvents are available from Harbor Freight Tools Work Piece and Work Area Set Up 1 For technical questions please call 1 800 444 3353 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent injury and distraction Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to al low free movement while working There must not be hazardous ob jects such as utility lines or foreign objects nearby that will present a hazard while working Safety goggles or face shield rub berized gloves apron floor mat and other safety equipment must be pro vided to the operator for safe opera tion of this tool Page 9 Appropriate brushes grips rags etc should be provided for effective cleaning Safe disposal must be provided for any rags or other materials used in the cleaning process General Operating Instructions SKU 98332 To fill parts Washer Lift Cover 1 of P
6. N FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 98332 For technical questions please call 1 800 444 3353 Page 12 ASSEMBLY DIAGRAM Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 98332 For technical questions please call 1 800 444 3353 Page 13 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this prod uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent specia
7. arts Washer to open Check to be sure Drain Plug 11 and associated O Ring 10 are secure to prevent leaks Pour in up to 20 Gallons of approved non flammable solvent not included Plug the Electric Cord 19 into an ap propriate power source With Parts Washer filled direct the Flexible Pipe 24 into the Tub area of the Body 7 Press the Switch 23 to the ON position The Pump 30 will operate circulating solvent through the Flex ible Pipe 24 To clean parts you may use the sol vent in the tub portion of the Body 7 or spray solvent directly on the parts using the Flexible Pipe 24 The Work Shelf 6 and Work Basket 2 may be used to soak support or drain parts during the cleaning pro cess When work is completed press the Switch 23 to the OFF position Remove cleaned parts Shut the Cover 1 For technical questions please call 1 800 444 3353 To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool in doors out of children s reach MAINTENANCE AND SERVICING Procedures not specifically A explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT
8. capacity of the GAUGE FOR EXTENSION CORDS cord For example a 14 gauge cord 120 240 VOLT can carry a higher current than a 16 EXTENSION CORD gauge cord See Table A NAMEPLATE LENGTH 4 When using more than one exten anes N sion cord to make up the total length make sure each cord contains at least the minimum wire size required 21 34 18 1 See Table A 35 50 18 5 If you are using one extension cord 70 for more than one tool add the 7 1 12 0 nameplate amperes and use the sum 12 1 16 0 to determine the required minimum 16 1 20 0 Dlo NINIAJIO cord size See Table A Based on limiting the line TABLE A voltage drop to five volts at 6 If you are using an extension cord 150 of the rated amperes outdoors make sure it is marked with the suffix W A W in Canada to Symbology indicate it is acceptable for outdoor use Double Insulated 7 sure the extension cord is prop Canadian Standards Association erly wired and in good electrical con dition Always replace a damaged Underwriters Laboratories Inc extension cord or have it repaired by a qualified electrician before using it Volts Alternating Current 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas shee Load Revolutions per Minute SKU 98332 For technical questions please call 1 800 444
9. cific hazards in the work area For technical questions please call 1 800 444 3353 Page 3 4 SKU 98332 Power tool use and care a Do not force the power tool Use the correct power tool for your ap plication The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be con trolled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments chang ing accessories or storing power tools Such preventive safety mea sures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to oper ate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If dam aged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Use the power tool acces sories in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations differen
10. l or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESS LY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return re paired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd Box 6009 Camarillo CA 93011 800 444 3353 SKU 98332 For technical questions please call 1 800 444 3353 Page 14
11. lding the Shelf 12 to the Legs 13 securely 4 Attach the Casters 37 and 38 to the Legs 13 using Washers 39 and Nuts 40 The Locking Casters 37 should be installed on the front of the tool where they can be easily reached Install the Pump Assembly 18 on the inside of the Body 7 using Screws 22 Washers 31 and 32 and Nuts 31 Ensure that the Switch Box 21 and Electric Cord 19 are on the outside of the Body 7 Tight en fasteners securely Page 8 SKU 98332 Functions When used with an appropriate sol vent not included this Parts Washer is useful for cleaning mechanical parts of dirt grease and other con taminants When activated the pump directs a stream of solvent into the Body 7 The solvent is recirculated through the Screen 17 and back into the Body The solvent may be reused many times until it has become too dirty and must be replaced This tool includes a wash tub shaped Body 7 Work Shelf 6 and Work Basket 2 For holding sorting or soaking parts The Cover 1 may be lowered to close the tool when not in use A fusible link in the Safety Plate 5 will melt in the case of fire shutting the Cover 1 and suffocating the fire OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT A SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up SERIOUS
12. on ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS GROUNDING TO PREVENT AWARNING ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Page 5 SKU 98332 Grounded Tools Tools with Three Prong Plugs 3 Prong Plug and Outlet Tools marked with Grounding Re quired have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet The grounding prong in the plug is connected through the green wire in side the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and m
13. otential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates 44 DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING VARNING indicates a hazardous situation which if not avoided could result in death or serious injury AC AUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury SKU 98332 For technical questions please call 1 800 444 3353 NOTICE is used to NOTICE address practices not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference Work area safety a Keep work area clean and well lit Cluttered or dark areas invite acci dents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safet
14. t from those intended could result in a hazardous situation 6 For technical questions please call 1 800 444 3353 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Parts Washer Safety Warnings Maintain labels and nameplates on the tool These carry important safety information If unreadable or miss ing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leav ing This product is not a toy Keep it out of reach of children Some dust created by cleaning pow er sanding sawing grinding drilling and other construction activities con tains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and ce ment or other masonry products e Arsenic and chromium from chemi cally treated lumber Your risk from these exposures var ies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with Page 4 12 SKU 98332 approved safet
15. tion Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropri If operating a power tool in a damp ate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off po sition before connecting to power source and or battery pack pick ing up or carrying the tool Carry ing power tools with your finger on the switch or energizing power tools that have the switch on invites acci dents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left at tached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts g If devices are provided for the con nection of dust extraction and col lection facilities ensure these are connected and properly used Use of these devices can reduce dust re lated hazards h Only use safety equipment that has been approved by an appropri ate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breath ing protection must be NIOSH ap proved for the spe
16. ust never be attached to an electrically live terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet 1 For technical questions please call 1 800 444 3353 Double Insulated Tools Tools with Two Prong Plugs Outiets for 2 Prong Plug Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Labora tories Inc the Canadian Standard Association and the National Electri cal Code See Outlets for 2 Prong Plug Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using exten sion cords with inadequately sized wire Causes a serious drop in voltage resulting in loss of power and pos sible tool damage See Table A Page 6 3 smaller the gauge number of the RECOMMENDED MINIMUM WIRE wire the greater the
17. y Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching out lets will reduce risk of electric shock 2 SKU 98332 b Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool out doors use an extension cord suit able for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 7h location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Personal safety a Stay alert watch what you are do ing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equip ment Always wear eye protec
18. y equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq Cleaning may produce Aluminum Oxide dust which can cause eye skin or breathing irritation Always use a NIOSH approved respirator safety goggles and rubberized gloves when operating this tool Always use water based solvents when operating this tool Water based solvents have a pH greater than 7 Use of other types of solvents may Cause injury DO NOT use any highly flammable volatile or combustible solvents such as gasoline kerosine etc in this tool Parts being cleaned may deposit oil grease gasoline or other combustible contaminants in the tool Check for volatile fumes and use this tool only in a well ventilated area WARNING Chlorinated solvents such as 1 1 1 Trichloroethane and Methylene Chloride can chemically react with aluminum and may ex plode Many parts contain aluminum Do not clean aluminum parts with these solvents WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling Califor nia Health amp Safety Code 25249 5 et seq The warnings precautions and in structions discussed in this instruction For technical questions please call 1 800 444 3353 manual cannot cover all possible c
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