Chicago Electric 94702 User's Manual
Contents
1. Figure C 120 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES t Full Load 25 50 75 100 150 Feet Feet Feet Feet Feet 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 71 12 0 1 14 12 10 z 12 1 16 0 14 12 10 16 1 20 0 12 10 Based on limiting the line voltage drop to five volts at 150 of the rated amperes SYMBOLOGY Double Insulated Canadian Standards Association Underwriters Laboratories Inc Volts Alternating Current A fo n A No Load Revolutions Per Minute RPM SKU 94702 For technical questions please call 1 800 444 3353 Page 6 SPECIFIC SAFETY RULES FORTHE 20 GALLON PARTS WASHER Le You should always wear ANSI approved safety glasses underneath a full face mask Also ensure that you are not operating the Parts Washer around flammable materials or liquids 2 Maintain labels and nameplates on the Parts Washer These carry important information If the labels are unreadable or missing contact Harbor Freight Tools for replacement 3 Carefully inspect the condition of the Parts Washer before use and check the Parts Washer continually during use If any damage is noted stop immediately and replace damaged components Harbor Freight Tools cannot be held responsible for damage caused by using a product with defective components 4 Never leave the Parts Washer unattended when it is plugged into an electrical outlet T2. ER Fs IX Y Y iN VY f VA N lt A Sy YA Vas FSS N A gt P A cA AA y 5 ISS INA BN IA AK g X ASS YA K CA ONS To take advantage ofthis warranty the product or part must be returned to us with ansportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will retum repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product IE RSJ Ne D Tea ON NX This warranty gives you specific legal rights and you may also have other rights which vary from state to state i A Gi az 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 To Ie Bj SSF SS SSAA SKU 94702 For technical questions please call 1 800 444 3353 Page 11
3. is in the OFF position before plugging in the Parts Washer When the Power Switch 23 is ON the light in the switch will be lit up 4 Plug the Parts Washer Electrical Cord into a grounded 120 Volt electrical outlet Turn on the Parts Washer making certain that the Power Switch 23 is lit up 5 Once the tool is clean press the Power Switch 23 to the OFF position Unplug the Electrical Cord 6 Remove the tool from the cleaning fluid and air dry or wipe them clean with a clean cloth he Close the Cover 1 of the Parts Washer Replacing the Cleaning Solution i Make certain that the Parts Washer is OFF and that the Electric Cord is unplugged from the electrical outlet before performing any maintenance 2 Place an empty container onto the Shelf directly below the Plug 11 and O Ring 10 Make certain that the container is large enough to hold all of fluid that will drain from the Body 7 3 Unscrew the Plug 11 from underneath the Body 7 Make certain the fluid is draining directly into the container 4 Dispose of the used cleaning solution properly Do not drain the cleaning solution into the street drains house drains or into the earth Contact your local municipal waste management officials for proper disposal methods 5 Replace the Plug 11 Cleaning the Flexible Pipe 1 Make certain that the Parts Washer is OFF and that the Electric Cord is unplugged from the electrical outlet before performing any maintenan
4. or medication Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair and clothing away from the Parts Washer Loose clothes jewelry or long hair can be caught in the Parts Washer causing personal injury Avoid accidental starting Be sure the Power Switch is off before plugging in Carrying the product with your finger on the Power Switch or plugging in appliances with the Power Switch on invites accidents Use safety equipment Always wear eye protection and heat resistant gloves during maintenance and operation Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the Parts Washer in unexpected situations Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users SKU 94702 For technical questions please call 1 800 444 3353 Page 3 TOOL USE AND CARE 16 Do not use the Parts Washer if the Power Switch does not turn it on or off Any appliance that cannot be controlled with the Power Switch is dangerous and must be replaced 17 Disconnect the Power Cord before making any adjustments changing accessories or storing the Parts Washer Such preventive safety measures reduce the risk of turning on the product accidentally 18 Do not overload the Parts Washer Use the correct Parts Washer for your application The Parts Washer will do the job better and
5. setting it into the hole located on the side and secure in place with Nuts 31 and Washers 32 5 Insert the Filter Screen 17 into the Filter Cover 16 Slide the Pump Housing Cover 15 down into the slots on the front of the Pump Housing 18 Operation Warning Do not use any highly volatile flammable or combustible solvents or fuels such as gasoline diesel or toluene Use only non corrosive water based solvents Warning Parts being cleaned may contain and leave flammable or combustible residue or fluids in the Parts Washer Check for solvent fumes to verify nonflammability and non toxicity Use in a well ventilated area Do not smoke Always dispose of solvents properly The pump must be immersed in liquid while operating Fluid should be replaced and the Parts Washer cleaned on a regular basis to avoid hazardous conditions SKU 94702 For technical questions please call 1 800 444 3353 Page 8 Warning Chlorinated solvents such as 1 1 1 Trichloroethane and Methylene Chloride also known as Methyl Chloride can chemically react with aluminum and may explode Many tools and pieces of equipment contain aluminum 1 Fill the Body 7 with the proper cleaning solution Fill the Body 7 to just below the horizontal crease on the Body 7 2 Lift the Cover 1 and place the tool s to be cleaned into the Work Basket 2 if possible Set Work Basket 2 and or tools into the cleaning solution 3 Make sure the Power Switch 23
6. 4702 For technical questions please call 1 800 444 3353 Page 7 Unpacking When unpacking your 20 Gallon Parts Washer check to make sure that all parts listed in the parts list on page 10 are included If any parts are missing or broken please call HARBOR FREIGHT TOOLS at 1 800 444 3353 It is important that you read the entire manual to become familiar with the product BEFORE you operate and use the Parts Washer Assembly Your Parts Washer will require complete assembly before use It is important that you read the entire manual to become familiar with the product BEFORE you set up and use the Parts Washer 1 Set the Body 7 upside down onto your work surface Be careful to avoid breaking or scratching the Cover 1 2 Attach each of the four Legs 13 to the Shelf 12 Secure Legs 13 to the Shelf 12 with two Pan Screws 14 two Washers 8 and two Nuts 9 through each Leg 13 and into the Shelf 12 see Figure 1 a Figure 1 Legs to Shelf YC Figure 2 Legs to Body Di T Body 7 i Pan Screw 14 Washer 8 Nut 9 Pan Rae nN Nao Nut 9 l sa a3 Shelf 12 Paa Pi 3 Attach Legs 13 with Shelf 12 to the Body 7 Secure to the Body 7 with four Pan Screws 14 four Washers 8 and four Nuts 9 see Figure 2 4 Stand the Parts Washer on its Legs 13 Secure the Switch Box 21 in place on Pump Housing 18 with four Screws 22 Attach the Pump Housing 18 to the Body 7 by
7. CHICAGO BEET Power Tools 20 GALLON PARTS WASHER i fexe 11 94702 ASSEMBLY amp OPERATING INSTRUCTIONS Due to continuing improvement actual product may differ slightly from the product described herein Distributed Exclusively by 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web Site at www harborfreight com Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 THANK YOU for choosing a HARBOR FREIGHT TOOLS product For future reference please complete the owner s record below Model Serial No Purchase Date SAVE THE RECEIPT WARRANTY AND THESE INSTRUCTIONS It is important that you read the entire manual to become familiar with the unit BEFORE you begin assembly Technical Specifications Pump 120V 60Hz 0 23A Power Cord 62 L SUT 18AWG X 3C Material Formed 18 gauge sheet steel flexible steel tubing Overall Dimensions 21 1 2 L X 31 W X 34 1 2 H lid closed 51 3 4 H lid open Tank Capacity 20 Gallons Tank Dimensions 19 L X 28 W X 10 1 4 D Max Flow 20 Liters per minute Unit Weight 50 Lbs Switch 2 position rocker switch with internal light IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS P
8. RODUCT Safety Warnings and Precautions WARNING When using product basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this product GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA i Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate the Parts Washer in explosive atmospheres such as in the presence of flammable liquids gases or dust Electrical products create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating the Parts Washer Distractions can result in accidents and injuries SKU 94702 For technical questions please call 1 800 444 3353 Page 2 10 11 12 13 14 15 ELECTRICAL SAFETY Grounded products must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If a grounded prouct should electrically malfunction or break down grounding provides a low resistance path to c
9. TS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 94702 For technical questions please call 1 800 444 3353 Page 10 ASSEMBLY AND PARTS DIAGRAM WARRANTY MV VII VISTI VI VT cy PINON NON MVS VON A gz EZ NS SENS SNS CHICAGO B Power Tools LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of ninety days irom the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or imitation of incidental or consequential damages so the above limitation of exclusion may ot apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS A Z Y
10. arry electricity away from the user Double insulated products are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation 0 eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose the Parts Washer to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord Never use the Power Cord to carry the Parts Washer or to pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock When operating the Parts Washer outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operating the Parts Washer Do not operate the Parts Washer while tired or under the influence of drugs alcohol
11. ce 2 Remove the Flexible Pipe 24 from the Elbow 26 Drain the pipe inspect its interior for debris Use compressed air to blow clean 3 Reattach the Flexible Pipe 24 to the Elbow 26 SKU 94702 For technical questions please call 1 800 444 3353 Page 9 PARTS LIST Part Description Quantity Part Description Quantity 1 Cover 1 19 Electric Cord 1 2 Work Basket 1 20 Strain Relief 1 3 Spring Pan 2 21 Switch Box 1 4 Pin 2 22 Screw 6 5 Safety Plate 1 23 Switch 1 6 Work Shelf 1 24 Flexible Pipe 1 ik Body 1 25 Elbow Seat 1 8 Spring Washer 24 26 Elbow 1 9 Nut 24 27 Plastic Washer 1 10 O Ring 1 28 Spigot 1 11 Plug 1 29 Seal Ring 1 12 Shelf 1 30 Pump 1 13 Leg 4 31 Nut 7 14 Pan Screw 24 32 Bering Washer 7 15 Pump Housing Cover 1 33 Dentiform Washer 4 16 Filter Cover 1 34 Flat Washer 2 17 Screen 1 35 Rubber Sheath 1 18 Pump Housing 1 36 Hex Screw 1 Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PAR
12. ed with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the Parts Washer should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See Figure A SKU 94702 For technical questions please call 1 800 444 3353 Page 4 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the Polisher s grounding system and must never be attached to an electrically live terminal See Figure A A grounded appliance must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure A Figure A DOUBLE INSULATED APPLIANCES APPLIANCES WITH TWO PRONG PLUGS Appliances marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure B Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration See Figure B F
13. igure B 5 C EXTENSION CORDS Grounded appliances require a three wire extension cord Double Insulated products can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Figure C next page The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Figure C When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Figure C SKU 94702 For technical questions please call 1 800 444 3353 Page 5 w If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Figure C If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas
14. safer at the speed and capacity for which it was designed 19 Store idle tools out of reach of children and other untrained persons The Parts Washer is dangerous in the hands of untrained users 20 Maintain the Parts Washer with care Do not use a damaged Parts Washer or damaged accessories Tag damaged products Do not use until repaired SERVICE 21 Parts Washer service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 22 When servicing the Parts Washer use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electricshock or injury WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the Buffer Never remove the grounding prong from the plug Do not use the Buffer if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS Note The Parts Washer has a Three Prong Plug 1 Tools mark
15. urn off the Parts Washer and unplug it from its electrical outlet before leaving the work area 5 Exposure to aluminum oxide a dust generated from material removing processes can result in eye skin and breathing irritation Always use a NIOSH National Institute for Occupational Safety and Health approved respirator and safety goggles Avoid skin exposure Proper ventilation in the work area is required 6 WARNING People with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker Te Use water based solvents only in the Parts Washer These are solvents with a PH of more than 7 Use of any other type of solvents could cause personal injury 8 The melting point for the fusible link for fire prevention is 130 C 266 F never use any other items to support the lid Close the lid when the Parts Washer is not in use Note Performance of this tool if powered by line voltage may vary depending on variations in local line voltage Extension cord usage may also affect tool performance Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SKU 9
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